Vacuum Unit

Ejector System Vacuum Pump System

Supply valve: An N.O. An IO-Link compatible pressure

specification has been added. switch has been added.
¡Can hold vacuum∗1 even when ¡Allows for ejector control with a
the power goes out or is turned off single communication line
¡Prevents the sudden dropping of ¡Reading of the device
workpieces∗1 information and parameter
∗1 Supposing the supply pressure is being maintained batch settings are possible.

Air supply is cut-off when vacuum is reached.

Energy saving ejector
Air consumption

93% reduction
Reduced by the pressure switch for vacuum with
energy saving function and efficient ejectors
(Under SMC’s measurement conditions)

More efficient ejector 2-stage

ejector
1st ejector 2nd ejector

Suction flow (Compared to other SMC 1-stage ejectors)

50% increase Q1 + Q2 = Suction flow

Wiring variations
Fieldbus system D-sub connector Flat ribbon cable connector Individual wiring

Air-operated
specification
p. 73

ZK2mA Series
CAT.ES100-129C
Vacuum Unit ZK2mA Series

Energy Saving Ejector

Energy saving is possible due to

the pressure switch for vacuum
with energy saving function.
Air consumption 90% reduction ∗1
More efficient ejector
∗1 Based on SMC’s measurement conditions

While the suction signal is ON, the ON/OFF operation of the

supply valve is also performed automatically within the set value.
Air consumption
(Compared to other SMC 1-stage ejectors)
30% reduction
Positive pressure
Atmospheric
Energy saving ejector Existing model pressure
Vacuum port pressure

Air is supplied and exhausted Air is supplied and exhausted

intermittently when the vacuum continuously during the Energy saving ejector Existing model
decreases. adsorption of the workpiece.
Air Air
supply supply Energy saving
ON/OFF operation

Achievable vacuum pressure

Negative pressure Air consumption
Supply valve signal

Energy saving ON
Exhaust Exhaust ejector OFF
(N.C. spec.)

∗1
Exhaust ON
Existing model
OFF
Air consumption

Vacuum Vacuum
Air consumption

∗1 E
 xhaust noise is also ON
Energy saving
Supply valve signal

reduced. Workpiece Workpiece

ejector OFF
(N.O. spec.)

ON
Existing model
OFF

Air consumption

Energy saving efficiency: 93% reduction

Power consumption cost per year reduced by
13,365 JPY/year∗1
With energy More efficient
saving function ejector

Power consumption cost per year Annual air consumption Exhaust time Air consumption
ZK2/With energy saving function
979 JPY/year 652.5 m3/year 0.6 s 58 L/min (ANR)
(Part no.: ZK2A12K5KWA-08)
Existing model
14,344 JPY/year 9,562.5 m3/year 6s 85 L/min (ANR)
(Part no.: ZM131AM-K5LZ-E15)

∗1 · Air unit 1.5 JPY/m3 (ANR), Annual operating cycles: 1125000

Cost conditions
(Operating hours: 10 hours/day, Operating days: 250 days/year, 450 cycles/h, when 1 unit is used)

1
 Vacuum Unit ZK2mA Series

High-noise Reduction Silencer

Improved low noise
and suction flow by
adoption of a high-noise
reduction silencer

High-noise reduction silencer

Unpleasant frequencies are removed
while maximizing vacuum performance
by using a dedicated silencer with
better silencing effect.

Low noise 60
ZK2A07 (Silencer exhaust)
ZK2G07 (High-noise reduction silencer exhaust)

46 dB (A)∗ 1
50

∗1 N
 ozzle size: ø0.7 (Under SMC’s measurement
conditions) 40
Noise level [dB (A)]

30

Reduces high-frequency
20
range from 2000 to 20000 Hz.

10

0
200 2000 20000
Frequency [Hz]

Suction flow
Improved by up Nozzle
size
Exhaust type
Max. suction flow [L/min (ANR)]
40 Approx. 80

to approx. 20% High-noise reduction

20%
83
silencer exhaust
ø1.5 67
Silencer exhaust

2
Vacuum Unit ZK2mA Series

All in One Piping Wiring Installation time reduced!!

Dual 2-port valve (Supply valve/Release valve)

M Supply valve: Self-holding∗1
Even if there is a power cut, the vacuum is maintained as long as there is supply air.
q The vacuum is maintained during power failure as long as air is supplied.
This can prevent the workpiece from being dropped.
w The unit turns on by instantaneous energizing (minimum 20 ms.). Continuous energizing is not necessary.
This can reduce the power consumption.

M Linked supply and release valves operation∗1

The self-holding type supply valve will be turned off by turning on the release valve.
It is not necessary to send a signal to stop the vacuum, which simplifies the wiring and programming.
(Existing double solenoid and latching type require a signal to stop the vacuum.)

M Low power consumption: 0.4 W

∗1 W
 hen the self-holding and release valve linked
(valve type R) is selected

One-touch fitting

Air supply

Vacuum release flow adjustment needle

Vacuum

Filter element Silencer exhaust

Transparent filter case allows visual check of the contamination.
If there is dirt inside the case, it is possible to remove the case and clean it.

Easier maintenance No tools are required for replacement.

M Replacement of filter element M Replacement of filter case M Replacement of sound absorbing material

3 steps 2 steps 3 steps

q e
q
e
q
w
w
Filter case
Filter element w Sound absorbing material Silencer cover

The sound absorbing material can be installed/removed

without using screws.

3
 Vacuum Unit ZK2mA Series

Pressure Sensor/Switch Variations

M IO-Link compatible MP
 ressure switch for vacuum M Pressure switch for vacuum M Pressure sensor
vacuum pressure switch with energy saving function
The energy saving function can be turned
ON or OFF via the parameter settings.

Pressure switch for vacuum Set value copy function∗1 Set value can
be copied up
Reduction in setting to 10 units.
work/Prevention of
mistakes in setting

∗1 C
 opy function is not available for
switches with the pressure
switch for vacuum with energy
saving function. Source of copy 1 unit 2 units 10 units

Mounting
M Single unit bracket mounting M Single unit DIN rail mounting M Manifold DIN rail mounting

Mounting bracket
for single unit

Stopper

DIN rail mounting bracket

4
Vacuum Unit ZK2mA Series

Vacuum Unit Variations

Single Unit
Ejector System p. 12

Nozzle size Vacuum switch

ø0.7, ø1.0, ø1.2, ø1.5 · Pressure sensor
· Pressure switch for vacuum
· Pressure switch for vacuum with energy saving function
Vacuum release flow adjustment needle · IO-Link compatible vacuum pressure switch

Standard specification
Without vacuum switch

Screwdriver operation
type long lock nut Combination of supply valve and release valve
(When option E is selected)
Supply valve Release valve
N.C. N.C.
N.C. None
Round lock nut Self-holding release
N.C.
(When option J is selected) valve linked
N.O. N.C.
Lock nut
None None

Screwdriver operation type

(When option K is selected) Exhaust type
Silencer exhaust
Exhaust (EXH) port
Combination of the Port exhaust High-noise reduction silencer exhaust
screwdriver operation type With individual release
and round lock nut
(When options J and K are selected)
pressure supply (PD) port

PD port (M3)

Vacuum Pump System p. 23

PE port female thread specification

PE port (M3)

With individual release

pressure supply (PD) port

PD port (M3)

5
 Vacuum Unit ZK2mA Series

Manifold
Ejector System p. 19

∗1
Fieldbus System / Compatible Protocols
Integrated type (For output) Integrated type (For input/output) Gateway decentralized system Wiring type
EX260 EX600 EX500 · D-sub connector
· Flat ribbon cable connector
· Individual wiring
· Fieldbus system
DeviceNet® DeviceNet®
PROFIBUS DP PROFIBUS DP
CC-Link CC-Link
EtherNet/IP™ EtherNet/IP™ EtherNet/IP™ Exhaust type
EtherCAT EtherCAT PROFINET · Complex exhaust∗2
PROFINET PROFINET
Ethernet POWERLINK EtherNet/IP™ compatible wireless base · Port exhaust
IO-Link PROFINET compatible wireless base · High-noise reduction silencer exhaust
∗1 This is only available for supply valve and release valve control in Fieldbus systems.

Individual wiring D-sub connector Individual port exhaust Air pressure supply (PV) port
· Common supply
· Individual supply

Complex exhaust∗2 Common air pressure

∗2 T
 he complex exhaust is a combined supply (PV) port
exhaust method of the common
exhaust from the end plate and the
direct exhaust from each station.

Individual air pressure

supply (PV) port∗3
∗3 Option

Vacuum Pump System p. 27

Common pilot pressure supply (PS) port

Wiring type
· D-sub connector
· Flat ribbon cable connector
Flat ribbon cable connector · Individual wiring
Common vacuum pressure
supply (PV) port

Related Product
JSY3000 Combination Manifold
A ZK2 (ejector manifold) with a JSY3000 (valve manifold)
connected to the same manifold
JSY3000
More information
can be viewed here.
Ejector system

6
Vacuum Unit ZK2mA Series

IO-Link Compatible p. 14, 17, 24, 26

Energy saving is possible due to the vacuum pressure

Positive pressure

Release confirmation
Positive pressure P3
H3
switch with energy saving function and efficient ejectors.
pressure
Release confirmation Energy saving function ON Time P3
Atmospheric pressure H3
pressure

93% reduction
Time
∗1 Atmospheric pressure
Vacuum confirmation Energy saving function OFF H1
P1
Air consumption
pressure
Vacuum confirmation
Energy saving ON/OFF H1
pressure H2 P1
operation P2
Achievable
Energy vacuum pressure
saving ON/OFF
∗1 Based on SMC’s measurement conditions operation
H2
P2
Negative
Achievable pressure
vacuum pressure Air consumption
Energy saving function ON
Energy saving function ON Negative pressure
Supply valve ON Air consumption
Supply valve: Energy saving function
energization OFF ON
Air is supplied intermittently when the vacuum N.C. specification Supply valve ON
Energy saving function OFF
Supply valve: energization OFF
decreases. N.C. specification Supply valve ON
Energy saving function
energization OFF OFF
Supply valve ON Air consumption
energization OFF
Energy saving function OFF Air consumption
Air consumption
Air is supplied continuously during the adsorption Energy saving function ON
Air consumption
Supply valve ON
of the workpiece. Supply valve: Energy saving function
energization OFF ON
N.O. specification Supply valve ON
Energy saving function
energization OFF OFF
Supply valve:
Supply valve ON
N.O. specification Energy saving function OFF
energization OFF
Supply valve ON Air consumption
energization OFF
Air consumption
Energy-saving pressure confirmation signal Release valve ON
energization OFF
Release valve ON
When adsorbing a workpiece with a large amount of leakage, Vacuum
energization High
OFF
confirmation bit Low
this signal allows for the confirmation of whether the energy- Vacuum High
saving operation is being performed once the vacuum pressure Energy saving
confirmation bit High
Low
confirmation bit Low
that initiates the energy-saving control has been reached. This Energy saving High
Release
confirmation bit High
Low
contributes to a reduction in air consumption. confirmation bit Low
Release High
confirmation bit Low

Automatic Release Function

Time
Atmospheric pressure
When the supply valve operation instruction is turned Time
Atmospheric pressure
OFF, the release valve ON operation is started
automatically, reducing the amount of time required
for the customer to construct an operating program.
Negative pressure

Negative pressure
Supply valve ON
operation instruction OFF
Supply valve ON
Release
operation ON
valve OFF
instruction
energization OFF
Release valve ON
energization OFF

Valve Protection Function

Time
If the supply valve reaches the set number of Atmospheric pressure
operations while the energy-saving function is in use, Energy saving control Continuous adsorbing
the energy-saving function automatically turns OFF
and switches to continuous adsorption to prevent The number of supply
valve operation: 1 2 3 ∗ Set to 3 times
excessive valve operation. Energy saving ON/OFF
H2
operation
P2
Achievable vacuum pressure
Negative pressure
Energy saving function ON
Supply valve ON
operation OFF

Valve protection High

confirmation bit Low

7
 Vacuum Unit ZK2mA Series

IO-Link Compatible ZK2mA p. 14, 17, 24, 26

Visualization of operation/equipment status/Remote monitoring and control by communication

Configuration File (IODD File∗1)
·Manufacturer ·Product part no. ·Set value
IO-Link is an open communication
interface technology between the sensor/
∗1 IODD File:
IODD is an abbreviation of IO Device Description. actuator and the I/O terminal that is an
This file is necessary for setting the device and international standard: IEC 61131-9.
PLC PC connecting it to a master. Save the IODD file on
Fieldbus the PC to be used to set the device prior to use.

Device settings Read the device data.

can be set by • ON/OFF signal and analog value
the master. • Device information:
• Threshold value Manufacturer, Product part number, Serial number, etc.
• Operation mode, • Normal or abnormal device status
etc. • Cable breakage

IO-Link Compatible Device

IO-Link Master ZK2mA

Implement diagnostic bits Error Warning Pressure value diagnosis

in the process data. • OUT1/2 over current

• Outside of zero-clear range
• Valve protection warning
• Energy saving operation warning
• Above the upper limit/below the
lower limit of the display range
• Temperature sensor failure
The diagnostic bit in the cyclic
• Master version mismatch
process data makes it easy to find Input Process Data
problems with the equipment. It is Byte 1 0
possible to find problems with the Bit offset 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Valve PD_IN
equipment in real time using the Pressure Release Supply Energy
System Error Pressure Pressure Release Suction
Item error forced
warning output Reservation value valve valve Reservation confirmation saving confirmation
confirmation confirmation confirmation
cyclic (periodic) data and to monitor diagnosis output output

such problems in detail with the Byte 3 2

noncyclic (aperiodic) data. Bit offset 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
Item Measured pressure value
Process Data
Output Process Data
Input process data Output process data
Byte 1 0
4 bytes 2 bytes
Bit offset 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Automatic Valve Energy
Item Reservation Reservation release protection saving control Release Vacuum
forced OFF forced OFF forced OFF instruction instruction

Display function Displays the output communication status and indicates the presence of communication data
Operation and Display
Communication with master Status Screen display Description
∗1 Normal communication status (readout of measured value, command)
∗ Output process data valid
Operate ∗1 Normal communication status (readout of measured value)
∗ Output process data invalid
Normal ∗1
Yes Start up
∗1
At the start of communication
Preoperate
IO-Link
mode Version does
The IO-Link version does not match that of the master.∗2
not match
∗1

Abnormal ∗1
Communication
Normal communication was not received for 1 s or longer.
disconnection
No ∗1

∗1
SIO mode∗3 General switch output

∗1 Displays the measured value ∗2 When the product is connected to the master with version “V1.0,” error E15 is generated. ∗3 Cannot be used in SIO mode

8
Vacuum Unit ZK2mA Series

ZK2A Series Vacuum Unit Guide by Type

Ejector System Valve Switch and Sensor

Without energy saving function With energy saving function IO-Link compatible
How to
vacuum pressure switch
Supply Release (The energy saving order
Without Pressure sensor/ Pressure
valve valve Pressure switch for switch for function can be turned Page
ON or OFF via the
vacuum vacuum parameter settings.)

With valve V V — V — —
Without energy V — — V — —
saving function 12
V V — — — —
V — — — — —
With valve
With energy saving function
Single Unit

V V — — V — 13

With valve
V V — — — V 14
IO-Link compatible vacuum pressure switch
Without valve
— — V V — —
18
— — V — — —

Individual wiring, D-sub/Flat ribbon cable connector

With valve V V — V — —
Without energy V — — V — —
saving function 15
V V — — — —
V — — — — —
Ejector System

With valve
For Manifold

With energy saving function

V V — — V — 16

With valve
V V — — — V 17
IO-Link compatible vacuum pressure switch
Without valve
— — V V — —
18
— — V — — —
Manifold

— 19

Fieldbus System
For Manifold

With valve V V — V — —
V — — V — —
20
V V — — — —
V — — — — —
Manifold

— 21

9
 Vacuum Unit ZK2mA Series

ZK2A Series Vacuum Unit Guide by Type

Vacuum Pump System Valve Switch and Sensor

How to
Pressure sensor/ IO-Link compatible order
Supply Release
Without Pressure switch for vacuum pressure Page
valve valve
vacuum switch

With valve V V — V —
V — — V —
Single Unit

23
V V — — —
V — — — —
Vacuum Pump System

With valve
V V — — V 24
IO-Link compatible vacuum pressure switch

With valve V V — V —
V — — V —
For Manifold

25
V V — — —
V — — — —
With valve
V V — — V 26
IO-Link compatible vacuum pressure switch
Manifold

— 27

Air Operated Specification Valve Switch and Sensor

(Without energy saving
How to
order
Supply valve Release valve function) Page
Single Unit

V V V
73
V V —
Ejector System

For Manifold

V V V

V V —
74
Manifold

—
Single Unit

V V V
75
Vacuum Pump System

V V —
For Manifold

V V V

V V —
76
Manifold

10
 CONTENTS
Vacuum Unit ZK2mA Series
V Ejector System
Single Unit Ejector + With Valve + Without Energy Saving Function p. 12
Single Unit Ejector + With Valve + With Energy Saving Function p. 13
Single Unit Ejector + With Valve + IO-Link Compatible p. 14
For Manifold Ejector + With Valve + Without Energy Saving Function p. 15
For Manifold Ejector + With Valve + With Energy Saving Function p. 16
For Manifold Ejector + With Valve + IO-Link Compatible p. 17
Single Unit For Manifold Ejector + Without Valve + Without Energy Saving Function  p. 18
Manifold  p. 19
Fieldbus System For Manifold Ejector + With Valve + Without Energy Saving Function  p. 20
Fieldbus System Manifold  p. 21

V Vacuum Pump System

Single Unit Vacuum Pump System + With Valve + Without Energy Saving Function  p. 23
Single Unit Vacuum Pump System + With Valve + IO-Link Compatible  p. 24
For Manifold Vacuum Pump System + With Valve + Without Energy Saving Function  p. 25
For Manifold Vacuum Pump System + With Valve + IO-Link Compatible  p. 26
Manifold  p. 27

Specifications, Quality of Supply Air  p. 28

Weight  p. 29
Ejector Exhaust Characteristics/Flow Rate Characteristics  p. 30
Vacuum Pump System Flow Rate Characteristics, Vacuum Release Flow Rate Characteristics, How to Read the Flow Rate Characteristics Graph  p. 32
Pressure Sensor/Pressure Switch for Vacuum Specifications, Description (Pressure Switch for Vacuum)  p. 33
Pressure Switch for Vacuum with Energy Saving Function Specifications, IO-Link Compatible Vacuum Pressure Switch Specifications  p. 34
Internal Circuits and Wiring Examples, IO-Link: Process Data  p. 35
Port Layout
Standard Products  p. 36
Option -D  p. 38
Option -L  p. 41
Construction  p. 43
How to Order Replacement Parts for Single Unit  p. 44
Exploded View of Manifold  p. 46
How to Increase Manifold Stations  p. 55
Dimensions  p. 57
Electrical Wiring Specifications, Optional Specifications/Functions/Applications  p. 69
Cable Assembly  p. 70
Accessories  p. 71

V Air Operated Specification

Single Unit Ejector System  p. 73
For Manifold Ejector System Manifold  p. 74

Single Unit Vacuum Pump System  p. 75

For Manifold Vacuum Pump System Manifold  p. 76

Specifications, Quality of Supply Air  p. 77

Weight  p. 78
Port Layout
Standard Products  p. 79
Option -D  p. 81
Option -M  p. 83
Construction, How to Order Replacement Parts for Single Unit  p. 85
Exploded View of Manifold  p. 86
Dimensions  p. 87

Specific Product Precautions  p. 90

11
 Ejector System Vacuum Unit

ZK2mA Series

Ejector System
Single Unit Ejector + With Valve + Without Energy Saving Function
Refer to pages 36, 37, 39, and 40 for the port layouts
(including circuit examples) and pages 57 to 59 for the
dimensions.
How to Order

Vacuum Pump
ZK2 A 12 K 5 A L A 08

System
q w e r t y u i

Specifications
q Body/Exhaust type w Nominal nozzle size∗2 e Combination of supply valve
Symbol Body Exhaust type Symbol Nominal nozzle size and release valve
07 ø0.7 Supply valve Release valve
Symbol
Silencer Silencer 10 ø1.0 N.C. N.O. Self-holding N.C.
A exhaust∗1
exhaust
12 ø1.2 K V — — V
J

Characteristics
15 ø1.5 V — — —

Flow Rate
∗2 R
 efer to page 29 for the R — — V∗3 V
Port exhaust standard supply pressure per E — V — V
Port
B Single unit
exhaust
nozzle diameter.
∗3 S
 upply valve maintains vacuum by energization (20 ms or
more). Stopping the vacuum turns on the release valve.
Refer to the precautions on page 90.

Internal Circuits and

High-noise reduction
y Connector

Wiring Examples
High-noise silencer exhaust
G reduction (Supply valve/Release valve/Pressure switch for vacuum)
silencer exhaust For supply valve/ For pressure
release valve: switch for Pressure sensor
∗1 With exhaust port when w is 12 or 15 Symbol 300 mm vacuum: 2 m assembly: 3 m Note
(Connector (Lead wire with (With lead wire)
assembly)∗5 connector)

Port Layout
r Rated voltage (Supply valve/Release valve) L V V Cannot be selected
Symbol Voltage L1 None V when t is N
5 24 VDC L2 V None Cannot be selected
6 12 VDC L3 None None when t is P or T
∗5 F
 or the connector length other than 300 mm, order the connector assembly on page

Replacement Parts
t Pressure switch for vacuum/Pressure sensor

Construction
44 separately.

Specifications
Symbol Type
Pressure
NPN PNP With unit selection
i Option∗6 (For details on the Function/Application, refer to page 69.)
range [kPa] Symbol Type Note
2 outputs function∗4
Nil Without option —
A V — V
Exploded View
of Manifold
B — None (SI unit only)
Pressure switch for

V Mounting bracket Bracket

0 to −101
C — V V B for single unit —
(nuts and bolts are included)
vacuum

D — V None (SI unit only)

E V — V Cannot be
With individual release PD port
F V — None (SI unit only) D selected when e
−100 to 100 pressure supply (PD) port (M3)∗7
Dimensions

H — V V is J
J — V None (SI unit only) Screwdriver operation Screwdriver operation
Vacuum release flow
adjustment needle∗8

E type long lock nut Cannot be

P Pressure 0 to −101 type long lock nut
Analog output 1 to 5 V selected when e
T sensor −100 to 100 is J
N Lock nut
Without pressure switch for vacuum/pressure sensor J Round lock nut Can be selected
only for the
Accessories

∗4 T
 he unit selection function is not available in Japan due to the New
Measurement Law. The unit for the type without the unit selection combination of J
Screwdriver Vacuum release and K
function is fixed as kPa. K operation type flow adjustment needle

u Vacuum (V) port With exhaust

When J is selected for e, install
the atmospheric release valve
Symbol Vacuum (V) port W interference Exhaust interference or vacuum release valve in the
Specific Product

06 ø6 prevention valve prevention valve

Precautions

middle of the vacuum piping.

08 ø8
∗6 W hen more than one option is selected, list the option symbols in alphabetical order.
07 ø1/4" (Example -BJ)
09 ø5/16" ∗7 Use a One-touch fitting or barb fitting (M-3AU-4) for piping. (O.D.: Within ø6.2)
∗8 When “K,” “R,” or “E” is selected for e, a vacuum release flow adjustment needle is
installed as standard. However, select it when improved operability is required.
12
 Ejector System Vacuum Unit

ZK2mA
Single Unit Ejector + With Valve +
Series
With Energy Saving Function
Refer to page 37 for the port layout (including a
circuit example) and page 60 for the dimensions.

How to Order

ZK2 A 12 K 5 K W A 08
q w e r t y u i
q Body/Exhaust type w Nominal nozzle size∗2 e Combination of supply
Symbol Body Exhaust type Symbol Nominal nozzle size valve and release valve
07 ø0.7 Supply valve Release valve
Symbol
Silencer Silencer 10 ø1.0 N.C. N.O. N.C.
A exhaust∗1
exhaust
12 ø1.2 K V — V
15 ø1.5 E — V V
∗2 R
 efer to page 29 for the standard
Port exhaust supply pressure per nozzle
Port
B Single unit
exhaust
diameter.

High-noise reduction
r Rated voltage (Supply
High-noise silencer exhaust valve/Release valve)
G reduction silencer Symbol Voltage
exhaust
5 24 VDC
6 12 VDC
∗1 With exhaust port when w is 12 or 15

t Pressure switch for vacuum with energy saving function y Connector u Vacuum (V) port
Specifications For pressure switch for vacuum Symbol Vacuum (V) port
Pressure range
Symbol NPN PNP With unit selection Symbol with energy saving function: 2 m 06 ø6
[kPa]
1 output function∗3 (Lead wire with connector) 08 ø8
K V — V W V 07 ø1/4"
Q V — None (SI unit only) L3 None 09 ø5/16"
−100 to 100
R — V V
S — V None (SI unit only)
∗3 T
 he unit selection function is not available in Japan due to the New
Measurement Law. The unit for the type without the unit selection
function is fixed as kPa.

i Option∗4 (For details on the Function/Application, refer to page 69.)

Symbol Type Note
Nil Without option —

Bracket
Mounting bracket for single unit
B (nuts and bolts are included)
—

With individual release PD port

D pressure supply (PD) port (M3)∗5
—

Screwdriver operation
Vacuum release flow
adjustment needle∗6

E Screwdriver operation
type long lock nut type long lock nut
Can be selected
Lock nut only for the
J Round lock nut
combination of J
and K
Screwdriver Vacuum release
K operation type flow adjustment needle

∗4 W hen more than one option is selected, list the option symbols in alphabetical order. (Example -BJ)
∗5 Use a One-touch fitting or barb fitting (M-3AU-4) for piping. (O.D.: Within ø6.2)
∗6 A vacuum release flow adjustment needle is installed as standard. However, select it when
improved operability is required.
13
 Ejector System Vacuum Unit

ZK2mA Series

Ejector System
Single Unit Ejector + With Valve + IO-Link Compatible
Refer to pages 37 and 40 for the port layouts (including
circuit examples) and page 60 for the dimensions.

How to Order

Vacuum Pump
ZK2 A 12 K 5 1 H A 08

System
q w e r t y u i
q Body/Exhaust type w Nominal nozzle size∗2 e Combination of supply

Specifications
Symbol Body Exhaust type Symbol Nominal nozzle size valve and release valve
07 ø0.7 Supply valve Release valve
Symbol
Silencer Silencer 10 ø1.0 N.C. N.O. N.C.
A exhaust∗1
exhaust K V — V
12 ø1.2
E — V V
15 ø1.5

Characteristics
∗2 R
 efer to page 29 for the standard

Flow Rate
Port exhaust supply pressure per nozzle
Port
B Single unit
exhaust
diameter.

High-noise reduction t IO-Link compatible vacuum pressure switch

Internal Circuits and

High-noise silencer exhaust Pressure range Specifications

Wiring Examples
G Symbol
reduction silencer [kPa] Energy saving function∗3 With unit selection function∗4
exhaust 1 — V
0 to −101
2 — None (SI unit only)
∗1 With exhaust port when w is 12 or 15 3 — V
4 — None (SI unit only)
r Rated voltage (Supply valve/Release valve) 5
−100 to 100

Port Layout
V V
Symbol Voltage 6 V None (SI unit only)
5 24 VDC ∗3 In order to use the energy-saving function, 2 check valves are
required. Symbols “1,” “2,” “3,” and “4” for t are for a single check
valve, so the energy-saving function cannot be used.
y Connector u Vacuum (V) port Symbols “5” and “6” for t are equipped with 2 check valves, so the
Lead wire with connector for Symbol Vacuum (V) port energy-saving function can be used. However, when the vacuum is

Replacement Parts
Symbol IO-Link (With M12 06 ø6 stopped, workpiece release by atmospheric release cannot be used.

Construction
connector): 300 mm 08 ø8 ∗4 The unit selection function is not available in Japan due to the New
Measurement Law. The unit for the type without the unit selection
H V 07 ø1/4"
function is fixed as kPa.
L3 None 09 ø5/16"

i Option∗5 (For details on the Function/Application, refer to page 69.)

Exploded View
of Manifold
Symbol Type Note
Nil Without option —

Bracket
Mounting bracket for single unit
B (nuts and bolts are included)
—
Dimensions

With individual release PD port

D pressure supply (PD) port (M3)∗6
—

Screwdriver operation
Vacuum release flow
adjustment needle∗7

E Screwdriver operation
type long lock nut
Accessories

type long lock nut

Can be selected
Lock nut only for the
J Round lock nut
combination of J
and K
Screwdriver Vacuum release
K operation type flow adjustment needle
Specific Product
Precautions

Cannot be
With exhaust interference
W prevention valve
Exhaust interference selected when t
prevention valve is 5 or 6
∗5 W hen more than one option is selected, list the option symbols in alphabetical order. (Example -BJ)
∗6 Use a One-touch fitting or barb fitting (M-3AU-4) for piping. (O.D.: Within ø6.2)
∗7 A vacuum release flow adjustment needle is installed as standard. However, select it when improved operability is required.
14
 Ejector System Vacuum Unit

ZK2mA
For Manifold Ejector + With Valve +
Series
Without Energy Saving Function
Refer to page 19 for How to Order Manifold, pages 37,
38, 40, and 41 for the port layouts (including circuit
examples), and pages 62 to 64 for the dimensions.
How to Order

ZK2 C 12 K 5 A L A 08
q w e r t y u i
q Body/Exhaust type w Nominal nozzle size∗2 e Combination of supply valve and release valve
Symbol Body Exhaust type Symbol Nominal nozzle size Supply valve Release valve
Symbol
Direct exhaust 07 ø0.7 N.C. N.O. Self-holding N.C.
Complex End plate 10 ø1.0 K V — — V
C exhaust∗1 12
exhaust ø1.2 J V — — —
15 ø1.5 R — — V∗3 V
∗2 R
 efer to page 29 for the E — V — V
Individual standard supply pressure per ∗3 S
 upply valve maintains vacuum by energization (20 ms or
Individual port port exhaust nozzle diameter.
F For Manifold
exhaust
more). Stopping the vacuum turns on the release valve.
Refer to the precautions on page 90.
y C onnector (Supply valve/Release valve/Pressure switch for vacuum)
High-noise reduction For supply valve/release valve For pressure Pressure
High-noise
silencer exhaust Common Individual wiring switch for sensor
reduction Symbol
H wiring specification: 300 mm vacuum: 2 m assembly: 3 m Note
silencer (Lead wire with (With lead
specification (Connector
exhaust (Plug-in) assembly)∗5 connector) wire)

∗1 Combination of direct exhaust and end plate exhaust from each station Cannot be selected
C V None V
when t is N
Cannot be selected
r Rated voltage (Supply valve/Release valve) C1 V None None
when t is P or T
Symbol Voltage L None V V Cannot be selected
5 24 VDC L1 None None V when t is N
6 12 VDC L2 None V None Cannot be selected
L3 None None None when t is P or T
t Pressure switch for vacuum/Pressure sensor ∗5 For the connector length other than 300 mm, order the connector assembly on page 44 separately.

Pressure
Specifications i Option∗6 (For details on the Function/Application, refer to page 69.)
Symbol Type NPN PNP With unit selection Symbol Type Note
range [kPa]
2 outputs function∗4
Nil Without option —
A V — V Screwdriver operation
Screwdriver operation
Vacuum release flow
adjustment needle∗7

B — None (SI unit only) E type long lock nut

Pressure switch for

V Cannot be
0 to −101 type long lock nut
C — V V selected when e
is J
vacuum

D — V None (SI unit only) Lock nut

J Round lock nut Can be selected
E V — V only for the
F V — None (SI unit only) combination of J
−100 to 100 Screwdriver Vacuum release
H — V V K and K
operation type flow adjustment needle
J — V None (SI unit only)
P Pressure 0 to −101 Manifold individual Individual
Analog output 1 to 5 V L —
T sensor −100 to 100 supply specification∗8 supply port
N Without pressure switch for vacuum/pressure sensor
With manifold common release Cannot be selected
∗4 T
 he unit selection function is not available in Japan due to the New P pressure supply (PD) port when e is J
Measurement Law. The unit for the type without the unit selection
function is fixed as kPa. When J is selected for e, install
With exhaust interference the atmospheric release valve
W prevention valve Exhaust interference or vacuum release valve in the
u Vacuum (V) port prevention valve
middle of the vacuum piping.
Symbol Vacuum (V) port
∗6 W
 hen more than one option is selected, list the option symbols in alphabetical order.
06 ø6 (Example -EL)
08 ø8 ∗7 W
 hen “K,” “R,” or “E” is selected for e, a vacuum release flow adjustment needle is
installed as standard. However, select it when improved operability is required.
07 ø1/4"
∗8 W
 hen F or H is selected for q and L is selected for the option, the space for adjusting the
09 ø5/16" needle is reduced. Products which can be operated more easily can be specified by option E.
15
 Ejector System Vacuum Unit

ZK2mA Series

Ejector System
For Manifold Ejector + With Valve + With Energy Saving Function
Refer to page 19 for How to Order Manifold, pages 38
and 42 for the port layouts (including circuit examples).

How to Order

Vacuum Pump
ZK2 C 12 K 5 K W A 08

System
q w e r t y u i

Specifications
q Body/Exhaust type w Nominal nozzle size∗2 e Combination of supply
Symbol Body Exhaust type Symbol Nominal nozzle size valve and release valve
Direct exhaust 07 ø0.7 Supply valve Release valve
Symbol
10 ø1.0 N.C. N.O. N.C.
Complex End plate
C exhaust∗1 exhaust 12 ø1.2 K V — V
E

Characteristics
15 ø1.5 — V V

Flow Rate
∗2 R
 efer to page 29 for the standard
Individual supply pressure per nozzle
Individual port port exhaust diameter.
F For Manifold
exhaust

r Rated voltage (Supply

Internal Circuits and

Wiring Examples
High-noise High-noise reduction valve/Release valve)
reduction silencer exhaust
H Symbol Voltage
silencer
5 24 VDC
exhaust
6 12 VDC
∗1 Combination of direct exhaust and end plate exhaust from each station

Port Layout
t Pressure switch for vacuum with energy saving function y Connector u Vacuum (V) port
Specifications For pressure switch for vacuum Symbol Vacuum (V) port
Pressure range
Symbol NPN PNP With unit selection Symbol with energy saving function: 2 m 06 ø6
[kPa]
1 output function∗3 (Lead wire with connector) 08 ø8
K W 07

Replacement Parts
V — V V ø1/4"

Construction
Q V — None (SI unit only) L3 None 09 ø5/16"
−100 to 100
R — V V
S — V None (SI unit only)
∗3 T
 he unit selection function is not available in Japan due to the New Measurement
Law. The unit for the type without the unit selection function is fixed as kPa.
Exploded View
i Option∗4 (For details on the Function/Application, refer to page 69.) of Manifold
Symbol Type Note
Nil Without option —

Screwdriver operation
Vacuum release flow
adjustment needle∗5

E Screwdriver operation
Dimensions

type long lock nut type long lock nut

Can be selected
Lock nut only for the
J Round lock nut
combination of J
and K
Screwdriver Vacuum release
K
Accessories

operation type flow adjustment needle

Individual
supply port
L Manifold individual supply specification∗6 —
Specific Product

P With manifold common release pressure supply (PD) port —

Precautions

∗4 W hen more than one option is selected, list the option symbols in alphabetical order. (Example -EL)
∗5 A vacuum release flow adjustment needle is installed as standard. However, select it when
improved operability is required.
∗6 When F or H is selected for q and L is selected for the option, the space for adjusting the needle
is reduced. Products which can be operated more easily can be specified by option E.
16
 Ejector System Vacuum Unit

ZK2mA
For Manifold Ejector + With
Series
Valve + IO-Link Compatible
Refer to page 19 for How to Order Manifold, pages 38
and 42 for the port layouts (including circuit examples).

How to Order

ZK2 C 12 K 5 1 H A 08
q w e r t y u i
q Body/Exhaust type w Nominal nozzle size∗2 e Combination of supply
Symbol Body Exhaust type Symbol Nominal nozzle size valve and release valve
Direct exhaust 07 ø0.7 Supply valve Release valve
Symbol
10 ø1.0 N.C. N.O. N.C.
Complex End plate
C exhaust∗1 exhaust 12 ø1.2 K V — V
15 ø1.5 E — V V
∗2 R
 efer to page 29 for the standard
Individual supply pressure per nozzle
Individual port port exhaust diameter.
F For Manifold
exhaust
t IO-Link compatible vacuum pressure switch
Pressure range Specifications
High-noise High-noise reduction Symbol
silencer exhaust
[kPa] Energy saving function∗3 With unit selection function∗4
reduction
H 1 — V
silencer 0 to −101
2 — None (SI unit only)
exhaust
3 — V
∗1 Combination of direct exhaust and end plate exhaust from each station 4 — None (SI unit only)
−100 to 100
5 V V
r Rated voltage (Supply valve/Release valve) 6 V None (SI unit only)
Symbol Voltage ∗3 In order to use the energy-saving function, 2 check valves are
required. Symbols “1,” “2,” “3,” and “4” for t are for a single check
5 24 VDC
valve, so the energy-saving function cannot be used.
Symbols “5” and “6” for t are equipped with 2 check valves, so the
y Connector u Vacuum (V) port energy-saving function can be used. However, when the vacuum is
Lead wire with connector for Symbol Vacuum (V) port stopped, workpiece release by atmospheric release cannot be used.
Symbol IO-Link (With M12 06 ø6 ∗4 The unit selection function is not available in Japan due to the New
Measurement Law. The unit for the type without the unit selection
connector): 300 mm 08 ø8
function is fixed as kPa.
H V 07 ø1/4"
L3 None 09 ø5/16"

i Option∗5 (For details on the Function/Application, refer to page 69.)

Symbol Type Note
Nil Without option —

Screwdriver operation
Vacuum release flow
adjustment needle∗6

E Screwdriver operation
type long lock nut type long lock nut
Can be selected
Lock nut only for the
J Round lock nut
combination of J
and K
Screwdriver Vacuum release
K operation type flow adjustment needle

Individual
supply port
L Manifold individual supply specification∗7 —

With manifold common release

P pressure supply (PD) port
—

With exhaust interference Exhaust interference Cannot be selected

W prevention valve prevention valve when t is 5 or 6
∗5 W hen more than one option is selected, list the option symbols in alphabetical order. (Example -EL)
∗6 A vacuum release flow adjustment needle is installed as standard. However, select it when improved operability is required.
∗7 When F or H is selected for q and L is selected for the option, the space for adjusting the needle
is reduced. Products which can be operated more easily can be specified by option E.
17
 Ejector System Vacuum Unit

ZK2mA Series

Ejector System
Single Unit For Manifold Ejector + Without Valve + Without Energy Saving Function
Refer to page 19 for How to Order Manifold.

How to Order

Vacuum Pump
ZK2 A 12 N 0 N N A 08

System
q w e r t y

Specifications
q Body/Exhaust type w Nominal nozzle size∗3 r Connector
Symbol Body Exhaust type Symbol Nominal nozzle size For pressure Pressure
switch for vacuum: sensor
Silencer 07 ø0.7 Symbol
2 m (Lead wire assembly: 3 m
Note
exhaust 10 ø1.0 with connector) (With lead wire)
Silencer
A exhaust∗1 12 ø1.2 Cannot be selected
Y V

Characteristics
15 ø1.5 when e is N

Flow Rate
∗3 R
 efer to page 29 for the Cannot be
Port exhaust standard supply pressure Y1 None selected when
per nozzle diameter. e is P, T, or N
B Single unit Port exhaust
When “N” is
N None
selected for e

Internal Circuits and

Wiring Examples
High-noise High-noise reduction
silencer exhaust
G
reduction
silencer
e Pressure switch for vacuum/Pressure sensor
exhaust Specifications
Pressure
Symbol Type NPN PNP With unit selection
range [kPa]
Direct exhaust 2 outputs function∗4

Port Layout
Complex End plate A V — V
C exhaust∗2 exhaust B — None (SI unit only)
Pressure switch for

V
0 to −101
C — V V
vacuum

Individual D — V None (SI unit only)

port
Individual port exhaust
E V — V
F

Replacement Parts
For Manifold
exhaust F V — None (SI unit only)

Construction
−100 to 100
H — V V
J — V None (SI unit only)
High-noise High-noise reduction
reduction silencer exhaust
P Pressure 0 to −101
H Analog output 1 to 5 V
silencer T sensor −100 to 100
exhaust Exploded View
of Manifold
N Without pressure switch for vacuum/pressure sensor
∗1 With exhaust port when w is 12 or 15
∗2 Combination of direct exhaust and end plate exhaust from each ∗4 T
 he unit selection function is not available in Japan due to the New Measurement
station Law. The unit for the type without the unit selection function is fixed as kPa.

t Vacuum (V) port y Option∗5 (For details on the Function/Application, refer to page 69.)
Dimensions

Symbol Vacuum (V) port Symbol Type Note

06 ø6 Nil Without option —
08 ø8
Bracket Cannot be
07 ø1/4" Mounting bracket for single unit
B (nuts and bolts are included)
selected when q
09 ø5/16" is C, F, or H
Accessories

Individual Cannot be
Manifold individual
L supply specification supply port selected when q
is A, B, or G

Install the atmospheric

Specific Product
Precautions

With exhaust interference release valve or vacuum

W prevention valve Exhaust interference release valve in the middle
prevention valve
of the vacuum piping.
∗5 W
 hen more than one option is selected, list the option symbols in alphabetical order. (Example -BW)

18
 Ejector System Vacuum Unit
Individual Wiring/D-sub Connector/Flat Ribbon Cable Connector

ZK2mA
Manifold
Series
Refer to pages 15 to 18 for the ejector installed to the manifold, pages 37, 38, 40 to 42
for the port layouts (including circuit examples), and pages 62 to 64 for the dimensions.

How to Order Manifold

ZZK2 04 A A 1 L If the manifold parts (set of end

plates for both ends and tension
bolts) are shipped unassembled,
please refer to page 48.
q w e r t
q Stations∗1 w System/Port e Exhaust
Symbol Stations ∗1 For adequate performance, the Symbol System Port Symbol Exhaust Selectable single unit number
number of stations that can be
01 1 station A ø8 (Common PV)
operated simultaneously depends Ejector
02 2 stations on the nozzle diameter. Refer to system ø5/16" Complex
Direct exhaust
AN (Common PV) 1 ZK2C
exhaust∗2
…

the Max. Number of Manifold

…

End plate exhaust

10 10 stations Stations that can be Operated
Simultaneously on page 29.
Individual port
r Supply valve and release valve wiring∗2 Individual
exhaust

Selectable wiring for manifold

2 exhaust
ZK2F, ZK2H

Symbol Wiring (Refer to y on pages 15 to 17 and r on page 18.)

C C1 L L1 L2 L3 W H Y Y1 N
∗2 C
 ombination of direct exhaust and end plate exhaust from each
L Individual wiring — — V V V V V V — — — station
F D-sub connector V V — — — — — — — — —
P Flat ribbon cable connector V V — — — — — — — — —
N No wiring (No valve) — — — — — — — — V V V
∗3 C
 ommon wiring F/P is available only for solenoid valve wiring. Individual wiring is
specified for vacuum switches and sensors.

t Option∗4 (For details on the Function/Application, refer to page 69.) How to Order Valve Manifold Assembly
Selectable option for manifold
(Refer to i on pages 15 to
Symbol Type 17 and y on page 18.) Note Example
E J K L P W ZK2C10E5NC1A-08
Nil Without option V V V — — V — ZK2C07R5NC1A-08

B With DIN rail mounting bracket∗5 V V V V V V —

With common release ∗6 Cannot be selected ZZK204A-A1P-B
D pressure supply (PD) port
V V V — V
when r is N

Manifold individual ∗6 —
L supply specification
V V V V —

Individual
ide
supply port Us
ns

∗4 W hen more than one option is selected, list the option symbols in alphabetical
tio
ta
S

order. (Example -BD) 3

∗5 The DIN rail should be ordered separately. (Refer to page 48.) 2
1
∗6 When the option D is selected, select P for single unit for manifold. When ide
the option L is selected, select L for single unit for manifold. ( must be Ds
selected.)
ZZK204A-A1P-B 1 set (Manifold part number)
∗ ZK2C07R5NC1A-08 3 sets
∗ ZK2C10E5NC1A-08 1 set
∗ The asterisk denotes the symbol for the assembly.
∗ Prefix to the single unit part number.

· When the manifold is viewed from V port, the first station starts from
the left (D side).
· After the manifold part number, specify the installed single unit from
the first station.
· Complex exhaust and individual port exhaust cannot be mixed in the
ejector system manifold.
· The DIN rail should be ordered separately. (Refer to page 48.)

19
 Ejector System Vacuum Unit
Fieldbus System

ZK2mA Series

Ejector System
For Manifold Ejector + With Valve + Without Energy Saving Function
Refer to page 21 for How to Order Manifold.

How to Order Ejectors

Vacuum Pump
ZK2 C 12 K 5 A C A 08

System
q w er t y u i

Specifications
q Body/Exhaust type w Nominal nozzle size∗2 e Combination of supply valve and release valve
Symbol Body Exhaust type Symbol Nominal nozzle size Supply valve Release valve
Symbol
Direct exhaust 07 ø0.7 N.C. N.O. Self-holding N.C.
Complex End plate 10 ø1.0 K V — — V
C exhaust∗1 exhaust 12 ø1.2 J V — — —
V∗3

Characteristics
15 ø1.5 R — — V

Flow Rate
∗2 R
 efer to page 29 for the E — V — V
Individual standard supply pressure per ∗3 S
 upply valve maintains vacuum by energization (20 ms or
Individual port port exhaust nozzle diameter.
F For Manifold
exhaust
more). Stopping the vacuum turns on the release valve.
Refer to the precautions on page 90.

Internal Circuits and

r Rated voltage (Supply valve/Release valve)

Wiring Examples
High-noise High-noise reduction
reduction silencer exhaust Symbol Voltage
H silencer 5 24 VDC
exhaust

∗1 Combination of direct exhaust and end plate exhaust from each station
y Connector (Supply valve/Release valve/Pressure switch for vacuum)

Port Layout
For supply valve/ For pressure
Pressure
release valve switch for
t Pressure switch for vacuum/Pressure sensor Symbol vacuum: 2 m
sensor
assembly: 3 m
Note
Common wiring (Lead wire with
Specifications specification (Plug-in) (With lead wire)
Pressure connector)
Symbol Type NPN PNP With unit selection
range [kPa] Cannot be selected
2 outputs function∗4 C V V
when t is N

Replacement Parts
A V — V

Construction
Cannot be selected
B — None (SI unit only) C1 V None
Pressure switch for

V when t is P or T
0 to −101
C — V V
vacuum

D — None (SI unit only)

V
i Option∗5 (For details on the Function/Application, refer to page 69.)
E V — V
Symbol Type Note
F V — None (SI unit only) Exploded View
of Manifold
−100 to 100 Nil Without option —
H — V V
Screwdriver operation
J — None (SI unit only) Screwdriver operation
Vacuum release flow

V
adjustment needle∗6

E type long lock nut

type long lock nut Cannot be
P Pressure 0 to −101 selected when e
Analog output 1 to 5 V
T sensor −100 to 100 is J
Lock nut
N Without pressure switch for vacuum/pressure sensor J Round lock nut Can be selected
Dimensions

only for the

∗4 T
 he unit selection function is not available in Japan due to the New combination of J
Measurement Law. The unit for the type without the unit selection Screwdriver Vacuum release and K
function is fixed as kPa.
K operation type flow adjustment needle

Manifold individual Individual

u Vacuum (V) port L supply specification∗7 supply port —
Accessories

Symbol Vacuum (V) port

06 ø6
P
With manifold common release Cannot be selected
08 ø8 pressure supply (PD) port when e is J
07 ø1/4" When J is selected for e, install
09 ø5/16" With exhaust interference the atmospheric release valve
W prevention valve Exhaust interference or vacuum release valve in the
Specific Product

prevention valve
Precautions

middle of the vacuum piping.

∗5 W
 hen more than one option is selected, list the option symbols in alphabetical order. (Example -EL)
∗6 W
 hen “K,” “R,” or “E” is selected for e, a vacuum release flow adjustment needle is
installed as standard. However, select it when improved operability is required.
∗7 W
 hen F or H is selected for q and L is selected for the option, the space for adjusting the
needle is reduced. Products which can be operated more easily can be specified by option E.
20
 Ejector System Vacuum Unit
Fieldbus System

ZK2mAManifold
Series
Refer to page 20 for the ejector installed to the
manifold and pages 65 to 68 for the dimensions.

Fieldbus Compatible Vacuum Unit How to Order Manifolds

ZZK2 04 A A 1 S6 Q 2 1
q w e r t y u i
q Stations∗1 w System/Port e Exhaust r SI unit
Symbol Stations Note Symbol System Port Symbol Exhaust Selectable single unit number Symbol SI unit
01 1 station 2 outputs per station ø8 1 Complex exhaust∗2 ZK2C S0 Without SI unit
A
02 2 stations (Supply valve/ (Common PV) 2 Individual exhaust ZK2F, ZK2H S EX260/EX500
Ejector system
Release valve) S6
…

ø5/16" ∗2 C
 ombination of direct exhaust and end EX600
AN
08 8 stations Max. 16 outputs (Common PV) plate exhaust from each station
∗1 F or adequate performance, the number of
stations that can be operated simultaneously
depends on the nozzle diameter. Refer to
the Max. Number of Manifold Stations that
can be Operated Simultaneously on page 29.
t SI unit
EX260 EX500
Symbol Number Communication Symbol SI unit Number of outputs Connector specifications
Positive common Negative common Protocol of connector A3N Gateway decentralized system 2 32∗4, ∗5 M12
(NPN) (PNP) outputs specifications ∗4 16 outputs can be set by switching the built-in setting switch.
QA QAN DeviceNet® M12 ∗5 When using the SI unit with 32 outputs, use the GW unit compatible with
NA NAN M12 the EX500 Gateway Decentralized System 2 (128 points).
PROFIBUS DP
NC NCN D-sub
EX600∗6
VA VAN CC-Link M12
Symbol Protocol Number of outputs
DA DAN EtherCAT 32 M12
Q DeviceNet®
FA FAN PROFINET M12
N PROFIBUS DP
EA EAN EtherNet/IP™ M12
—∗3
V CC-Link
GAN Ethernet POWERLINK M12
—∗3
EB EtherNet/IP™ (IO-Link unit)
KAN IO-Link M12
DA EtherCAT (IO-Link unit) 32
∗3 Positive common (NPN) type is not available.
FA PROFINET (IO-Link unit)
WE EtherNet/IP™ compatible wireless base∗7
WF PROFINET compatible wireless base∗7
WS Wireless remote∗7
∗6 I/O unit cannot be mounted without SI unit.
∗7 The wireless system is suitable for use only in a country where it is in
accordance with the Radio Act and regulations of that country.
How to Order Valve Manifold Assembly

Example (EX600) ZK2C07R5NC1A-08

ZZK204A-A1S6Q62-C ZK2C10R5NC1A-08
ZZK204A-A1S6Q62-C 1 set (Manifold part number)
∗ ZK2C07R5NC1A-08 3 sets
EX600-SDN2A
∗ ZK2C10R5NC1A-08 1 set
EX600-DYNB ∗ EX600-DXND 1 set I/O unit part number (Station 1)
∗ EX600-DYNB 1 set I/O unit part number (Station 2)
EX600-DXND
∗ The asterisk denotes the symbol for the assembly.
ide ∗ Prefix to the single unit part number.
Us
ns

· When the manifold is viewed from V port, the first station starts from
tio
a
St

ns

3 the left (D side).

io

2
at
st

1 · After the manifold part number, state the ejectors to be mounted in

ld
ifo
an

order starting with the first station, and then state the I/O units in
m
2
ZK

order starting with the first station as shown in the figure.

· Refer to page 54 for the I/O unit part numbers.
· Complex exhaust and individual port exhaust cannot be mixed in the
2
ejector system manifold.
ns

· The DIN rail should be ordered separately. (Refer to page 48.)

tio

1
a
st

ide
it

Ds
un
I/O

21
 Vacuum Unit ZK2mA Series

Ejector System
Vacuum Pump
System
Specifications
y SI output polarity, End plate type u I/O unit stations
Only available for EX600 Only available for EX600
M12 power supply connector Nil None
M12 power supply 7/8 inch power
SI unit output IN/OUT, A-coded 1 1 station
connector B-coded supply connector
polarity

…
(EX600-ED2) (EX600-ED3) Pin arrangement 1 Pin arrangement 2
(EX600-ED4) (EX600-ED5) 9 9 stations

Characteristics
Without SI unit Nil ∗ W

Flow Rate
 hen not selecting an SI unit, the symbol will be
SI unit positive “nil.”
2 3 6 8
common ∗ SI unit is not included in I/O unit stations.
SI unit negative ∗ W hen I/O unit is selected, it is shipped separately,
4 5 7 9 and assembled by users. Refer to the attached
common
operation manual for mounting.
∗ Ensure a match with the common specification of the valve to be used.

Internal Circuits and

Wiring Examples
∗ When not selecting an SI unit, the symbol will be “nil.”

i Option
Selectable options for manifold

Port Layout
Symbol Type (Refer to “How to Order Ejectors” on page 20.)
E J K L P W
Nil Without option V V V — — V
B With DIN rail mounting bracket for the EX260/EX500∗8 V V V V V V
C With DIN rail mounting bracket for the EX600∗8 V V V V V V
D ∗9

Replacement Parts
With common release pressure supply (PD) port V V V — V

Construction
L Manifold individual supply specification V V V ∗9 — V
∗8 The DIN rail should be ordered separately. (Refer to page 46.)
∗9 When option “D” is selected, select option “P” for the single unit for manifold. When option “L”
is selected, select option “L” for the single unit for manifold. ( must be selected.)
∗ When more than one option is selected, list the option symbols in alphabetical order.
Exploded View
(Example -BD)

of Manifold

How to Order Valve Manifold Assembly

Dimensions

Example (EX260)
ZK2C10R5NC1A-08 ZZK204A-A1SQA-B 1 set (Manifold part number)
ZK2C07R5NC1A-08 ∗ ZK2C07R5NC1A-08 3 sets
ZZK204A-A1SQA-B ∗ ZK2C10R5NC1A-08 1 set
∗ The asterisk denotes the symbol for the assembly.
EX260-SDN2 ∗ Prefix to the single unit part number.
Accessories

· When the manifold is viewed from V port, the first station starts from
the left (D side).
· After the manifold part number, specify the installed single unit from
the first station.
ide · Complex exhaust and individual port exhaust cannot be mixed in the
Us ejector system manifold.
Specific Product
ns

· The DIN rail should be ordered separately. (Refer to page 48.)

tio

Precautions
ta
S

3
2
1
ide
Ds

22
 Vacuum Pump System Vacuum Unit

ZK2mA
Single Unit Vacuum Pump System + With Valve +
Series
Without Energy Saving Function
Refer to pages 36 and 38 for the port layouts (including
circuit examples) and page 57 for the dimensions.

How to Order

ZK2P00 K 5 A L A 08
q w e r t y
q Combination of supply valve w Rated voltage (Supply e Pressure switch for vacuum/Pressure sensor
and release valve valve/Release valve) Specifications
Supply valve Release valve Symbol Voltage Pressure
Symbol Type NPN PNP With unit selection
Symbol range [kPa]
N.C. Self-holding N.C. 5 24 VDC 2 outputs function∗3
K V — V 6 12 VDC A V — V
J V∗1 — — B — None (SI unit only)

Pressure switch for

V
0 to −101
R — V∗2 V C — V V

vacuum
∗1 Install the atmospheric release valve or vacuum D — V None (SI unit only)
release valve in the middle of the vacuum piping.
∗2 S upply valve maintains vacuum by energization E V — V
(20 ms or more). Stopping the vacuum turns on F V — None (SI unit only)
the release valve. −100 to 100
Refer to the precaution on page 90. H — V V
J — V None (SI unit only)
r Connector (Supply valve/Release valve/Pressure switch for vacuum) P Pressure 0 to −101
Analog output 1 to 5 V
For supply For pressure T sensor −100 to 100
Pressure
valve/release switch for
Symbol valve: 300 mm vacuum: 2 m
sensor
Note
N Without pressure switch for vacuum/pressure sensor
assembly: 3 m
(Connector (Lead wire with ∗3 T
 he unit selection function is not available in Japan due to the New
(With lead wire)
assembly)∗4 connector) Measurement Law. The unit for the type without the unit selection
function is fixed as kPa.
L V V Cannot be selected
L1 None V when e is N
L2 V None Cannot be selected
L3 None None when e is P or T
∗4 F
 or the connector length other than 300 mm, order the connector
assembly on page 44 separately.

t Vacuum (V) port y Option∗5 (For details on the Function/Application, refer to page 69.)
Symbol Vacuum (V) port Symbol Type Note
06 ø6 Nil Without option —
08 ø8
07 ø1/4" Mounting bracket for single unit Bracket
B (nuts and bolts are included)
—
09 ø5/16"

When R is
Vacuum pump system
PE port selected for q, D
C PE port female thread
needs to be
specification (M3)
selected.

Cannot be
With individual release
D pressure supply (PD) port (M3)∗6 PD port selected when q
is J

Screwdriver operation Screwdriver operation

Vacuum release flow
adjustment needle∗7

E type long lock nut type long lock nut Cannot be

selected when q
is J
Lock nut
J Round lock nut Can be selected
only for the
Vacuum release combination of J
Screwdriver
K operation type flow adjustment needle and K

∗5 W hen more than one option is selected, list the option symbols in alphabetical order. (Example -BJ)
∗6 Use a One-touch fitting or barb fitting (M-3AU-4) for piping. (O.D.: Within ø6.2)
∗7 W hen “K” or “R” is selected for q, a vacuum release flow adjustment needle is installed as
standard. However, select it when improved operability is required.
23
 Vacuum Pump System Vacuum Unit

ZK2mA Series

Ejector System
Single Unit Vacuum Pump System + With Valve + IO-Link Compatible
Refer to page 38 for the port layout (including a circuit example).

How to Order

Vacuum Pump
ZK2P00 K 5 1 H A 08

System
qw e r t y

Specifications
q Combination of supply valve w Rated voltage (Supply e IO-Link compatible vacuum pressure switch
and release valve valve/Release valve) Pressure range Specifications
Symbol
Supply valve Release valve Symbol Voltage [kPa] With unit selection function∗1
Symbol
N.C. N.C. 5 24 VDC 1 V
0 to −101
K V V 2 None (SI unit only)

Characteristics
3 V
−100 to 100

Flow Rate
4 None (SI unit only)
∗1 T
 he unit selection function is not available in Japan due to the New
Measurement Law. The unit for the type without the unit selection
function is fixed as kPa.

Internal Circuits and

Wiring Examples
r Connector y Option∗2 (For details on the Function/Application, refer to page 69.)
Symbol Type Note
Lead wire with connector for IO-Link
Symbol Nil Without option —
(With M12 connector): 300 mm

H V Mounting bracket for single unit Bracket

Port Layout
B (nuts and bolts are included)
—
L3 None

Vacuum pump system

C PE port female thread PE port —
t Vacuum (V) port specification (M3)

Replacement Parts
Symbol Vacuum (V) port

Construction
06 ø6
With individual release
08 ø8 D —
pressure supply (PD) port (M3)∗3 PD port
07 ø1/4"
09 ø5/16"
Screwdriver operation Screwdriver operation
Vacuum release flow
adjustment needle∗4

E type long lock nut type long lock nut Exploded View
Can be selected of Manifold
Lock nut only for the
J Round lock nut
combination of J
and K
Screwdriver Vacuum release
K operation type flow adjustment needle
Dimensions

∗2 W hen more than one option is selected, list the option symbols in alphabetical order. (Example -BJ)
∗3 Use a One-touch fitting or barb fitting (M-3AU-4) for piping. (O.D.: Within ø6.2)
∗4 A vacuum release flow adjustment needle is installed as standard. However, select it when
improved operability is required.
Accessories
Specific Product
Precautions

24
 Vacuum Pump System Vacuum Unit

ZK2mA
For Manifold Vacuum Pump System + With
Series
Valve + Without Energy Saving Function
Refer to page 27 for How to Order Manifold, pages 36
and 39 for the port layouts (including circuit examples),
and pages 62 to 64 for the dimensions.
How to Order

ZK2Q00 K 5 A L A 08
q w e r t y
q Combination of supply valve w Rated voltage (Supply e Pressure switch for vacuum/Pressure sensor
and release valve valve/Release valve) Specifications
Supply valve Release valve Symbol Voltage Pressure
Symbol Type NPN PNP With unit selection
Symbol range [kPa]
N.C. Self-holding N.C. 5 24 VDC 2 outputs function∗3
K V — V 6 12 VDC A V — V
J V∗1 — — B — None (SI unit only)

Pressure switch for

V
0 to −101
R — V∗2 V C — V V

vacuum
∗1 Install the atmospheric release valve or vacuum D — V None (SI unit only)
release valve in the middle of the vacuum piping.
∗2 S upply valve maintains vacuum by energization
E V — V
(20 ms or more). Stopping the vacuum turns on F V — None (SI unit only)
the release valve. −100 to 100
H — V V
Refer to the precaution on page 90.
J — V None (SI unit only)
P Pressure 0 to −101
Analog output 1 to 5 V
r Connector T sensor −100 to 100
(Supply valve/Release valve/Pressure switch for vacuum) N Without pressure switch for vacuum/pressure sensor
For supply valve/release valve For pressure ∗3 T
 he unit selection function is not available in Japan due to the New
Pressure
Centralized Individual wiring switch for Measurement Law. The unit for the type without the unit selection
sensor
Symbol wiring specification: 300 mm vacuum: 2 m Note function is fixed as kPa.
assembly: 3 m
specification (Connector (Lead wire with
(With lead wire)
(Plug-in) assembly)∗4 connector)
Cannot be selected
C V None V
when e is N
Cannot be selected
C1 V None None
when e is P or T
L None V V Cannot be selected
L1 None None V when e is N
L2 None V None Cannot be selected
L3 None None None when e is P or T
∗4 F
 or the connector length other than 300 mm, order the connector assembly on page 44
separately.

t Vacuum (V) port y Option∗5 (For details on the Function/Application, refer to page 69.)
Symbol Type Note
Symbol Vacuum (V) port
Nil Without option —
06 ø6
Vacuum pump system PE port PE port
When R is selected
08 ø8 C female thread specification (M3)
for q, P needs to
be selected.
07 ø1/4"
09 ø5/16" Screwdriver operation Screwdriver operation
Vacuum release flow
adjustment needle∗6

E type long lock nut type long lock nut Cannot be selected
when q is J
Lock nut Can be selected
J Round lock nut
only for the
combination of J
Screwdriver Vacuum release and K
K operation type flow adjustment needle

Cannot be selected
P With manifold common release pressure supply (PD) port
when q is J
∗5 W hen more than one option is selected, list the option symbols in alphabetical order. (Example -EP)
∗6 When “K” or “R” is selected for q, a vacuum release flow adjustment needle is installed as standard.
However, select it when improved operability is required.
25
 Vacuum Pump System Vacuum Unit

ZK2mA Series

Ejector System
For Manifold Vacuum Pump System + With Valve + IO-Link Compatible
Refer to page 27 for How to Order Manifold and page
36 for the port layout (including a circuit example).

How to Order

Vacuum Pump
ZK2Q00 K 5 1 H A 08

System
qw e r t y

Specifications
q Combination of supply valve w Rated voltage (Supply e IO-Link compatible vacuum pressure switch
and release valve valve/Release valve) Pressure range Specifications
Symbol
Supply valve Release valve Symbol Voltage [kPa] With unit selection function∗1
Symbol
N.C. N.C. 5 24 VDC 1 V
0 to −101
K V V 2 None (SI unit only)

Characteristics
3 V
−100 to 100

Flow Rate
4 None (SI unit only)
∗1 T
 he unit selection function is not available in Japan due to the New
Measurement Law. The unit for the type without the unit selection
function is fixed as kPa.

Internal Circuits and

Wiring Examples
r Connector y Option∗2 (For details on the Function/Application, refer to page 69.)
Symbol Type Note
Lead wire with connector for IO-Link
Symbol Nil Without option —
(With M12 connector): 300 mm
Vacuum pump system PE port PE port
H V C female thread specification (M3)
—

Port Layout
L3 None
Screwdriver operation Screwdriver operation
Vacuum release flow
adjustment needle∗3

E type long lock nut type long lock nut

Can be selected
only for the
t Vacuum (V) port J Round lock nut Lock nut
combination of J

Replacement Parts
Symbol Vacuum (V) port and K

Construction
06 ø6 Screwdriver Vacuum release
K operation type flow adjustment needle
08 ø8
07 ø1/4"
09 ø5/16"
P With manifold common release pressure supply (PD) port —

∗2 W hen more than one option is selected, list the option symbols in alphabetical order. (Example -EP) Exploded View
∗3 A vacuum release flow adjustment needle is installed as standard. However, select it when improved of Manifold
operability is required.
Dimensions
Accessories
Specific Product
Precautions

26
 Vacuum Pump System Vacuum Unit

ZK2mA
Manifold
Series
Refer to pages 25 and 26 for the vacuum pump system installed to the manifold, pages 36 and
39 for the port layouts (including circuit examples), and pages 62 to 64 for the dimensions.

How to Order Manifold

ZZK2 04 A P 2 L If the manifold parts (set of end

plates for both ends and tension
bolts) are shipped unassembled,
please refer to page 48.
q w e r
q Stations w System/Port e Supply valve and release valve wiring∗1
Symbol Stations Symbol System Port Selectable wiring for manifold r
01 1 station ø8 (Common PV) Symbol Wiring (Refer to pages 25 and 26.)
P ø6 (Common PS)
02 2 stations Vacuum C C1 L L1 L2 L3 H
pump system ø5/16"(Common PV) L
…

Individual wiring — — V V V V V
PN ø1/4" (Common PS)
10 10 stations F D-sub connector V V — — — — —
P Flat ribbon cable connector V V — — — — —
∗1 C
 ommon wiring F/P is available only for solenoid valve wiring. Individual wiring is
specified for vacuum switches and sensors.

r Option∗2 (For details on the Function/Application, refer to page 69.) How to Order Valve Manifold Assembly
Selectable option for manifold y
Symbol Type (Refer to pages 25 and 26.)
C E J K P Example
Nil Without option V V V V — ZK2Q00R5NC1A-06
B With DIN rail mounting bracket∗3 V V V V V ZK2Q00R5NC1A-08

With common release pressure ∗4

D supply (PD) port
V V V V
ZZK204A-P2P-B
∗2 W hen more than one option is selected, list the option symbols in
alphabetical order. (Example -BD)
∗3 The DIN rail should be ordered separately. (Refer to page 48.)
∗4 When D is selected for manifold option, select P for single unit option.
( must be selected.)

ide
Us
ns
tio
ta
S

3
2
1
ide
Ds

ZZK204A-P2P-B 1 set (Manifold part number)

∗ ZK2Q00R5NC1A-08 3 sets
∗ ZK2Q00R5NC1A-06 1 set
∗ The asterisk denotes the symbol for the assembly.
∗ Prefix to the single unit part number.

· When the manifold is viewed from V port, the first station starts from
the left (D side).
· After the manifold part number, specify the installed single unit from
the first station.
· The DIN rail should be ordered separately. (Refer to page 48.)

27
 Vacuum Unit ZK2mA Series

Specifications

Ejector System
General Specifications Valve Common Specifications
Operating Without pressure sensor/switch, With pressure switch, With pressure switch Model∗4 ZK2-VAmK ZK2-VAmR ZK2-VAAE ZK2-VAmJ
−5 to 50°C
temperature range with energy saving function, With IO-Link compatible pressure switch Type of Supply valve: N.C. Self-holding release valve linked Supply valve: N.O. Supply valve: N.C.
(No condensation) 0 to 50°C With pressure sensor actuation∗5 Release valve: N.C. Release valve: N.C. Release valve: N.C. Release valve: None
Fluid Air Valve configuration∗6 Pilot operated dual 2-port Pilot operated 2-port
Without pressure sensor/switch Operating pressure range 0.3 to 0.6 MPa
Vibration 30 m/s2
With pressure sensor Valve construction Poppet seal
resistance∗1
20 m/s2 With pressure switch Manual override Push type

Vacuum Pump
Without pressure sensor/switch Rated voltage 24 VDC, 12 VDC
Impact ∗ 2, ∗ 3 150 m/s 2
With pressure sensor Power consumption 0.4 W

System
resistance
100 m/s2 With pressure switch Lead wire Cross section: 0.2 mm2 (AWG24)
Standards CE/UKCA marking (EMC directive, RoHS directive) (ZK2-LV∗∗-A) Insulator O.D.: 1.4 mm
∗1 T
 he characteristics are satisfied when tested for 2 hours in ∗4 Refer to the Valve assembly on page 44 for the valve model number.
each of the X, Y and Z directions at 10 to 500 Hz without ∗5 ZK2-VAmR: After instantaneous energization of the supply valve (20 ms or more), ON
energization. (Initial value) state is maintained without energization. Supply valve turns off
∗2 T
 he characteristics are satisfied when tested one time in each simultaneously when the release valve turns on.

Specifications
of the X, Y and Z directions without energization. (Initial value)
*6 T
 he V100 series is used as the pilot valve. For details on the V100 series, refer to the
∗3 F
 or valve type R (Self-holding release valve linked), impact
resistance is 50 m/s2. V100 series in the Web Catalog and the 3/4/5-port solenoid valve precautions.

Application and Operating Pressure Range of Each Port

Valve assembly
Port Description Ejector system Vacuum pump system*11

Characteristics
Spacer
Air pressure supply port Compressed air supply for operating ejector —

Flow Rate
(Operating pressure range) 0.3 to 0.6 MPa*7, *8 — (PE)∗10
PV
Vacuum pressure supply port — Vacuum source (Vacuum pump)
PV
(Operating pressure range) — 0 to –100 kPa*10
Pilot pressure supply port For option L Compressed air supply for pilot valve PD
PS A (Option)

Internal Circuits and

(Operating pressure range) 0.3 to 0.6 MPa

Wiring Examples
B EXH
Individual release pressure supply port Release pressure Compressed air supply for individual setting (Option) (PE)∗9, ∗10
PD 0 to 0.6 MPa (PD ≤ PV, PS
(Operating pressure range) 0 to 0.6 MPa (PD ≤ PS)
PD ≤ PS for option L) V
V Vacuum port For connecting adsorption equipment including pad
Ejector System Vacuum Pump System
EXH Exhaust port Exhaust when ejector operates*9 —

Port Layout
PE Pilot pressure exhaust port Exhaust when valve operates*10
∗7 For models without valve, pressure can be 0.3 MPa or less. (Ejector system)
∗8 Manifold can be used at 0.3 MPa or less when the manifold is for individual SUP. For 0.2 MPa or less, select K or J for the valve type. Set pressure as
PV ≤ PS.
∗9 For ejectors with silencer, air exhausts from A (slit on both sides). For port exhaust type, air exhausts from B.
∗10 P ilot pressure for ejectors is exhausted from the ejector and the common exhaust. Vacuum pump system exhausts air from PE port on the spacer.

Replacement Parts
Female thread type (M3) is available by option [C] for PE port of the vacuum pump system.

Construction
When option [C] is selected for valve type R, operating conditions below apply.
· Select the type with release pressure supply port (PD) as an option.
Single unit/Manifold: Option [D]
For Manifold: Option [P]
· Vacuum pressure for PV port: −60 to −100 kPa
Exploded View
· The energization time of the release valve: 200 ms or longer when the PD port is released to the atmosphere
of Manifold
500 ms or longer when the 0.1 MPa is supplied to the PD port
If the product is used out of this operating condition, please contact your local sales office.
∗11 F or vacuum pump systems, if vacuum is released when the piping on the V port side is restricted, the V port internal pressure will rise, which may result
in the filter case gasket coming off. Therefore, when the internal pressure rises during vacuum release, try to keep the pressure at 0.1 MPa or less.
Depending on the V port piping conditions and the shape of the adsorption part, if there are concerns regarding the internal pressure rise, select the
option with a release pressure supply (PD) port, and adjust the PD port supply pressure to 0.1 MPa or less.
Dimensions

Quality of Supply Air

Supply air containing foreign matter, water, oil, condensate, etc., can cause malfunction of the supply valve and release valve. So, install air preparation
equipment on the upstream side of the product (refer to the piping example below) and perform maintenance periodically to control the supply air properly.
Accessories

Air Preparation Equipment

Main line filter Refrigerated air dryer Air filter Regulator Mist separator
AFF series IDF series AF series AR series AFM series
Specific Product

If compressor oil mist passes through

Precautions

the air filter and enters product,

Screw air grease applied to the switching valve
compressor may deteriorate or flow out, which
may negatively affect the operation of
Ejector system
the valve. We recommend installing
an AFM to prevent such problems. ZK2A series

28
ZK2mA Series

Specifications
Ejector Specifications Suction Filter
ItemModel ZK2m07 ZK2m10 ZK2m12 ZK2m15 Nominal
30 µm
Nozzle diameter [mm] 0.7 1.0 1.2 1.5 filtration rating
Silencer exhaust/ Filtration area 510 mm2
Max. [L/min (ANR)] 29 44 61 67
Complex exhaust
suction
Port exhaust [L/min (ANR)] 34 56 74 89
flow∗1
High-noise reduction silencer exhaust [L/min (ANR)] 34 56 72 83
Air consumption∗1 [L/min (ANR)] 24 40 58 90
Max. vacuum pressure∗1 [kPa] −91
Supply pressure range∗2 [MPa] 0.3 to 0.6 (0.1 to 0.6)
Standard supply pressure∗3 [MPa] 0.35 0.4 (0.37)
∗1 V alues at the standard supply pressure. Values are based on standard of SMC measurements. They depend
on atmospheric pressure (weather, altitude, etc.) and measurement method.
∗2 The value in ( ) is for without valve.
∗3 The value in ( ) is for without valve. For nozzle size 07 to 12, the value is common to the ejectors with valve
and without valve.

Max. Number of Manifold Stations that Can Operate Simultaneously∗4

Item Model (Nozzle size) ZK2m07 ZK2m10 ZK2m12 ZK2m15
Supply from one side 8 5 4 3
Air pressure Complex exhaust
Supply from both sides 10 7 5 5
supply (PV) port
ø8, ø5/16" Individual port exhaust, High-noise Supply from one side 8 6 6 3
reduction silencer exhaust Supply from both sides 10 9 9 6
∗4 If the number of vacuum units simultaneously generating vacuum is less than the listed number, the max. number of manifold stations will be 10 stations.

Noise Level (Reference values)

Item Model ZK2m07 ZK2m10 ZK2m12 ZK2m15
Noise level ZK2G (High-noise reduction silencer exhaust) 46 55 63 69
[dB (A)] ZK2A (Silencer exhaust) 59 66 75 76
Actual values under SMC’s measurement conditions (Not guaranteed values)

Weight
Single Unit Pressure Sensor/Pressure Switch for Vacuum
Single unit model Weight [g] Pressure sensor/Pressure switch for vacuum model Weight [g]
ZK2P00KmNmA ZK2-PSm-A (Except cable portion) 5
110
(Vacuum pump system, Single unit, Without pressure sensor/switch) ZK2-ZSm-A (Except lead wire with connector) 14
ZK2AmKmNmA
95
(Ejector system, Single unit, Without pressure sensor/switch)
ZK2AmN0NN (Ejector system, Single unit, Without valve) 54
ZK2 (One station for manifold, Without pressure sensor/switch) 99

Manifold Base
1 station 2 stations 3 stations 4 stations 5 stations 6 stations 7 stations 8 stations 9 stations 10 stations
Weight [g] 129 132 135 138 141 144 147 149 152 155

V Calculation of Weight for the Manifold Type

(Single unit weight x Number of stations) + (Pressure sensor/Pressure switch for Example) 5-station manifold with pressure sensors
vacuum weight x Number of stations) + Manifold base 99 g x 5 pcs. + 5 g x 5 pcs. + 141 g = 661 g

29
 Vacuum Unit ZK2mA Series

∗ The flow rate characteristics correspond

Ejector Exhaust Characteristics/Flow Rate Characteristics (Representative value) to the standard supply pressure.

Ejector System
ZK207
Exhaust Characteristics Flow Rate Characteristics
−100 50 −100

Vacuum pressure [kPa]

−80
−90 45

Suction flow −60

Vacuum Pump
−80 (Port exhaust) 40

System
Vacuum pressure −40

−70 35 −20 Port exhaust

Air consumption [L/min (ANR)]

Silencer exhaust/Complex exhaust

Suction flow [L/min (ANR)]

Vacuum pressure [kPa]

0
−60 30 0 10 20 30 40
Suction flow [L/min (ANR)]

Specifications
Suction flow
−50 (High-noise reduction 25
silencer exhaust)
Flow Rate Characteristics
−40 20
Suction flow −100
(Silencer exhaust/

Characteristics
Vacuum pressure [kPa]
−30 Complex exhaust) 15 −80

Flow Rate
Air consumption
−60
−20 10

−40
−10 5 High-noise reduction silencer exhaust

Internal Circuits and

−20

Wiring Examples
0 0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 10 20 30 40
Supply pressure [MPa] Suction flow [L/min (ANR)]

Port Layout
ZK210
Exhaust Characteristics Flow Rate Characteristics
−100 100 −100

Replacement Parts
Construction
Vacuum pressure [kPa]

−80
−90 90
−60
−80 80
Suction flow −40
Exploded View
Vacuum pressure

of Manifold
(High-noise reduction
−70 silencer exhaust) 70 −20 Port exhaust
Air consumption [L/min (ANR)]

Silencer exhaust/Complex exhaust

Suction flow [L/min (ANR)]
Vacuum pressure [kPa]

Suction flow 0
−60 60 0 10 20 30 40 50 60
(Port exhaust)
Suction flow [L/min (ANR)]
Dimensions

−50 50

Suction flow Flow Rate Characteristics

−40 (Silencer exhaust/ 40
−100
Complex exhaust)
Accessories
Vacuum pressure [kPa]

−30 30 −80
Air consumption
−60
−20 20

−40
−10 10 High-noise reduction silencer exhaust
Specific Product

−20
Precautions

0 0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 10 20 30 40 50 60
Supply pressure [MPa] Suction flow [L/min (ANR)]

30
ZK2mA Series

∗ The flow rate characteristics correspond

Ejector Exhaust Characteristics/Flow Rate Characteristics (Representative value) to the standard supply pressure.

ZK212
Exhaust Characteristics Flow Rate Characteristics
−100 100 −100

Vacuum pressure [kPa]

−80
−90 Suction flow 90
(Port exhaust)
−60
−80 80
−40
Vacuum pressure
−70 70 −20 Port exhaust

Air consumption [L/min (ANR)]

Suction flow [L/min (ANR)]
Suction flow Silencer exhaust/Complex exhaust
Vacuum pressure [kPa]

(High-noise reduction 0
−60 60 0 20 40 60 80
silencer exhaust)
Suction flow [L/min (ANR)]

−50 50
Suction flow
(Silencer exhaust/ Flow Rate Characteristics
−40 Complex exhaust) 40
−100
Air consumption
Vacuum pressure [kPa]
−30 30 −80

−60
−20 20

−40
−10 10 High-noise reduction silencer exhaust
−20

0 0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 20 40 60 80
Supply pressure [MPa] Suction flow [L/min (ANR)]

ZK215 * The following graphs show the characteristics of the ejector with valve. (Please contact SMC for models without valve.)

Exhaust Characteristics Flow Rate Characteristics

−100 150 −100
Vacuum pressure [kPa]

Suction flow −80

−90 135
(Port exhaust)
Air consumption −60
−80 120
−40
Vacuum pressure
−70 105 −20 Port exhaust
Vacuum pressure [kPa]

Air consumption [L/min (ANR)]

Suction flow [L/min (ANR)]

Silencer exhaust/Complex exhaust

0
−60 90 0 20 40 60 80 100
Suction flow [L/min (ANR)]

−50 75

Flow Rate Characteristics

−40 60
Suction flow −100
(High-noise reduction
Vacuum pressure [kPa]

−30 silencer exhaust) 45 −80

−60
−20 30
Suction flow
(Silencer exhaust/ −40
−10 Complex exhaust) 15 High-noise reduction silencer exhaust
−20

0 0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 20 40 60 80 100
Supply pressure [MPa] Suction flow [L/min (ANR)]

31
 Vacuum Unit ZK2mA Series

Vacuum Pump System Flow Rate Characteristics/ZK2P00 Vacuum Release Flow Rate Characteristics

Ejector System
The graph shows the suction flow rate characteristics of the vacuum pump The graph shows the flow rate characteristics at different supply pressures when
system at different vacuum pressures. the vacuum release flow adjustment needle is open from the fully closed state.

ZK2(Ejector System)
–100 40 0.5
−90

Release flow [L/min (ANR)]

Vacuum pressure [kPa]

Supply pressure [MPa]

−80 0.4
30
−70 0.35

Vacuum Pump
−60 0.3
−50 20

System
0.2
−40
−30
10
−20
−10
0 0
0 5 10 15 20 25 30 0 1 2 3 4 5 6 7 8 9 10

Specifications
Suction flow [L/min (ANR)] Needle opening [Number of rotations]
The actual suction flow at the point of suction varies depending on the The actual suction flow at the point of suction varies depending on the piping conditions
piping conditions to the vacuum port. (The above graph shows the value to the vacuum port. (The above graph shows the value of the ZK2B07.)
when V port is ø8.)
ZK2(Pump System)

Characteristics
60

Flow Rate
Release flow [L/min (ANR)]

50 0.5

Supply pressure [MPa]

0.4
40 0.35
0.3
30
0.2

Internal Circuits and

Wiring Examples
20

10

0
0 1 2 3 4 5 6 7 8 9 10
Needle opening [Number of rotations]

Port Layout
The actual suction flow at the point of suction varies depending on the
piping conditions to the vacuum port.

Vacuum Pump System Flow Rate Characteristics of Flow Path and Vacuum Release
Port size Flow rate characteristics of V → PV (Vacuum side) Flow rate characteristics of PS → V (Vacuum release side)*1

Replacement Parts
PV port V port C[dm3/(s·bar)] b Cv C[dm3/(s·bar)] b Cv

Construction
ø6 ø8 0.39 0.14 0.09 0.20 0.06 0.04
*1 When needle is fully open

How to Read the Flow Rate Characteristics Graph Exploded View

of Manifold
The flow rate characteristics indicate the relationship between the vacuum pressure and the suction
flow of the ejector. They also show that when the suction flow changes, the vacuum pressure also
Pmax
Vacuum pressure

changes. In general, this indicates the relationship at the ejector’s standard operating pressure.
In the graph, Pmax indicates the max. vacuum pressure, and Qmax indicates the max. suction flow.
Dimensions

P1 These are the values that are published as specifications in catalogs, etc. Changes in vacuum
pressure are explained in the order below.
1. If the ejector’s suction port is closed and sealed tight, the suction flow becomes “0,” and the
vacuum pressure increases to the max. (Pmax).
0 Q1 Qmax 2. If the suction port is opened gradually and air is allowed to flow (the air leaks), the suction flow
Suction flow
increases, and the vacuum pressure decreases. (The condition of P1 and Q1)
Accessories

3. If the suction port is opened completely, the suction flow increases to the max. (Qmax), while the
vacuum pressure then drops almost to “0” (atmospheric pressure).
As described above, the vacuum pressure changes when the suction flow changes. In other words,
when there is no leakage from the vacuum (V) port, the vacuum pressure can reach its maximum,
but as the amount of leakage increases, the vacuum pressure decreases. When the amount of
leakage and the maximum suction flow become equal, the vacuum pressure becomes almost zero.
When adsorbing workpieces which are permeable, subject to leakage, etc., caution is required as
Specific Product

the vacuum pressure will not be very high.

Precautions

32
ZK2mA Series
Pressure Sensor/Pressure Switch for Vacuum Pressure
Pressure
switch for
Specifications sensor vacuum

Pressure Sensor (For details, refer to the PSE series in the Web Catalog, and the Operation Manual.)
Model (Sensor unit: Standard model number) ZK2-PS1-A (PSE541) ZK2-PS3-A (PSE543)
Rated pressure range 0 to −101 kPa −100 to 100 kPa
Proof pressure 500 kPa
Output voltage 1 to 5 VDC
Output impedance Approx. 1 kΩ
Power supply voltage 12 to 24 VDC ±10%, Ripple (p-p) 10% or less
Current consumption 15 mA or less
Accuracy ±2% F.S. (Ambient temperature at 25°C)
Linearity ±0.4% F.S.
Repeatability ±0.2% F.S.
Effect of power supply voltage ±0.8% F.S.
Environmental Temperature range Stored: −20 to 70°C (No condensation or freezing)
resistance Humidity range Operating/Stored: 35 to 85% RH (No condensation)
Temperature characteristics ±2% F.S. or less (Ambient temperature: 25°C reference)
Case Resin case: PBT
Material
Pressure sensing section Sensor pressure receiving area: Silicon, O-ring: HNBR
Oil-resistant vinyl cabtire cable (elliptic) 3 cores, 2.7 x 3.2 mm, 3 m
Lead wire
Cross section: 0.15 mm2 Insulator O.D.: 0.9 mm

Pressure Switch for Vacuum (For details, refer to the ZSE/ISE10 series in the Web Catalog, and the Operation Manual.)
Model (Switch unit: Standard model number) ZK2-ZSEmmm-A (ZSE10) ZK2-ZSFmmm-A (ZSE10F)
Rated pressure range 0 to −101 kPa −100 to 100 kPa
Set pressure range/Pressure display range 10 to −105 kPa −105 to 105 kPa
Proof pressure 500 kPa
Smallest settable increment 0.1 kPa
Power supply voltage 12 to 24 VDC ±10%, Ripple (p-p) 10% or less (Protected against reverse connection)
Current consumption 40 mA or less
Output type NPN or PNP open collector 2 outputs (selectable)
Max. load current 80 mA
Max. applied voltage 28 V (with NPN output)
Switch output
Residual voltage 2 V or less (at load current of 80 mA)
Response time 2.5 ms or less (with anti-chattering function: 20, 100, 500, 1000, 2000 ms)
Short circuit protection Yes
Repeatability ±0.2% F.S. ±1 digit
Hysteresis mode
Hysteresis Variable from 0∗1
Window comparator mode
Display type 3 1/2 digit, 7-segment LED, 1-color display (Red)
Display accuracy ±2% F.S. ±1 digit (Ambient temperature at 25 ±3°C)
Indicator light Lights up when output is turned ON. OUT1: Green, OUT2: Red
Enclosure IP40
Temperature range Stored: −10 to 60°C (No condensation or freezing)
Environmental
Humidity range Operating/Stored: 35 to 85% RH (No condensation)
resistance
Withstand voltage 1000 VAC for 1 minute between terminals and housing
Insulation resistance 50 MΩ or more (500 VDC measured via megohmmeter) between terminals and housing
Temperature characteristics ±2% F.S. (Ambient temperature: based on 25°C)
Oilproof heavy-duty vinyl cable
Lead wire
5 cores ø3.5, 2 m Cross section: 0.15 mm2 (AWG26) Insulator O.D.: 1.0 mm
∗1 If the applied pressure fluctuates around the set value, the hysteresis must be set to a value more than the fluctuating width. Otherwise, chattering will occur.

Description (Pressure Switch for Vacuum)

Output (OUT1) Connector terminal Lead wire with connector
Lights up when OUT1 is turned ON.
display (Green)
Lights up when OUT2 is turned ON. Output (OUT1) display (Green)
Output (OUT2)
Pressure switch for vacuum with energy saving function: LED (Red)
display (Red)
is ON when the pilot valve for supply valve is energized.
LED display Displays the current pressure, set mode and error code.
Selects the mode or increases the ON/OFF set value. button (SET)
button (UP)
Use for switching to the peak display mode. LED display
Selects the mode or decreases the ON/OFF set value.
button (DOWN) button (UP)
Use for switching to the bottom display mode.
button (SET) Use for changing the mode or setting the set value. Output (OUT2) display (Red)
* Refer to the Operation Manual for details on each setting and operation methods. button (DOWN)

33
 Vacuum Unit ZK2mA Series
Pressure Switch for Vacuum Pressure switch for
vacuum with energy
with Energy Saving Function Specifications saving function

Ejector System
Pressure Switch for Vacuum with Energy Saving Function
(For details, refer to the Operation Manual for the ZK2-ZSVmmmm-A/ZK2-ZSWmmmm-A on the SMC website.)
V
Model ZK2-ZSW mmmm-A
Rated pressure range −100 to 100 kPa
Set pressure range −105 to 105 kPa
Proof pressure 500 kPa
Smallest settable increment 0.1 kPa
12 to 24 VDC ±10%, Ripple (p-p) 10% or less (Protected against reverse connection)

Vacuum Pump
Power supply voltage
Current consumption 40 mA or less

System
Output type NPN or PNP open collector OUT1: General purpose, OUT2: Valve control
Max. load current 80 mA
Max. applied voltage 26.4 VDC
Switch output
Residual voltage 2 V or less (at load current of 80 mA)
Response time 2.5 ms or less (with anti-chattering function: 20, 100, 500, 1000, 2000 ms)
Short circuit protection Yes

Specifications
Repeatability ±0.2% F.S. ±1 digit
Hysteresis Hysteresis mode Variable from 0∗1
Display type 3 1/2 digit, 7-segment LED, Color display (Red)
Display accuracy ±2% F.S. ±1 digit (Ambient temperature at 25 ±3°C)
Indicator light Lights up when output is turned ON. OUT1: Green, OUT2: Red
Enclosure IP40

Characteristics
Environmental Operating temperature range −5 to 50°C

Flow Rate
resistance Withstand voltage 1000 VAC for 1 minute between terminals and housing
Insulation resistance 50 MΩ or more (500 VDC measured via megohmmeter) between terminals and housing
Temperature characteristics ±2% F.S. (Ambient temperature: 25°C reference)
Lead wire Cable: 5 cores ø3.5, 2 m Cross section: 0.15 mm2 (AWG26) Insulator O.D.: 1.0 mm
∗1 If the applied pressure fluctuates around the set value, the hysteresis must be set to a value more than the fluctuating width. Otherwise, chattering will occur.

Internal Circuits and

Wiring Examples
IO-Link compatible
vacuum pressure
IO-Link Compatible Vacuum Pressure Switch Specifications

Port Layout
switch

IO-Link Compatible Vacuum Pressure Switch

(For details, refer to the ZK2-ZSmLmmmm-A operation manual on the SMC website.)
Model ZK2-ZSEL12mmm-A ZK2-ZSFL12mmm-A

Replacement Parts
Rated pressure range 0 to −101 kPa −100 to 100 kPa

Construction
Set pressure range 10 to −105 kPa −105 to 105 kPa
Proof pressure 500 kPa
Smallest settable increment 0.1 kPa
Power supply voltage 24 VDC ±10%, Ripple (p-p) 10% or less (Protected against reverse connection)
Current consumption 40 mA or less

Exploded View
Switch output Output type PNP open collector OUT1, OUT2: Valve control

of Manifold
Residual voltage 2 V or less (at load current of 80 mA)
Short circuit protection Yes
Repeatability ±0.2% F.S. ±1 digit (Ambient temperature at 25 ±3°C)
Hysteresis Variable from 0.1
Display type 3 1/2 digit, 7-segment LED, Color display (Red)
Display accuracy ±2% F.S. ±1 digit (Ambient temperature at 25 ±3°C)
Dimensions

Indicator light Lights up when solenoid valve output is turned ON. Release valve output (OUT1): Green, Supply valve output (OUT2): Red
Digital filter Variable from 0 to 10 s (0.01 s increments)
Enclosure IP40
Withstand voltage 1000 VAC for 1 minute between terminals and housing
Environmental
Insulation resistance 50 MΩ or more (500 VDC measured via megohmmeter) between terminals and housing
resistance
Accessories

Operating temperature range Operating: −5 to 50°C, Stored: −10 to 60°C (No condensation or freezing)
Operating humidity range Operating/Stored: 35 to 85% RH (No condensation)
Temperature characteristics ±2% F.S. (25°C reference)
Cable 3 cores, ø3.4, 300 mm
Lead wire
Valve connector lead wire Insulator O.D.: 1.0 mm, 45 mm
Specific Product
Precautions

34
 Black OUT 1 Load

Main circuit
Main circuit
Main circuit
Bla
1 kΩ Black OUT + 12 VDC Load 12 VDC
(Analog output) − to
+
ZK2mA Series
24 VDC White OUT 2 to Wh
Load −
24 VDC
Blue DC(−) FUNC FU
Blue DC(−) Blu
Voltage output type: 1 to 5 V Max. 28 V, 80 mA Max. 80 mA
Output impedance: Approx. 1 kΩ Residual voltage: 2 V or less Residual voltage:

Internal Circuits and Wiring Examples

Pressure Sensor Pressure Switch for Vacuum with Energy Saving Function Supply Valve/Release Valve
ZK2-PSm-A ZK2-ZSWV Amm-A Valve type K/R/E
Brown DC(+)
Brown DC(+) (NPN Brown DC(+)
1 output)
Brown DC(+) Brown DC(+) (WithDC(+)
Brown supply valve/release valve) White White
LED (Green
ReleaseRelease LED
rown DC(+) Brown DC(+) Pressure
Load switch Brown DC(+) Pressure switch valve valve

Main circuit
Main circuit
Main circuit

Load

Main circuit
Main circuit
Main circuit

12 VDC Black OUT 1

Black OUT 1 Black OUT 1
Release
Black OUT White
1 LED (Green)
rown DC(+) 1 kΩ Black 1 kΩ OUT Black OUT + Brown
+ 12 VDC
DC(+) (NPN Output) Brown DC(+) (PNP
White Output) (−, +) (−, +)
LED +(Green)
to1 Load Load Load Release
valve

circuit
circuit

toBlack + Brown 12 VDC Brown

lack OUT + 12 VDC
(Analog output) −
(Analog output) − OUT Load White OUT 2 OUT + 12 VDC +Black OUT
12 VDC 1
White OUT
Load + Load
valve
2 + 12OUT1VDC

circuit
circuit

24 VDC White 2
OUT1 to Black (−,
White +)
OUT 2 to Black

Main circuit

Main circuit
lack OUT 12 VDC
to Load Black24 VDC
OUT 1 Load 12 VDC − Black OUT
to 1
Load 12 VDC − − to
Load − Load Coil + 24 VDC
nalog output) +
−
24 to
VDCBlue DC(−) White OUT Load + 12 to
2 FUNC
VDC
24 VDC
OUT2 24 OUT
White VDC2 Load + 24 + VDC
12 VDC
to
(−, +)
Load Load
24 VDC24OUT2 VDC
COM Red Load Red

UU
FUNC or

Main
Coil
Main

nalog output)
Load − 24 VDC Blue DC(−) +
− FUNC ∗ 1− + − or FUNC COM ∗ −
White OUT 2 FUNC White OUT Gray 2 24Blue∗2 DC(−)
to
VDC FUNC Gray
(+, −) (+, −) 1
− 24 to VDC

Main
Main

ue DC(−) Load FUNC Blue DC(−)Blue DC(−) FUNC Load 12

− VDC COM
Blue DC(−) Red 12 VDC
24 mAVDC − Blue
Load 80 mA 24 VDC Red − Blue
VoltageVoltage
ue DC(−) output type:output1 type:
to 5 V1 to 5 V FUNC Max. 28Max. V, 80 28 V, 80 mA Max. COM
(+, −)
Blue DC(−) Blue DC(−) Max. 80 mA
FUNC
Output impedance: Approx. 1 kΩ Blue DC(−)Residual voltage:
Residual 2 V
voltage: or less
2V or less− Residual
mA Blue DC(−) Residual voltage: voltage: 2 V or (+,
less −)
2 V orvalveless A +
pe: 1 to 5 V Output impedance: Max.Approx.
28 V, 80 1 mA
kΩ Supply valve Max. A 80 Supply
Coil
Max. 28 V, 80 mA2 V or less Max. + − Supply Black
pe: 1 to 5 V1 kΩ
e: Approx. Residual voltage: Residual C 80 mAvoltage: 2 V or less C Black

UU
e: Approx. 1 kΩ Residual voltage: 2 V or less Residual −
voltage: 2 V White
or less + valve SupplyCoil
White
Release valve B Release
Supply valve Black B valve LED (Red)LED
Pressure Switch for Vacuum Connector cord assembly Supply
valve Black (−, +) (−,Connector
+) cord assemb
E ( ZK2-LWA20-A ) LED (Red) (ZK2-LWB20-A )
ZK2-ZS F Amm-A valve
(−, +) LED (Red)
(NPN 2 outputs) (−, +)
Brown DC(+) ZK2-ZSWV BBrown mm-A DC(+) Valve type J
Release White (With LED (Green) COM Red
(PNP 1 output) supply valve/Without COM
release valve)Red
Load valve (+, −) (+, −)
Main circuit
Main circuit

Pressure Black switch

switch OUT 1 Black OUT 1 COM Red
12 VDC Pressure Pressure switch
Pressure switch (−, +) Red
to (NPN Output) Load 12 VDC COM
(+, −)
e switch (NPN Output) + Pressure switch
(PNP Output) (PNP Load + 12 VDC
Output) (+, −) Coil
24 VDC +
White OUT
+ Brown
2 Brownto White OUT 2+ + Brown
to Brown

U
e switch
utput) OUT1 OUT1Black Load − Pressure
(PNP switch
Output) OUT1 OUT1 − Coil
24Black
Main circuit

Main circuit

Black
24 VDC VDC Black
Main circuit

Main circuit

+ Brown Load + Brown

FUNC Load RedVDC Black
Supply Supply

UU
utput) FUNC 24
(PNPVDC Output)
24 VDC +COM24 VDC24 Coil Black
+ Brown OUT2 OUT2 + + + Brown OUT2 OUT2 Load +
OUT1 Black or OUT1 Black valve valve
circuit

Load Blue DC(−) Gray∗1 − or −Load−)

(+, or or Supply Black LED (Red)
FUNC
24 VDC Gray ∗ 1−
∗ OUT1 Blue DC(−) 24
FUNC VDC Gray ∗1 ∗ − ∗
Gray 12 VDC12 VDC∗2 LED
OUT2 Max.Black
OUT1 FUNC Black FUNC
circuit

1 2 (−, +) (−, +)
∗80 Load + 24 or
2
V,1 +8024
28 ∗Load 12 VDC12 OUT2 2 Black
mA VDC
or Blue VDC
Max. mA VDC Blue Supply
valve LED (Red)
OUT2
FUNC Gray + − − − Blue OUT2
FUNC Gray ∗ +
− − − Blue Coil
Load VDC∗
1
2 V∗or valve
2
Main

Residual 12 or
voltage: 2
less Residual voltage: 12 or (−, +)
Blue ∗ − 12− VDC∗−2
VDC ∗21 V or−less LED (Red)

U
1
FUNC Gray FUNC Gray
Blue + VDC+∗2
Main

−Supply valve A − Supply valve A 12 (−, +)

− Supply Blue valve A − Supply
Blue valve A Supply Black
− ZK2-ZSCEF Bmm+C -A +
Supply valve A + C −
C − valve ∗ With light/surge voltage suppressor
−Release
+ − − White White + + + White White LED (Red)
(PNP
Release 2 outputs)
valve Bvalve B Supply valve C A − Release valve Bvalve B
Release (−, +)
+
− White Brown DC(+) Connector cord assembly
Connector −
+ White Connector cord assembly
Release valve cord
B ) assembly
C Release White LED (Green) Connector cord assembly
− White
Connector cordBlackassembly
(ZK2-LWA20-A
Release (ZK2-LWA20-A
valve B valve)
+ White
Connector cord assembly ZK2-LWB20-A
( (ZK2-LWB20-A ) )IO-Link Compatible Vacuum Pressure Switch
Main circuit

OUT 1
Connector
(ZK2-LWA20-A)cord assembly (−, +) Connector
(ZK2-LWB20-A) cord assembly ZK2-ZS EF L 12 mmm-A
12 VDC (ZK2-LWA20-A) Load + 12 VDC ∗1 To turn the supply valve to energy-saving
(ZK2-LWB20-A )
Coil mode
COM (duringRed
to White OUT 2 to
U

− workpiece suction), energize the gray wire (FUNC) (+, −) for Pressure switch
24 VDC Pressure switch24 VDC Brown L+
FUNC Load COM valve Redtype “K,” and leave the gray wire (FUNC) de- L+
(PNP Output) (+, −) energized for valve type “E.” CoilOUT1
White
Brown Blue DC(−) + Brown (For details, refer to the Operation Manual for the ZK2-
Main circuit

U
Black Load Max. 80 mA OUT1 Black ZSVmmm-A on the SMC website.) IO-Link
Main circuit

24 VDC Coil Supply Black White OUT2

+ 24Residual
VDC voltage: 2 V or less OUT2 Load∗2 A+pply or master
U

or the same voltage as the rated voltage valve of the

Gray∗ − 1
∗ 2 FUNC Gray∗1 −
valve.
12 VDC ∗ 2 (−, +)
LED (Red) Black C/Q
12∗VDC
The FUNC terminal is connected when using Supply Black C/Q
Blue − Blue Blue L−
the copy function. valve LED (Red) L−
(For details, refer to the Operation Manual + for the (−, +)
Supply valve A +
ZSE10/ISE10 on the SMC website.) − Supply valve A
C −
White + White C
Release valve B +
Connector cord assembly Connector Release valve B
COM cord Redassembly
(ZK2-LWA20-A) (ZK2-LWB20-A
(+, −) ) Connector cord assembly
ch (ZK2-LW34-A)
Coil
Brown
U

OUT1 Black IO-Link: Process Data

24 VDC Supply Black
OUT2 Load + or valve
∗ − LED (Red)
UNC Relationship
Gray 1
12 VDC∗between the process
2 (−,data
+) and pressure value
Blue
+ ZK2-ZSEL 12 mmm-A (For 0 to −101 kPa) ZK2-ZSFL 12 mmm-A (For −100 to 100 kPa)
Measured pressure Measured pressure
+ White
value (PD) value (PD)
Connector cord assembly
4200 4200
(ZK2-LWB20-A)
4000
4040

Pressure
105 100 value [kPa]
0 −100 −105

Pressure
10 value [kPa]
−4000
0 −101 −105 −4200
−400

35
 Vacuum Unit ZK2mA Series
¡PV: Air pressure supply port/Port for vacuum source (Vacuum pump) ¡PS: Pilot pressure supply port
¡PD: Release pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port
¡PE: Pilot pressure exhaust port For details ⇒ Page 28

Port Layout ∗ System depends on vacuum source (vacuum pump/ejector).

Ejector System
Standard Products
Port combination: PV ≠ PS = PD
Port
layout No. 1 Circuit example
Single unit: ZK2P00RlNlA-l
PV
PE PV

Vacuum Pump
PE

System
PS
(= PD)

Supply valve Release valve

PS(= PD)

Specifications
V
V
System Vacuum pump
Body type Single unit Supply valve: Self-holding type Release valve: N.C. (R type)
Exhaust type Without silencer
Application Vacuum pressure —

Characteristics
and Exhaust —

Flow Rate
purpose Release pressure Same pressure as PS

Port combination: Common PV ≠ Common PS = Common PD

Port
layout No. 2 Circuit example
A to J, 1 to 4
Single unit: ZK2Q00KmmmA-m

Internal Circuits and

Wiring Examples
Manifold: ZZK2mA-P2m PE PE

Common PS Common PS EXH EXH

Common PD Common PD
(= Common PD) (= Common PD)
Common PS Common PS
Common PV Common PV Common PV Common PV

Port Layout
V

Replacement Parts
P P
System Vacuum pump

Construction
Body type Manifold Supply valve: N.C. Release valve: N.C. Supply valve: N.C. Release valve: N.C.
Exhaust type Without silencer (K type) V (K type) V
Application Vacuum pressure Common for each station
and Exhaust —
purpose Release pressure Same pressure as common PS
Exploded View
of Manifold
Port combination: PV = PS = PD
Port
layout No. 3 Circuit example
P
Single unit: ZK2AlRl lA-l T

PV
Dimensions

(= PS = PD)
PV
EXH∗1
Exhaust port∗1
EXH
EXH EXH
Accessories

(including PE) (including PE) Silencer exhaust

EXH
V

V
System Ejector
Body type Single unit
Supply valve: Self-holding type Release valve: N.C. (R type)
Specific Product

Exhaust type Silencer exhaust

Precautions

Application Vacuum pressure —

and Exhaust Released in operating environment ∗1 Nozzle size: 12, 15
purpose Release pressure Same pressure as PV

Refer to page 28 for the purpose of port and the operating pressure range.

36
ZK2mA Series
¡PV: Air pressure supply port/Port for vacuum source (Vacuum pump) ¡PS: Pilot pressure supply port
¡PD: Release pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port
¡PE: Pilot pressure exhaust port For details ⇒ Page 28

Port Layout ∗ System depends on vacuum source (vacuum pump/ejector).

Standard Products
Port combination: PV = PS
Port
layout No. 4 Circuit example
A
Single unit: ZK2BlJl lA-l to
J
PV
(= PS)
PV
EXH
(including PE)

Port exhaust
EXH
V

P V
System Ejector
Body type Single unit
Supply valve: N.C. Release valve: Without release valve (J type)
Exhaust type Port exhaust
Application Vacuum pressure —
and Exhaust After piping, individual exhaust is necessary.
purpose Release pressure —

Port combination: PV = PS = PD
Port
layout No. 5 Circuit example
K to S, 5, 6
Single unit: ZK2GmKmmmA-m

PV PV
(= PS = PD)
EXH
(including PE)

High-noise reduction
silencer exhaust
EXH

V
V
System Ejector
Body type Single unit
Supply valve: N.C. Release valve: N.C. (K type)
Exhaust type High-noise reduction silencer exhaust
Application Vacuum pressure —
and Exhaust Released in operating environment
purpose Release pressure Same pressure as PV

Port combination: Common PV = Common PS = Common PD

Port
layout No. 6 Circuit example
Single unit: ZK2Cl l lA-l R
K
P
T
Manifold: ZZK2lA-A1l EXH. EXH
Common PV
Common PD Common PD
Common PV
Common PS Common PS
(= Common PS
= Common PD)
Common PV Common PV
(= Common PS
= Common PD)
Common EXH Common EXH
(including PE) (including PE)

EXH∗2 EXH∗2
V
P Individual P Individual
∗1 T
 he complex exhaust is a combined exhaust exhaust exhaust
method of the common exhaust from the end Supply valve: Self-holding type Release valve: N.C. port Supply valve: N.C. Release valve: N.C. port
plate and the direct exhaust from each station. (R type) V (K type) V
System Ejector
∗2 For complex exhaust type, individual exhaust port is provided to each station.
Body type Manifold
Exhaust type Complex exhaust∗1
Application Vacuum pressure Common for each station
and Exhaust Released in operating environment
purpose Release pressure Same pressure as common PV Refer to page 28 for the purpose of port and the operating pressure range.

37
 Vacuum Unit ZK2mA Series
¡PV: Air pressure supply port/Port for vacuum source (Vacuum pump) ¡PS: Pilot pressure supply port
¡PD: Release pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port
¡PE: Pilot pressure exhaust port For details ⇒ Page 28

Port Layout ∗ System depends on vacuum source (vacuum pump/ejector).

Ejector System
Standard Products
Port combination: Common PV = Common PS
Port
layout No. 7 Circuit example
A
Single unit: ZK2FlJl lA-l to
J
EXH EXH
Manifold: ZZK2lA-A2l Common PD Common PD

Vacuum Pump
Common PV Common PS Common PS
Common PV (= Common PS) Common PV Common PV

System
(= Common PS)

Individual EXH
(including PE)
Port exhaust Port exhaust
EXH EXH

Specifications
V P P

System Ejector
Supply valve: N.C. Release valve: None Supply valve: N.C. Release valve: None
Body type Manifold
(J type) V (J type) V
Exhaust type Individual port exhaust
Application Vacuum pressure Common for each station
and Exhaust After piping, individual exhaust is necessary.

Characteristics
purpose Release pressure —

Flow Rate
Port combination: Common PV = Common PS = Common PD
Port
layout No. 8 Circuit example
K to S, 5, 6
EK

Single unit: ZK2Hm mmmA-m

Internal Circuits and

EXH EXH

Wiring Examples
Manifold: ZZK2lA-A2l Common PD Common PD
Common PV Common PS Common PS
(= Common PS Common PV Common PV
Common PV
(= Common PS = Common PD)
= Common PD)
Individual EXH
(including PE)

Port Layout
High-noise High-noise
reduction silencer reduction silencer
EXH EXH
V P P

System Ejector
Supply valve: N.O. Release valve: N.C. Supply valve: N.C. Release valve: N.C.
Body type Manifold

Replacement Parts
(E type) V (K type) V

Construction
Exhaust type High-noise reduction silencer exhaust
Application Vacuum pressure Common for each station
and Exhaust Released in operating environment
purpose Release pressure Same pressure as common PV

Option -D
Exploded View
Port combination: PV ≠ PS ≠ PD of Manifold
Port
layout No. 9 Circuit example
A to J, 1 to 4
Single unit: ZK2P00KmmmA-m-D
PV
Dimensions

PE PV
PD
PE
PD
PS
Accessories

PS

V
P V
System Vacuum pump
Body type Single unit Supply valve: N.C. Release valve: N.C. (K type)
Specific Product

Exhaust type Without silencer

Precautions

Vacuum pressure —
Application Exhaust —
and
purpose Release pressure PD pressure has to be
supplied with PS pressure.
Refer to page 28 for the purpose of port and the operating pressure range.

38
ZK2mA Series
¡PV: Air pressure supply port/Port for vacuum source (Vacuum pump) ¡PS: Pilot pressure supply port
¡PD: Release pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port
¡PE: Pilot pressure exhaust port For details ⇒ Page 28

Port Layout ∗ System depends on vacuum source (vacuum pump/ejector).

Option -D
Port combination: Common PV ≠ Common PS ≠ Common PD
Port
layout No. 10 Circuit example
Single unit: ZK2Q00 l lA-l-P R
K
P
T
Manifold: ZZK2lA-P2l-D PE PE

Common PS Common PS EXH EXH

Common PV Common PV Common PD Common PD
Common PS Common PS
Common PD Common PD Common PV Common PV
(≠ Common PS) (≠ Common PS)

System Vacuum pump

P P
Body type Manifold
Exhaust type Without silencer Supply valve: N.C. Release valve: N.C.
Supply valve: Self-holding type Release valve: N.C.
Vacuum pressure Common for each station (R type) (K type)
Application Exhaust V V
—
and
purpose Release pressure Common PD pressure has to
be supplied with common PS.

Port combination: PV = PS ≠ PD
Port
layout No. 11 Circuit example
Single unit: ZK2AlRlNlA-l-D
PV
(= PS)
PD PV

EXH∗1
PD
EXH EXH Exhaust port∗1
EXH
(including PE) (including PE) Silencer exhaust
EXH
V

System Ejector V
Body type Single unit
Exhaust type Silencer exhaust
Supply valve: Self-holding type Release valve: N.C. (R type)
Vacuum pressure —
Application Exhaust Released in operating environment
and
purpose Release pressure PD pressure has to be ∗1 Nozzle size: 12, 15
supplied with PV pressure.

Port combination: PV = PS ≠ PD
Port
layout No. 12 Circuit example
Single unit: ZK2BlKl lA-l-D P
T

PV PV
(= PS)
PD
PD
EXH
(including PE)
Exhaust port
EXH

V
P V
System Ejector
Body type Single unit Supply valve: N.C. Release valve: N.C. (K type)
Exhaust type Port exhaust
Vacuum pressure —
Application Exhaust After piping, individual exhaust is necessary.
and
purpose Release pressure PD pressure has to be
supplied with PV pressure. Refer to page 28 for the purpose of port and the operating pressure range.

39
 Vacuum Unit ZK2mA Series
¡PV: Air pressure supply port/Port for vacuum source (Vacuum pump) ¡PS: Pilot pressure supply port
¡PD: Release pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port
¡PE: Pilot pressure exhaust port For details ⇒ Page 28

Port Layout ∗ System depends on vacuum source (vacuum pump/ejector).

Ejector System
Option -D
Port combination: PV = PS ≠ PD
Port
layout No. 13 Circuit example
A to J, 1 to 4
Single unit: ZK2GmEmmmA-m-D
PV
(= PS) PV

Vacuum Pump
PD

System
EXH PD
(including PE)
High-noise reduction
silencer exhaust
EXH
V

Specifications
System Ejector P V
Body type Single unit
Exhaust type High-noise reduction silencer exhaust Supply valve: N.O. Release valve: N.C.
Vacuum pressure — (E type)
Application Exhaust Released in operating environment
and
purpose Release pressure PD pressure has to be

Characteristics
supplied with PV pressure.

Flow Rate
Port combination: Common PV = Common PS ≠ Common PD
Port
layout No. 14 Circuit example
Single unit: ZK2Cl lNlA-l-P R
K

Internal Circuits and

Manifold: ZZK2lA-A1l-D

Wiring Examples
EXH EXH
Common PV Common PV Common PD Common PD
(= Common PS) (= Common PS) Common PS Common PS
Common PD Common PD Common PV Common PV
(≠ Common PS) (≠ Common PS)
Common EXH Common EXH

Port Layout
(including PE) (including PE)

EXH∗2 EXH∗2
V
∗1 T
 he complex exhaust is a combined exhaust Individual Individual
method of the common exhaust from the end exhaust exhaust port
port

Replacement Parts
plate and the direct exhaust from each station. Supply valve: Self-holding type Release valve: N.C. Supply valve: N.C. Release valve: N.C.

Construction
(R type) V (K type) V
System Ejector
Body type Manifold
Exhaust type Complex exhaust∗1
∗2 For complex exhaust type, individual exhaust port is provided to each station.
Vacuum pressure Common for each station
Application Exhaust Released in operating environment
and
Common PD pressure has to Exploded View
of Manifold
purpose Release pressure
be supplied with common PV.

Port combination: Common PV = Common PS ≠ Common PD

Port
layout No. 15 Circuit example
Single unit: ZK2Fl l lA-l-P R P
Dimensions

E T
Manifold: ZZK2lA-A2l-D
Common PV
Common PV (= Common PS) EXH EXH
(= Common PS) Common PD Common PD Common PD
Common PD (≠ Common PS) Common PS Common PS
(≠ Common PS) Individual EXH Common PV Common PV
Accessories

(including PE)

V Port exhaust Port exhaust

EXH EXH
System Ejector
Specific Product

Body type Manifold

Precautions

P P

Exhaust type Individual port exhaust

Vacuum pressure Common for each station Supply valve: Self-holding type Release valve: N.C. Supply valve: N.O. Release valve: N.C.
Application Exhaust After piping, individual exhaust is necessary. (R type) V (E type) V
and
purpose Release pressure Common PD pressure has to
be supplied with common PV. Refer to page 28 for the purpose of port and the operating pressure range.
40
ZK2mA Series
¡PV: Air pressure supply port/Port for vacuum source (Vacuum pump) ¡PS: Pilot pressure supply port
¡PD: Release pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port
¡PE: Pilot pressure exhaust port For details ⇒ Page 28

Port Layout ∗ System depends on vacuum source (vacuum pump/ejector).

Option -D
Port combination: Common PV = Common PS ≠ Common PD
Port
layout No. 16 Circuit example
A to J, 1 to 4
Single unit: ZK2H A-m-P mEKmmm
Manifold: ZZK2lA-A2l-D
Common PV Common PV EXH EXH
(= Common PS) (= Common PS) Common PD Common PD
Common PD Common PD Common PS Common PS
(≠ Common PS) (≠ Common PS) Common PV Common PV

Individual EXH
(including PE)
V High-noise reduction High-noise reduction
silencer exhaust silencer exhaust
System Ejector EXH
EXH
Body type Manifold
Exhaust type High-noise reduction silencer exhaust P P

Vacuum pressure Common for each station

Application Supply valve: N.O. Release valve: N.C. Supply valve: N.C. Release valve: N.C.
Exhaust Released in operating environment
and (E type) V (K type) V
purpose Release pressure PD pressure has to be
supplied with PV pressure.

Option -L
Port combination: Individual PV ≠ Common PS = Common PD
Port
layout No. 17 Circuit example
Single unit: ZK2Cl l lA-l-L R
K
P
T PV PV
Manifold: ZZK2lA-A1l-L
Common PS Common PS EXH EXH
Common PD Common PD
(= Common PD) (= Common PD)
Common PS Common PS
Individual PV Common PV Common PV

Common EXH Common EXH

(including PE) (including PE)

V
EXH∗2 EXH∗2
∗1 T
 he complex exhaust is a combined exhaust
method of the common exhaust from the end P Individual P Individual
plate and the direct exhaust from each station. exhaust port exhaust port
Supply valve: Self-holding type Release valve: N.C. Supply valve: N.C. Release valve: N.C.
System Ejector V V
(R type) (K type)
Body type Manifold
Exhaust type Complex exhaust∗1 ∗2 For complex exhaust type, individual exhaust port is provided to each station
PV pressure can be
Vacuum pressure
Application changed per station.
and Exhaust Released in operating environment
purpose Same pressure for common
Release pressure
PS and common PD

Port combination: Individual PV ≠ Common PS = Common PD

Port
layout No. 18 Circuit example
A
R
Single unit: ZK2Fl l lA-l-L E to
J PV PV
Manifold: ZZK2lA-A2l-L
Common PS Common PS EXH EXH
(= Common PD) (= Common PD) Common PD Common PD
Common PS Common PS
Common PV Common PV
Individual PV

Individual EXH
(including PE)
V
Port exhaust Port exhaust
System Ejector EXH EXH
Body type Manifold
P P
Exhaust type Individual port exhaust
PV pressure can be Supply valve: Self-holding type Release valve: N.C. Supply valve: N.O. Release valve: N.C.
Vacuum pressure V V
Application changed per station. (R type) (E type)
and Exhaust After piping, individual exhaust is necessary.
purpose Same pressure for common
Release pressure
PS and common PD Refer to page 28 for the purpose of port and the operating pressure range.

41
 Vacuum Unit ZK2mA Series
¡PV: Air pressure supply port/Port for vacuum source (Vacuum pump) ¡PS: Pilot pressure supply port
¡PD: Release pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port
¡PE: Pilot pressure exhaust port For details ⇒ Page 28

Port Layout ∗ System depends on vacuum source (vacuum pump/ejector).

Ejector System
Option -L
Port combination: Individual PV ≠ Common PS = Common PD
Port
layout No. 19 Circuit example
K to S, 5, 6
Single unit: ZK2H A-m-L mEKmmm
PV PV
Manifold: ZZK2lA-A2l-L
EXH EXH

Vacuum Pump
Common PS Common PS
(= Common PD) (= Common PD) Common PD Common PD
Common PS Common PS

System
Individual PV
Common PV Common PV
Individual EXH
(including PE)

High-noise High-noise
reduction silencer reduction silencer
V

Specifications
EXH EXH
System Ejector P P

Body type Manifold

Exhaust type High-noise reduction silencer exhaust Supply valve: N.O. Release valve: N.C. Supply valve: N.C. Release valve: N.C.
V V
(E type) (K type)
Vacuum PV pressure can be
Application pressure changed per station.

Characteristics
and Exhaust Released in operating environment Refer to page 28 for the purpose of port and the operating pressure range.

Flow Rate
purpose Release Same pressure for common
pressure PS and common PD

Internal Circuits and

Wiring Examples
Port Layout
Replacement Parts
Construction
Exploded View
of Manifold
Dimensions
Accessories
Specific Product
Precautions

42
ZK2mA Series

Construction

!8
Screwdriver Operation Type
Vacuum Release Flow Adjustment Needle
!4
!5 !3 !4 y q t i u w

With Pressure Switch for Vacuum

with Energy Saving Function

!7

With Pressure Sensor

e r !1 !2 !0 o
With Pressure Switch for Vacuum

!4
!6

!9

With IO-Link Compatible Vacuum

Pressure Switch
Port Exhaust Type
High-noise Reduction Silencer Type

Component Parts Replacement Parts

No. Description Note
No. Description Material Note
5 Valve assembly —
Valve body HNBR, NBR and steel 6 Connector assembly Connector for solenoid valve 3 wire (For valve type K/R), 2 wire (For valve type J)
1 PBT
assembly are also used. 7 One-touch fitting assembly Metric size: ø6, Inch size: ø1/4"
Needle Electroless nickel plated brass, 8 Sound absorbing material 10 pcs. per set
2 Brass
assembly resin, steel and NBR are used. 9 Vacuum port adapter assembly With One-touch fitting and filter element
Ejector body HNBR, NBR and steel 10 Filter element Nominal filtration rating: 30 µm, 10 pcs. per set
3 PBT
assembly are also used. 11 Body gasket Gasket integrated with the exhaust interference prevention valve, 10 pcs. per set
Ejector Case body: Polycarbonate (Refer to the Specific Product
4 PBT NBR is also used.
assembly Precautions on page 93.)
12 Filter case
Clear filter case: without a port for the pressure switch or sensor,
Opaque filter case: with a port for the pressure switch or sensor
13 Vacuum pressure switch assembly With 2 screws and 1 gasket
14 Lead wire with connector —
15 Pressure sensor assembly With 2 screws and 1 gasket
16 High-noise reduction silencer assembly With sound absorbing material (High-noise reduction silencer)
17 Release lever 10 pcs. per set
18 Lock nut 10 pcs. per set
19 One-touch fitting assembly Metric size: ø8, Inch size: ø5/16"
43
 Vacuum Unit ZK2mA Series

How to Order Replacement Parts for Single Unit

Ejector System
Valve assembly  p. 43 Construction t Vacuum port adapter assembly (Purchasing order is available in units of 1 piece.)
 p. 43 Construction o
ZK2 VA A K 5 L A A ZK2 VA1S 8 A
q w e r t One-touch fitting size
6 ø6 One-touch fitting Metric
8 ø8 One-touch fitting size
q Applicable system w Valve type 7 ø1/4" One-touch fitting Inch

Vacuum Pump
A Ejector system K Supply valve: N.C., Release valve: N.C. 9 ø5/16" One-touch fitting size

System
P Vacuum pump system J Supply valve: N.C., Release valve: None
Supply valve: Self-holding release
R
valve linked, Release valve: N.C.
e Rated voltage Filter element (10 pcs. per set)
E∗1 Supply valve: N.O., Release valve: N.C.  p. 43 Construction !0
5 24 VDC
6 12 VDC
∗1 W
 hen “P” is selected for q, the “E” type ZK2 FE1 3 A
cannot be selected.

Specifications
Nominal filtration rating
3 30 µm
r Wiring t Other specifications
C Manifold common wiring Vacuum pump system (Valve type R)
C
Individual wiring: With connector PE port female thread specification (M3)
L
assembly (Lead wire length: 300 mm) Specifications other than Body gasket∗1 (10 pcs. per set) 43 Construction !1

Characteristics
Nil  p.
LO Individual wiring: Without connector assembly that listed above

Flow Rate
∗ Select the ZK2-VAAKE mLOA-A for a switch with energy saving function. ZK2 BG5 1 A
Applicable type
One check valve type
1 (All specifications other than vacuum switch with energy
Connector assembly

Internal Circuits and

 p. 43 Construction y

Wiring Examples
saving function and exhaust interference prevention valve)
ZK2 LV W A
Valve type J Valve type K/R/E Two check valve type
Red 2 (Vacuum switch with energy saving function and
Applicable valve type Lead wire
Redlength White exhaust interference prevention valve)
W Valve type K/R/E Nil 300 mm
Black Black ∗1 W
 hen ZK2-BG5-2-A is mounted, the workpiece cannot be removed until
S Valve type J 6 600 mm

Port Layout
vacuum is released.
10 1000 mm Valve type J Valve type K/R/E
20 2000 mm Red
Red White
30 3000 mm
Black Filter
Black case*1  p. 43 Construction !2
ZK2 FC A

Replacement Parts
Construction
Port for the pressure switch or sensor
One-touch fitting assembly (Purchasing order is available in units of 10 pieces.)
Filter case
 p. 43 Construction u Symbol Port for the pressure switch or sensor
KJH 06 C2 color
P With port (type with pressure switch or sensor) Opaque
Port size
Exploded View
T Without port (type without pressure switch or sensor) Clear

of Manifold
06 ø6 One-touch fitting Metric size
*1 Vacuum port adapter assembly is not included.
07 ø1/4" One-touch fitting Inch size
Dimensions

Sound absorbing material (10 pcs. per set)  p. 43 Construction i

ZK2 SE1 1 A
Sound absorbing material hole diameter
1 300 µm
Accessories
Specific Product
Precautions

44
ZK2mA Series

How to Order Replacement Parts for Single Unit

Pressure switch for vacuum assembly  p. 43 Construction !3 Lead wire with connector  p. 43 Construction !4
(With 2 mounting screws) (When individual lead wire is necessary, order with the
part number below.)
ZK2 ZS E A M G A ¡Lead wire with connector for pressure switch for vacuum
q w e r t ZS 39 5G
¡Lead wire with connector for pressure switch for
q Rated pressure range and function
vacuum with energy saving function
E 0 to −101 kPa Pressure switch for Open collector
—
F vacuum 2 outputs ZK2 LW A 20 A
V −100 to 100 kPa Pressure switch for vacuum Open collector For N.C. supply valve (valve type K) Output
W with energy saving function 1 output For N.O. supply valve (valve type E) A NPN open collector
B PNP open collector
w Output
A NPN ¡Lead wire with connector for IO-Link compatible
B PNP vacuum pressure switch (With M12 connector)
ZK2 LW34 A
e Unit
Nil With unit selection function∗1
M SI unit only∗2
∗1 T
 he unit selection function is not available in Japan due
Pressure sensor assembly  p. 43 Construction !5
to the New Measurement Law. (With 2 mounting screws)
∗2 F
 ixed unit: kPa
ZK2 PS 1 A
r Lead wire with connector Rated pressure range and specifications Mounting∗1
Nil Without Nil Mounted to the single unit
0 to –101 kPa, Output: 1 to 5 V,
1
When q is E or F: Lead wire with connector for pressure switch for Accuracy: ±2% F.S. L Mounted to the manifold
vacuum (Length 2 m)
G With –100 to 100 kPa, Output: 1 to 5 V, ∗1 T
 he length of the ejector mounting
3 screw included in the package is
When q is V or W: Lead wire with connector for pressure switch for Accuracy: ±2% F.S.
vacuum with energy saving function (Length 2 m) dif fer ent. When or dering an
ejector without valve, select Nil for
mounting.
t Mounting∗3
Nil Mounted to the single unit
L Mounted to the manifold
∗3 T
 he length of the ejector mounting screw included in High-noise reduction silencer assembly  p. 43 Construction !6
the package is different. When ordering an ejector
without valve, select Nil for mounting. ZK2 SC3 4 A
Applicable nozzle size
IO-Link compatible vacuum pressure switch assembly  p. 43 Construction !3 4 For nozzle size 07, 10
6 For nozzle size 12, 15
ZK2 ZS E L1 M H A
q w e r t
q Rated pressure range Sound absorbing material for high-noise reduction silencer
E 0 to −101 kPa (5 pcs. per set)
F −100 to 100 kPa ZK2 SE4 6 A
w Output
L1 IO-Link For N.C. supply valve (valve type K)
L2 (Energy saving function selectable) For N.O. supply valve (valve type E) Release lever (10 pcs. per set)  p. 43 Construction !7

e Unit ZK2 RL1 A

Nil With unit selection function ∗1

M SI unit only∗2
∗1 T
 he unit selection function is not available in Japan due Lock nut (10 pcs. per set)  p. 43 Construction !8
to the New Measurement Law.
∗2 Fixed unit: kPa ZK2 LN1 A
r Lead wire with connector
Nil Without
With (Lead wire with connector for IO-Link compatible pressure One-touch fitting assembly  p. 43 Construction !9
H (Purchasing order is available in units of 10 pieces.)
switch for vacuum, With M12 connector, Length 300 mm)

t Mounting∗3 VVQ1000 51A C8

Nil Mounted to the single unit Port size
L Mounted to the manifold C8 ø8 One-touch fitting Metric size
∗3 T
 he length of the ejector mounting screw included in N9 ø5/16" One-touch fitting Inch size
the package is different.
45
 Vacuum Unit/ZK2mA Series
Exploded View of Manifold

Ejector System
w End plate U
Details: p. 48
e Tension bolt
Details: p. 48
q End plate D
Details: p. 48
y One-touch fitting
Details: p. 48 !0 Gasket for
manifold Details: p. 48

Vacuum Pump
r Port plug

System
Details: p. 48

o One-touch fitting
Details: p. 48

ide
Us

Specifications
t Port plug u Sound absorbing material
Details: p. 48 Details: p. 48

Single unit for manifold

ide (Individual wiring specification) Gasket for manifold
Ds

Characteristics
(ZK2C only)

Flow Rate
M How to increase manifold stations
[Individual wiring specifications]
1) Remove two tension bolts.
2) Remove the end plate U. (Be careful not to drop the gasket.)

Internal Circuits and

3) M ount a single unit to the end surface of U side. (Do not let the gasket get caught.)

Wiring Examples
4) Mount the end plate U with the appropriate length of tension bolts for the number of stations required. (Tightening torque: 0.75 N·m)

Component Parts

Port Layout
No. Description Material Note
1 End plate D assembly Resin HNBR, NBR and steel are also used.
2 End plate U assembly Resin Electroless nickel plated brass, steel and NBR are also used.

Replacement Parts

Replacement Parts
No. Description Note

Construction
3 Tension bolt assembly 2 pcs. per set
4 Port plug assembly Plug for changing PV port to single side supply type (Common for mm and inch type)
5 Port plug assembly Plug for changing PS or PD port to single side supply type (Common for mm and inch type)
6 One-touch fitting assembly Metric size: ø8, Inch size: ø5/16"
7 Sound absorbing material 2 pcs. per set - Material: Non-woven cloth (Silencer cover is not included.)
Exploded View
of Manifold
8 DIN rail Refer to Dimensions (Refer to pages 62 to 64) for the recommended length for each number of manifolds stations.
9 One-touch fitting assembly Metric size: ø6, Inch size: ø1/4"
10 Gasket set for manifold 10 pcs. per set
11 Connector housing assembly Available connector is even number only. (If you need a connector for odd number, specify the connector of the number you need + 1 station.)
Dimensions
Accessories
Specific Product
Precautions

46
ZK2mA Series

Tension bolt K How to increase manifold stations

Junction box B [To increase the number of stations from odd number (1, 3, 5,
Valve assembly 7, 9) in common wiring type to even number (2, 4, 6, 8, 10)]
End plate U (Common wiring of odd number station has a vacant connector for one station. Easy to add a station.)
1) Remove the tension bolt.
2) Remove the end plate U.
Connector 3) Remove the valve assembly of a single unit for extra station(s) for manifold.
4) Remove the switch assembly if it is present. (Be careful not
to drop the O-ring. Refer to Fig.1 )
5) R emove the junction box B (top) using a precision
screwdriver. (Refer to Fig.2 )
6) Mount the extra connector to the junction box B. (Refer to
Fig.3 ) (Engage the recess of the connector and the
U si protrusion of the junction box B. (Refer to Fig.3-A )
de 7) Mount a single unit for extra station(s) for manifold to the end sur-
face of U side. (Do not let the gasket or lead wire get caught.)
i DIN rail 8) Mount the end plate U with the appropriate length of tension
Details: p. 48 bolts for the number of stations required. (Tightening torque:
0.75 N·m.)
Vacuum pressure switch assembly 9) Mount the junction box B to the junction box A.
10) Assemble the valve assembly. (Tightening torque: 0.15 N·m)
Junction box A
11) For products with a switch, mount the switch assembly. (Be careful
D si not to drop the O-ring. Tightening torque: 0.08 to 0.10 N·m)
de
[To increase the number of stations from even number
The side with Clip How to remove the to odd number, or increase two stations or more]
Connector square hole junction box B
recess 1) Remove the valve assembly for all stations. (Single unit for
faces the body. extra station is also removed.)
2) Remove the switch assembly if it is present. (Be careful not
to drop the O-ring. Refer to Fig.1 )
3) Remove the junction box B (top) for all stations using a
precision screwdriver. (Refer to Fig.2 ) (Remove the junction
Protrusion of Fig. 3 box B from D side.)
junction box B Fig. 2 4) Remove all connectors mounted to the junction box B. (Be
Clip in. careful not to break the connector clip.)
5) Remove the tension bolt.
Fig. 3-A
6) Remove the end plate D assembly.
7) Remove the connector housing assembly from the end plate
When ordering ejector for vacuum D assembly. (Refer to Fig.4 )
pump system, spacer is included.
8) Mount the connector housing assembly for extra station(s) to
O-ring the end plate D assembly. (Refer to Fig.4 ) (Insert two clips
of the housing mounting surface to the square holes of the
Fig. 1 end plate, and slide the connector housing assembly.)
Vacuum pump spacer∗1
9) Remove the end plate U. (Be careful not to drop the gasket.)
(Part no.: ZK2-SS1-A)
10) Mount a single unit for extra station(s) for manifold to the
end surface of U side. Do not let the gasket get caught.
End plate D assembly
11) Mount the end plate U and D with the appropriate length of tension bolts
for the number of stations required. (Tightening torque: 0.75 N·m.)
12) Mount the connector for all stations to the junction box B.
(Refer to Fig.3 ) (Engage the recess of the connector and
U side
Clip the protrusion of the junction box B. (Refer to Fig.3-A )
5
Clip 13) Mount the junction box B to the junction box A.
4 Push the wires down the side and mount the junction box B
Assembled unit 3 D side
2 to the junction box A following a decreasing mark tube
1
numbers from U side. (Do not let the lead wire get caught.)
14) Assemble the valve assembly. (Tightening torque: 0.15 N·m)
Square hole
15) For products with a switch, mount the switch assembly. (Be careful
Mark tube Fig. 4 not to drop the O-ring. Tightening torque: 0.08 to 0.10 N·m)
(Station number indication) !1 Connector housing *1 W
 hen adding a vacuum pump system, the vacuum pump
Details: p. 48 spacer for extra station is required separately.

47
 Exploded View of Manifold ZK2mA Series

How to Order Replacement Parts for Manifold

Ejector System
Manifold end plate assembly  Exploded View q, w, e DIN rail  Exploded View i
Assembly number including qEnd plate D,
wEnd plate U and eTension bolt assembly
AXT100 DR 5
(Used for the maintenance of the end plate) Length symbol
ZZK2 A 1 to 60 [L = 12.5 x M + 10.5]
M: Length symbol 1 to 40
↓ ↓
Manifold end plate assembly L = 23 to L = 760.5

Vacuum Pump
Refer to pages 19, 27, 74, and 76 for the manifold part number. L

System
1.25 P = 12.5 5.25 7.5
Tension bolt assembly (2 pcs. per set)  Exploded View e

ZK2 TB1 05 A

35
25
5.5
Applicable stations
01 For 1 station manifold
∗ W

Specifications
 hen selecting the number, refer to “L6”
…

L Dimensions
…

in dimension table on pages 62 to 64.

10 For 10 stations manifold No. 1 2 3 4 5 6 7 8 9 10
L Dimension 23 35.5 48 60.5 73 85.5 98 110.5 123 135.5
Port plug assembly  Exploded View r Port plug assembly  Exploded View t No. 11 12 13 14 15 16 17 18 19 20
L Dimension 148 160.5 173 185.5 198 210.5 223 235.5 248 260.5
(Purchasing order is available in units of 1 piece.) (Purchasing order is available in units of 1 piece.)
No. 21 22 23 24 25 26 27 28 29 30

Characteristics
VVQZ2000 CP ZK2 MP1C6 A L Dimension 273 285.5 298 310.5 323 335.5 348 360.5 373 385.5

Flow Rate
No. 31 32 33 34 35 36 37 38 39 40
One-touch fitting assembly (Purchasing order is available in units of 10 pieces.) L Dimension 398 410.5 423 435.5 448 460.5 473 485.5 498 510.5

 Exploded View y No. 41 42 43 44 45 46 47 48 49 50

VVQ1000 51A C8 L Dimension 523 535.5 548 560.5 573 585.5 598 610.5 623 635.5

Internal Circuits and

No. 51 52 53 54 55 56 57 58 59 60
Port size

Wiring Examples
L Dimension 648 660.5 673 685.5 698 710.5 723 735.5 748 760.5
C8 ø8 One-touch fitting Metric size
N9 ø5/16" One-touch fitting Inch size
Connector housing assembly  Exploded View !1

One-touch fitting assembly (Purchasing order is available in units of 10 pieces.)

ZK2 CH 2 04 A

Port Layout
 Exploded View o Applicable stations
KJH 06 C2
02 For 2 stations manifold
Port size 04 For 4 stations manifold
06 ø6 One-touch fitting Metric size 06 For 6 stations manifold
07 ø1/4" One-touch fitting Inch size 08 For 8 stations manifold

Replacement Parts
10 For 10 stations manifold

Construction
Gasket set for manifold (10 pcs. per set)  Exploded View !0 Connector type
1 D sub-connector (25 pins)
ZK2 BG4 A 2 Flat ribbon cable connector (26 pins)
Applicable model
1 Exploded View
of Manifold
For ZK2C
2 For ZK2F, ZK2H, ZK2Q
K Plug (For One-touch fitting) (Purchasing order is available in
units of 10 pieces.) Mounted onto ports which are not used (PV, PS, PD, etc.)
Sound absorbing material (2 pcs. per set)  Exploded View u L
ZK2 SE2 1 A A
Dimensions

KQ2P 06
ød

øD

Models and Dimensions

Accessories

Applicable size Weight

Symbol A L øD Note
ød [g]
06 ø6 18 35 8 1 White
08 ø8 20.5 39 10 2 White
07 ø1/4" 18 35 8.5 1 Orange
09 ø5/16" 20.5 39 10 2 Orange
Specific Product
Precautions

48
ZK2mA Series

EX260 q Tension bolt

w (Tightening torque: 0.75 N·m)

o Holding screw
e
(Tightening torque: 0.35 N·m)
DIN rail holding screw
y
(Tightening torque: 1.4 N·m) r

!0
t
ide
Us
u
DIN rail holding screw
(Tightening torque: 1.4 N·m) !1 DIN rail mounting spacer
Mounted only on models
Mounting screw with a DIN rail mounting
!0 bracket
(Tightening torque: 0.6 N·m)
Holding screw Holding screw
ide
(Tightening torque: 1.4 N·m) Ds (Tightening torque: 0.7 N·m)

Component Parts
No. Description Material Note
1 End plate D assembly Resin HNBR, NBR and steel are also used.
2 End plate U assembly Resin Electroless nickel plated brass, steel and NBR are also used.

Common Manifold Replacement Parts (Refer to page 48 for how to order.)

No. Description Note
3 Tension bolt assembly 2 pcs. per set
4 Port plug assembly Plug for changing PV port to single side supply type
5 Port plug assembly Plug for changing PS or PD port to single side supply type
6 One-touch fitting assembly Metric size: ø8, Inch size: ø5/16"
7 Sound absorbing material 2 pcs. per set - Material: Non-woven cloth (Silencer cover is not included.)
8 DIN rail Refer to Dimensions (Refer to page 65) for the recommended length for each number of manifolds stations.

Fieldbus Transmission Specification Replacement Parts

No. Description Note
9 EX260 SI unit —
10 Clamp bracket It is used to secure the DIN rail.

49
 Exploded View of Manifold ZK2mA Series

How to Order Replacement Parts for Manifold

Ejector System
Fieldbus-compatible manifold end plate assembly
Assembly number including qEnd plate D, w End plate U and
e Tension bolt assembly
(Used for the maintenance of the end plate)

ZZK2 01 A A 1 S0 A
q w e r Manifold end plate

Vacuum Pump
assembly

System
q Stations w System/Port
01 1 station A ø8 (Common PV)
Ejector system
02 2 stations AN ø5/16" (Common PV)
…

08 8 stations

Specifications
e Exhaust
1 Complex exhaust Applicable single unit part no.: ZK2C
2 Individual exhaust Applicable single unit part no.: ZK2F, ZK2H

r Option

Characteristics
Nil

Flow Rate
Without option
B With DIN rail mounting bracket for the EX260/EX500 For details, refer to
D With common release pressure supply (PD) port page 22.
L Manifold individual supply specification

Internal Circuits and

Wiring Examples
o EX260 SI unit (Fieldbus and Industrial Ethernet)
EX260 S PR1
Communication protocol
Number Communication Manifold

Port Layout
Symbol Protocol SI unit output polarity
of outputs connector symbol
DN1 Source/PNP (Negative common) SQAN
DeviceNet® 32 M12
DN2 Sink/NPN (Positive common) SQA
PR1 Source/PNP (Negative common) SNAN
M12
PR2 Sink/NPN (Positive common) SNA
PROFIBUS DP 32
PR5 Source/PNP (Negative common) SNCN

Replacement Parts
D-sub

Construction
PR6 Sink/NPN (Positive common) SNC
MJ1 Source/PNP (Negative common) SVAN
CC-Link 32 M12
MJ2 Sink/NPN (Positive common) SVA
EC1 Source/PNP (Negative common) SDAN
EtherCAT 32 M12
EC2 Sink/NPN (Positive common) SDA
PN1 Source/PNP (Negative common) SFAN
PROFINET 32 M12 Exploded View
of Manifold
PN2 Sink/NPN (Positive common) SFA
EN1 Source/PNP (Negative common) SEAN
EtherNet/IP™ 32 M12
EN2 Sink/NPN (Positive common) SEA
PL1 Ethernet POWERLINK 32 Source/PNP (Negative common) M12 SGAN
IL1 IO-Link 32 Sink/NPN (Positive common) M12 SKAN
Dimensions

Clamp bracket
No. Description Part number Note
!0 Clamp bracket ZK2-DA5-A 2 pcs. per set
!1 DIN rail mounting spacer ZK2-EU3-A —
∗ To retrofit a clamp bracket, !0 and !1 are required.
Accessories
Specific Product
Precautions

50
ZK2mA Series

EX500 q Tension bolt

(Tightening torque: 0.75 N·m)
w
o Holding screw
e
(Tightening torque: 0.35 N·m)
DIN rail holding screw
y
(Tightening torque: 1.4 N·m) r

!0
t
ide
Us
u
DIN rail holding screw
(Tightening torque: 1.4 N·m) !1 DIN rail mounting spacer
Mounted only on models
Mounting screw with a DIN rail mounting
!0 bracket
(Tightening torque: 0.6 N·m)
Holding screw Holding screw
ide
(Tightening torque: 1.4 N·m) Ds (Tightening torque: 0.7 N·m)

Component Parts
No. Description Material Note
1 End plate D assembly Resin HNBR, NBR and steel are also used.
2 End plate U assembly Resin Electroless nickel plated brass, steel and NBR are also used.

Common Manifold Replacement Parts (Refer to page 48 for how to order.)

No. Description Note
3 Tension bolt assembly 2 pcs. per set
4 Port plug assembly Plug for changing PV port to single side supply type
5 Port plug assembly Plug for changing PS or PD port to single side supply type
6 One-touch fitting assembly Metric size: ø8, Inch size: ø5/16"
7 Sound absorbing material 2 pcs. per set - Material: Non-woven cloth (Silencer cover is not included.)
8 DIN rail Refer to Dimensions (Refer to page 66) for the recommended length for each number of manifolds stations.

Fieldbus Transmission Specification Replacement Parts

No. Description Note
9 EX500 SI unit —
10 Clamp bracket It is used to secure the DIN rail.

How to Order Replacement Parts for Manifold

Fieldbus-compatible manifold end plate assembly o EX500 SI unit
Assembly number including q End plate D, w End plate U and
e Tension bolt assembly
EX500 S103
(Used for the maintenance of the end plate)

ZZK2 01 A A 1 S0 A Clamp bracket

No. Description Part number Note
q w e r Manifold end plate !0 Clamp bracket ZK2-DA5-A 2 pcs. per set
assembly !1 DIN rail mounting spacer ZK2-EU3-A —
∗ To retrofit a clamp bracket, !0 and !1 are required.
q Stations w System/Port
01 1 station A ø8 (Common PV)
Ejector system
02 2 stations AN ø5/16" (Common PV)
…

08 8 stations

e Exhaust
1 Complex exhaust Applicable single unit part no.: ZK2C
2 Individual exhaust Applicable single unit part no.: ZK2F, ZK2H

r Option
Nil Without option
B With DIN rail mounting bracket for the EX260/EX500 For details, refer to
D With common release pressure supply (PD) port page 22.
L Manifold individual supply specification

51
 Exploded View of Manifold ZK2mA Series

EX600 q

Ejector System
DIN rail holding screw Tension bolt
(Tightening torque: 1.4 N·m) (Tightening torque: 0.75 N·m) e
Mounting screw
Holding screw w
(Tightening torque: 0.8 N·m)
o (Tightening torque: 0.35 N·m)

DIN rail holding screw y

!0 (Tightening torque: 1.4 N·m)
r

Vacuum Pump
!1

System
t
!2 !4 U side
Holding screw u
(Tightening torque: 1.4 N·m)
DIN rail holding screw !4

Specifications
(Tightening torque: 0.75 N·m)
ide
Ds
Holding screw
!3
(Tightening torque: 0.7 N·m)
DIN rail mounting spacer !5
Mounted only on models

Characteristics
Holding screw with a DIN rail mounting

Flow Rate
(Tightening torque: 0.75 N·m) bracket

Component Parts
No. Description Material Note

Internal Circuits and

Wiring Examples
1 End plate D assembly Resin HNBR, NBR and steel are also used.
2 End plate U assembly Resin Electroless nickel plated brass, steel and NBR are also used.

Common Manifold Replacement Parts (Refer to page 48 for how to order.)

No. Description Note
3 Tension bolt assembly 2 pcs. per set

Port Layout
4 Port plug assembly Plug for changing PV port to single side supply type
5 Port plug assembly Plug for changing PS or PD port to single side supply type
6 One-touch fitting assembly Metric size: ø8, Inch size: ø5/16"
7 Sound absorbing material 2 pcs. per set - Material: Non-woven cloth (Silencer cover is not included.)
8 DIN rail Refer to Dimensions (Refer to pages 67 and 68) for the recommended length for each number of manifolds stations.

Fieldbus Transmission Specification Replacement Parts

Replacement Parts
Construction
No. Description Note
9 Valve plate —
10 EX600 SI unit —
11 Digital input/output unit —
12 End plate —
13 Clamp bracket for the EX600 It is used to secure the DIN rail (for the EX600).
Exploded View
of Manifold
14 Clamp bracket It is used to secure the DIN rail (for the ZK2). Dimensions
Accessories
Specific Product
Precautions

52
ZK2mA Series

How to Order Replacement Parts for Manifold

Fieldbus-compatible manifold end plate assembly
Assembly number including q End plate D, w End plate U and
e Tension bolt assembly
(Used for the maintenance of the end plate)

ZZK2 01 A A 1 S0 A
q w e r Manifold end plate
assembly

q Stations w System/Port
01 1 station A ø8 (Common PV)
Ejector system
02 2 stations AN ø5/16" (Common PV)
…

08 8 stations

e Exhaust
1 Complex exhaust Applicable single unit part no.: ZK2C
2 Individual exhaust Applicable single unit part no.: ZK2F, ZK2H

r Option
Nil Without option
C With DIN rail mounting bracket for the EX600 For details, refer to
D With common release pressure supply (PD) port page 22.
L Manifold individual supply specification
∗ O
 ption “C” can only be used with a ZK2 series manifold on its own. It cannot
be used with a combined JSY series and ZK2 series manifold.

o Valve plate
EX600-ZMV2
* With mounting screws (2 pcs. of M4 x 6 and 2 pcs. of M3 x 8)

!0 EX600 SI unit
EX600 S
Communication protocol
Symbol Protocol Output polarity
PR1A PROFIBUS DP
PNP (Negative common)
PR2A NPN (Positive common)
DN1A DeviceNet®
PNP (Negative common)
DN2A NPN (Positive common)
MJ1 CC-Link
PNP (Negative common)
MJ2 NPN (Positive common)
EN7 EtherNet/IP™ PNP (Negative common)
EN8 (IO-Link unit) NPN (Positive common)
EC3 EtherCAT PNP (Negative common)
EC4 (IO-Link unit) NPN (Positive common)
PN3 PROFINET PNP (Negative common)
PN4 (IO-Link unit) NPN (Positive common)

(Wireless compatible)
EX600 W EN 1

Protocol Output type

SymbolSI unit type Description Symbol Description
EN Wireless base module EtherNet/IP™∗1 1 PNP (Negative common)
PN Wireless base module PROFINET∗1 2 NPN (Positive common)
SV Wireless remote module —∗1
∗1 The wireless system is suitable for use only in a country where it is in
accordance with the Radio Act and regulations of that country.

53
 Exploded View of Manifold ZK2mA Series
How to Order Replacement Parts for Manifold
!1 EX600 digital input unit

Ejector System
EX600 DX P B
Input type Number of inputs, open-circuit detection, and connector
Symbol Description Symbol Number of inputs Open-circuit detection Connector
P PNP B 8 No M12 connector (5 pins) 4 pcs.
N NPN C 8 No M8 connector (3 pins) 8 pcs.
C1 8 Yes M8 connector (3 pins) 8 pcs.
D 16 No M12 connector (5 pins) 8 pcs.
E 16 No D-sub connector (25 pins)

Vacuum Pump
F 16 No Spring type terminal block (32 pins)

System
!1 EX600 digital output unit
EX600 DY P B
Output type Number of outputs and connector

Specifications
Symbol Description Symbol Number of outputs Connector
P PNP B 8 M12 connector (5 pins) 4 pcs.
N NPN E 16 D-sub connector (25 pins)
F 16 Spring type terminal block (32 pins)

!1 EX600 digital input/output unit

Characteristics
EX600 DM P E

Flow Rate
Input/Output type Number of inputs/outputs and connector
Symbol Description Symbol Number of inputs Number of outputs Connector
P PNP E 8 8 D-sub connector (25 pins)
N NPN F 8 8 Spring type terminal block (32 pins)

Internal Circuits and

Wiring Examples
!1 EX600 analog input/output unit
EX600 AX A
Analog input/output Number of input channels and connector

Port Layout
Symbol Description Symbol Number of input channels Connector
AX Analog input A 2 channels M12 connector (5 pins) 2 pcs.
AY Analog output

!1 EX600 analog input/output unit

Replacement Parts
EX600 AM B

Construction
Analog input/output Number of input/output channels and connector
Symbol Number of input channels Number of output channels Connector
B 2 channels 2 channels M12 connector (5 pins) 4 pcs.

!1 EX600 IO-Link unit Exploded View

of Manifold
EX600 L A B 1 Caution
Port specification Number of ports and connector The compatible SI unit models are as shown below.
· PROFINET compatible: EX600-SPN3/EX600-SPN4
Symbol Description Symbol Number of ports Connector
· EtherNet/IP™ compatible: EX600-SEN7/EX600-SEN8
Dimensions

A Port class A M12 connector

B 4 ports · EtherCAT compatible: EX600-SEC3/EX600-SEC4
B Port class B (5 pins) 4 pcs.

!2 EX600 end plate !3 Clamp bracket for EX600

EX600 ED 2 EX600 ZMA3
Accessories

Enclosed parts
Power connector Mounting
Round head screw with washer
Symbol Connector Symbol Description (M4 x 20) 1 pc.
2 M12 power supply connector, B-coded Nil Without DIN rail mounting bracket P-tight screw (4 x 14) 2 pcs.
3 7/8 inch power supply connector 3 With DIN rail mounting bracket
M12 power supply connector IN/ !4 Clamp bracket
4 No. Description Part number Note
OUT, A-coded, Pin arrangement 1
Specific Product

M12 power supply connector IN/ Clamp 2 pcs.

Precautions

5 !4 ZK2-DA7-A
OUT, A-coded, Pin arrangement 2 EX600-ED3-m bracket per set
* T
 he pin layout for the “4” and “5” pin DIN rail
!5 mounting spacer ZK2-EU3-A —
connectors is different. EX600-ED4/5-m
∗ T
 o retrofit a clamp bracket, !3 , !4, and !5
EX600-ED2-m are required.
54
ZK2mA Series

How to Increase Manifold Stations

[To increase the number of stations from an odd
Tension bolt number (1, 3, 5, 7) to an even number (2, 4, 6, 8)]
End plate U
Valve assembly (Odd numbered stations have a vacant lead wire for one
station, so additional orders are not required.)
Connector 1) Remove the tension bolt.
2) Remove end plate U.
3) Remove the valve assembly from the single unit for manifold
to be added.
4) Remove the switch assembly if there is one. (Be careful not
to drop the O-ring. Refer to Fig. 1 .)
5) Remove junction box B (top) using a precision screwdriver.
U sid (Refer to Fig. 2 .)
e 6) M ount the extra connector to junction box B. (Refer to
Junction box B Fig. 3 .) (Engage the recess of the connector and the
protruding part of junction box B. Refer to Fig. 3-A .)
Vacuum pressure switch assembly 7) Mount the single unit for manifold to be added to the end sur-
face on the U side.
Junction box A 8) M ount end plate U with tension bolts of the appropriate

Lead wire assembly

i length for the number of stations required. (Tightening
torque: 0.75 N·m)
D sid 9) Mount junction box B to junction box A.
e 10) Mount the valve assembly. (Tightening torque: 0.15 N·m)
11) For products with a switch, mount the switch assembly. (Be
Fig. 1 Fig. 3 careful not to drop the O-ring. Tightening torque: 0.08 to 0.10
Clip N·m)
The side with a
Connector square hole [To increase the number of stations from an even number
O-ring recess faces the body. to an odd number or to increase by 2 stations or more]
1) Remove the valve assemblies from all stations. (Remove
from the single units to be added also.)
Fig. 2 2) Remove the switch assemblies if there are any. (Be careful
not to drop the O-rings. Refer to Fig. 1 .)
Protruding 3) Remove junction box B (top) from all stations using a precision
part of junction Clip in. screwdriver. (Refer to Fig. 2 .) (Remove each junction box B
box B from the D side.)
4) Remove all connectors mounted to each junction box B. (Be
Fig. 3-A careful not to break the connector clips.)
5) Remove the tension bolts.
6) Remove the end plate D assembly.
How to remove 7) Remove the linkage-printed circuit board, and then remove
junction box B the connector assembly. (Refer to Fig. 4 .)
8) Connect the lead wire assembly. (Refer to Fig. 5 .)
Fig. 4 Fig. 5 9) Remount the connector assembly and linkage-printed circuit
End plate D assembly
!5 board. (Refer to Fig. 4 .)
10) Remove end plate U. (Be careful not to drop the gasket.)
Lead wire assembly 11) Mount the single units for manifold to be added to the end
Connector surface on the U side. (Do not let the gasket get caught.)
assembly 12) Mount end plates U and D with tension bolts of the
appropriate length for the number of stations required.
Linkage-printed (Tightening torque: 0.75 N·m)
circuit board Refer to page 56 for how to 13) Mount the connectors for all stations to each junction box B.
connect the lead wire assembly. (Refer to Fig. 3 .) (Engage the recess of the connector and
the protruding part of junction box B. Refer to Fig. 3-A .)
Fig. 6 14) Mount each junction box B to each junction box A.
Station number indicated on the connector Push the wires down and mount each junction box B to each
Joint junction box A starting with the connector station numbers
Use caution regarding on the U side. (Refer to Fig. 6 .) (Do not let the lead wire get
the direction. caught.)
Tapping screw 15) Mount the valve assemblies. (Tightening torque: 0.15 N·m)
(Tightening torque: 0.32 N·m) 16) For products with a switch, mount the switch assemblies.
U side (Be careful not to drop the O-rings. Tightening torque: 0.08
to 0.10 N·m)

D side
!5 Lead wire assembly
ZK2 CHS 04 A
Applicable stations
03 For 3-station manifold
…

08 For 8-station manifold

55
 How to Increase Manifold Stations ZK2mA Series

How to Increase Manifold Stations: Ejector Manifold for Fieldbus System

Ejector System
Connect the lead wire assembly to the positions shown in the diagram below.
Caution 1) After inserting each pin, confirm that the pin is locked by lightly pulling the lead wire.
2) Do not pull the lead wire forcefully when connecting. Also, take care that lead wires do not get caught between
manifolds when mounting end plates U and D.
Wiring

Vacuum Pump
Procedure) A station number is indicated on the connector of the lead wire assembly. Refer to the pin arrangement and insert the pins

System
starting with black and then alternating between white and black from the top for the supply valves and the release valves. Also,
starting from the bottom, insert the pins according to the corresponding station number for the common.

Station number Supply valve

indication (Black)
Pin arrangement
Terminal Lead wire

Specifications
no. color

1
COM. Supply valve

2
5

(Red) Station 1: Black, Supply valve 1 1 Black

2 Station 1: White, Release valve Station 1 Release valve
Station 2: Black, Supply valve 3 2 White
4 Station 2: White, Release valve Supply valve
Release valve Station 3: Black, Supply valve 5 3 Black
6 Station 3: White, Release valve Station 2 Release valve
(White) Station 4: Black, Supply valve 7 4 White
8 Station 4: White, Release valve Supply valve
Station 5: Black, Supply valve 9 5 Black
Station 3

Characteristics
10 Station 5: White, Release valve Release valve
Station 6: Black, Supply valve 11 6 White

Flow Rate
Lead wire assembly 12 Station 6: White, Release valve Supply valve
Station 7: Black, Supply valve 13 7 Black
14 Station 7: White, Release valve Station 4 Release valve
Station 8: Black, Supply valve 15 8 White
16 Station 8: White, Release valve Supply valve
17 9 Black
18 Station 5 Release valve
19 10 White
20 Supply valve
21 11 Black

Internal Circuits and

22 Station 6 Release valve

Wiring Examples
23 12 White
Black 24 Supply valve
(Unused) 25 (Unused) 13 Black
26 Station 7 Release valve
27 14 White
28 Supply valve
29 15 Black
Protruding 30 Station 8 Release valve
31 16 White
White part 32
33
34 Red (COM.) COM.

Port Layout
Red (COM.) 35 34 Red
36 Red (COM.) COM.
Red (COM.) 37 35 Red
38 Red (COM.)
Red (COM.) 39
40 Red (COM.) COM.
Red (COM.) 41 41 Red
40
41

Red COM. (Red)

Replacement Parts
Construction
Exploded View
of Manifold
Dimensions
Accessories
Specific Product
Precautions

56
ZK2mA Series

Dimensions: Single Unit

A K
ZK2 BG m RE mNL2A-m
Ejector system, Single unit, With supply valve/release valve, Without pressure sensor/switch
For high-noise reduction silencer exhaust For screwdriver operation type long lock nut
E∗3 Exhaust port Vacuum release G
Long lock nut
flow adjustment needle

Manual override (Supply valve) 33.5 6 High-noise reduction

33.8 silencer assembly∗6
20
For port exhaust
E∗2, ∗3 Exhaust (EXH) port
Metric size: 08 (ø8)
Inch size: 09 (ø5/16")
Manual override (Release valve)

26.4
80.9 B
(300)

10.4
76.8
∗1 F or silencer exhaust type, air is
2 x ø4.5 Mounting hole exhausted from the slit on both sides.
E∗1, ∗3
(Do not cover both sides. Release at

Hexagon width across flats C

least one side.)
Air pressure supply (PV) port ∗2 F or port exhaust type, air is exhausted
from the One-touch fitting.
Vacuum release
∗3 P ilot pressure exhaust is common with
flow adjustment needle
ejector exhaust.
G ∗5 Nozzle size 12 and 15 have exhaust
82.9

port.
79
27.5

∗5 ∗6 Refer to page 92 for the part number

Fully open 10 and maintenance of the high-noise
45.9

reduction silencer assembly.

37.4
8.4

B
19.4

PV port type
Metric size 06 ø6 9.7
16.5 38.5 Suction filter 3.5 Inch size 07 ø1/4" 12.3
∗4 15
78.8 A V port type A C
Vacuum (V) port
∗4 R
 efer to page 61 for dimensions Metric 06 ø6 8.3 4
with a mounting bracket. Locking position size 08 ø8 11.2 6
Inch 07 ø1/4" 9.7 4.8
size 09 ø5/16" 11.2 6

ZK2P00 KR mNL2A-m
Vacuum pump system, Single unit, With supply valve/release valve,
For screwdriver operation type long lock nut
Without pressure sensor/switch
Vacuum release G
Manual override (Supply valve) 33.5 6 Manual override (Release valve) Long lock nut
flow adjustment needle

20
80.9 B
(300)

76.8 PE port female thread specification

Pilot pressure exhaust port F
2 x ø4.5 Mounting hole
M3
F
54.8

Pilot pressure exhaust port

Vacuum pressure 2.6
Vacuum release supply (PV) port
flow adjustment needle
Pilot pressure supply (PS) port
G Metric size: ø4
87.9

Inch size: ø5/32"

84
27.5

Fully open 10
54.8
45.9

8.6
37.4
8.4
19.4

PV port type B
Metric size 06 ø6 9.7
Hexagon width
across flats C

∗1 15 16.5 38.5 Suction filter 3.5 Inch size 07 ø1/4" 12.3

78.8 A
Vacuum (V) port V port type A C
∗1 R
 efer to page 61 for dimensions
with a mounting bracket. Locking position Metric 06 ø6 8.3 4
size 08 ø8 11.2 6
Inch 07 ø1/4" 9.7 4.8
size 09 ø5/16" 11.2 6
57
 Vacuum Unit ZK2mA Series

Dimensions: Single Unit

A

Ejector System
ZK2 BG mJmNL2A-m
Ejector system, Single unit, With supply valve,
Without pressure sensor/switch For high-noise reduction silencer exhaust
E∗3 Exhaust port

High-noise reduction
silencer assembly∗6

Vacuum Pump
33.8
Manual override (Supply valve) 39.5

System
For port exhaust
Exhaust (EXH) port
E∗2, ∗3
Metric size: 08 (ø8)
Inch size: 09 (ø5/16")

26.4
80.9 B
(300)

10.4

Specifications
76.8
∗1 F or silencer exhaust type, air is
2 x ø4.5 Mounting hole exhausted from the slit on both sides.
E∗1, ∗3 (Do not cover both sides. Release at

Hexagon width across flats C

least one side.)
∗2 F or port exhaust type, air is exhausted
Air pressure supply from the One-touch fitting.
∗3 P

Characteristics
(PV) port  ilot pressure exhaust is common with
ejector exhaust.

Flow Rate
∗5 Nozzle size 12 and 15 have exhaust
82.9

∗5 port.
79

∗6 Refer to page 92 for the part number

27.5

and maintenance of the high-noise

45.9

reduction silencer assembly.

8.4

Internal Circuits and

PV port type B

Wiring Examples
19.4

Metric size 06 ø6 9.7

16.5 38.5 Suction filter Inch size 07 ø1/4" 12.3
∗4 15
78.8 A Vacuum (V) port V port type A C
∗4 R
 efer to page 61 for dimensions
with a mounting bracket. Metric 06 ø6 8.3 4
Locking position size 08 ø8 11.2 6

Port Layout
Inch 07 ø1/4" 9.7 4.8
size 09 ø5/16" 11.2 6

A
ZK2 BG mN0NNA-m For high-noise reduction silencer exhaust

Replacement Parts
Ejector system, Single unit, Without valve, E Exhaust port

Construction
Without pressure sensor/switch
High-noise reduction
silencer assembly∗5
33.8

For port exhaust Exhaust (EXH) port

E∗2 Exploded View
of Manifold
Metric size: 08 (ø8)
Inch size: 09 (ø5/16")
26.4

10.4
Dimensions

78.8 B ∗1 F or silencer exhaust type, air is

Hexagon width across flats C

E∗1 exhausted from the slit on both sides.

(Do not cover both sides. Release at
2 x ø4.5 Mounting hole Air pressure supply (PV) port least one side.)
∗2 F or port exhaust type, air is exhausted
from the One-touch fitting.
∗4 Nozzle size 12 and 15 have exhaust
Accessories

port.
∗4
∗5 Refer to page 92 for the part number
27.5

(58.2)

and maintenance of the high-noise

45.9

reduction silencer assembly.

8.4

PV port type B
19.4

Metric size 06 ø6 9.7

16.5 38.5 Inch size 07 ø1/4" 12.3
Specific Product

∗3 15 Suction filter 3.5

Precautions

78.8 A V port type A C

∗3 R
 efer to page 61 for dimensions Vacuum (V) port
with a mounting bracket. Metric 06 ø6 8.3 4
Locking position
size 08 ø8 11.2 6
Inch 07 ø1/4" 9.7 4.8
size 09 ø5/16" 11.2 6
58
ZK2mA Series

Dimensions: Single Unit

A K
ZK2 BG m RE m PT LA-m For high-noise reduction silencer exhaust For screwdriver operation
E∗3 Exhaust port type long lock nut
Ejector system, Single unit, Manual override Vacuum release Long
(Supply valve) 33.5 6 flow adjustment needle G lock nut
With supply valve/release valve,
With pressure sensor High-noise
33.8 reduction silencer
9.9 assembly∗6
Manual override (Release valve) 20
For port exhaust
E∗2, ∗3 Exhaust (EXH) port
80.9 B Metric size: 08 (ø8)
(300)

Inch size: 09 (ø5/16")

76.8

26.4
2 x ø4.5 Mounting hole
10.4
(3000)

Vacuum release Air pressure supply

E∗1, ∗3 (PV) port
flow adjustment needle
27.5

Hexagon width
G

across flats C
82.9
79

∗5
Fully open 10

45.9
38.7

37.4
8.4
19.4

∗4 15 16.5 38.5 Suction filter 3.5 Vacuum (V) port

94.2 A

∗1 F or silencer exhaust type, air is exhausted from the slit on both V port type A C PV port type B
sides. (Do not cover both sides. Release at least one side.)
∗2 For port exhaust type, air is exhausted from the One-touch fitting. Metric 06 ø6 8.3 4 Metric size 06 ø6 9.7
∗3 Pilot pressure exhaust is common with ejector exhaust. size 08 ø8 11.2 6 Inch size 07 ø1/4" 12.3
∗4 Refer to page 61 for dimensions with a mounting bracket. Inch 07 ø1/4" 9.7 4.8
∗5 Nozzle size 12 and 15 have exhaust port. size 09 ø5/16" 11.2 6
∗6 Refer to page 92 for the part number and maintenance of the
high-noise reduction silencer assembly.
A K For high-noise reduction silencer exhaust For screwdriver operation
ZK2 BG m RE mmLA-m E∗3 Exhaust port type long lock nut
A to J Manual override
(Supply valve) 33.5 6
Vacuum release
G
Long
flow adjustment needle lock nut
Ejector system, Single unit,
High-noise
With supply valve/release 33.8 reduction silencer
valve, With pressure switch assembly∗6
Manual override (Release valve) 20
For port exhaust Exhaust (EXH) port
E∗2, ∗3 Metric size: 08 (ø8)
89 Inch size: 09 (ø5/16")
80.9
26.4

76.8 B
(2000)

2 x ø4.5 Mounting hole 10.4

Connector terminal
OUT2 display (Red) E∗1, ∗3 Air pressure supply
(30)

Vacuum release
OUT1 display (Green) flow adjustment needle (PV) port

S button (SET)
G
Hexagon width
across flats C
82.9

LED display
79

27.5

 button (UP) ∗5
57.6

Fully open 10
45.9
37.4

 button (DOWN)
8.4
19.4

∗4 15 16.5 38.5 Suction filter 3.5 Vacuum (V) port

1.2 104 A
∗1 F or silencer exhaust type, air is exhausted from the slit on both
sides. (Do not cover both sides. Release at least one side.) V port type A C PV port type B
∗2 For port exhaust type, air is exhausted from the One-touch fitting. Metric 06 ø6 8.3 4 Metric size 06 ø6 9.7
∗3 Pilot pressure exhaust is common with ejector exhaust. size 08 ø8 11.2 6 Inch size 07 ø1/4" 12.3
∗4 Refer to page 61 for dimensions with a mounting bracket.
Inch 07 ø1/4" 9.7 4.8
∗5 Nozzle size 12 and 15 have exhaust port.
∗6 Refer to page 92 for the part number and maintenance of the size 09 ø5/16" 11.2 6
high-noise reduction silencer assembly.
59
 Vacuum Unit ZK2mA Series

Dimensions: Single Unit

A

Ejector System
For high-noise reduction silencer exhaust For port exhaust
ZK2 BG m KE mmWA-m E∗3 Exhaust port E∗2, ∗3
Exhaust (EXH) port
Metric size: 08 (ø8)
K to S Inch size: 09 (ø5/16")
Ejector system, Single unit, With High-noise

26.4
reduction silencer
supply valve/release valve, Pressure 33.8 assembly∗5 10.4
switch with energy
saving function Manual override (Supply valve) 33.5 6 Manual override (Release valve)
For screwdriver operation type long lock nut

Vacuum Pump
Vacuum release G
flow adjustment needle Long lock nut

System
89 B
(2000)

20
2 x ø4.5 Mounting hole E∗1, ∗3

Hexagon width across flats C

Connector terminal
Air pressure supply (PV) port

Specifications
OUT2 display (Red)
(30)

Vacuum release
OUT1 display (Green)
flow adjustment needle
S button (SET) G
82.9

LED display
79

27.5

 button (UP)
57.6

Fully open 10

45.9
37.4
 button (DOWN)

Characteristics
8.4
19.4

Flow Rate
∗4 15 16.5 38.5 Suction filter 3.5 Vacuum (V) port
1.2 104 A
∗1 F or silencer exhaust type, air is exhausted from the slit on both V port type A C PV port type B
sides. (Do not cover both sides. Release at least one side.)

Internal Circuits and

Metric 06 ø6 8.3 4 Metric size 06 ø6 9.7

Wiring Examples
∗2 F or port exhaust type, air is exhausted from the One-touch fitting.
∗3 Pilot pressure exhaust is common with ejector exhaust. size 08 ø8 11.2 6 Inch size 07 ø1/4" 12.3
∗4 R efer to page 61 for dimensions with a mounting bracket. Inch 07 ø1/4" 9.7 4.8
∗5 Refer to page 92 for the part number and maintenance of the size 09 ø5/16" 11.2 6
high-noise reduction silencer assembly.
A For high-noise reduction silencer exhaust For port exhaust
ZK2 BG m KE 5mHA-m Exhaust (EXH) port

Port Layout
E∗3 Exhaust port E∗2, ∗3 Metric size: 08 (ø8)
1 to 6 Inch size: 09 (ø5/16")
Ejector system, Single unit, With High-noise 26.4
reduction silencer
supply valve/release valve, IO-Link 33.8 assembly∗5 10.4
compatible pressure switch
Manual override (Supply valve) 33.5 6 Manual override (Release valve)
For screwdriver operation type long lock nut

Replacement Parts
Construction
Vacuum release G
flow adjustment needle Long lock nut

89
80.9
20
76.8 B
Exploded View
of Manifold
(300)

2 x ø4.5 Mounting hole

Dimensions

Air pressure supply (PV) port

Connector terminal
E∗1, ∗3
Hexagon width across flats C

OUT2 display (Red) Vacuum release

OUT1 display (Green) flow adjustment needle
S button (SET)
82.9

LED display
79

27.5

Accessories

 button (UP)
57.6

Fully open 10
45.9
37.4

 button (DOWN)
8.4
19.4

∗4 16.5 38.5 Suction filter

15 3.5 Vacuum (V) port
1.2 104 A
Specific Product
Precautions

∗1 F or silencer exhaust type, air is exhausted from the slit on both V port type A C PV port type B
sides. (Do not cover both sides. Release at least one side.)
∗2 F or port exhaust type, air is exhausted from the One-touch fitting. Metric 06 ø6 8.3 4 Metric size 06 ø6 9.7
∗3 Pilot pressure exhaust is common with ejector exhaust. size 08 ø8 11.2 6 Inch size 07 ø1/4" 12.3
∗4 R efer to page 61 for dimensions with a mounting bracket. Inch 07 ø1/4" 9.7 4.8
∗5 Refer to page 92 for the part number and maintenance of the size 09 ø5/16" 11.2 6
high-noise reduction silencer assembly.
60
ZK2mA Series

Dimensions: Single Unit

With bracket

M4 Nut

14.5
2 x ø4.6 15 5.8
5

26.5

M4 x 20

∗1
46.4

∗1 M
 ounting bracket for single unit (Option), [Nuts and bolts are included.]
Part number: ZK2-BK1-A

33.5
8.9
1

61
 Vacuum Unit ZK2mA Series

Dimensions: Manifold Individual Wiring

Ejector System
ZZK2mA- PA mL
Ejector system, Vacuum pump system, Individual wiring manifold, With supply valve/release valve,
Without pressure sensor/switch
DIN rail mounting bracket L4
Option symbol (-B)∗5 L3 5
3.8
79 (Ejector system) L2

Vacuum Pump
84 (Vacuum pump system) 1.5 L1 5.5 4 x M4 Mounting hole

System
10 DIN rail clamping screw
1.3

(When Option -B is selected)∗5

4.6
2 x Common pilot
pressure supply (PS) port∗1

(5.3)

Specifications
(35)
(L5)

70
88.8
(76.7)

(5.5)
(L6)
(54.8)

32

Characteristics
Flow Rate
12.8
A

Manual override (Supply valve)

Fully open 10

10.5
E Manual override (Release valve)
E For screwdriver
operation type

Internal Circuits and

Wiring Examples
long lock nut
Vacuum release
flow adjustment needle D side Stations 1 2 3 n U side
20

Long lock nut

Port Layout
(300)
For port exhaust Vacuum pump system PE port
female thread specification (M3) Individual exhaust port∗6
10.4

Pilot pressure 2 x Common supply (PV) port

exhaust port Metric size: 2 x ø8
1

Replacement Parts
87.9 (Vacuum pump system)
M3 Inch size: 2 x ø5/16" Vacuum release flow adjustment needle

Construction
82.9 (Ejector system)
Exhaust (EXH) port
26.4
54.8

Metric size: 08 (ø8) 2 x Common release pressure supply

2.6
Inch size: 09 (ø5/16) (PD) port∗4

For high-noise reduction PS and PD port

62

silencer exhaust dimensions∗1, ∗4

Exploded View
53
45.9

of Manifold
D
37.4
38

8.4
B

26.4

2 x Common exhaust
33.8

(EXH) port∗2 10.5

n x Individual exhaust
Dimensions

3.5 15 33
(EXH) port∗3 n x Vacuum (V) port
(n−1) x 15 (Built-in suction filter)
C

[mm]
Hexagon width Stations
Accessories

Port type A C D (n) 1 2 3 4 5 6 7 8 9 10

across flats B
Metric 06 8.3 4 9.7 8.7 L1 30 45 60 75 90 105 120 135 150 165
size 08 11.2 6 — — L2 45 60 75 90 105 120 135 150 165 180
Inch 07 9.7 4.8 12.3 11.3 L3 56.8 71.8 86.8 101.8 116.8 131.8 146.8 161.8 176.8 191.8
size 09 11.2 6 — — L4 67.5 82.5 97.5 112.5 127.5 142.5 157.5 172.5 187.5 202.5
L5 62.5 75 87.5 112.5 125 137.5 150 162.5 187.5 200
Specific Product

L6 73 85.5 98 123 135.5 148 160.5 173 198 210.5

Precautions

∗1 Common pilot pressure supply (PS) port is available for vacuum pump system or option L (Manifold individual supply specification). (mm: ø6 inch: ø1/4")
∗2 Vacuum pump system with individual exhaust port type does not have exhaust port.
∗3 When individual exhaust port type is selected (Body type: F)
∗4 Only when common PD port type option (Symbol: -D) is selected (mm: ø6 inch: ø1/4")
∗5 To fix the manifold to DIN rail, select an option for the manifold model number.
∗6 For complex exhaust type, air is also exhausted from the individual exhaust port of each station in addition to the common exhaust. (Ejector system)
62
ZK2mA Series

Dimensions: Manifold D-sub Connector

ZZK2mA- PA mF
Ejector system, Vacuum pump system, Common wiring manifold, With supply valve/release valve, With pressure sensor

L4
DIN rail mounting bracket
Option symbol (-B)∗5 L3 5
L2 5.5
3.8 38.7 (3000) 1.5 L1 4 x M4 Mounting hole
10
DIN rail clamping screw
(When Option -B is selected)∗5

4.6
2 x Common pilot
pressure supply (PS) port∗1

(5.3)
(35)
(99)

(L5)

70
88.8
(5.5)

(L6)
(54.8)

32

Manual override (Supply valve)

12.8
A

Fully open 10

10.5
E Manual override (Release valve)
E For screwdriver
operation type
long lock nut
Vacuum release
flow adjustment needle
20

D side Stations 1 2 3 n U side

Long lock nut

For port exhaust Vacuum pump system PE port Individual exhaust port∗6
female thread specification (M3)
2 x Common supply (PV) port
10.4

Pilot pressure Metric size: 2 x ø8

exhaust port 1 Vacuum release flow adjustment needle
Inch size: 2 x ø5/16"

84 (Vacuum pump system)

M3

79 (Ejector system)
Exhaust (EXH) port 2 x Common release pressure supply
54.8

26.4 (PD) port∗4

Metric size: 08 (ø8) 2.6
Inch size: 09 (ø5/16)
62

For high-noise reduction PS and PD port

53
45.9

silencer exhaust dimensions∗1, ∗4

37.4
38
36

D
8.4
B

26.4

2 x Common exhaust
(EXH) port∗2 10.5
33.8

n x Individual exhaust 3.5 15 33 n x Vacuum (V) port

(EXH) port∗3
(n−1) x 15 (Built-in suction filter)
C

[mm]
Hexagon width Stations
Port type A C D (n) 1 2 3 4 5 6 7 8 9 10
across flats B
Metric 06 8.3 4 9.7 8.7 L1 30 45 60 75 90 105 120 135 150 165
size 08 11.2 6 — — L2 45 60 75 90 105 120 135 150 165 180
Inch 07 9.7 4.8 12.3 11.3 L3 56.8 71.8 86.8 101.8 116.8 131.8 146.8 161.8 176.8 191.8
size 09 11.2 6 — — L4 73.5 88.5 103.5 118.5 133.5 148.5 163.5 178.5 193.5 208.5
L5 75 100 112.5 125 137.5 150 175 187.5 200 212.5
L6 85.5 110.5 123 135.5 148 160.5 185.5 198 210.5 223
∗1 Common pilot pressure supply (PS) port is available for vacuum pump system or option L (Manifold individual supply specification). (mm: ø6 inch: ø1/4")
∗2 Vacuum pump system with individual exhaust port type does not have exhaust port.
∗3 When individual exhaust port type is selected (Body type: F)
∗4 Only when common PD port type option (Symbol: -D) is selected (mm: ø6 inch: ø1/4")
∗5 To fix the manifold to DIN rail, select an option for the manifold model number.
∗6 For complex exhaust type, air is also exhausted from the individual exhaust port of each station in addition to the common exhaust. (Ejector system)

63
 Vacuum Unit ZK2mA Series

Dimensions: Manifold Flat Ribbon Cable

Ejector System
ZZK2mA- PA mP
Ejector system, Common wiring manifold, With supply valve/release valve, With pressure switch
DIN rail mounting bracket L4
4 x M4 Mounting hole
Option symbol (-B)∗5 2 x Common pilot L3 5
DIN rail
3.8 57.6 (2000) pressure supply (PS) port∗1 L2 5.5 clamping screw
10 (30) L1 (When Option -B

Vacuum Pump
1.5 is selected)∗5

System
26.4
4.6
Triangle mark

Specifications
(5.3)
(35)
(99)

(L5)

70
88.8
(5.5)

(L6)
(54.8)

Characteristics
32

Flow Rate
∗6
A

12.8
Manual override (Supply valve)
Fully open 10

Manual override (Release valve)

10.5
E E For screwdriver

Internal Circuits and

operation type

Wiring Examples
long lock nut
Vacuum release
D side Stations 1 2 3 n U side
flow adjustment needle
20

Long lock nut

Port Layout
n x Exhaust port∗7
For port exhaust Vacuum pump system PE port 2 x Common supply (PV) port
female thread specification (M3) Metric size: 2 x ø8
Inch size: 2 x ø5/16" 1
10.4

Vacuum release flow adjustment needle

Pilot pressure

84 (Vacuum pump system)

exhaust port 2 x Common release pressure supply

79 (Ejector system)

Replacement Parts
M3 (PD) port∗4

Construction
Exhaust (EXH) port
54.8

26.4
Metric size: 08(ø8) 2.6
Inch size: 09(ø5/16)
62
53
45.9

For high-noise reduction PS and PD port

37.4
38
36

8.4

dimensions∗1, ∗4
B

26.4

silencer exhaust
D Exploded View
of Manifold
2 x Common exhaust
(EXH) port∗2 10.5
3.5 15 33
33.8

n x Individual exhaust n x Vacuum (V) port

(EXH) port∗3 (n−1) x 15 (Built-in suction filter)
Dimensions
C

[mm]
Hexagon width Stations
Port type A C D (n) 1 2 3 4 5 6 7 8 9 10
across flats B
Accessories

Metric 06 8.3 4 9.7 8.7 L1 30 45 60 75 90 105 120 135 150 165

size 08 11.2 6 — — L2 45 60 75 90 105 120 135 150 165 180
Inch 07 9.7 4.8 12.3 11.3 L3 56.8 71.8 86.8 101.8 116.8 131.8 146.8 161.8 176.8 191.8
size 09 11.2 6 — — L4 73.5 88.5 103.5 118.5 133.5 148.5 163.5 178.5 193.5 208.5
L5 75 100 112.5 125 137.5 150 175 187.5 200 212.5
L6 85.5 110.5 123 135.5 148 160.5 185.5 198 210.5 223
Specific Product
Precautions

∗1 Common pilot pressure supply (PS) port is available for vacuum pump system or option L (Manifold individual supply specification). (mm: ø6 inch: ø1/4")
∗2 Vacuum pump system with individual exhaust port type does not have exhaust port.
∗3 When individual exhaust port type is selected (Body type: F)
∗4 Only when common PD port type option (Symbol: -D) is selected (mm: ø6 inch: ø1/4")
∗5 To fix the manifold to DIN rail, select an option for the manifold model number.
∗6 Applicable connector: Connector for flat ribbon cable (26P)(MIL-C-83503 compliant)
∗7 For complex exhaust type, air is also exhausted from the individual exhaust port of each station in addition to the common exhaust. (Ejector system)
64
ZK2mA Series

Dimensions: Manifold Serial Transmission EX260

Ejector system, Serial transmission EX260, With supply valve/release valve, With pressure sensor/switch

(With vacuum pressure switch)

(L6)

(With pressure sensor)

(L5)
L4
L3 5
L2 5.5
1.5 L1

26.4
15.4
4 x M4 Mounting hole
10 2 x Common pilot
pressure supply (PS) port∗1
1.3

4.6
DIN rail holding screw
(When Option -B is selected)∗5
(5.5)

70

88.8
(5.3)
83.9
(107.3)

(35)
44.1

32

12.8
A
18.5

SI unit

10.5
Manual override (Release valve) Manual override (Supply valve)

DIN rail mounting plate assembly

D side Stations 1 2 3 n U side (When Option -B is selected)

Common supply (PV) port

Metric size: 2 x ø8 n x Exhaust port∗6
[Communication connector D-sub]
2 x Common supply (PD) port∗4

1 Vacuum release flow adjustment needle

76.7

76.7

79
62
53
45.9

10.5
37.4
38

8.4
26.4
B

57.2 57.2 15 33
(7.5)

(For DIN rail mounting)

2 x Common exhaust
3.5 (n − 1) x 15
n x Individual exhaust (EXH) port∗2
(EXH) port∗3 n x Vacuum (V) port
(Built-in suction filter)
(11.8)

[mm]
Stations 1 2 3 4 5 6 7 8
L1 30 45 60 75 90 105 120 135
L2 45 60 75 90 105 120 135 150
L3 56.5 71.5 86.5 101.5 116.5 131.5 146.5 161.5
L4 67.5 82.5 97.5 112.5 127.5 142.5 157.5 172.5
L5 125 137.5 150 175 187.5 200 212.5 225
L6 135.5 148 160.5 185.5 198 210.5 223 235.5
∗1 The common pilot pressure supply (PS) port is only available when manifold option “L” (manifold individual supply specification) is selected.
∗2 The individual exhaust port type does not have an exhaust port.
∗3 When individual exhaust port type is selected (Body type: F)
∗4 The common supply (PD) port is only available when manifold option “D” is selected.
∗5 To fix the manifold to DIN rail, select an option for the manifold model number.
∗6 For complex exhaust type, air is also exhausted from the individual exhaust port of each station in addition to the common exhaust.
∗ For dimensions of the port exhaust type, high-noise reduction silencer exhaust type, and the type with a PS/PD port, refer to page 62.
∗ Refer to the Web Catalog for detailed dimensions of pressure switches and pressure sensors.
65
 Vacuum Unit ZK2mA Series

Dimensions: Manifold Serial Transmission EX500 Gateway Decentralized System

Ejector System
Ejector system, Serial transmission EX500, Gateway decentralized system, With supply valve/release valve, With pressure sensor/switch

(With vacuum pressure switch)

(L6)

(With pressure sensor)

(L5)
L4
L3 5
L2 5.5

Vacuum Pump
26.4
1.5 L1

15.4

System
4 x M4 Mounting hole
10 2 x Common pilot
pressure supply (PS) port∗1
1.3

4.6

Specifications
DIN rail holding screw
(When Option -B is selected)∗5
(5.5)

70

88.8
(5.3)
83.9
(106.3)

(35)

Characteristics
Flow Rate
44.1

32

12.8
A
17.5

SI unit

Internal Circuits and

10.5

Wiring Examples
Manual override (Release valve) Manual override (Supply valve)
DIN rail mounting plate assembly
D side Stations 1 2 3 n U side (When Option -B is selected)

Common supply (PV) port

Metric size: 2 x ø8 n x Exhaust port∗6

Port Layout
2 x Common supply (PD) port∗4
1 Vacuum release flow adjustment needle

Replacement Parts
Construction
76.7

79
62
53
45.9

10.5
37.4
38

8.4
26.4

Exploded View
of Manifold
B

57.2 15 33
(7.5)

(For DIN rail mounting)

2 x Common exhaust
3.5 (n − 1) x 15
n x Individual exhaust (EXH) port∗2
(EXH) port∗3 n x Vacuum (V) port
Dimensions

(Built-in suction filter)

(11.8)

[mm]
Stations 1 2 3 4 5 6 7 8
L1 30 45 60 75 90 105 120 135
Accessories

L2 45 60 75 90 105 120 135 150

L3 56.5 71.5 86.5 101.5 116.5 131.5 146.5 161.5
L4 67.5 82.5 97.5 112.5 127.5 142.5 157.5 172.5
L5 125 137.5 150 175 187.5 200 212.5 225
L6 135.5 148 160.5 185.5 198 210.5 223 235.5
∗1 The common pilot pressure supply (PS) port is only available when manifold option “L” (manifold individual supply specification) is selected.
Specific Product

∗2 The individual exhaust port type does not have an exhaust port.
Precautions

∗3 When individual exhaust port type is selected (Body type: F)

∗4 The common supply (PD) port is only available when manifold option “D” is selected.
∗5 To fix the manifold to DIN rail, select an option for the manifold model number.
∗6 For complex exhaust type, air is also exhausted from the individual exhaust port of each station in addition to the common exhaust.
∗ For dimensions of the port exhaust type, high-noise reduction silencer exhaust type, and the type with a PS/PD port, refer to page 62.
∗ Refer to the Web Catalog for detailed dimensions of pressure switches and pressure sensors.
66
ZK2mA Series

Dimensions: Manifold Serial Transmission EX600 M12 Connector

Ejector system, Serial transmission EX600, M12 connector, With supply valve/release valve, With pressure sensor/switch
(L6)

26.4 (With vacuum pressure switch)

(L5)
L7

15.4 (With pressure sensor)

L4
5.5 L8 L3 5
L2 5.5
2 x M4 Mounting hole
(Recommended tightening torque: 1.4 N.m)
L1
1.5
DIN rail holding screw 2 x Common pilot pressure
(For DIN rail mounting) supply (PS) port∗1
DIN rail holding screw
86.6 Valve plate (When Option -C is selected)∗5

4.6
85.1 Power connector Marker groove Communication connector 8

0 1

DIN rail mounting plate assembly

(When Option -C is selected)
2 3

88.8
70
106
90

0 1
(5.3)
4 5

10.5
2 3
54.2

FE terminal
8 7

A
12.8
32
5.4
8

4 x M4 Mounting hole
End plate SI unit
Manual override (Supply valve)
Digital input unit Connector for handheld terminal Manual override (Release valve)
Input connector
Output connector D side Stations 1 2 3 n U side

Digital output unit Common supply (PV) port

Metric size: 2 x ø8 n x Exhaust port∗6
11.5

2 x Common supply (PD) port∗4

1 Vacuum release flow adjustment needle
8

79
56.6

62
13.2

53
37.4
10.5 26.4
B
38

8.4

15 33
(7.5)

(For DIN rail mounting)

3.5 (n − 1) x 15 2 x Common exhaust
n x Individual exhaust
(EXH) port∗3 (EXH) port∗2
n x Vacuum (V) port
(Built-in suction filter)
(11.8)

[mm]
Stations Manifold stations
1 2 3 4 5 6 7 8 L6
1 2 3 4 5 6 7 8
L1 30 45 60 75 90 105 120 135 0 185.5 198 223 235.5 248 260.5 273 298
L2 45 60 75 90 105 120 135 150 1 235.5 248 260.5 285.5 298 310.5 323 335.5
L3 56.5 71.5 86.5 101.5 116.5 131.5 146.5 161.5 2 285.5 298 310.5 323 335.5 360.5 373 385.5
L4 67.5 82.5 97.5 112.5 127.5 142.5 157.5 172.5 3 323 348 360.5 373 385.5 398 423 435.5
I/O 4 373 385.5 410.5 423 435.5 448 460.5 485.5
Calculation formula for dimensions
stations 5 423 435.5 448 473 485.5 498 510.5 523
L5 = L6 − 10.5
L7 = 47 x n + L4 + 90.5 6 473 485.5 498 510.5 535.5 548 560.5 573
L8 = 47 x n + 91 7 510.5 535.5 548 560.5 573 585.5 610.5 623
8 560.5 573 598 610.5 623 635.5 648 673
n = I/O unit stations 9 610.5 623 635.5 660.5 673 685.5 698 710.5
∗1 The common pilot pressure supply (PS) port is only available when manifold option “L” (manifold individual supply specification) is selected.
∗2 The individual exhaust port type does not have an exhaust port.
∗3 When individual exhaust port type is selected (Body type: F)
∗4 The common supply (PD) port is only available when manifold option “D” is selected.
∗5 To fix the manifold to DIN rail, select an option for the manifold model number.
∗6 For complex exhaust type, air is also exhausted from the individual exhaust port of each station in addition to the common exhaust.
∗ For dimensions of the port exhaust type, high-noise reduction silencer exhaust type, and the type with a PS/PD port, refer to page 62.
∗ Refer to the Web Catalog for detailed dimensions of pressure switches and pressure sensors.
∗ As mounting dimensions L5 and L8 vary depending on the number of connected I/O unit stations, refer to the calculation formula for dimensions.
67
 Vacuum Unit ZK2mA Series

Dimensions: Manifold Serial Transmission EX600 7/8 Connector

Ejector System
Ejector system, Serial transmission EX600, 7/8 connector, With supply valve/release valve, With pressure sensor/switch
(L6)

26.4 (With vacuum pressure switch)

(L5)
L7

15.4 (With pressure sensor)

L4
5.5 L8 L3 5
L2 5.5

Vacuum Pump
2 x M4 Mounting hole
(Recommended tightening torque: 1.4 N.m)
L1

System
1.5
2 x Common pilot pressure
supply (PS) port∗1
DIN rail holding screw
DIN rail holding screw Valve plate (When Option -C is selected)∗5
36.7 (For DIN rail mounting)

4.6
Marker groove Communication connector 8

Specifications
0 1
SMC

(5.5)

DIN rail mounting plate assembly

(When Option -C is selected)
2 3

88.8
70
(35)
106
90

0 1
(5.3)
4 5

10.5
2 3
54.2

53

Characteristics
FE terminal

Flow Rate
8 7

A
12.8
32
5.4
8

4 x M4 Mounting hole
End plate SI unit
Manual override (Supply valve)
Digital input unit Connector for handheld terminal Manual override (Release valve)

Internal Circuits and

Wiring Examples
Input connector
Output connector D side Stations 1 2 3 n U side
Digital output unit Common supply (PV) port
Metric size: 2 x ø8 n x Exhaust port∗6
11.5

2 x Common supply (PD) port∗4

Port Layout
1 Vacuum release flow adjustment needle
8

79
56.6

62
13.2

53
37.4
10.5 26.4

Replacement Parts
Construction
B
8.4
38

15 33
(7.5)

(For DIN rail mounting)

3.5 (n − 1) x 15
n x Individual exhaust 2 x Common exhaust
(EXH) port∗3 (EXH) port∗2
n x Vacuum (V) port
Exploded View
of Manifold
(Built-in suction filter)
(11.8)

[mm]
Stations Manifold stations
1 2 3 4 5 6 7 8 L6
1 2 3 4 5 6 7 8
Dimensions

L1 30 45 60 75 90 105 120 135 0 198 223 235.5 248 260.5 273 298 310.5
L2 45 60 75 90 105 120 135 150 1 248 260.5 285.5 298 310.5 323 335.5 360.5
L3 56.5 71.5 86.5 101.5 116.5 131.5 146.5 161.5 2 298 310.5 323 348 360.5 373 385.5 398
L4 67.5 82.5 97.5 112.5 127.5 142.5 157.5 172.5 3 348 360.5 373 385.5 410.5 423 435.5 448
I/O 4 398 410.5 423 435.5 448 473 485.5 498
Calculation formula for dimensions
stations 5 435.5 448 473 485.5 498 510.5 523 548
Accessories

L5 = L6 − 10.5
L7 = 47 x n + L4 + 107 6 485.5 498 510.5 535.5 548 560.5 573 585.5
L8 = 47 x n + 91 7 535.5 548 560.5 573 598 610.5 623 635.5
8 585.5 598 610.5 623 635.5 660.5 673 685.5
n = I/O unit stations 9 623 648 660.5 673 685.5 698 723 735.5
∗1 The common pilot pressure supply (PS) port is only available when manifold option “L” (manifold individual supply specification) is selected.
∗2 The individual exhaust port type does not have an exhaust port.
Specific Product

∗3 When individual exhaust port type is selected (Body type: F)

Precautions

∗4 The common supply (PD) port is only available when manifold option “D” is selected.
∗5 To fix the manifold to DIN rail, select an option for the manifold model number.
∗6 For complex exhaust type, air is also exhausted from the individual exhaust port of each station in addition to the common exhaust.
∗ For dimensions of the port exhaust type, high-noise reduction silencer exhaust type, and the type with a PS/PD port, refer to page 62.
∗ Refer to the Web Catalog for detailed dimensions of pressure switches and pressure sensors.
∗ As mounting dimensions L5 and L8 vary depending on the number of connected I/O unit stations, refer to the calculation formula for dimensions.
68
ZK2mA Series

Electrical Wiring Specifications

D-sub Connector Flat Ribbon Cable Connector

Connector terminal no. Terminal Polarity Triangle mark indicator position Terminal Polarity
number Connector terminal no. number
Supply valve
1 (–) (+) Supply valve
1 (–) (+)
1 station Release valve
14 (–) (+) 1 station Release valve (–) (+)
Supply valve 2
1 2 (–) (+) 1 2
Supply valve
3 (–) (+)
14 2 stations Release valve
15 (–) (+) 2 stations Release valve
Supply valve 4 (–) (+)
2 3 (–) (+) 3 4 Supply valve
5 (–) (+)
15 3 stations Release valve
16 (–) (+) 3 stations Release valve
3 6 (–) (+)
Supply valve
4 (–) (+) 5 6 Supply valve
16 4 stations Release valve 7 (–) (+)
4 17 (–) (+) 7 8 4 stations Release valve
8 (–) (+)
17 Supply valve
5 5 (–) (+) Supply valve
9 (–) (+)
5 stations Release valve
18 (–) (+) 9 10 5 stations Release valve
18 Supply valve 10 (–) (+)
6 6 (–) (+) 11 12
Supply valve
11 (–) (+)
19 6 stations Release valve
19 (–) (+) 6 stations Release valve
7 Supply valve 12 (–) (+)
20 7 (–) (+) 13 14 Supply valve
13 (–) (+)
7 stations Release valve
20 (–) (+) 7 stations Release valve
8 Supply valve 15 16 14 (–) (+)
21 8 (–) (+) Supply valve
15 (–) (+)
9 8 stations Release valve
21 (–) (+) 17 18 8 stations Release valve
22 Supply valve 16 (–) (+)
10 9 (–) (+) 19 20
Supply valve
17 (–) (+)
23 9 stations Release valve
22 (–) (+) 9 stations Release valve
Supply valve 18 (–) (+)
11 10 (–) (+) 21 22 Supply valve
19 (–) (+)
24 10 stations Release valve
23 (–) (+) 10 stations Release valve
12 23 24 20 (–) (+)
25 11 21
13 24 25 26 22
12 23
25 24
COM.
13 (+) (–) COM.
25 (+) (–)
COM. (+) (–)
26
Positive common specification
Positive common specification
(∗) Negative common specification
(∗) Negative common specification
(*) The valve installed onto the product is non-polar type. (*) The valve installed onto the product is non-polar type.
Can be used as negative common. Can be used as negative common.

A D-sub connector (25P) conforming to MIL standards A flat ribbon cable connector (26P) conforming to MIL
is used. standards is used.

Optional Specifications/Functions/Applications

Symbol Type Function/Application

Bracket · Use when a single unit is mounted to the floor in an upright

Mounting bracket for single unit
B (nuts and bolts are included) position is requested. (When ordering only bracket, refer to
page 61.)

Vacuum pump system PE port PE port · Use for pilot pressure exhaust piping (Standard vacuum pump
C female thread specification (M3) system is released to the atmosphere.)

With individual release pressure · Use when supply pressure for vacuum release is individually
D supply (PD) port (M3) PD port
requested.

Screwdriver
Screwdriver operation · Used when the port position is close to the manifold individual
E operation type
type long lock nut supply and the needle adjustment operation is difficult
long lock nut
Vacuum
·T  hicker than standard hexagon type. More suitable for hand tightening.
release flow
J adjustment
Round lock nut Lock nut · Round lock nut improves operability when manifold, vacuum
pump system, or exhaust port type is used.
needle

Screwdriver · Slotted type improves fine adjustment performance when

K operation type
Vacuum release
manifold, vacuum pump system, or exhaust port type is used.
flow adjustment needle

Manifold individual · Adjust the supply pressure individually for manifold in order to
L supply specification adjust the vacuum pressure reached by each ejector.
Individual supply port

· When selecting “D” (with common release pressure supply

With manifold common release
P pressure supply (PD) port
(PD) port) for manifold option, supplying a pressure which is
different from for common PV to common PD is requested.

· When ejectors are operated individually, exhausted air may

With exhaust interference
W prevention valve Exhaust interference flow backward from the V port of ejectors that are turned off.
prevention valve Exhaust interference prevention valve prevents backflow.

69
 Vacuum Unit ZK2mA Series

Cable Assembly

Ejector System
D-sub Connector Flat Ribbon Cable Connector
015 1
AXT100-DS25- 030 AXT100-FC26- 2
050 3
D-sub connector
cable assembly Terminal no. 28AWG
6
Wire Color by Red

Vacuum Pump
Terminal Number
Cable

1
Terminal Lead wire Dot

System
37.5 (26P)
0.3 mm2 x 25 pins
number color marking
O.D. ø1.4
ø10 1 Black None
2 Brown None

26

25
3 Red None
Seal (Length)
015 4 Orange None (15.6)
5 Yellow None

Specifications
L
L

Molded cover 6 Pink None

7 Blue None
2 x M2.6 x 0.45
44

8 Purple White
Connector 9 Gray Black Flat Ribbon Cable Connector Assembly (Option)
DB-25SF-N 10 White Black
8

Cable Assembly part number

Japan Aviation 11 White Red length (L) 26P

Characteristics
Electronics Industry, Ltd.
(2.4)

55 12 Yellow Red 1.5 m AXT100-FC26-1

Flow Rate
Socket side 13 Orange Red 3m AXT100-FC26-2
14···············25 14 Yellow Black 5m AXT100-FC26-3
Terminal no. 15 Pink Black
* F
 or other commercial connectors, use a 26-pin type with strain
16

16 Blue White relief conforming to MIL-C-83503.

1···············13 17 Purple None * Cannot be used for movable wiring

Internal Circuits and

47.04

Wiring Examples
18 Gray None
19 Orange Black
Connector manufacturer’s example
20 Red White
D-sub Connector 21 Brown White • HIROSE ELECTRIC CO., LTD. • Japan Aviation Electronics Industry, Ltd.
Cable Assembly (Option) 22 Pink Red • 3M Japan Limited • J.S.T. Mfg. Co., Ltd.
Cable 23 Gray Red • Fujitsu Limited • Oki Electric Cable Co., Ltd.
Assembly part number Note

Port Layout
length (L) 24 Black White
1.5 m AXT100-DS25-015 Cable 25 White None
3m AXT100-DS25-030 0.3 mm2 x
5m AXT100-DS25-050 25 cores
* For other commercial connectors, use a 25-pin type with female
connector conforming to MIL-C-24308.

Replacement Parts
* Cannot be used for movable wiring

Construction
Connector manufacturer’s
Electrical Characteristics
example
Item Property
Conductor • Fujitsu Limited
Exploded View
resistance 65 or less • Japan Aviation Electronics
of Manifold
W/km, 20°C Industry, Ltd.
Voltage limit • J.S.T. Mfg. Co., Ltd.
1000
V, 1 min, AC • HIROSE ELECTRIC CO., LTD.
Insulation
resistance 5 or more
MW/km, 20°C
Dimensions

* T
 he minimum bending inner radius of D-sub
connector cable is 20 mm.
Accessories
Specific Product
Precautions

70
 ZK2mA Series
Accessories
Communication Cable

For IO-Link Port class A

IO-Link master
Connection examples (Commercially available)
q Communication cable

Port class A
vacuum unit
Terminal block wiring type
Port class A
IO-Link master w Communication cable
(Commercially available)

Port class A
vacuum unit

q Communication cable
EX9-AC 005 -SSPS (With connector on both sides (Socket/Plug))
L
ø14.9

ø14.9
Cable length (L) 3 4 40.7 44.7 2 1
005 500 mm
ø6

5 5
010 1000 mm
2 1 3 4
020 2000 mm
030 3000 mm Socket connector pin arrangement Plug connector pin arrangement
M12 M12
A-coded (Normal key) A-coded (Normal key)
050 5000 mm Core wire
100 10000 mm Terminal no. color Item Specifications
1 1 Brown Cable O.D. ø6 mm
2 2 White
3 3 Blue Conductor nominal cross section 0.3 mm2/AWG22
4 4 Black Wire O.D. (Including conductor) 1.5 mm
5 5 Gray
Min. bending radius (Fixed) 40 mm
Connections

EX9-AC 005 -SAPA (With connector on both sides (Socket/Plug))

ø14.9 ø14.9
M12 M12
Cable length (L) 5 3 2
5
005 500 mm
32.3

010 2 3 1
28.3

1000 mm
ø6

4
020 2000 mm
030 3000 mm 1 4
25.3 25.3
050 5000 mm Socket connector pin arrangement Plug connector pin arrangement
100 10000 mm A-coded (Normal key) L A-coded (Normal key)
Core wire
Terminal no. color Item Specifications
1 1 Brown Cable O.D. ø6 mm
2 2 White
3 3 Blue Conductor nominal cross section 0.3 mm2/AWG22
4 4 Black Wire O.D. (Including conductor) 1.5 mm
5 5 Gray
Min. bending radius (Fixed) 40 mm
Connections

71
 Accessories ZK2mA Series

Communication Cable

Ejector System
For IO-Link
w Communication cable
EX500-AP 050 - S
Cable length (L) Connector specification
010 1000 mm S Straight

Vacuum Pump
050 5000 mm A Angled

System
Straight Angled
ø14.9
connector type M12 connector type
ø14.9

M12
ø6

1 2 1 2
5

ø6
28.3
5

4 3 27 30 5
4 3 25.3 30 5

Specifications
Socket connector 40.7 50
Socket connector pin arrangement L 50
pin arrangement L A-coded (Normal key)
A-coded (Normal key)
Item Specifications Item Specifications
Cable O.D. ø6 mm Cable O.D. ø6 mm
Conductor nominal cross section 0.3 mm2/AWG22 Conductor nominal cross section 0.3 mm2/AWG22
Wire O.D. (Including insulator) 1.5 mm Wire O.D. (Including insulator) 1.5 mm

Characteristics
Min. bending radius (Fixed) 40 mm Min. bending radius (Fixed) 40 mm

Flow Rate
Core wire
Terminal no. color
1 Brown
2 White
3 Blue
4 Black

Internal Circuits and

Wiring Examples
5 Gray

Connections

Port Layout
Replacement Parts
Construction
Exploded View
of Manifold
Dimensions
Accessories
Specific Product
Precautions

72
 Air Operated Specification Vacuum Unit

ZK2mA
Single Unit Ejector System
Series
Refer to pages 79 to 82 for the port layouts (including
circuit examples) and page 87 for the dimensions.

How to Order

ZK2 G 12 Q 1 B Y A 08
q w e r t y
Air Operated Supply valve: N.C.
Release valve: N.C.

q Body/Exhaust type w Nominal e Pressure switch for vacuum/Pressure sensor

Symbol Body Exhaust type nozzle size∗2 Specifications
Symbol Nominal nozzle size Pressure
Symbol Type NPN PNP With unit selection
range [kPa]
Silencer 07 ø0.7 2 outputs function∗3
Silencer
A exhaust∗1
exhaust
10 ø1.0 A V — V
12 ø1.2 B — None (SI unit only)
Pressure switch for
V
0 to −101
15 ø1.5 C — V V
Port exhaust ∗2 R
 efer to page 78 for D vacuum — V None (SI unit only)
Single Port the standard supply
B unit exhaust
E V — V
pressure per nozzle
diameter. F V — None (SI unit only)
−100 to 100
H — V V
High-noise reduction J — V None (SI unit only)
High-noise silencer exhaust
G reduction P Pressure 0 to −101
Analog output 1 to 5 V
silencer exhaust T sensor −100 to 100
N Without pressure switch for vacuum/pressure sensor
∗1 With exhaust port when w is 12 or 15 ∗3 T
 he unit selection function is not available in Japan due to the
New Measurement Law. The unit for the type without the unit
selection function is fixed as kPa.

r Connector (Pressure switch for vacuum) y Option∗4

Symbol Type Note
For pressure switch
Pressure sensor Nil Without option —
for vacuum: 2 m
Symbol assembly: 3 m Note
(Lead wire with
(With lead wire)
connector) Mounting bracket Bracket
B for single unit —
Cannot be selected (nuts and bolts are included)
Y V
when e is N
Cannot be selected With individual release PD port
Y1 None
when e is P, T, or N
D pressure supply (PD) port (M3)∗5
—

When “N” is selected

N None Screwdriver operation Screwdriver operation
Vacuum release flow

for e
adjustment needle∗6

E type long lock nut type long lock nut

Can be selected
Lock nut only for the
J Round lock nut
t Vacuum (V) port combination of J
and K
Symbol Vacuum (V) port
Screwdriver Vacuum release
06 ø6 K operation type flow adjustment needle
08 ø8
07 ø1/4" With exhaust
09 ø5/16" W interference
Exhaust interference
—
prevention valve prevention valve

∗4 W hen more than one option is selected, list the option symbols in alphabetical order.
(Example -BJ)
∗5 Use a One-touch fitting or barb fitting (M-3AU-4) for piping. (O.D.: Within ø6.2)
∗6 A vacuum release flow adjustment needle is installed as standard. However, select it
when improved operability is required.

73
 Air Operated Specification Vacuum Unit

ZK2mA For Manifold Ejector System

Series
Refer to pages 80 to 84 for the port layouts (including
How to Order circuit examples) and page 89 for the dimensions.

Single unit for manifold part number ZK2 H 12 Q 1 B Y A 08

q w e r t y
Air Operated Supply valve: N.C./Release valve: N.C.
q Body/Exhaust type w Nominal nozzle size∗2 e Pressure switch for vacuum/Pressure sensor
Symbol Body Exhaust type Symbol Nominal nozzle size Specifications
Pressure
Direct exhaust 07 ø0.7 Symbol Type NPN PNP With unit selection
range [kPa]
Complex 10 ø1.0 2 outputs function∗3
C End plate exhaust
A
exhaust∗1 —

Specification
12 V V

Air Operated
Pressure switch for
ø1.2
15 ø1.5 B V — None (SI unit only)
0 to −101
C — V V

vacuum
Individual ∗2 R
 efer to page 78 for D — V None (SI unit only)
For Individual port the standard supply
F Manifold exhaust
port exhaust E V — V
pressure per nozzle F V — None (SI unit only)
diameter. −100 to 100
H — V V
High-noise J — V None (SI unit only)
reduction High-noise reduction silencer exhaust
H P Pressure 0 to −101
silencer Analog output 1 to 5 V
T

Specifications
sensor −100 to 100
exhaust N Without pressure switch for vacuum/pressure sensor
∗1 Combination of direct exhaust and end plate exhaust from each station ∗3 T he unit selection function is not available in Japan due to the New Measurement
Law. The unit for the type without the unit selection function is fixed as kPa.
r Connector (Pressure switch for vacuum) y Option∗4
For pressure switch for Pressure sensor Symbol Type Note
Symbol vacuum: 2 m (Lead wire assembly: 3 m Note Nil Without option —

Port Layout
with connector) (With lead wire) Screwdriver operation Screwdriver operation type long lock nut
E Vacuum type long lock nut Can be
Cannot be selected release selected only
Y V
when e is N J flow Round lock nut Lock nut for the
Cannot be selected adjustment combination of
Y1 None
when e is P, T, or N needle∗5 Screwdriver J and K
K operation type
Vacuum release flow adjustment needle
When “N” is selected
N None Manifold individual

Replacement Parts
for e M Individual supply port Multiple
supply specification∗6

Construction
options cannot
With manifold common release
t Vacuum (V) port P pressure supply (PD) port
be selected.

Symbol Vacuum (V) port With exhaust interference

W prevention valve
Exhaust interference prevention valve —
06 ø6
08 ø8 ∗4 W hen more than one option is selected, list the option symbols in alphabetical order. (Example -EM)
07 ø1/4"

Exploded View
∗5 A vacuum release flow adjustment needle is installed as standard. However, select it when improved operability is required.

of Manifold
09 ø5/16" ∗6 W hen F or H is selected for q and M is selected for the option, the space for adjusting the needle
is reduced. Products which can be operated more easily can be specified by option E.
How to Order Valve Manifold Assembly
Manifold part number ZZK2 04 A A 2 L Example ZK2H12Q1NNA-08
ZK2F07Q1NNA-06
Dimensions
ZZK204A-A2L-B
If the manifold parts (set of end plates for both ends and tension
bolts) are shipped unassembled, please refer to page 48.
u i o !0
e

u Stations*7 o Exhaust
sid

ions
U

Stat
Symbol Stations Symbol Exhaust Note 4
3
01 1 station 1 Complex exhaust*8 Select this option when “C” is selected for q Body/Exhaust type. 1
2
02 2 stations 2 Individual exhaust Select this option when “H” or “F” is selected for q Body/Exhaust type.
e
sid
D
…

*8 C
 ombination of direct exhaust and end plate exhaust from each station [1] When shipped, the single unit for manifold
10 10 stations
is already built into the manifold:
*7 F or adequate performance, the number of After the manifold part number, specify the single unit for
stations that can be operated simultaneously
depends on the nozzle diameter. Refer to the
!0 Option*9 manifold part number from the first station.
In addition, prefix an asterisk to the single unit for manifold
Max. Number of Manifold Stations that can Symbol Type Note part number to indicate that it is to be built into the manifold.
be Operated Simultaneously on page 78. Nil Without option — Ex.) ZZK204A-A2L-B ······1 (Manifold 4 stations)
With DIN rail mounting The DIN rail should be ordered
B bracket separately.
* ZK2H12Q1NNA-08·····3 (Single unit for manifold: Stations 1 to 3)
* ZK2F07Q1NNA-06 ·····1 (Single unit for manifold: Station 4)
With common release Select this option when “P”
i System/Port D pressure supply (PD) port is selected for y Option. Multiple options [2] When only ordering the single unit for manifold:
Specific Product
Precautions

cannot be Order using the single unit for manifold part number.
Symbol System Port Manifold individual Select this option when “M”
M selected. Ex.) ZK2H12Q1NNA-08
A ø8 (Common PV) supply specification is selected for y Option.
Ejector
ø5/16" *9 W
 hen more than one option is selected, list the option symbols in · When the manifold is viewed from V port, the first station starts from the left (D side).
AN system
(Common PV) alphabetical order. (Example -BD) · Complex exhaust and individual port exhaust (High-noise reduction
silencer exhaust) cannot be mixed in the ejector system manifold.
· The DIN rail should be ordered separately. (Refer to page 48.)

74
 Air Operated Specification Vacuum Unit

ZK2mA
Single Unit Vacuum Pump System
Series
Refer to page 79 for the port layout (including a circuit
example) and page 88 for the dimensions.

How to Order

ZK2P00 Q 1 B Y A 08
q w e r
Air Operated Supply valve: N.C.
Release valve: N.C.

q Pressure switch for vacuum/Pressure sensor w Connector (Pressure switch for vacuum)
Specifications For pressure switch
Pressure Pressure sensor
for vacuum:
Symbol Type NPN PNP With unit selection Symbol assembly: 3 m Note
range [kPa] 2 m (Lead wire with
2 outputs function∗1 (With lead wire)
connector)
A V — V Cannot be selected
Y V
when q is N
B — None (SI unit only)
Pressure switch for

V
0 to −101
C — V V Cannot be selected
Y1 None
vacuum

D — V None (SI unit only) when q is P, T, or N

E V — V When “N” is selected
N None
for q
F V — None (SI unit only)
−100 to 100
H — V V
J — V None (SI unit only)
P Pressure 0 to −101
Analog output 1 to 5 V
T sensor −100 to 100
N Without pressure switch for vacuum/pressure sensor
∗1 T
 he unit selection function is not available in Japan due to the New
Measurement Law. The unit for the type without the unit selection
function is fixed as kPa.

e Vacuum (V) port r Option∗2

Symbol Vacuum (V) port Symbol Type Note
06 ø6 Nil Without option —
08 ø8
07 ø1/4" Mounting bracket for single unit
B (nuts and bolts are included)
Bracket —
09 ø5/16"

Vacuum pump system

C breathing (PE) port female PE port —
thread specification (M3)

Screwdriver operation Screwdriver operation

Vacuum release flow
adjustment needle∗3

E type long lock nut type long lock nut

Can be selected
only for the
J Round lock nut Lock nut
combination of
J and K
Screwdriver Vacuum release flow
K operation type adjustment needle

∗2 When more than one option is selected, list the option symbols in alphabetical order. (Example -BJ)
∗3 A vacuum release flow adjustment needle is installed as standard. However, select it when
improved operability is required.

75
 Air Operated Specification Vacuum Unit

ZK2mA
For Manifold Vacuum Pump System
Series
Refer to page 79 for the port layout (including a circuit
example) and page 89 for the dimensions.

How to Order

Single unit for manifold part number ZK2Q00 Q 1 B Y A 08

q w e r
Air Operated Supply valve: N.C./Release valve: N.C.

Specification
Air Operated
q Pressure switch for vacuum/Pressure sensor w Connector (Pressure switch for vacuum) e Vacuum (V) port
Specifications For pressure switch for Pressure sensor Symbol Vacuum (V) port
Pressure
Symbol Type NPN PNP With unit selection Symbol vacuum: 2 m (Lead wire assembly: 3 m Note 06 ø6
range [kPa]
2 outputs function∗1 with connector) (With lead wire) 08 ø8
A V — V Cannot be selected 07 ø1/4"
Y V
Pressure switch for

B V — None (SI unit only) when e is N 09 ø5/16"

0 to −101
C — V V Cannot be selected

Specifications
Y1 None
vacuum

D — V None (SI unit only) when e is P, T, or N

E V — V When “N” is
N None
F V — None (SI unit only) selected for e
−100 to 100
H — V V
J — V None (SI unit only)
P Pressure 0 to −101 r Option*2

Port Layout
Analog output 1 to 5 V
T sensor −100 to 100 Symbol Type Note
N Without pressure switch for vacuum/pressure sensor Nil Without option —
∗1 T he unit selection function is not available in Japan due to the New Measurement C Vacuum pump system breathing (PE) port female thread specification (M3) —
Law. The unit for the type without the unit selection function is fixed as kPa. E Vacuum release Screwdriver operation type long lock nut Can be selected only
J flow adjustment Round lock nut for the combination
K needle∗3 Screwdriver operation type of J and K

Replacement Parts
Construction
*2 When more than one option is selected, list the option symbols in alphabetical order. (Example -CJ)
*3 A vacuum release flow adjustment needle is installed as standard. However, select it when improved operability is required.

Manifold part number ZZK2 04 A Q 2 L If the manifold parts (set of end plates for both
ends and tension bolts) are shipped unassem-
bled, please refer to page 48.

Exploded View
of Manifold
t y u
t Stations y System/Port u Option
Symbol Stations Symbol System Port Symbol Type Note
01 1 station ø8 (Common PV) Nil Without option —
Q
Dimensions
02 2 stations Vacuum ø6 (Common release pressure) B With DIN rail mounting bracket The DIN rail should be ordered separately.
pump system ø5/16" (Common PV)
…

QN
10 10 stations ø1/4 (Common release pressure)

How to Order Valve Manifold Assembly

Example [1] When shipped, the single unit for manifold is already built
ZK2Q00Q1BYA-08 into the manifold:
After the manifold part number, specify the single unit for
ZK2Q00Q1NNA-06 manifold part number from the first station.
ZZK204A-Q2L-B In addition, prefix an asterisk to the single unit for manifold
part number to indicate that it is to be built into the manifold.
Ex.) ZZK204A-Q2L-B······1 (Manifold 4 stations)
* ZK2Q00Q1BYA-08······3 (Single unit for manifold: Stations 1 to 3)
* ZK2Q00Q1NNA-06······1 (Single unit for manifold: Station 4)
Specific Product
Precautions

[2] When only ordering the single unit for manifold:

e
sid

Order using the single unit for manifold part number.

U
ns
tio
Sta

4 Ex.) ZK2Q00Q1BYA-08
3
2
1 · When the manifold is viewed from V port, the first station starts from the left (D side).
· The DIN rail should be ordered separately. (Refer to page 48.)
e
sid
D

76
Air Operated Specification

ZK2mA Series

Specifications
General Specifications Valve Common Specifications
Operating Without pressure sensor/switch Model∗3 ZK2-VAmQ
−5 to 50°C
temperature range With pressure switch Supply valve: N.C.
Type of actuation
(No condensation) 0 to 50°C With pressure sensor Release valve: N.C.
Fluid Air Valve configuration Air operated dual 2-port
Without pressure sensor/switch Operating pressure range 0.3 to 0.6 MPa
Vibration 30 m/s2
With pressure sensor Valve construction Poppet seal
resistance∗1
20 m/s2 With pressure switch Manual override Push type
Without pressure sensor/switch ∗3 Refer to the Valve assembly on page 44 for the valve model number.
Impact 150 m/s2
With pressure sensor
resistance∗2
100 m/s2 With pressure switch
Standards CE/UKCA marking, RoHS
∗1 The characteristics are satisfied when tested for 2 hours in each of the
X, Y and Z directions at 10 to 500 Hz without energization. (Initial value)
∗2 T he characteristics are satisfied when tested one time in each of the X, Y
and Z directions without energization. (Initial value)

Application and Operating Pressure Range of Each Port PA

Port Description Ejector system Vacuum pump system PB
PA
PB
Air pressure supply Compressed air supply
—
port for operating ejector
(Operating pressure range) 0.3 to 0.6 MPa*1 — Valve assembly
PV
Vacuum pressure Vacuum source Spacer
—
supply port (Vacuum pump) PE
(Operating pressure range) — 0 to −100 kPa PV
Supply valve pilot Compressed air supply for operating PD
PA pressure supply port supply valve
(Option)
(Operating pressure range) 0.3 to 0.6 MPa
Release valve pilot Compressed air supply for operating
PB pressure supply port release valve EXH PS
(Operating pressure range) 0.3 to 0.6 MPa (PE)∗3
V
Release pressure Release pressure Compressed air supply
PD supply port for individual setting (Option) Ejector System Vacuum Pump System
(Operating pressure range) 0 to 0.6 MPa (PD ≤ PA/PB)
V Vacuum port For connecting adsorption equipment including pad *1 The manifold individual supply specification can be operated at a PV pressure of 0.3 MPa or less.
Exhaust when *2 For ejectors with silencer, air exhausts from A (slit on both sides). For port
EXH Exhaust port — exhaust type, air exhausts from B.
ejector operates*2
*3 Female thread type (M3) is available by option [C] for breathing (PE) port
PE Breathing port Exhaust when main valve operates*3 of the vacuum pump system.

Quality of Supply Air

Supply air containing foreign matter, water, oil, condensate, etc., can cause malfunction of the supply valve and release valve. So, install air preparation
equipment on the upstream side of the product (refer to the piping example below) and perform maintenance periodically to control the supply air properly.

Air Preparation Equipment

Main line filter Refrigerated air dryer Air filter Regulator Mist separator
AFF series IDF series AF series AR series AFM series

If compressor oil mist passes through

the air filter and enters product,
Screw air grease applied to the switching valve
compressor may deteriorate or flow out, which
may negatively affect the operation of
the valve. We recommend installing
Ejector system
an AFM to prevent such problems. ZK2A series

77
 Air Operated Specification

Vacuum Unit ZK2mA Series

Specifications
Ejector Specifications Suction Filter Specifications
ItemModel ZK2m07 ZK2m10 ZK2m12 ZK2m15 Nominal
30 µm
Nozzle diameter [mm] 0.7 1.0 1.2 1.5 filtration rating
Silencer exhaust/ Filtration area 510 mm2
Max. [L/min (ANR)] 29 44 61 67
Complex exhaust
suction
Port exhaust [L/min (ANR)] 34 56 74 89
flow∗1
High-noise reduction silencer exhaust [L/min (ANR)] 34 56 72 83
Air consumption∗1 [L/min (ANR)] 24 40 58 90
Max. vacuum pressure∗1 [kPa] −91
Supply pressure range [MPa] 0.3 to 0.6
Standard supply pressure [MPa] 0.35 0.4
∗1 V
 alues at the standard supply pressure. Values are based on standard of SMC measurements. They depend
on atmospheric pressure (weather, altitude, etc.) and measurement method.

Max. Number of Manifold Stations that Can Operate Simultaneously∗2

Model (Nozzle size) ZK2m07 ZK2m10 ZK2m12 ZK2m15

Specification
Item

Air Operated
High-noise reduction silencer exhaust, Supply from one side 8 6 6 3
Air pressure Individual port exhaust Supply from both sides 10 9 9 6
supply (PV) port
Supply from one side 8 5 4 3
ø8, ø5/16" Complex exhaust
Supply from both sides 10 7 5 5
∗2 As long as the number of stations operated simultaneously is the value on the table or less, then the manifold is available up to 10 stations.

Specifications
Noise Level (Reference values)
Item Model ZK2m07 ZK2m10 ZK2m12 ZK2m15
Noise level ZK2G (High-noise reduction silencer exhaust) 46 55 63 69
[dB (A)] ZK2A (Silencer exhaust) 59 66 75 76
Actual values under SMC’s measurement conditions (Not guaranteed values)

Port Layout
Weight
Single Unit Pressure Sensor/Pressure Switch for Vacuum
Single unit model Weight [g] Pressure sensor/Pressure switch for vacuum model Weight [g]
ZK2P00Q1NNA ZK2-PSm-A (Except cable portion) 5

Replacement Parts
81

Construction
(Vacuum pump system, Single unit, Without pressure sensor/switch) ZK2-ZSm-A (Except lead wire with connector) 14
ZK2AmQ1NNA
66
(Ejector system, Single unit, Without pressure sensor/switch)
ZK2 (One station for manifold, Without pressure sensor/switch) 70

Exploded View
Manifold Base

of Manifold
1 station 2 stations 3 stations 4 stations 5 stations 6 stations 7 stations 8 stations 9 stations 10 stations
Weight [g] 129 132 135 138 141 144 147 149 152 155

V Calculation of Weight for the Manifold Type

(Single unit weight x Number of stations) + (Pressure sensor/Pressure switch for Example) 5-station manifold with pressure sensors
Dimensions

vacuum weight x Number of stations) + Manifold base 70 g x 5 pcs. + 5 g x 5 pcs. + 141 g = 516 g

* T
 he ejector exhaust characteristics/flow rate characteristics are the same as those of
the model with a valve. Refer to pages 30 to 32 for details.
Specific Product
Precautions

78
Air Operated Specification

ZK2mA Series
¡PV: Air pressure supply port ¡PD: Release pressure supply port ¡PA: Supply valve pilot pressure supply port
¡PB: Release valve pilot pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port For details ⇒ Page 77

Port Layout

Standard Products
Port combination: PV ≠ PD
Port
layout No. 1 Circuit example
Single unit: ZK2P00Q1llA-l PA PB

Breathing (PE) port PV

PV
PD

Supply valve Release valve

V PD

System Vacuum pump V

Body type Single unit
Exhaust type —
Application Vacuum pressure —
and Exhaust —
purpose Release pressure Supplied from the PD port

Port combination: Common PV ≠ Common PD

Port
layout No. 2 Circuit example
Single unit: ZK2Q00Q1llA-l
Manifold: ZZK2lA-Q2L PA PB
Breathing (PE) port
Common PV Common PV EXH EXH
Common PD Common PD
Common PD Common PD
Common PS Common PS
Common PV Common PV

System Vacuum pump

Body type Manifold
Exhaust type —
Application Vacuum pressure Common for each station V
and Exhaust —
purpose Release pressure Common for each station

Port combination: PV = PD
Port
layout No. 3 Circuit example
Single unit: ZK2AlQ1llA-l PA PB
PV
(= PD)

EXH∗1 PV

EXH EXH Exhaust port∗1

EXH

Silencer exhaust
V EXH

System Ejector
V
Body type Single unit
Exhaust type Silencer exhaust
Application Vacuum pressure —
and Exhaust Released in operating environment ∗1 Nozzle size: 12, 15
purpose Release pressure Same pressure as PV

Refer to page 77 for the purpose of port and the operating pressure range.

79
 Air Operated Specification

Vacuum Unit ZK2mA Series

¡PV: Air pressure supply port ¡PD: Release pressure supply port ¡PA: Supply valve pilot pressure supply port
¡PB: Release valve pilot pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port For details ⇒ Page 77

Port Layout

Standard Products
Port combination: PV = PD
Port
layout No. 4 Circuit example
Single unit: ZK2BlQ1llA-l PA PB
PV
(= PD)
PV
EXH

Port exhaust
EXH
V

Specification
Air Operated
System Ejector V
Body type Single unit
Exhaust type Port exhaust
Application Vacuum pressure —
and Exhaust After piping, individual exhaust is necessary.
purpose Release pressure Same pressure as PV

Specifications
Port combination: PV (= PD)
Port
layout No. 5 Circuit example
Single unit: ZK2GlQ1llA-l PA PB

PV

Port Layout
(= PD)
PV
EXH

High-noise reduction

Replacement Parts
silencer exhaust

Construction
V EXH

System Ejector V
Body type Single unit

Exploded View
Exhaust type High-noise reduction silencer exhaust

of Manifold
Application Vacuum pressure —
and Exhaust Released in operating environment
purpose Release pressure Same pressure as PV

Port combination: Common PV = Common PD

Port
layout No. 6 Circuit example
Dimensions

Single unit: ZK2Cl Q1llA-l PA PB

Manifold: ZZK2lA-A1L

Common PV Common PV EXH EXH

(= Common PD)
Common PD Common PD
(= Common PD)
Common PS Common PS
Common PV Common PV
Common EXH Common EXH

V
EXH
∗2
∗1 T
 he complex exhaust is a combined exhaust
Individual exhaust port
method of the common exhaust from the end
plate and the direct exhaust from each station.
Specific Product

System Ejector V
Precautions

Body type Manifold

∗2 For complex exhaust type, individual exhaust port is provided to each station.
Exhaust type Complex exhaust∗1
Application Vacuum pressure Common for each station
and Exhaust Released in operating environment
purpose Release pressure Same pressure as common PV Refer to page 77 for the purpose of port and the operating pressure range.

80
Air Operated Specification

ZK2mA Series
¡PV: Air pressure supply port ¡PD: Release pressure supply port ¡PA: Supply valve pilot pressure supply port
¡PB: Release valve pilot pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port For details ⇒ Page 77

Port Layout

Standard Products
Port combination: Common PV = Common PD
Port
layout No. 7 Circuit example
Single unit: ZK2Fl Q1llA-l
PA PB
Manifold: ZZK2lA-A2L

Common PV Common PV EXH EXH

(= Common PD) (= Common PD) Common PD Common PD
Common PS Common PS
Individual EXH Common PV Common PV

V Port exhaust
EXH
System Ejector
Body type Manifold
Exhaust type Individual port exhaust
Application Vacuum pressure Common for each station V
and Exhaust After piping, individual exhaust is necessary.
purpose Release pressure Same pressure as common PV

Port combination: Common PV = Common PD

Port
layout No. 8 Circuit example
Single unit: ZK2Hl Q1llA-l
PA PB
Manifold: ZZK2lA-A2L

Common PV Common PV EXH EXH

Common PD Common PD
(= Common PD) (= Common PD)
Common PS Common PS
Individual EXH Common PV Common PV

High-noise reduction
V
silencer exhaust
EXH
System Ejector
Body type Manifold
Exhaust type High-noise reduction silencer exhaust
Application Vacuum pressure Common for each station V
and Exhaust Released in operating environment
purpose Release pressure Same pressure as common PV

Option -D
Port combination: PV ≠ PD
Port
layout No. 9 Circuit example
Single unit: ZK2AlQ1llA-l-D PA PB
PV

PD
PV
EXH∗1
PD
EXH EXH

Exhaust port∗1
EXH
V
Silencer exhaust
System Ejector EXH
Body type Single unit
Exhaust type Silencer exhaust V
Vacuum pressure —
Application Exhaust Released in operating environment
and *1 Nozzle size: 12, 15
purpose Release pressure PD pressure has to be
supplied with PS pressure.
Refer to page 77 for the purpose of port and the operating pressure range.

81
 Air Operated Specification

Vacuum Unit ZK2mA Series

¡PV: Air pressure supply port ¡PD: Release pressure supply port ¡PA: Supply valve pilot pressure supply port
¡PB: Release valve pilot pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port For details ⇒ Page 77

Port Layout

Option -D
Port combination: PV ≠ PD
Port
layout No. 10 Circuit example
PA PB
Single unit: ZK2BmQ1mmA-m-D
PV

PD PV
EXH
PD

V
Port exhaust

Specification
Air Operated
System Ejector EXH
Body type Single unit
Exhaust type Port exhaust V
Vacuum pressure —
Application Exhaust After piping, individual exhaust is necessary.
and
purpose Release pressure PD pressure has to be
supplied with PV pressure.

Specifications
Port combination: PV ≠ PD
Port
layout No. 11 Circuit example
Single unit: ZK2GmQ1mmA-m-D PA PB
PV

Port Layout
PD
PV
EXH

PD

Replacement Parts
Construction
V High-noise reduction
silencer exhaust
System Ejector
EXH
Body type Single unit
Exhaust type High-noise reduction silencer exhaust
Vacuum pressure — V

Exploded View
Application Exhaust

of Manifold
Released in operating environment
and
purpose Release pressure PD pressure has to be
supplied with PV pressure.

Port combination: Common PV ≠ Common PD

Port
layout No. 12 Circuit example
Dimensions

Single unit: ZK2CmQ1mmA-m-P PA PB

Manifold: ZZK2mA-A1L-D
Common PV Common PV
EXH EXH
Common PD Common PD
Common PD Common PD
Common PS Common PS
Common PV Common PV
Common EXH Common EXH

V
EXH
*1 T he complex exhaust is a combined exhaust ∗2
method of the common exhaust from the end Individual exhaust port
plate and the direct exhaust from each station.
System Ejector
Specific Product

Body type Manifold V

Precautions

Exhaust type Complex exhaust*1

*2 For complex exhaust type, individual exhaust port is provided to each station
Vacuum pressure Common for each station
Application Exhaust Released in operating environment
and
purpose Release pressure Common PD pressure has to
be supplied with common PV. Refer to page 77 for the purpose of port and the operating pressure range.
82
Air Operated Specification

ZK2mA Series
¡PV: Air pressure supply port ¡PD: Release pressure supply port ¡PA: Supply valve pilot pressure supply port
¡PB: Release valve pilot pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port For details ⇒ Page 77

Port Layout

Option -D
Port combination: Common PV ≠ Common PD
Port
layout No. 13 Circuit example
Single unit: ZK2FmQ1mmA-m-P PA PB
Manifold: ZZK2mA-A2L-D
Common PV Common PV
EXH EXH
Common PD
Common PD Common PD Common PD
Individual EXH Common PS Common PS
Common PV Common PV

V
Port exhaust
System Ejector EXH
Body type Manifold
Exhaust type Individual port exhaust
Vacuum pressure Common for each station
Application Exhaust After piping, individual exhaust is necessary.
and V
purpose Release pressure Common PD pressure has to
be supplied with common PV.

Port combination: Common PV ≠ Common PD

Port
layout No. 14 Circuit example
Single unit: ZK2HmQ1mmA-m-P PA PB
Manifold: ZZK2mA-A2L-D
Common PV Common PV EXH EXH
Common PD
Common PD Common PD
Common PD
Common PS Common PS
Common PV Common PV

Individual EXH

V High-noise reduction
silencer exhaust
System Ejector
EXH
Body type Manifold
Exhaust type High-noise reduction silencer exhaust
Vacuum pressure Common for each station
Application
Exhaust Released in operating environment
and V
purpose Release pressure PD pressure has to be
supplied with PV pressure.

Option -M
Port combination: Individual PV ≠ Common PS = Common PD
Port
layout No. 15 Circuit example
Single unit: ZK2CmQ1mmA-m-M PA PV PB
Manifold: ZZK2mA-A1L-M

Individual PV EXH EXH

Common PD Common PD
Common PD Common PD Common PS Common PS
Common PV Common PV
Common EXH Common EXH

*1 T he complex exhaust is a combined exhaust EXH

method of the common exhaust from the end ∗2
plate and the direct exhaust from each station. Individual exhaust port

System Ejector
Body type Manifold V
Exhaust type Complex exhaust*1
PV pressure can be *2 For complex exhaust type, individual exhaust port is provided to each station.
Application Vacuum pressure changed per station.
and Exhaust Released in operating environment
purpose
Release pressure Common for each station
Refer to page 77 for the purpose of port and the operating pressure range.
83
 Air Operated Specification

Vacuum Unit ZK2mA Series

¡PV: Air pressure supply port ¡PD: Release pressure supply port ¡PA: Supply valve pilot pressure supply port
¡PB: Release valve pilot pressure supply port ¡V: Vacuum port ¡EXH: Exhaust port For details ⇒ Page 77

Port Layout

Option -M
Port Port combination: Individual PV ≠ Common PS = Common PD
layout No. 16 Circuit example
Single unit: ZK2FmQ1mmA-m-M
PA PV PB
Manifold: ZZK2mA-A2L-M
Individual PV
EXH EXH
Common PD Common PD Common PD Common PD
Common PS Common PS
Common PV Common PV
Individual EXH
(including PE)
V

System Ejector Port exhaust

Specification
Air Operated
Body type Manifold EXH
Exhaust type Individual port exhaust
Vacuum PV pressure can be
Application pressure changed per station.
and V
Exhaust After piping, individual exhaust is necessary.
purpose
Release pressure Common for each station

Port Port combination: Individual PV ≠ Common PS = Common PD

17

Specifications
layout No. Circuit example
Single unit: ZK2HmQ1mmA-m-M
PA PV PB
Manifold: ZZK2mA-A2L-M

Individual PV EXH EXH

Port Layout
Common PD Common PD
Individual EXH Common PS Common PS
Common PV Common PV
Common PD Common PD

V
High-noise reduction

Replacement Parts
silencer exhaust

Construction
System Ejector
Body type Manifold EXH
Exhaust type High-noise reduction silencer exhaust
Vacuum PV pressure can be
Application pressure changed per station.
and V
purpose Exhaust Released in operating environment

Exploded View
of Manifold
Release pressure Common for each station

Refer to page 77 for the purpose of port and the operating pressure range.

Dimensions
Specific Product
Precautions

84
Air Operated Specification

ZK2mA Series

Construction

Screwdriver Operation Type

Vacuum Release Flow Adjustment Needle

q Valve assembly

With Pressure Switch for Vacuum With High-noise Reduction Silencer

* For details on replacement parts, refer to page 43.

How to Order Replacement Parts for Single Unit

Valve assembly Construction q
ZK2 VA A Q 1 4 A A
q w
Air Operated Supply valve: N.C.
Release valve: N.C.

q Applicable system w Pilot pressure supply port size

A Ejector system 4 ø4 Metric size
P Vacuum pump system 3 ø5/32" Inch size

PB (Release valve pilot pressure supply port)

Valve assembly
PA (Supply valve pilot pressure supply port)

85
 Air Operated Specification

Vacuum Unit/ZK2mA Series

Exploded View of Manifold
End plate U

Tension bolt

End plate D

MHow to increase manifold stations

ide
Us 1) Remove two tension bolts.
2) Remove the end plate U.
(Be careful not to drop the gasket.)

Specification
Air Operated
3) Mount a single unit to the end surface of U
side.
Single unit for manifold (Do not let the gasket get caught.)
4) Mount the end plate U with the appropriate
length of tension bolts for the number of
ide
Ds stations required.
(Tightening torque: 0.75 N·m)

* For details on replacement parts, refer to page 46.

Specifications
Port Layout
Replacement Parts
Construction
Exploded View
of Manifold
Dimensions
Specific Product
Precautions

86
Air Operated Specification

ZK2mA Series

Dimensions: Single Unit

A
ZK2 BG m Q1NNA-m
For high-noise reduction silencer exhaust For port exhaust
E∗2, ∗3 Exhaust (EXH) port
E Exhaust port
Metric size: 08 (ø8)
Inch size: 09 (ø5/16")

High-noise reduction silencer

26.4
assembly∗6 33.8 10.4

For screwdriver operation type long lock nut

Vacuum release flow G
Long lock nut
adjustment needle

Manual override (Supply valve)

33.5 6
20
3.2

11 49.7
Manual override (Release valve)

Supply valve pilot pressure supply (PA) port Release valve pilot pressure supply (PB) port
Metric size: ø4 Metric size: ø4
Inch size: ø5/32" Inch size: ø5/32"
Air pressure supply (PV) port
2 x ø4.5 Mounting hole

E∗1, ∗3
PA PB
B

Hexagon width across flats C

Vacuum release flow
adjustment needle
81
27.5

∗5
Fully open
10
45.9
37.4
8.4
19.4

Suction filter
∗4 15 16.5 38.5 3.5

*4 R
 efer to page 61 for dimensions
78.8 A
Vacuum (V) port
with a mounting bracket.
Locking position

PV port type B
Metric size 06 ø6 9.7
Inch size 07 ø1/4" 12.3

*1 For
 silencer exhaust type, air is exhausted from the slit on both sides. V port type A C
(Do not cover both sides. Release at least one side.) Metric 06 ø6 8.3 4
*2 For port exhaust type, air is exhausted from the One-touch fitting. size 08 ø8 11.2 6
*3 The breathing air is connected to the ejector exhaust unit.
*5 Nozzle size 12 and 15 have exhaust port. Inch 07 ø1/4" 9.7 4.8
*6 Refer to page 92 for the part number and maintenance of the high-noise reduction size 09 ø5/16" 11.2 6
silencer case assembly.

87
 Air Operated Specification

Vacuum Unit ZK2mA Series

Dimensions: Single Unit

ZK2P00Q1NNA-m
For screwdriver operation type long lock nut
Vacuum release flow G
Long lock nut
adjustment needle

20

PE port female thread specification

Manual override (Supply valve) 33.5 6 Pilot pressure exhaust port F
M3

54.8
2.6
3.2

11 49.7 Manual override (Release valve)

Specification
Air Operated
Supply valve pilot pressure supply (PA) port Release valve pilot pressure supply (PB) port
Metric size: ø4 Metric size: ø4
Inch size: ø5/32" Inch size: ø5/32"

2 x ø4.5 Mounting hole

B F
PA PB

Breathing (PE) port Vacuum pressure supply (PV) port

Specifications
Vacuum release flow adjustment needle Release pressure supply (PD) port
Metric size: ø4
Inch size: ø5/32"
86

Fully open

Hexagon width across flats C

10
27.5

54.8
45.9

Port Layout
8.6
37.4
8.4
19.4

∗1 15 16.5 38.5 3.5 Vacuum (V) port

Replacement Parts
78.8 A Suction filter

Construction
*1 R
 efer to page 61 for dimensions
with a mounting bracket.
Locking position

Exploded View
of Manifold
PV port type B
Metric size 06 ø6 9.7
Inch size 07 ø1/4" 12.3

A C
Dimensions
V port type
Metric 06 ø6 8.3 4
size 08 ø8 11.2 6
Inch 07 ø1/4" 9.7 4.8
size 09 ø5/16" 11.2 6
Specific Product
Precautions

88
Air Operated Specification

ZK2mA Series

Dimensions: Manifold
A1
ZZK2mA- Q2 mL
L4
L3 5

DIN rail mounting bracket

L2
3.8 4 x M4 Mounting hole
Option symbol (-B)∗4 1.5 L1 5.5
10
DIN rail clamping screw
1.3

(When Option -B is selected)∗4

4.6
Supply valve pilot pressure
supply (PA) port
Metric size: ø4
Inch size: ø5/32" (5.3)
PA

(35)
11

(L5)
PB

70
88.8
Release valve pilot pressure
supply (PB) port

(5.5)
Metric size: ø4 (L6)
(54.8)

49.7

Inch size: ø5/32"

33.5
32
A

6
12.8
Manual override (Supply valve)

10.5
Fully open 10

Manual override (Release valve)

E For screwdriver operation

D side Stations 1 2 3 n U side
type long lock nut

Individual exhaust port∗5

Vacuum release flow
Common supply (PV) port
adjustment needle
20

Metric size: 2 x ø8
Long lock Inch size: 2 x ø5/16" 1 Vacuum release flow adjustment needle

86 (Vacuum pump system)

nut
2 x Common supply

81 (Ejector system)
(PD) port∗3
For port exhaust Vacuum pump system PE port
female thread specification (M3)
10.4

62
53
45.9

Breathing (PE) port

37.4
38

8.4
B

M3 26.4
Exhaust (EXH) port
26.4
54.8

Metric size: 08 (ø8) 2.6

Inch size: 09 (ø5/16) 2 x Common exhaust
(EXH) port∗1 10.5
For high-noise reduction silencer exhaust PS and PD port dimensions n x Individual exhaust 3.5 15 33
n x Vacuum (V) port
D (EXH) port∗2 (n−1) x 15
(Built-in suction filter)
33.8

[mm]
Hexagon width Stations
Port type A C D (n) 1 2 3 4 5 6 7 8 9 10
across flats B
Metric 06 8.3 4 9.7 8.7 L1 30 45 60 75 90 105 120 135 150 165
size 08 11.2 6 — — L2 45 60 75 90 105 120 135 150 165 180
Inch 07 9.7 4.8 12.3 11.3 L3 56.8 71.8 86.8 101.8 116.8 131.8 146.8 161.8 176.8 191.8
size 09 11.2 6 — — L4 67.5 82.5 97.5 112.5 127.5 142.5 157.5 172.5 187.5 202.5
L5 62.5 75 87.5 112.5 125 137.5 150 162.5 187.5 200
L6 73 85.5 98 123 135.5 148 160.5 173 198 210.5

*1 Vacuum pump system with individual exhaust port type does not have exhaust port.
*2 When individual exhaust port type is selected (Body type: F)
*3 Common pilot pressure supply (PD) port is available for vacuum pump system or option D (With manifold common release pressure supply (PD) port).
(mm: ø6 inch: ø1/4")
*4 To fix the manifold to DIN rail, select an option for the manifold model number.
*5 For complex exhaust type, air is also exhausted from the individual exhaust port of each station in addition to the common exhaust. (Ejector system)
89
 ZK2mA Series
Specific Product Precautions 1
Be sure to read this before handling the products. Refer to the back cover for safety instruc-
tions. For vacuum equipment precautions, refer to the “Handling Precautions for SMC Prod-
ucts” and the “Operation Manual” on the SMC website: https://www.smcworld.com

Supply Valve / Release Valve

Warning
1. Manual override operation 3. Default setting
¡Manual override is non-locking push type. Push the manual When the valve assembly (valve types K, J, and R) is
override with a screwdriver of a diameter smaller than indi- delivered, the supply valve is on the OFF position, but it may
cated in the diagram until it reaches the end. be on the ON position due to the vibration or impact during
Release valve transportation or device installation. Turn to the OFF position
manual override
manually or by energizing before use.
Supply valve Green Common wiring
LED light position
manual override 4. LED indication
Orange
Red LED turns on when supply valve is energized. Green LED
turnsRelease
on whenvalve
release valve is energized.
 owever,
H for valve type E (supply valve N.O. specification),
Supply valve
3.2 during vacuum release, the supply valve and release valve are
ø
energized at the same time. Because of this, both the “red” and
Release valve “green” LEDs turn ON, indicating a “yellow-green” color.
manual override
Supply valve Green Common wiring
Valve assembly LED light position
manual override
Orange

¡Confirm that the product operates safely before the manual Release valve Individual wiring
override is operated. LED light position
Supply valve
∗ W
 hen the valve type R is selected, the supply valve can hold the posi- .2
ø3
tion and will not switch off even if the supply valve manual override op-
Release valve
eration is finished unless the release valve manual override is pressed.

2. Self-holding function of supply valve (Valve type R) Supply valve

When the supply valve is energized

Valve assembly(20 ms or more), the supply
valve keep ON position even after energization is stopped.
When release valve is energized, the supply valve is turned off Individual wiring
in conjunction with the operation of the release valve.
∗ M
 ain valve in the valve assembly is made of elastic seal. Self-holding LED light position
is performed by friction resistance of the seal. Do not apply impact
resistance in the direction of the main valve shaft during the installation Release valve
to moving parts. When impact is applied, use valve type K. (For
vibration and impact, refer to the General Specifications on page 28.) Supply valve
∗ In a vacuum pump system, the workpiece may not be released when the
vacuum release flow adjustment needle is closed during the use. In
addition, the OFF operation of the supply valve may become unstable.
Open the vacuum release flow adjustment needle during use.
If the vacuum release flow adjustment needle is expected to close during
use due to a light workpiece, please select PD port type (single unit:
manifold option [D] (for manifold: option [P])). Release the PD port to the 5. Energization time
atmosphere and open the vacuum release flow adjustment needle. It is recommended that the supply valve and release valve be
∗ V
 alve type R cannot use a pressure switch for vacuum with energy energized for at least 100 ms. (20 ms or more only for the sup-
saving function. Use valve type K.
ply valve of valve type R)
Supply valve keeps
Energization ON position 6. Continuous duty
(20 ms or more) (Self-holding) If a supply valve is energized continuously for a long time, the
rise in temperature due to heat-up of the coil may cause a de-
Supply valve ON cline in solenoid valve performance, reduce service life, or have
energization OFF
adverse effects on peripheral equipment. Therefore, if the
valve is to be energized for periods of longer than 30 minutes
Release valve ON
energization OFF at a time or if during the hours of operation the energized peri-
od per day is longer than the de-energized period, we recom-
Atmospheric mend using valve type R (self-holding type supply valve) or
Specific Product

pressure valve type E (N.O. supply valve).

Precautions

7. Air leakage
Vacuum (V)
port pressure Zero air leakage is not guaranteed for the supply valve or release valve.
Achievable Be aware that because there is a chance of air and vacuum leak-
vacuum pressure age, the pressure may change if the V port side is tightly sealed.
90
 ZK2mA Series
Specific Product Precautions 2
Be sure to read this before handling the products. Refer to the back cover for safety instruc-
tions. For vacuum equipment precautions, refer to the “Handling Precautions for SMC Prod-
ucts” and the “Operation Manual” on the SMC website: https://www.smcworld.com

Surge Voltage Intrusion Replacement Procedure

Caution Caution
The surge voltage created when the power supply is 1. Replacement Procedure for Filter Element
cut off could apply to the de-energized load equipment 1) T o pull out the vacuum port adapter, rotate the adapter by about
through the output circuit. In cases where the energized 90 degrees in direction A and pull in direction B. The adapter
load equipment has a larger capacity (power consump- can be removed with the suction filter from the filter case.
tion) and is connected to the same power supply as the 2) Remove the suction filter from the vacuum port adapter and
product, the surge voltage could malfunction and/or replace it with a new suction filter.
damage the internal circuit element of the product and
the internal device of the output equipment. To avoid
this situation, place a diode which can suppress the
Filter element
surge voltage between the COM lines of the load
equipment and output equipment. Filter element Vacuum port adapter
Filter case B
Wiring A
Vacuum port adapter
Filter case B
Caution A

1. Individual wiring
¡To install the connector, hold the cover and insert the connector
straight pushing the connector lever with your finger. Ensure that 3) W
 hen installing the filter, insert the filter to the end so that there
the connector lever clip is properly inserted onto mating part. is no gap∗1 or bending∗2 between the filter and the vacuum
¡To remove the connector, hold the cover and pull out the con- port adapter. The gap or bending will cause the element to
nector straight pushing the connector lever clip. deform inside the case.
Lever Connector

Lever Connector
Lever clip
Gap∗1 Bending∗2
Lever clip
Mating part Gap∗1 Bending∗2
4) Put the filter back into the filter case following this procedure
Mating part Cover in reverse.
¡To mount the vacuum port adapter into the filter case, turn
Cover
the adapter so that the mating mark of the adapter and the
case are aligned. (Rotation stops there.)
Lower face
Mating mark
Lower face
∗ D
 o not pull the lead wire with a force of 25 N or more, as this may
damage the connector or cover. Mating mark

2. Common wiring
¡Align the socket connector of the cable and the plug connector
of the manifold.
Insert the socket connector of the cable into the plug connector
of the manifold vertically. If the connector is pushed forcibly,
the pin will bend and the connector cannot be joined. ¡If it is difficult to remove the vacuum port adapter, you can re-
move the adapter with a hexagon wrench using the hexago-
Example) D-sub connector
nal hole in V port. The table shows the port size and the width
across flats.
flats flats
acrossacross

V port size Width across flats

ø6 4
Width Width

ø8, ø5/16" 6
ø1/4" 4.76

91
 ZK2mA Series
Specific Product Precautions 3
Be sure to read this before handling the products. Refer to the back cover for safety instruc-
tions. For vacuum equipment precautions, refer to the “Handling Precautions for SMC Prod-
ucts” and the “Operation Manual” on the SMC website: https://www.smcworld.com

Replacement Procedure

Caution
2. Replacement Procedure for Sound Absorbing Material 8) Return the release lever in direction of e until it stops.
(for Silencer Exhaust) e

1) Remove the filter case following the procedure of filter case

maintenance (page 93). Release lever

2) Flip the ejector, push the release lever again with a finger or
precision screwdriver until the release lever stops.
Port plug

Clip
Release lever
Clip hole 3. Replacement Procedure for High-noise Reduction
Notch
Silencer Assembly
Refer to the replacement procedure of the sound absorbing material
(silencer exhaust) to replace the assembly.
∗ W hen a high-noise reduction silencer assembly is attached to
body type “A” (silencer exhaust) or body type “C” (complex
exhaust), the silencing effect cannot be acquired.
When only replacing the sound absorbing material (for
high-noise reduction silencer exhaust)
3) To remove the clip that holds the port plug, insert a precision 1) Use the notch to remove the cap.
screwdriver from the release lever notch. Move the screwdriver 2) Use a precision screwdriver to remove the sound absorbing
in direction (q) to pull out the clip in direction (w). material.
3) Insert the new sound absorbing material, and return the cap.

Clip hole q
w High-noise reduction silencer
Release lever
assembly
Diffuser I.D. Part number: ZK2-SC3--A
Port plug
4 For nozzle size 07, 10
6 For nozzle size 12, 15
Clip
Sound absorbing
material Projection of diffuser

4) Remove the port plug.

5) R
 emove the sound absorbing material from the slit (hole) at the
side of the body by using a precision screwdriver.
6) Insert the new sound absorbing material. Be careful not to
scratch the material with the projection of the diffuser assembly. Notch

Projection
Cap

Sound absorbing material

Part number: ZK2-SE4-6-A
(5 pcs. per set)

Projection 4. Replacement Procedure for Manifold Sound Absorbing

Material
Diffuser hole viewed from the port plug
Replacement Procedure
1) Insert a precision screwdriver to notch A of the end plate and
(Procedure to put parts back together) remove a clip L q.
Specific Product
Precautions

7) Insert the port plug and insert the clip into the groove using the 2) Insert a precision screwdriver to notch B and remove the
lever hole. (Push completely to the end.) silencer cover w.
∗ D
 o not pull or bend the two projections at the end surface of the 3) P ull out the sound absorbing material from the silencer cover e.
diffuser. These are spacers to prevent the displacement of the 4) M ounting of a new sound absorbing material should be
diffuser and they may break if force is applied. performed by following the removal procedure in reverse.
92
 Body
Groove

ZK2mA Series Release lever

Specific Product Precautions 4 a

Filter case
Be sure to read this before handling the products. Refer to the back cover for safety instruc-
b
tions. For vacuum equipment precautions, refer to the “Handling Precautions for SMC Prod-
ucts” and the “Operation Manual” on the SMC website: https://www.smcworld.com

Replacement Procedure Replacement Procedure

A

Caution CautionBody gasket

End plate
Body gasket

Clip L
e
Silencer cover
q
w One check valve type
Notch A Notch B (All specifications other than switch
Sound absorbing material
(ZK2-SE2-1-A) with energy saving function and
exhaust interference prevention valve)
¡Ejector system manifold common exhaust type has a sound
absorbing material in the end plate. If the sound absorbing ma- Two check valve type
terial is clogged, ejector performance is deteriorated, leading to (Switch with energy saving function
suction failure or response delay. Regular replacement of the and exhaust interference prevention
sound absorbing material is recommended. valve)

3) P
 ush the filter case in direction (c). Be careful the filter case
5. Filter case maintenance
hook (A) and hook (B) do not touch the body of the ejector.
1) W
 hen the filter case is dirty, it can be removed and cleaned.
4) Slide the filter case in direction (d) while pushing the filter
To remove the filter case, insert a precision screwdriver into
case gently in contact with the ejector. Make sure that the
the groove of the release lever and push in direction (a),
clip (C) is locked and there is no gap in part (D).
and slide the filter case in direction (b).
Hook A C Hook B
Body
Groove

Release lever d
c
a D
Filter case ∗ If excess force is applied to the filter case, hook A and B may break.
b Handle with care.

Ejector Exhaust / Exhaust Noise

∗ S
 urface A of the filter case is the A
Caution
sealing surface when vacuum is M Ejector Exhaust
generated. Handle with care so
¡The exhaust resistance should be as small as possible to obtain
that the surface is not scratched
or damaged. the full ejector performance. There should be no shield around
the exhaust slit for silencer exhaust type. When the product is
∗ F
 ilter case is made of polycarbonate. Avoid chemicals such as thinner, installed, one of the exhaust slits should be open to
carbon tetrachloride, chloroform, acetic ester, aniline, cyclohexane,
atmosphere.
trichloroethylene, sulfuric acid, lactic acid, water base cutting fluid
(alkaline).
∗ D
 o not expose the filter case to direct sunlight for a long period of time.

(Procedure to put parts back together)

2) M
 ake sure that the body gasket that matches the product
specifications is installed correctly onto the ejector. If they
are out of the place, vacuum leakage may occur.
Exhaust slit
(On both sides)

93
 ZK2mA Series
Specific Product Precautions 5
Be sure to read this before handling the products. Refer to the back cover for safety instruc-
tions. For vacuum equipment precautions, refer to the “Handling Precautions for SMC Prod-
ucts” and the “Operation Manual” on the SMC website: https://www.smcworld.com

Ejector Exhaust / Exhaust Noise Ejector Exhaust / Exhaust Noise

Caution Caution
For the port exhaust specification, back pressure may increase M Exhaust Noise
and vacuum pressure may decrease depending on the size and ¡When vacuum ejector generates vacuum, noise can be heard
length of the piping connected to the exhaust (EXH) port ∗1). from the exhaust port when the standard supply pressure is close
Ensure that the back pressure does not exceed 0.005 MPa (5 to the pressure that generates peak vacuum pressure making
kPa). Do not operate the ejector or apply pressure to the exhaust vacuum pressure unstable. If the vacuum pressure range is ade-
port with the exhaust port closed. This increases the pressure in quate for adsorption, there should not be a problem. If the noise
the product and can damage the vacuum ejector. causes a problem or affects the setting of the pressure switch,
∗1 For the nozzle products with a nozzle diameter for a large change the supply pressure slightly to avoid the pressure range
amount of exhaust air (air consumption + suction flow), of the noise.
such as ø1.5 (ZK2m15), precaution should be taken on
Pressure range of the noise
vacuum pressure decrease. Figure A below shows the
relation between the exhaust piping (piping diameter and
Peak vacuum
length) and vacuum pressure When connecting pipes on pressure
port exhaust types with an outer diameter of ø8 or more,
connect them so that the joints do not interfere with each
other (Fig. B). Vacuum pressure

−100
T1075
−90 [Measuring conditions]
•Supply pressure
−80 0.4 MPa
Vacuum pressure [kPa]

−70 •Vacuum port is

TU1065 fully closed
−60 •Leave the end of
T0806 the exhaust side
−50 piping open to 0 Standard supply pressure
−40 TU0805 the atmosphere.
Supply pressure
−30 ∗The values are
measured
−20 values. Not Operating Supply Pressure
guaranteed

Caution
−10 values.
0
0 1000 2000 3000 4000 5000 6000 ¡Use the product within the specified supply pressure range.
Piping length [mm] Operation over the max. operating pressure can cause dam-
age to the product.
Fig. A. Vacuum pressure for piping (ZK2m15)
The parts around the vacuum port of this product are designed to
be used with vacuum pressure. With the vacuum pump system,
since air is not released to the atmosphere from a silencer, the
applied air for vacuum release increases the internal pressure
of the vacuum port. Select the vacuum pad which shape allows
Tube smooth exhaust of release air to the atmosphere and avoid
(TU0805 or T0806) clogging. (When the internal pressure rises, try to keep the
pressure at 0.1 MPa or less.)
Tube
Nipple
(TU1065 or T1075)
(KQ2N08-99)

Different diameter straight

(KQ2H08-10A)

Fig. B Example of piping

¡If the sound absorbing material is clogged, it will cause a re-

duction in the ejector performance.
Sometimes, if the operating environment contains a lot of parti-
Specific Product
Precautions

cles or mist, the replacement of the filter element only is not

enough to recover vacuum performance - as the sound absorb-
ing material may be clogged. Replace the sound absorbing
material. (Regular replacement of the filter element and the
sound absorbing material is recommended.)
94
 ZK2mA Series
Specific Product Precautions 6
Be sure to read this before handling the products. Refer to the back cover for safety instruc-
tions. For vacuum equipment precautions, refer to the “Handling Precautions for SMC Prod-
ucts” and the “Operation Manual” on the SMC website: https://www.smcworld.com

Port Size How to Mount a Single Unit

Caution Caution
M Single Unit 1. Single unit can be mounted to DIN rail or wall using
¡The sizes of the each port are as follows. (Refer to the Application the holes in the body (2 x ø4.5).
and Operating Pressure Range of Each Port on page 28.) ¡When mounting the ejector to DIN rail, unlock the filter case
Size assembly beforehand. (Refer to the maintenance procedure
Port Ejector system Vacuum pump system on page 93.)
Metric Inch Metric Inch ¡Hook the ejector onto the DIN rail from direction (q).
PV ø6 ø1/4" ø6 ø1/4"
¡Mount the ejector onto the DIN rail by pushing it down in
V ø6, ø8 ø1/4", ø5/16" ø6, ø8 ø1/4", ø5/16"
direction (w).
EXH
ø8 ø5/16" — — ¡Push the filter case assembly in direction (e) until it is locked.
(Port exhaust)
PE EXH Common Port open to atmosphere *1
PS — — ø4 ø5/32"
PD *2 M3 — M3 —
—: Not applicable
∗1 A
 ir is also exhausted from the pilot valve when the valve type is R.
Piping for PE port is available as an option (M3). (Refer to pages 23 to
26.)
∗2 A
 model with PD port is available as an option. (Refer to pages 12 to
14, 23, and 24.) q w e

M Manifold
¡Manifold ports are common at the end plate. Port description ¡To hold the ejector onto the DIN rail, hold it from both sides
and application are the same as the single unit. (Refer to the using the stopper brackets.
Application and Operating Pressure Range of Each Port on
page 28.)
¡Refer to page 29 for the number of stations that can operate
simultaneously for each ejector size.
¡If one side is not used for air supply, plug the unused port or
change to the dedicated port plug assembly as shown below.

Standard Port plug assembly

Common PV port ø8 One-touch fitting VVQZ2000-CP
Common PS port
ø6 One-touch fitting ZK2-MP1C6-A Stopper bracket
Common PD port
Part number: TXE1
∗ T
 here are 4 types of port combination due to the manifold port ∗ P
 urchasing order is available in units of 1 piece. If using the stopper
specification. brackets on both sides of the body, order 2.
Common EXH Common PS/PD
Application
port ports 2. T
 o mount a single unit onto the floor, use the optional
Ejector common exhaust bracket.
ZZK2mA-Am1m Yes PS = PD
PV = PS = PD
Ejector common exhaust
ZZK2mA-Am1m-D Yes PS ≠ PD
PV = PS ≠ PD
Ejector individual exhaust
M4 Nut
ZZK2mA-Am2m PV = PS = PD
None PS = PD
ZZK2mA-P2m Vacuum pump system M4 x 20
PV ≠ PS = PD (Tightening torque: 0.75 N·m)
Ejector individual exhaust
ZZK2mA-Am2m-D PV = PS ≠ PD
None PS ≠ PD
ZZK2mA-P2m-D Vacuum pump system
PV ≠ PS ≠ PD

¡When PS = PD, the common PS/PD ports on the end plate are
used, PS port is equipped with One-touch fitting and PD port is
plugged at the time of shipment from the factory. Since the PS ∗1
and PD are connected inside the end plate, common supply
location can be changed by exchanging the One-touch fitting
and the plug.
¡When PS ≠ PD, PS and PD are not connected inside the end ∗1 M
 ounting bracket for single unit (Option), [Nuts and bolts are included.]
Part number: ZK2-BK1-A
plate. (It is necessary to supply each port individually.)
95
 ZK2mA Series
Specific Product Precautions 7
Be sure to read this before handling the products. Refer to the back cover for safety instruc-
tions. For vacuum equipment precautions, refer to the “Handling Precautions for SMC Prod-
ucts” and the “Operation Manual” on the SMC website: https://www.smcworld.com

How to Mount a Manifold Interchangeability with Existing Product

Caution Caution
¡Manifolds can be mounted onto the floor using M4 holes on the When existing product is used, please be careful with
end plate. the interchangeability between existing product in the
¡It is possible to mount the manifold onto the DIN rail by manifold table below and ZK2mA.
option.
· Hook the mounting bracket of the end plate to DIN rail from di-
v Single Unit
New valve assembly of ZK2mA cannot be assembled with the existing
¡
rection (q).
products. (Pilot valve dimension and valve body dimension are different.)
· Mount the ejector onto the DIN rail by pushing it down in direc-
tion (w). Gray Valve assembly Blue New valve assembly
· Use a 50 mm or longer Phillips screwdriver to tighten the
mounting bracket (e). (Tightening torque: 0.9 ±0.1 N·m)
· Removal should be performed by following the mounting pro-
cedure in reverse. There is
interference
parts within
50 or longer

shaded area.
Valve body
e Existing product ZK2A

Holes for tightening v Manifold of 3 stations or more

¡Single unit of ZK2mA for manifold cannot be assembled with the existing
manifold. (Pilot valve dimension and end plate dimension are different.)
By replacing the manifold end plate assembly with the manifold end
w plate for ZK2mA, a single unit of ZK2mA for manifold can be assembled.
Manifold end plate assembly number (Refer to page 48.)

q End plate

q There is
Gray

Blue
interference
Mounting bracket parts within
shaded area.

Vacuum Release Flow Adjustment Needle

(Replaceable)
Caution Existing manifold ZK2A manifold

1. T
 he flow rate characteristics show the representative v Manifold of
End1plate
or 2 stations
values of the product itself. A single unit ZK2mA for manifold cannot be assembled with
¡
TheyGray
may change depending on piping,
Valve assembly Bluecircuit
New and pressure
valve assembly the existing manifold. There is
conditions, etc. The flow rate characteristics and the number (Pilot valve dimension andinterference
end plate dimension are different.)
of needle rotations vary due to the range of the specifications parts within
End plate
of the product. shaded area.
There is
2. T
 Gray
he needle has
Valve a retaining
assembly
interference
mechanism,
Blue so assembly
New valve it will not There is
turn further when it reaches
parts withinthe rotation stop position. interference
Existing manifold ZK2A manifold
parts within
Turning the needle too farshaded
mayarea.
cause damage. shaded area.
Valve body
3. D
 o not tighten
Existing the knob
product There iswith tools such as nippers.
ZK2A
interference
This can result in breakage due to idle turning.
parts within Existing manifold ZK2A manifold
4. Do not over tightenshaded
thearea.
lock nut.
Valve body v Replacement of the check valve
It is possible to tighten
the standard lock nut (hexagon) manu-
Existing product ZK2A The check valve and the gasket are separate parts for the conventional
¡
ally. When tightening further with tools, tighten by approxi-
product, but ZK2mA is not interchangeable because it is integrated.
mately 15° to 30°. Over tightening may cause breakage.
Gasket New check valve
5. W
 hen vacuum release flow adjustment needle screw- Check valve
driver operation
End plate type (-K) is selected as option, make
sure the lock nut is not loose to prevent the nut from
Specific Product
Precautions

coming off due to vibration.

There is Existing products ZK2A
Gray

Blue

Gasket New check valve

interference
parts within Check valve
MTrademark
End plate
® shaded area.
DeviceNet is a registered trademark of ODVA, Inc.
EtherNet/IP® is a registered trademark of ODVA, Inc.
There and
EtherCAT® is registered trademark Existing
is patented technology, licensed by Beckhoff Automation GmbH,products
Germany. ZK2A
Gray

Blue

interference
(Replaceable)
parts within
96
Existing manifold
shaded area. ZK2A manifold
 Air Operated Specification
ZK2 mA Series
Specific Product Precautions
Be sure to read this before handling the products. Refer to the back cover for safety in-
structions. For vacuum equipment precautions, refer to the “Handling Precautions for SMC
Products” and the “Operation Manual” on the SMC website: https://www.smcworld.com

Piping

Caution
1. Install a 3-port valve, etc., on the inlet side of pilot
pressure supply ports “PA” and “PB,” and be sure
that the product’s inlet side residual pressure can be
released when the valves are turned OFF. If residual
pressure remains, there will be problems switching
between the supply valve and the release valve.
2. When piping a tube to pilot pressure supply ports
“PA” and “PB,” hold the A portion of the product
with your hands to prevent damage to the product.
PB port PA port

Mounting

Caution
As the release buttons of pilot pressure supply ports “PA” and
“PB” are oval shaped, when wall mounting on the B surface side,
be sure to adjust the release button directions before mounting.
PB port PA port

97
 These safety instructions are intended to prevent hazardous situations and/or
Safety Instructions equipment damage. These instructions indicate the level of potential hazard with
the labels of “Caution,” “Warning” or “Danger.” They are all important notes for
safety and must be followed in addition to International Standards (ISO/IEC)∗1),
and other safety regulations.
∗1) ISO 4414: Pneumatic fluid power - General rules and safety requirements for systems and their components
Danger indicates a hazard with a high level of risk which,
Danger : if not avoided, will result in death or serious injury.
ISO 4413: Hydraulic fluid power - General rules and safety requirements for systems and their components
IEC 60204-1: Safety of machinery - Electrical equipment of machines - Part 1: General requirements
ISO 10218-1: Robots and robotic devices - Safety requirements for industrial robots - Part 1:Robots
Warning indicates a hazard with a medium level of risk which,
Warning: if not avoided, could result in death or serious injury.
etc.

Caution indicates a hazard with a low level of risk which,

Caution: if not avoided, could result in minor or moderate injury.

Warning Caution
1. The compatibility of the product is the responsibility of the We develop, design, and manufacture our products to be used
person who designs the equipment or decides its for automatic control equipment, and provide them for peaceful
specifications. use in manufacturing industries.
Since the product specified here is used under various operating conditions, Use in non-manufacturing industries is not covered.
its compatibility with specific equipment must be decided by the person who Products we manufacture and sell cannot be used for the purpose of
designs the equipment or decides its specifications based on necessary transactions or certification specified in the Measurement Act.
analysis and test results. The expected performance and safety assurance The new Measurement Act prohibits use of any unit other than SI units in
of the equipment will be the responsibility of the person who has determined Japan.
its compatibility with the product. This person should also continuously
review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of
Limited warranty and Disclaimer/
equipment failure when configuring the equipment. Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and
2. Only personnel with appropriate training should operate
“Compliance Requirements”.
machinery and equipment. Read and accept them before using the product.
The product specified here may become unsafe if handled incorrectly. The
assembly, operation and maintenance of machines or equipment including Limited warranty and Disclaimer
our products must be performed by an operator who is appropriately trained
and experienced. 1. The warranty period of the product is 1 year in service or 1.5 years after
the product is delivered, whichever is first.∗2)
3. Do not service or attempt to remove product and machinery/ Also, the product may have specified durability, running distance or
equipment until safety is confirmed. replacement parts. Please consult your nearest sales branch.
1. The inspection and maintenance of machinery/equipment should only be 2. For any failure or damage reported within the warranty period which is clearly our
performed after measures to prevent falling or runaway of the driven responsibility, a replacement product or necessary parts will be provided.
objects have been confirmed. This limited warranty applies only to our product independently, and not to any
2. When the product is to be removed, confirm that the safety measures as other damage incurred due to the failure of the product.
mentioned above are implemented and the power from any appropriate
source is cut, and read and understand the specific product precautions 3. Prior to using SMC products, please read and understand the warranty terms
of all relevant products carefully. and disclaimers noted in the specified catalog for the particular products.
3. Before machinery/equipment is restarted, take measures to prevent ∗2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
unexpected operation and malfunction. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad
or failure due to the deterioration of rubber material are not covered by the limited warranty.
4. Our products cannot be used beyond their specifications.
Our products are not developed, designed, and manufactured
to be used under the following conditions or environments.
Compliance Requirements
Use under such conditions or environments is not covered. 1. The use of SMC products with production equipment for the manufacture of
1. Conditions and environments outside of the given specifications, or use weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
outdoors or in a place exposed to direct sunlight. 2. The exports of SMC products or technology from one country to another are
2. Use for nuclear power, railways, aviation, space equipment, ships, governed by the relevant security laws and regulations of the countries involved
vehicles, military application, equipment affecting human life, body, and in the transaction. Prior to the shipment of a SMC product to another country,
property, fuel equipment, entertainment equipment, emergency shut-off assure that all local rules governing that export are known and followed.
circuits, press clutches, brake circuits, safety equipment, etc., and use for
applications that do not conform to standard specifications such as
catalogs and operation manuals.
3. Use for interlock circuits, except for use with double interlock such as
installing a mechanical protection function in case of failure. Please
periodically inspect the product to confirm that the product is operating
properly.

Revision History
Edition C ∗ Supply valve: An N.O. specification has been added.
∗ A Fieldbus system has been added.
∗ An IO-Link compatible pressure switch has been added.
∗ The number of pages has been increased from 56 to 100. CO

Safety Instructions Be sure to read the “Handling Precautions for SMC Products” (M-E03-3) and “Operation Manual” before use.

Akihabara UDX 15F,

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Specifications are subject to change without prior notice D-G
and any obligation on the part of the manufacturer.