perma STAR VARIO &
perma STAR VARIO BLUETOOTH
The Expert in Lubrication Solutions
DISCOVER
THE NEXT
GENERATION
Versatile lubrication system
optionally with Bluetooth functionality
perma STAR VARIO operates fully automatically, independent
of temperature and pressure with a very precise discharge.
The system consists of an electromechanical drive, an LC with
60, 120, 250 or 500 cc / 2.03 oz, 4.06 oz, 8.45 oz or 16.91 oz of
lubricant and a battery pack.
perma STAR VARIO provides pressure build-up of 7.5 bar / 109 psi
and is used for single-point lubrication of roller and sliding
bearings, sliding guides, open gears, gear racks, spindles, shaft
seals and chains. Thanks to precise lubricant metering,
perma STAR VARIO is ideal for lubrication of electric motors
with specified lubricant quantities. The bluetooth-enabled
version, perma STAR VARIO BLUETOOTH is optionally available.
It can be conveniently operated via the perma CONNECT APP.
Applications
Industry: Recycling Industry: Quarrying industry
Application: Electric motors Application: Conveyors
Industry: Pulp & Paper Industry: Power Generation
Application: Blowers & Fans Application: Pumps
© 2022 | perma-tec GmbH & Co. KG | www.perma-tec.com | 3
Product characteristics Benefits
Pressure build-up of 7.5 bar allows → Mounting outside of dangerous areas or at
remote mounting up to 5 m / 14.4 ft easy-to-reach locations increases workplace safety
→ Higher equipment availability since LC can be easily
System operates reliably from exchanged during running operation
-40 °F* to +140 °F / -40 °C to +60 °C → Universal use at both low and higher temperatures
LCD display with push button displays dis- → Simple and self-explanatory operation
charge period, LC size and operating status → Precise settings according to requirements prevent
lubrication starvation and over-lubrication
Display with backlighting
only STAR VARIO BLUETOOTH → Settings can be changed at any time
Electromechanical, reusable drive → Reliable, precise lubricant discharge independent of
with battery pack temperature and counter pressure
→ One-time acquisition costs for STAR VARIO Drive
Bluetooth functionality
Only perma STAR VARIO BLUETOOTH → Configure, control and maintain remotely
→ Increased workplace safety
Allows simplified operation via → Real-time lubricator function and feedback
perma CONNECT APP
Technical data
Drive - reusable LCD display with
Electromechanical drive push button
with Battery pack STAR VARIO /
with Battery pack STAR VARIO low temperature STAR VARIO Drive
(Material PA GF)
Discharge period
1, 2, 3 ... 12 months / 1, 2, 3 ... 26 weeks
STAR LC 60: + 15, 18, 21, 24 months Battery pack
Gearmotor STAR VARIO
STAR LC 500: max. 6 months
Lubricant volume
60 cm³, 120 cm³, 250 cm³ or 500 cm³
Piston
2.03 oz, 4.06 oz, 8.45 oz or 16.91 oz
Operating temperature* Lubricant
-40 °F to +140 °F / -40 °C to +60 °C Oil-filled units feature
STAR LC
an integrated oil
(Material
retaining valve
Continuous pressure build-up copolyester)
109 psi / 7.5 bar
Protection class
IP 67 / IP 65 Outside thread
R1/4
Dimensions
Standard & special lubricants
LC 60: Ø 75 x 155 mm / Ø 2.95 x 6.10 inch
Greases up to NLGI 2 LC 120: Ø 75 x 178 mm / Ø 2.95 x 7.01 inch
LC 250: Ø 75 x 228 mm / Ø 2.95 x 8.98 inch
LC 500: Ø 75 x 324 mm / Ø 2.95 x 12.76 inch
*To achieve functionality below -20° C / -4° F, Battery pack / Battery housing STAR VARIO low temperature
(lithium) must be used. Only to be used with suitable low temperature lubricants!
4
perma STAR VARIO Components & Accessories
perma STAR VARIO perma STAR VARIO BLUETOOTH
Drive Drive Drive
Art. No. 117222 Art. No. 117223
Battery pack STAR VARIO Battery pack STAR VARIO
Art. No. 101351 Art. No. 101351
Battery Battery housing STAR VARIO or Battery pack
low temperature STAR VARIO BLUETOOTH
Art. No. 113404 low temperature
→ Requires 3 x battery AAA Li 1.5 V Art. No. 116901
(procure locally)
LC (= Lubricant Cartridge) or or or
perma STAR LC perma STAR LC perma STAR LC perma STAR LC
60 cm3 120 cm3 250 cm3 500 cm3
Greases
perma Multipurpose grease SF01 104044 100724 104473 112410
perma Extreme pressure grease SF02 104048 100733 104480 112906
Reorder
perma High temp. grease SF03 104051 100739 104485 112907
perma High performance grease SF04 104054 100744 104488 112908
perma High temp. / Extreme pressure grease SF05 104057 100750 104492 112909
perma Liquid grease SF06 104061 100755 104497 112041
perma High speed grease SF08 104063 100762 104500 112910
perma Multipurpose bio grease SF09 104065 100766 104502 112911
perma Food grade grease H1 SF10 104069 100770 104506 112859
Oils
perma High performance oil SO14 104180 101096 104685 -
perma Multipurpose oil SO32 104188 101117 104696 -
perma Bio oil, low viscosity SO64 104198 101137 104711 -
perma Bio oil, high viscosity SO69 104202 101145 104716 -
perma Food grade oil H1 SO70 104204 101148 104719 -
perma STAR LC can be filled with lubricants For greater stability use Support
from other manufacturers upon request flange STAR | Art. No. 109420
© 2022 | perma-tec GmbH & Co. KG | www.perma-tec.com | 5
ACCESSORY KITS and INSTALLATION KITS STAR
for remote mounting
When should you opt for remote mounting of a lubrication system:
→ Is it difficult or dangerous to reach the lubrication point during plant
operation?
→ Is the lubrication point subject to strong vibrations or high temperatures
which may impair or damage the lubrication system?
→ Is access permission required to reach lubrication points in secured areas or
at great heights?
→ Is the lubrication point exposed to large quantities of water, pumped media,
media from the manufacturing process or impact from solids?
If you answer yes to one of the questions, we recommend that you use
indirect / remote mounting.
Benefits of perma ACCESSORY KITS and INSTALLATION KITS STAR
WORKPLACE SAFETY
→ Remote mounting reduces the risk of accidents by up to 90 %
→ Remote mounting reduces the time spent in hard-to-access dangerous areas
→ Remote mounting components are subject to high safety standards
COSTS
→ Economically best solution with cost advantage compared to individual purchase
→ All parts from one source → less administrative effort
RELIABILITY
→ All kits were developed based on many years of experience to meet the challenges
of all common applications
→ Particularly robust accessory parts to ensure long service life
6
ACCESSORY KITS and INSTALLATION KITS STAR
Standard and Heavy Duty
STANDARD DUTY KIT These kits are very versatile and can be used in areas with normal
ambient conditions.
HEAVY DUTY KIT Heavy Duty kits have been specifically designed for use in operational
areas with harsh ambient conditions which are subject to regular wash
down andwater impact, such as the conditions found in coal handling
preparation plants.
INSTALLATION KITS INSTALLATION KITS contain all necessary parts for the complete
mounting of the lubrication system to the lubrication point: mounting
bracket with mounting support, support flange, hose connectors, reducers
and Heavy Duty hose.
ACCESSORY KITS The only difference between the ACCESSORY KITS and the INSTALLATION
KITS is that no hose is included.
BEAM CLAMP
MOUNTING BRACKET CAGE
HANGER
Standard Duty Heavy Duty
© 2022 | perma-tec GmbH & Co. KG | www.perma-tec.com | 7
ACCESSORY KITS and INSTALLATION KITS STAR Standard Duty
ACCESSORY KITS and INSTALLATION KITS STAR Standard Duty have been especially designed for operation under normal
ambient conditions. The kits contain all necessary parts, including a reducer M10x1 and G1/8 per lubrication point.
Unlike the ACCESSORY KITS, the INSTALLATION KITS do already contain the hose.
Beam clamp mount Cage hanger mount
INSTALLATION KIT STAR INSTALLATION KIT STAR
Standard Duty Standard Duty
1-point 65 mm beam clamp mount 1-point cage hanger mount
incl. 3 m hose incl. 3 m hose
Art. No. 116961 Art. No. 116962
ACCESSORY KIT STAR ACCESSORY KIT STAR
Standard Duty Standard Duty
1-point 65 mm beam clamp mount 1-point cage hanger mount
without hose | Art. No. 116951 without hose | Art. No. 116952
MONTAGE KIT STAR MONTAGE KIT STAR
Standard Duty Standard Duty
2-point 65 mm beam clamp mount 2-point cage hanger mount
incl. 5 m hose incl. 5 m hose
Art. No. 116963 Art. No. 116964
ACCESSORY KIT STAR ACCESSORY KIT STAR
Standard Duty Standard Duty
2-point 65 mm beam clamp mount 2-point cage hanger mount
without hose | Art. No. 116953 without hose | Art. No. 116954
ACCESSORY KITS and INSTALLATION KITS STAR Heavy Duty
ACCESSORY KITS and INSTALLATION KITS STAR Heavy Duty have been specifically designed for use in operational areas
with harsh ambient conditions. The kits contain all necessary parts, including a protection cap STAR Heavy Duty, a purge
connection with manual valve and a reducer M10x1 and G1/8 per lubrication point.
Unlike the ACCESSORY KITS, the INSTALLATION KITS do already contain the hose.
Beam clamp mount Cage hanger mount
INSTALLATION KIT STAR INSTALLATION KIT STAR
Heavy Duty Heavy Duty
1-point 65 mm beam clamp mount 1-point cage hanger mount
incl. 3 m hose incl. 3 m hose
Art. No. 116965 Art. No. 116966
ACCESSORY KIT STAR ACCESSORY KIT STAR
Heavy Duty Heavy Duty
1-point 65 mm beam clamp mount 1-point cage hanger mount
without hose | Art. No. 116955 without hose | Art. No. 116956
INSTALLATION KIT STAR INSTALLATION KIT STAR
Heavy Duty Heavy Duty
2-point 65 mm beam clamp mount 2-point cage hanger mount
incl. 5 m hose incl. 5 m hose
Art. No. 116967 Art. No. 116968
ACCESSORY KIT STAR ACCESSORY KIT STAR
Heavy Duty Heavy Duty
2-point 65 mm beam clamp mount 2-point cage hanger mount
without hose | Art. No. 116957 without hose | Art. No. 116958
© 2022 | perma-tec GmbH & Co. KG | www.perma-tec.com | 9
perma CONNECT APP
The convenient solution for remote lubrication point management
Simple and intuitive - configure and maintain your
perma STAR VARIO BLUETOOTH lubrication systems
via the perma CONNECT APP.
perma Maintenance Lubrication Program (MLP) provides clear
structures with details about perma STAR VARIO BLUETOOTH,
which can be accessed via the perma CONNECT APP.
The current status information is transferred to perma MLP
for convenient access from your workplace.
LUBRICATION POINT MONITORING
REMOTE PROGRAMMING
SAFETY
ELEVATED HEIGHTS
LOCATE LUBRICATION SYSTEM
NO ACCESS
RESTRICTIONS
REMOTE
COMMUNICATION
10
Start now!
Registration for the perma CONNECT APP requires
a free perma Maintenance Lubrication Program (MLP)
web application account.
Sign up now:
https://mlp.perma-tec.com
© 2022 | perma-tec GmbH & Co. KG | www.perma-tec.com | 11
2022/02 · Version: 1.0 en · Art. No. 117191
perma-tec GmbH & Co. KG
Hammelburger Str. 21
97717 Euerdorf
GERMANY
Tel.: +49 9704 609 - 0
[email protected]www.perma-tec.com
