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General EMC Guidelines

This document provides general EMC guidelines for installing Danfoss Editron systems. It advises using screened copper cables and mounting power cables symmetrically to minimize magnetic fields. Cables are categorized into groups based on their sensitivity and interference levels, and minimum segregation distances between groups are provided in a table. Installers should take special care when installing single-core power cables to use non-ferromagnetic materials and avoid heating of surrounding components from magnetic fields.

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0% found this document useful (0 votes)
88 views8 pages

General EMC Guidelines

This document provides general EMC guidelines for installing Danfoss Editron systems. It advises using screened copper cables and mounting power cables symmetrically to minimize magnetic fields. Cables are categorized into groups based on their sensitivity and interference levels, and minimum segregation distances between groups are provided in a table. Installers should take special care when installing single-core power cables to use non-ferromagnetic materials and avoid heating of surrounding components from magnetic fields.

Uploaded by

nsmikle
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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1/4/24, 3:18 PM General EMC guidelines – Danfoss Editron

Danfoss Editron > Basic Instructions > EMC

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General EMC guidelines


1 year ago · Updated

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This article describes measures to avoid EMC issues in Danfoss Editron systems or other systems with
Editron devices installed. Besides the Editron devices and systems, the customer or installer must
also consider all other installed devices and systems and define an EMC plan according to the whole
system layout and specifications. Regular rules for common installation practice, like avoiding sharp
edges on cable routes etc. is not covered in this guide.

In general, only screened copper cables are to be used for Danfoss Editron systems. Allowed
manufacturers and cable types are mentioned in the electric drawings of the specific project in case
of a Danfoss system, or in the user manuals of the devices for individual device purchases.

Please contact Danfoss Editron when these instructions conflict equipment supplier installation
information.

Cable installation

Danfoss Editron systems utilize single core power cables to/from the EC-C inverters and other
devices. These have a surrounding magnetic field which must be carefully managed. The magnetic
field can cause heat development of surrounding ferrous or conductive materials (via eddy currents)
when no precautions are taken.

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Therefore, installer must take special care when installing single core power cables; only non-
ferromagnetic cable ties, EMC-type cable glands and non-ferromagnetic cabinet plates must be
used.

The magnetic field of the cables are minimized when the power cables are mounted symmetrically
against each other (without mixing cables from equipment in different subsystems).

Danfoss Editron categorizes cables according to cable segregation groups as shown in table below.

Signal level
Criteria Group Example devices
LF/DC Application

Receiver/TV
antenna cables

Radio/radar MF
Very sensitive 1 mV 1 µV A
receiver cables

Dynamic
microphone input

Resolver/encoder
cables

HW I/O cables to
PLC

HW I/O cables to
Sensitive 100 mV 10 µV B inverter

Bus and
communication
cables (CAN bus,
Modbus, Ethernet,
etc.)

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Power supply
cables

Low sensitivity, low


Telephone and
24 V 10 µV C
interference loudspeaker cables

24 VDC control
power cables

Clean AC power
cables e.g.
microgrid inverter
output cables after
filter/transformer
Interference 440 V 3V D
230 VAC control
power cables

Cables for AC
heating

DC power cables
between inverter
and DC
switchboard

AC power cables
between inverter
High interference 440 V 30 V E
and machine
(motor cables)

AC power cables
between inverter,
LC filter and/or
transformer

High sensitivity High-power radio


with high 1000 V 1000 V F transmit and
interference receiver cables
Immune, no interference Z Fiber optic cables

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Cable segregation minimal distances in millimeters are shown in table below.

Group A B C D E F
100 400 400
A - 200 300

100
B - 100 200 300 400

C 200 100 - 100 200 300


D 300 200 100 - 100 200
E 400 300 200 100 - 400
F 400 400 300 200 400 -

Cable crossings between different cable groups are to be avoided wherever possible, and if required
the crossing must be perpendicular (at an angle of 90°). See figure below for an example.

It is not recommended to cross cables of groups B and E in close proximity, instead the described
installation distance should be enforced even when the cables cross perpendicularly. Installation of
all cables should be done according to the instructions regarding the grouping A-F as described in
the picture below.

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Low-voltage cabling

It is strongly recommended that all low-voltage signal cables connected to Danfoss devices are
screened. Twisted pair cables should be used in cases of differential communication signals such as
CAN bus, resolver, and synchronization cabling. Twisted pair signal cable is also recommended for
PT100 or PT1000 temperature sensors, I/O cabling and other similar low-voltage connections to
reduce interference and improve the EMC of the system.

Cable cross-sectional area is dictated by the maximum current of the cable and required signal
strength. Auxiliary power feed (24 V power) should always be protected with a suitable low-voltage
DC fuse. Fuse amperage rating should be selected according to the installation, so that all safety and
protection requirements are met.

Ideally, the auxiliary power for Danfoss Editron devices should be galvanically isolated from the
system/vehicle/vessel chassis and other large conductive structures. If the low-voltage power feed is
connected to a grounding structure, for example a 24 V battery with the minus terminal connected
to vehicle chassis, it is recommended to use a 24/24 V isolator/power supply or similar to reduce
interference and prevent ground loops and other potential issues.

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Power cable length, screening and filtering

To comply with the EMC directives category C2 and C3 on product level, the Danfoss EC-C1200-450
inverter AC power cables must be shielded, and less than 15 m long (e.g. between inverter and
machine). For AC power cables >15 m a du/dt filter is required. See table below for an overview.

Drive Type/Rating EMC Category

Category C1 Category C2 Category C3

No additional filtering
External filter required External filter required
required

3 phase, 500VAC input


Shielded motor cables always required

If the cable length is over 15m, an output du/dt filter must be used for
shielded motor cables. Contact Danfoss Editron representative to select the
right du/dt filter.

In all cases all cable screens need to be connected to system ground potential on both cable ends,
and the cable screen must have a 360° connection for proper high frequency performance. Cable
screens are not intended for grounding but to restrict noise from exiting and entering system(s).
Please read the electrical installation instructions of the Danfoss Editron EM machines, EC-LTS
external inductance units, and EC-C inverters for proper cable screen mounting.

Grounding requirements

In case a common frame is hard to establish, a bonding connection between all electrical equipment
in the subsystem must be utilized to equalize potentials in the installation. Wherever installation wise
possible, the bonding should be made with flat bonding braids. In case it is challenging to use flat
bonding braids, the sizing of a round bonding cable between the components must be chosen
according to table below.

Bonding cable size / 25 mm2 35 mm2 50 mm2 70 mm2 95 mm2 120 mm2 150 mm2 185 mm2
Largest power cable

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size

35 mm2 <5m <10m <15m <20m <25m <30m <35m <40m

50 mm2 - <5m <10m <15m <20m <25m <30m <35m

2ll 35 mm2 - - <5m <10m <15m <20m <25m <30m

70 mm2 - - <5m <10m <15m <20m <25m <30m

95 mm2 - - - <5m <10m <15m <20m <25m

2 ll 50 mm2 - - - <5m <10m <15m <20m <25m

2 ll 70 mm2 - - - - <5m <10m <15m <20m

2 ll 95 mm2 - - - - - <5m <10m <15m

Largest power cable size means the largest of the inverter DC power cables or the AC power cables,
whichever is bigger.

Connection of Danfoss Editron equipment to the structure of the system/vehicle/vessel with bonding
braids should be kept as short as possible for realizing a low impedance connection also at high
frequencies (inverter switching frequency of 8 kHz). For more details on grounding of Danfoss
devices, see article General grounding (earthing) guidelines of Danfoss devices.

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Related articles

General grounding (earthing) guidelines

CAN bus physical layer

EC-C1200 hardware modifications and required actions due to it

Motor datasheets - How to interpret the power and torque values

Cooling of motors and inverters

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