140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M0098...

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Producto: MOTOR GRADER

Modelo: 140 GC MOTOR GRADER W92
Configuración: 140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine

Desarmado y Armado
140 GC Motor Grader Power Train
Número de medio -M0104787-02 Fecha de publicación -01/03/2020 Fecha de actualización -13/03/2020

i07966208

Transmission - Disassemble
SMCS - 3002-015; 3030-015; 3159-015

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-5750 Engine Stand 1
B 581-9598 Bracket As 1
C - Guide Stud (M8x1.25x80-MM) 2
D 421-5662 Lifting Eye Assembly 2
E 589-7478 Pump Removal Tool Gp 1
F 589-7479 Shaft Removal Tool Go 1
G 418-4568 Table As 1
H 589-7480 Spring Installer 1
J 589-7481 Shaft Removal Tool 1
1P-0074 Slide Hammer Puller Gp 1
K
4C-5653 Threaded Adapter 1
L 8B-7551 Bearing Puller Gp 1
M 1P-0520 Driver Gp 1
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8T-0355 Bolt 1
N 1U-5230 Hydraulic Pump Assembly 1
360-6956 Hydraulic Cylinder Gp 1

Start By:

a. Remove the transmission.

Illustration 1 g06471531

Reference: For more information, refer to supplemental video 140 GC Transmission -Disassemble on
Caterpillar Channel1 (A CWS login is required to access Caterpillar Channel1)

Note: Click or copy the following link into a web browser (A CWS login is required to access
Caterpillar Channel1), or scan the following QR code with a QR enabled device.

https://channel1.mediaspace.kaltura.com/media/t/1_vs92oeo6
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M0098... Page 3 of 59

Illustration 2 g06518132

Illustration 3 g06472855

1. Attach a suitable lifting device to transmission (1). The weight of transmission (1) is
approximately 454 kg (1000 lb).

2. Install Tooling (B) on transmission (1).

3. Use the suitable lifting device and Tooling (B) to install transmission (1) onto Tooling (A) as
shown in Illustration 3.
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Illustration 4 g06473143

4. Remove hose assemblies (2) and hose assemblies (3).

Illustration 5 g06473157

Illustration 6 g06473160

5. Remove two bolts (4).

6. Install Tooling (C) as shown in Illustration 6.

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7. Remove remaining bolts (4).

Illustration 7 g06473162

8. Remove valve assembly (5).

Illustration 8 g06473165

9. Remove plate assembly (6).

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Illustration 9 g06473174

10. Remove gasket (7), plate (8), and gasket (9) from plate assembly (6).

Illustration 10 g06473182

11. Position Tooling (C) as shown in Illustration 10.

12. Remove bolts (10) and duct plate (11).

Illustration 11 g06473185

13. Remove plate assembly (12).

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Illustration 12 g06473186

14. Remove gasket (13), plate (14), and gasket (15) from plate assembly (12).

Illustration 13 g06473197

15. Remove Tooling (C).

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Illustration 14 g06473206

16. Use Tooling (A) to position transmission (1) as shown in Illustration 14.

17. If necessary, cut the cable straps that secure the converter assembly to transmission (1).

Illustration 15 g06473231

18. Remove bolts (16) and plate (17).

Illustration 16 g06473236

19. Attach Tooling (D) and a suitable lifting device to converter assembly (18). The weight of
converter assembly (18) is approximately 27 kg (60 lb).

20. Use Tooling (D) and the suitable lifting device to remove converter assembly (18).
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Illustration 17 g06473239

21. Position converter assembly (18) onto a suitable work surface as shown in Illustration 17.

Illustration 18 g06473244

22. Rotate converter assembly (18) by 180 degrees.

23. Remove seal ring (19) from converter assembly (18).

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Illustration 19 g06473254

24. Remove bolts (21).

25. Use two people to remove housing (20). The weight of housing (20) is approximately 14 kg
(30 lb).

Illustration 20 g06473267

26. Remove bolts (22) and housing assembly (23).

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Illustration 21 g06473283

27. Remove lip-type seal (24) and bearing assembly (25) from housing assembly (23).

Illustration 22 g06473286

28. Remove gasket (26).

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Illustration 23 g06473305

Illustration 24 g06473310

29. Install Tooling (E) as shown in Illustration 23.

30. Use Tooling (E) to begin to remove pump assembly (27).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 13 of 59

Illustration 25 g06473320

31. Attach a suitable lifting device to Tooling (E) and pump assembly (27). The combined weight
of Tooling (E) and pump assembly (27) is approximately 36 kg (80 lb).

32. Remove pump assembly (27) and the gasket.

Illustration 26 g06473332

33. Position pump assembly (27) onto a suitable work surface as shown in Illustration 26.

34. Remove Tooling (E) from pump assembly (27).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 14 of 59

Illustration 27 g06473353

35. Use Tooling (A) to position transmission (1) as shown in Illustration 27.

Illustration 28 g06473359

36. Remove bolts (28), cover (29), and the gasket.

37. Remove bolts (30).

Illustration 29 g06473364
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38. Attach Tooling (D) and a suitable lifting device to housing assembly (31). The weight of
housing assembly (31) is approximately 9 kg (20 lb).

39. Use Tooling (D) and the suitable lifting device to remove housing assembly (31) and the gasket.

Illustration 30 g06473408

Illustration 31 g06473411

40. Remove nuts (32), screw plugs (33), and rollers (34).

Note: Rollers (34) are located underneath screw plugs (33). Use a suitable magnet to remove
rollers (34).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 16 of 59

Illustration 32 g06473414

41. Remove one plastic cap as shown in Illustration 32.

Illustration 33 g06473417

42. Install Tooling (F) on shaft assembly (35) (not shown) as shown in Illustration 33.

Illustration 34 g06473424

43. Use Tooling (F) to remove shaft assembly (35) (not shown).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 17 of 59

Illustration 35 g06473437

Illustration 36 g06473435

Illustration 37 g06473443

44. Position Tooling (G) and suitable cribbing under clutch assembly (36) as shown in Illustration
36.

45. Slide clutch assembly (36) forward onto the suitable cribbing.
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 18 of 59

46. Use Tooling (G) to lower clutch assembly (36) and remove clutch assembly (36) and shims
(37).

Illustration 38 g06473467

Note: The three clutch assemblies for the transmission are similar, but the clutch assemblies are
not the same. Do not interchange the parts for the clutch assemblies.

47. Use two people to position clutch assembly (36) onto a suitable work surface as shown in
Illustration 38. The weight of clutch assembly (36) is approximately 27 kg (60 lb).

48. Remove gear assembly (38) from clutch assembly (36).

Illustration 39 g06473486

49. Remove retaining ring (39) and shim plate (40) from gear assembly (38).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 19 of 59

Illustration 40 g06473489

Illustration 41 g06473495

50. Remove ball bearing (41) and spacer (42) from gear assembly (38).

Illustration 42 g06473471

51. Remove needle cage (43).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 20 of 59

Illustration 43 g06473472

52. Remove thrust plate (44).

Illustration 44 g06473479

53. Remove thrust plate (45).

Illustration 45 g06473504

54. Rotate clutch assembly (46) by 180 degrees.

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 21 of 59

Illustration 46 g06473509

55. Remove bearing race (47), roller bearing (48), and gear (49) from clutch assembly (46).

Illustration 47 g06473725

56. Remove bearing race (50) and roller bearing (51).

Illustration 48 g06473726
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57. Remove thrust plate (52).

Illustration 49 g06473727

58. Remove thrust plate (53).

Illustration 50 g06473511

Illustration 51 g06473513
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59. Rotate clutch assembly (46) by 180 degrees.

60. Remove retaining ring (54) and shim plate (55).

Illustration 52 g06473514

Illustration 53 g06473516

61. Remove friction discs (56) and clutch plates (57).

Note: Note the order of friction discs (56) and clutch plates (57) for assembly purposes.
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 24 of 59

Illustration 54 g06473822

Illustration 55 g06473827

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

62. Position clutch assembly (46) into a suitable press.

63. Use Tooling (H) and the suitable press to compress the spring and remove retaining ring (58).

64. Remove guide ring (59).

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65. Slowly release the pressure on the spring and remove Tooling (H).

Illustration 56 g06481528

66. Position clutch assembly (46) onto a suitable work surface.

67. Remove guide rings (61) and spring (60) from clutch assembly (46).

Illustration 57 g06473838

68. Insert shaft assembly (35) into clutch assembly (46) as shown in Illustration 57.

69. Insert regulated air at approximately 30 psi into the port on shaft assembly (35) as indicated in
Illustration 57. The air pressure will help with the removal of piston (62) from clutch assembly
(46).

70. Remove piston (62).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 26 of 59

Illustration 58 g06481530

71. Remove seal ring (63) and seal ring (64) from piston (62).

Illustration 59 g06473848

72. Remove retaining ring (65) and bearing (66).

73. Repeat Step 59 to Step 72 for the opposite side of clutch assembly (46).

Illustration 60 g06473991
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74. Remove fitting (67) and nuts (68).

Illustration 61 g06473995

75. Install Tooling (F) on shaft assembly (69) (not shown) as shown in Illustration 61.

Illustration 62 g06473998

76. Remove shaft assembly (69).

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Illustration 63 g06474001

Illustration 64 g06474006

Illustration 65 g06474018

77. Position Tooling (G) and suitable cribbing under clutch assembly (70) as shown in Illustration
64.

78. Slide clutch assembly (70) forward onto the suitable cribbing.

79. Use Tooling (G) to lower clutch assembly (70) and remove clutch assembly (70), shim (71),
thrust washer (72), and thrust washer (73).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 29 of 59

Illustration 66 g06474220

Illustration 67 g06474218

80. Use two people to position clutch assembly (70) onto a suitable work surface as shown in
Illustration 66. The weight of clutch assembly (70) is approximately 32 kg (70 lb).

81. Remove needle cage (74) and needle cage (75) (not shown).

Note: Needle cage (74) and needle cage (75) may fall out when clutch assembly (70) is lifted
onto the suitable work surface.

82. Position clutch assembly (70) as shown in Illustration 67.

83. Remove gear assembly (76) from clutch assembly (70).

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Illustration 68 g06474226

84. Remove roller cage (77) from gear assembly (76).

Illustration 69 g06474229

85. Remove seal ring (78) from gear assembly (76).

Note: Note the orientation of seal ring (78) for assembly purposes.
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 31 of 59

Illustration 70 g06474233

86. Remove seal ring (79) from gear assembly (76).

Note: Note the orientation of seal ring (79) for assembly purposes.

87. Remove roller cage (80) from gear assembly (76).

Illustration 71 g06474239

88. Remove thrust plate (81).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 32 of 59

Illustration 72 g06474241

89. Remove thrust plate (82).

Illustration 73 g06474244

90. Rotate clutch assembly (70) by 180 degrees.

Illustration 74 g06474307

91. Remove gear (83) from clutch assembly (70).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 33 of 59

Illustration 75 g06474308

92. Remove thrust plate (84).

Illustration 76 g06474309

93. Remove thrust plate (85).

Illustration 77 g06474338

94. Repeat Step 59 to Step 73 for clutch assembly (86).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 34 of 59

Illustration 78 g06474423

95. Remove one plastic cap and nuts (87).

Illustration 79 g06474427

96. Install Tooling (F) on shaft assembly (88) (not shown) as shown in Illustration 79.

Illustration 80 g06474429

97. Remove shaft assembly (88).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 35 of 59

Illustration 81 g06474431

Illustration 82 g06474435

Illustration 83 g06474440

98. Position Tooling (G) and suitable cribbing under clutch assembly (89) as shown in Illustration
82.

99. Slide clutch assembly (89) forward onto the suitable cribbing.
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 36 of 59

100. Use Tooling (G) to lower clutch assembly (89) and remove clutch assembly (89).

Illustration 84 g06474444
View from inside the transmission

101. Remove shims (90).

Illustration 85 g06474452

Illustration 86 g06474457
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102. Use two people to position clutch assembly (89) onto a suitable work surface as shown in
Illustration 85. The weight of clutch assembly (89) is approximately 32 kg (70 lb).

103. Remove roller bearing (91) and bearing race (92).

Note: Roller bearing (91) and bearing race (92) may fall out when clutch assembly (89) is lifted
onto the suitable work surface.

104. Position clutch assembly (89) as shown in Illustration 86.

105. Remove roller bearings (93) and gear assembly (94).

Illustration 87 g06478781

106. Remove needle cage (95) from gear assembly (94).

Illustration 88 g06475176

107. Remove thrust plate (96).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 38 of 59

Illustration 89 g06475183

108. Remove washer (97).

Illustration 90 g06475186

109. Remove thrust plate (98).

Illustration 91 g06475187

110. Rotate clutch assembly (89) by 180 degrees.

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 39 of 59

Illustration 92 g06475190

111. Remove gear (99).

Illustration 93 g06475193

112. Remove roller bearing (100).

Illustration 94 g06475196
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113. Remove bearing race (101).

Illustration 95 g06475199

114. Remove thrust plate (102).

Illustration 96 g06475202

115. Remove thrust plate (103).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 41 of 59

Illustration 97 g06475205

116. Repeat Step 59 to Step 73 for clutch assembly (89).

Illustration 98 g06475216

117. Use Tooling (A) to position transmission (1) as shown in Illustration 98.

Illustration 99 g06475232

118. Use a suitable drill to remove cover (104).

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 42 of 59

Illustration 100 g06475233

119. Remove bolt (105).

Illustration 101 g06478010

Illustration 102 g06478039

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 43 of 59

Illustration 103 g06478052

120. Use Tooling (J) to remove shaft assembly (106) (not shown).

121. Remove gear assembly (107).

122. Remove O-ring seal (108) from shaft assembly (106).

123. Remove bearing assembly (109), gear (110), shims (113), bearing assembly (112), and race
(111) from gear assembly (107).

Illustration 104 g06475325

124. Remove lockwasher (115), bolts (114), and plate (116).

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Illustration 105 g06475334

125. Remove O-ring seal (117) and yoke (118).

Illustration 106 g06475336

126. Remove lip-type seal (119).

Illustration 107 g06475342

127. Use Tooling (A) to position transmission (1) as shown in Illustration 107.
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 45 of 59

Illustration 108 g06475346

128. Remove bolts (120) and brake drum (121).

Illustration 109 g06475351

129. Remove lockwasher (122), bolts (123), and plate (124).

Illustration 110 g06475352

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 46 of 59

130. Remove O-ring seal (125) and flange assembly (126).

Illustration 111 g06475357

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

131. Remove retaining ring (127) and washer (128).

132. Remove springs (129) and brake shoes (130).

Illustration 112 g06475358

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133. Remove brake cam (131) and lip-type seal (132).

Illustration 113 g06475368

134. Remove retaining ring (133).

Illustration 114 g06475370

135. Use a suitable hammer and punch to remove cover (134) and cover (135).
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Illustration 115 g06475379

Illustration 116 g06475381

Illustration 117 g06475382

136. Remove bolt (136), bolt (137), and cover plate (138).

Illustration 118 g06475621

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137. Remove shims (139).

Illustration 119 g06475632

138. Use Tooling (K) to remove shaft assembly (140).

Illustration 120 g06475627

139. Remove spacer (141).

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Illustration 121 g06475636

140. Remove retaining ring (142).

Illustration 122 g06475654

Illustration 123 g06475657

Illustration 124 g06475661

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141. Remove gear assembly (143).

142. Remove cover plate (144).

Note: Use the opening as shown in Illustration 124 to remove gear assembly (143) and cover
plate (144) from the transmission.

Illustration 125 g06475698

143. Remove race (145) from gear assembly (143).

Illustration 126 g06475683

144. Position shaft assembly (140) into a suitable press.

145. Use Tooling (L) and the suitable press to remove bearing assembly (146) from shaft assembly
(140).
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Illustration 127 g06475692

146. Use Tooling (A) to position transmission (1) as shown in Illustration 127.

Illustration 128 g06475721

147. Remove retaining ring (147).

Illustration 129 g06475725

148. Remove shim (148).

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Illustration 130 g06475728

149. Use a suitable hammer and Tooling (M) to remove bearing assembly (149).

Illustration 131 g06475748

150. Remove bolts (150), bolts (152), tube assembly (151), and the gaskets.

Illustration 132 g06475749

140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 54 of 59

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

151. Remove plug (153) and the O-ring seal.

Illustration 133 g06475763

152. Remove relief valve assembly (154).

Illustration 134 g06475782

153. Remove washer (155), spring (156), piston (157), and valve (158) from relief valve assembly
(154).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 55 of 59

Illustration 135 g06475793

154. Remove breather (159).

Illustration 136 g06475888

155. Remove bolt (160) and the washers.

Illustration 137 g06475889

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Illustration 138 g06475895

156. Install Tooling (N) and use Tooling (N) to remove shaft assembly (161).

Illustration 139 g06475900

157. Remove Tooling (N) and O-ring seal (162) from shaft assembly (161).

Illustration 140 g06475908

158. Remove bolt (163) and the washers.

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Illustration 141 g06475910

Illustration 142 g06475915

159. Install Tooling (N) and use Tooling (N) to remove shaft assembly (164).

Illustration 143 g06475917

160. Remove Tooling (N) and O-ring seal (165) from shaft assembly (164).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 58 of 59

Illustration 144 g06473430

161. Position shaft assembly (35) onto a suitable work surface as shown in Illustration 144.

162. Remove seal rings (166) and O-ring seal (167) from shaft assembly (35).

163. Remove ball (168). Repeat for the ball on the opposite side of shaft assembly (35).

Illustration 145 g06475817

164. Position shaft assembly (69) onto a suitable work surface as shown in Illustration 145.

165. Remove seal rings (169) and O-ring seal (170) from shaft assembly (69).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 59 of 59

Illustration 146 g06475821

166. Position shaft assembly (88) onto a suitable work surface as shown in Illustration 146.

167. Remove seal rings (171) and O-ring seal (172) from shaft assembly (88).

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