13-9-572

GARDNER DENVER® 2nd Edition

November 14, 2000

Revised October 1, 2012

Page 8 and 9

ELECTRA-SAVER II
STATIONARY
BASE-MOUNTED & TANK MOUNTED
COMPRESSOR

MODELS – EBE99M

15, 20, 25 & 30 HP

PARTS LIST
 MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH
®
GENUINE GARDNER DENVER COMPRESSOR
PARTS AND SUPPORT SERVICES

Gardner Denver® Compressor genuine parts, manufactured to design tolerances, are developed for optimum
dependability – specifically for Gardner Denver compressor systems. Design and material innovations are the result of
years of experience with hundreds of different compressor applications. Reliability in materials and quality assurance is
incorporated in our genuine replacement parts.

Your authorized Gardner Denver Compressor distributor offers all the backup you’ll need. A worldwide network of
authorized distributors provides the finest product support in the air compressor industry. Your local authorized
distributor maintains a large inventory of genuine parts and he is backed up for emergency parts by direct access to the
Master Distribution Center (MDC) in Memphis, Tennessee.

Your authorized distributor can support your Gardner Denver air compressor with these services:

1. Trained parts specialists to assist you in selecting the correct replacement parts.
2. Factory warranted new and remanufactured rotary screw airends. Most popular model remanufactured airends are
maintained in stock at the Remanufacturing Center in Indianapolis, IN., for purchase on an exchange basis with
liberal core credit available for the replacement unit.
3. A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner Denver
compressors.
4. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor.

Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair. They
are ready to respond and assist you by providing fast, expert maintenance and repair services.

For the location of your local authorized Gardner Denver Air Compressor distributor, refer to the yellow
pages of your phone directory or contact:

Distribution Center: Factory:

Gardner Denver Gardner Denver
Master Distribution Center 1800 Gardner Expressway
5585 East Shelby Drive Quincy, IL 62301
Memphis, TN 38141
Phone: (901) 542-6100 Phone: (217) 222-5400
(800) 245-4946
Fax: (901) 542-6159 Fax: (217) 224-7814

INSTRUCTIONS FOR ORDERING REPAIR PARTS

When ordering parts, specify Compressor MODEL, Method of Cooling, HORSEPOWER and SERIAL NUMBER (see
nameplate on unit). The Serial Number is also stamped on top of the discharge bearing carrier casting.

All orders for Parts should be placed with the nearest authorized distributor.

Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is required per
unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED.

DO NOT ORDER BY SETS OR GROUPS.

To determine the Right-Hand and Left-Hand side of a compressor, stand at the motor end and look toward the
compressor. Right-Hand and Left-Hand are indicated in parenthesis following the part name, i.e. (RH) and (LH), when
appropriate.

13-9-572 Page i
 TOTAL PRODUCT SUPPORT – GARDNER DENVER’S
CONTINUING COMMITMENT
TO YOUR AIR COMPRESSOR PERFORMANCE

Commitment to total product support continues long after the purchase of your quality Gardner Denver rotary screw
compressor.

Gardner Denver original parts incorporate years of experience and improvements in design, materials and quality assurance.
Maintaining your compressor investment with Gardner Denver parts will insure protection for the air compressor unit and long,
dependable service life.

Your authorized Gardner Denver compressor distributor maintains a complete stock of all common maintenance parts, factory
approved AEON lubricants, and Gardner Denver factory warranted exchange airends. In addition, authorized distributor
technicians are factory trained, and can provide complete diagnostic, compressor maintenance and repair services.

This manual is designed to assist you in maintaining high performance and receiving many years of dependable service you
expect from your Gardner Denver compressor.

REMANUFACTURED AIRENDS

Whenever an airend requires replacement or repair, Gardner Denver offers an industry unique, factory remanufactured airend
exchange program. From its modern Remanufacturing Center in Indianapolis, IN., Gardner Denver is committed to supplying
you with the highest quality, factory remanufactured airends that are guaranteed to save you time, aggravation and money.

Immediately Available

Repair downtime costs you money, which is why there are over 200 remanufactured units in inventory at all times, ready for
immediate delivery.

Skilled Craftsmen

Our Remanufacturing assembly technicians average over 20 years experience with air compression products.

Precision Remanufacturing

All potentially usable parts are thoroughly cleaned, inspected and analyzed. Only those parts that can be brought back to
original factory specifications are remanufactured. Every remanufactured airend receives a new overhaul kit: bearings, gears,
seals, sleeves and gaskets.

Extensive Testing

Gardner Denver performs testing that repair houses just don’t do. Magnaflux and ultrasonic inspection spot cracked or
stressed castings, monochromatic light analysis exposes oil leaks, and coordinate measurement machine inspects to +/-
.0001”, insuring that all remanufactured airends meet factory performance specifications.

Warranty

Gardner Denver backs up every remanufactured airend with a new warranty…18 months from purchase, 12 months from
service.

Gardner Denver remanufactured airends deliver quality without question…year in and year out.

Call Gardner Denver for information on the airend exchange program and the name of your authorized distributor.

Phone Number: 800-245-4946 or

Fax: 901-542-6159

13-9-572 Page ii
 TABLE OF CONTENTS

Maintain Compressor Reliability And Performance With Genuine Gardner Denver

Compressor Parts And Support Services ................................................................................................................................. i
Instructions For Ordering Repair Parts.......................................................................................................................................... i
Total Product Support – Gardner Denver’s Continuing Commitment To Your Air
Compressor Performance ....................................................................................................................................................... ii
Remanufactured Airends ............................................................................................................................................................. ii
Bare Compressor ..................................................................................................................................................................... 1, 2
Oil Seal Detail .............................................................................................................................................................................. 3
Inlet Valve .................................................................................................................................................................................... 4
Severe Duty Air Filter And Mounting (Standard) .......................................................................................................................... 5
Oil Cooler ..................................................................................................................................................................................... 6
Oil Reservoir ................................................................................................................................................................................ 7
Oil Filter........................................................................................................................................................................................ 8
Oil Line Fittings ............................................................................................................................................................................ 9
Oil Line Tubes ............................................................................................................................................................................ 10
Air Receiver Group..................................................................................................................................................................... 11
Discharge Piping – Base Mounted Units (With Separator)......................................................................................................... 12
Discharge Piping – Tank Mounted Units (With Separator) ......................................................................................................... 13
Discharge Piping – Tank Mounted Units (Without Separator) .................................................................................................... 14
Control Group....................................................................................................................................................................... 15, 16
Drive Groups – 15, 20, 25 & 30 HP ............................................................................................................................................ 17
Drive Groups – 15 HP ................................................................................................................................................................ 18
Drive Groups – 20 HP ................................................................................................................................................................ 18
Drive Groups – 25 HP ................................................................................................................................................................ 19
Drive Groups – 30HP ................................................................................................................................................................. 19
Thermal Valve ............................................................................................................................................................................ 20
Subtractive Pilot Valve ............................................................................................................................................................... 21
Decal & Fuse Group................................................................................................................................................................... 22
Controller Assembly – Full Voltage Starter – 15, 20, 25 & 30 HP .............................................................................................. 23
Controller Assembly – Full Voltage Starter – 15 & 20 HP .......................................................................................................... 24
Controller Assembly – Full Voltage Starter – 25 HP................................................................................................................... 25
Controller Assembly – Full Voltage Starter – 30 Hp ................................................................................................................... 26
Controller Assembly – Wye Delta Starter – 15, 20, 25 & 30 HP ................................................................................................. 27
Controller Assembly – Wye Delta Starter – 15 HP ..................................................................................................................... 28
Controller Assembly – Wye Delta Starter – 20 HP ..................................................................................................................... 29
Controller Assembly – Wye Delta Starter – 25 & 30 HP............................................................................................................. 30
Controller Assembly – Less Main Motor Starter ................................................................................................................... 31, 32
Controller Assembly ................................................................................................................................................................... 33
Controller Assembly - Board ...................................................................................................................................................... 34
Enclosure – Hardware & Decals ................................................................................................................................................ 35
Enclosure – Basic Parts ............................................................................................................................................................. 36
Quiet Enclosure – ODP Motor Only ........................................................................................................................................... 37
Enclosure – Panels .................................................................................................................................................................... 38
Identification And Instruction Group ........................................................................................................................................... 39
Main Motor - Full Voltage ........................................................................................................................................................... 40
Main Motor - Wye Delta ............................................................................................................................................................. 41
Repair Kits ................................................................................................................................................................................. 42
Bare Compressor - Repair and Replacement ............................................................................................................................ 44
Gardner Denver Airend Exchange Program .............................................................................................................................. 44

For Operating and Service Instructions, see

SERVICE MANUAL 13-9-650

CONTROL MANUAL 13-8-623

13-9-572 Page iii

 BARE COMPRESSOR
13-9-572
Page 1

210SSE810-A
(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers are for your convenience only.
Refer to Repair Kit section for ordering field replacement components.

BARE COMPRESSOR

B/M: 200SSE4049
Ref. Ref.
No. Name of Part Qty. Part No. No. Name of Part Qty. Part No.

** 1 CYLINDER ................................ ** 18 SCREW .....................................

** 2 ROTOR ..................................... * 19 SHIM ......................................... 2 77C58015
** 3 ROTOR ..................................... SHIM ......................................... 3 77C58005
* 4 BEARING-ROLLER .................. 1 12BA130 SHIM ......................................... 3 77C58003
* 5 BEARING-ROLLER .................. 1 12BA129 SHIM ......................................... 3 77C58002
** 6 PLATE-BEARING COVER ....... * 20 SPRING .................................... 1 78W91
13-9-572

** 7 SCREW ..................................... ** 21 PLATE-BEARING RETAINER ..

** 8 LOCKWASHER ........................ ** 22 SCREW .....................................
** 9 HOUSING-BEARING ................ ** 23 SPACER ...................................
** 10 PIN ............................................ ** 24 PLATE-BEARING COVER .......
Page 2

* 11 BEARING-ROLLER .................. 1 12BA127 ** 25 SCREW .....................................

* 12 BEARING-ROLLER .................. 1 12BA195 ** 33 SCREW .....................................
* 13 SHIM ......................................... 3 77H54002 ** 34 LOCKWASHER ........................
* 14 SHIM ......................................... 3 77H54003 ** 35 TAG-INSTRUCTION .................
* 15 SHIM ......................................... 3 77H54005 ** 36 SEAL .........................................
* 16 SHIM ......................................... 2 77H54015 ** 37 SCREW .....................................
** 17 PLATE-BEARING RETAINER .. ***38 GASKET-ELIMINATOR ............ 1 25BC222

* Parts included in Periodic Overhaul Kit 202SSE6013. Refer to page 42.

** Shown for reference only.

*** Not shown

 Order by Part Number and Description. Reference Numbers are for your convenience only.

210SSE810-A
(Ref. Drawing)

OIL SEAL DETAIL

B/M: 200SSE4049
Ref. No.
Name of Part Qty. Part No.

26 SPACER-SHAFT ............................................................... 1 200SSH600

* 27 SLEEVE-WEAR ................................................................. 1 80M12
* 28 SEAL-OIL ........................................................................... 1 60DD679
* 29 SEAL-OIL ........................................................................... 1 60DD690
* 30 O-RING .............................................................................. 1 25BC165
* 31 O-RING .............................................................................. 1 8502140
32 HOUSING-SEAL ................................................................ 1 206SSE362
** CHECK VALVE .................................................................. 1 90AR923
** GASKET ELIMINATOR ..................................................... 1 25BC222

* Parts included in Oil Seal Kit No. 302SSH6013. Refer to page 42.

** Not shown

Wear Sleeve Installation and Removal Kit No. SSE81282. Refer to page 43. (Includes Wear Sleeve
Puller and Installation Tool.

13-9-572 Page 3
 Order by Part Number and Description. Reference Numbers are for your convenience only.

209SSE810-B
(Ref. Drawing)

INLET VALVE

B/M: 200SSE4030
Ref. No. Name of Part Qty. Part No.

1 GUIDE-VLV ................................................................... 1 201SSE483

2 VALVE-INLET ................................................................ 1 202SSE044
3 WASHER ....................................................................... 1 95A1
4 LOCKWASHER ............................................................. 1 95H56
5 SCREW ......................................................................... 1 655EC03N
6 PISTON-INLET VALVE ................................................. 1 202SSE043
* 7 O-RING .......................................................................... 1 25BC440
* 8 SPRING ......................................................................... 1 78H22
9 RETAINER..................................................................... 1 200SSE205
* 10 RING-RETAINING ......................................................... 1 74D87
* 11 SPRING ......................................................................... 1 78W59
12 HOUSING-INLET .......................................................... 1 205SSE041
13 SEAT ............................................................................. 1 204SSE256
* 14 O-RING .......................................................................... 1 25AM15
15 LOCKWASHER ............................................................. 8 95B5
16 SCREW ......................................................................... 8 655EE100

* Parts included in Periodic Maintenance Kit Part No. 302EBE6013. Refer to page 42.

13-9-572 Page 4
 Order by Part Number and Description. Reference Numbers are for your convenience only.

274EBE810-B
(Ref. Drawing)

SEVERE DUTY AIR FILTER AND MOUNTING (STANDARD)

B/M: 201EBE4054
Ref. No. Name of Part Qty. Part No.

1 FILTER-AIR ................................................................... 1 5L220

2 BRACKET-FILTER ........................................................ 1 203EBE389
3 SCREW ......................................................................... 4 75LM50
4 NUT ............................................................................... 4 50AW4
5 HOSE............................................................................. 1 29Z97
6 CLAMP .......................................................................... 2 29B32
7 ADAPTOR-FILTER........................................................ 1 201EBE070
8 SCREW ......................................................................... 4 655ED080
9 LOCKWASHER ............................................................. 4 95B3
10 GASKET-ELIMINATOR ................................................. 1 25BC222
* ELEMENT (REPAIR) ..................................................... 1 2116150

* Not shown on Severe Duty Illustration.

13-9-572 Page 5
 Order by Part Number and Description. Reference Numbers are for your convenience only.

256EBE810-C
(Ref. Drawing)

OIL COOLER

B/M: 200EBE4003 B/M: 200EBE4003

200EBE4013 201EBE4013
Standard Quiet
Enclosure Enclosure
Ref. No. Name of Part Qty. Part No. Part No.

1 BASE .................................................... 1 203EBE285 203EBE285

2 COOLER-OIL ....................................... 1 202EBE201 202EBE201
3 BAFFLE ................................................ 1 200EBE840 200EBE840
4 PLATE-INSPECTION ........................... 1 200EBE052 200EBE052
5 BRACKET ............................................. 1 200EBE142 200EBE142
6 SCREW ................................................ 22 75LM51 75LM51
7 NUT ...................................................... 4 50AW5 50AW5
8 GUARD-FAN ........................................ 1 203EBE393 203EBE393
9 SCREW ................................................ 5 75LM150 75LM150
10 RETAINER............................................ 5 2014731 2014731
11 SCREW ................................................ 4 655EE080 655EE080
12 LOCKWASHER .................................... 4 95B5 95B5
13 ORIFICE ............................................... 1 206EBE814 207EBE814
14 WASHER .............................................. 8 95A3 95A3

13-9-572 Page 6
 Order by Part Number and Description. Reference Numbers are for your convenience only.

258EBE810-A
(Ref. Drawing)

OIL RESERVOIR

B/M: 200EBE4018

Ref. No. Name of Part Qty. Part No.

1 RESERVOIR-OIL ........................................................ 1 203EBE037

2 SCREW ....................................................................... 3 75LM51
3 NUT ............................................................................. 3 50AW5
4 NIPPLE ........................................................................ 1 63F1G
5 ELBOW ........................................................................ 1 64C4G
6 NIPPLE ........................................................................ 1 63F6G
7 VALVE-BALL ............................................................... 1 90AR360
8 PLUG ........................................................................... 1 64AA7
9 GAUGE ........................................................................ 2 00914483 0012
10 NIPPLE ........................................................................ 1 63K34G
* 11 SEPARATOR-OIL ....................................................... 1 55B57
12 ELBOW ........................................................................ 2 64C8G
13 NIPPLE ........................................................................ 1 63K18G
14 BUSHING-PIPE ........................................................... 1 64E98
15 NIPPLE ........................................................................ 1 63J15G
16 ELBOW ........................................................................ 1 64D7G
17 PLUG ........................................................................... 1 64A26

* For replacement Element and O-ring, order Part No. 2116717.

For replacement Head, order Part No. 2116716.

13-9-572 Page 7
OIL FILTER – 26C7 in error 26C27

13-9-572 Page 8
 Order by Part Number and Description. Reference Numbers are for your convenience only.

279EBE810-B
(Ref. Drawing)

OIL LINE FITTINGS

B/M: 213EBE4019

Ref. No. Name of Part Qty. Part No.

1 NIPPLE .......................................................................... 1 63L5G

2 ELBOW .......................................................................... 1 64C9G
3 CONNECTOR-TUBE..................................................... 2 86H142
4 ELBOW .......................................................................... 1 64U6G
5 CONNECTOR-TUBE..................................................... 4 86H137
6 FILTER-OIL ................................................................... 1 26C7 26C27
7 NIPPLE .......................................................................... 1 63G28G
8 VALVE THERMO ......................................................... 1 90AR1093
9 NIPPLE .......................................................................... 1 63G33G
10 TEE ................................................................................ 1 86N286
11 ELBOW .......................................................................... 1 64C5G
12 NIPPLE .......................................................................... 1 63G1G
13 NIPPLE .......................................................................... 1 63J15G
14 VALVE-MINIMUM PRESSURE ..................................... 1 26C7 200EDE527
15 CONNECTOR-TUBE..................................................... 2 86H138
17 BUSHING-PIPE ............................................................. 1 64E97

13-9-572 Page 9
 Order by Part Number and Description. Reference Numbers are for your convenience only.

280EBE810
(Ref. Drawing)

OIL LINE TUBES

B/M: 214EBE4019

Ref. No. Name of Part Qty. Part No.

1 TUBE WITH FITTINGS ................................................. 1 207EBE863

2 TUBE WITH FITTINGS ................................................. 1 201EBE863
3 TUBE WITH FITTINGS ................................................. 1 200EBE863
4 TUBE WITH FITTINGS ................................................. 1 202EBE863
5 TUBE WITH FITTINGS ................................................. 1 206EBE863

13-9-572 Page 10
 Order by Part Number and Description. Reference Numbers are for your convenience only.

260EBE810-C
Ref. Drawing)

AIR RECEIVER GROUP

B/M: 202EBE4023

Ref. No. Name of Part Qty. Part No.

1 RECEIVER-AIR
120 GALLON ............................................................ 1 200EJB645
200 GALLON ............................................................ 1 201EJB645
6 BUSHING-PIPE ............................................................. 1 64E11
7 NIPPLE .......................................................................... 1 63H1G
8 VALVE-BALL ................................................................. 1 90AR362
9 TEE ................................................................................ 1 64G3G
10 GAUGE-AIR PRESSURE.............................................. 1 27A114
11 ELBOW .......................................................................... 1 64D2G
12 NIPPLE .......................................................................... 1 63D1G
13 COCK (Not required with Automatic Drain) .................. 1 90C12
14 BUSHING-PIPE ............................................................. 1 64E2G
15 SCREW ......................................................................... 4 655EE060
16 WASHER ....................................................................... 8 95A5
17 LOCKWASHER ............................................................. 4 95B5
18 NUT ............................................................................... 4 50B5
19 VALVE-PRESSURE RELIEF ....................................... 1 90AR657
20 BUSHING-PIPE ............................................................. 1 64E2G
21 AUTOMATIC DRAIN VALVE (Optional) ........................ 1 90AR319
22 PIPE-NIPPLE (Optional)................................................ 1 63F21G

13-9-572 Page 11
 Order by Part Number and Description. Reference Numbers are for your convenience only.

277EBE810
(Ref. Drawing)

DISCHARGE PIPING – BASE MOUNTED UNITS

(WITH SEPARATOR)

B/M: 211EBE4019

Ref. No. Name of Part Qty. Part No.

1 NIPPLE .......................................................................... 2 63H1G

2 ELBOW .......................................................................... 3 64C6G
3 CONNECTOR-TUBE..................................................... 2 86H138
4 TUBE WITH FITTINGS ................................................. 1 203EBE863
5 TRAP ............................................................................. 1 83C78
6 NIPPLE .......................................................................... 1 63N16X134G
7 BRACKET ...................................................................... 1 204EJB142
8 U-BOLT.......................................................................... 1 143738
9 NUT ............................................................................... 2 50AW4
10 NUT ............................................................................... 1 50AW5
11 SCREW ......................................................................... 1 75LM51

13-9-572 Page 12
 Order by Part Number and Description. Reference Numbers are for your convenience only.

276EBE810
(Ref. Drawing)

DISCHARGE PIPING – TANK MOUNTED UNITS

(WITH SEPARATOR)

B/M: 210EBE4019

Ref. No. Name of Part Qty. Part No.

1 NIPPLE .......................................................................... 3 63H1G

2 ELBOW ......................................................................... 3 64C6G
3 CONNECTOR-TUBE .................................................... 4 86H138
4 TUBE WITH FITTINGS ................................................. 1 203EBE863
5 TRAP ............................................................................. 1 83C78
6 TUBE WITH FITTINGS ................................................. 1 204EBE863
7 BRACKET ..................................................................... 1 202EJB142
8 U-BOLT ......................................................................... 1 15U59
9 NUT ............................................................................... 2 50AW3
10 NUT ............................................................................... 1 50AW5
11 SCREW ......................................................................... 1 75LM51

13-9-572 Page 13
 Order by Part Number and Description. Reference Numbers are for your convenience only.

278EBE810
(Ref. Drawing)

DISCHARGE PIPING – TANK MOUNTED UNITS

(WITHOUT SEPARATOR – TRAP)

B/M: 212EBE4019

Ref. No. Name of Part Qty. Part No.

1 NIPPLE .......................................................................... 2 63H1G

2 ELBOW ......................................................................... 2 64C6G
3 CONNECTOR-TUBE .................................................... 2 86H138
4 TUBE WITH FITTINGS ................................................. 1 205EBE863

13-9-572 Page 14
 CONTROL GROUP
13-9-572
Page 15

303EBE810-C
(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROL GROUP

B/M: 300EBE4002
Ref. Ref.
No. Name of Part Qty. Part No. No. Name of Part Qty. Part No.

1 ELBOW-TUBE .......................... 1 86E59 19 VALVE-CONTROL.................... 1 90AR1034

2 TUBE ........................................ 35 85K3 20 NIPPLE ..................................... 1 63D6G
3 NIPPLE ..................................... 1 63D3G 21 PROBE-ELECTRICAL .............. 2 21D264
4 TEE ........................................... 2 64G3G 22 TEE-TUBE ............................... 1 2009284
5 PLUG ........................................ 2 64AA5 23 SEAL-PLUG .............................. 1 24A415
6 VALVE SOLENOID .................. 1 91B223 * 24 VALVE-SOLENOID ................... 1 91B70
13-9-572

7 ELBOW ..................................... 9 86E60 25 FITTING-ELECTRICAL............. 2 24CA2865

8 CONNECTOR-TUBE ................ 3 86N287 26 NIPPLE ..................................... 2 24CA4641
9 CONNECTOR ........................... 6 86E4 27 CONTROL VALVE ................... 1 90AR1082
Page 16

10 NIPPLE ..................................... 3 63D1G 28 SWITCH .................................... 1 88H195

11 CROSS ..................................... 2 64K1G 29 SCREW ..................................... 2 75LM48
12 ELBOW ..................................... 3 86E64 30 NUT ........................................... 2 50AW3
13 ORIFICE ................................... 1 86N290 31 TRANSDUCER-PRESSURE .... 2 88H242
14 CONNECTOR ........................... 1 86N272 32 O-RING ..................................... 3 165011
15 CONNECTOR-TUBE ................ 1 86E28 33 CONNECTOR-TUBE ................ 1 86E82
16 VALVE-CHECK......................... 2 90AR261 34 O-RING ..................................... 4 24A383
17 NIPPLE ..................................... 1 63D3G 35 TUBE-BLK ............................... 5 85K5
**18 VALVE-SUB/PILOT .................. 1 2009398

* For Repair Kit, order Part Number 2116077 (Includes Springs, Seals, Piston Assembly, Plunger Assembly, Nut and O-Ring).

** For Repair parts, see page 21.

 DRIVE GROUPS – 15, 20, 25 & 30 HP
13-9-572
Page 17

265EBE810
(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers are for your convenience only.

DRIVE GROUPS – 15 HP

100 PSIG 125 PSIG 150 PSIG 175 PSIG

Ref. 200EBE4004 201EBE4004 (N/A) (N/A)
No. Name of Part Qty. Part No. Part No.

1 SHEAVE ....................................... 1 73M43V65 73M43V80

2 BUSHING-SHEAVE ..................... 1 22F28SK 22F28SK
4 SHEAVE ....................................... 1 208EBE099 208EBE099
5 SCREW ........................................ 2 76F65 76F65
6 BELT ............................................ 1 13AG6004 13AG6004
7 FAN............................................... 1 203EBE701 203EBE701
8 SCREW ........................................ 3 655ED030 655ED030
9 LOCKWASHER ............................ 3 95B3 95B3
13-9-572

10+ VALVE-PRESSURE RELIEF ....... 1 90AR662 90AR663

Page 18

DRIVE GROUPS – 20 HP

100 PSIG 125 PSIG 150 PSIG 175 PSIG

Ref. 202EBE4004 203EBE4004 204EBE4004 (N/A)
No. Name of Part Qty. Part No. Part No. Part No.

1 SHEAVE ....................................... 1 73M43V56 73M43V80 73M43V65

2 BUSHING-SHEAVE ..................... 1 22F28SDS 22F28SK 22F28SK
4 SHEAVE ....................................... 1 201EBE099 205EBE099 202EBE099
5 SCREW ........................................ 2 76F65 76F65 76F65
6 BELT ............................................ 1 13AG6004 13AG6304 13AG6004
7 FAN............................................... 1 203EBE701 203EBE701 203EBE701
8 SCREW ........................................ 3 655ED030 655ED030 655ED030
9 LOCKWASHER ............................ 3 95B3 95B3 95B3
10+ VALVE-PRESSURE RELIEF ....... 1 90AR662 90AR663 90AR657

+ Not shown on drawing, see page 17.

 Order by Part Number and Description. Reference Numbers are for your convenience only.

DRIVE GROUPS – 25 HP

100 PSIG 125 PSIG 150 PSIG 175PSIG

Ref. 205EBE4004 206EBE4004 207EBE4004 208EBE4004
No. Name of Part Qty. Part No. Part No. Part No. Part No.

1 SHEAVE ....................................... 1 73M43V65 73M43V80 73M43V80 73M43V80

2 BUSHING-SHEAVE ..................... 1 22F28SK 22F28SK 22F28SK 22F28SK
4 SHEAVE ....................................... 1 203EBE099 204EBE099 207EBE099 206EBE099
5 SCREW ........................................ 2 76F65 76F65 76F65 76F65
6 BELT ............................................ 1 13AG6704 13AG6704 13AG6704 13AG6704
7 FAN............................................... 1 202EBE701 202EBE701 202EBE701 202EBE701
8 SCREW ........................................ 3 655ED030 655ED030 655ED030 655ED030
9 LOCKWASHER ............................ 3 95B3 95B3 95B3 95B3
10+ VALVE-PRESSURE RELIEF ....... 1 * 90AR663 90AR657 90AR657
13-9-572

DRIVE GROUPS – 30 HP
Page 19

100 PSIG 125 PSIG 150 PSIG 175 PSIG

Ref. 209EBE4004 210EBE4004 211EBE4004 212EBE4004
No. Name of Part Qty. Part No. Part No. Part No. Part No.

1 SHEAVE ....................................... 1 73M43V56 73M43V65 73M43V65 73M43V65

2 BUSHING-SHEAVE ..................... 1 22F28SDS 22F28SK 22F28SK 22F28SK
4 SHEAVE ....................................... 1 203EBE099 203EBE099 207EBE099 206EBE099
5 SCREW ........................................ 2 76F65 76F65 76F65 76F65
6 BELT ............................................ 1 13AG6304 13AG6704 13AG6304 13AG6304
7 FAN............................................... 1 202EBE701 202EBE701 202EBE701 202EBE701
8 SCREW ........................................ 3 655ED030 655ED030 655ED030 655ED030
9 LOCKWASHER ............................ 3 95B3 95B3 95B3 95B3
10+ VALVE-PRESSURE RELIEF ....... 1 * 90AR663 90AR657 90AR657

+ Not shown on drawing, see page 17.

* (2) 90AR661 Relief Valves required.

 Order by Part Number and Description. Reference Numbers are for your convenience only.

THERMAL VALVE
(Thermostatic Mixing)

90AR1093 ASSEMBLY VALVE – THERMAL (ALUMINUM HOUSING)

Ref. No. Name of Part Qty. Part No.

1 VALVE BODY (3/4”) ......................................................... 1 2117072

2 VALVE COVER (3/4”) ....................................................... 1 2117073

VALVE KIT (Includes Items 3, 4 & 5)

150° THERMOSTAT (Optional) ............................... 1 2115542
160° THERMOSTAT (Optional) ............................... 1 2115543
170° THERMOSTAT (Standard) .............................. 1 2117074
180° THERMOSTAT (Optional) ............................... 1 2117075
3 O-RING (Included in Valve Kit) ..................................... 1
4 LIP SEAL (Included in Valve Kit) ..................................... 1
5 ELEMENT (Included in Valve Kit)..................................... 1

13-9-572 Page 20
 Order by Part Number and Description. Reference Numbers are for your convenience only.

SUBTRACTIVE PILOT VALVE

Ref. No. Name of Part Qty. Part No.

VALVE-SUBTRACTIVE PILOT (Includes Items 1 thru 15 2009398

1 RING-SEAT ........................................................................... 1 2008021

2 DISC-SEAT............................................................................ 1 2010080
3 GASKET ................................................................................ 1 2008019
4 GASKET ................................................................................ 1 2008017
6 DIAPHRAGM SET (Set of 5) ................................................. 1 2008018
7 PLATE-PRESSURE .............................................................. 1 2008015
8 STOP-DIAPHRAGM .............................................................. 1 2008016
9 LOCKWASHER ..................................................................... 1 95B1
10 NUT ....................................................................................... 1 2008888
11 DAMPER ............................................................................... 1 2008711
12 SPRING ................................................................................. 1 2008014
13 BUTTON-SPRING ................................................................. 1 2008891
14 LOCKNUT .............................................................................. 1 50Y2
15 SCREW ................................................................................. 1 2008952

NOTE: It is necessary to replace some parts in groups to insure satisfactory repair. When replacing
diaphragm, also replace both diaphragm and seat gaskets. When replacing seat disc or seat
ring, replace the mating seat ring or disc and the seat disc gasket.

13-9-572 Page 21
 Order by Part Number and Description. Reference Numbers are for your convenience only.

315EFC810-A
(Ref. Drawing)

DECAL & FUSE GROUP

B/M: 318EFC4007 B/M: 319EFC4007 B/M: 320EFC4007 321EFC4007

Ref.
No. Name of Part Qty. 200V 230V 460V 575V

1 FUSE .......................... 2 24CA2786 24CA2785 24CA2782 24CA2781

2 DECAL ........................ 1 265AUX077 264AUX077 261AUX077 260AUX077
3 DECAL ........................ 1 297AUX077 297AUX077 297AUX077 297AUX077
4 MARKER-VOLTAGE .. 1 69F50 69F51 69F52 69F60

13-9-572 Page 22
 CONTROLLER ASSEMBLY – FULL VOLTAGE STARTER – 15, 20, 25 & 30 HP
13-9-572
Page 23

309EFC810-A
(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FULL VOLTAGE STARTER – 15 & 20 HP

QTY. 200V 230V 460V 575V

NEMA 12 CONTROL BOX (RS2000) ................. 303EFC466 309EFC466 307EFC466 313EFC466

NEMA 4 CONTROL BOX (RS2000) ................. 304EFC466 310EFC466 308EFC466 314EFC466
NEMA 12 CONTROL BOX (AIRPILOT+) ............ 331EFC466 337EFC466 335EFC466 341EFC466
NEMA 4 CONTROL BOX (AIRPILOT+) ........... 332EFC466 338EFC466 336EFC466 342EFC466

1 CONTROL/STARTER BOX (NEMA 12) ................ 1 300EFC179 300EFC179 300EFC179 300EFC179

CONTROL/STARTER BOX (NEMA 4) .................. 1 301EFC179 301EFC179 301EFC179 301EFC179
13-9-572

2 CONTROLLER ASSEMBLY (RS2000) ................. (See Pages 33 & 34 )

CONTROLLER ASSEMBLY (AIRPILOT+)............ (See Pages 33 & 34)
3 OPERATOR........................................................... 1 24CA2907 24CA2907 24CA2907 24CA2907
4 CONTACT BLOCK ................................................ 1 24CA2908 24CA2908 24CA2908 24CA2908
Page 24

5 BLOCK-TERMINAL CONTACT............................. 7 24CA2551 24CA2551 24CA2551 24CA2551

6 BLOCK-TERMINAL END ...................................... 2 24CA2552 24CA2552 24CA2552 24CA2552
7 FUSE ..................................................................... 1 24CA3725 24CA3725 24CA3725 24CA3725
8 TRANSFORMER ................................................... 1 24CA5182 24CA5181 24CA5181 24CA5183
9 CONTACTOR ....................................................... 1 24CA3258 24CA3258 24CA2609 24CA2609
10 COIL ..................................................................... 1 2116124 2116124 2116923 2116923
11 RELAY ................................................................... 1 24CA4087 24CA4087 24CA4086 24CA4086
12 CONTACT AUXILIARY ......................................... 1 24CA2503 24CA2503 24CA2503 24CA2503
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FULL VOLTAGE STARTER – 25 HP

QTY. 200V 230V 460V 575V

NEMA 12 CONTROL BOX (RS2000) ................. 305EFC466 309EFC466 309EFC466 313EFC466

NEMA 4 CONTROL BOX (RS2000) ................. 306EFC466 310EFC466 310EFC466 314EFC466
NEMA 12 CONTROL BOX (AIRPILOT+) ............ 333EFC466 337EFC466 337EFC466 341EFC466
NEMA 4 CONTROL BOX (AIRPILOT+) ........... 334EFC466 338EFC466 338EFC466 342EFC466

1 CONTROL/STARTER BOX (NEMA 12) ................ 1 300EFC179 300EFC179 300EFC179 300EFC179

CONTROL/STARTER BOX (NEMA 4) .................. 1 301EFC179 301EFC179 301EFC179 301EFC179
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2 CONTROLLER ASSEMBLY (RS2000) ................. (See Pages 33 & 34)

CONTROLLER ASSEMBLY (AIRPILOT+)............ (See Pages 33 & 34)
3 OPERATOR........................................................... 1 24CA2907 24CA2907 24CA2907 24CA2907
4 CONTACT BLOCK ................................................ 1 24CA2908 24CA2908 24CA2908 24CA2908
Page 25

5 BLOCK-TERMINAL CONTACT............................. 7 24CA2551 24CA2551 24CA2551 24CA2551

6 BLOCK-TERMINAL END ...................................... 2 24CA2552 24CA2552 24CA2552 24CA2552
7 FUSE ..................................................................... 1 24CA3725 24CA3725 24CA3725 24CA3725
8 TRANSFORMER ................................................... 1 24CA5182 24CA5181 24CA5181 24CA5183
9 CONTACTOR ....................................................... 1 24CA3259 24CA3258 24CA3258 24CA2609
10 COIL ..................................................................... 1 21165555 2116124 2116124 2116923
11 RELAY ................................................................... 1 24CA2905 24CA4087 24CA4087 24CA4086
12 CONTACT AUXILIARY ......................................... 1 24CA3716 24CA2503 24CA2503 24CA2503
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FULL VOLTAGE STARTER – 30 HP

QTY. 200V 230V 460V 575V

NEMA 12 CONTROL BOX (RS2000) ................. 305EFC466 311EFC466 309EFC466 315EFC466

NEMA 4 CONTROL BOX (RS2000) ................. 306EFC466 312EFC466 310EFC466 316EFC466
NEMA 12 CONTROL BOX (AIRPILOT+) ............ 333EFC466 339EFC466 337EFC466 343EFC466
NEMA 4 CONTROL BOX (AIRPILOT+) ........... 334EFC466 340EFC466 338EFC466 344EFC466

1 CONTROL/STARTER BOX (NEMA 12) ................ 1 300EFC179 300EFC179 300EFC179 300EFC179

CONTROL/STARTER BOX (NEMA 4) .................. 1 301EFC179 301EFC179 301EFC179 301EFC179
13-9-572

2 CONTROLLER ASSEMBLY (RS2000) ................. (See Pages 33 & 34)

CONTROLLER ASSEMBLY (AIRPILOT+)............ (See Pages 33 & 34)
3 OPERATOR........................................................... 1 24CA2907 24CA2907 24CA2907 24CA2907
4 CONTACT BLOCK ................................................ 1 24CA2908 24CA2908 24CA2908 24CA2908
Page 26

5 BLOCK-TERMINAL CONTACT............................. 7 24CA2551 24CA2551 24CA2551 24CA2551

6 BLOCK-TERMINAL END ...................................... 2 24CA2552 24CA2552 24CA2552 24CA2552
7 FUSE ..................................................................... 1 24CA3725 24CA3725 24CA3725 24CA3725
8 TRANSFORMER ................................................... 1 24CA5182 24CA5181 24CA5181 24CA5183
9 CONTACTOR ....................................................... 1 24CA3259 24CA3259 24CA3258 24CA3258
10 COIL ..................................................................... 1 2116555 2116555 2116124 2116124
11 RELAY ................................................................... 1 24CA2905 24CA2905 24CA4087 24CA4087
12 CONTACT AUXILIARY ......................................... 1 24CA3716 24CA3716 24CA2503 24CA2503
 CONTROLLER ASSEMBLY – WYE DELTA STARTER – 15, 20, 25 & 30 HP
13-9-572
Page 27

310EFC810-A
(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – WYE DELTA STARTER – 15 HP

QTY. 200V 230V 460V 575V

NEMA 12 CONTROL BOX (RS2000) ................. 317EFC466 319EFC466 319EFC466 323EFC466

NEMA 4 CONTROL BOX (RS2000) ................. 318EFC466 320EFC466 320EFC466 324EFC466
NEMA 12 CONTROL BOX (AIRPILOT+) ............ 345EFC466 347EFC466 347EFC466 351EFC466
NEMA 4 CONTROL BOX (AIRPILOT+) ........... 346EFC466 348EFC466 348EFC466 352EFC466

1 CONTROL/STARTER BOX (NEMA 12) ................ 1 300EFC179 300EFC179 300EFC179 300EFC179

13-9-572

CONTROL/STARTER BOX (NEMA 4) .................. 1 301EFC179 301EFC179 301EFC179 301EFC179

2 CONTROLLER ASSEMBLY (RS2000) ................. (See Pages 33 & 34)
CONTROLLER ASSEMBLY (AIRPILOT+)............ (See Pages 33 & 34)
3 OPERATOR........................................................... 1 24CA2907 24CA2907 24CA2907 24CA2907
Page 28

4 CONTACT BLOCK ................................................ 1 24CA2908 24CA2908 24CA2908 24CA2908

5 BLOCK-TERMINAL CONTACT............................. 7 24CA2551 24CA2551 24CA2551 24CA2551
6 BLOCK-TERMINAL END ...................................... 2 24CA2552 24CA2552 24CA2552 24CA2552
7 FUSE ..................................................................... 1 24CA3725 24CA3725 24CA3725 24CA3725
8 TRANSFORMER ................................................... 1 24CA5182 24CA5181 24CA5181 24CA5183
9 CONTACTOR ....................................................... 3 24CA3258 24CA2609 24CA2609 24CA2609
10 COIL ..................................................................... 3 2116124 2116923 2116923 2116923
11 RELAY ................................................................... 1 24CA4087 24CA4086 24CA4086 24CA4086
12 CONTACT AUXILIARY ......................................... 1 24CA2503 24CA2503 24CA2503 24CA2503
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – WYE DELTA STARTER – 20 HP

QTY. 200V 230V 460V 575V

NEMA 12 CONTROL BOX (RS2000) ................. 317EFC466 321EFC466 319EFC466 323EFC466

NEMA 4 CONTROL BOX (RS2000) ................. 318EFC466 322EFC466 320EFC466 324EFC466
NEMA 12 CONTROL BOX (AIRPILOT+) ............ 345EFC466 349EFC466 347EFC466 351EFC466
NEMA 4 CONTROL BOX (AIRPILOT+) ........... 346EFC466 350EFC466 348EFC466 352EFC466

1 CONTROL/STARTER BOX (NEMA 12) ................ 1 300EFC179 300EFC179 300EFC179 300EFC179

CONTROL/STARTER BOX (NEMA 4) .................. 1 301EFC179 301EFC179 301EFC179 301EFC179
13-9-572

2 CONTROLLER ASSEMBLY (RS2000) ................. (See Pages 33 & 34)

CONTROLLER ASSEMBLY (AIRPILOT+)............ (See Pages 33 & 34)
3 OPERATOR........................................................... 1 24CA2907 24CA2907 24CA2907 24CA2907
4 CONTACT BLOCK ................................................ 1 24CA2908 24CA2908 24CA2908 24CA2908
Page 29

5 BLOCK-TERMINAL CONTACT............................. 7 24CA2551 24CA2551 24CA2551 24CA2551

6 BLOCK-TERMINAL END ...................................... 2 24CA2552 24CA2552 24CA2552 24CA2552
7 FUSE ..................................................................... 1 24CA3725 24CA3725 24CA3725 24CA3725
8 TRANSFORMER ................................................... 1 24CA5182 24CA5181 24CA5181 24CA5183
9 CONTACTOR ....................................................... 3 24CA3258 24CA3258 24CA2609 24CA2609
10 COIL ..................................................................... 3 2116124 2116124 2116923 2116923
11 RELAY ................................................................... 1 24CA4087 24CA4087 24CA4086 24CA4086
12 CONTACT AUXILIARY ......................................... 1 24CA2503 24CA2503 24CA2503 24CA2503
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – WYE DELTA STARTER – 25 & 30 HP

QTY. 200V 230V 460V 575V

NEMA 12 CONTROL BOX (RS2000) ................. 317EFC466 321EFC466 319EFC466 323EFC466

NEMA 4 CONTROL BOX (RS2000) ................. 318EFC466 322EFC466 320EFC466 324EFC466
NEMA 12 CONTROL BOX (AIRPILOT+) ............ 345EFC466 349EFC466 347EFC466 351EFC466
NEMA 4 CONTROL BOX (AIRPILOT+) ........... 346EFC466 350EFC466 348EFC466 352EFC466

1 CONTROL/STARTER BOX (NEMA 12) ................ 1 300EFC179 300EFC179 300EFC179 300EFC179

CONTROL/STARTER BOX (NEMA 4) .................. 1 301EFC179 301EFC179 301EFC179 301EFC179
13-9-572

2 CONTROLLER ASSEMBLY (RS2000) ................. (See Pages 33 & 34)

CONTROLLER ASSEMBLY (AIRPILOT+)............ (See Pages 33 & 34)
3 OPERATOR........................................................... 1 24CA2907 24CA2907 24CA2907 24CA2907
4 CONTACT BLOCK ................................................ 1 24CA2908 24CA2908 24CA2908 24CA2908
Page 30

5 BLOCK-TERMINAL CONTACT............................. 7 24CA2551 24CA2551 24CA2551 24CA2551

6 BLOCK-TERMINAL END ...................................... 2 24CA2552 24CA2552 24CA2552 24CA2552
7 FUSE ..................................................................... 1 24CA3725 24CA3725 24CA3725 24CA3725
8 TRANSFORMER ................................................... 1 24CA5182 24CA5181 24CA5181 24CA5183
9 CONTACTOR ....................................................... 3 24CA3258 24CA3258 24CA2609 24CA2609
10 COIL ..................................................................... 3 2116124 2116124 2116923 2116923
11 RELAY ................................................................... 1 24CA4087 24CA4087 24CA4086 24CA4086
12 CONTACT AUXILIARY ......................................... 1 24CA2503 24CA2503 24CA2503 24CA2503
 CONTROLLER ASSEMBLY – LESS MAIN MOTOR STARTER
13-9-572

311EFC810-A
Page 31

(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – LESS MAIN MOTOR STARTER

QTY. 200V 230V 460V 575V

NEMA 12 CONTROL BOX (RS2000) ................. 325EFC466 327EFC466 327EFC466 329EFC466

NEMA 4 CONTROL BOX (RS2000) ................. 326EFC466 328EFC466 328EFC466 330EFC466
NEMA 12 CONTROL BOX (AIRPILOT+) ............ 353EFC466 355EFC466 355EFC466 357EFC466
NEMA 4 CONTROL BOX (AIRPILOT+) ........... 354EFC466 356EFC466 356EFC466 358EFC466

1 CONTROL/STARTER BOX (NEMA 12) ................ 1 300EFC179 300EFC179 300EFC179 300EFC179

CONTROL/STARTER BOX (NEMA 4) .................. 1 301EFC179 301EFC179 301EFC179 301EFC179
13-9-572

2 CONTROLLER ASSEMBLY (RS2000) ................. (See Pages 33 & 34)

CONTROLLER ASSEMBLY (AIRPILOT+)............ (See Pages 33 & 34)
3 OPERATOR........................................................... 1 24CA2907 24CA2907 24CA2907 24CA2907
Page 32

4 CONTACT BLOCK ................................................ 1 24CA2908 24CA2908 24CA2908 24CA2908

5 BLOCK-TERMINAL CONTACT............................. 9 24CA2551 24CA2551 24CA2551 24CA2551
6 BLOCK-TERMINAL END ...................................... 2 24CA2552 24CA2552 24CA2552 24CA2552
7 FUSE ..................................................................... 1 24CA3725 24CA3725 24CA3725 24CA3725
8 TRANSFORMER ................................................... 1 24CA5182 24CA5181 24CA5181 24CA5183
9 RELAY 1 24CA4711 24CA4711 24CA4711 24CA4711
Order by Part Number and Description. Reference Numbers are for your convenience only.

300EBC810-B
(Ref. Drawing)

CONTROLLER ASSEMBLY

RS2000 AIRPILOT+
B/M: 300EBC2006 B/M: 300EFD2006
Ref.
No. Name of Part Qty. Part No. Part No.

1 CONTROLLER ASSEMBLY – BOARD ....... 1 300EBC560 300EFD560

2 SWITCH (KEYPAD) ..................................... 1 300EVE375 300EVE375
3 PLUG-CONNECTOR ................................... 1 24CA4240 24CA4240
4 PLUG-CONNECTOR ................................... 1 24CA3401 24CA3401
5 PLUG-TERMINAL ........................................ 1 24CA4823 24CA4823
6 PLUG-TERMINAL ........................................ 1 24CA4999 24CA4999
7 PLUG-CONNECTOR ................................... 1 24CA3306 24CA3306
8 CABLE ......................................................... 1 24CA5178 24CA5178

13-9-572 Page 33
 Order by Part Number and Description. Reference Numbers are for your convenience only.

301EBC810-C
(Ref. Drawing)

CONTROLLER ASSEMBLY - BOARD

RS2000 AIRPILOT+
B/M: 300EBC560 B/M: 300EFD560
Ref. Name of Part Qty. Part No. Part No.
No.

1 CONTROLLER ....................... 1 * *
2 MEMORY MODULE ............... 1 300EBC566 300EFD566
3 FUSE ...................................... 1 24CA2932 24CA2932
4 FUSE ...................................... 1 24CA2932 24CA2932

* Part number not available for Repair

13-9-572 Page 34
Order by Part Number and Description. Reference Numbers are for your convenience only.

271EBE810-B
(Ref. Drawing)

ENCLOSURE – HARDWARE & DECALS

B/M: 303EBE4017

Ref. No. Name of Part Qty. Part No.

1 LATCH ........................................................................... 6 31D51

2 SEAL ............................................................................. 28 32E12
3 SCREW ......................................................................... 22 75LM51
4 NUT ............................................................................... 22 50AW5
6 DECAL .......................................................................... 2 200ECP077
7 DECAL .......................................................................... 2 203ESO077

13-9-572 Page 35
 Order by Part Number and Description. Reference Numbers are for your convenience only.

270EBE810
(Ref. Drawing)

ENCLOSURE – BASIC PARTS

B/M: 301EBE4017

Ref. No. Name of Part Qty. Part No.

1 HOOD ............................................................................... 1 200EBE053

2 POST ................................................................................ 3 206EBE313
3 POST ................................................................................ 1 207EBE313
4 PANEL .............................................................................. 1 205EBE216
5 PANEL .............................................................................. 1 203EBE216
6 BRACKET ......................................................................... 2 201EBE142
7 BRACKET (FORMED) ..................................................... 1 300EBE142

13-9-572 Page 36
 Order by Part Number and Description. Reference Numbers are for your convenience only.

268EBE810-A
(Ref. Drawing)

QUIET ENCLOSURE – ODP MOTOR ONLY

B/M: 211EBE4017

Ref. No. Name of Part Qty. Part No.

1 BAFFLE ............................................................................ 1 201EBE840

2 BAFFLE ............................................................................ 1 203EBE840
3 INSULATION .................................................................... 1 200EJB470

13-9-572 Page 37
 Order by Part Number and Description. Reference Numbers are for your convenience only.

269EBE810-A
(Ref. Drawing)

ENCLOSURE – PANELS

B/M: 209EBE4017 B/M: 210EBE4017

ODP Motors TEFC Motors

Ref. No. Name of Part Qty. Part No. Part No.

1 PANEL ............................................... 1 204EBE216 207EBE216

2 PANEL ............................................... 1 210EBE216 210EBE216

13-9-572 Page 38
 IDENTIFICATION AND INSTRUCTION GROUP

B/M: 300EBE4011

Ref. No. Name of Part Qty. Part No.

1 DECAL, WARNING ......................................................... 1 222EAQ077

2 DECAL, WARNING – ELECTRICAL SHOCK .................. 1 216EAQ077
3 DECAL, P/L & OPER. MAN. ............................................ 1 204EDE077
4 DECAL, CAUTION – USE FLOOR PLATE ...................... 1 221EAQ077
5 DECAL, SAVER II ............................................................ 2 200ECP077
6 DECAL (16" WIDE GD SLANT ) ...................................... 2 319EAQ077
9 DECAL, ROTATION ARROW .......................................... 1 204EBE077
10 DECAL, WARNING .......................................................... 1 227EAQ077
11 DECAL - DANGER – AIR/OIL UNDER PRESSURE ....... 2 212EAQ077
12 DECAL - QUALITY WITHOUT QUESTION ..................... 1 251EAQ077
13 DECAL, WARNING – INSPECT RESERVOIR ................ 1 217EAQ077
14 DECAL, DANGER – DO NOT MODIFY ........................... 1 218EAQ077
15 DECAL, WARNING – ROTATING MACHINERY ............ 1 211EAQ077
16 DECAL, CAUTION – DO NOT LIFT................................. 1 208EAQ077
17 DECAL – WARNING ........................................................ 4 207EAQ077
18 DECAL – DANGER – DO NOT BREATHE DISCH. AIR . 2 206EAQ077
19 DECAL, OIL LEVEL ......................................................... 1 200EJB077
20 DECAL ............................................................................. 1 302EFC077
21 DECAL, DRAIN MOISTURE DAILY................................. 1 205ESO077
22 DECAL, OIL FILTER ELEMENT 2116128/26C27 ........... 1 205EBE077
23 DECAL, NOTICE – USE GD PARTS ............................... 1 214EAQ077
24 DECAL, OIL SEPARATOR CANISTER ........................... 1 211EBE077
25 DECAL - MADE IN USA (NOT SOLD FOR AFTERMKT) 1 69F64

13-9-572 Page 39
 MAIN MOTOR (STANDARD ODP/TEFC & HI-EFF, ODP/TEFC)
(FULL VOLTAGE)

15 HP 20 HP 25 HP 30 HP
Name of Part Part No. Part No. Part No. Part No.

OPEN DRIP PROOF

MOTOR, 200V 24AW8 24AW9 24AW10 24AW11

MOTOR, 230V 24AW24 24AW25 24AW26 24AW27
MOTOR, 460V 24AW24 24AW25 24AW26 24AW27
MOTOR, 575V 24AW43 24AW44 24AW45 24AW46

HI-EFF. OPEN DRIP PROOF

MOTOR, 200V 24CA1489 24CA1490 24CA1491 24CA1492

MOTOR, 230V 24CA1509 24CA1510 24CA1511 24CA1512
MOTOR, 460V 24CA1509 24CA1510 24CA1511 24CA1512
MOTOR, 575V 24CA1536 24CA1537 24CA1538 24CA1539

TOTALLY ENCLOSED FAN COOLED

MOTOR, 200V 24CA2385 24CA2388 24CA2391 24CA2394

MOTOR, 230V 24CA2386 24CA2389 24CA2392 24CA2395
MOTOR, 460V 24CA2386 24CA2389 24CA2392 24CA2395
MOTOR, 575V 24CA2387 24CA2390 24CA2393 24CA2396

HI-EFF. TOTALLY ENCLOSED FAN COOLED

MOTOR, 200V 24CA2654 24CA2655 24CA2656 24CA2657

MOTOR, 230V 24CA2650 24CA2651 24CA2561 24CA2562
MOTOR, 460V 24CA2650 24CA2651 24CA2561 24CA2562
MOTOR, 575V 24CA2660 24CA2661 24CA2662 24CA2663

MOTOR BASES

HP Motor Frame Part No.

15 254 24AZ21
20 256 24AZ22
25 284 24AZ23
30 286 24AZ24

13-9-572 Page 40
 MAIN MOTOR (STANDARD ODP/TEFC & HI-EFF, ODP/TEFC)
(WYE DELTA)

15 HP 20 HP 25 HP 30 HP
Name of Part Part No. Part No. Part No. Part No.

OPEN DRIP PROOF

MOTOR, 200V 24CA5432 24CA5434 24CA5436 24CA5438

MOTOR, 230V 24CA3336 24CA3337 24CA3338 24CA3339
MOTOR, 460V 24CA3336 24CA3337 24CA3338 24CA3339
MOTOR, 575V 24CA5433 24CA5435 24CA5437 24CA5439

HI-EFF. OPEN DRIP PROOF

MOTOR, 200V 24CA5440 24CA5443 24CA5446 24CA5449

MOTOR, 230V 24CA5441 24CA5444 24CA5447 24CA5450
MOTOR, 460V 24CA5441 24CA5444 24CA5447 24CA5450
MOTOR, 575V 24CA5442 24CA5445 24CA5448 24CA5451

TOTALLY ENCLOSED FAN COOLED

MOTOR, 200V 24CA5452 24CA5454 24CA5456 24CA5458

MOTOR, 230V 24CA3340 24CA3341 24CA3342 24CA3343
MOTOR, 460V 24CA3340 24CA3341 24CA3342 24CA3343
MOTOR, 575V 24CA5453 24CA5455 24CA5457 24CA5459

HI-EFF. TOTALLY ENCLOSED FAN COOLED

MOTOR, 200V 24CA5460 24CA5463 24CA5466 24CA5469

MOTOR, 230V 24CA5461 24CA5464 24CA5467 24CA5470
MOTOR, 460V 24CA5461 24CA5464 24CA5467 24CA5470
MOTOR, 575V 24CA5462 24CA5465 24CA5468 24CA5471

13-9-572 Page 41
 REPAIR KITS

Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable
operation. All components are engineered to exacting specifications, which will function together as a system
to provide maximum efficiency. To insure the continuing integrity of compressor operation, use only original
quality genuine Gardner Denver replacement parts and accessories.

Name of Part Qty. Part No.

ROUTINE MAINTENANCE KIT ........................................................................... EBE80665

ELEMENT, AIR FILTER ................................................................................. 2 2116150
ELEMENT, OIL FILTER ................................................................................. 3 2116128

PERIODIC MAINTENANCE KIT (Inlet Valve) ...................................................... 302EBE6013

O-RING .......................................................................................................... 1 25BC440
SPRING ......................................................................................................... 1 78H22
SPRING ......................................................................................................... 1 78W59
O-RING .......................................................................................................... 1 25AM15
RING-RETAINING ......................................................................................... 1 74D87
GASKET (ELIMINATOR) ............................................................................... 1 25BC222

PERIODIC OVERHAUL KIT, (SSEBBM) ............................................................ 202SSE6013

BEARING-ROLLER ....................................................................................... 1 12BA130
BEARING-ROLLER ....................................................................................... 1 12BA129
BEARING-ROLLER ....................................................................................... 1 12BA127
BEARING-ROLLER ....................................................................................... 1 12BA128
SEAL-OIL ....................................................................................................... 1 60DD679
SHIM .............................................................................................................. 1 77C58
SPRING ......................................................................................................... 1 78W91
SHIM .............................................................................................................. 1 77H54
GASKET (ELIMINATOR) ............................................................................... 1 25BC222
O-RING .......................................................................................................... 1 54C210
O-RING .......................................................................................................... 1 25BC380
SEAL-OIL ....................................................................................................... 1 60DD543

OIL SEPARATOR ELEMENT .............................................................................. 1 2116717

KIT, OIL SEAL ...................................................................................................... 302SSH6013

SLEEVE ......................................................................................................... 1 80M12
OIL SEAL ....................................................................................................... 1 60DD679
OIL SEAL ....................................................................................................... 1 60DD690
O-RING .......................................................................................................... 1 8502140
O-RING .......................................................................................................... 1 25BC165
GASKET (ELIMINATOR) ............................................................................... 1 25BC222
VALVE-CHECK .............................................................................................. 1 90AR923

FIELD ENCLOSURE KIT (ODP Motor)(Field Conversion Kit) ............................. 1 300EBE6005

13-9-572 Page 42
 REPAIR KITS (CONTINUED)

Name of Part Qty. Part No.

FIELD ENCLOSURE KIT (TEFC Motor)(Field Conversion Kit) ........................... 1 301EBE6005

QUIET ENCLOSURE KIT (ODP Motor) (Field Conversion Kit) .......................... 1 301EBE6005

ELECTRICAL CONTROL KIT ............................................................................. 1 303EBE6013

THERMISTOR PROBE ................................................................................. 2 21D264
VALVE-SOLENOID ....................................................................................... 1 91B70
VALVE-SOLDNOID ...................................................................................... 1 91B223
SWITCH-VACUUM ....................................................................................... 1 88H195
TRANSDUCER ............................................................................................. 2 88H242

PNEUMATIC CONTROL KIT .............................................................................. 1 300EBE6013

VALVE-SUBTRACTIVE PILOT..................................................................... 1 2009398
VALVE-SHUTTLE ......................................................................................... 1 90AR1034
VALVE-CHECK ............................................................................................. 1 90AR261

GASKET ELIMINATOR....................................................................................... 1 25BC222

LUBRICANT (AEON 4000) .................................................................................

5-GALLON PAIL ........................................................................................... 1 28H57
55-GALLON DRUM ...................................................................................... 1 28H36

TOUCH-UP PAINT (White) .................................................................................

5-GALLON .................................................................................................... 1 28H76
1-GALLON .................................................................................................... 1 28H84
1-QUART CAN .............................................................................................. 1 28H83

WEAR SLEEVE INSTALLATION/REMOVAL KIT .............................................. 1 SSE81282

WEAR SLEEVE PULLER ............................................................................. 1 300SSE219
PLATE PULLER ............................................................................................ 1 300SSE340
SCREW ......................................................................................................... 1 655EE030
SCREW ......................................................................................................... 1 655ED120
SCREW ......................................................................................................... 1 75D176
GUIDE ........................................................................................................... 1 300SSE450
TOOL ............................................................................................................ 1 200SSH074

13-9-572 Page 43
 BARE COMPRESSOR
REPAIR AND REPLACEMENT

Gardner Denver rotary screw compressor airends are designed, manufactured, assembled and tested to
exacting standards. All new and factory remanufactured airends are warranted by Gardner Denver.
Unauthorized disassembly or field repair may void the warranty and adversely effect operation.

GARDNER DENVER AIREND

EXCHANGE PROGRAM

Should your airend require replacement, both new and factory remanufactured units are stocked by your
authorized distributor or at the Gardner Denver Distribution Center in Memphis, Tennessee.

Remanufactured and warranted compressor airend exchange units provide a quick, reliable and
economical method for field replacement. Your compressor may be returned to service promptly, and the
exchange core returned later for credit.

Airends are remanufactured at the Gardner Denver Remanufacturing Center in Indianapolis, Indiana and
are factory warranted. The Indianapolis facility is staffed with experienced, skilled technicians dedicated
to the remanufacture and repair of Gardner Denver compressor units. The latest improvements are
incorporated in the Remanufacturing process. A new or rebuilt Gardner Denver exchanged compressor
is your guarantee of optimum performance and reliability.

REMANUFACTURED NEW AIREND

AIREND EXCHANGE EXCHANGE
(Furnished With Inlet Valve) (Furnished With Inlet Valve)

15 HP SSEBBMX SSEBBM
20 HP SSEBBMX SSEBBM
25 HP SSEBBMX SSEBBM
30 HP SSEBBMX SSEBBM

13-9-572 Page 44
 For additional information contact your local representative or
Gardner Denver Compressor and Pump Division,
1800 Gardner Expressway, Quincy, Illinois 62301
Customer Service Department Telephone:
(800) 682-9868 FAX: (217) 224-7814
Sales and Service in all major cities.
Specifications subject to change without notice.
For parts information, contact Gardner Denver,
Copyright © 1999 Gardner Denver, Inc. Litho in U.S.A. Master Distribution Center, Memphis, TN
http://www.gardnerdenver.com [email protected] Telephone: (800) 245-4946 FAX: (901) 542-6159