HIGH SPEED VERTICAL MACHINING CENTER

DNM S 4500S · 5700S

Product Overview

Basic Information

Basic Structure
Cutting
Performance

Detailed
Information

Options
Applications
Diagrams
Specifications

Customer Support
Service

DNM S series
Building on the history of the well proven and successful DNM series, the new version DNM S series boasts
even greater reliability and performance. In addition, the DNM S series includes grease lubrication to the roller
guideways for more environmental-friendliness. The design concepts of the DNM4500S, DNM5700S are high
speed, high productivity and suitability for universal applications. Standard features are the largest machining
space in its class, direct coupled spindle, roller guideways and thermal error compensation to provide optimum
precision.

DNM S
series
 Contents

02 Product Overview

Basic Information
04 Basic Structure
05 Cutting Performance

Detailed Information
06 Standard / Optional Specifications
08 Applications
11 Diagrams
14 Machine / CNC Specifications

18 Customer Support Service

A highly versatile vertical machining Standard Direct-Coupled Spindle for An environmental-friendly machine
center offering the largest machining Higher Productivity designed for stable and easy operation
space in its class The direct coupled spindle reduces vibration Thermal error compensation function fitted
While requiring the same installation floor and noise, thereby improving the machines as standard optimizes machine accuracy by
space as the previous model, the new DNM performance and environmental-friendliness reducing the effects of heat build-up during
compared to belt drive type. extended periods of operation.
series provides a larger table with increased
The EOP function can be checked in the
Y axis travel and maximum table load. Higher productivity is achieved by reducing
pop-up window on the NC main screen for
tool change time and improving all axes feed
convenient machine operation.
system acc/dec times. Grease lubrication for axis roller guideways
is a standard feature and reduces
contamination of the operator’s environment.

02 / 03
Product Overview
Basic structure
Travel distance (X x Y x Z axis)

Basic Information
DNM 4500S
Basic Structure Designed as a highly
Cutting
Performance
stable, rigid structure, 800 x 450 x 510 mm
the new DNM S series Z axis
(31.5 x 17.7 x 20.1 inch)
offers from 400 to 570
Detailed
Information mm in the Y axis, enabling DNM 5700S
the user to handle a wider
Options
Applications
range of workpieces.
X axis 1050 x 570 x 510 mm
Diagrams (41.3 x 22.4 x 20.1 inch)
Specifications Y axis

Customer Support
Service

Axis system
Rapid traverse rate (X / Y / Z)

Environmentally friendly 42 / 42 / 36 m/min (1653.5 / 1653.5 / 1417.3 ipm)

grease lubrication is
adopted as standard for
all the axis feed system,
and roller-type LM Guides
are provided to enhance
the rigidity.

Grease lubrication for all axes is a standard feature. Roller-type LM Guides are provided
as a standard feature.

Table Wide machining area

Max weight on Table

Increased table size and
DNM 4500S DNM 5700S
maximum load capacity
are included to offer 600kg 800kg
maximum workpiece (1322.8 lb) (1763.7 lb) B
capacity even in the same A

floor space as previous Table size (A x B)

model. DNM 4500S DNM 5700S

1000 x 450mm 1300 x 570mm

DNM S
(39.4 x 17.7 inch) (51.2 x 21.3 inch)
series
 Spindle
Max. spindle speed

Direct-coupled type
15000 {20000 } r/min
spindles have been Max. spindle motor power

adopted as a standard 18.5 {15 } kW

feature to further reduce (24.8 {20.1} Hp)
vibration and noise while Max. spindle motor torque
enhancing productivity,
work environment and
117.8 {52.5 } N·m
(86.9 {38.7} lbf-ft)
machining accuracy.

Tool change system Magazine & Automatic tool change arm

Tool storage capacity

Tool change time has
been optimized to 30 {40/60 } ea
reduce non cutting
time. The highly-reliable Tool to Tool time Chip to Chip* time

tool magazine can

accommodate up to 30
1.2sec 3.2sec
tools as standard. * The Chip-to-Chip time has been tested in accordance with
Doosan's strict testing conditions, but may vary depending on
the user's operating conditions.

Machining performance Cutting performance

Face mill (ø80mm (3.15 inch)) Carbon steel

The DNM S series Chip removal rate

cm3/min (inch3/min)
Spindle speed
r/min
Feedrate
mm/min (ipm) 3.1mm
delivers the best cutting 527 (32.2) 1500 2700 (106.3)
(0.1 inch) 64mm
(2.5 inch)
performance in its class to Face mill (ø80mm (3.15 inch)) Aluminium

optimize productivity. Chip removal rate

cm3/min (inch3/min)
Spindle speed
r/min
Feedrate
mm/min (ipm)
5mm 64mm
1901 (116.0) 1500 5940 (233.9) (0.2 inch) (2.5 inch)

End mill (ø30mm (i.2 inch)) Carbon steel

Chip removal rate Spindle speed Feedrate
cm3/min (inch3/min) r/min mm/min (ipm) 15mm
48 (2.9) 222 107 (4.2) (1.6 inch)

U-Drill (ø50mm (2.0 inch)) Carbon steel

Chip removal rate Spindle speed Feedrate
cm3/min (inch3/min) r/min mm/min (ipm) Ø50mm
501 (30.6) 1500 255 (10.0) (Ø2.0 inch)

Tap Carbon steel

Tap size Spindle speed Feedrate
mm (inch) r/min mm/min (ipm)
M 36 x P 4.0 221 884 (34.8)

✽The results, indicated in this catalogue are provides as example. They may not be obtained due to
differences in cutting conditions and environmental conditions during measurement.

04 / 05
Product Overview
Standard / Optional
Specifications Standard Optional

Basic Information DNM DNM

NO. Description Features
4500S 5700S
Basic Structure Various optional features 1
18.5/11(24.8/14.8),
117.8(86.9)_FANUC
Cutting
Performance
are available to satisfy 2 Spindle 15000 r/min
17/10 (22.8/13.4), 108.2
(79.9)_HEIDENHAIN
customers’ specific 3
(Unit: kW(Hp),
N·m(lbf-ft)
16.5/11 (22.1/14.8), 141.3
(104.3)_SIEMENS
machining applications. 4 20000 r/min
11/5(14.8/6.7), 52.5(38.7)_FANUC/
Detailed Siemens/HEIDENHAIN
Information 5 30 ea
6 Magazine Tool storage capacity 40 ea
Options 7 60 ea
Applications 8 BIG PLUS BT40
Tool shank
9 BIG PLUS CAT40
Diagrams type
10 BIG PLUS DIN40
Specifications 11 150 mm (5.9 inch)
Raised
12 200 mm (7.9 inch)
column
13 300 mm (11.8 inch)
14 0.19 MPa(27.6 psi), 0.4 kW(0.5 Hp)
Customer Support FLOOD
15 0.69 MPa(100.1 psi), 1.8 kW(2.4 Hp)
Service 16 None
17 2 MPa(290.1 psi), 1.5kW(2.0 Hp)
Coolant TSC**
18 2 MPa(290.1 psi), 4 kW(5.4 Hp)
19 7 MPa(1015.3 psi), 5.5 kW(7.4 Hp)
20 FLUSHING
21 SHOWER (200 L/min (52.8 gal/min))
22 Chip pan
23 Hinged type (Left/Right/Rear)
Chip conveyor
24 Chip disposal Magnetic scraper type (Left/Right/Rear)
25 Screw(AUGER) type (Left/Right)
26 Chip bucket
27 Linear scale X / Y / Z axis
Precision
28 AICC I (40 block)
machining
29 AICC II (200 block)
option
30 SSP (Smooth Surface Package)
31 TS27R_RENISHAW
Automatic tool measurement
32 OTS_RENISHAW
33 Measurement Automatic tool breakage detection
& Automation Automatic workpiece
34 OMP60_RENISHAW
measurement
35 Automatic front door with safety device
36 WORK LIGHT LED LAMP
37 OPERATOR CALL LAMP 3-COLOR SIGNAL TOWER(LED)
38 LEVELING BLOCK & BOLT -
39 SMART THERMAL CONTROL SENSORLESS TYPE(ONLY SPINDLE)
ASSEMBLY & OPERATION TOOLS
38 -
KIT
Others
4TH AXIS PREPARATION CABLING
39 FACTORY READY MADE
FOR SERVO/1-PNEUMATIC PIPING
40 AIR GUN
41 Air blower
42 Coolant gun
43 Mist collector
44 ANCHORING (1) SLIDE CLAMP & CHEMINCAL ANCHOR BOLT
45 TSA (2) 0.54
46 TOOL TYPE HSK63A
47 ATC AUTO SHUTTER 30TOOL / 40TOOL
48 ATC FULL COVER 30TOOL / 40TOOL
49 HINGE TYPE
Drum chipconveyor
50 SCRAPER TYPE
51 Oil lubrication X, Y, Z AXIS
52 20 Bar TSC with inverter 50Hz 60Hz
53 BELLOWS COVER(X/Y/Z)
Customized
54 WET PROTECT COVER(X-AXIS)
Special
55 Option MACHINING BALL SCREW BELLOWS COVER(X/Y)
56 FINE DUST GUIDE WAY DOUBLE WIPER
57 PROTECTING PROTECT COVER(X-AXIS)
58 PACKAGE BALL SCREW BELLOWS COVER(X/Y)
DRY
59 GUIDE WAY DOUBLE WIPER
MACHINING
60 AIR OIL SUCTION(ONLY 15k SPINDLE)
61 ATC FULL CLOSED COVER
AUTO TOOL LENGTH
62 RENISHAW / LTS
MEASUREMEMT
AUTO TOOL BREAKAGE
63 MSC/BK9(NEEDLE TYPE ON MAGAZINE)
DETECTION
✽ Please contact Doosan to select detail specifications.
** If this option is selescted, the TSA(Through Spindle Air) function available. TSA Max.pressure is 0.54MP
(1) Please refer to foundation drawing in relation to anchoring.
DNM S If more detail information want, consult with doosan service
series (2) In case of TSC is not required and only TSA is needed, this option can be selected.
Peripheral equipments

Grease lubrication system Raised column 9~11

The standard grease lubrication system eliminates When the distance between the table top and the spindle
the need for an oil skimmer and reduces lubrication nose needs to be extended, for example, accommodate
costs by about 60% compared to oil lubrication. a fixture or rotary axis on the table, solid one-piece raised
column can be used to extend the distance.

Yearly maintenance cost Height

150mm
Max.
60% (5.9 inch)

200 mm
(7.9 inch)
Height

300mm
(11.8 inch)

Chip conveyor 21~23 Chip bucket 24

Capacity

300L (79.3 gal)

Hinged belt

Screw(Auger) type
Magnetic scraper

Chip conveyor type Material Description

Hinged belt chip conveyor, which is most commonly used for steel work
Hinged belt Steel
[for cleaning chips longer than 30mm(1.2inch)], is available as an option.
Magnetic scraper type chip conveyor, which is ideal for die-casting work
Magnetic scraper Cast Iron
[for cleaning small chips], is available as an option.
Screw(Auger) type chip conveyor is suitable for minimizing installation space.
Screw(Auger) type Steel About 85% floor space is required to install Screw(Auger) type chip conveyor
compare to Hinged belt type.

4th axis auxiliary device interface 40 Hydraulic / Pneumatic fixture line

Users who wish to set up a rotary axis on the table to increase application The user should prepare pipelines for hydraulic/pneumatic fixtures whose
flexibility are encouraged to contact Doosan in advance. detailed specifications should be determined by discussion with Doosan.

Pneumatic Pneumatic

Hydraulic Hydraulic

Electronic
Servo driven function
and device

06 / 07
Product Overview
DOOSAN Fanuc i Plus 15 inch screen + New OP
DOOSAN Fanuc i Plus' operation panel enhances operating convenience by incorporating
Basic Information common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation.
Basic Structure DOOSAN Fanuc i Plus is
Cutting
Performance
optimized for maximizing
customer productivity
and convenience.
Detailed
Information
DOOSAN Fanuc i Plus
Options • 15 inch color display
Applications Intuitive and user-friendly design
Diagrams
Specifications

Customer Support
Service
USB & PCMCIA card QWERTY keyboard
• EZ-guide i standard
• Ergonimic operator panel
• 2MB Memory
• Hot key

iHMI Touch screen

iHMI provides an intuitive interface that utilizes a touch screen for quick and easy operation
and provides a variety of applications that can help machine operation.

• PLANNING
Tool information such as tool offset and tool life can be checked and set, and scheduler function is provided.

• MACHINING
MDI, EDIT, MEM, JOG screen can be changed by using touch function, and it is quick and easy to move to sub
menu by using soft key.

• IMPROVEMENT
User can set up to record data for analysis and monitor the specific signals by setting up the maintenance and
inspection function. Also user can add items.

• UTILITY
View and search PDF and TEXT files, create notes from text / images / drawings, and link to web pages.
For users who are familiar with the DDOOSAN Fanuc i Plus screen, the screen can be switched.
DNM S
series
 SIEMENS 828D 15.6 inch screen + New OP
The newly-designed operation panel enhances operating convenience by incorporating common-design buttons
and layout, and features the Qwerty keyboard for fast and easy operation.
SIEMENS CNC optimized
for DOOSAN machine
tools maximizes usersʼ
productivity.
15.6-inch display

• USB (standard)
• QWERTY Keyboard (standard)

Conversational Convenient function

The machining monitoring function developed on the basis of the Shop Mill – an interactive machining support
function of SIEMENS – provides users with cutting, servicing and maintenance screens for easy and convenient
machine operation.

Smart function Shop Mill Part Programming

Color highlighting is provided for each processing code It helps to write the part program and shorten
function, and the calculator can be used easily by using the writing time.
the pocket calculator on display.

Advanced program language programGUIDE Simulation and machining contour monitoring

Increases program flexibility, minimizing cycle time. Simulation results with different views
can be checked.

Side screen widget

Through the side widget, operator can easily
monitor the current machining status.

08 / 09
Product Overview
Easy Operation Package

Basic Information

Basic Structure The software developed

Cutting
Performance
by Doosan's own
technology provides
numerous functions
Detailed
Information designed for convenient
Options operation. EOP Main screen Tool management
Applications
On the operation panel, press the CUSTOM1 button to This function controls information on the tools in
Diagrams make the initial EOP screen show up. the tool magazine pots.
Specifications

Customer Support
Service

ATC recovery Tool load monitoring

In the event of an error during ATC (automatic tool During cutting operation, abnormal load caused by
changer) operation, follow the on-screen instructions wear and tear of the tool is detected and an alarm
for an easy and prompt solution. is triggered to prevent further damage.

Adaptive Feed Control(AFC) Thermal compensation function

If tool overload is detected during operation, the A thermal error compensation function is provided
feed rate is controlled to prevent the tool from as a standard feature to secure stable cutting safe
being damaged. from potentially harmful environmental factors.

Pop-up function
Various EOP functions can be monitored through the
pop-up window on the NC main screen. (Press the
CUSTOM2 button)
Display machining program
Tool Load Monitoring
Tool management data
M code list
G code list
Tool & Workpiece count

DNM S
series
External Dimensions

DNM S series (Left or Right side chip conveyor) Unit: mm (inch)

Top View

B
A

C D
Front View E
F

Model A (Length) B C D (Width) E (Height) F

DNM 4500S 1966 (77.4) 3219 (126.7) 1010 (39.8) [414 (16.3)] 2634 (103.7) 2985 (117.5) 883 (34.8) [440 (17.3)]

DNM 5700S 2221 (87.4) 3349 (131.9) 1010 (39.8) [398 (15.7)] 3145 (123.8) 2985 (117.5) 883 (34.8) [440 (17.3)]

Max. machine length (including electric cabinet door and operation panel swiveling)
Additional width to accommodate the side chip conveyor. [ ] indicates the additional width required to accommodate a screw(auger)type chip conveyor.
Height from the floor to the chip outlet. [ ] indicates the height when a screw(auger) type chip conveyor is installed.

* Some peripheral equipment can be placed in other places

10 / 11
Product Overview
External Dimensions

Basic Information DNM S series (Rear side chip conveyor) Unit: mm (inch)
Basic Structure
Cutting
Performance
Top View

Detailed
Information BB
Options
Applications
Diagrams
Specifications

Customer Support

CC
Service
AA

Front View D E
D E

F F
GG

G
Model A (Length) B C D E (Width) F (Height)
SCRAPER HINGED SCREW
DNM 4500S 1966 (77.4) 458 (18.0) 3219 (126.7) 880 (34.6) 2607 (102.6) 2985 (117.5) 883 (34.8) 865 (34.1) 440 (17.3)
DNM 5700S 2221 (87.4) 458 (18.0) 3349 (131.9) 650 (25.6) 3105 (122.2) 2985 (117.5) 883 (34.8) 865 (34.1) 440 (17.3)

Additional length required to accommodate a rear-side chip conveyor.

Max. machine length (including electric cabinet door and operation panel swiveling)
Additional space required for the machine to accommodate a rear-side chip conveyor.
DNM S
series
* Some peripheral equipment can be placed in other places
Spindle Power – Torque Diagram / Table

Spindle
[FANUC] 15000 r/min [FANUC] 20000 r/min
Max. spindle power: 18.5 kW (24.8 Hp) Max. spindle torque: 117.8 N·m (86.9 lbf-ft) Max. spindle power: 15 kW (20.1 Hp) Max. spindle torque: 52.5 N·m (38.7 lbf-ft)
117.8(86.9) S3 15% 52.5(38.7) S3 25% S3 25%
S3 25% 18.5(24.8) 15(20.1)
95.5(70.5) 16.5 (22.1) S3 25% S3 25%
Continuous 13(17.4)
15 (20.1) 52.5(38.7) 15(20.1)
11(14.8)
52.5(38.7) Continuous Continuous 13(17.4)
31.1(23.0) Continuous
11 (14.8) 11(14.8)
Continuous 7(9.4)
31.1(23.0)
7(9.4)

Torque : N.m (lbf-ft)

Torque : N.m (lbf-ft)

Output : kW (Hp)
Output : kW (Hp)
0 2000 4000 600015000
0 2300 20000
0 1500 3000 8000 2000 4000 600015000
Spindle speed : r/min 2000 4000 15000 Spindle speed : r/min 2300 20000

[HEIDENHAIN] 15000 r/min [HEIDENHAIN] 20000 r/min

Max. spindle power: 16.5 kW (22.1 Hp) Max. spindle torque: 141.3 N·m (104.3 lbf-ft) Max. spindle power: 18.5 kW (24.8 Hp) Max. spindle torque: 45.7 N·m (33.7 lbf-ft)
S3 25% S2
S310min
25% 18.5(24.8)
52.5(38.7) S2 15(20.1)
S3 45% S2 30min
10min
Continuous
15(20.1)
13(17.4)
18.5(24.8)
141.3 (104.3) S6 40% 16.5 (22.1) S3 25% Cont.
S2 30min 13(17.4)
11(14.8)
S6 60% S6 60% 15(20.1)
11(14.8)
112.7 (83.2) Continous 13.2 (17.7) 31.1(23.0) Continuous 13(17.4)
93.6 (69.1) Continous 11 (14.8) S3 25% Cont.
Continuous Cont. 7(9.4)
11(14.8)
7.5(10.1)
Cont.
Torque : N.m (lbf-ft)

Torque : N.m (lbf-ft)

7.4 (9.9) Continuous 7.5(10.1)
Output : kW (Hp)

Output : kW (Hp)
5.9 (7.9) 45.7(33.7)
4.9 (6.6) 31.1(23.0)
45.7(33.7)
31.1(23.0)

(3.9) (4.9) (4.9) (3.9)

100 125 125 100
0 2000 4000 600015000

450 (17.7)
0 500 1500 15000 0 2300 20000
23005850 860014800
10000 20000
Spindle speed : r/min 0 Spindle speed : r/min2300 5850 860014800
20000
[SIEMENS] 15000 r/min [SIEMENS] 20000 r/min
Max. spindle power: 16.5 kW (22.1 Hp) Max. spindle torque: 141.3 N·m (104.3 lbf-ft) Max. spindle power: 18.5 kW (24.8 Hp) Max. spindle torque: 45.7 N·m (33.7 lbf-ft)
1000 (39.4) S2 10min 18.5(24.8)
S2 30min 15(20.1)
S6 40% S3 45% 18 H8 S3 25% Cont. 13(17.4)
141.3 (104.3) 16.5 (22.1)
112.7 (83.2) S6 60% S6 60% 13.2 (17.7) (0.7) 11(14.8)
93.6 (69.1) Continous Continous
32 (1.3)

11 (14.8) Continuous Cont.

7.5(10.1)
Torque : N.m (lbf-ft)

Torque : N.m (lbf-ft)

(0.5)
Output : kW (Hp)

7.4 (9.9)
12

Output : kW (Hp)
45.7(33.7)
5.9 (7.9)
4.9 (6.6) 31.1(23.0)
30 (1.2)

0 500 1500 15000 0 2300 5850 860014800

Spindle speed : r/min 10000 Spindle speed : r/min 20000

Table

DNM 4500S Unit: mm (inch) DNM 5700S Unit: mm (inch)

(3.8) (4.9) (4.9) (4.9) (3.8)
97.5 125 125 125 97.5
(3.9) (4.9) (4.9) (3.9)
100 125 125 100

450 (17.7)

570 (22.4)

1000 (39.4)
1300 (51.2)
18 H8
(0.7) 18 H8
(0.7)
32 (1.3)

32 (1.3)
(0.5)
12

(0.5)
12

30 (1.2)
30 (1.2)

12 / 13
Product Overview
Machine Specifications

Basic Information

Basic Structure
DNM S Description Unit DNM 4500S DNM 5700S

Cutting series Travels X axis mm (inch) 800 (31.5) 1050 (41.3)

Travel
Performance Y axis mm (inch) 450 (17.7) 570 (22.4)
distance
Z axis mm (inch) 510 (20.1) 510 (20.1)

Detailed Distance from spindle nose to table top mm (inch) 150~660 (5.9~26.0)

Information Table 1000 x 450 1300 x 570

Table size mm (inch)
(39.4 x 17.7) (51.2 x 22.4)
Options
Applications Table loading capacity kg (lb) 600 (1322.8) 800 (1763.7)
Diagrams
T-SLOT T-SLOT
Specifications Table surface type mm (inch)
(3-125(4.9) x 18(0.7)H8) (4-125(4.9) x 18(0.7)H8)

Spindle Taper - ISO #40

Customer Support Fanuc r/min 15000 {20000}*

Service Max.
Siemens r/min 15000 {20000}*
spindle speed
Heidenhain r/min 15000 {20000}*

Fanuc kW (Hp) 18.5/11 (24.8/14.8) {15/11 (20.1/14.8)}*

Max.Spindle
Siemens kW (Hp) 16.5/11 (22.1/14.8) {15/11 (20.1/14.8)}*
power

Heidenhain kW (Hp) 17/10 (22.8/13.4) {15/11 (20.1/14.8)}*

Fanuc N·m (lbf-ft) 117.8 (86.9) {52.5(38.7)}*

Max.
Siemens N·m (lbf-ft) 141.3 (104.3) {52.5(38.7)}*
spindle torque
Heidenhain N·m (lbf-ft) 108.2 (79.9) {52.5(38.7)}*

Feedrates X axis m/min (ipm) 42 (1653.5)

Rapid
Y axis m/min (ipm) 42 (1653.5)
traverse rate
Z axis m/min (ipm) 36 (1417.3)

Automatic Type of tool Tool shank - BT 40 {CAT 40 / DIN 40}*

Tool shank Pull stud - PS806 {Modified DIN / DIN 69872 #40}*
Changer
Tool storage capa. ea 30 {40, 60}*

Continous mm (inch) 80 (3.1) {76 (3.0)}*

Max. tool
diameter Without Adjacent Tools mm (inch) 125 (4.9)

Max. tool length mm (inch) 300 (11.8)

Max. tool weight kg (lb) 8 (17.6)

Max. tool moment N·m (ft-lbs) 5.88 (4.3)

Tool selection MEMORY RANDOM

Tool change time (Tool-to-tool) sec 1.2

Tool change time (Chip-to-chip) sec 3.2

Power Electric power supply(rated capacity) kVA 33

source
Compressed air supply MPa (psi) 0.54 (78.3)

Tank
Coolant tank capacity L (gal) 280 (74.0) 315 (83.2)
capacity

Machine Height mm (inch) 2985 (117.5) 2985 (117.5)

Dimen-
Length mm (inch) 2158 (85.0) 2413 (95.0)
sions
Width mm (inch) 2615 (103.0) 3110 (122.4)

Weight kg (lb) 5000 (11023) 6500 (14330)

Contrel DOOSAN Fanuc i Plus / SIEMENS S828D /

NC system -
HEIDENHAIN TNC620
DNM S
series
* { } : option
CNC Unit Specifications
Standard Optional X N/A

DOOSAN
FANUC No. Item Spec.
Fanuc i Plus
1 Controlled axes 3 (X, Y, Z) X, Y, Z
2 Additional controlled axes 5 axes in total
Controlled
3 Least command increment 0.001 mm / 0.0001"
axis
4 Least input increment 0.001 mm / 0.0001"
5 Interpolation type pitch error compensation
6 2nd reference point return G30
7 3rd / 4th reference return
8 Inverse time feed
9 Cylinderical interpolation G07.1
Bell-type acceleration/deceleration before look
10
ahead interpolation
11 Automatic corner override G62
12 Automatic corner deceleration
13 Manual handle feed Max. 3unit 1 unit
14 Handle interruption
15 Interpolation & Manual handle retrace
Feed Function
16 Nano smoothing AI contour control II is required.
17 AICC II 200 BLOCK
18 AICC II(Preview block number increase) 400 BLOCK(Special hardware and AI contour control II) *1)

[Standard]
- Fine surface maching
- Bell type acc./dec. before look ahead interpolation
- Smooth backlash compensation
19 SSP Package - Automatic corner deceleration *2)

- Function for selecting machining status (10 level)

[Option]
- Accuracy, Productivity optimizing tuning for SSP of
each machine
20 Spindle & M- code function
21 M code Retraction for rigid tapping
22 Function Rigid tapping G84, G74
23 Number of tool offsets 400 ea 400 ea
24 Tool nose radius compensation G40, G41, G42
Tool
25 Tool length compensation G43, G44, G49
Function
26 Tool life management
27 Tool offset G45 - G48
28 Custom macro
29 Macro executor
30 Extended part program editing
31 Part program storage 2MB(5120m) 5120m
32 Inch/metric conversion G20 / G21
33 Programming & Number of Registered programs 1000 ea 1000 ea
34 Editing Optional block skip 9 BLOCK
35 Function Optional stop M01
36 Program file name 32 characters
37 Sequence number N 8-digit N8 digit
38 Playback function
39 Addition of workpiece coordinate system G54.1 P1 - 48 (48 pairs) 48 pairs
40 Addition of workpiece coordinate system G54.1 P1 - 300 (300 pairs)
41 Embeded Ethernet
42 Graphic display Tool path drawing
43 Loadmeter display
44 Memory card interface
45 USB memory interface Only Data Read & Write
46 Operation history display
47 DNC operation with memory card
48 Optional angle chamfering / corner R
49 Run hour and part number display
50 High speed skip function
51 OTHER Polar coordinate command G15 / G16
52 FUNCTIONS Programmable mirror image G50.1 / G51.1
(Operation,
53 setting & Scaling G50, G51
54 Display, etc) Single direction positioning G60
55 Pattern data input
56 Jerk control AI contour control II is required.
57 Fast Data server with1GB PCMCIA card
58 Fast Ethernet
59 3-dimensional coordinate conversion
60 Figure copying G72.1, G72.2
61 Machining condition selection function 10 LEVELS *3)

62 Machining quality level adjustment 3 LEVELS *3)

63 EZ Guide i (Conversational Programming Solution) *4)

64 iHMI with Machining Cycle *5)

*1) AICC2 (400block) of 0iMF must be changed to High Speed Main board. Ask R&D center for information.
*2) Fine surface machining is included ①AICCII 200 block, ②Smooth tolerance control+, ③Jerk control
*3) If This funtion is selected, Step of Machining condition selection function is changed from 10 levels to 3 levels.
*4) Only with 15" LCD standard *5) Only with 15" Touch LCD standard

14 / 15
Product Overview
CNC Unit Specifications
Standard Optional X N/A

Basic Information NO. Item Spec. S828D

Basic Structure
SIEMENS 1 3 axes X, Y, Z
2 Controlled axes 4 axes ○
Cutting 3 5 axes ○
4 Additional controlled axes Max. 31 axes in total(S840Dsl) ○
Performance /Max. 5 axes in total(S828D)
5 Positioning(G00)/Linear interpolation(G01) : 3 axes ●
Circular interpolation(G02, G03) : 2 axes
6 Simultaneously controlled axes Positioning(G00)/Linear interpolation(G01) :4 axes X
Circular interpolation(G02, G03) : 2 axes
Positioning(G00)/Linear interpolation(G01) : 5 axes
Detailed 7 Circular interpolation(G02, G03) : 2 axes
X
Information 8 Backlash compensation ●
9 Axes Leadscrew error compensation ●
10 control Measuring system error compensation ●
Options 11 Feedforward control velocity-dependent ●
Applications 12 Follow up mode ●
13 Programmable acceleration ●
Diagrams 14 Emergency stop / overtravel ●
15 Least command increment 0.001mm (0.0001 inch) ●
Specifications 16 0.001mm (0.0001 inch) ●
Least input increment
17 0.0001mm (0.0001 inch) X
18 Maximum commandable value ±99999.999mm (±3937 inch) ●
19 Machine lock (PRT) All axes ●
20 Position switching signals/cam controller X
Customer Support 21 Absolute encoder ●
22 Travel to fixed stop with Force Control ○
Service 23 Reference point return G75 FP=1 ●
24 2nd reference point return G75 FP=2 ●
25 3rd / 4th reference return G75 FP=3, 4 ●
26 Linear interpolation Max. 4 ●
27 Circular interpolation G02, G03 ●
28 Inverse time feedrate G93 ●
29 Helical interpolation ●
30 Interpolation Universal interpolator NURBS ●
31 & Feed Spline interpolation ○
function (A, B and C splines)
32 Dwell G04 ●
33 Separate path feed for corners and chamfers ●
34 Reposition ●
35 Acceleration with Jerk limitation ●
36 Compressor for 3-axis machining ●
37 Compressor for 5-axis machining X
38 Temperature compensation ●
39 Spindle override 50 - 120 % ●
40 Spindle & Automatic gear state selection ●
M code
41 function Oriented spindle stop ●
42 Tapping with compensating chuck/rigid tapping ●
43 With approach and retract strategies ●
Tool radius compensations in plane
44 With transition circle/ellipse on outer edges ●
45 3D Tool radius compensation X
46 256/512 ●
Number of tools/cutting edges in tool list
47 Tool 600/1500 X
function
48 Tool length compensation ●
49 Operation with tool management ●
50 Monitoring of tool life and workpiece count ●
51 Magazine list ●
52 Number of levels for skip blocks 2
53 Number of levels for skip blocks, maximum 10 ○
54 Program functions
55 • Dynamic preprocessing memory FIFO ●
56 Program editor
Programming
57 & Editing • Programming graphics/free contour input (contour ●
function calculator)
58 • Screens for 1/2/3-point contours (contour definition X
programming)
59 • Support for parameter input Animated Elements ●
60 • Shopturn/ShopMill Machining step programming ●
61 Technology cycles for drilling/milling ●
62 JOG
63 • Handwheel selection ●
64 • Switchover: inch/metric ●
65 • Manual measurement of zero/work offset ●
66 • Manual measurement of tool offset ●
67 • Automatic tool/workpiece measurement ●
68 • Reference point approach, automatic/via CNC program ●
69 Automatic
70 • Execution from USB interface on operator panel front ●
71 • Execution from HMI memory on NCU CF card X
72 • Execution from network drive ○
73 • Execution from Hard disk (PCU50.5) X
74 Preset
75 • Set actual value ●
76 10.4" color display X
77 Others 15.0" color display X
functions
78 (Operation, 19.0" color display X
79 setting & 15.6" color display with touch screen ●
80 Display, 18.5" color display with touch screen X
81 etc) Operating software languages
82 Alarms and messages ●
83 Remote Control System (RCS) remote diagnostics
84 • RCS Host remote diagnostics function ○
85 • RCS Commander (viewer function) ●
86 Integrated service planner for the monitoring of service ●
intervals
87 Automatic measuring cycles ○
88 Easy Extend ●
89 Contour handwheel ○
90 Integrate screens in SINUMERIK Operate with ○
SINUMERIK Integrate Run MyScreens
91 Cross-mode actions (ASUPs and synchronized actions ○
in all operating modes)
DNM S 92 Collision avoidance (machine, working area) X
93 MDynamics 5-axis X
series
 Standard Optional X N/A

HEIDENHAIN
NO. Item Spec. TNC 620
1 Controlled axes 3 axes X, Y, Z
2 Additional Controlled axes Max. 18 axes in total
(Max. 6axes)
3 Axes Least command increment 0.0001 mm (0.0001 inch), 0.0001°
4 Least input increment 0.0001 mm (0.0001 inch), 0.0001°
5 MDI / DISPLAY unit 15.1 inch TFT color flat panel
6 Program memory for NC programs SSDR 8GB
7 Commissioning Ethernet interface
Data interfaces
8 and diagnostics USB interface (USB 2.0)
9 Look-ahead Max. 1024 blocks. N/A
(Intelligent path control by calculating the path speed
10 Machine Max. 5000 blocks.
ahead of time)
functions
11 HSC filters
12 Switching the traverse ranges N/A
13 In the working plane and tool length
Radius-compensated contour lookahead
14 Tool compensation
for up to 99 blocks (M120)
15 Three-dimensional tool radius compensation
16 Central storage of tool data
Tool table
17 Multiple tool tables with any number of tools
18 MDI mode N/A
19 Tilting the working plane with Cycle 19
20 Tilting the working plane with the PLANE function
21 Manual traverse in tool-axis direction after interruption of program run
Retaining the position of tool tip when positioning
22 Function TCPM
User functions tilting axes
Programming of cylindrical contours as if in two
23
Rotary table machining axes
24 Feed rate in distance per minute
25 New 3-D simulation graphics in full detail
26 Plan view, view in three planes, 3-D view
Program verification graphics
27 3-D line graphics
28 Enhanced file management
29 Context-sensitive help for error messages
30 TNCguide Browser-based, context-sensitive helpsystem
31 Calculator
32 "Save As" function
33 Pecking Cycle 1
34 Tapping Cycle 2
35 Slot milling Cycle 3
36 Pocket milling Cycle 4
37 Circular pocket Cycle 5
38 Datum shift Cycle 7
39 Mirror imaging Cycle 8
40 Dwell time Cycle 9
41 Rotation Cycle 10
42 Scaling factor Cycle 11
43 Program call Cycle 12
44 Oriented spindle stop Cycle 13
45 Rigid tapping (controlled spindle) Cycle 17
46 Working plane Cycle 19
47 Cylinder surface Cycle 27
48 Cylinder surface slot milling Cycle 28
49 Cylinder surface ridge milling Cycle 29
50 Tolerance (HSC mode, TA) Cycle 32
51 Rigid tapping, new Cycle 207
52 Tapping with chip breaking Cycle 209
53 Polar pattern Cycle 220
Fixed cycles
54 Cartesian pattern Cycle 221
55 Engraving Cycle 225
56 Multipass milling Cycle 230
Cycle 233
57 Face milling Eenhanced with side walls, milling direction and
strategy
58 Centering Cycle 240
59 Single-lip deep-hole drilling Cycle 241
60 Datum setting Cycle 247
61 Rectangular pocket, complete Cycle 251
62 Circular pocket, complete Cycle 252
63 Slot, complete Cycle 253
64 Circular slot, complete Cycle 254
65 Rectangular stud, complete Cycle 256
66 Circular stud, complete Cycle 257
67 Thread milling Cycle 262
68 Thread milling/countersinking Cycle 263
69 Thread drilling/milling Cycle 264
70 Helical thread drilling/milling Cycle 265
71 Outside thread milling Cycle 267
72 Trochoidal milling Cycle 275
73 Touch probe Calibrating the effective radius on a circular stud
74 cycles Calibrating the effective radius on a sphere
75 Save kinematics
76 Cycles for Measure kinematics
77 automatic Preset compensation
78 workpiece TS calibration of length
79 inspection TS calibration in a ring
80 TS calibration on stud
Rotary table machining, Coordinate transformation,
81 Software option 1
Options Interpolation
82 Software option 2 3-D machining, Interpolation

16 / 17
Product Overview

Responding to Customers
Basic Information

Basic Structure
Cutting
Anytime, Anywhere
Performance
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, Anywhere
Doosan machine tools provides a system-based professional support service before
Detailed
and after the machine tool sale by responding quickly and efficiently to customers’ demands.
Information
By supplying spare parts, product training, field service and technical support, we can provide top class support
Options
Applications to our customers around the world.
Diagrams
Specifications

Customer Support
Service

AMERICA EUROPE

CHINA (Shanghai)

CHINA (Yantai)

Head Office
Changwon Factory

INDIA

Global Sales and Service Support Network

Corporations Dealer Networks Technical Centers Service Post Factories

Technical Center: Sales
Support, Service Support,
Parts Support

4 167 51 200 3
DNM S
series
Doosan Machine Tools
Customer Support Service
We help customers to achieve success by providing a variety of
professional services from pre-sales consultancy to post-sales support.

Supplying Parts Field Services

• Supplying a wide range of original • On site service
• Machine installation and testing
Doosan spare parts
• Scheduled preventive maintenance
• Parts repair service • Machine repair

Technical Support Training

• Supports machining methods and technology • Programming / machine setup and operation
• Responds to technical queries • Electrical and mechanical maintenance
• Provides technical consultancy • Applications engineering

18 / 19
 doosanmachinetools.com

Head Office Doosan Machine Tools Europe Doosan Machine Tools China
22F T Tower, 30, Sowol-ro 2-gil Emdener Strasse 24, D-41540 Room 101,201,301, Building 39 Xinzhuan
Jung-gu, Seoul, Korea, 04637 Dormagen, Germany Highway No.258 Songjiang District
Tel +82-2-6972-0370/0350 Tel: +49-2133-5067-100 China Shanghai (201612)
Fax +82-2-6972-0400 Fax: +49-2133-5067-111 Tel: +86 21-5445-1155
Fax: +86 21-6405-1472
Doosan Machine Tools America Doosan Machine Tools India
19A Chapin Road, Pine Brook No.82, Jakkuar Village Sales inquiry
New Jersey 07058, United States Yelahanka Hobil, Bangalore-560064 [email protected]
Tel: +1-973-618-2500 Tel: + 91-80-2205-6900
Fax: +1-973-618-2501 E-mail: [email protected]

*For more details, please contact Doosan Machine Tools.

*The specifications and information above-mentioned may be changed without prior notice.
*Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement
with Doosan Corporation, the registered trademark holder.

Fire Safety There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and
Precautions modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine. ver. EN 210430 SU