Assembly Instructions
21-pole Connector,
not suitable for SEAL
Single Parts
The plug or the socket comprises the according housing box, a seal (silicon 30 Shore),
a pressure plate and one of three possible adapters for corrugated tubes. The connec-
tor can be allocated either with pin contacts or jack contacts, depending on the type
of housing. There are 14 contacts Ø 1.6 mm and 7 contacts Ø 3.5 mm. Correct assem-
bly ensures IP 67. All displayed parts have to be assembled correctly in the stated
order.
Assembly
Wire Insertion
The wires are carried through the cavities in the seal puncturing the nubs. The wires
must not be bared and crimp contacts must not be applied to avoid damaging of the
seal. This is important to provide leak tightness in assem-bled status. The nubs of the
seal have to point to the plug or the socket. A clear coding avoids wrong assembly.
The wires are stripped and crimp contacts are applied. Usable wire cross-sections are
listed in the part overview on page 2 of this document.
Final Assembly
After allocation of the connector housing with pin contacts or jack contacts the seal is
pressed on the back of the housing as plane as possible. The pressure plate is assem-
bled. It can be positioned in one dedicated direction only. Finally the respective adap-
ter for corrugated tubes is screwed on. Ensure the usage of a proper tool with width
across flats 41 mm and the application of a tightening torque in the range of 2 to 4 Nm.
A center ring for pin contacts can be used optionally before the connection of plug and
socket.
Schlemmer Group
[email protected]
www.schlemmer.com
21-pole Connector, not suitable for SEAL
Part Overview Schematic View
Analogue assembly of socket
Designation Part no.
21-pole plug-pin box 7811217
21-pole socket-jack box 7812213
21-pole plug-jack box 7812221
21-pole socket-pin box 7811225
Seal for plug or socket 7810210
Pressure plate for plug or socket 7810393
Center ring for pin contacts (optional) 7810401 Seal
21-pole plug Pressure plate wires
Adapter 21 NW 17 7807259 Adapter for
Adapter 26 NW 22 7807260 corrugated tubes
Adapter 34 NW 29 7807341
Jack contact Ø 1,6 mm 0,5 – 1,0 mm² 7814009
Jack contact Ø 1,6 mm > 1,0 – 1,5 mm² 7814011
Jack contact Ø 3,5 mm > 1,0 – 2,5 mm² 7702957
Jack contact Ø 3,5 mm > 2,5 – 6,0 mm² 7814038
Pin contact Ø 1,6 mm 0,5 – 1,0 mm² 7815016
Pin contact Ø 1,6 mm > 1,0 – 1,5 mm² 7815018
Pin contact Ø 3,5 mm > 1,0 – 2,5 mm² 7702949
Pin contact Ø 3,5 mm > 2,5 – 6,0 mm² 7815034
The Schlemmer Group is a global tech- ding and comprehensive value added
nology expert, which has focused on the supplier. In addition to the traditional
development and production of industri- business segment Automotive, the
al solutions, including the area of sensi- Schlemmer Group operates in numerous
tive electrical installations. Drawing on other industries with its business seg-
60 years of experience in cable protec- ments Industry and Appliances.
tion, the Group has evolved into a lea-
Any questions left?
Visit our website at
www.schlemmer.com
or write us an e-mail at
[email protected]