5SCN 2005-Usa
5SCN 2005-Usa
1D5SC-100E1
( 2D5SC-100E1 )
A2
XVS650AT/XVS650ATC
PARTS CATALOGUE
©2004 by Yamaha Motor Co., Ltd.
1st edition, June 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A4
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi- Model Production Country Model Production Country
cated on the Model Label affixed onto the product concerned. Code Code No. (destination) Code Code No. (destination)
5SCN 010 U49
(2) “Model Label” Indication
5SCP 010 CALIFORNIA
5SCR 010 CANADA
A6
CONTENTS
ENGINE
CYLINDER HEAD ................................................................. B2 ELECTRICAL 2 ..................................................................... F7
CYLINDER ............................................................................ B4 INDEX
CRANKSHAFT & PISTON .................................................... B5
VALVE ................................................................................... B6 NUMERICAL INDEX ............................................................. M1
CAMSHAFT & CHAIN ........................................................... B7
OIL PUMP ............................................................................. B8
INTAKE ................................................................................. B9
CARBURETOR ..................................................................... B11
EXHAUST ............................................................................. B14
CRANKCASE ........................................................................ C3
CRANKCASE COVER 1 ....................................................... C5
STARTER CLUTCH .............................................................. C7
CLUTCH ................................................................................ C8
TRANSMISSION ................................................................... C10
MIDDLE DRIVE GEAR .......................................................... C11
SHIFT CAM & FORK ............................................................. C12
SHIFT SHAFT ....................................................................... C13
CHASSIS
FRAME .................................................................................. C14
FENDER ................................................................................ D2
SIDE COVER ........................................................................ D5
REAR ARM & SUSPENSION ............................................... D7
DRIVE SHAFT ....................................................................... D8
STEERING ............................................................................ D10
FRONT FORK ....................................................................... D11
FUEL TANK ........................................................................... D13
SEAT ..................................................................................... E2
FRONT WHEEL .................................................................... E3
FRONT BRAKE CALIPER .................................................... E4
REAR WHEEL ....................................................................... E5
STEERING HANDLE & CABLE ............................................ E7
FRONT MASTER CYLINDER ............................................... E8
STAND & FOOTREST .......................................................... E9
GENERATOR ........................................................................ E12
FLASHER LIGHT .................................................................. E13
METER .................................................................................. E15
HEADLIGHT .......................................................................... F2
TAILLIGHT ............................................................................ F3
HANDLE SWITCH & LEVER ................................................ F4
ELECTRICAL 1 ..................................................................... F5
FIG. 1 CYLINDER HEAD
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–11101–20 CYLINDER HEAD ASSY 1 1 1
3 93440–12052 .CIRCLIP 2 2 2
6 93440–12052 .CIRCLIP 2 2 2
9 90179–10395 NUT 8 8 8
14 4TR–1111F–00 PLATE 1 1 1
15 4TR–1112F–00 PLATE 2 1 1 1
16 4TR–1135A–00 BRACKET 1 1 1
24 93210–89568 O-RING 1 1 1
26 90467–14015 CLIP 2 2 2
27 93211–00612 O-RING 2 2 2
B2
FIG. 1 CYLINDER HEAD
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
28 91314–06035 BOLT 4 4 4
31 93210–62446 O-RING 4 4 4
32 97027–06016 BOLT 6 6 6
34 97024–06016 BOLT 2 2 2
35 92904–06600 WASHER 2 2 2
37 90430–17168 GASKET 4 4 4
38 22U–1111F–01 PLATE 2 2 2
40 90109–08782 BOLT 2 2 2
41 90109–08781 BOLT 2 2 2
43 90480–13018 GROMMET 2 2 2
B3
FIG. 2 CYLINDER
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–11310–20 CYLINDER 1 1 1
2 4VR–11320–20 CYLINDER 2 1 1 1
3 93210–84724 O-RING 2 2 2
4 91317–06085 BOLT 1 1 1
10 4VR–1111N–00 COVER 2 1 1 1
11 90480–13018 GROMMET 6 6 6
13 90387–06043 COLLAR 6 6 6
14 90149–06302 SCREW 8 8 8
B4
FIG. 3 CRANKSHAFT & PISTON
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–11411–00 CRANKSHAFT 1 1 1
5 93450–22027 CIRCLIP 4 4 4
8 90179–08327 .NUT 2 2 2
B5
FIG. 4 VALVE
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–12111–01 VALVE, INTAKE 2 2 2
11 90170–06128 NUT 4 4 4
B6
FIG. 5 CAMSHAFT & CHAIN
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–12171–00 CAMSHAFT 1 1 1 1
2 4VR–12181–00 CAMSHAFT 2 1 1 1
5 90101–10303 BOLT 2 2 2
8 94591–41118 CHAIN 2 2 2
12 91314–06025 BOLT 4 4 4
15 97027–06016 BOLT 4 4 4
B7
FIG. 6 OIL PUMP
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–13300–00 OIL PUMP ASSY 1 1 1
2 93210–10096 O-RING 1 1 1
3 91317–06030 BOLT 3 3 3
5 99009–11400 CIRCLIP 1 1 1
10 93210–15151 O-RING 2 2 2
11 91314–06025 BOLT 1 1 1
12 91314–06020 BOLT 2 2 2
B8
FIG. 7 INTAKE
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4TR–13586–01 JOINT, CARBURETOR 1 1 1 1
4 90467–10039 CLIP 1 1 1
5 93210–36769 O-RING 2 2 2
6 91317–06020 BOLT 4 4 4
7 4TR–13474–01 BAND 2 2 2
9 4TR–14417–01 COVER 1 1 1 1
11 4TR–14437–00 DUCT 1 1 1
14 4TR–14456–00 BAND 1 1 1
17 4TR–14452–00 SEAL 2 2 2
20 90467–11106 CLIP 2 2 2
21 90338–08174 PLUG 1 1 1
22 4TR–14413–00 STAY 1 1 1
27 4TR–13575–00 BAND 1 1 1
B9
FIG. 7 INTAKE
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
28 4VR–13594–00 COVER, MANIFOLD 2 1 1 1
30 4TR–14455–00 BAND 1 1 1
31 4TR–14499–00 STAY 2 1 1 1
32 90480–13398 GROMMET 1 1 1
33 91317–06016 BOLT 2 2 2
34 91317–06020 BOLT 2 2 2
B10
FIG. 8 CARBURETOR
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–14900–40 CARBURETOR ASSY 1 1
6 3F9–14118–00 ..CAP 1 1 1
14 8F2–14147–00 ..O-RING 1
B11
FIG. 8 CARBURETOR
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
21 1HX–14147–00 ..O-RING 1 1 1
22 1AE–14227–00 ..O-RING 1 1 1
23 1AE–14261–00 ..HOLDER 1 1
5SC–14261–00 ..HOLDER 1
24 1AE–14237–00 ..GASKET 1 1 1
25 1HX–14565–00 ..SCREW 1 1 1
28 1UY–14565–00 ..SCREW 2 2 2
31 26H–14275–00 ..SPRING 1 1
5SC–14275–00 ..SPRING 1
32 4TR–14348–00 ..PIPE 1 1 1 1
38 1FN–14565–00 ..SCREW 1 1 1
40 1HX–14985–00 ..FLOAT 1 1 1
B12
FIG. 8 CARBURETOR
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
42 256–14956–01 ..WASHER 1
43 4HM–14239–00 .SEAL 1 1 1
46 36Y–14147–00 .O-RING 4 4 4
47 1WG–14251–00 .NIPPLE 1 1 1
48 4TR–14987–00 .HOSE 1 1 1
49 4KM–24453–00 .SCREW 2 2 2
B13
FIG. 9 EXHAUST
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4TR–14613–00 GASKET, EXHAUST PIPE 2 2 2
6 90101–06576 .BOLT 1 1 1
13 90101–06576 BOLT 1 1 1
B14
FIG. 9 EXHAUST
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
22 92907–06600 WASHER, PLATE 3 3 3
23 5BN–14603–00 COVER 1 1 1 1
24 91314–06020 BOLT 3 3 3
25 92907–06200 WASHER 3 3 3
28 90338–10132 PLUG 1 1 1
30 90467–19065 CLIP 1 1 1
35 5BN–14871–00 PIPE 1 1 1 1
36 5BN–14872–00 PIPE 2 1 1 1
37 90468–08104 CLIP 8 8 8
41 95607–05100 NUT, U 1 1 1
42 92907–05200 WASHER 1 1 1
48 4MM–13582–00 PIPE 1 1 1
B15
FIG. 9 EXHAUST
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
49 90467–08092 CLIP 4 4 4
52 5BN–14875–00 PIPE 5 1 1 1
C2
FIG. 10 CRANKCASE
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4TR–15100–20 CRANKCASE ASSY 1 1 1
7 90387–16547 COLLAR 1 1 1
8 93210–18322 O-RING 1 1 1
12 90387–16547 COLLAR 1 1 1
13 93210–18322 O-RING 1 1 1
14 90387–16547 COLLAR 1 1 1
15 93210–18322 O-RING 1 1 1
16 91314–08060 BOLT 2 2 2
17 91317–08080 BOLT 1 1 1
18 91314–08100 BOLT 1 1 1
19 91317–06095 BOLT 1 1 1
20 91380–06045 BOLT 1 1 1
21 91317–06045 BOLT 7 7 7
22 91314–06055 BOLT 1 1 1
25 90149–08152 SCREW 3 3 3
C3
FIG. 10 CRANKCASE
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
27 90340–14132 PLUG, STRAIGHT SCREW 1 1 1
28 214–11198–01 GASKET 1 1 1
C4
FIG. 11 CRANKCASE COVER 1
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4TR–15411–00 COVER, CRANKCASE 1 1 1 1
6 93210–27370 O-RING 1 1 1
8 93210–14369 O-RING 1 1 1
10 93210–32172 O-RING 1 1 1
12 91314–06040 BOLT 2 2 2
13 91314–06045 BOLT 1 1 1
14 91314–06055 BOLT 1 1 1
15 91314–06030 BOLT 5 5 5
16 91314–06035 BOLT 2 2 2
17 3BT–15484–00 CLAMP 2 1 1 1
19 4TR–15424–00 COVER 2 1 1 1
20 93210–74316 O-RING 1 1 1
21 91314–06025 BOLT 2 2 2
25 99009–25500 CIRCLIP 1 1 1
27 91314–06065 BOLT 1 1 1
C5
FIG. 11 CRANKCASE COVER 1
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
28 91314–06055 BOLT 1 1 1
29 91314–06045 BOLT 4 4 4
30 91314–06030 BOLT 5 5 5
31 90462–10115 CLAMP 4 4 4
32 93210–15566 O-RING 1 1 1
34 4VR–15423–00 COVER 2 1 1 1
36 90462–08070 CLAMP 1 1 1
37 91317–06012 BOLT 1 1 1
40 93210–64297 O-RING 1 1 1
42 91314–06025 BOLT 3 3 3
43 91314–06070 BOLT 1 1 1
C6
FIG. 12 STARTER CLUTCH
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 22U–15512–00 GEAR, IDLER 1 (12T/50T) 1 1 1
2 5H0–15521–00 SHAFT 1 1 1 1
7 1FK–81847–00 .O-RING 1 1 1
8 3HE–81826–00 .BOLT 2 2 2
10 4XV–8182A–00 .NUT 1 1 1
11 11H–81844–00 .GASKET 2 2 2
13 4XV–8182A–00 NUT 1 1 1
14 97070–06025 BOLT 2 2 2
C7
FIG. 13 CLUTCH
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–16111–00 GEAR, PRIMARY DRIVE (38T) 1 1 1
5 90170–16256 NUT 1 1 1
17 93210–09525 O-RING 1 1 1
18 92907–06200 WASHER 1 1 1
19 95307–06600 NUT 1 1 1
21 90170–20310 NUT 1 1 1
22 93315–21813 BEARING 1 1 1
27 90430–08119 GASKET 1 1 1
C8
FIG. 13 CLUTCH
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
28 90149–08067 SCREW 1 1 1
30 93515–32029 BALL 1 1 1
C9
FIG. 14 TRANSMISSION
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–17411–00 AXLE, MAIN (14T) 1 1 1
3 90209–22191 WASHER 1 1 1
4 93440–25084 CIRCLIP 1 1 1
12 90209–27192 WASHER 1 1 1
13 93440–30077 CIRCLIP 1 1 1
16 90209–22191 WASHER 1 1 1
17 93440–25084 CIRCLIP 1 1 1
20 93306–00428 BEARING 1 1 1
C10
FIG. 15 MIDDLE DRIVE GEAR
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–Y1754–00 MIDDLE GEAR COMP. 1 1 1
2 93306–20711 BEARING 1 1 1
4 90179–18396 NUT 1 1 1
7 93210–71360 O-RING 1 1 1
14 22U–17524–00 HOLDER 1 1 1
16 90387–2511R COLLAR 1 1 1
C11
FIG. 16 SHIFT CAM & FORK
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4TR–18540–02 SHIFT CAM ASSY 1 1 1
2 93306–90602 .BEARING 1 1 1
3 4H7–18185–00 .SEGMENT 1 1 1
10 90149–05321 .SCREW 1 1 1
C12
FIG. 17 SHIFT SHAFT
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 90215–18178 WASHER, LOCK 1 1 1
9 99001–10600 CIRCLIP 1 1 1
12 99001–10600 CIRCLIP 1 1 1
17 97024–06020 BOLT 1 1 1
22 95304–06700 NUT 1 1 1
24 99009–12400 CIRCLIP 1 1 1
C13
FIG. 18 FRAME
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–21110–20 FRAME COMP. 1 1
5 90179–08684 NUT 4 4 4
11 90179–10658 NUT 1 1 1
14 90101–12694 BOLT 1 1 1
15 90179–12248 NUT 1 1 1
17 3BN–21747–00 DAMPER 2 2 2
19 3BN–21747–00 DAMPER 1 1 1
20 4SV–28372–00 DAMPER 1 1 1
C14
FIG. 18 FRAME
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
26 4VR–28356–01 STAY 1 1 1 1
30 90480–12320 GROMMET 1 1 1
34 3FY–21575–01 SEAL 1 1 1 1
35 4GY–2214F–00 DAMPER 1 1 1 1
36 3SP–21732–00 SEAL 1 2 2 2
39 5KP–21266–00 SHEET 1 1 1 1
C15
FIG. 19 FENDER
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–Y2151–R1–P4 FRONT FENDER COMP. 1 1 1 UR SMX
8 5BN–21587–01 STAY 1 1 1 1
16 3SP–21732–00 .SEAL 1 4 4 4
17 4NK–21735–00 .SEAL 2 1 1 1
D2
FIG. 19 FENDER
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
18 5SC–2165A–00 .GRAPHIC SET,REAR FENDER 1 1 1 UR FOR DBNM8
20 90480–15061 GROMMET 3 3 3
25 90179–08491 NUT 2 2 2
30 90179–08491 NUT 2 2 2
32 90149–06154 SCREW 1 1 1
34 90269–05039 RIVET 2 2 2
37 5BN–2317W–40 STAY, 9 1 1 1
41 5BN–84703–00 BRACKET 1 1 1
D3
FIG. 19 FENDER
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
45 95707–05500 NUT, FLANGE 2 2 2
46 90464–25002 CLAMP 1 1 1
47 42U–21639–00 DAMPER 2 1 1 1
D4
FIG. 20 SIDE COVER
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4TR–2160A–00 BOX COMP. 1 1 1
4 5SC–2172K–00 BRACKET 1 1 1 1
6 22F–2139X–00 DAMPER 1 1 1
8 90446–14359 HOSE 1 1 1
14 3LS–21781–10 EMBLEM,1 1 1 1
15 4TR–21717–00 DAMPER 1 1 1
16 90480–12320 GROMMET 1 1 1
18 90170–22187 NUT 1 1 1
19 90480–24186 GROMMET 1 1 1
21 84M–77555–00 PROTECTOR 5 1 1 1
22 3LS–21781–10 EMBLEM,1 1 1 1
D5
FIG. 20 SIDE COVER
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
23 90480–01559 GROMMET 1 1 1
24 90480–12320 GROMMET 1 1 1
25 90149–06302 SCREW 1 1 1
28 90480–10289 GROMMET 4 4 4
29 90387–0600V COLLAR 4 4 4
30 91314–06020 BOLT 4 4 4
D6
FIG. 21 REAR ARM & SUSPENSION
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–22110–01 REAR ARM COMP. 1 1 1
3 93332–00010 BEARING 2 2 2
5 90387–17543 COLLAR 2 2 2
7 1J7–22143–00 NUT 1 1 1
11 4VR–22184–00 BUSH 1 1 1
14 90109–125F1 BOLT 1 1 1
16 90109–125F1 BOLT 1 1 1
17 95607–12100 NUT, U 1 1 1
19 90387–123X6 COLLAR 2 2 2
D7
FIG. 22 DRIVE SHAFT
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4TR–46101–00 REAR AXLE GEAR CASE ASSY 1 1 1
6 93311–43729 .BEARING 1 1 1
9 93306–30539 .BEARING 1 1 1
11 93210–60426 .O-RING 1 1 1
13 90387–256G9 .COLLAR 1 1 1
14 22U–46136–00 .SEAL 1 1 1 1
17 93316–01301 .BEARING 1 1 1
19 93211–39569 .O-RING 1 1 1
D8
FIG. 22 DRIVE SHAFT
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
20 90105–10285 .BOLT, FLANGE 2 2 2
23 214–11198–01 .GASKET 2 2 2
28 99009–18400 CIRCLIP 1 1 1
29 22U–46137–00 SEAL 2 1 1 1
30 93410–22039 CIRCLIP 1 1 1
33 93311–21044 BEARING 2 2 2
34 93440–20088 CIRCLIP 2 2 2
37 90387–1510D COLLAR 1 1 1
D9
FIG. 23 STEERING
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 93399–99931 BEARING 1 1 1
5 90179–25033 NUT 2 2 2
10 91314–08030 .BOLT 2 2 2
11 3DM–23445–00 DAMPER 2 2 2
15 91314–08025 BOLT 4 4 4
16 90338–08163 PLUG 4 4 4
18 5BN–2317J–00 DAMPER 1 1 1 1
24 90464–18246 CLAMP 2 2 2
D10
FIG. 24 FRONT FORK
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–23102–12 FRONT FORK ASSY (L.H) 1 1 1
13 509–23158–L0 .GASKET 1 1 1
17 4TR–23118–00 .SPACER 1 1 1
19 43F–23188–10 .O-RING 1 1 1
D11
FIG. 24 FRONT FORK
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
28 4EB–23145–01 .OIL SEAL 1 1 1
32 509–23158–L0 .GASKET 1 1 1
36 4TR–23118–00 .SPACER 1 1 1
38 43F–23188–10 .O-RING 1 1 1
39 91314–08040 .BOLT 1 1 1
41 91314–08020 BOLT 4 4 4
46 5BN–23163–00 GASKET 2 2 2
50 93399–99932 BEARING 1 1 1
D12
FIG. 25 FUEL TANK
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4TR–Y2410–U1–X8 FUEL TANK COMP. 1 1 UR SMX
8 90209–06011 WASHER 1 1 1
16 4X8–24512–00 .O-RING 1 1 1
D13
FIG. 25 FUEL TANK
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
18 90149–06011 SCREW 2 2 2
22 4TR–24313–00 PIPE 3 1 1 1
23 90464–09M31 CLAMP 1
24 90467–10038 CLIP 1 1 1
27 4EB–24398–00 BAND 1 1 1 1
28 90467–11032 CLIP 1 1 1
29 90467–12053 CLIP 2 2 2
31 90464–15192 CLAMP 1 1 1
33 90149–05299 SCREW 3 3 3
34 90179–05523 NUT 3 3 3
35 4TR–2414G–00 SEAL 2 2 2
36 3XV–21717–00 DAMPER 1 1 1
40 90467–10041 CLIP 2
41 5BN–24312–01 PIPE 2 1
43 90461–15139 CLAMP 1
D14
FIG. 25 FUEL TANK
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
45 5BN–24314–01 PIPE 4 1
47 90467–10041 CLIP 4
50 5BN–24315–00 PIPE 5 1
51 90464–15192 CLAMP 1
52 90467–10041 CLIP 1
54 5BN–24313–00 PIPE 3 1
56 90464–20191 CLAMP 1
57 90464–15192 CLAMP 1
58 4TR–2413B–00 EMBLEM 1 1 1
59 4TR–14294–00 HOSE 1 1 1
60 90467–12053 CLIP 1 1 1
61 90467–12124 CLIP 1 1 1
65 1UA–82591–00 BAND 1 1 1
66 1VJ–26333–00 NUT 1 1 1
D15
FIG. 26 SEAT
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–24710–10 SINGLE SEAT ASSY 1 1 1
2 97007–06025 .BOLT 2 2 2
8 5BN–24736–00 .WASHER 2 2 2
12 5BN–2475Y–00 .COLLAR 2 2 2
14 5BN–2475K–00 BRACKET 3 1 1 1
15 91317–06012 BOLT 2 2 2
20 97007–06016 .BOLT 2 2 2
E2
FIG. 27 FRONT WHEEL
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4TR–25111–00 HUB, FRONT 1 1 1
3 93306–30317 BEARING 2 2 2
5 90387–173M5 COLLAR 1 1 1
15 90387–173R6 COLLAR 1 1 1
E3
FIG. 28 FRONT BRAKE CALIPER
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–2582U–00 DISK, BRAKE (RIGHT) 1 1 1
2 90109–083G4 BOLT 6 6 6
7 4TT–25937–00 .BOOT 2 2 2 2
13 90109–100G0 BOLT 2 2 2
E4
FIG. 29 REAR WHEEL
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 3JB–25311–00–35 HUB, REAR 1 1 1 SL
4 93306–30213 BEARING 1 1 1
5 93306–30212 BEARING 1 1 1
7 4TR–25364–00 DAMPER 6 6 6
8 16G–25412–00 WASHER 2 2 2
9 90170–10219 NUT 6 6 6
10 93210–48530 O-RING 1 1 1
11 93210–61750 O-RING 1 1 1
15 4H7–25351–00 CAMSHAFT 1 1 1
19 90101–06764 BOLT 1 1 1
E5
FIG. 29 REAR WHEEL
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
25 3HT–25398–00 BALANCER, WHEEL (15G) 1 1 1 UN
28 90387–151R1 COLLAR 1 1 1
31 90109–085G1 BOLT 2 2 2
E6
FIG. 30 STEERING HANDLE & CABLE
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–26111–10 HANDLEBAR 1 1 1
2 90464–15192 CLAMP 4 4 4
3 4NK–26241–00 GRIP(LEFT) 1 1 1
6 4NK–2635J–00 .CAP 2 1 1 1
12 95304–08700 NUT 1 1 1
E7
FIG. 31 FRONT MASTER CYLINDER
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4TR–25870–01 MASTER CYLINDER SUB ASSY 1 1 1
4 4TR–2589H–00 .SCREW 2 2 2
9 91314–06025 BOLT 2 2 2
E8
FIG. 32 STAND & FOOTREST
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–27211–00 PEDAL, BRAKE 1 1 1
6 4NK–27285–00 CAP 1 1 1
9 95307–06700 NUT 1 1 1
10 90101–06534 BOLT 1 1 1
12 4TR–27247–00 ROD 1 1 1 1
17 90109–06468 BOLT 1 1 1
20 99009–19400 CIRCLIP 1 1 1
26 90249–12008 PIN 1 1 1
27 90179–06411 NUT 1 1 1
E9
FIG. 32 STAND & FOOTREST
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
28 4KU–27311–13 STAND, SIDE 1 1 1
29 5EL–27322–01 WASHER 1 1 1
31 90387–1003G COLLAR 1 1 1
41 5BN–27451–00 .FOOTREST 1 1 1
43 4NK–27427–00 .SHAFT 1 1 1
45 99001–06600 .CIRCLIP 1 1 1
46 4WM–27496–00 .MOLE 1 1 1 1
50 5BN–27461–00 .FOOTREST 1 1 1
52 4NK–27427–00 .SHAFT 1 1 1
54 99001–06600 .CIRCLIP 1 1 1
E10
FIG. 32 STAND & FOOTREST
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
55 4WM–27497–00 .MOLE 2 1 1 1
E11
FIG. 33 GENERATOR
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–81450–00 ROTOR ASSY 1 1 1
E12
FIG. 34 FLASHER LIGHT
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5YS–83310–00 FRONT FLASHER LIGHT ASSY 1 1 1 1
15 5BN–2317V–00 STAY 8 1 1 1
16 91314–08016 BOLT 2 2 2
E13
FIG. 34 FLASHER LIGHT
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
28 1D6–83312–10 .LENS, FLASHER 1 1 1
E14
FIG. 35 METER
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5SC–83580–50 SPEEDOMETER ASSY (MPH) 1 1
5 4TR–83535–00 TUBE 1 1 1
8 4TR–83513–00 DAMPER 1 1 1
9 4TR–83526–00 DAMPER 2 2 2 2
11 95307–05700 NUT 2 2 2
E15
FIG. 36 HEADLIGHT
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4NK–84394–00 RING, MOUNTING 1 1 1
20 90387–0610J COLLAR 1 1 1
21 90387–06093 COLLAR 2 2 2
F2
FIG. 37 TAILLIGHT
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–84700–01 TAILLIGHT ASSY 1 1 1
2 4NK–84702–00 .GASKET,TAILLENS 1 1 1
8 5BN–84154–00 .GROMMET 1 1 1
9 4NK–84527–01 DAMPER 1 1 1
10 90387–07038 COLLAR 3 3 3
11 95307–06600 NUT 3 3 3
13 5BN–84553–00 DAMPER 3 3 3
F3
FIG. 38 HANDLE SWITCH & LEVER
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–83912–00 LEVER 1 1 1 1
5 90123–08046 BOLT 1 1 1
6 90179–08148 NUT 1 1 1
7 97004–06020 BOLT 1 1 1
8 95604–06100 NUT, U 1 1 1
9 3YX–82917–01 SWITCH 1 1 1
11 5BN–83922–00 LEVER 2 1 1 1
14 95607–06100 NUT, U 1 1 1
15 90149–06131 SCREW 1 1 1
16 90170–06010 NUT 1 1 1
20 92907–04600 WASHER 1 1 1
F4
FIG. 39 ELECTRICAL 1
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 5KP–81960–00 RECTIFIER & REGULATOR ASSY 1 1 1
8 29N–14425–00 DAMPER 1 1 1 1
9 4VR–2176E–00 PLATE 1 1 1
10 29N–14425–00 DAMPER 1 1 1 1
16 90149–08002 SCREW 2 2 2
F5
FIG. 39 ELECTRICAL 1
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
27 29U–81950–93 RELAY ASSY 1
28 1UA–82591–00 BAND 14 14 14
29 90464–05188 CLAMP 5 5 5
30 90464–20191 CLAMP 1 1 1
31 90464–20213 CLAMP 1 1 1
32 90464–10190 CLAMP 1
33 90464–23041 CLAMP 1 1 1
F6
FIG. 40 ELECTRICAL 2
REF.
5SCN
5SCR
5SCP
PART NO. DESCRIPTION REMARKS
NO.
1 4VR–82310–00 IGNITION COIL ASSY 1 1 1
7 90464–10190 CLAMP 1 1 1
8 90464–05141 CLAMP 1 1 1
12 93210–29196 O-RING 1 1 1
13 90149–05321 SCREW 3 3 3
17 90338–08226 PLUG 2 2 2
19 5YS–83371–00 HORN 1 1 1
F7
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
M3
NUMERICAL INDEX
M4