John Deere

6800
6900

REPAIR MANUAL
General Info
Specifications
Engine
Cooling system
Fuel system
Air intake system
Electrical system
Hypostatic steering system
PowrQuad transmission
Creeper transmission
Rear PTO
Front PTO
Differential
Differential lock
Final drives
Front wheel drive
Hydraulic brakes
Handbrake
Parking lock
Hydraulic system
Rockshaft
Front hitch
Ground speeds
Front and rear wheels
Dimensions and weights
Capacities
Lubricants and coolant
Engine oil
Transmission/hydraulic oil
FWD axle oil
Engine coolant
EP multipurpose grease
Oil filters
Torques for inch bolts and cap screws
Torques for metric bolts and cap screws
Serial number plates
Engine serial number
FWD axle serial number
Operator’s cab serial number
Sub-assembly serial numbers
Tune-Up
Specifications
Preliminary engine test
Tractor tune-up
Final engine check
Tractor operation check
Group 15—Predelivery Inspection
Predelivery inspection

Engine
Engine Removal and Installation
Special or essential tools
Specifications
Engine Removal, Installation
Replacing engine mountings

Fuel, Air Intake And Cooling System

Speed Control Linkage
Specifications
Adjustment
Exploded view
Fuel System
General information
Fuel tank
Removal
Installation
Repair
Replacing fuel gauge sending unit
Replacing fuel transfer pump
Bleeding the fuel system
Changing the fuel filter
Air Intake System
General information
Exploded view
Air cleaner
Cooling System
General information
Specifications
Removing the radiator
Replacing fan and viscous fan drive
Installing the radiator
Drive belt Relieving
Replacing drive belt
Replacing drive belt tensioner
Repairing drive belt tensioning device
Exploded view
Cold Weather Starting Aids
Fuel preheater
Electrical starting aid
Coolant heater

Electrical System
Connectors
Special or essential tools
Metri Pack connectors
Weather Pack connectors
Crimp Snop In connectors
Replacing load center connectors
Replacing power distribution center
connectors
Replacing terminals on 45-pin plug
Terminal installation
Stripping wire ends
Wiring Harnesses
Ground point locations
Removing and installing engine wiring harness
Removing and installing cab wiring harness*;
Removing and installing wiper and air conditioning wiring harness
Removing and installing cab roof wiring harness
Removing and installing transmission wiring harness
Group 15—Charging Circuit Specifications
Removing the alternator
Starting Motor Circuit
Special or essential tools
Removing the starting motor
Switches, Relays and Solenoids
Specifications
Switches and solenoids
Stop light switches
Air conditioning system
HMS (Headland Management System)
MFWD
Differential
Rear PTO
Hitch control
Fuel shut-off solenoid
Switches and solenoids—Continued
Main switch
Lights
Wiper/washer switch
Fuses
Monitoring System
Sending units
PTO speed
Engine oil pressure
Engine speed
Air cleaner
Coolant temperature
Speed sending unit
Oil temperature and oil pressure
Instrument unit
Auxiliary Lighting and Electrical
Components
7-terminal outlet socket
Conyenience and Accessory
Components
Fan
Wiper motor
Dome light switch

Powrquad Transmission
Removal and Installation of Transmission Components
Special or essential tools
Specifications
PowrQuad module
Removal
Installation
Creeper transmission
Removal
Installation
Range transmission
Removal
Installation
Transmission Controls
Specifications
Exploded view and assembly
Gear shift linkage
Range shift linkage
Installing bowden cables
Adjusting reverser drive linkage
Adjusting shift linkage
Adjusting parking lock
Group 10—PowrQuad Module
Special or essential tools
Service equipment and tools
Other material
Specifications
Repair instructions
Transmission components
Install in repair stand
Remove front cover/valve housing
Remove front valve housing
Front valve housing valves
Transmission front cover valves
Traction clutch valve
Remove
Disassemble
Replace shift lever/shaft seal
Replace shifter arm/shaft
Transmission pump
Cross-sectional view
Repair
Install front valve housing
Install front cover/valve housing
Remove shift control valve housing
Shift control valve housing
Replace shifter lever/shaft seal
Replace shifter shaft/arm
Valves
Modulator valve
Planetary housing valves
Forward/reverse control valve
Speed selector valve
Assemble/install shift valve housing
Planetary/reverse brake housing
Disassemble
Input planetary carrier
Recondition
Disassemble reverse brake housing
Reverser carrier/traction clutch
Cross-sectional view
Recondition
Disassemble planetary housing
Direct drive clutch
Cross-sectional view
Recondition
Assemble planetary housing
Assemble reverse brake housing
Planetary reverse brake housing
Assemble
Group 15—Creeper Transmission
Service equipment and tools
Specifications
Preliminary work
Sectional views
Creeper transmission
Shifter components
Removing and installing shifter
components
Exploded views
Removing input/output drive shaft
Repairing input/output drive shaft
Remove and install countershaft
Install input/output drive shaft
Final assembly
Group 20—Range Transmission
Special tools
Service equipment and tools
Specifications
Repair instructions
Preliminary work
Range box — cross-sectional views
up to transmission serial no 024698
from transmission serial no 024699
Shifting mechanism - cross-sectional view
Removing main shaft
Removing drive shaft
Exploded view
Repairing drive shaft
Installing drive shaft
Adjusting drive shaft end play
Installing main shaft and adjusting cone
point
Adjusting main shaft end play
Adjusting shifting mechanism
Repairing and installing shift cover

Drive Systems
Group 00—Component Removal and Instalation
Special or essential tools
Specifications
Differential housing
Removal
Installation
Rear PTO
Removal
Installation
Final drives
Removal
Installation
Front-wheel drive clutch
Removal
Installation
Front PTO
Removal
Installation
Group 05—U-Jointed Shafts and Torsion
Specifications
Uj shaft (FWD)
Removal
Installation
Uj shaft (engine) and torsion damper Damper
Removal
Changing the torsion damper bearing
Installation
Reconditioning the uj shaft
Disassembly
Assembly
Group 10—Front Wheel Drive Clutch
Special or essential tools
Service equipment and tools
Specifications
Repair instructions
Preliminary work
Cross-sectional view
Clutch removal
Clutch disassembly
Components
Clutch assembly
Clutch installation
Adjusting end play
Brake band adjustment
Final assembly
Group 15—Differential
Special or essential tools
Sen/ice equipment and tools
Specifications
Repair instructions
Preliminary work
Removal
Sectional view
Disassembly
Exploded view
Assembly
Adjusting preload
Adjusting backlash
Group 20—Final Drives
Special or essential tools
Service equipment and tools
Other material
Specifications
Repair instructions
Preliminary work
Cross-sectional view
Planet pinion carrier
Removal
Disassembly
Exploded view
Assembly
Axle housing
Removal
Disassembly and assembly
Axle shaft
Disassembly and assembly
Axle housing
Installation
Planet pinion carrier
Installation
Checking rolling drag torque
Final assembly
Group 25—Rear PTO
Special or essential tools
Service equipment and tools
Specifications
Repair instructions
Repair
PTO clutch
Cross-sectional view
Removing and disassembling
Assembling and installing
PTO countershaft
Removing and disassembling
Cross-sectional view
Assembling and installing
PTO output shaft
Shiftable — cross-sectional view
Removing and disassembling
Assembling and installing
PTO shifter
Exploded view
Removing
Installing
Replacing PTO brake
Valve housing
Removing
Disassembling and assembling
Installing
Actuating elements
PTO shifter
Changing and adjusting bowden cable
Adjusting the indicator light switch
Group 30—Front PTO
Special or essential tools
Specifications
Specifications
Front PTO, turning clockwise
Front PTO, turning counterclockwise
Front PTO - sectional view
Removal
Disassembly
Assembly and adjustment
Installation
Solenoid valve
Layout of oil lines
Group 35—Hydraulic Pump Drive
Special or essential tools
Service equipment and tools
Specifications
Hydraulic pump drive
Cross-sectional view
Pinion gear
Remove and disassemble
Drive gear
Remove and disassemble
Assemble and install
Pump drive pinion
Assemble and install
Group 40—Front Implement Drive
Special or essential tools
Specifications
Exploded view
Replacing damper

Steering and Breakes

Group 05—Hydrostatic Steering
Special or essential tools
Specifications
Removal
Steeling valve
Steering column and steering valve
Repairing the Char-Lynn steering valve
Exploded view
Repair
Repairing the Danfoss steering valves
Disassembly
Exploded view
Assembly
Adjusting the shock valves
Steering wheel and steering column
Repairing the steering column
Installation
Steering valve
Steering column and steering valve
Group 10—Brake Valve
Specifications
Repair instructions
Removal
Repair
Installation
Adjusting stop light switch
Group 15—Rear Wheel Brakes
Specifications
Preliminary work
Removal
Exploded view
Repair
Installation
Bleeding the brakes
Checking the brakes
Group 20—Handbrake
Specifications
Preliminary work
Removal
Exploded view
Installation
Adjusting the brake band
Components
Replacing the handbrake cable
Adjusting the handbrake
Group 25—Hydraulic Trailer Brake
Special or essential tools
Specifications
Replacing the trailer brake valve
Replacing the check valve
Bleeding the trailer brake valve
Checking the trailer brake valve
Cleaning the trailer brake valve
Cleaning the sieve
Group 30—Air Brakes
Special or essential tools
Specifications
General information
Installing the screw unions
Changing the compressor
Changing the compressed air tank
Changing the pressure control valve
Changing the pressure-limiting valve
Changing the trailer control valve
With dual-line brake
With single-line brake
Changing the pressure gauge
Changing the coupling ends
Tests
Visual and operational checks
Leak test
Handbrake
Adjusting the handbrake

Hydraulic System
Group 05—Controls
General information
Connecting bowden cable
SCV control levers
Actuating elements
Adjusting bowden cable
Multi-function lever
Installation
Adjustment
Group 10—Hydraulic Pump and Charge Pump
Special tools
Other material
Specifications
Repair instructions
Charge pump
Removal
Disassembly
Assembly
Installation
Checking lube oil valve
Cleaning the restrictor in the oil tank
Checking the check valve
Pump controller
Replacing
Exploded view
Disassembly, checking and assembly
Adjusting the controller
Compensating valve
Load-sensing valve
Hydraulic pump
Removal
Installation
Exploded view
Disassembly, checking and assembly
Adjusting swashplate bearing preload
Adjusting shaft bearing preload
Group 15—Valves
Special or essential tools
Specifications
Repair instructions
Rockshaft valve
Direct rockshaft control
Removal
Depth to which pressure and discharge
valves are screwed in
Changing the stepper motor
Centering the stepper motor
Installation
Installing the endplate
Shuttle valves
Installing the shuttle valves
Priority inlet valve
Repair - exploded view
Removal
Installation
Oil filter and filter by-pass valve
Checking the oil filter head
Checking the filter by-pass valve
Power Beyond application valve
Exploded views
Connection
Adjustment
Conversion
Connection
Adjustment
Group 20—Three-Point Hitch
Other material
Specifications
Changing the position sensor
Draft sensor and draft link support -
exploded view
Changing
Lift cylinders
Removal and installation
Cross-section and exploded view
Replacing the bushings on the rockshaft
housing
Stabilizer rods
Exploded views
Group 25—Selective Control Valves and
Couplers
Other material
Specifications
Repair instructions
SCV identification
Removal
Repair
100 Series - exploded view
Disassemble, inspect and assemble
200 Series - exploded view
300 Series - exploded view
Replacing the control knobs
Inspect poppet load-check valves
Inspect pressure compensator valve -
300 Series
Inspect metering valve - 300 Series
200 Series
Disassemble, inspect and assemble
control valve - 300 Series
200 Series
Installation
Installing shuttle valves
Installing endplate
Couplers
Changing
Repairing
Checking for leaks
Misc
Group 00—Component Removal and Inst
Special or essential tools
Specifications
Main frame
Removal
Installation
Front wheel drive axle
Removal
Installation
Front axle support
Removal
Installation
Group 05—Main Frame
Specifications
Removal and installation
Exploded view
Group 10—Front and Rear Wheels
Special or essential tools
Specifications
Removing front and rear wheels
Installing the front wheels
Installing the rear wheels
Group 15—Trailer Hitch
Specifications
Installation
Trailer mounting
Guide rails (height-adjustable)
Trailer mounting (height-adjustable)
Repair
Trailer hitch
Two-lever operation
One-lever operation
Remote control
Adjusting the remote control
Group 20—Pick-Up Hitch
Specifications
Installation
Upper frame
Fiavra assembly
Installation—Continued
Operating lever and lift links
Hydraulic parts
Repairing the hydraulic cylinder
Adjustments
Lift links
Guide stop
Changing and adjusting bowden cable
Operational check
Group 25—Swinging Drawbar
Torques for hardware
Swinging drawbar (with pick-up hitch)

Operator’S Cab And 4-Post Rops

Group 00—Tilting or Removing/Installing
Operator’s Cab
Special or essential tools
Specifications
Tilting the cab upward
Tilting the cab downward
Removal
Installation
Group 05—Controls and Instruments
Specifications
Instrument unit
Control panel
Digital control
Analog control
Multi-function unit
Basic control module
Group 10—Electronic Hitch Control Com
Electronic control unit
Operation unit
Group 15—Air Conditioning System
Special or essential tools
Specifications
Safety
Safety at work
Handling refrigerant
In an emergency
Safety equipment
Storage of refrigerant containers
R134a refrigerant
Air conditioning system service
Discharging the system
Evacuating the system
Filling with refrigerant oil
Filling the system
Topping up a partly discharged system
Leak test
Compressor
Removal
Checking level in compressor
Clutch
Installation
Group 00—Tilting or Removing/Installing
Operator’s Cab
Special or essential tools
Specifications
Tilting the cab upward
Tilting the cab downward
Removal
Installation
Group 05—Controls and Instruments
Specifications
Instrument unit
Control panel
Digital control
Analog control
Multi-function unit
Basic control module
Group 10—Electronic Hitch Control Com
Electronic control unit
Operation unit
Group 15—Air Conditioning System
Special or essential tools
Specifications
Safety
Safety at work
Handling refrigerant
In an emergency
Safety equipment
Storage of refrigerant containers
R134a refrigerant
Air conditioning system service
Discharging the system
Evacuating the system
Filling with refrigerant oil
Filling the system
Topping up a partly discharged system
Leak test
Compressor
Removal
Checking level in compressor
Clutch
Installation

SPECIAL TOOLS

Download Link:
John deere 6800 6900 Repair manual [Tractor]
Download Link:
John deere 6800 6900 Repair manual [Tractor]