Common Notes Pressure Sensor
Common Notes Pressure Sensor
A pressure sensor is a device that converts fluid c) Solid-state pressure switches ··· PS series
pressure into an electrical signal. Our pressure The PS series pressure switches are solid-state
pressure switches consisting of a semiconductor type
sensors are manufactured from the semiconductor pressure transducer and electronic circuits which turn
pressure sensing chips to a variety of pressure on and off according to a preset pressure value.
sensor products at its own facility. The electronic circuits are composed of a voltage to
current conversion circuit which supplies electric
current needed for excitation of the pressure trans
Feature: ducer, an amplifier which amplifies the pressure trans
1. Compact and light weight ducer signal and a comparator & output circuit which
2. E x c e l l e n t e l e c t r i c a l a n d m e c h a n i c a l compares the amplified pressure transducer output and
the preset voltage corresponding to the preset pressure
performance value and turns the output transistor on and off.
3. Wide range of products to choose from for The pressure setting can be made easily by adjusting
various applications the potentiometer.
The switch output is given by an open collector
■ Product line-up transistor and can turn on and off an external load. The
state of the switch output can be visually confirmed by
a) Diffusion type semi-conductor pressure sensors ··· an indicator LED.
P series
A basic pressure sensing device which converts
pressure into an electrical signal. V/I Power
The output is in the form of voltage which is
proportional to the applied pressure.
The output voltage will be positive when the pressure is Pressure Amp.
Comparator &
Output circuit Switch output
Common
(
C for power supply, switch
output and analog output )
b) Pressure transducers with a built-in amplifier P.T.:Pressure transducer
P.T
V/I Power
Common
1. The pressure sensor utilizes the piezoresistive 2. The pressure sensing chip is made of a single
properties of a semiconductor which exhibits crystal silicone and measures approximately 4 × 3
change in the resistance when stress is applied. × 1.7 mm. The chip has a diaphragm which
deforms when pressure is applied.
3. Piezoresistors are created on the surface of the
single crystal silicone by a heat diffusion process 4. There are four piezoresistors forming a wheatstone
and sense stress when pressure acts on the bridge which is excited by constant current. When
diaphragm. pressure is applied, voltage signals proportional to
the pressure can be obtained from the output
terminals.
〈Output〉
Cross-section view
Pressure
Piezo resistor Constant current source
Silicon board Bonding pad
Header
V
Output voltage
Reference hole for Terminal pin :Piezoresistive element
atmospheric pressure :Temperature compensation resistor
OPERATING PRINCIPLES
PRESSURE SENSORS
1. The structure of our thin film pressure sensor is that 2. If pressure is applied to the sensor, the metal
insulation film is formed on the metal diaphragm, diaphragm is altered. In turn, the thin film gauge on
and thin film gauges are arranged on the insulation the metal diaphragm is altered and causes a
film. change in its resistance.
Electrical schematics
Cross‒section view
Electrode pad
Base
V
Metal diaphragm
Pressure
Output voltage
Transfer chamber
Dry vacuum
pump
PA-838-D Sensor
Pressure indicator
PZ-30
Siphon pipe
Vapor Vapor
APPLICATIONS
PRESSURE SENSORS
Transmembrane
Venous pressure pressure
Dialysate supply
Dialyzer
equipment samples
Infusion pressure
Vacuum pump
Table for samples
Transmembrane
pressure
Milling blade
Foreign particle
Work
Vacuum pump
HANDLING NOTES
PRESSURE SENSORS
・Excessive pressure
Please do not apply pressure exceeding the maximum ・No entry/contact of foreign matter
press ure as shown in the specifications/catalogs. The A diaphragm is placed inside the pressure port. If foreign
excessive pressure may affect the sensor characteristics matter such as wire enters through the pressure port,
and may make accurate measurement impossible. damage could occur. So, this must be absolutely avoided.
In the case of double diaphragm type, please avoid contact
with the diaphragm or force solid matter into the diaphragm
・Freezing as it may deform the diaphragm and damage the sensor.
When the moisture on the sensor chip freezes, it may Also care must be taken not to put foreign matter on the
cause deformation or damage of the diaphragm. To avoid surface of the diaphragm.
this, please be careful of the installation direction and the
surrounding environment.
・Drip proof and moisture resistance
Please do not use sensors at anyplace where they are
・Effect of outside light exposed to dripping water or oil, except drip proof type. In
For the sensors without double diaphragm structure, care such a place, please put sensors in a case for protection.
must be taken so that the light does not reach the sensor At the same time, in case of Gauge type (except the
chip especially when transparent tubes are used. The sen absolute pressure type), sensors must be open to the
sor output may fluctuate when the sensor chip is exposed atmosphere.
to the outside light. Even drip proof type is not compatible with submergence,
・VR/Switch an excessive liquid adhesion or an outdoor use, thus,
Small size VRs are used for adjustment setting. So use a please protect sensors by putting in a case. Please note
small screw driver with proper bit size. that sensors must be open to the atmosphere in case of
Gauge type.
In the rapid temperature change, condensation may occur
in the sensor. The use with the condensation may cause
the following. - Internal circuits may be damaged or original
characteristics are not maintained.
HANDLING NOTES
PRESSURE SENSORS
■ Reference data
● Pressure medium compatibility by material
®
04 L l oy
3 16 e l A S
S S3 st PP PF PP
SU SU Ha
Acetone ○ ○ ○ △ ○ ○
Ammonia water ○ ○ ○ ○ ○ △
Ethyl alcohol ○ ○ ○ ○ ○ ○
Ferric chloride × × △ ○ ○ ○
Hydrochloric acid × × △ ○ ○ ○
Gasoline ○ ○ ○ ○ ○ ○
Oxygen ○ ○ ○ ○ ○ ○
Distilled water ○ ○ ○ ○ ○ ○
Shaft lubricant ○ ○ ○ ○ ○ ○
Carbon dioxide ○ ○ ○ ○ ○ ○
Natural gas ○ ○ ○ ○ ○ ○
Beer ○ ○ ○ ○ ○ ○
Brake oil ○ ○ ○ ○ ○ ○
Sulphuric acids × × ○ ○ ○ ○
Hydrogen sulphide × × ○ ○ ○ ○
The above table shows the compatibility of the pressure medium in general.
● Recommended fittings
The following are recommended fittings to connect our pressure sensors (M5 female screw) to a urethan/nylon tube.
(please contact the following manufacturer for the detail.)
Tube dimensions
Manufacturer Appellation
φ 4 (2.5 × 4) φ 6 (4 × 6)
Quick Fitting TS4-M5M TS6-M5M
Koganei Corporation
TAC Fitting BF4 BF6
Tube Fitting PC4-M5 PC6-M5
NIHON PISCO CO., Ltd. Tube Fitting PC4-M5M PC6-M5M
Tube Fitting Minimal LC-0425-M5 LC-0640-M5
HANDLING NOTES
PRESSURE SENSORS
■ PROTECTIVE CONSTRUCTION
・Protective construction applies to the environment of sen ・The cable end of our pressure sensor is not waterproof.
sor use. Regarding the pressure medium compatibility, When handling, please pull out the cable to avoid
please refer to each product specification. penetration of water.
IP □□
International Protection
0 No protection 0 No protection
Protected against solid foreign objects such as Drip-proof Protected against vertically falling
1 hands of φ 50 mm and greater. 1 Ⅰ type water drops.
Protected against solid foreign objects such as Drip-proof Protected against vertically falling water
2 finger of φ 12.5 mm and greater. 2 Ⅱ type drops when enclosure is tilted up to 15°.
Protected against solid foreign objects such as tools Rain-proof Protected against rainfall when
3 or wires of (φ or thickness of) 2.5mm and greater. 3 type enclosure is tilted up to 60°.
Waterproof
6 Dust-tight 6 type
Protected against powerful water jets.
Power (+)
AC input DC output
FG Coil solenoid
Surge voltage absorption element
FG terminal earth
(Fig. 1)
・No electrical connections ・Watch out for excessive switch output load
N.C. (Non-connection) cables/terminals in Our sensors are Please make sure the switch load does not exceed the
provided in order to maintain the mechanical strength. specification value. Considering rush current or surge cur
Please avoid electrical connections. rent, please try to reduce loads as much as possible.
Electronic load such as PLC input is recommended. In the
case of a relay or solenoid, please use one with a built-in
・Wiring should be separated from power line surge voltage absorption circuit or please attach a surge
Sensor wiring should be separated from the other power voltage absorption circuit such as diode.
lines or motors or heaters in order to protect sensors from Please do not short circuit between switch output line and
electric field/magnetic field/surge voltage. Please do not other lines.
bundle sensor wire with the other power line, and do not
install sensor wire in the same conduit.
HANDLING NOTES
PRESSURE SENSORS
Insulation
Shield is cut Shield is earthed
FG FG
FG
(Fig. 2)
Oil-enclosured type
The model Pressure lower limit
P-8300,P-8305,P-8505,PA-750,PA-758,PA-800,PA-830,PA-838,PA-838-D,PA-840,PA-848,
1.3kPa abs
PA-850,PA-858,PS8,PS83,PS85,PG-35,PG-75,PG-208,PG-100B
HANDLING NOTES
PRESSURE SENSORS
・Mounting on PCB
Mounting of pressure transducers on PCB should be made
by manual soldering, and not by flow soldering nor by
infrared reflow soldering.
To clean flux, please wipe it with a cloth dipped in a clean To be stuck to PCB
ing liquid. Please do not immerse the PCB in the cleaning
liquid.
Please pay attention so that vapor barrier agent, the flux,
cleaning liquid and deoxidant etc. do not get inside the
sensor or the atmospheric pressure vent hole.
Soldering of terminals
Terminals are recommended to be soldered on PCB after after positioning
proper positioning in order to prevent from mechanical
stress on pressure port or on terminals. (Fig. 3)
EMI directive
Series name
EMI standards EMS standards
PS6, PS20, PS30, PS60, PG-30, EN61326-1
PG-35, PZ-30 ※ 1 , WL10, PG-75 (Industrial equipment)
EN55011
EN61326-1, -2-3
PA-20, PA-750, PA-758
(Industrial equipment,Pressure transducers)
■ UL products
Series name File No.
■ Calibration
● List of series that can be calibrated
The following are series that can be calibrated.
“Calibration certificate”, “Traceability system chart” and “Outgoing inspection result” are available (For value).
As for the lead-time or the prices, please contact our sales office nearby or your local retailer.
・PG-100N series
・PG-100B series
・PG-200 series
・PG-208 series
HANDLING NOTES
PRESSURE SENSORS
■ Installation
・Installation to piping ・Handling of taper screw thread
When installing the sensor to a piping, turn the sensor by In case of joint of taper screw thread, please screw into the
using a wrench on the hexagonal part. Please do not turn fitted pipe, winding the sealing tape on the screw part. In
the sensor by holding the body (especially at the plastic this case, the seal tape should be wound gaping for 2
housing). threads from the head of thread. If the seal tape is wound
from the head of thread, a piece of seal tape may go into
the piping. Please screw the joint, after the seal tape is
pressed down until the tape fits in the screw.
Please refer to the tightening torque as follows. (Fig. 4)
Sealing tape
Tightening torque
Screw figure
Don’t screw by holding N·m
Gaping for 2 threads
R 1/8 7~9
R 1/4 12 ~ 14
R 3/8 22 ~ 24
(Fig. 4)
・Surge pressure
A sudden surge pressure may occur in the liquid piping
such as water. When sensors get pressure from the piping,
it may cause a damage on the sensor chip. It is the best
way to hold the pressure under control as the surge
pressure may give damage in the piping. If there is still a
possibility of occurrence, we recommend the use of a
diaphragm apparatus or an accumulator in order to prevent
from the damage of sensors.
Another method may work such as to lengthen the dis Measure for surge pressure
tance of piping or to change the direction of mounting as
well. (Fig. 5) (Fig. 5)
HANDLING NOTES
PRESSURE SENSORS
kPa 1 × 103 1 1 × 10-3 1 × 10-2 1 × 10 1.01972 × 10-2 1.01974 × 102 4.01474 7.50062 2.95300 × 10-1 1.45038 × 10-1 9.86923 × 10-3
MPa ×
1 10 6 ×
1 10 3
1 1 × 10 1 × 104 1.01972 × 10 1.01974 × 105 4.01474 × 103 7.50062 × 103 2.95300 × 102 1.45038 × 102 9.86923
bar 1 × 105 1 × 102 1 × 10-1 1 1 × 103 1.01972 1.01974 × 104 4.01474 × 102 7.50062 × 102 2.95300 × 10 1.45038 × 10 9.86923 × 10-1
mbar(hPa) 1 × 102 1 × 10-1 1 × 10-4 1 × 10-3 1 1.01972 × 10-3 1.01974 × 10 4.01474 × 10-1 7.50062 × 10-1 2.95300 × 10-2 1.45038 × 10-2 9.86923 × 10-4
kgf/cm2 9.80665 × 104 9.80665 × 10 9.80665 × 10-2 9.80665 × 10-1 9.80665 × 102 1 1.00003 × 104 3.93712 × 102 7.35559 × 102 2.89590 × 10 1.42233 × 10 9.67841 × 10-1
mmH2O(mmAq) 9.80638 9.80638 × 10-3 9.80638 × 10-6 9.80638 × 10-5 9.80638 × 10-2 9.99972 × 10-5 1 3.93701 × 10-2 7.35559 × 10-2 2.89582 × 10-3 1.42229 × 10-3 9.67814 × 10-5
inH2O 2.49082 × 102 2.49082 × 10-1 2.49082 × 10-4 2.49082 × 10-3 2.49082 2.53993 × 10 -3
2.54000 × 10 1 1.86827 7.35539 × 10-2 3.61263 × 10-2 2.45825 × 10-3
mmHg(Torr) 1.33322 × 102 1.33322 × 10-1 1.33322 × 10-4 1.33322 × 10-3 1.33322 1.35951 × 10-3 1.35955 × 10 5.35255 × 10-1 1 3.93701 × 10-2 1.93368 × 10-2 1.31579 × 10-3
圧力の表示(総合・センサ)
inHg 3.38639 ¥ 103 3.38639 3.38639 × 10-3 3.38639 × 10-2 3.38639 × 10 3.45316 × 10-2 3.45325 × 102 1.35955 × 10 2.54000 × 10 1 4.91154 × 10-1 3.34211 × 10-2
psi 6.89476 × 103 6.89476 6.89476 × 10-3 6.89476 × 10-2 6.89476 × 10 7.03070 × 10-2 7.03089 × 102 2.768076 × 10 5.17149 × 10 2.03602 1 6.80460 × 10-2
atm 1.01325 × 105 1.01325 × 102 1.01325 × 10-1 1.01325 1.01325 × 103 1.03323 1.03326 × 104 4.06794 × 102 7.60000 × 102 2.99213 × 10 1.46960 × 10 1
■ PRESSURE REFERENCE
Barometric pressure
Vacuum
–100 kpa 0 kPa 100 kPa 200 kPa
Gauge – +
Line pressure
Differential – +
0 kPa abs 101.3 kPa abs 200 kPa abs 300 kPa abs
Absolute +
● General specifications
• Rated pressure • Pressure medium
The maximum value of the pressure at which all the Our pressure sensors consist of two compatible fluids
specifications of the pressure sensor can be met or type: Gases only and gases and liquids.
the value of the pressure which can be continuously
applied to the pressure sensor without losing the • Insulation resistance
performance characteristics to meet all the sensor The DC resistance between the housing of the
specifications. pressure sensor (pressure port) and the sensor
circuit.
• Maximum pressure
The maximum pressure which can be applied to the • Dielectric strength
pressure sensor. The sensor specifications are to be The AC voltage which can be applied between the
met even after the maximum pressure is applied to housing of the pressure sensor and the sensor circuit
the sensor for a short period of time. (However, there without leakage current.
is a possibility that the offset voltage/zero voltage
changes.) • Excitation/power supply
The supply voltage/current to operate the pressure
• Break-down pressure sensor.
The pressure at which the pressure sensor is Our standard pressure sensors without amplifier is
mechanically or electrically damaged. excited by current, whereas other pressure sensors
It should be noted that at this pressure, pressure are driven by voltage.
media may leak out from the pressure sensor.
● Analog output
• Compensated temperature range • Offset voltage
The temperature range within which the sensor The output voltage when no pressure is applied to the
specifications are satisfied. pressure sensor.
Our standard pressure sensors are compensated for In the case of absolute pressure type pressure sen
a temperature range of 0 to 50 °C. sors, the offset voltage is at the absolute vacuum.
• Linearity/hysteresis
The sum of the linearity and hysteresis errors.
(Fig. 1)
Hysteresis
D1 max.
D2
LINEARITY = ×100 [%F.S.]
Span
Span
D1
Output
Linearity
D2 max.
HYSTERESIS = ×100 [%F.S.]
Span
(Fig. 2)
Thermal error
P-3000S-XXXG-02
+0.5
(%F.S.)
Output voltage shift
0.02 % F.S.
1C
0 25 50 C
–0.5
(%F.S.)
GLOSSARY
PRESSURE SENSORS
● Switch output
• Output interface • Hysteresis
The output interface of our standard pressure The change in the operating pressure point (where
switches is an open collector ended switching the pressure switch operates on and off) when the
transistor of either NPN or PNP junctions. pressure is increased/decreased.
(Fig. 3)
Hysteresis
Pressure
Set value
Pressure
0
ON
Switch
OFF
Time
• Display accuracy
The display accuracy when the ambient temperature
of the display is varied.
● Environmental test
• Vibration • Shock
This test checks for the effect the pressure sensor This test checks for the effect on the pressure sensor
undergoes after the vibration of certain frequency and after the shock of certain magnitude and certain wave
certain amplitude is applied to the pressure sensor for shape is applied to the pressure sensor a specified
a specified period of time. number of times.
+ D1 4.3 k
A1 V+(24 V )
_
+ 200 k 200 k
P-2000 6 2 _ A2
_
4 1 VR2 20 k
A4 OUT
VR1 2k 20 k +
200 k (1~5 V )
_ Vref
5 3
200 k + A3 200 k 1.5 k
1.6 k 200 k COM.
1k
※ In case of being required the improvement of accuracy, high accuracy amp. such as LT1014 is recommended
+ + R2
IN +
– – R3 R1
–
OUT – R4
LM385 OUT+ R1 OUT
– 2.5
+ (0 ~ 1 V)
IN – – R3
R2
1.6 k +
10 k 10 k –
5k
200 +
10 k
– 15 V
PRESSURE SWITCHES TYPICAL CIRCUIT CONNECTION
ッチ代表的接続方法
■ TYPICAL CIRCUIT CONNECTION
● Connection with a small size relay or a solenoid ● Connection with TTL or CMOS
Practically the switch can directly drive a small size, 1 W Due to the employment of the open collector configuration,
class, relay or a similar wattage solenoid at 24 V. Back a pull-up resistor is required.
voltage protection must be prepared.
R
OUT White Relay White
OUT
COM Black
COM Black COM
D : Back voltage protection circuit
R : 4.7 kΩ (TTL)
20 kΩ (C-MOS)
OUT White
COM Black Common