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The document provides technical documentation for an emergency diesel generator project including: 1) 11 chapters covering the mechanical, electrical, and control systems of the generator set such as the diesel engine, alternator, cooling radiator, fuel day tank, and control panels. 2) Lists of drawings, specifications, manuals, and other documents referenced for each system component. 3) The documentation is split across 3 files, with the first two files describing the mechanical and electrical systems, and the third file focusing on the low and medium voltage control and distribution panels.

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Elio Diaz
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0% found this document useful (0 votes)
107 views18 pages

Edg DB

The document provides technical documentation for an emergency diesel generator project including: 1) 11 chapters covering the mechanical, electrical, and control systems of the generator set such as the diesel engine, alternator, cooling radiator, fuel day tank, and control panels. 2) Lists of drawings, specifications, manuals, and other documents referenced for each system component. 3) The documentation is split across 3 files, with the first two files describing the mechanical and electrical systems, and the third file focusing on the low and medium voltage control and distribution panels.

Uploaded by

Elio Diaz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SAB / MAN-FS, GERMANY INELECTRA /

VENEZUELA
ORDER REF. #5281-E
FINAL DOCUMENTATION
MHI / METOR II
EDG-DB
EMERGENCY DIESEL GENERATOR
Rev: 0
2000kVA/4,16kV/60HZ

File 1/4 – Mechanical System Description

1 Technical Specification Emergency Diesel Generator

2 Diesel Engine & Accessories

3 Flexible Coupling

4 Medium Voltage Alternator

Date: 12.03.2008

Page No. 1 of 1
Chapter 1

Technical Specification

Doc. Type Vendor No. Document Name

ESP 5281-E Technical Specification


dd. 08.09.08 Emergency Diesel Generator
Chapter 2

Diesel Engine & Accessories

Doc. Type Vendor No. Document Name

ESP T13-0312 Engine Specification

PLN 37896-00213 Engine Drawing

PLN 37896-01001-1-2 Engine Joint Details 1/2

PLN 37896-01001-2-2 Engine Joint Details 2/2

CAT 99240-36130 Engine Operation & Maintenance Manual

CAT 98400-30960 Engine Parts Catalogue

LIN 786011 Antivibration Mounts, Drawing Meinert

LIN 5281-E 4/ Antivibration Mounts, Drawing SAB

ESP 03/08-01 Pressure-Transmitter Charge Air Press./


Water Press./Oil Press./Oil Diff. Press./
Comb. Air Press.

ESP 08/03 RTD Thermometer 7112


Oiltemp./Water Temp. Sender

ESP 08/04 Pt100 Temp. 8101/A


Exhaust Gas Temp. Sender

ESP 5281-E Genset Type Plate


Chapter 3

Flexible Coupling

Doc. Type Vendor No. Document Name

CAL 15014e Torsional Vibr. Calculation

PLN CM-12000-SCB3-21-240 Flexible Coupling Drawing


Chapter 4

Medium Voltage Alternator

Doc. Type Vendor No. Document Name

ESP MV734WH Alternator Specification

HDJ MV734H Alternator Thermal Damage Curve

PLN C77-1145 Alternator Drawing

PLN L18-10406(1) Alternator Terminal Box Drawing Ext.

PLN L18-10406(2) Alternator Terminal Box Drawing Ext.

PLN A7-A1077A Alternator Wiring Diagram

CAT MX321 Automatic Voltage Regulator

CAT PFC3 Power Factor Controler

CAT MVH-073 Alternator Installation,


Service & Maintenance Manual
SAB / MAN-FS, GERMANY INELECTRA /
VENEZUELA
ORDER REF. #5281-E
FINAL DOCUMENTATION
MHI / METOR II
EMERGENCY DIESEL GENERATOR
2000kVA/4,16kV/60HZ

File 2/4 – Mechanical System Description

5 Cooling Water Radiator

6 Pressure Air start System

7 Fuel Day tank & Accessories

8 Power room Ventilation

9 Exhaust Gas System

10 Genset & Power room Drawings

11 P & I Diagrams

Date: 12.03.2008

Page No. 1 of 1
Chapter 5

Cooling Water Radiator

Doc. Type Vendor No. Document Name

PLN 828 614 CLM A Cooling Water Radiator Drawing

PLN 828 614 CLM B CW-Radiator & Engine Drawing


Chapter 6

Pressure Air Start System

Doc. Type Vendor No. Document Name

LIN G-1660 3/5373A General Arrangement Drawing for


Air Start System Skid (Compr.+Rec.)

LIN 5281-E 14 Technical Data Sheet


Air Start System (Compr.+Rec.)

CAT T50-Y AN00-452 Air Start Motor Install.&Operating Manual

CAT T50-Y AN02-458 Air Start Motor Service Manual

PLN ZU_30267 Air Start Closed Loop Drawing

PLN ZU_30134 Air Start Compressor Unit Drawing

CAT 09.2.2.02.01-18.2.2.02.01 Operation Manual Compressor incl.


List of Spare Parts
Operating Instruc. Safety Valve
Operating Instruc. Filter 40 bar
Mounting Advices for flex.Hoses
Maintenance Report
Installation Proposal, Flow Diagram
Operating Instrc. Lammers-Engine
Operating Instrc. Pressure Switch FF 4-60
Operating Instrc. Solenoid Valve

CAT 22.07.03 Rev. 015 Operating Manual Starting-Air Receiver

CAT AN01-457 Operating & Service Manual Turbo Valve

PLN 07 202 1084 Z 0257/7/H Certificate for Pressure Equipment

PLN 2.3 Work`s Test Certificates for Electrical


Driven Compressor no. 251/07 and 252/07
Chapter 7

Fuel Daytank & Accessories

Doc. Type Vendor No. Document Name

PLN 1402/07-11015-2D Fuel Daytank Drawing 2D

PLN 1402/07-11015-3D Fuel Daytank Drawing 3D

PLN 110.15 Fuel Daytank Inspection Certificate

PLN AM359 Vacuum Meter KÜR5 Drawing

PLN AM001+6 Level Indicator Drawing

PLN AM911-912-920-921 Fill/Vent/Suct.Pipe & Foot Valve

CAT VD4-411e01.2007 Contoil Fuel Oil Meters

PLN SR Float Switch SR


Chapter 8

Powerroom Ventilation

Doc. Type Vendor No. Document Name

Air Inlet by others local/not SAB Scope

PLN G-1660/5281-E28 Air Outlet Common Drawing incl.

-Flex. Connection Radiator

-Air Outlet Adapter Duct

-Weather Protection Grid


Chapter 9

Exhaust Gas System

Doc. Type Vendor No. Document Name

PLN G-1660 / 3/5358 Exhaust Gas System Drawing


incl. Steel Rack
Chapter 10

Genset & Powerroom Drawing

Doc. Type Vendor No. Document Name

PLN G-1660/5281-E03 Generator Powerroom Layout

PLN G-1660 2 2/G Basic Genset Layout

PLN G-1660 3/A Genset Baseframe Drawing


Chapter 11

P+I Diagrams

Doc. Type Vendor No. Document Name

PLN G-1660/5281-E11 P&I Diagram / Genset Interfacing incl.

-lube oil system


-fuel system
-start air system
-cooling water system
SAB / MAN-FS, GERMANY INELECTRA /
VENEZUELA
ORDER REF. #5281-E
FINAL DOCUMENTATION
MHI / METOR II
EMERGENCY DIESEL GENERATOR
2000kVA/4,16kV/60HZ

File 3/4 – Electrical System Description

12 Low Voltage Control & Synchronizing Panel

13 Medium Voltage Panel

14 Neutral Grounding Resistor

Date: 12.03.2008

Page No. 1 of 1
Chapter 12

Control & Synchronizing Panel

Doc. Type Vendor No. Document Name

LIN Page 05 Front View LV Control Panel

PLN 0707-5281-E LV Control Panel Wiring Diagram


covering

- Block Diagram
- Wiring Diagram
- Component List
- Cable List Genset & Auxiliaries
- Genset Terminal Box Wiring Diagram
- Compressor Terminal Box
- Local Gauge Box
- Electrical Symbol Page
- Single Line Diagram

PLN FO_8201/5281-E Test Certificate LV Control Panel

CAT 04.06.2007 (DU) Symap User Manual

PLN 0707-5281-E12 SLD + Signal List /Alarm + Operating Indication

PLN 0707-5281-E12 SLD + Signal List / General Parameter

LIN 5281-E 20 CPU Contr. Logic Diagram

LIN 5281-E13 Instrument and Signal List for Genset and Aux.

HDJ 9660 DC/DC Converter Mascot

HDJ MU550 Multi-Range Temp. Transmitter MU500

HDJ GS 1000 Limit Value Relay / Control Alternator Temp.


Chapter 13

Medium Voltage Panel

Doc. Type Vendor No. Document Name

PLN Y020 101 003 MV-Panel Layout

PLN R020 101.01.6013Pi MV-Panel No. 1+2 Wiring Diagram


covering

-Block Diagram
-List of Contents
-Circuit Diagrams
-List of Equipment
-Terminal Diagram
-Cross Connection Drawing
-Arrangement Drawing

PLN 02788857 Test Certificates for HV-Panel

CAT 10230347 UMG505 Protection Controler Operation Manual

CAT 531 879-01 PI 100 Switchgear Operating Instructions

CAT 301-401-601 P130C Micom Protection Relais Manual, Eng.


Spanish version available on CD

PLN EDG-1660/5281-E Ex Works Settings of P130C Micom Relais

HDJ BCD4824/BCD7224 Local Control Panel BCD Panelmeter/


Digital Display
Chapter 14

Neutral Grounding Resistor

Doc. Type Vendor No. Document Name

PLN 870600-1.1 Earth Resistor Layout

PLN 870600-1.3 Earth Resistor Block Diagram

PLN 270269-1 Manual & Technical Data


SAB / MAN-FS, GERMANY INELECTRA /
VENEZUELA
ORDER REF. #5281-E
FINAL DOCUMENTATION
MHI / METOR II
EMERGENCY DIESEL GENERATOR
2000kVA/4,16kV/60HZ

File 4/4 – Installation & Operation

15 PLN 15 General Operation & Safety Instruction

16 PLN 16 General Assembly Instruction

17 PLN 17 General Commissioning Instruction

18 DCO 5281-E10 Operation & Control Philosophy incl.


Flow Chart Manual/Automatic/Test Operation

19 PLN 19 Maintenance Instruction / Service Report

20 PLN 20 Packing & Materiallist

21 LDR 21.1 List of Spare Parts for First Maintenance


LDR 21.2 List of Spare Parts for 1000 hrs / 1 Year

22 PAC 5281-E Generator Test Certificates incl.


Works Test Procedure, Noise+Vibration Test,
REP5281EMI6516 Engine Test Certificate
REPPPDTR31a07 Alternator Test Certificate

23 PLN 23 VDI incl. Cross References

24 PLN 24 Manufacturers ISO9000 Certificate & Brochure

Date: 12.03.2008

Page No. 1 of 1

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