Itp Pip 001 01
Itp Pip 001 01
PREFABRICATION OF PIPING
01 Final Issue
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forbidden
NEW PTA COMPLEX PROJECT / 10330
Page : 2 of 7
ABBREVIATIONS DEFINITIONS
OWNER / CLIENT SASA Polyester Sanayi A.Ş Hold Point (H) (*): An inspection activity that requires the CONTRACTOR and/or OWNER and/or Third party be notified by
the Manufacturer/ Vendor/ Subcontractor of a specific time and place for the activity to be attended. This
notification shall be carried out by a Formal information process and the activity shall not be developed
without the CONTRACTOR and/or OWNER and/or Third party presence and written approval or a signed
TPI: Third Party Inspection. Depending on the Certification Policy, a certifying authority and/or waiver.
legal local authority may be required to place its own verification points
TÜVSÜD for mechanical works. ORION for civil works.
Witness Point (W) (*): An inspection activity that requires the CONTRACTOR and/or OWNER and/or Third party be notified by
Contractor: The Consortium formed by Técnicas Reunidas SA (to be called TRSA and/or the Manufacturer/ Vendor/ Subcontractor of a specific time and place for the activity to be attended. This
FOREIGN CONTRACTOR) and TREUNIDAS Inşaat ve Taahhüt Limited Şirketi (to be notification shall be carried out by a Formal information process and the activity shall be developed with or
called TREUNIDAS and/or LOCAL CONTRACTOR), for Engineering Works & without the CONTRACTOR and/or OWNER and/or Third party presence with no signed waiver required
Services, Supply and Construction Work of PTA Complex Project in Adana, Turkey.
Review (R): An activity designated by the CONTRACTOR and/or OWNER and/or Third party that requires the review
Resp.: The personnel inside CONTRACTOR’s Organization responsible for carrying out the and acceptance of the Manufacturer/ Vendor/ Subcontractor’s documentation. No formal inspection
corresponding Intervention Points notification is required.
Approval (A): An activity that requires a document subject to be approved by the CONTRACTOR and/or OWNER and/or
C: Construction Q: Quality P: Pre-commissioning Third party. No formal inspection notification is required.
(*) For Witness Points and Hold Points CONTRACTOR shall notify the inspections to the OWNER timely.
Q*: This activity is assigned to Quality but it could be carried out by Construction if the At the same time, Subcontractor shall notify the inspections to Contractor timely established in the Pre inspection meeting between
supervisor has the competence in terms of training and work experience for the activity. the Contractor and Subcontractor. These Inspection Points imply the review of the applicable documentation to the activity by the
CONTRACTOR´s and/or OWNER´s and/or TPI´s inspector.
This document is property of Técnicas Reunidas. Its reproduction without a written permission is strictly forbidden
NEW PTA COMPLEX PROJECT / 10330
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SUBCONTRACTOR:
INVOLVEMENT
Document Acceptance
Item No. Quality Control Activity Records REMARKS
Ref. Criteria Subc. Contractor Contractor Client TPI
Insp. Type Resp. Insp. Type Insp. Type Insp. Type
1 BEFORE EXECUTION
1.1 General
10330-00-090-PD-0010 Site
10330-00-090-PD-0010 Site
Quality Plan
Quality Plan
10330-00-090-PD-0020
Quality Plan, Specific Procedures and Applicable Documentation Approved 10330-00-090-PD-0020
Quality Requirements for
10330-00-090-PD- 0012 Applicable documents should be available, checked and approved by Contractor
1.1.1 Approval of Personnel / Laboratory Qualifications. 10330-00-131-ES-0001
Subcontractors 10330-CON-GEN-01 A Q* A R W
10330-00-131-ES-0001 before the activities commencement
10330-00-131-ES-0002
10330-00-131-ES-0002
10330-00-132-ES-0003
10330-00-132-ES-0003
ISO 9001:2015
ISO 9001:2015
10330-00-090-PD-0010
10330-00-090-PD-0010 GMT.FRM.10.040 Applicable calibration certificates should be available and checked by Contractor
1.1.2 Calibration of measuring Equipment 10330-00-090-PD-0020
10330-00-090-PD-0020
R Q* R R W
Subcontratcor Procedure GMT.FRM.10.041 before the activities commencement
10330-00-090-PD-0010
10330-00-090-PD-0010 Applicable WPS/PQR should be available, checked and approved by Contractor
1.1.3 Welding Procedures (PQR + WPS) 10330-00-090-PD-0020
10330-00-090-PD-0020 10330-CON-GEN-14 A Q* A R R
Subcontratcor Procedure before the activities commencement
ISO 9606-1, ISO Applicable WPQ should be available, checked and approved by Contractor
10330-00-090-PD-0010
before the activities commencement
1.1.4 Welder Performance Qualifications (WPQ) 10330-00-090-PD-0020 9606-5, ASME Sec. 10330-CON-GEN-15 A Q* A R R
Subcontratcor Procedure Welders to be engaged in welding branch connections, nozzles, flange
IX, attachments or similar joints in all positions shall be approved on a butt joint
ASME B31.3, 12282-GEN-
10330-00-090-PD-0020 00011-3.3.1 / 12282-GEN-
10330-00-131-ES-0001 00012-3.2.3 / 12282-GEN-
10330-00-131-ES-0002 00013-3.3.2 / 12282-GEN-
1.1.5 Visual inspection Procedure 10330-00-132-ES-0005 00014-3.2.4 / 12282-GEN-
GMT.FRM.10.013 A Q* W R W
10330-00-237-ST-0001 00016-3.3.3 / 12282-GEN-
Subcontratcor Procedure 00019-3.3.4 / 12282-GEN-
00022-3.3.7
This document is property of Técnicas Reunidas. Its reproduction without a written permission is strictly forbidden
NEW PTA COMPLEX PROJECT / 10330
Page : 4 of 7
SUBCONTRACTOR:
INVOLVEMENT
Document Acceptance
Item No. Quality Control Activity Records REMARKS
Ref. Criteria Subc. Contractor Contractor Client TPI
Insp. Type Resp. Insp. Type Insp. Type Insp. Type
1.2 Material
10330-00-090-PD-0010
10330-00-090-PD-0020
Material Receiving Inspection and Inspection of Material Storage Conditions 10330-00-131-ES-0001
10330-00-090-PD-0010
1.2.1 (Including Review of Material Certificates of Welding Consumables) 10330-00-131-ES-0002
10330-00-090-PD-0020
GMT.FRM.10.010 H C W S S
10330-00-132-ES-0003
ISO 9001:2015
Subcontratcor Procedure
10330-00-090-PD-0010
10330-00-090-PD-0020
10330-00-090-PD-0010 Applicable material certificates and MARs (10330-CON-GEN-30) should be
1.2.2 Material Certificates / Material Approval Request 10330-00-090-PD- 0012
10330-00-090-PD-0020
GMT.FRM.10.010 R Q* R R S
ISO 9001:2015 available and checked by Contractor before the activities commencement
Subcontratcor Procedure
10330-00-090-PD-0020
10330-00-131-ES-0001
10330-00-090-PD-0020
Mock-Up of Filler Metal for Alloy Steel, Stainless Steel, Duplex and Inconel (including Positive 10330-00-131-ES-0002
1.2.3 10330-00-237-ST-0001
10330-00-131-ES-0001 Third Party Report H Q* W R W Applicable to every Batch Number
Material Identification and Penetrant Test) 10330-00-131-ES-0002
10330-00-132-ES-0005
Subcontratcor Procedure
10330-00-090-PD-0020
10330-00-131-ES-0001 10330-00-090-PD-0020
10330-00-131-ES-0002 10330-00-131-ES-0001
1.2.4 Positive Material Identification (upon material arriving) 10330-00-237-ES-0005 10330-00-131-ES-0002
Third Party Report H Q* W R W
10330-00-237-ST-0001 10330-00-237-ES-0005
Subcontratcor Procedure
2 DURING EXECUTION
This document is property of Técnicas Reunidas. Its reproduction without a written permission is strictly forbidden
NEW PTA COMPLEX PROJECT / 10330
Page : 5 of 7
SUBCONTRACTOR:
INVOLVEMENT
Document Acceptance
Item No. Quality Control Activity Records REMARKS
Ref. Criteria Subc. Contractor Contractor Client TPI
Insp. Type Resp. Insp. Type Insp. Type Insp. Type
Branch Joints Connection Type of, Sett in / Sett on ASME B31.3, 12282-GEN-
10330-00-090-PD-0020 00011-3.3.1 / 12282-GEN-
Piping Class: A1B, A1G, A1H, A1N, A1R, A1S, 10330-00-131-ES-0001 00012-3.2.3 / 12282-GEN-
Magnetic Particle /
A1X,A1Z, A3C, A3D, A3H, A3J, A3P, A3Q, A3S, A3Z, 10330-00-131-ES-0002 00013-3.3.2 / 12282-GEN-
H Q* W S H
10% Dye Penetrant Test 10330-00-237-ES-0005 00014-3.2.4 / 12282-GEN- Third Party Report
A5C,A3T, B1B, B1H, B1N, B1S, B3C, B3D, B3H,
Examination 10330-00-237-ST-0001 00016-3.3.3 / 12282-GEN-
B3Q, B3S, C1B, C1S, C3C, C3D, D1H, D1S, D3C, 00019-3.3.4 / 12282-GEN-
D3D, D3Q, D3R, E1B, E1S, E3C, E3Q, E3R, E3S 00022-3.3.7
This document is property of Técnicas Reunidas. Its reproduction without a written permission is strictly forbidden
NEW PTA COMPLEX PROJECT / 10330
Page : 6 of 7
SUBCONTRACTOR:
INVOLVEMENT
Document Acceptance
Item No. Quality Control Activity Records REMARKS
Ref. Criteria Subc. Contractor Contractor Client TPI
Insp. Type Resp. Insp. Type Insp. Type Insp. Type
10330-00-090-PD-0020
Magnetic Particle / 10330-00-131-ES-0001 ASME B31.3, 12282-GEN-
Fillet Welds, Piping Class: A2B, A3X, A7B, B2B,
100% Dye Penetrant Test 10330-00-131-ES-0002 00013-3.3.1 / 3.3.2 / 3.3.3 / Third Party Report H Q* W S H
B2J, B3X, B3Y, B7B, E2B, 10330-00-237-ES-0005 3.3.4
Examination
10330-00-237-ST-0001
This document is property of Técnicas Reunidas. Its reproduction without a written permission is strictly forbidden
NEW PTA COMPLEX PROJECT / 10330
Page : 7 of 7
SUBCONTRACTOR:
INVOLVEMENT
Document Acceptance
Item No. Quality Control Activity Records REMARKS
Ref. Criteria Subc. Contractor Contractor Client TPI
Insp. Type Resp. Insp. Type Insp. Type Insp. Type
10330-00-090-PD-0020
10330-00-090-PD-0020
10330-00-131-ES-0001
10330-00-131-ES-0001
2.8 Hardness Test (if required) 10330-00-131-ES-0002
10330-00-131-ES-0002 GMT.FRM.10.022 H Q* W R W
10330-00-237-ST-0001
Subcontratcor Procedure
10330-00-090-PD-0020 10330-00-090-PD-0020
Piping Supports and Reinforcement Pads Welded according to Procedure and Installed 10330-00-131-ES-0001 10330-00-131-ES-0001
2.9 10330-00-131-ES-0002 10330-00-131-ES-0002
GMT.FRM.10.004 H C W S W
According to Drawings (AFC)
Subcontratcor Procedure
ASME B31.3
10330-00-090-PD-0020
10330-00-090-PD-0020
10330-00-131-ES-0001
10330-00-131-ES-0001 GMT.FRM.10.004
2.10 Piping Supports and Reinforcement Pads Welds Visual Inspection (Note 1) 10330-00-131-ES-0002
10330-00-131-ES-0002
H Q* W S W
10330-00-131-ES-0004 GMT.FRM.10.013
10330-00-131-ES-0004
Subcontratcor Procedure
ASME B31.3
10330-00-090-PD-0020
10330-00-090-PD-0020
10330-00-131-ES-0001
10330-00-131-ES-0001
2.11 Piping Supports and Reinforcement Pads NDT´s 10330-00-131-ES-0002
10330-00-131-ES-0002 Third Party Report H Q* W S W
10330-00-131-ES-0004
10330-00-131-ES-0004
Subcontratcor Procedure
10330-00-090-PD-0010 10330-00-090-PD-0010
2.12 Pneumatic Test of Reinforcement Pads 10330-00-090-PD-0020 10330-00-090-PD-0020
GMT.FRM.10.027 H Q* W S W
10330-00-090-PD-0020 10330-00-090-PD-0020
10330-00-131-ES-0001 10330-00-131-ES-0001
2.13 Visual Check of Orifice Flanges (weld internal smoothness check) (If applicable) 10330-00-131-ES-0002 10330-00-131-ES-0002 GMT.FRM.10.013 H Q* W S W
Subcontratcor Procedure
10330-00-090-PD-0020 10330-00-090-PD-0020
10330-00-131-ES-0001 10330-00-131-ES-0001
2.14 Identification and Traceability of Materials and Welds 10330-00-131-ES-0002 10330-00-131-ES-0002 GMT.FRM.10.003 H Q* R R W Subcontractor Welding Map can be used upon agreement.
Subcontratcor Procedure
3 AFTER EXECUTION
10330-00-090-PD-0020 10330-00-090-PD-0020
10330-00-131-ES-0001 10330-00-131-ES-0001
3.1 Pressure Test, Flushing and Reinstatement 10330-00-131-ES-0002 10330-00-131-ES-0002 The control of this activity is developed in ITP-PIP-004
Subcontratcor Procedure
10330-00-090-PD-0020
10330-00-090-PD-0020
10330-00-131-ES-0001
10330-00-131-ES-0001 GMT.FRM.10.003
3.2 Release for Painting (if applicable) and Painting 10330-00-131-ES-0002
10330-00-131-ES-0002
H Q* W W H
10330-00-237-ES-0003 GMT.FRM.10.031
10330-00-237-ES-0003
Subcontratcor Procedure
10330-00-090-PD-0020 Quality shall verify that the corresponding inspection/tests have been done
10330-00-090-PD-0020
10330-00-131-ES-0001
3.3 Release Note from Workshop to Site / Release for Transportation 10330-00-131-ES-0001
10330-00-131-ES-0002
GMT.FRM.10.050 H C H S H successfully prior to the release to erection which will be carried out by
10330-00-131-ES-0002 Construction
10330-00-090-PD-0020 All previous activities
10330-00-131-ES-0001 performed and satisfactory. All
3.4 Final Acceptance 10330-00-131-ES-0002 documentation reviewed and GMT.FRM.10.050 H Q* H W H
signed by all parties
NOTES:
Note 1: Use Control Form CON-GEN-18 - Welded Joints Visual Inspection, when required
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