Parts Manual

Model 3010/3020 Pallet Truck and Tow Tractor

Models: Serial Numbers:

3010 301-14-00001 and Up
3020 302-14-00001 and Up

1134578 23 Mar 2021

©The Raymond Corporation - 1134578 Generated Mar 23, 2021
 Table of Contents
SECTION 1 General Information
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

SECTION 2 Finish & Accessories

Suspension Assembly Model 3020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Front Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Console Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Mat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Battery Roller and Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Battery Roller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Battery Shim-Spacer, Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Bumper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Cushion Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Handle Mounting Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

SECTION 3 Steering & Controls

Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Control Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Control Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Control Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Handle Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Brake Actuator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Power Steering Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Gear Motor Assembly, Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23

SECTION 4 Drive & Brake

Drive Unit and Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Drive Unit and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

SECTION 5 Electrical Comp. & System

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Contactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Keyswitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Battery Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Arch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 i

 Table of Contents
Short Arch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Front Laser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Front Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45

SECTION 6 Hydraulic Components

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

SECTION 7 Mast
Fork Attachment Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Fork Linkage, Model 3010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Pull Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Load Wheel Assembly, Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Load Wheel Assembly, Dual Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Load Wheel Assembly, Triple Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Load Wheel Assembly, 8K, Split Wheel, Tandem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Load Wheel Assembly, 8K, Single Wheel, Tandem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Roller Entry Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Slider Entry Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31

SECTION 8 Options & Kits

Battery Gate Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Tow Coupler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Auto Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Connector-Mech, Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
Coupler, Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Travel Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Auxiliary Power Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25
iPort Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
iWarehouse Blue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
Fork Tip Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
Reverse Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33

APPENDIX A Alphabetical Parts Index

APPENDIX B Numerical Parts Index

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 ii

©The Raymond Corporation - 1134578 Generated Mar 23, 2021
 SECTION 1 General Information
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 1-1

 Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Hardware

List 1-H: Hardware (Sheet 1 of 6)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
H 671-015/03 Bolt 204 6 1
H 1098738/05 Bolt, Axle 204 22 1
H 1034060/98 Bolt, Cylinder Head 509 15 4
H 828-003-193 Bolt, Drive Tire 403 11 5
H 840-033 Fitting, Grease 704 8 1
H 1127241/001 Nut 302 16 2
H 1162819 Nut 505A 34 4
H 5-015-002 Nut 506 10 2
H 5-015-007 Nut 507 6 4
H 5-016-012 Nut 506A 8 2
H 671-015/06 Nut 204 12 1
H 750-006 Nut 506 4 1
H 750-234 Nut 701 3 4
H 760-019 Nut 709 4 1
H 760-920 Nut 709 8 3
H 1020548/004 Nut, Clamp 404 22 1
H 761-870/15 Nut, Clamp 404 25 1
H 1-150-376/01 Nut, Face 503 3 1
H 5-015-006 Nut, Hex 308 21 2
H 5-015-008 Nut, Hex 401 5 1
H 750-020 Nut, Hex 804 2 1
H 750-033 Nut, Hex 217 4 4
H 750-054 Nut, Hex 803 3 4
H 1169841/004 Nut, Hex Flange 401 41 2
H 1169841/001 Nut, Hex, Flange 401 16 1
H 1169843/002 Nut, Hex, Flange Lock 501 29 3
H 1169843/003 Nut, Hex, Flange Lock 505 10 2
H 1169843/005 Nut, Hex, Flange Lock 803 22 3
H 1259902/002 Nut, Hex, Flange Lock 804 17 1
H 1169843/004 Nut, Hex, Flange Lock, M10 803 21 1
H 1169843/001 Nut, Hex, Flange Lock, M5 505 3 4
H 1259902/003 Nut, Hex, Flange, Lock 804 18 2
H 1136696 Nut, Hex, Jam 403 10 1
H 5-015-004 Nut, Hex, Lock 506 11 2
H 5-016-004 Nut, Hex, Lock 804 11 2
H 761-856 Nut, Hex, Slotted 202 11 2
H 7-750-412 Nut, Jam 701 33 4
H 1259902/001 Nut, Lock 505 3 4
Service Type H = Hardware

1-2 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Hardware

List 1-H: Hardware (Sheet 2 of 6)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
H 760-006 Nut, Lock 710 5 2
H 5-016-008 Nut, Nylon Locking 401 5 1
H 810-846 Pin, Spirol 802 13 1
H 10150071-60 Screw 307 12 2
H 10150071-78 Screw 307 13 2
H 10150072-12 Screw 306 17 5
H 10150072-51 Screw 307 11 4
H 10150232-04 Screw 306 15 1
H 10150237-56 Screw 303 10 4
H 10150237-72 Screw 303 8 2
H 10150237-75 Screw 303 4 4
H 10150237-77 Screw 304 11 4
H 10150237-90 Screw 304 9 2
H 1018204/012 Screw 806 7 7
H 1036789 Screw 305 26 2
H 1036791 Screw 305 28 4
H 1060955/006 Screw 308 4 4
H 1060955/506 Screw 401 52 4
H 1082750/08 Screw 509 18 3
H 1109093/002 Screw 404 10 8
H 1162820 Screw 505A 35 4
H 1169615/507 Screw 507A 21 4
H 1169616/003 Screw 501 18 1
H 1169616/024 Screw 803 17 2
H 1251983/79 Screw 509 9 1
H 1278223/04 Screw 509 12 4
H 171707 Screw 305 25 3
H 171708 Screw 305 31 2
H 217576 Screw 305 27 2
H 275013-06 Screw 307 14 1
H 5-001-004 Screw 207 1 2
H 5-001-006 Screw 215 4 2
H 5-001-007 Screw 301 3 4
H 5-001-008 Screw 404 10 8
H 5-001-009 Screw 701 9 6
H 5-001-013 Screw 505A 8 4
H 5-001-014 Screw 202 8 2
H 5-001-015 Screw 601 9 2
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 1-3

 Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Hardware

List 1-H: Hardware (Sheet 3 of 6)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
H 5-001-058 Screw 803A 2 1
H 5-001-507 Screw 803A 3 8
H 5-001-551 Screw 803A 4 8
H 5-001-557 Screw 804 5 1
H 5-002-004 Screw 804 6 1
H 5-002-005 Screw 504 6 2
H 5-002-006 Screw 308 2 1
H 5-002-010 Screw 404 11 11
H 5-002-017 Screw 507 2 2
H 5-002-042 Screw 803 6 1
H 5-002-045 Screw 804 7 2
H 5-002-054 Screw 506 8 2
H 5-002-057 Screw 505 7 2
H 5-002-062 Screw 506A 7 2
H 5-002-550 Screw 505A 12 1
H 5-003-010 Screw 505A 13 4
H 5-003-023 Screw 702 17 4
H 5-003-030 Screw 809 5 8
H 5-003-502 Screw 505B 2 4
H 5-003-507 Screw 505A 15 16
H 5-004-004 Screw 301 4 1
H 5-004-038 Screw 507 5 2
H 5-005-003 Screw 804 10 1
H 5-005-008 Screw 803 10 1
H 5-005-507 Screw 803 11 2
H 5-007-024 Screw 803A 6 2
H 5-007-030 Screw 213 2 4
H 5-010-005 Screw 806 7 1
H 5-011-014 Screw 505A 16 2
H 7-742-135/130 Screw 501 52 1
H 710-008 Screw 215 1 2
H 710-074 Screw 206 16 2
H 710-141 Screw 203 4 8
H 714-011 Screw 506A 2 4
H 714-021 Screw 506 3 1
H 714-071 Screw 710 4 2
H 714-145 Screw 701 2 4
H 714-150 Screw 709 2 1
Service Type H = Hardware

1-4 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Hardware

List 1-H: Hardware (Sheet 4 of 6)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
H 714-158 Screw 709 3 1
H 714-205 Screw 217 3 4
H 714-298 Screw 803 2 4
H 716-033 Screw 804 1 1
H 716-137 Screw 709 7 3
H 725370-01 Screw 304 10 4
H 725372-50 Screw 306 14 1
H 7255293-51 Screw 306 13 2
H 7255340-04 Screw 304 13 2
H 7255360-50 Screw 306 16 2
H 5-004-515 Screw (M6 X 20) 809 6 8
H 1169616/002 Screw, Flange Head, Hex 401 58 1
H 1169616/008 Screw, Flange Head, Hex 804 14 1
H 1169616/012 Screw, Flange Head, Hex 505 43 3
H 5-004-527 Screw, Flat Head 809 7 6
H 1133646/002 Screw, Hex Cap 404 10 8
H 5-001-002 Screw, Hex Head 601 8 2
H 5-001-003 Screw, Hex Head, Cap, M6X20 215 3 2
H 1169616/026 Screw, Hex Head, Flange 507A 2 4
H 1169616/513 Screw, Hex Head, Flange 401 2 3
H 1169616/517 Screw, Hex Head, Flange 401 49 2
H 1169616/523 Screw, Hex Head, Flange 507A 5 2
H 1169615/508 Screw, Hex Head,Cap 810 3 10
H 1115095/001 Screw, Hex, Cap 401 24 1
H 5-001-017 Screw, Hex, Cap 209 5 4
H 5-001-024 Screw, Hex, Cap 701 34 4
H 1169616/004 Screw, Hex, Flange Head 506A 5 1
H 1169616/502 Screw, Hex, Flange Head 506A 23 2
H 1169616/503 Screw, Hex, Flange Head 804 15 12
H 1169616/504 Screw, Hex, Flange Head 506A 12 2
H 1169616/504 Screw, Hex, Flange Head (Alarm Bracket Mount) 506 6 2
H 1169616/502 Screw, Hex, Flange Head (Alarm Mount) 506 6 2
H 1169616/025 Screw, Hex, Flange Head, Bolt 803 18 1
H 1169616/511 Screw, Hex, Flange Head, Bolt 804 16 8
H 1169616/512 Screw, Hex, Flange Head, Bolt 810 4 4
H 1169616/515 Screw, Hex, Flange Head, Bolt 803 20 4
H 1169616/536 Screw, Hex, Flange Head, Bolt 401 21 2
H 1169616/511 Screw, Hex, Flange Head, Bolt (Control Bracket Mount) 506 6 3
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 1-5

 Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Hardware

List 1-H: Hardware (Sheet 5 of 6)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
H 5-001-025 Screw, M12 X 40 701 35 4
H 5-001-026 Screw, M12 X 50 701 36 2
H 1104758/03 Screw, Set 402 1 1
H 301740-001 Screw, Set 704 9 2
H 1030582 Screw, Shoulder 701 21 4
H 716-008 Screw, Shoulder 701 21 4
H 1158583/001 Screw, Shoulder, Pan Head 206 14 2
H 1094842/505 Screw, Socket Head, Cap 401 48 2
H 1094842/507 Screw, Socket Head, Cap 401 43 6
H 1133690/001 Screw, Socket Head, Cap 404 11 11
H 1133690/002 Screw, Socket Head, Cap 404 11 11
H 5-002-002 Screw, Socket Head, Cap 506 6 11
H 5-002-007 Screw, Socket Head, Cap 506 7 3
H 5-002-043 Screw, Socket Head, Cap 401 4 2
H 5-002-063 Screw, Socket Head, Cap 505A 9 2
H 5-002-503 Screw, Socket Head, Cap 501 12 4
H 5-002-506 Screw, Socket Head, Cap 505A 10 2
H 5-002-512 Screw, Socket Head, Cap 401 3 3
H 5-002-531 Screw, Socket Head, Cap 505A 11 4
H 5-002-551 Screw, Socket Head, Cap 803 7 8
H 5-002-562 Screw, Socket Head, Cap 804 8 4
H 1060955/504 Screw, Socket Head, Low, Cap 401 50 2
H 1060955/507 Screw, Socket Head, Low, Cap 401 51 4
H 1060955/508 Screw, Socket Head, Low, Cap 401 9 8
H 5-003-002 Screw, Socket, Button Head 804 9 2
H 5-003-003 Screw, Socket, Button Head 302 6 1
H 5-003-004 Screw, Socket, Button Head 507 3 2
H 5-003-011 Screw, Socket, Button Head 505A 14 6
H 5-003-013 Screw, Socket, Button Head 507A 4 2
H 5-007-027 Screw, Socket, Button Head 501 11 6
H 5-007-523 Screw, Socket, Button Head 803 9 4
H 5-004-008 Screw, Socket, Flat Head 507A 20 4
H 5-004-014 Screw, Socket, Flat Head 211 2 4
H 5-004-015 Screw, Socket, Flat Head 211 2 4
H 5-004-016 Screw, Socket, Flat Head 211 2 4
H 5-004-035 Screw, Socket, Flat Head 211 2 4
H 5-011-005 Screw, Thread Forming 805 5 2
H 771-033 Spacer, Shim (1.0 in. ID and 0.04 in. Thick) 708 11 2
Service Type H = Hardware

1-6 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Hardware

List 1-H: Hardware (Sheet 6 of 6)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
H 10150028-07 Washer 304 15 4
H 1098738/06 Washer 204 22A 2
H 1237889 Washer 803A 10 1
H 171710 Washer 305 32 2
H 671-015/05 Washer 204 11 1
H 771-127 Washer 210 5 2
H 771-137 Washer 302 3 2
H 820-002-119 Washer 708 3 2
H 9801340-06 Washer 306 12 2
H 5-018-003 Washer, Flat 507A 15 2
H 5-018-004 Washer, Flat 506A 10 4
H 5-018-005 Washer, Flat 601 10 2
H 5-018-006 Washer, Flat 701 11 4
H 5-018-007 Washer, Flat 702 18 4
H 5-018-008 Washer, Flat 507 9 6
H 5-018-011 Washer, Flat 704 2 2
H 5-018-012 Washer, Flat 804 12 8
H 7-771-206 Washer, Flat 505 15 4
H 7-771-506 Washer, Flat 506 16 1
H 771-016 Washer, Flat 805 7 2
H 771-019 Washer, Flat 206 17 2
H 771-119 Washer, Flat 701 4 2
H 771-123 Washer, Flat 401 40 1
H 771-128 Washer, Flat 803 4 4
H 771-156 Washer, Flat 708 8 6
H 771-164/003 Washer, Flat 401 1 1
H 771-230 Washer, Flat 701 30 2
H 5-019-002 Washer, Lock 505B 7 4
H 5-019-006 Washer, Lock 505A 20 4
H 5-019-007 Washer, Lock 702 19 4
H 671-012/06 Washer, Lock 204 20 2
H 772-115 Washer, Lock 217 5 4
H 772-116 Washer, Lock 805 6 2
H 772-123 Washer, Lock 203 2 8
H 772-128 Washer, Lock 802 8 4
H 5-019-005 Washer, Lock, Spring 504 7 2
H 5-020-005 Washer, Lock, Star 501 62 1
H 1158490 Wire, Single 505A 33 2
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 1-7

 Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Critical

List 1-C: Critical (Sheet 1 of 2)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
C 1133622 Brake Assembly 402 1
C 1135100 Camera, VGU 505A 27 1
C 1344586/001 Camera, VGU 505A 27 1
C 1361192 Camera, VGU 505A 27 1
C 1135283/004 Card Assembly, APM1 506 20 1
C 1288377 Card Assembly, Encoder 506A 28 1
C 167833-006 Card Assembly, Vehicle Manager, Unprogrammed 305 16 1
C 1085017/002 Card, RDP-T 807 3 1
C 1143383/001 Caster Assembly, Red 204
C 1143383/001 Caster Assembly, Red (See 204) 203 3 2
C 1116690/003 Circuit Card, APM0 807 4 1
C 1135283/005 Circuit Card, APM1 506A 15 1
C 1-105-130/100 Contactor Assembly 502
C 1-105-130/100 Contactor Assembly (See 502) 501 10 1
C 1135098 Control Assembly, VIM 506A 14 1
C 1126996/001 Control Handle Assembly, Standard 307
Control Handle Assembly, Standard Standard (See
C 1126996/001 302 17 1
303)
C 313053-001 Control Head Assembly 305 1 1
C 1105937/01 Controller Assembly 309 1 1
C 1094852/001 Controller, Motor 501 41 1
C 1239519/008 Controller, Motor 501 41 1
C 167832-003 Display 305 15 1
C 1135099 Display Assembly 505A 26 1
C 1106607/R03 Drive Unit, Raybuilt (Power Steering) 404
C 1106607/R04 Drive Unit, Raybuilt, (Power Steering) (Greaseable) 404
C 1135134 Encoder 506 19 1
C 1266105 Encoder 506 19 1
C 1106607/003 Gear Assembly, Drive Unit (Power Steering) 404
C 1106607/003 Gear Assembly, Drive Unit (Power Steering) (See 404) 403 18 1
Gear Assembly, Kit, Drive Unit (Power Steering)
C 1106607/004 404
(Greaseable)
Gear Assembly, Kit, Drive Unit (Power Steering)
C 1106607/004 403 18 1
(Greaseable) (See 404)
C 1105937/003 Gear Motor Assembly, Power Steer 309
C 1105937/003 Gear Motor Assembly, Power Steer (See 309) 308 16 1
C 1105937/005 GearMotor Assembly 401 32 1
C 253751-00 Handle Assembly, Power Steer (See 304) 303 11 1
C 1222217/001 iMonitor, with Ball Joint (Display 808 1 1
Service Type C = Critical Part

1-8 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Critical

List 1-C: Critical (Sheet 2 of 2)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
C 1015666/600 Lift Cylinder Assembly, Fork, 8K 603
C 1150244/001 Module Assembly, Impact Processing 808 2 1
C 1105937/02 Motor & Gearbox Assembly 309 2 1
C 1278223/700 Motor Assembly, Drive 509
C 1095605/700 Motor Assembly, Drive (See 509) 403 16 1
C 1278223/700 Motor Assembly, Drive (See 509) 403 16 1
C 1141783 Power Supply 506A 19 1
C 1116786 Rod, Pull 703
C 1116794 Rod, Pull 703
C 1166100 Rod, Pull 703
C 1166224 Rod, Pull 703
C 1321851 Sensor 505A 50 1
C 1309688/001 Sensor Assembly 505B 3 1
C 1135102 Sensor, Laser 505 20 1
C 1135103 Sensor, Laser 507 11 1
C 1284788 Sensor, Laser Assembly 810 5 1
C 1284085 Sensor, Laser Assembly (Includes:) 507A 22 1
Service Type C = Critical Part

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 1-9

 Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Recommended

List 1-R: Recommended (Sheet 1 of 5)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
R 253748-00 Actuator Assembly, Brake 307
R 253748-00 Actuator Assembly, Brake (See 307) 304 1 1
R 1107343/002 Alarm, Backup (Horn) 805 1 1
R 1034060/92 Bearing 509 4 1
R 1082750/11 Bearing 509 13 1
R 1098738/08 Bearing 204 25 2
R 167846 Bearing 305 34 2
R 202335-00 Bearing 306 2 1
R 1107387 Bearing Assembly, Steer (Greaseable) 404 32 1
R 1052717 Bearing Assembly, Steer (Standard) 404 26 1
R 1123162 Bearing, Bushing 302 10 2
R 1050090/002 Bearing, Composite (Non-Greaseable) 702 22 4
R 447-044 Bearing, Cone 404 4 1
R 447-045 Bearing, Cone 202 15 2
R 447-107 Bearing, Cone 404 5 1
R 447-519 Bearing, Cone 404 3 1
R 671-012/08 Bearing, Cone 204 10 1
R 447-587 Bearing, Cone, Tapered Roller (Includes:) 404 3 1
R 447-588 Bearing, Cone, Tapered Roller (Includes:) 404 4 1
R 447-590 Bearing, Cone, Tapered Roller (Includes:) 404 5 1
R 447-518 Bearing, Cup 202 15 2
R 447-558 Bearing, Cup 404 3 1
R 447-568 Bearing, Cup 404 5 1
R 447-580 Bearing, Cup 404 4 1
R 447-581 Bearing, Cup 404 6 1
R 671-012/07 Bearing, Cup 204 9 1
R 441-015 Bearing, Non-Shielded 708 5 4
R 441-127 Bearing, Single Shield (2.05 in. OD x 0.9843 in. ID) 708 6 4
R 1050091/035 Bearing, Sleeve 702 21 2
R 7-460-005/001 Bearing, Sleeve (Greaseable) 702 20 2
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x
R 1025349/001 702 3 4
L: 0.75 in.)
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x
R 1025349/006 702 4 4
L: 1 in.)
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x
R 1025349/003 702 3 2
L: 1.25 in.)
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x
R 1025349/007 702 2 8
L: 1.25 in.)
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x
R 1025349/009 702 5 4
L: 1.37 in.) (Inner)
Service Type R = Recommended Spare

1-10 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Recommended

List 1-R: Recommended (Sheet 2 of 5)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
R 1050092/035 Bearing, Sleeve (Non-Greaseable) 702 20 2
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD:
R 1050089/002 702 4 4
1.25 in. x L: 1 in.)
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD:
R 1050089/003 702 3 2
1.25 in. x L: 1.25 in.)
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD:
R 1050089/005 702 5 4
1.25 in. x L: 1.37 in.) (Outer)
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD:
R 1050089/004 702 3 2
1.25 in. x L: 1.5 in.)
R 1050089/001 Bearing, Sleeve, Flanged 708 2 2
R 1050090/001 Bearing, Sleeve, Flanged 702 22 4
R 780-330/001 Bearing, Sleeve, Grooved 702 22 4
R 780-330/002 Bearing, Sleeve, Grooved 702 22 4
R 447-047 Bearing, Tapered Roller 404 6 1
R 1098738/02 Bearing, Thrust 204 3 1
R 1114135 Bearing, Thrust 401 28 1
R 202319-00 Bushing 307 8 2
R 671-012/16 Bushing 204 19 2
R 49854-07 Connector, Battery, Blue 504 3 1
R 49854-08 Connector, Battery, Blue 504 3 1
R 1223416/002 Connector, Battery, Gray 504 3 1
R 1223416/004 Connector, Battery, Gray 504 3 1
R 49854-01 Connector, Battery, Gray 504 3 1
R 49854-02 Connector, Battery, Gray 504 3 1
R 1223416/001 Connector, Battery, Red 504 3 1
R 1223416/003 Connector, Battery, Red 504 3 1
R 49854-05 Connector, Battery, Red 504 3 1
R 49854-04 Connector, Battery, Red, SB-175 504 3 1
R 49854-06 Connector, Battery, Yellow 504 3 1
R 49854-03 Connector, Battery, Yellow, SB-175 504 3 1
R 1135103/01 Cover Assembly Kit 507A 22 1
R 1133622/09 Disc, Friction 402 4 1
R 841-112 Fitting, Grease 202 13 2
R 590-525 Fuse 506 29 1
R 590-507 Fuse (10 Amp) 806 3 1
R 590-587/109 Fuse (150 Amp) 501 1 1
R 590-514 Fuse, 15 Amp 806 4 1
R 1030277 Gasket, Transmission 403 14 1
R 1114045 Gear 401 27 1
Service Type R = Recommended Spare

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 1-11

 Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Recommended

List 1-R: Recommended (Sheet 3 of 5)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
R 2300445000 Harness Assembly, Potentiometer 303 5 1
Harness, Potentiometer, Assembly (JA2 to
R 1181995 303 5 1
JS10/POT(R2) to PX22)
R 1233519/002 Horn 501 2 1
R 590-628/002 Horn, Alarm, Back Up 506 1 1
R 590-633 Horn, Electronic 506A 1 1
R 590-004/01 Key, Set (2) 503 1 1
R 5-026-005 Key, Woodruff 403 9 1
R 1015666/621 Kit, Seal 603 6 1
R 1-105-130/111 Kit, Tip, Battery Contactor 502 1 1
R 939-WHL/KITGL Kit, Wheel, Load, Triple 706 1 1
R 154-010-242 Module Assembly, Diode 803 12 1
R 810-930 Pin, Cotter 202 12 2
R 202280-00 Positioner, Potentiometer 306 11 1
R 309984-000 Relay, Sealed, 24 Volt 803 14 2
R 1107328 Resistor 501 47 5
R 1111323 Resistor 501 53 3
R 1169897 Resistor 501 58 2
R 850-139-011 Resistor Assembly 805 3 1
R 169909 Seal 305 17 2
R 169910 Seal 305 10 1
R 1073980/712 Seal, Drive Motor 509 7 1
R 671-012/03 Seal, Felt 204 4 1
R 1031253 Seal, O-Ring 404 24 1
R 530-691 Seal, Oil 404 7 1
R 224974 Sensor 307 10 1
R 1100778/001 Sensor Assembly (Includes:) 801 5 1
R 1031331 Sensor, Proximity 801 5 1
R 1269321/002 Sensor, Proximity 804 19 2
R 1091664/16 Sensor, Speed (Proximity) 509 8 1
R 1278223/05 Sensor, Temperature 509 16 1
R 850-139-349 Shaft, Wheel, Stainless Steel 704 1 1
R 850-139-185 Slider 710 2 1
R 167836 Spring 305 21 1
R 167840 Spring 305 39 1
R 253746-00 Spring 307 7 2
R 830-327 Spring 804 13 1
R 1123292 Spring, Compression 302 11 1
Service Type R = Recommended Spare

1-12 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Recommended

List 1-R: Recommended (Sheet 4 of 5)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
R 671-013/01 Spring, Compression 204 16 2
R 671-013/02 Spring, Compression 204 15 2
R 671-015/11 Spring, Locator 204 17 2
R 1-105-122/03 Spring, Main 502 3 1
R 202287-00 Spring, Torsion 306 10 1
R 1135135 Switch, EPO 505A 28 2
R 1141117/004 Switch, Foot 15.5 X 31.5 inch Compartment 208 2 1
R 1141117/001 Switch, Foot 17 X 31.5 inch Compartment 208 2 1
R 1141117/002 Switch, Foot 21 X 31.5 inch Compartment 208 2 1
R 1141117/003 Switch, Foot 21.62 X 31.5 inch Compartment 208 2 1
R 171655 Switch, Horn 305 12 2
R 1020341/003 Switch, Key (2-Position) (Includes:) 503 1 1
R 1020341/002 Switch, Key (Includes Key Set) 503 1 1
R 1031332 Switch, Proximity 501 23 2
R 1099771/001 Switch, Proximity 401 31 2
R 1-150-376 Switch, Rotary, Keyless 503 2 1
R 1068262/001 Tire, Poly, Crowned, 83 Durometer (12 x 4.5 x 8 in.) 405 2 1
R 1060703/003 Tire, Poly, Diamond, 85 Durometer (12 x 4.5 x 8 in.) 405 2 1
R 1060703/002 Tire, Poly, Grooved, 85 Durometer (12 x 4.5 x 8 in.) 405 2 1
R 1060703/004 Tire, Poly, Siped, 85 Durometer (12 x 4.5 x 8 in.) 405 2 1
R 1060703/101 Tire, Poly, Smooth, 83 Durometer (12 x 4.5 x 8 in.) 405 2 1
R 1060703/001 Tire, Poly, Smooth, 85 Durometer (12 x 4.5 x 8 in.) 405 2 1
R 1060703/107 Tire, Poly, Smooth, 93 Durometer (12 x 4.5 x 8 in.) 405 2 1
Tire, Poly, Yellow, Smoothy, 85 Durometer (12 x 4.5 x
R 1060703/008 405 2 1
8 in.)
R 1063760/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 405 2 1
R 1063764/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 405 2 1
R 1063760/101 Tire, Rubber, Black, Lugged (12 x 4.5 x 8 in.) 405 2 1
Tire, Rubber, Diamond Groove, Black, 65 Durometer
R 1063764/X01 405 2 1
(12 x 4.5 x 8 in.)
R 1063764/002 Tire, Rubber, White (12 x 4.5 x 8 in.) 405 2 1
R 1063760/002 Tire, Rubber, White, Non-Marking (12 x 4.5 x 8 in.) 405 2 1
R 632-018/107 Wheel, Load 705 2 2
R 632-069/007 Wheel, Load 704 5 2
R 632-071/003 Wheel, Load 708 7 2
R 632-076/003 Wheel, Load 707 6 4
R 632-069/003 Wheel, Load (Cast Iron Hub), Poly 704 5 2
R 632-069/107 Wheel, Load (Cast Iron Hub), Poly 704 5 2
Service Type R = Recommended Spare

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 1-13

 Model 3010/3020 Pallet Truck and Tow Tractor - General Information
Recommended

List 1-R: Recommended (Sheet 5 of 5)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
R 632-069/002 Wheel, Load (Cast Iron Hub), Vulkollan, Neutral 704 5 2
R 632-157/107 Wheel, Load, Cool, Brown 704 5 2
R 632-157/002 Wheel, Load, Neutral 704 5 2
R 1002754/001 Wheel, Load, Poly 202 14 1
R 1002754/003 Wheel, Load, Poly 202 14 1
R 1002754/007 Wheel, Load, Poly 202 14 1
R 632-071/007 Wheel, Load, Poly 708 7 2
R 632-071/107 Wheel, Load, Poly 708 7 2
R 1002754/002 Wheel, Load, Poly, Red 202 14 1
R 632-157/007 Wheel, Load, Poly, Red, 95 Durometer 704 5 2
R 632-076/007 Wheel, Load, Poly, Red-Orange, 95 Durometer 707 6 4
R 632-076/107 Wheel, Load, Poly, Red-Orange, 95 Durometer 707 6 4
R 632-069/008 Wheel, Load, Poly, Yellow, Smoothy, 95 Durometer 704 5 2
R 1002754/008 Wheel, Load, Smoothy, 85 Durometer 202 14 1
Wheel, Load, Tandom, Poly, Yellow, Smoothy, 85
R 632-071/008 708 7 2
Durometer
Wheel, Load, Tandom, Poly, Yellow, Smoothy, 85
R 632-076/008 707 6 4
Durometer
R 1118777 Wheel, Load, Triple 706 1 1
R 632-071/002 Wheel, Load, Vulkollan, Neutral 708 7 2
R 632-076/002 Wheel, Load, Vulkollan, Neutral, 93 Durometer 707 6 4
Service Type R = Recommended Spare

1-14 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

 SECTION 2 Finish & Accessories
Suspension Assembly Model 3020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Front Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Console Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Mat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Battery Roller and Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Battery Roller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Battery Shim-Spacer, Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Bumper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Cushion Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Handle Mounting Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-1

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Suspension Assembly Model 3020

Suspension Assembly Model 3020

Figure 2-2: Suspension Assembly Model 3020

2-2 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Suspension Assembly Model 3020

List 2-2: Suspension Assembly Model 3020

FIGURE 2-2 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Suspension Assembly Model 3020
1 2 850-138-374 Link, Suspension
2 4 850-138-684 Mount, Rubber
3 1 Ref. Tractor Weldment (Contact Technical Support)
4 1 850-139-168 Axle Weldment, Suspension
1 1057404 Axle Assembly, Suspension
5 2 850-139-170 Spacer, Wheel
6 Ref. Wheel Assembly (Includes Items 14 and 15)
7 2 853-005-095 Spacer, Wheel
8 2 5-001-014 Screw H
9 4 5-001-015 Screw H
10 2 5-001-017 Screw, Hex, Cap H
11 2 761-856 Nut, Hex, Slotted H
12 2 810-930 Pin, Cotter R
13 2 841-112 Fitting, Grease R
14 1 1002754/001 Wheel, Load, Poly R
1 1002754/002 Wheel, Load, Poly, Red R
1 1002754/003 Wheel, Load, Poly R
1 1002754/007 Wheel, Load, Poly R
1 1002754/008 Wheel, Load, Smoothy, 85 Durometer R
15 2 447-045 Bearing, Cone R
2 447-518 Bearing, Cup R
16 4 5-015-006 Nut, Hex H
Service Type R = Recommended Spare
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-3

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Caster Installation

Caster Installation
Figure 2-3: Caster Installation

2-4 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Caster Installation

List 2-3: Caster Installation

FIGURE 2-3 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Caster Installation
2 8 772-123 Washer, Lock H
3 2 1143383/001 Caster Assembly, Red (See 204) C
4 8 710-141 Screw H
5 AR 850-138-244 Shim, Spacer
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-5

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Caster Assembly

Caster Assembly
Figure 2-4: Caster Assembly

2-6 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Caster Assembly

List 2-4: Caster Assembly

FIGURE 2-4 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Caster Assembly
1143383/001 Caster Assembly, Red C
1 1 1098738/01 Spacer, Plate
2 1 671-015/102 Plate, Mounting
3 1 1098738/02 Bearing, Thrust R
4 1 671-012/03 Seal, Felt R
5 1 301296-000 Yoke, Frame
6 1 671-015/03 Bolt H
6A 3 671-012/06 Washer, Lock H
7 1 671-012/17 Hinge Assembly, Pin (Standard)
8 1 671-012/32 Fitting, Grease, Yoke
9 1 671-012/07 Bearing, Cup R
10 1 671-012/08 Bearing, Cone R
11 1 671-015/05 Washer H
12 1 671-015/06 Nut H
13 1 671-015/07 Pin, Drive
14 1 671-015/08 Cap, Grease
15 2 671-013/02 Spring, Compression R
16 2 671-013/01 Spring, Compression R
17 2 671-015/11 Spring, Locator R
18 1 1098738/04 Frame, Wheel
19 2 671-012/16 Bushing R
20 2 671-012/06 Washer, Lock H
21 1 27799-00 Axle
22 1 1098738/05 Bolt, Axle H
22A 2 1098738/06 Washer H
23 1 671-012/22 Fitting, Grease, Axle
24 2 1098738/07 Spacer, Wheel
25 2 1098738/08 Bearing R
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-7

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Finish Instructions

Finish Instructions
Figure 2-5.a: Finish Instructions

2-8 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Finish Instructions

Finish Instructions
Figure 2-5.b: Finish Instructions

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-9

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Finish Instructions

Finish Instructions
Figure 2-5.c: Finish Instructions

2-10 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Finish Instructions

Finish Instructions
Figure 2-5.d: Finish Instructions

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-11

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Finish Instructions

List 2-5: Finish Instructions (Sheet 1 of 2)

FIGURE 2-5 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Finish Instructions
1 1 1149823 Decal, Caution
1 1181653 Decal, Caution French
2 1 313159-001 Decal, Emergency Disconnect
3 1 1040645 Decal, Warning (English)
Plate, Specification, Walkie, Main Tag, Mylar (Models
4 2 1063015/001 8300, 8400, 8900)
5 1 1149824 Decal, Max. Grade
1 1181655 Decal, Max. Grade
1 1279060 Decal, Max. Grade
1 1279061 Decal, Max. Grade French
1 1279062 Decal, Max. Grade French
1 1279063 Decal, Max. Grade French
6 1 1040647 Decal, Caution (Bilingual)
7 1 313939-001 Decal, Emergency Disconnect, Bilingual
Plate, Specification, Bilingual, Walkie, Main Tag, Mylar
8 2 1063015/002 (Model 8300, 8400, 8900)
9 1 1103099 Decal, Warning (English)
10 1 1063014/003 Decal, Label, Specification, Tow
1 1328947/001 Decal, Label, Specification, Tow
11 1 1040651 Decal, Warning, Tow (Bilingual)
Decal, Label, Specification, Tow (Bilingual), 87.1mm X
12 1 1063014/004 113.3mm
Decal, Replacement Driver Operating Instructions Manual
13 1 1021849 (Bilingual)
14 1 411-783/003 Decal, No Step
15 1 1181654 Decal, No Step French
Decal, Operating Instructions, Bilingual-French
1 1021850 (Owner/Operator Manual)
16 1 1040540 Decal, ACR
17 4 49659-00 Retainer
18 1 1149825 Decal, Unauthorized Riding
19 2 1149826 Decal, Unauthorized Riding
20 1 1067808 Holder, Manual Pocket
21 1 1040655 Decal, Operator Instructions Manual (English)
22 1 1017303 Decal, Operator Manual
24 1 1149827 Decal, Unauthorized Riding Prohibited
25 1 1201030 Decal Hook
27 1 1040657 Decal, Warning (English)
28 1 1040659 Decal, Warning (French)

2-12 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Finish Instructions

List 2-5: Finish Instructions (Sheet 2 of 2)

FIGURE 2-5 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
29 1 1178907 Decal Load Boundry
30 1 1200926 Decal Load Boundry
31 1 1195750 Decal, Warning
32 1 1192700 Decal, Warning
33 1 1181657 Decal, Warning
37 2 1181656 Decal Unauthorized Riding
38 1 1181658 Decal Load Boundry, French
39 1 1181659 Decal Load Boundry, French
40 1 411-511/009 Decal-Raymond Logo
53 1 1329459 Decal, Keep Area Clear (Not Shown)
54 1 1329458 Decal, Boarder (Not Shown)
57 2 1332021/001 Decal, Caster Adjustment (Not Shown)

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-13

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Front Cover Installation

Front Cover Installation

Figure 2-6: Front Cover Installation

2-14 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Front Cover Installation

List 2-6: Front Cover Installation

FIGURE 2-6 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Front Cover Installation
1 1 1147801/001 Cover, Tractor, Red
2 2 411-511/013 Decal, Raymond, White
2 411-511/015 Decal-Raymond Logo, White
14 2 1158583/001 Screw, Shoulder, Pan Head H
15 1 360-028/006 Guard, Edge
16 2 710-074 Screw H
17 2 771-019 Washer, Flat H
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-15

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Console Cover Installation

Console Cover Installation

Figure 2-7: Console Cover Installation

2-16 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Console Cover Installation

List 2-7: Console Cover Installation

FIGURE 2-7 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Console Cover Installation
1 2 5-001-004 Screw H
2 2 5-018-005 Washer, Flat H
3 1 1149436/003 Cover, Console
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-17

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Mat Installation

Mat Installation
Figure 2-8: Mat Installation

2-18 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Mat Installation

List 2-8: Mat Installation

FIGURE 2-8 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Mat Installation
1 1 1153153/001 Cushion, Pad
2 1 1141117/001 Switch, Foot 17 X 31.5 inch Compartment R A
1 1141117/002 Switch, Foot 21 X 31.5 inch Compartment R A
1 1141117/003 Switch, Foot 21.62 X 31.5 inch Compartment R B
1 1141117/004 Switch, Foot 15.5 X 31.5 inch Compartment R B
6 2 5-001-008 Screw H
7 2 1259902/003 Nut, Hex, Flange, Lock H
8 2 15677-03 Clamp
9 AR 611-028 Strap, Ty-Wrap, 11.5 in. Long
11 1 1318489/001 Cushion, Front
A = 3010
B = 3020
Service Type R = Recommended Spare
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-19

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Battery Roller and Gate Installation

Battery Roller and Gate Installation

Figure 2-9: Battery Roller and Gate Installation

2-20 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Battery Roller and Gate Installation

List 2-9: Battery Roller and Gate Installation

FIGURE 2-9 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Battery Roller and Gate Installation
850-138-499/001 Roller Installation, Battery A
850-138-499/K01 Battery Roller Kit Installation A
850-138-500 Battery Gate and Roller Installation
850-138-500/K01 Battery Roller Kit Installation
2 2 1124336/001 Gate, Mechanical (Unpainted)
3 Ref. Roller Assembly, Battery (See 210)
4 1 1097125/001 Frame Weldment, Battery Roller A
1 Ref. Frame Alteration
5 4 5-001-017 Screw, Hex, Cap H
6 8 5-015-006 Nut, Hex H
A = 13.44 in. Battery Compartment
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-21

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Battery Roller Installation

Battery Roller Installation

Figure 2-10: Battery Roller Installation

2-22 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Battery Roller Installation

List 2-10: Battery Roller Installation

FIGURE 2-10 QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Battery Roller Installation
828-006-727/008 Roller Assembly, Battery A
828-006-727/009 Roller Assembly, Battery B
1 2 828-006-726 Roller, Battery
2 1 828-001-429/007 Pipe, Spacer
3 1 828-001-335/008 Shaft, Roller (13.44 in. Battery Compartment) A
1 828-001-335/007 Shaft, Roller (13.44 in. Battery Compartment) B
4 2 810-488/014 Ring, Retainer
5 2 771-127 Washer H
A = Model 3010
B = Model 3020
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-23

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Battery Shim-Spacer, Installation

Battery Shim-Spacer, Installation

Figure 2-11: Battery Shim-Spacer, Installation

2-24 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Battery Shim-Spacer, Installation

List 2-11: Battery Shim-Spacer, Installation

FIGURE 2-11 QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Battery Shim-Spacer, Installation
1 1 1144362 Shim-Spacer, Battery (11.85 in.)
1 1144363/001 Shim-Spacer, Battery (14.10 in.)
1 1144363/002 Shim-Spacer, Battery (13.10 in.)
1 1144363/003 Shim-Spacer, Battery (12.35 in.)
2 4 5-004-014 Screw, Socket, Flat Head H
4 5-004-015 Screw, Socket, Flat Head H
4 5-004-016 Screw, Socket, Flat Head H
4 5-004-035 Screw, Socket, Flat Head H
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-25

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Bumper Installation

Bumper Installation
Figure 2-12: Bumper Installation

2-26 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Bumper Installation

List 2-12: Bumper Installation

FIGURE 2-12 QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Bumper Installation
2 2 1169616/026 Screw, Hex Head, Flange H
3 2 5-002-562 Screw, Socket Head, Cap H
4 2 5-003-013 Screw, Socket, Button Head H
5 2 1169616/523 Screw, Hex Head, Flange H
6 4 1069843/005 Nut
7 2 5-018-003 Washer, Flat H
8 2 5-018-005 Washer, Flat H
9 6 5-018-008 Washer, Flat H
11 1 Ref. Sensor, Laser (See 507)
12 1 1142097 Cover
1 1305135 Cover
13 1 1142803 Bumper, Plate
1 1176053 Bumper Weldment
14 1 1067351/003 Conduit, Electrical (Not Shown)
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-27

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Cushion Installation

Cushion Installation
Figure 2-13: Cushion Installation

2-28 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Cushion Installation

List 2-13: Cushion Installation

FIGURE 2-13 QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Cushion Installation
1 4 771-016 Washer, Flat H
2 4 5-007-030 Screw H
3 1 850-138-599 Cushion, Pad, Backrest
5 1 1148340 Cushion, Pad, Backrest With No Cutout Standard
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-29

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Handle Mounting Cover Installation

Handle Mounting Cover Installation

Figure 2-15: Handle Mounting Cover Installation

2-30 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Handle Mounting Cover Installation

List 2-15: Handle Mounting Cover Installation

FIGURE 2-15 QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Handle Mounting Cover Installation
1 2 710-008 Screw H
2 2 771-016 Washer, Flat H
3 2 5-001-003 Screw, Hex Head, Cap, M6X20 H
4 2 5-001-006 Screw H
5 2 5-018-006 Washer, Flat H
6 1 1038282 Mount, Cover, Center
7 1 1064233 Cover, Center
8 1 1126329 Bracket Weldment, Cover Mount
9 1 1109204 Cover, Insert
12 1 1146735 Plug, Mechanical
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-31

 Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Platform Installation

Platform Installation
Figure 2-17: Platform Installation

2-32 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Finish & Accessories
Platform Installation

List 2-17: Platform Installation

FIGURE 2-17 QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Platform Installation
1 Ref. Fork and Box Weldment
3 4 714-205 Screw H
4 4 750-033 Nut, Hex H
5 4 772-115 Washer, Lock H
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 2-33

2-34 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021
 SECTION 3 Steering & Controls
Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Control Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Control Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Control Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Handle Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Brake Actuator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Power Steering Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Gear Motor Assembly, Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-1

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Handle Installation

Handle Installation
Figure 3-1: Handle Installation

3-2 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Handle Installation

List 3-1: Handle Installation

FIGURE 3-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Handle Installation
1 AR 611-028 Strap, Ty-Wrap, 11.5 in. Long
3 4 5-001-007 Screw H
4 1 5-004-004 Screw H
6 1 1036203/001 Button, Lower Insert
7 1 1036203/002 Button, Lift Insert
8 1 1036203/004 Button, Rabbit Insert
10 3 1036735 Button, Blank
11 1 1036744 Cover, Steer Arm Head B
12 1 1036745 Keypad A
13 1 1110747 Decal, Power Steer
14 Ref. Post Assembly, Power Steering (See 302)
A = W/ Keypad
B = W/O Keypad
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-3

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Handle Assembly

Handle Assembly
Figure 3-2: Handle Assembly

3-4 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Handle Assembly

List 3-2: Handle Assembly

FIGURE 3-2 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Handle Assembly
1 AR 611-028 Strap, Ty-Wrap, 11.5 in. Long
2 2 5-002-063 Screw, Socket Head, Cap H
3 2 771-137 Washer H
5 1 1-074-087/008 Clamp
6 1 5-003-003 Screw, Socket, Button Head H
8 1 1120659 Post Weldment
9 1 1120991 Post Weldment
10 2 1123162 Bearing, Bushing R
11 1 1123292 Spring, Compression R
12 1 1123293/001 Ring, Retaining
13 1 1123912 Shaft
14 1 1124310 Harness, Keyswitch (P21 to SW1)
15 1 1124488 Knob
16 2 1127241/001 Nut H
17 1 1126996/001 Control Handle Assembly, Standard Standard (See 303) C
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-5

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Control Handle Installation

Control Handle Installation

Figure 3-3: Control Handle Installation

3-6 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Control Handle Installation

List 3-3: Control Handle Installation

FIGURE 3-3 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Control Handle Installation
1126996/001 Control Handle Assembly, Standard C
1 1 1126860 Arm Weldment
2 1 202270-00 Handle, Return (See 306)
3 1 202289-00 Cover
4 4 10150237-75 Screw H
5 1 2300445000 Harness Assembly, Potentiometer R
Harness, Potentiometer, Assembly (JA2 to JS10/POT(R2)
1 1181995 R
to PX22)
7 1 202305-00 Retainer
8 2 10150237-72 Screw H
9 1 253748-00 Actuator Assembly, Brake (See 307) R
10 4 10150237-56 Screw H
11 1 253751-00 Handle Assembly, Power Steer (See 304) C
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-7

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Control Handle Assembly

Control Handle Assembly

Figure 3-4.a: Control Handle Assembly

3-8 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Control Handle Assembly

Control Handle Assembly

Figure 3-4.b: Control Handle Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-9

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Control Handle Assembly

List 3-4: Control Handle Assembly

FIGURE 3-4 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Control Handle Assembly
1126996/001 Control Handle Assembly, Standard C
1 1 253748-00 Actuator Assembly, Brake (See 307) R
2 1 202304-00 Handle
3 1 252452-00 Cover, Spring
4 Ref. Control Head Assembly W/ Power Steering (See 305)
5 1 252451-00 Cover, Spring
6 1 202281-00 Plate
7 1 252450-00 Clip
8 1 10170034-02 Tab
9 2 10150237-90 Screw H
10 4 725370-01 Screw H
11 4 10150237-77 Screw H
12 2 7255340-04 Screw H
13 2 7255340-04 Screw H
14 1 10170003-12 Strap
15 4 10150028-07 Washer H
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

3-10 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Control Head Assembly

Control Head Assembly

Figure 3-5.a: Control Head Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-11

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Control Head Assembly

Control Head Assembly

Figure 3-5.b: Control Head Assembly

3-12 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Control Head Assembly

List 3-5: Control Head Assembly (Sheet 1 of 2)

FIGURE 3-5 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Control Head Assembly
1126996/001 Control Handle Assembly, Standard C
313053-001 Control Head Assembly C
1 1 313053-001 Control Head Assembly C
2 2 171583 Plate, Symbol, Blank
4 1 171585-001 Plate, Symbol, Fork Lower
3 1 171585-002 Plate, Symbol, Fork Lift
5 1 313052-000 Handle (Not Shown)
6 1 167822 Housing
7 1 1027272 Button
8 1 171666 Button, Lift/Lower
9 1 313051-000 Throttle Assembly (Includes Items 31 Thru 40)
10 1 169910 Seal R
11 1 167823 Cap, Plastic
12 2 171655 Switch, Horn R
13 1 167847 Button, Horn, Right-Side
14 1 167848 Button, Horn, Left-Hand
15 1 167832-003 Display C
16 1 167833-006 Card Assembly, Vehicle Manager, Unprogrammed C
17 2 169909 Seal R
18 1 1036443/01 Housing
20 1 1036419/001 Button, Reverser
21 1 167836 Spring R
22 1 1036630 Gasket
23 2 171734 Tie, Cable
24 2 171662 Tie, Cable
25 3 171707 Screw H
26 2 1036789 Screw H
27 2 217576 Screw H
28 4 1036791 Screw H
31 2 171708 Screw H
32 2 171710 Washer H
33 1 313049-000 Rocker, Right
34 2 167846 Bearing R
35 1 167830 Lug, Stop
36 1 167845 Arm
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-13

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Control Head Assembly

List 3-5: Control Head Assembly (Sheet 2 of 2)

FIGURE 3-5 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
37 1 167843 Axle
38 2 167844 Support
39 1 167840 Spring R
40 1 313050-000 Rocker, Left
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

3-14 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Handle Return

Handle Return
Figure 3-6: Handle Return

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-15

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Handle Return

List 3-6: Handle Return

FIGURE 3-6 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Handle Return
1126996/001 Control Handle Assembly, Standard C
202270-00 Handle, Return
221689-00 Arm Assembly
23004891-00 Arm Assembly
1 1 202326-00 Base
2 1 202335-00 Bearing R
3 1 202306-00 Hub, Gear
4 1 202290-00 Pin
5 1 202276-00 Mount, Spring
6 1 202334-00 Seal
7 1 202277-00 Mount, Gear
8 1 202331-00 Gear, Rotation
9 1 202323-00 Spacer
10 1 202287-00 Spring, Torsion R
11 1 202280-00 Positioner, Potentiometer R
12 2 9801340-06 Washer H
13 2 7255293-51 Screw H
14 1 725372-50 Screw H
15 1 10150232-04 Screw H
16 2 7255360-50 Screw H
17 5 10150072-12 Screw H
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

3-16 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Brake Actuator Assembly

Brake Actuator Assembly

Figure 3-7: Brake Actuator Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-17

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Brake Actuator Assembly

List 3-7: Brake Actuator Assembly

FIGURE 3-7 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Brake Actuator Assembly
1126996/001 Control Handle Assembly, Standard C
253748-00 Actuator Assembly, Brake R
1 1 252455-00 Mount, Bottom, Actuator
2 1 253740-00 Mount, Top, Actuator
3 1 253741-00 Shaft, Spring
4 2 253742-00 Guide, Shaft
5 1 253743 Plate, Sensor
6 2 253745-00 Stop
7 2 253746-00 Spring R
8 2 202319-00 Bushing R
9 2 253749-00 Retainer, Spring
10 1 224974 Sensor R
11 4 10150072-51 Screw H
12 2 10150071-60 Screw H
13 2 10150071-78 Screw H
14 1 275013-06 Screw H
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

3-18 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Power Steering Installation

Power Steering Installation

Figure 3-8.a: Power Steering Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-19

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Power Steering Installation

Power Steering Installation

Figure 3-8.b: Power Steering Installation

3-20 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Power Steering Installation

Power Steering Installation

Figure 3-8.c: Power Steering Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-21

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Power Steering Installation

List 3-8: Power Steering Installation

FIGURE 3-8 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Power Steering Installation
1 3 5-001-008 Screw H
2 1 5-002-006 Screw H
4 4 1060955/006 Screw H
5 2 5-002-010 Screw H
6 2 5-003-004 Screw, Socket, Button Head H
7 2 5-018-006 Washer, Flat H
8 1 1113978 Shaft, Weldment
9 1 1114043 Housing
10 1 1114045 Gear R
11 2 1114135 Bearing, Thrust R
12 1 1108610 Ring (Nilos)
13 1 1115095/001 Screw, Hex, Cap H
14 1 1087936 Sleeve, Pivot
15 1 1099771/001 Switch, Proximity R
16 1 1105937/003 Gear Motor Assembly, Power Steer (See 309) C
17 1 1106668 Bracket, Sensor Mounting
18 1 1106013 Plate, Sensor Flag
19 2 1106014 Shim, Spacer
20 3 771-123 Washer, Flat H
21 2 5-015-006 Nut, Hex H
22 2 1113292 Shim
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

3-22 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Gear Motor Assembly, Power Steering

Gear Motor Assembly, Power Steering

Figure 3-9: Gear Motor Assembly, Power Steering

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 3-23

 Model 3010/3020 Pallet Truck and Tow Tractor - Steering & Controls
Gear Motor Assembly, Power Steering

List 3-9: Gear Motor Assembly, Power Steering

FIGURE 3-9 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Gear Motor Assembly, Power Steering
1105937/003 Gear Motor Assembly, Power Steer C
1 1 1105937/01 Controller Assembly C
2 1 1105937/02 Motor & Gearbox Assembly C
Service Type C = Critical Part

3-24 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

 SECTION 4 Drive & Brake
Drive Unit and Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Drive Unit and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 4-1

 Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Unit and Brake Installation

Drive Unit and Brake Installation

Figure 4-1.a: Drive Unit and Brake Installation

4-2 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Unit and Brake Installation

Drive Unit and Brake Installation

Figure 4-1.b: Drive Unit and Brake Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 4-3

 Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Unit and Brake Installation

List 4-1: Drive Unit and Brake Installation (Sheet 1 of 2)

FIGURE 4-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Drive Unit and Brake Installation
1 1 771-164/003 Washer, Flat H
2 3 1169616/513 Screw, Hex Head, Flange H
3 3 5-002-512 Screw, Socket Head, Cap H
4 2 5-002-043 Screw, Socket Head, Cap H
5 1 5-015-008 Nut, Hex H
1 5-016-008 Nut, Nylon Locking H
6 1 5-026-005 Key, Woodruff R
7 1 1113033 Bracket
8 3 1060810 Spacer, Slewing
9 8 1060955/508 Screw, Socket Head, Low, Cap H
11 Ref. Brake Assembly (See 402)
12 2 1224358/001 Bracket, Support
16 1 1169841/001 Nut, Hex, Flange H
17 1 1105236 Decal, Brake Release Screw Storage
18 3 1169616/512 Screw, Hex, Flange Head, Bolt H
19 1 5-002-506 Screw, Socket Head, Cap H
21 2 1169616/536 Screw, Hex, Flange Head, Bolt H
22 2 5-003-004 Screw, Socket, Button Head H
24 1 1115095/001 Screw, Hex, Cap H
25 1 1113978 Shaft, Weldment
26 1 1163663 Housing, Machined
27 1 1114045 Gear R
28 1 1114135 Bearing, Thrust R
29 1 1108610 Ring (Nilos)
30 1 1087936 Sleeve, Pivot
31 2 1099771/001 Switch, Proximity R
32 1 1105937/005 GearMotor Assembly C
33 1 1106668 Bracket, Sensor Mounting
34 1 1106013 Plate, Sensor Flag
35 2 1106014 Shim, Spacer
36 AR 1247881/010 Shim, Transmission, 0.01 in. Thick
AR 1247881/020 Shim, Transmission, 0.02 in. Thick
AR 1247881/030 Shim, Transmission, 0.03 in. Thick
AR 1247881/040 Shim, Transmission, 0.042 in. Thick
40 1 771-123 Washer, Flat H
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

4-4 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Unit and Brake Installation

List 4-1: Drive Unit and Brake Installation (Sheet 2 of 2)

FIGURE 4-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
41 2 1169841/004 Nut, Hex Flange H
42 2 1113292 Shim
43 6 1094842/507 Screw, Socket Head, Cap H
45 1 1266105 Encoder C
46 1 1167915 Bracket, Encoder
48 2 1094842/505 Screw, Socket Head, Cap H
49 2 1169616/517 Screw, Hex Head, Flange H
50 2 1060955/504 Screw, Socket Head, Low, Cap H
51 4 1060955/507 Screw, Socket Head, Low, Cap H
52 4 1060955/506 Screw H
53 5 828-003-193 Bolt, Drive Tire H
55 1 1275568/001 Spacer
56 1 1283689/001 Bracket, Connector
57 1 1283690/001 Bracket, Connector
58 1 1169616/002 Screw, Flange Head, Hex H
59 2 1259902/002 Nut, Hex, Flange Lock H
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 4-5

 Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Brake Assembly

Brake Assembly
Figure 4-2: Brake Assembly

4-6 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Brake Assembly

List 4-2: Brake Assembly

FIGURE 4-2 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Brake Assembly
1 1133622 Brake Assembly C
1 1 1104758/03 Screw, Set H
2 1 N/A Body Subassembly, Magnetic
3 1 1104758/02 Hub Assembly, Brake
4 1 1133622/09 Disc, Friction R
5 1 1133622/07 Flange, Adapter
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 4-7

 Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Unit and Motor Assembly

Drive Unit and Motor Assembly

Figure 4-3.a: Drive Unit and Motor Assembly

4-8 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Unit and Motor Assembly

Drive Unit and Motor Assembly

Figure 4-3.b: Drive Unit and Motor Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 4-9

 Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Unit and Motor Assembly

List 4-3: Drive Unit and Motor Assembly

FIGURE 4-3 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Drive Unit and Motor Assembly
6 1 782-422 Plug, Mechanical
7 6 1133690/001 Screw, Socket Head, Cap H
8 6 5-018-006 Washer, Flat H
9 1 5-026-005 Key, Woodruff R
10 1 1136696 Nut, Hex, Jam H
11 5 828-003-193 Bolt, Drive Tire H
12 1 828-005-446 Plug, Dipstick
13 1 1028922 Gear, Helical Pinion
14 1 1030277 Gasket, Transmission R
15 1 828-009-885/001 Dipstick, Tag Assembly
16 1 1095605/700 Motor Assembly, Drive (See 509) C
1 1278223/700 Motor Assembly, Drive (See 509) C
18 1 1106607/003 Gear Assembly, Drive Unit (Power Steering) (See 404) C
Gear Assembly, Kit, Drive Unit (Power Steering)
1 1106607/004 C
(Greaseable) (See 404)
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

4-10 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Unit Assembly

Drive Unit Assembly

Figure 4-4: Drive Unit Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 4-11

 Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Unit Assembly

List 4-4: Drive Unit Assembly (Sheet 1 of 2)

FIGURE 4-4 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Drive Unit Assembly
1106607/003 Gear Assembly, Drive Unit (Power Steering) C
Gear Assembly, Kit, Drive Unit (Power Steering)
1106607/004 C
(Greaseable)
1106607/R03 Drive Unit, Raybuilt (Power Steering) C
1106607/R04 Drive Unit, Raybuilt, (Power Steering) (Greaseable) C
1 1 400-156 Gear, Helical
2 1 400-204 Gear and Pinion Set
3 1 447-587 Bearing, Cone, Tapered Roller (Includes:) R
1 447-519 Bearing, Cone R
1 447-558 Bearing, Cup R
4 1 447-588 Bearing, Cone, Tapered Roller (Includes:) R
1 447-044 Bearing, Cone R
1 447-580 Bearing, Cup R
5 1 447-590 Bearing, Cone, Tapered Roller (Includes:) R
1 447-107 Bearing, Cone R
1 447-568 Bearing, Cup R
6 1 447-596/100 Bearing Set (Includes:)
1 447-047 Bearing, Tapered Roller R
1 447-581 Bearing, Cup R
7 1 530-691 Seal, Oil R
10 8 1109093/002 Screw H
8 1133646/002 Screw, Hex Cap H
8 5-001-008 Screw H
11 11 1133690/002 Screw, Socket Head, Cap H
11 1133690/001 Screw, Socket Head, Cap H
11 5-002-010 Screw H
12 1 223-000-701 Plug, Pipe, Magnetic
13 1 828-005-674 Spacer
14 AR 828-005-675/002 Shim, 0.002 in. Thick
15 AR 828-005-675/003 Shim, 0.003 in. Thick
16 AR 828-005-675/006 Shim, 0.006 in. Thick
17 AR 828-005-675/015 Shim, 0.015 in. Thick
18 AR 828-006-868/002 Shim, 0.002 in. Thick
19 AR 828-006-868/003 Shim, 0.003 in. Thick
20 AR 828-006-868/006 Shim, 0.006 in. Thick
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

4-12 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Unit Assembly

List 4-4: Drive Unit Assembly (Sheet 2 of 2)

FIGURE 4-4 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
21 AR 828-006-868/015 Shim, 0.015 in. Thick
22 1 1020548/004 Nut, Clamp H
23 1 1025472 Axle, Gear
24 1 1031253 Seal, O-Ring R
25 1 761-870/15 Nut, Clamp H
26 1 1052717 Bearing Assembly, Steer (Standard) R
27 1 1060226 Housing, Gear, Lower, 8 Screw
28 1 1060228 Housing, Gear, Upper, 8 Screw
29 1 1060232 Plate, Cover, 8 Screw
1 1060658 Plate, Cover, 7 Screw
32 1 1107387 Bearing Assembly, Steer (Greaseable) R
33 1 400-149 Gear, Spur
34 1 1083796 Housing, Upper (Power Steering)
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 4-13

 Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Wheel Assembly

Drive Wheel Assembly

Figure 4-5: Drive Wheel Assembly

4-14 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Drive & Brake
Drive Wheel Assembly

List 4-5: Drive Wheel Assembly

FIGURE 4-5 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Drive Wheel Assembly
1 1 1133708 Hub, Wheel
Tire, Rubber, Diamond Groove, Black, 65 Durometer (12
2 1 1063764/X01 R
x 4.5 x 8 in.)
1 1063760/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) R A
1 1063760/002 Tire, Rubber, White, Non-Marking (12 x 4.5 x 8 in.) R A
1 1063760/101 Tire, Rubber, Black, Lugged (12 x 4.5 x 8 in.) R A
1 1063764/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) R B
1 1063764/002 Tire, Rubber, White (12 x 4.5 x 8 in.) R B
1 1060703/001 Tire, Poly, Smooth, 85 Durometer (12 x 4.5 x 8 in.) R
1 1060703/101 Tire, Poly, Smooth, 83 Durometer (12 x 4.5 x 8 in.) R
1 1060703/107 Tire, Poly, Smooth, 93 Durometer (12 x 4.5 x 8 in.) R
1 1060703/002 Tire, Poly, Grooved, 85 Durometer (12 x 4.5 x 8 in.) R
1 1060703/003 Tire, Poly, Diamond, 85 Durometer (12 x 4.5 x 8 in.) R
1 1060703/004 Tire, Poly, Siped, 85 Durometer (12 x 4.5 x 8 in.) R
Tire, Poly, Yellow, Smoothy, 85 Durometer (12 x 4.5 x 8
1 1060703/008 R
in.)
1 1068262/001 Tire, Poly, Crowned, 83 Durometer (12 x 4.5 x 8 in.) R
A = 6K Only
B = 8K Reinforced
Service Type R = Recommended Spare

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 4-15

4-16 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021
 SECTION 5 Electrical Comp. & System
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Contactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Keyswitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Battery Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Arch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Short Arch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Front Laser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Front Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-1

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Electrical System

Electrical System
Figure 5-1.a: Electrical System

5-2 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Electrical System

Electrical System
Figure 5-1.b: Electrical System

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-3

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Electrical System

Electrical System
Figure 5-1.c: Electrical System

5-4 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Electrical System

List 5-1: Electrical System (Sheet 1 of 2)

FIGURE 5-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Electrical System
1 1 590-587/109 Fuse (150 Amp) R
2 1 1233519/002 Horn R
3 1 611-028 Strap, Ty-Wrap, 11.5 in. Long
5 AR 611-070/003 Sleeve, Expando
6 1 811-710 Clamp, Hose
10 1 1-105-130/100 Contactor Assembly (See 502) C
11 6 5-007-027 Screw, Socket, Button Head H
12 4 5-002-503 Screw, Socket Head, Cap H
13 1 1141931 Harness, Jumper (P37 to SPL1 to P30)
14 5 5-011-005 Screw, Thread Forming H A
15 5 5-015-004 Nut, Hex, Lock H
16 11 5-018-005 Washer, Flat H
17 7 5-019-005 Washer, Lock, Spring H
18 1 1169616/003 Screw H
19 1 7-861-001/003 Insulator, Standoff
20 1 7-861-004/003 Insulator, Standoff
21 1 310100-017 Decal, 150 Amp
22 1 1023752 Bracket, Standoff
23 2 1031332 Switch, Proximity R A
24 1 1033123 Bracket, Switch, Lift A
26 1 1067351/001 Conduit, Electric
27 1 1141184 Harness, Main
1 1296638/002 Harness, Main
28 1 1099180/004 Harness, Jumper (J10)
29 3 1169843/002 Nut, Hex, Flange Lock H
3 1259902/002 Nut, Hex, Flange Lock H
30 1 1162594 Wire, Single, Jumper
32 1 1099187/004 Wire, Single (B– to MP-2)
33 1 1099187/005 Wire, Single (M1-2 to B+)
34 1 1099187/017 Wire, Single (TP1 to M2-1)
35 1 1259113/001 Wire Assembly, Electrical (Includes:)
1 1099187/007 Wire, Single (TA-W to TM-W)
1 1099187/008 Wire, Single (TA-V to TM-V)
1 1099187/009 Wire, Single (TA-U to TM-U)
A = Model 3010 Only
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-5

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Electrical System

List 5-1: Electrical System (Sheet 2 of 2)

FIGURE 5-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
38 1 1304033 Bracket, Hydraulic
41 1 1094852/001 Controller, Motor C
1 1239519/008 Controller, Motor C
43 1 590-583 Fuse Holder
44 1 25332-10 Strap
47 5 1107328 Resistor R
51 1 1157361 Bracket
52 1 7-742-135/130 Screw H
53 3 1111323 Resistor R
55 1 1141151 Harness (J38, M1), Power
56 1 154-010-242 Module Assembly, Diode R
57 1 154-009-117/001 Insulator Assembly, Static (Static Strap) (Includes:)
1 154-009-116/001 Cable, Static
58 2 1169897 Resistor R
59 2 154-009-117/004 Insulator Assembly, Static (Static Strap)
60 1 411-936 Decal, ESD Common Ground Point
61 1 870-866 Banana Jack
62 1 5-020-005 Washer, Lock, Star H
A = Model 3010 Only
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

5-6 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Contactor Assembly

Contactor Assembly
Figure 5-2: Contactor Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-7

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Contactor Assembly

List 5-2: Contactor Assembly

FIGURE 5-2 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Contactor Assembly
1-105-130/100 Contactor Assembly C
1 1 1-105-130/111 Kit, Tip, Battery Contactor R
2 1 1-105-122/01 Kit, Insulator, Contactor
3 1 1-105-122/03 Spring, Main R
Service Type R = Recommended Spare
Service Type C = Critical Part

5-8 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Keyswitch Installation

Keyswitch Installation
Figure 5-3: Keyswitch Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-9

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Keyswitch Installation

List 5-3: Keyswitch Installation

FIGURE 5-3 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Keyswitch Installation
1 1 1020341/002 Switch, Key (Includes Key Set) R
1 1020341/003 Switch, Key (2-Position) (Includes:) R
1 590-004/01 Key, Set (2) R
2 1 1-150-376 Switch, Rotary, Keyless R
3 1 1-150-376/01 Nut, Face H
4 1 1045156 Decal, Key Switch, 2-Position
Service Type R = Recommended Spare
Service Type H = Hardware

5-10 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Battery Connector Assembly

Battery Connector Assembly

Figure 5-4.a: Battery Connector Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-11

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Battery Connector Assembly

Battery Connector Assembly

Figure 5-4.b: Battery Connector Assembly

5-12 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Battery Connector Assembly

List 5-4: Battery Connector Assembly (Sheet 1 of 2)

FIGURE 5-4 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Battery Connector Assembly
1099247/002 Battery Connector Assembly
1099247/003 Battery Connector Assembly
1099247/004 Battery Connector Assembly
1099247/007 Battery Connector Assembly
1099247/010 Battery Connector Assembly
1099247/011 Battery Connector Assembly
1223419/001 Battery Connector Assembly
1223419/002 Battery Connector Assembly
1223419/003 Battery Connector Assembly
1223419/004 Battery Connector Assembly
1 1 1099187/001 Cable Assembly (B+ to M1-1) AC
1 1099187/010 Cable Assembly (B+ to M1-1) BD
1 1099187/012 Cable Assembly (B+ to M1-1) BC
1 1223417/001 Cable Assembly (B+ to M1-1) AE
1 1223417/003 Cable Assembly (B+ to M1-1) BE
2 1 1099187/002 Cable Assembly (B– to TA-B–) AC
1 1099187/013 Cable Assembly (B– to TA-B–) BC
1 1223417/002 Cable Assembly (B– to TA-B–) AE
1 1223417/004 Cable Assembly (B– to TA-B–) BE
3 1 49854-01 Connector, Battery, Gray R A
1 49854-02 Connector, Battery, Gray R B
1 1223416/002 Connector, Battery, Gray R AE
1 1223416/004 Connector, Battery, Gray R BE
1 49854-03 Connector, Battery, Yellow, SB-175 R A
1 49854-04 Connector, Battery, Red, SB-175 R A
1 49854-05 Connector, Battery, Red R B
1 1223416/001 Connector, Battery, Red R AE
1 1223416/003 Connector, Battery, Red R BE
1 49854-06 Connector, Battery, Yellow R B
1 49854-07 Connector, Battery, Blue R B
1 49854-08 Connector, Battery, Blue R A
A = SB-175
B = SB-350
C = Left-Hand Mount
D = Right-Hand Mount
E = SBX
Service Type R = Recommended Spare
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-13

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Battery Connector Assembly

List 5-4: Battery Connector Assembly (Sheet 2 of 2)

FIGURE 5-4 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
4 2 590-735 Sleeve
5 2 5-002-004 Screw H
6 2 5-002-005 Screw H
7 2 5-019-005 Washer, Lock, Spring H
8 4 5-018-005 Washer, Flat H
A = SB-175
B = SB-350
C = Left-Hand Mount
D = Right-Hand Mount
E = SBX
Service Type R = Recommended Spare
Service Type H = Hardware

5-14 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Arch Installation

Arch Installation
Figure 5-5.a: Arch Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-15

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Arch Installation

Arch Installation
Figure 5-5.b: Arch Installation

5-16 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Arch Installation

Arch Installation
Figure 5-5.c: Arch Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-17

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Arch Installation

Arch Installation
Figure 5-5.d: Arch Installation

5-18 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Arch Installation

Arch Installation
Figure 5-5.e: Arch Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-19

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Arch Installation

List 5-5: Arch Installation (Sheet 1 of 2)

FIGURE 5-5 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Arch Installation
1 AR 611-029 Strap, Ty-Wrap, 3.9 in. Long
2 4 5-001-013 Screw H
3 4 1169843/001 Nut, Hex, Flange Lock, M5 H
4 1259902/001 Nut, Lock H
5 4 5-001-002 Screw, Hex Head H
6 6 1169616/024 Screw H
7 2 5-002-057 Screw H
8 4 5-003-010 Screw H
9 6 5-003-011 Screw, Socket, Button Head H
10 2 1169843/003 Nut, Hex, Flange Lock H
2 1259902/003 Nut, Hex, Flange, Lock H
11 6 1169843/005 Nut, Hex, Flange Lock H
12 10 5-018-005 Washer, Flat H
13 4 5-018-006 Washer, Flat H
14 12 5-018-008 Washer, Flat H
15 4 7-771-206 Washer, Flat H
17 1 1134192 Bracket, GOI
18 1 1135099 Display Assembly C
19 1 1135100 Camera, VGU C
1 1344586/001 Camera, VGU C
20 1 1135102 Sensor, Laser C
21 4 1135135 Switch, EPO R
22 1 1140581 Harness
23 1 1141270 Harness
25 1 1141781 Harness
26 1 1141782 Harness
27 1 1191534 Post Weldment, Arch
28 1 1157959 Cover, Sensor
29 1 1165652 Bracket
30 1 1165651 Bracket
31 1 1161552 Guard, Cover
32 2 1158490 Wire, Single H
33 1 1191013 Wire, Single
34 2 5-011-014 Screw H
35 4 1162820 Screw H
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

5-20 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Arch Installation

List 5-5: Arch Installation (Sheet 2 of 2)

FIGURE 5-5 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
36 4 1162819 Nut H
37 36 611-070/003 Sleeve, Expando
38 4 5-019-006 Washer, Lock H
39 3 1187381 Pin, Clevis
40 3 1191929 Washer, Wave, Spring
41 3 5-027-010 Pin, Cotter
42 3 15677-02 Clamp
43 3 1169616/012 Screw, Flange Head, Hex H
44 2 1198993/001 Bracket (Model 3010)
2 1198993/002 Bracket (Model 3020)
45 1 1199238 Harness, E Stop
46 1 5-002-506 Screw, Socket Head, Cap H
47 4 1279059/001 Decal, E Stop
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-21

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Short Arch Installation

Short Arch Installation

Figure 5-5A.a: Short Arch Installation

5-22 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Short Arch Installation

Short Arch Installation

Figure 5-5A.b: Short Arch Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-23

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Short Arch Installation

Short Arch Installation

Figure 5-5A.c: Short Arch Installation

5-24 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Short Arch Installation

Short Arch Installation

Figure 5-5A.d: Short Arch Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-25

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Short Arch Installation

Short Arch Installation

Figure 5-5A.e: Short Arch Installation

5-26 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Short Arch Installation

Short Arch Installation

Figure 5-5A.f: Short Arch Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-27

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Short Arch Installation

List 5-5A: Short Arch Installation (Sheet 1 of 2)

FIGURE 5-5A QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Short Arch Installation
1 2 600-215 Grommet
2 12 611-028 Strap, Ty-Wrap, 11.5 in. Long
3 4 611-029 Strap, Ty-Wrap, 3.9 in. Long
4 1 611-044 Clamp (Anchor, Plastic Mount)
5 4 611-070/003 Sleeve, Expando
8 4 5-001-013 Screw H
9 2 5-002-063 Screw, Socket Head, Cap H
10 2 5-002-506 Screw, Socket Head, Cap H
11 4 5-002-531 Screw, Socket Head, Cap H
12 1 5-002-550 Screw H
13 4 5-003-010 Screw H
14 6 5-003-011 Screw, Socket, Button Head H
15 16 5-003-507 Screw H
16 2 5-011-014 Screw H
17 10 5-018-005 Washer, Flat H
18 2 5-018-006 Washer, Flat H
19 3 5-018-008 Washer, Flat H
20 4 5-019-006 Washer, Lock H
21 3 5-027-010 Pin, Cotter
22 1 154-010-242 Module Assembly, Diode R
23 2 15677-02 Clamp
24 2 309984-000 Relay, Sealed, 24 Volt R
26 1 1135099 Display Assembly C
27 1 1135100 Camera, VGU C
1 1344586/001 Camera, VGU C
1 1361192 Camera, VGU C
28 2 1135135 Switch, EPO R
29 1 1140581 Harness
30 1 1141270 Harness
31 1 1141781 Harness
32 1 1141782 Harness
33 2 1158490 Wire, Single H
34 4 1162819 Nut H
35 4 1162820 Screw H
36 6 1169616/024 Screw H
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

5-28 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Short Arch Installation

List 5-5A: Short Arch Installation (Sheet 2 of 2)

FIGURE 5-5A QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
37 6 1169616/503 Screw, Hex, Flange Head H
38 6 1169843/005 Nut, Hex, Flange Lock H
39 3 1187381 Pin, Clevis
40 2 1329280/002 Wire Assembly
41 3 1191929 Washer, Wave, Spring
42 2 1198993/002 Bracket
43 1 1199238 Harness, E Stop
44 2 1259902/003 Nut, Hex, Flange, Lock H
45 4 1279059/001 Decal
46 1 1300568 Post
47 1 1303944 Cover
48 4 1310582 Plate
49 1 1321029 Bracket
50 1 1321851 Sensor C
51 1 1322029/001 Sensor (See 505B)
52 1 1322029/002 Sensor (See 505B)
53 1 1322887 Bracket
54 1 1346490/001 Harness
1 1346490/002 Harness
55 1 1324249/002 Harness
1 1364290/002 Harness
56 1 1324772 Harness
1 1346513 Harness
58 1 1346486 Harness, Interconnect (Not Shown)
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-29

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Sensor Assembly

Sensor Assembly
Figure 5-5B: Sensor Assembly

5-30 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Sensor Assembly

List 5-5B: Sensor Assembly

FIGURE 5-5B QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Sensor Assembly
1322029 Sensor Assembly
2 4 5-003-502 Screw H
3 1 1309688/001 Sensor Assembly C
5 1 1310583 Bracket A
1 1310580 Bracket B
6 1 1322884 Bracket
7 4 5-019-002 Washer, Lock H
A = Used on 1322029/001
B = Used on 1322029/002
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-31

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Control Installation

Control Installation
Figure 5-6.a: Control Installation

5-32 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Control Installation

Control Installation
Figure 5-6.b: Control Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-33

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Control Installation

List 5-6: Control Installation (Sheet 1 of 2)

FIGURE 5-6 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Control Installation
1 1 590-628/002 Horn, Alarm, Back Up R
1 590-633 Horn, Electronic R
2 2 714-011 Screw H
3 1 714-021 Screw H
4 1 750-006 Nut H
6 3 1169616/511 Screw, Hex, Flange Head, Bolt (Control Bracket Mount) H
11 5-002-002 Screw, Socket Head, Cap H
2 1169616/504 Screw, Hex, Flange Head (Alarm Bracket Mount) H
2 1169616/502 Screw, Hex, Flange Head (Alarm Mount) H
7 3 5-002-007 Screw, Socket Head, Cap H
4 1169616/503 Screw, Hex, Flange Head H
8 2 5-002-054 Screw H
9 2 5-002-062 Screw H
10 2 5-015-002 Nut H
2 5-016-012 Nut H
11 2 5-015-004 Nut, Hex, Lock H
12 2 5-018-003 Washer, Flat H
13 3 5-018-004 Washer, Flat H
14 8 5-018-005 Washer, Flat H
15 3 5-018-012 Washer, Flat H
16 1 7-771-506 Washer, Flat H
18 1 1135098 Control Assembly, VIM C
19 1 1266105 Encoder C
1 1135134 Encoder C
20 1 1135283/004 Card Assembly, APM1 C
21 1 1141151 Harness (J38, M1)
22 1 1141777 Harness
23 1 1141780 Harness
24 1 1141783 Power Supply C
25 1 1144251 Bracket
1 1147015 Bracket
26 1 1144950 Bracket Weldment, VIM
1 1167388 Bracket Weldment, VIM
27 1 1147015 Bracket
28 1 1141153 Harness, Interconnect (Includes:)
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

5-34 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Control Installation

List 5-6: Control Installation (Sheet 2 of 2)

FIGURE 5-6 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
2 1162659 Capacitor (C1 & C2) (2700pf)
28 1 1192550 Harness, Interconnect (P57) (Includes:)
2 1169898 Capacitor (C1 & C2) (4700pf)
28 1 1241017 Harness, Interconnect (P57, P30, P61, J32, J33)
2 1169898 Capacitor (C1 & C2) (4700pf)
29 1 1099180/005 Harness, Jumper (J57) Includes:
1 590-525 Fuse R
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-35

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Control Assembly

Control Assembly
Figure 5-6A.a: Control Assembly

5-36 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Control Assembly

Control Assembly
Figure 5-6A.b: Control Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-37

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Control Assembly

List 5-6A: Control Assembly

FIGURE 5-6A QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Control Assembly
1 1 590-633 Horn, Electronic R
2 4 714-011 Screw H
4 4 1169616/503 Screw, Hex, Flange Head H
5 1 1169616/004 Screw, Hex, Flange Head H
6 3 1169616/511 Screw, Hex, Flange Head, Bolt H
7 2 5-002-062 Screw H
8 2 5-016-012 Nut H
9 2 5-018-003 Washer, Flat H
10 4 5-018-004 Washer, Flat H
11 1 5-018-005 Washer, Flat H
12 2 1169616/504 Screw, Hex, Flange Head H
14 1 1135098 Control Assembly, VIM C
15 1 1135283/005 Circuit Card, APM1 C
16 1 1141151 Harness (J38, M1)
17 1 1192550 Harness, Interconnect
18 1 1141780 Harness
19 1 1141783 Power Supply C
20 1 1147015 Bracket
21 1 1167388 Bracket Weldment, VIM
22 1 1099180/005 Harness, Jumper
23 2 1169616/502 Screw, Hex, Flange Head H
24 1 1241017 Harness, Interconnect
25 1 1166580 Connector Housing
26 1 1191329 Connector Housing
27 1 1296514 Bracket
28 1 1288377 Card Assembly, Encoder C
29 1 1346486 Harness
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

5-38 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Front Laser Assembly

Front Laser Assembly

Figure 5-7: Front Laser Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-39

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Front Laser Assembly

List 5-7: Front Laser Assembly

FIGURE 5-7 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Front Laser Assembly
2 2 5-002-017 Screw H
3 2 5-003-004 Screw, Socket, Button Head H
4 2 5-003-013 Screw, Socket, Button Head H
5 2 5-004-038 Screw H
6 4 5-015-007 Nut H
7 2 5-018-003 Washer, Flat H
8 2 5-018-005 Washer, Flat H
9 6 5-018-008 Washer, Flat H
11 1 1135103 Sensor, Laser C
1 1135103/01 Cover Assembly Kit R
12 1 1142097 Cover
13 1 1142803 Bumper, Plate
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

5-40 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Front Sensor Installation

Front Sensor Installation

Figure 5-7A.a: Front Sensor Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-41

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Front Sensor Installation

Front Sensor Installation

Figure 5-7A.b: Front Sensor Installation

5-42 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Front Sensor Installation

Front Sensor Installation

Figure 5-7A.c: Front Sensor Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-43

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Front Sensor Installation

List 5-7A: Front Sensor Installation

FIGURE 5-7A QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Front Sensor Installation
1284666 Sensor, Laser
1296891 Bumper Installation
2 4 1169616/026 Screw, Hex Head, Flange H
3 2 5-002-562 Screw, Socket Head, Cap H
4 2 5-003-013 Screw, Socket, Button Head H
5 2 1169616/523 Screw, Hex Head, Flange H
6 4 1169843/005 Nut, Hex, Flange Lock H
8 2 5-018-005 Washer, Flat H
11 1 1284666/003 Sensor, Laser Assembly (Includes Items 20-25)
12 1 1305135 Cover
13 1 1176053 Bumper Weldment
15 2 5-018-003 Washer, Flat H
16 3 1067351/005 Sleeve
17 2 611-028 Strap, Ty-Wrap, 11.5 in. Long
20 4 5-004-008 Screw, Socket, Flat Head H
21 4 1169615/507 Screw H
22 1 1284085 Sensor, Laser Assembly (Includes:) C
1 1135103/01 Cover Assembly Kit R
23 1 1284632 Bracket
24 1 1284784 Bracket
25 1 1291464 Harness
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

5-44 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Drive Motor

Drive Motor
Figure 5-9: Drive Motor

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 5-45

 Model 3010/3020 Pallet Truck and Tow Tractor - Electrical Comp. & System
Drive Motor

List 5-9: Drive Motor

FIGURE 5-9 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Drive Motor
1278223/700 Motor Assembly, Drive C
1 1 1278223/01 Stator
2 1 1188428/73 Terminal Block
3 1 1278223/02 End Head, Drive
4 1 1034060/92 Bearing R
5 1 1019307/85 O-Ring
6 1 1278223/03 Washer, Wavy
7 1 1073980/712 Seal, Drive Motor R
8 1 1091664/16 Sensor, Speed (Proximity) R
9 1 1251983/79 Screw H
10 1 1082750/12 Endshield
11 1 1095605/11 Plate, Cover
12 4 1278223/04 Screw H
13 1 1082750/11 Bearing R
14 1 1019307/85 O-Ring
15 4 1034060/98 Bolt, Cylinder Head H
16 1 1278223/05 Sensor, Temperature R
17 1 1082750/09 Retainer, Bearing
18 3 1082750/08 Screw H
19 1 1278223/06 Rotor
20 1 1112096/03 Plate, Target
21 1 1278223/07 Spacer
Service Type R = Recommended Spare
Service Type C = Critical Part
Service Type H = Hardware

5-46 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

 SECTION 6 Hydraulic Components
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 6-1

 Model 3010/3020 Pallet Truck and Tow Tractor - Hydraulic Components
Hydraulic System

Hydraulic System
Figure 6-1.a: Hydraulic System

6-2 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Hydraulic Components
Hydraulic System

Hydraulic System
Figure 6-1.b: Hydraulic System

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 6-3

 Model 3010/3020 Pallet Truck and Tow Tractor - Hydraulic Components
Hydraulic System

Hydraulic System
Figure 6-1.c: Hydraulic System

6-4 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Hydraulic Components
Hydraulic System

Hydraulic System
Figure 6-1.d: Hydraulic System

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 6-5

 Model 3010/3020 Pallet Truck and Tow Tractor - Hydraulic Components
Hydraulic System

List 6-1: Hydraulic System

FIGURE 6-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Hydraulic System
1 Ref. Lift Pump and Motor Assembly (See 602)
2 Ref. Lift Cylinder Assembly (See 603)
3 1 792-211/006 Fitting, Tube, Elbow, Male
4 2 792-212/009 Fitting, Tube, Elbow, 90, Male
5 2 792-480 Fitting, Tee, Swivel
6 2 792-514 Elbow, Swivel, 90 Degree
1 792-616 Fitting, Elbow, 90, Outlet
7 2 792-521 Elbow, 90 Degree
8 2 5-001-002 Screw, Hex Head H
9 2 5-001-015 Screw H
10 2 5-018-005 Washer, Flat H
11 2 850-138-966 Shaft, Bottom Link
12 2 850-139-235 Spacer, Lift Ram, Cylinder (8K)
2 307893-001 Spacer, Shim, Lift Ram (6K)
13 1 1100581 Fitting, Tube, Elbow
14 1 1122340 Hose Assembly, Left-Hand Cylinder
15 1 1117270 Hose Assembly, Right-Hand Cylinder
16 1 247-011/005 Tubing, Filter (No Fittings)
17 1 247-011/005 Tubing, Filter (No Fittings)
30 1 1135140 Sensor, Pressure A
31 1 1149299 Fitting, Hose, Straight A
A = Assemble With Item 5
Service Type H = Hardware

6-6 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Hydraulic Components
Lift Cylinder Assembly

Lift Cylinder Assembly

Figure 6-3: Lift Cylinder Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 6-7

 Model 3010/3020 Pallet Truck and Tow Tractor - Hydraulic Components
Lift Cylinder Assembly

List 6-3: Lift Cylinder Assembly

FIGURE 6-3 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Lift Cylinder Assembly
1015666 Lift Cylinder Assembly, Fork, 8K
1015666/600 Lift Cylinder Assembly, Fork, 8K C
1 1 Ref. N/A
2 1 540-116/413 Rod Weldment, Piston
3 1 540-116/412 Piston, Machined
4 1 1015666/414 Gland, Machined
5 1 540-047/417 Nut, Lock
6 1 1015666/621 Kit, Seal R
7 1 540-068/417 Ring, Retaining, Internal
8 1 1015666/417 Spacer
9 1 540-068/418 Ring, Retaining, External
Service Type R = Recommended Spare
Service Type C = Critical Part

6-8 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

 SECTION 7 Mast
Fork Attachment Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Fork Linkage, Model 3010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Pull Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Load Wheel Assembly, Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Load Wheel Assembly, Dual Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Load Wheel Assembly, Triple Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Load Wheel Assembly, 8K, Split Wheel, Tandem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Load Wheel Assembly, 8K, Single Wheel, Tandem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Roller Entry Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Slider Entry Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-1

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Attachment Assembly

Fork Attachment Assembly

Figure 7-1.a: Fork Attachment Assembly

7-2 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Attachment Assembly

Fork Attachment Assembly

Figure 7-1.b: Fork Attachment Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-3

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Attachment Assembly

Fork Attachment Assembly

Figure 7-1.c: Fork Attachment Assembly

7-4 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Attachment Assembly

Fork Attachment Assembly

Figure 7-1.d: Fork Attachment Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-5

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Attachment Assembly

Fork Attachment Assembly

Figure 7-1.e: Fork Attachment Assembly

7-6 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Attachment Assembly

Fork Attachment Assembly

Figure 7-1.f: Fork Attachment Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-7

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Attachment Assembly

Fork Attachment Assembly

Figure 7-1.g: Fork Attachment Assembly

7-8 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Attachment Assembly

List 7-1: Fork Attachment Assembly (Sheet 1 of 3)

FIGURE 7-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Fork Attachment Assembly
1109722/001 Bracket Installation, Lift Stop (Fork Length 60 in. or less) A
Bracket Installation, Lift Stop (Fork Length 60 in. or
1109722/002 B
greater)
2 4 714-145 Screw H
3 4 750-234 Nut H
4 2 771-119 Washer, Flat H
5 4 810-132 Ring, Retaining, Snap
6 2 810-763 Pin, Spiral
7 4 840-033 Fitting, Grease H
9 6 5-001-009 Screw H
11 4 5-018-006 Washer, Flat H
14 4 850-138-963/001 Pin Weldment, Top Link (Standard)
4 850-138-963/501 Pin Weldment, Top Link (Stainless)
4 850-138-963/101 Pin Weldment, Top Link
16 2 1023724/001 Pin, Tractor, Link, Support (Standard) (Greaseable)
2 1023724/002 Pin, Tractor, Link, Support (Standard) (Non-Greaseable)
2 1023724/101 Pin, Tractor, Link, Support (Plated) (Greaseable)
2 1023724/102 Pin, Tractor, Link, Support (Plated) (Non-Greaseable)
2 1023724/501 Pin, Tractor, Link, Support (Stainless) (Greaseable)
2 1023724/502 Pin, Tractor, Link, Support (Stainless) (Non-Greaseable)
17 2 1025048 Clevis
18 2 1026370 Pin, Spiral
2 1026376 Pin, Spiral
19 2 1026386/001 Shaft, Truck, Link (Standard) (Greaseable)
2 1026386/501 Shaft, Truck, Link (Stainless) (Greaseable)
2 1026386/101 Shaft, Truck, Link (Plated) (Greaseable)
2 1026386/002 Shaft, Truck, Link (Standard) (Greaseable) C
2 1026386/502 Shaft, Truck, Link (Stainless) (Greaseable) C
2 1026386/102 Shaft, Truck, Link (Plated) (Greaseable) C
2 1026386/003 Shaft, Truck, Link (Standard) (Non-Greaseable)
2 1026386/503 Shaft, Truck, Link (Stainless) (Non-Greaseable)
2 1026386/103 Shaft, Truck, Link (Plated) (Non-Greaseable)
20 2 1073994/001 Shaft, Pivot (Standard)
2 1073994/002 Shaft, Pivot (Stainless)
A = 6K, Fork Lengths Up to 60 in.
B = 6K, Fork Lengths Greater than 60 in.
C = Truck Width 22 Inches Only
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-9

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Attachment Assembly

List 7-1: Fork Attachment Assembly (Sheet 2 of 3)

FIGURE 7-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
2 1073994/003 Shaft, Pivot (Plated)
21 4 1030582 Screw, Shoulder H
4 716-008 Screw, Shoulder H
22 2 1044706 Sleeve, Pin, Eccentric
2 850-139-198 Sleeve, Pin, Eccentric
2 850-139-277 Sleeve, Pin, Eccentric
23 2 1044707/001 Pin, Eccentric (Standard) A
2 1044707/501 Pin, Eccentric (Stainless) A
2 1044707/101 Pin, Eccentric (Plated) A
2 1072666/001 Pin, Eccentric (Standard) (8K)
2 1072666/002 Pin, Eccentric (Stainless) (8K)
2 1072666/003 Pin, Eccentric (Plated) (8K)
2 1072603/001 Pin, Eccentric (Standard) B
2 1072603/002 Pin, Eccentric (Stainless) B
2 1072603/003 Pin, Eccentric (Plated) B
24 2 1045246/001 Pipe, Spacer
25 2 1050893/001 Shaft, Rear Link (Standard)
2 1050893/501 Shaft, Rear Link (Stainless)
2 1050893/101 Shaft, Rear Link (Plated)
2 1050893/002 Shaft, Rear Link (Standard) C
2 1050893/502 Shaft, Rear Link (Stainless) C
2 1050893/102 Shaft, Rear Link (Plated) C
26 2 1052665/001 Spacer, Bell Crank (0.38 in. Thick)
27 2 1052665/002 Spacer, Bell Crank (0.62 in. Thick)
2 1052665/003 Spacer, Bell Crank (0.75 in. Thick)
28 2 1143076/001 Shaft, Pull Rod
2 1143076/002 Shaft, Pull Rod
2 1143076/003 Shaft, Pull Rod
30 2 771-230 Washer, Flat H
31 2 1026376 Pin, Spiral
32 2 1102759 Bracket B
33 4 7-750-412 Nut, Jam H B
34 4 5-001-024 Screw, Hex, Cap H A
35 4 5-001-025 Screw, M12 X 40 H B
36 2 5-001-026 Screw, M12 X 50 H B
A = 6K, Fork Lengths Up to 60 in.
B = 6K, Fork Lengths Greater than 60 in.
C = Truck Width 22 Inches Only
Service Type H = Hardware

7-10 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Attachment Assembly

List 7-1: Fork Attachment Assembly (Sheet 3 of 3)

FIGURE 7-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
38 2 1143020/101 Pin, Slotted (Stainless)
39 2 1143020/201 Pin, Slotted (Stainless)
A = 6K, Fork Lengths Up to 60 in.
B = 6K, Fork Lengths Greater than 60 in.
C = Truck Width 22 Inches Only
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-11

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Linkage, Model 3010

Fork Linkage, Model 3010

Figure 7-2: Fork Linkage, Model 3010

7-12 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Linkage, Model 3010

List 7-2: Fork Linkage, Model 3010 (Sheet 1 of 3)

FIGURE 7-2 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Fork Linkage, Model 3010
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x L:
2 8 1025349/007 R AB
1.25 in.)
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD: 1.25
8 1050089/003 R AB
in. x L: 1.25 in.)
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x L:
3 2 1025349/003 R A
1.25 in.)
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD: 1.25
2 1050089/003 R AB
in. x L: 1.25 in.)
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x L:
4 1025349/001 R B
0.75 in.)
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD: 1.25
2 1050089/004 R B
in. x L: 1.5 in.)
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x L:
4 4 1025349/006 R AB
1 in.)
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD: 1.25
4 1050089/002 R AB
in. x L: 1 in.)
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x L:
5 4 1025349/009 R AB
1.37 in.) (Inner)
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD: 1.25
4 1050089/005 R AB
in. x L: 1.37 in.) (Outer)
Fork Trail Machining (Single, Paint, Non-Greaseable, No
6 2 1143029/001 AB
Debris)
Fork Trail Machining (Single, Paint, Non-Greaseable,
2 1143029/002 AB
Debris)
Fork Trail, Machining (Single, Paint, Greaseable, No
2 1143029/003 AB
Debris)
2 1143029/004 Fork Trail Machining (Single, Paint, Greaseable, Debris) AB
Fork Trail Machining (Tandem, Paint, Non-Greaseable,
2 1143029/005 AB
No Debris)
Fork Trail Machining (Tandem, Paint, Greaseable, No
2 1143029/006 AB
Debris)
Fork Trail Machining (Single, Galvanized, Non-
2 1143029/501 AB
Greasable, No Debris)
Fork Trail Machining (Single, Galvanized, Non-
2 1143029/502 AB
Greasable, Debris)
Fork Trail Machining (Single, Galvanized, Greasable, No
2 1143029/503 AB
Debris)
Fork Trail Machining (Single, Galvanized, Greasable,
2 1143029/504 AB
Debris)
Fork Trail Machining (Tandem, Galvanized, Non-
2 1143029/505 AB
Greasable, No Debris)
A = 6K
B = 8K
Service Type R = Recommended Spare
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-13

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Linkage, Model 3010

List 7-2: Fork Linkage, Model 3010 (Sheet 2 of 3)

FIGURE 7-2 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Fork Trail Machining (Tandem, Galvanized, Greasable,
2 1143029/506 AB
No Debris)
13 1 1116817/001 Bell Crank, 6K, Left-Hand (Painted, Non-Greaseable) A
1 1116817/002 Bell Crank, 6K, Left-Hand (Painted, Greaseable) A
1 1116817/501 Bell Crank, 6K, Left-Hand (Galvanized, Non-Greaseable) A
1 1116817/502 Bell Crank, 6K, Left-Hand (Galvanized, Greaseable) A
1 1116819/001 Bell Crank, 8K, Left-Hand (Painted, Non-Greaseable) B
1 1116819/002 Bell Crank, 8K, Left-Hand (Painted, Greaseable) B
1 1116819/501 Bell Crank, 8K, Left-Hand (Galvanized, Non-Greaseable) B
1 1116819/502 Bell Crank, 8K, Left-Hand (Galvanized, Greaseable) B
14 1 1116818/001 Bell Crank, 6K, Right-Hand (Painted, Non-Greaseable) A
1 1116818/002 Bell Crank, 6K, Right-Hand (Painted, Greaseable) A
Bell Crank, 6K, Right-Hand (Galvanized, Non-
1 1116818/501 A
Greaseable)
1 1116818/502 Bell Crank, 6K, Right-Hand (Galvanized, Greaseable) A
1 1116820/001 Bell Crank, 8K, Right-Hand (Painted, Non-Greaseable) B
1 1116820/002 Bell Crank, 8K, Right-Hand (Painted, Greaseable) B
Bell Crank, 8K, Right-Hand (Galvanized, Non-
1 1116820/501 B
Greaseable)
1 1116820/502 Bell Crank, 8K, Right-Hand (Galvanized, Greaseable) B
15 1 1068074/002 Linkage Assembly, Top W/O Fitting Hole (Includes:) AB
2 1067382/002 Linkage, Top W/O Fitting Hole AB
16 2 850-138-802 Guard, Load Wheel, Debris AB
17 4 5-003-023 Screw H AB
18 4 5-018-007 Washer, Flat H AB
19 4 5-019-007 Washer, Lock H AB
20 2 1050092/035 Bearing, Sleeve (Non-Greaseable) R AB
2 7-460-005/001 Bearing, Sleeve (Greaseable) R AB
21 2 1050091/035 Bearing, Sleeve R AB
22 4 1050090/002 Bearing, Composite (Non-Greaseable) R B
4 780-330/001 Bearing, Sleeve, Grooved R A
4 780-330/002 Bearing, Sleeve, Grooved R B
4 1050090/001 Bearing, Sleeve, Flanged R A
23 6 840-018 Fitting, Grease AB
24 8 840-033 Fitting, Grease H AB
26 2 1116790/002 Block, Pivot, Right-Hand AB
2 1116790/502 Block, Pivot, Right-Hand (Galvanized) AB
A = 6K
B = 8K
Service Type R = Recommended Spare
Service Type H = Hardware

7-14 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Fork Linkage, Model 3010

List 7-2: Fork Linkage, Model 3010 (Sheet 3 of 3)

FIGURE 7-2 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
27 2 1116791/002 Block, Pivot, Left-Hand AB
2 1116791/502 Block, Pivot, Left-Hand (Galvanized) AB
A = 6K
B = 8K
Service Type R = Recommended Spare
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-15

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Pull Rod

Pull Rod
Figure 7-3: Pull Rod

7-16 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Pull Rod

List 7-3: Pull Rod

FIGURE 7-3 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Pull Rod
1116786 Rod, Pull C
1116794 Rod, Pull C
1166100 Rod, Pull C
1166224 Rod, Pull C
Service Type C = Critical Part

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-17

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, Single

Load Wheel Assembly, Single

Figure 7-4.a: Load Wheel Assembly, Single

7-18 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, Single

Load Wheel Assembly, Single

Figure 7-4.b: Load Wheel Assembly, Single

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-19

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, Single

List 7-4: Load Wheel Assembly, Single

FIGURE 7-4 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Load Wheel Assembly, Single
Load Wheel Assembly, Poly, Red-Orange, 93 Durometer,
1067377/003 6K and 8K
1 1 850-139-349 Shaft, Wheel, Stainless Steel R
2 2 5-018-011 Washer, Flat H
4 771-033 Spacer, Shim (1.0 in. ID and 0.04 in. Thick) H
3 2 441-015 Bearing, Non-Shielded R
4 2 441-127 Bearing, Single Shield (2.05 in. OD x 0.9843 in. ID) R
5 2 632-069/002 Wheel, Load (Cast Iron Hub), Vulkollan, Neutral R
2 632-069/003 Wheel, Load (Cast Iron Hub), Poly R
2 632-069/007 Wheel, Load R
2 632-069/107 Wheel, Load (Cast Iron Hub), Poly R
2 632-069/008 Wheel, Load, Poly, Yellow, Smoothy, 95 Durometer R
2 632-157/002 Wheel, Load, Neutral R
2 632-157/007 Wheel, Load, Poly, Red, 95 Durometer R
2 632-157/107 Wheel, Load, Cool, Brown R
6 1 810-747 Pin, Spiral
8 1 840-033 Fitting, Grease H
9 2 301740-001 Screw, Set H
Service Type R = Recommended Spare
Service Type H = Hardware

7-20 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, Dual Single

Load Wheel Assembly, Dual Single

Figure 7-5: Load Wheel Assembly, Dual Single

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-21

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, Dual Single

List 7-5: Load Wheel Assembly, Dual Single

FIGURE 7-5 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Load Wheel Assembly, Dual Single
1 1 1118778 Shaft
2 2 632-018/107 Wheel, Load R
3 4 441-127 Bearing, Single Shield (2.05 in. OD x 0.9843 in. ID) R
4 3 771-156 Washer, Flat H
5 1 810-747 Pin, Spiral
6 2 841-111 Fitting, Grease
Service Type R = Recommended Spare
Service Type H = Hardware

7-22 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, Triple Single

Load Wheel Assembly, Triple Single

Figure 7-6: Load Wheel Assembly, Triple Single

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-23

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, Triple Single

List 7-6: Load Wheel Assembly, Triple Single

FIGURE 7-6 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Load Wheel Assembly, Triple Single
1118682/001 Load Wheel Assembly, Single Axle, Triple Wheels
1 1 1118777 Wheel, Load, Triple R
1 939-WHL/KITGL Kit, Wheel, Load, Triple R
2 1 1119325 Shaft
3 2 771-156 Washer, Flat H
4 1 810-747 Pin, Spiral
Service Type R = Recommended Spare
Service Type H = Hardware

7-24 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, 8K, Split Wheel, Tandem

Load Wheel Assembly, 8K, Split Wheel, Tandem

Figure 7-7: Load Wheel Assembly, 8K, Split Wheel, Tandem

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-25

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, 8K, Split Wheel, Tandem

List 7-7: Load Wheel Assembly, 8K, Split Wheel, Tandem

FIGURE 7-7 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Load Wheel Assembly, 8K, Split Wheel, Tandem
1073096 Load Wheel Assembly, 8K, Split Wheel, Tandem
1 2 1110867 Pivot, Load Wheel
2 2 1050089/001 Bearing, Sleeve, Flanged R
3 2 820-002-119 Washer H
4 2 850-137-285 Shaft, Wheel
5 8 441-127 Bearing, Single Shield (2.05 in. OD x 0.9843 in. ID) R
6 4 632-076/002 Wheel, Load, Vulkollan, Neutral, 93 Durometer R
4 632-076/007 Wheel, Load, Poly, Red-Orange, 95 Durometer R
4 632-076/003 Wheel, Load R
4 632-076/107 Wheel, Load, Poly, Red-Orange, 95 Durometer R
Wheel, Load, Tandom, Poly, Yellow, Smoothy, 85
4 632-076/008 R
Durometer
7 8 771-156 Washer, Flat H
8 4 810-762 Pin
9 4 841-111 Fitting, Grease
10 2 771-033 Spacer, Shim (1.0 in. ID and 0.04 in. Thick) H
Service Type R = Recommended Spare
Service Type H = Hardware

7-26 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, 8K, Single Wheel, Tandem

Load Wheel Assembly, 8K, Single Wheel, Tandem

Figure 7-8: Load Wheel Assembly, 8K, Single Wheel, Tandem

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-27

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Load Wheel Assembly, 8K, Single Wheel, Tandem

List 7-8: Load Wheel Assembly, 8K, Single Wheel, Tandem

FIGURE 7-8 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Load Wheel Assembly, 8K, Single Wheel, Tandem
1 2 1110867 Pivot, Load Wheel
2 2 1050089/001 Bearing, Sleeve, Flanged R
3 2 820-002-119 Washer H
4 2 850-137-070 Shaft, Wheel
5 4 441-015 Bearing, Non-Shielded R
6 4 441-127 Bearing, Single Shield (2.05 in. OD x 0.9843 in. ID) R
7 2 632-071/002 Wheel, Load, Vulkollan, Neutral R
2 632-071/007 Wheel, Load, Poly R
2 632-071/003 Wheel, Load R
2 632-071/107 Wheel, Load, Poly R
Wheel, Load, Tandom, Poly, Yellow, Smoothy, 85
2 632-071/008 R
Durometer
8 6 771-156 Washer, Flat H
9 4 810-762 Pin
10 2 841-111 Fitting, Grease
11 2 771-033 Spacer, Shim (1.0 in. ID and 0.04 in. Thick) H
Service Type R = Recommended Spare
Service Type H = Hardware

7-28 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Roller Entry Installation

Roller Entry Installation

Figure 7-9: Roller Entry Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-29

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Roller Entry Installation

List 7-9: Roller Entry Installation

FIGURE 7-9 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Roller Entry Installation
1 1 850-137-670 Roller Assembly, Entry (Includes Items 5 Thru 8)
2 1 714-150 Screw H
3 1 714-158 Screw H
4 1 760-019 Nut H
5 1 850-137-926 Bracket Weldment, Entry Roller
6 3 360-067/002 Roller
7 3 716-137 Screw H
8 3 760-920 Nut H
Service Type H = Hardware

7-30 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Slider Entry Installation

Slider Entry Installation

Figure 7-10: Slider Entry Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 7-31

 Model 3010/3020 Pallet Truck and Tow Tractor - Mast
Slider Entry Installation

List 7-10: Slider Entry Installation

FIGURE 7-10 QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Slider Entry Installation
2 1 850-139-185 Slider R
4 2 714-071 Screw H
5 2 760-006 Nut, Lock H
Service Type R = Recommended Spare
Service Type H = Hardware

7-32 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

 SECTION 8 Options & Kits
Battery Gate Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Tow Coupler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Auto Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Connector-Mech, Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
Coupler, Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Travel Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Auxiliary Power Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25
iPort Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
iWarehouse Blue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
Fork Tip Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
Reverse Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-1

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Battery Gate Interlock

Battery Gate Interlock

Figure 8-1.a: Battery Gate Interlock

8-2 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Battery Gate Interlock

Battery Gate Interlock

Figure 8-1.b: Battery Gate Interlock

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-3

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Battery Gate Interlock

Battery Gate Interlock

Figure 8-1.c: Battery Gate Interlock

8-4 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Battery Gate Interlock

List 8-1: Battery Gate Interlock

FIGURE 8-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Battery Gate Interlock
1 5 611-029 Strap, Ty-Wrap, 3.9 in. Long
2 5 611-044 Clamp (Anchor, Plastic Mount)
3 2 1072597 Bracket, Sensor A
4 2 ft. 1012585/005 Guard, Spiral Wrap
5 1 1100778/001 Sensor Assembly (Includes:) R
1 1-010-036 Terminal, Blue (TP4)
1 1-010-275 Terminal
1 1-010-280 Terminal
1 1-010-013/002 Splice
1 1031331 Sensor, Proximity R
6 1 600-253 Grommet A
7 2 611-028 Strap, Ty-Wrap, 11.5 in. Long
A = Model 3020 Only
Service Type R = Recommended Spare

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-5

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Tow Coupler Installation

Tow Coupler Installation

Figure 8-2.a: Tow Coupler Installation

8-6 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Tow Coupler Installation

Tow Coupler Installation

Figure 8-2.b: Tow Coupler Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-7

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Tow Coupler Installation

List 8-2: Tow Coupler Installation

FIGURE 8-2 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Tow Coupler Installation
1 1 850-135-353 Coupler Assembly (Includes Items 9 Thru 14) A
2 24 683-012 Chain A
3 2 1020613 Hook, S Style A
4 4 714-298 Screw H
5 4 750-054 Nut, Hex H
6 4 771-128 Washer, Flat H
7 1 850-135-356 Coupling Weldment, Eye and Pin B
8 4 772-128 Washer, Lock H
9 1 853-017-055 Latch
10 1 810-777 Pin, Spirol
11 1 853-017-051 Pin
12 1 830-327 Spring R
13 1 810-846 Pin, Spirol H
14 2 810-126 Ring, Snap, External
A = Latch Coupler
B = Pinned Coupler
Service Type R = Recommended Spare
Service Type H = Hardware

8-8 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Auto Hitch Installation

Auto Hitch Installation

Figure 8-3.a: Auto Hitch Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-9

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Auto Hitch Installation

Auto Hitch Installation

Figure 8-3.b: Auto Hitch Installation

8-10 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Auto Hitch Installation

Auto Hitch Installation

Figure 8-3.c: Auto Hitch Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-11

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Auto Hitch Installation

Auto Hitch Installation

Figure 8-3.d: Auto Hitch Installation

8-12 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Auto Hitch Installation

List 8-3: Auto Hitch Installation

FIGURE 8-3 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Auto Hitch Installation
2 4 714-298 Screw H
3 4 750-054 Nut, Hex H
4 4 771-128 Washer, Flat H
5 1 1-074-087/007 Clamp, Cushioned Loop
6 1 5-002-042 Screw H
7 8 5-002-551 Screw, Socket Head, Cap H
8 1 5-002-585 Screw
9 4 5-007-523 Screw, Socket, Button Head H
10 1 5-005-008 Screw H
11 2 5-005-507 Screw H
12 1 154-010-242 Module Assembly, Diode R
13 1 114-010-690/003 Guard
14 2 309984-000 Relay, Sealed, 24 Volt R
15 1 1369552/001 Coupler, Hitch (See 804)
16 4 1169616/512 Screw, Hex, Flange Head, Bolt H
17 2 1169616/024 Screw H
18 1 1169616/025 Screw, Hex, Flange Head, Bolt H
19 2 1020613 Hook, S Style
20 4 1169616/515 Screw, Hex, Flange Head, Bolt H
21 1 1169843/004 Nut, Hex, Flange Lock, M10 H
22 3 1169843/005 Nut, Hex, Flange Lock H
23 1 1263317 Handle, Hitch
24 2 1264676 Plate
25 1 1265181 Spacer
26 2 1269340/001 Relay
27 1 1272696/001 Connector
28 1 1292489 Bracket
29 1 1339596 Harness
30 1 1339597 Harness
31 1 1345472 Plate
32 24 683-012 Chain
33 1 1356315 Cover
34 1 1357805 Harness
Service Type R = Recommended Spare
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-13

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Connector-Mech, Hitch

Connector-Mech, Hitch
Figure 8-3A.a: Connector-Mech, Hitch

8-14 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Connector-Mech, Hitch

Connector-Mech, Hitch
Figure 8-3A.b: Connector-Mech, Hitch

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-15

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Connector-Mech, Hitch

List 8-3A: Connector-Mech, Hitch

FIGURE 8-3A QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Connector-Mech, Hitch
1 1272696/001 Connector
2 1 5-001-058 Screw H
3 8 5-001-507 Screw H
4 8 5-001-551 Screw H
5 1 5-002-562 Screw, Socket Head, Cap H
6 2 5-007-024 Screw H
7 1 49576-01 Clamp
8 1 1169616/008 Screw, Flange Head, Hex H
9 2 1259902/002 Nut, Hex, Flange Lock H
10 1 1237889 Washer H
11 1 1261262 Frame
13 1 1268583 Pin Weld
14 2 1269321/001 Sensor, Proximity
16 1 1270758 Pin
17 1 1270759 Spring, Compression
18 2 1270760 Plate
Service Type H = Hardware

8-16 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Coupler, Hitch Assembly

Coupler, Hitch Assembly

Figure 8-4.a: Coupler, Hitch Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-17

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Coupler, Hitch Assembly

Coupler, Hitch Assembly

Figure 8-4.b: Coupler, Hitch Assembly

8-18 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Coupler, Hitch Assembly

Coupler, Hitch Assembly

Figure 8-4.c: Coupler, Hitch Assembly

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-19

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Coupler, Hitch Assembly

Coupler, Hitch Assembly

Figure 8-4.d: Coupler, Hitch Assembly

8-20 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Coupler, Hitch Assembly

List 8-4: Coupler, Hitch Assembly (Sheet 1 of 2)

FIGURE 8-4 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Coupler, Hitch Assembly
1332416 Coupler, Hitch Assembly
1 1 716-033 Screw H
2 1 750-020 Nut, Hex H
3 2 810-126 Ring, Snap, External
5 1 5-001-557 Screw H
6 1 5-002-004 Screw H
7 2 5-002-045 Screw H
8 4 5-002-562 Screw, Socket Head, Cap H
9 2 5-003-002 Screw, Socket, Button Head H
10 1 5-005-003 Screw H
11 2 5-016-004 Nut, Hex, Lock H
12 8 5-018-012 Washer, Flat H
1 1044893 Spacer
13 1 830-327 Spring R
14 1 1169616/008 Screw, Flange Head, Hex H
15 12 1169616/503 Screw, Hex, Flange Head H
16 8 1169616/511 Screw, Hex, Flange Head, Bolt H
17 1 1259902/002 Nut, Hex, Flange Lock H
18 2 1259902/003 Nut, Hex, Flange, Lock H
19 2 1269321/002 Sensor, Proximity R
20 1 1331646 Pin
21 1 1339594 Pin, Spring
22 1 1346239 Bracket
23 1 1350457 Pulley, Sheave
24 1 1350459/001 Standoff
25 1 1350459/002 Standoff
26 1 1350818 Rope Assembly
27 1 1351806 Actuator
28 1 1352440 Cover
29 1 1358104 Harness
30 1 1369465/001 Deflector, Hitch
31 1 1369465/002 Deflector, Hitch
32 1 1369465/003 Deflector, Hitch
33 1 1369465/004 Deflector, Hitch
34 1 1369465/005 Deflector, Hitch
35 1 1369470/001 Deflector, Hitch
Service Type R = Recommended Spare
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-21

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Coupler, Hitch Assembly

List 8-4: Coupler, Hitch Assembly (Sheet 2 of 2)

FIGURE 8-4 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
36 1 1369470/002 Deflector, Hitch
37 1 1369470/003 Deflector, Hitch
38 1 1369470/004 Deflector, Hitch
39 1 1369470/005 Deflector, Hitch
40 1 1369553 Coupler Assembly
41 1 1369560 Latch
42 2 1369632 Cover
Service Type R = Recommended Spare
Service Type H = Hardware

8-22 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Travel Alarm Installation

Travel Alarm Installation

Figure 8-5: Travel Alarm Installation

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-23

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Travel Alarm Installation

List 8-5: Travel Alarm Installation

FIGURE 8-5 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Travel Alarm Installation
1052042 Alarm Installation
1 1 1107343/002 Alarm, Backup (Horn) R
Harness, Travel Alarm (ALM B+/All/REV to
2 1 850-136-955 ALARM+/ALARM-)
3 1 850-139-011 Resistor Assembly R
4 AR 611-029 Strap, Ty-Wrap, 3.9 in. Long
5 2 5-011-005 Screw, Thread Forming H
6 2 772-116 Washer, Lock H
7 2 771-016 Washer, Flat H
Service Type R = Recommended Spare
Service Type H = Hardware

8-24 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Auxiliary Power Hook-Up

Auxiliary Power Hook-Up

Figure 8-6: Auxiliary Power Hook-Up

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-25

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Auxiliary Power Hook-Up

List 8-6: Auxiliary Power Hook-Up

FIGURE 8-6 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Auxiliary Power Hook-Up
1097669/004 Power Hook-Up, Auxillary (Standard, W/ Electric Steer)
1097669/005 Power Hook-Up, Auxillary (2 Amp W/ Electric Steer)
1097669/006 Power Hook-Up, Auxillary (10 Amp W/ Electric Steer)
1 1 411-826 Decal, 10 Amp
2 1 412-746 Decal, 15 Amp Fuse
3 1 590-507 Fuse (10 Amp) R
4 1 590-514 Fuse, 15 Amp R
5 1 1-030-001 Strip, Terminal
6 1 1-030-002 Strip, Terminal, Marker-Insulator
7 7 1018204/012 Screw H
1 5-010-005 Screw H
8 1 310100-016 Decal, 30 Amp
9 1 310100-013 Decal, 15 Amp
10 1 310100-014 Decal, 10 Amp
11 1 850-136-863 Block, Fuse
12 1 310100-015 Decal, 15 Amp
13 1 1097279 Bracket
14 1 590-575/001 Block, Fuse Holder
15 1 25275-13 Fuse, 30 Amp (Not Shown)
Service Type R = Recommended Spare
Service Type H = Hardware

8-26 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
iPort Installation

List 8-7: iPort Installation

FIGURE 8-7 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
iPort Installation
1 1 1101508 Harness, Wiring
2 8 611-046 Strap
3 1 1085017/002 Card, RDP-T C
4 1 1116690/003 Circuit Card, APM0 C
5 1 1120284 Harness, Wiring
Service Type C = Critical Part

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-27

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
iWarehouse Blue

iWarehouse Blue
Figure 8-8: iWarehouse Blue

8-28 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
iWarehouse Blue

List 8-8: iWarehouse Blue

FIGURE 8-8 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
iWarehouse Blue
124803/003 iW Evolution, Activation Only
1 1 1222217/001 iMonitor, with Ball Joint (Display C
2 1 1150244/001 Module Assembly, Impact Processing C
Harness (JBD1 to SPL1/SPL2 and 3/ P5/ WPM/ J57A/
3 1 1240996/001 TP1/ JPP/ TP4 to PC9)
Harness, Wiring, (JBD1 to SPL1/SPL2 and 3/ P5/ WPM/
1 1241603/001 J57A/ TP1/ JPP)
4 1 1243686/013 Kit, iWAREHOUSE/ EVO, iMonitor (Not Shown)
5 AR 611-028 Strap, Ty-Wrap, 11.5 in. Long (Not Shown)
Service Type C = Critical Part

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-29

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Fork Tip Sensor

Fork Tip Sensor

Figure 8-9.a: Fork Tip Sensor

8-30 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Fork Tip Sensor

Fork Tip Sensor

Figure 8-9.b: Fork Tip Sensor

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-31

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Fork Tip Sensor

List 8-9: Fork Tip Sensor

FIGURE 8-9 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Fork Tip Sensor
3 10 611-029 Strap, Ty-Wrap, 3.9 in. Long
5 8 5-003-030 Screw H
6 8 5-004-515 Screw (M6 X 20) H
7 6 5-004-527 Screw, Flat Head H
8 2 1301434 PLATE
9 2 1303635 BRACKET
10 4 1344152 Photocell, Fork Tip
11 2 1344153 Harness, Jumper, Fork tip Sensor
12 1 1344154 Harness, Main, Fork Sensor
Service Type H = Hardware

8-32 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Reverse Scanner

Reverse Scanner
Figure 8-10.a: Reverse Scanner

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-33

 Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Reverse Scanner

Reverse Scanner
Figure 8-10.b: Reverse Scanner

8-34 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Options & Kits
Reverse Scanner

List 8-10: Reverse Scanner

FIGURE 8-10 QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Reverse Scanner
1 AR 611-028 Strap, Ty-Wrap, 11.5 in. Long
3 10 1169615/508 Screw, Hex Head,Cap H
4 4 1169616/512 Screw, Hex, Flange Head, Bolt H
5 1 1284788 Sensor, Laser Assembly C
6 1 1335935 Cover, Sensor
7 1 1335936 Cover, Sensor
8 1 1292359 Harness
9 1 1341184 Cover, Sensor, Top
11 1 411-783/003 Decal, No Step
Service Type C = Critical Part
Service Type H = Hardware

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 8-35

8-36 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021
Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

APPENDIX A Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Actuator 1351806 8-21 Bearing, Cone 447-045 1-10

Actuator Assembly, Brake 253748-00 1-10 Bearing, Cone 447-107 1-10
Actuator Assembly, Brake 253748-00 3-18 Bearing, Cone 447-519 1-10
Alarm Installation 1052042 8-24 Bearing, Cone 671-012/08 1-10
Alarm, Backup (Horn) 1107343/002 1-10 Bearing, Cone 447-045 2-3
Alarm, Backup (Horn) 1107343/002 8-24 Bearing, Cone 671-012/08 2-7
Arch Installation 5-20 Bearing, Cone 447-519 4-12
Arm 167845 3-13 Bearing, Cone 447-044 4-12
Arm Assembly 221689-00 3-16 Bearing, Cone 447-107 4-12
Arm Assembly 23004891-00 3-16 Bearing, Cone, Tapered Roller 447-587 1-10
Arm Weldment 1126860 3-7 (Includes:)
Auto Hitch Installation 8-13 Bearing, Cone, Tapered Roller 447-588 1-10
(Includes:)
Auxiliary Power Hook-Up 8-26
Bearing, Cone, Tapered Roller 447-590 1-10
Axle 27799-00 2-7 (Includes:)
Axle 167843 3-14 Bearing, Cone, Tapered Roller 447-587 4-12
Axle Assembly, Suspension 1057404 2-3 (Includes:)
Axle Weldment, Suspension 850-139-168 2-3 Bearing, Cone, Tapered Roller 447-588 4-12
Axle, Gear 1025472 4-13 (Includes:)
BRACKET 1303635 8-32 Bearing, Cone, Tapered Roller 447-590 4-12
Banana Jack 870-866 5-6 (Includes:)
Base 202326-00 3-16 Bearing, Cup 447-518 1-10
Battery Connector Assembly 5-13 Bearing, Cup 447-558 1-10
Battery Connector Assembly 1099247/002 5-13 Bearing, Cup 447-568 1-10
Battery Connector Assembly 1099247/003 5-13 Bearing, Cup 447-580 1-10
Battery Connector Assembly 1099247/004 5-13 Bearing, Cup 447-581 1-10
Battery Connector Assembly 1099247/007 5-13 Bearing, Cup 671-012/07 1-10
Battery Connector Assembly 1099247/010 5-13 Bearing, Cup 447-518 2-3
Battery Connector Assembly 1099247/011 5-13 Bearing, Cup 671-012/07 2-7
Battery Connector Assembly 1223419/001 5-13 Bearing, Cup 447-558 4-12
Battery Connector Assembly 1223419/002 5-13 Bearing, Cup 447-580 4-12
Battery Connector Assembly 1223419/003 5-13 Bearing, Cup 447-568 4-12
Battery Connector Assembly 1223419/004 5-13 Bearing, Cup 447-581 4-12
Battery Gate Interlock 8-5 Bearing, Non-Shielded 441-015 1-10
Battery Gate and Roller Installation 850-138-500 2-21 Bearing, Non-Shielded 441-015 7-20
Battery Roller Installation 2-23 Bearing, Non-Shielded 441-015 7-28
Battery Roller Kit Installation 850-138-499/K01 2-21 Bearing, Single Shield (2.05 in. OD x 441-127 1-10
0.9843 in. ID)
Battery Roller Kit Installation 850-138-500/K01 2-21
Bearing, Single Shield (2.05 in. OD x 441-127 7-20
Battery Roller and Gate Installation 2-21 0.9843 in. ID)
Battery Shim-Spacer, Installation 2-25 Bearing, Single Shield (2.05 in. OD x 441-127 7-22
Bearing 1034060/92 1-10 0.9843 in. ID)
Bearing 1082750/11 1-10 Bearing, Single Shield (2.05 in. OD x 441-127 7-26
Bearing 1098738/08 1-10 0.9843 in. ID)
Bearing 167846 1-10 Bearing, Single Shield (2.05 in. OD x 441-127 7-28
Bearing 202335-00 1-10 0.9843 in. ID)
Bearing 1098738/08 2-7 Bearing, Sleeve 1050091/035 1-10
Bearing 167846 3-13 Bearing, Sleeve 1050091/035 7-14
Bearing 202335-00 3-16 Bearing, Sleeve (Greaseable) 7-460-005/001 1-10
Bearing 1034060/92 5-46 Bearing, Sleeve (Greaseable) 7-460-005/001 7-14
Bearing 1082750/11 5-46 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/001 1-10
x OD: 1.25 in. x L: 0.75 in.)
Bearing Assembly, Steer (Greaseable) 1107387 1-10
Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/001 7-13
Bearing Assembly, Steer (Greaseable) 1107387 4-13 x OD: 1.25 in. x L: 0.75 in.)
Bearing Assembly, Steer (Standard) 1052717 1-10 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/006 1-10
Bearing Assembly, Steer (Standard) 1052717 4-13 x OD: 1.25 in. x L: 1 in.)
Bearing Set (Includes:) 447-596/100 4-12 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/006 7-13
Bearing, Bushing 1123162 1-10 x OD: 1.25 in. x L: 1 in.)
Bearing, Bushing 1123162 3-5 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/003 1-10
Bearing, Composite (Non-Greaseable) 1050090/002 1-10 x OD: 1.25 in. x L: 1.25 in.)
Bearing, Composite (Non-Greaseable) 1050090/002 7-14 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/007 1-10
x OD: 1.25 in. x L: 1.25 in.)
Bearing, Cone 447-044 1-10
Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/007 7-13
x OD: 1.25 in. x L: 1.25 in.)

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 A-1

 Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/003 7-13 Bell Crank, 8K, Left-Hand (Painted, 1116819/001 7-14
x OD: 1.25 in. x L: 1.25 in.) Non-Greaseable)
Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/009 1-10 Bell Crank, 8K, Right-Hand 1116820/502 7-14
x OD: 1.25 in. x L: 1.37 in.) (Inner) (Galvanized, Greaseable)
Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/009 7-13 Bell Crank, 8K, Right-Hand 1116820/501 7-14
x OD: 1.25 in. x L: 1.37 in.) (Inner) (Galvanized, Non-Greaseable)
Bearing, Sleeve (Non-Greaseable) 1050092/035 1-11 Bell Crank, 8K, Right-Hand (Painted, 1116820/002 7-14
Bearing, Sleeve (Non-Greaseable) 1050092/035 7-14 Greaseable)
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/002 1-11 Bell Crank, 8K, Right-Hand (Painted, 1116820/001 7-14
1 in. x OD: 1.25 in. x L: 1 in.) Non-Greaseable)
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/002 7-13 Block, Fuse 850-136-863 8-26
1 in. x OD: 1.25 in. x L: 1 in.) Block, Fuse Holder 590-575/001 8-26
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/003 1-11 Block, Pivot, Left-Hand 1116791/002 7-15
1 in. x OD: 1.25 in. x L: 1.25 in.) Block, Pivot, Left-Hand (Galvanized) 1116791/502 7-15
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/003 7-13 Block, Pivot, Right-Hand 1116790/002 7-14
1 in. x OD: 1.25 in. x L: 1.25 in.) Block, Pivot, Right-Hand (Galvanized) 1116790/502 7-14
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/003 7-13 Body Subassembly, Magnetic N/A 4-7
1 in. x OD: 1.25 in. x L: 1.25 in.)
Bolt 671-015/03 1-2
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/005 1-11
1 in. x OD: 1.25 in. x L: 1.37 in.) Bolt 671-015/03 2-7
(Outer) Bolt, Axle 1098738/05 1-2
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/005 7-13 Bolt, Axle 1098738/05 2-7
1 in. x OD: 1.25 in. x L: 1.37 in.) Bolt, Cylinder Head 1034060/98 1-2
(Outer) Bolt, Cylinder Head 1034060/98 5-46
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/004 1-11 Bolt, Drive Tire 828-003-193 1-2
1 in. x OD: 1.25 in. x L: 1.5 in.)
Bolt, Drive Tire 828-003-193 4-5
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/004 7-13
1 in. x OD: 1.25 in. x L: 1.5 in.) Bolt, Drive Tire 828-003-193 4-10
Bearing, Sleeve, Flanged 1050089/001 1-11 Bracket 1113033 4-4
Bearing, Sleeve, Flanged 1050090/001 1-11 Bracket 1157361 5-6
Bearing, Sleeve, Flanged 1050090/001 7-14 Bracket 1165652 5-20
Bearing, Sleeve, Flanged 1050089/001 7-26 Bracket 1165651 5-20
Bearing, Sleeve, Flanged 1050089/001 7-28 Bracket 1198993/002 5-29
Bearing, Sleeve, Grooved 780-330/001 1-11 Bracket 1321029 5-29
Bearing, Sleeve, Grooved 780-330/002 1-11 Bracket 1322887 5-29
Bearing, Sleeve, Grooved 780-330/001 7-14 Bracket 1310583 5-31
Bearing, Sleeve, Grooved 780-330/002 7-14 Bracket 1310580 5-31
Bearing, Tapered Roller 447-047 1-11 Bracket 1322884 5-31
Bearing, Tapered Roller 447-047 4-12 Bracket 1144251 5-34
Bearing, Thrust 1098738/02 1-11 Bracket 1147015 5-34
Bearing, Thrust 1114135 1-11 Bracket 1147015 5-34
Bearing, Thrust 1098738/02 2-7 Bracket 1147015 5-38
Bearing, Thrust 1114135 3-22 Bracket 1296514 5-38
Bearing, Thrust 1114135 4-4 Bracket 1284632 5-44
Bell Crank, 6K, Left-Hand 1116817/502 7-14 Bracket 1284784 5-44
(Galvanized, Greaseable) Bracket 1102759 7-10
Bell Crank, 6K, Left-Hand 1116817/501 7-14 Bracket 1292489 8-13
(Galvanized, Non-Greaseable) Bracket 1346239 8-21
Bell Crank, 6K, Left-Hand (Painted, 1116817/002 7-14 Bracket 1097279 8-26
Greaseable) Bracket (Model 3010) 1198993/001 5-21
Bell Crank, 6K, Left-Hand (Painted, 1116817/001 7-14 Bracket (Model 3020) 1198993/002 5-21
Non-Greaseable)
Bracket Installation, Lift Stop (Fork 1109722/002 7-9
Bell Crank, 6K, Right-Hand 1116818/502 7-14 Length 60 in. or greater)
(Galvanized, Greaseable)
Bracket Installation, Lift Stop (Fork 1109722/001 7-9
Bell Crank, 6K, Right-Hand 1116818/501 7-14 Length 60 in. or less)
(Galvanized, Non-Greaseable)
Bracket Weldment, Cover Mount 1126329 2-31
Bell Crank, 6K, Right-Hand (Painted, 1116818/002 7-14
Greaseable) Bracket Weldment, Entry Roller 850-137-926 7-30
Bell Crank, 6K, Right-Hand (Painted, 1116818/001 7-14 Bracket Weldment, VIM 1144950 5-34
Non-Greaseable) Bracket Weldment, VIM 1167388 5-34
Bell Crank, 8K, Left-Hand 1116819/502 7-14 Bracket Weldment, VIM 1167388 5-38
(Galvanized, Greaseable) Bracket, Connector 1283689/001 4-5
Bell Crank, 8K, Left-Hand 1116819/501 7-14 Bracket, Connector 1283690/001 4-5
(Galvanized, Non-Greaseable) Bracket, Encoder 1167915 4-5
Bell Crank, 8K, Left-Hand (Painted, 1116819/002 7-14 Bracket, GOI 1134192 5-20
Greaseable)
Bracket, Hydraulic 1304033 5-6

A-2 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Bracket, Sensor 1072597 8-5 Caster Assembly 2-7

Bracket, Sensor Mounting 1106668 3-22 Caster Assembly, Red 1143383/001 1-8
Bracket, Sensor Mounting 1106668 4-4 Caster Assembly, Red 1143383/001 2-7
Bracket, Standoff 1023752 5-5 Caster Installation 2-5
Bracket, Support 1224358/001 4-4 Chain 683-012 8-8
Bracket, Switch, Lift 1033123 5-5 Chain 683-012 8-13
Brake Actuator Assembly 3-18 Circuit Card, APM0 1116690/003 1-8
Brake Assembly 1133622 1-8 Circuit Card, APM0 1116690/003 8-27
Brake Assembly 4-7 Circuit Card, APM1 1135283/005 1-8
Brake Assembly 1133622 4-7 Circuit Card, APM1 1135283/005 5-38
Bumper Installation 2-27 Clamp 15677-03 2-19
Bumper Installation 1296891 5-44 Clamp 1-074-087/008 3-5
Bumper Weldment 1176053 2-27 Clamp 15677-02 5-21
Bumper Weldment 1176053 5-44 Clamp 15677-02 5-28
Bumper, Plate 1142803 2-27 Clamp 49576-01 8-16
Bumper, Plate 1142803 5-40 Clamp (Anchor, Plastic Mount) 611-044 5-28
Bushing 202319-00 1-11 Clamp (Anchor, Plastic Mount) 611-044 8-5
Bushing 671-012/16 1-11 Clamp, Cushioned Loop 1-074-087/007 8-13
Bushing 671-012/16 2-7 Clamp, Hose 811-710 5-5
Bushing 202319-00 3-18 Clevis 1025048 7-9
Button 1027272 3-13 Clip 252450-00 3-10
Button, Blank 1036735 3-3 Conduit, Electric 1067351/001 5-5
Button, Horn, Left-Hand 167848 3-13 Connector 1272696/001 8-13
Button, Horn, Right-Side 167847 3-13 Connector 1272696/001 8-16
Button, Lift Insert 1036203/002 3-3 Connector Housing 1166580 5-38
Button, Lift/Lower 171666 3-13 Connector Housing 1191329 5-38
Button, Lower Insert 1036203/001 3-3 Connector, Battery, Blue 49854-07 1-11
Button, Rabbit Insert 1036203/004 3-3 Connector, Battery, Blue 49854-08 1-11
Button, Reverser 1036419/001 3-13 Connector, Battery, Blue 49854-07 5-13
Cable Assembly (B+ to M1-1) 1099187/001 5-13 Connector, Battery, Blue 49854-08 5-13
Cable Assembly (B+ to M1-1) 1099187/010 5-13 Connector, Battery, Gray 1223416/002 1-11
Cable Assembly (B+ to M1-1) 1099187/012 5-13 Connector, Battery, Gray 1223416/004 1-11
Cable Assembly (B+ to M1-1) 1223417/001 5-13 Connector, Battery, Gray 49854-01 1-11
Cable Assembly (B+ to M1-1) 1223417/003 5-13 Connector, Battery, Gray 49854-02 1-11
Cable Assembly (B– to TA-B–) 1099187/002 5-13 Connector, Battery, Gray 49854-01 5-13
Cable Assembly (B– to TA-B–) 1099187/013 5-13 Connector, Battery, Gray 49854-02 5-13
Cable Assembly (B– to TA-B–) 1223417/002 5-13 Connector, Battery, Gray 1223416/002 5-13
Cable Assembly (B– to TA-B–) 1223417/004 5-13 Connector, Battery, Gray 1223416/004 5-13
Cable, Static 154-009-116/001 5-6 Connector, Battery, Red 1223416/001 1-11
Camera, VGU 1135100 1-8 Connector, Battery, Red 1223416/003 1-11
Camera, VGU 1344586/001 1-8 Connector, Battery, Red 49854-05 1-11
Camera, VGU 1361192 1-8 Connector, Battery, Red 49854-05 5-13
Camera, VGU 1135100 5-20 Connector, Battery, Red 1223416/001 5-13
Camera, VGU 1344586/001 5-20 Connector, Battery, Red 1223416/003 5-13
Camera, VGU 1135100 5-28 Connector, Battery, Red, SB-175 49854-04 1-11
Camera, VGU 1344586/001 5-28 Connector, Battery, Red, SB-175 49854-04 5-13
Camera, VGU 1361192 5-28 Connector, Battery, Yellow 49854-06 1-11
Cap, Grease 671-015/08 2-7 Connector, Battery, Yellow 49854-06 5-13
Cap, Plastic 167823 3-13 Connector, Battery, Yellow, SB-175 49854-03 1-11
Capacitor (C1 & C2) (2700pf) 1162659 5-35 Connector, Battery, Yellow, SB-175 49854-03 5-13
Capacitor (C1 & C2) (4700pf) 1169898 5-35 Connector-Mech, Hitch 8-16
Capacitor (C1 & C2) (4700pf) 1169898 5-35 Console Cover Installation 2-17
Card Assembly, APM1 1135283/004 1-8 Contactor Assembly 1-105-130/100 1-8
Card Assembly, APM1 1135283/004 5-34 Contactor Assembly 5-8
Card Assembly, Encoder 1288377 1-8 Contactor Assembly 1-105-130/100 5-8
Card Assembly, Encoder 1288377 5-38 Control Assembly 5-38
Card Assembly, Vehicle Manager, 167833-006 1-8 Control Assembly, VIM 1135098 1-8
Unprogrammed Control Assembly, VIM 1135098 5-34
Card Assembly, Vehicle Manager, 167833-006 3-13 Control Assembly, VIM 1135098 5-38
Unprogrammed Control Handle Assembly 3-10
Card, RDP-T 1085017/002 1-8 Control Handle Assembly, Standard 1126996/001 1-8
Card, RDP-T 1085017/002 8-27

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 A-3

 Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Control Handle Assembly, Standard 1126996/001 3-7 Decal, 15 Amp 310100-015 8-26
Control Handle Assembly, Standard 1126996/001 3-10 Decal, 15 Amp Fuse 412-746 8-26
Control Handle Assembly, Standard 1126996/001 3-13 Decal, 150 Amp 310100-017 5-5
Control Handle Assembly, Standard 1126996/001 3-16 Decal, 30 Amp 310100-016 8-26
Control Handle Assembly, Standard 1126996/001 3-18 Decal, ACR 1040540 2-12
Control Handle Installation 3-7 Decal, Brake Release Screw Storage 1105236 4-4
Control Head Assembly 313053-001 1-8 Decal, Caution 1149823 2-12
Control Head Assembly 3-13 Decal, Caution (Bilingual) 1040647 2-12
Control Head Assembly 313053-001 3-13 Decal, Caution French 1181653 2-12
Control Head Assembly 313053-001 3-13 Decal, E Stop 1279059/001 5-21
Control Installation 5-34 Decal, ESD Common Ground Point 411-936 5-6
Controller Assembly 1105937/01 1-8 Decal, Emergency Disconnect 313159-001 2-12
Controller Assembly 1105937/01 3-24 Decal, Emergency Disconnect, 313939-001 2-12
Controller, Motor 1094852/001 1-8 Bilingual
Controller, Motor 1239519/008 1-8 Decal, Key Switch, 2-Position 1045156 5-10
Controller, Motor 1094852/001 5-6 Decal, Label, Specification, Tow 1063014/003 2-12
Controller, Motor 1239519/008 5-6 Decal, Label, Specification, Tow 1328947/001 2-12
Coupler Assembly 1369553 8-22 Decal, Label, Specification, Tow 1063014/004 2-12
(Bilingual), 87.1mm X 113.3mm
Coupler Assembly (Includes Items 9 850-135-353 8-8
Thru 14) Decal, Max. Grade 1149824 2-12
Coupler, Hitch Assembly 8-21 Decal, Max. Grade 1181655 2-12
Coupler, Hitch Assembly 1332416 8-21 Decal, Max. Grade 1279060 2-12
Coupling Weldment, Eye and Pin 850-135-356 8-8 Decal, Max. Grade French 1279061 2-12
Cover 1142097 2-27 Decal, Max. Grade French 1279062 2-12
Cover 1305135 2-27 Decal, Max. Grade French 1279063 2-12
Cover 202289-00 3-7 Decal, No Step 411-783/003 2-12
Cover 1303944 5-29 Decal, No Step 411-783/003 8-35
Cover 1142097 5-40 Decal, No Step French 1181654 2-12
Cover 1305135 5-44 Decal, Operating Instructions, 1021850 2-12
Bilingual-French (Owner/Operator
Cover 1356315 8-13 Manual)
Cover 1352440 8-21 Decal, Operator Instructions Manual 1040655 2-12
Cover 1369632 8-22 (English)
Cover Assembly Kit 1135103/01 1-11 Decal, Operator Manual 1017303 2-12
Cover Assembly Kit 1135103/01 5-40 Decal, Power Steer 1110747 3-3
Cover Assembly Kit 1135103/01 5-44 Decal, Raymond, White 411-511/013 2-15
Cover, Center 1064233 2-31 Decal, Replacement Driver Operating 1021849 2-12
Cover, Console 1149436/003 2-17 Instructions Manual (Bilingual)
Cover, Insert 1109204 2-31 Decal, Unauthorized Riding 1149825 2-12
Cover, Sensor 1157959 5-20 Decal, Unauthorized Riding 1149826 2-12
Cover, Sensor 1335935 8-35 Decal, Unauthorized Riding Prohibited 1149827 2-12
Cover, Sensor 1335936 8-35 Decal, Warning 1195750 2-13
Cover, Sensor, Top 1341184 8-35 Decal, Warning 1192700 2-13
Cover, Spring 252452-00 3-10 Decal, Warning 1181657 2-13
Cover, Spring 252451-00 3-10 Decal, Warning (English) 1040645 2-12
Cover, Steer Arm Head 1036744 3-3 Decal, Warning (English) 1103099 2-12
Cover, Tractor, Red 1147801/001 2-15 Decal, Warning (English) 1040657 2-12
Cushion Installation 2-29 Decal, Warning (French) 1040659 2-12
Cushion, Front 1318489/001 2-19 Decal, Warning, Tow (Bilingual) 1040651 2-12
Cushion, Pad 1153153/001 2-19 Decal-Raymond Logo 411-511/009 2-13
Cushion, Pad, Backrest 850-138-599 2-29 Decal-Raymond Logo, White 411-511/015 2-15
Cushion, Pad, Backrest With No 1148340 2-29 Deflector, Hitch 1369465/001 8-21
Cutout Standard Deflector, Hitch 1369465/002 8-21
Decal 1279059/001 5-29 Deflector, Hitch 1369465/003 8-21
Decal Hook 1201030 2-12 Deflector, Hitch 1369465/004 8-21
Decal Load Boundry 1178907 2-13 Deflector, Hitch 1369465/005 8-21
Decal Load Boundry 1200926 2-13 Deflector, Hitch 1369470/001 8-21
Decal Load Boundry, French 1181658 2-13 Deflector, Hitch 1369470/002 8-22
Decal Load Boundry, French 1181659 2-13 Deflector, Hitch 1369470/003 8-22
Decal Unauthorized Riding 1181656 2-13 Deflector, Hitch 1369470/004 8-22
Decal, 10 Amp 411-826 8-26 Deflector, Hitch 1369470/005 8-22
Decal, 10 Amp 310100-014 8-26 Dipstick, Tag Assembly 828-009-885/001 4-10
Decal, 15 Amp 310100-013 8-26 Disc, Friction 1133622/09 1-11

A-4 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Disc, Friction 1133622/09 4-7 Fork Trail Machining (Single, Paint, 1143029/001 7-13
Display 167832-003 1-8 Non-Greaseable, No Debris)
Display 167832-003 3-13 Fork Trail Machining (Tandem, 1143029/506 7-14
Galvanized, Greasable, No Debris)
Display Assembly 1135099 1-8
Fork Trail Machining (Tandem, 1143029/505 7-13
Display Assembly 1135099 5-20 Galvanized, Non-Greasable, No
Display Assembly 1135099 5-28 Debris)
Drive Motor 5-46 Fork Trail Machining (Tandem, Paint, 1143029/006 7-13
Drive Unit Assembly 4-12 Greaseable, No Debris)
Drive Unit and Brake Installation 4-4 Fork Trail Machining (Tandem, Paint, 1143029/005 7-13
Drive Unit and Motor Assembly 4-10 Non-Greaseable, No Debris)
Drive Unit, Raybuilt (Power Steering) 1106607/R03 1-8 Fork Trail, Machining (Single, Paint, 1143029/003 7-13
Greaseable, No Debris)
Drive Unit, Raybuilt (Power Steering) 1106607/R03 4-12
Frame 1261262 8-16
Drive Unit, Raybuilt, (Power Steering) 1106607/R04 1-8
(Greaseable) Frame Weldment, Battery Roller 1097125/001 2-21
Drive Unit, Raybuilt, (Power Steering) 1106607/R04 4-12 Frame, Wheel 1098738/04 2-7
(Greaseable) Front Cover Installation 2-15
Drive Wheel Assembly 4-15 Front Laser Assembly 5-40
Elbow, 90 Degree 792-521 6-6 Front Sensor Installation 5-44
Elbow, Swivel, 90 Degree 792-514 6-6 Fuse 590-525 1-11
Electrical System 5-5 Fuse 590-525 5-35
Encoder 1135134 1-8 Fuse (10 Amp) 590-507 1-11
Encoder 1266105 1-8 Fuse (10 Amp) 590-507 8-26
Encoder 1266105 4-5 Fuse (150 Amp) 590-587/109 1-11
Encoder 1266105 5-34 Fuse (150 Amp) 590-587/109 5-5
Encoder 1135134 5-34 Fuse Holder 590-583 5-6
End Head, Drive 1278223/02 5-46 Fuse, 15 Amp 590-514 1-11
Endshield 1082750/12 5-46 Fuse, 15 Amp 590-514 8-26
Finish Instructions 2-12 Gasket 1036630 3-13
Fitting, Elbow, 90, Outlet 792-616 6-6 Gasket, Transmission 1030277 1-11
Fitting, Grease 840-033 1-2 Gasket, Transmission 1030277 4-10
Fitting, Grease 841-112 1-11 Gate, Mechanical (Unpainted) 1124336/001 2-21
Fitting, Grease 841-112 2-3 Gear 1114045 1-11
Fitting, Grease 840-033 7-9 Gear 1114045 3-22
Fitting, Grease 840-018 7-14 Gear 1114045 4-4
Fitting, Grease 840-033 7-14 Gear Assembly, Drive Unit (Power 1106607/003 1-8
Fitting, Grease 840-033 7-20 Steering)
Fitting, Grease 841-111 7-22 Gear Assembly, Drive Unit (Power 1106607/003 4-12
Steering)
Fitting, Grease 841-111 7-26
Gear Assembly, Kit, Drive Unit (Power 1106607/004 1-8
Fitting, Grease 841-111 7-28 Steering) (Greaseable)
Fitting, Grease, Axle 671-012/22 2-7 Gear Assembly, Kit, Drive Unit (Power 1106607/004 4-12
Fitting, Grease, Yoke 671-012/32 2-7 Steering) (Greaseable)
Fitting, Hose, Straight 1149299 6-6 Gear Motor Assembly, Power Steer 1105937/003 1-8
Fitting, Tee, Swivel 792-480 6-6 Gear Motor Assembly, Power Steer 1105937/003 3-24
Fitting, Tube, Elbow 1100581 6-6 Gear Motor Assembly, Power Steering 3-24
Fitting, Tube, Elbow, 90, Male 792-212/009 6-6 Gear and Pinion Set 400-204 4-12
Fitting, Tube, Elbow, Male 792-211/006 6-6 Gear, Helical 400-156 4-12
Flange, Adapter 1133622/07 4-7 Gear, Helical Pinion 1028922 4-10
Fork Attachment Assembly 7-9 Gear, Rotation 202331-00 3-16
Fork Linkage, Model 3010 7-13 Gear, Spur 400-149 4-13
Fork Tip Sensor 8-32 GearMotor Assembly 1105937/005 1-8
Fork Trail Machining (Single, 1143029/504 7-13 GearMotor Assembly 1105937/005 4-4
Galvanized, Greasable, Debris) Gland, Machined 1015666/414 6-8
Fork Trail Machining (Single, 1143029/503 7-13 Grommet 600-215 5-28
Galvanized, Greasable, No Debris)
Grommet 600-253 8-5
Fork Trail Machining (Single, 1143029/502 7-13
Galvanized, Non-Greasable, Debris) Guard 114-010-690/003 8-13
Fork Trail Machining (Single, 1143029/501 7-13 Guard, Cover 1161552 5-20
Galvanized, Non-Greasable, No Guard, Edge 360-028/006 2-15
Debris) Guard, Load Wheel, Debris 850-138-802 7-14
Fork Trail Machining (Single, Paint, 1143029/004 7-13 Guard, Spiral Wrap 1012585/005 8-5
Greaseable, Debris) Guide, Shaft 253742-00 3-18
Fork Trail Machining (Single, Paint, 1143029/002 7-13 Handle 202304-00 3-10
Non-Greaseable, Debris)
Handle Assembly 3-5

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 A-5

 Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Handle Installation 3-3 Hinge Assembly, Pin (Standard) 671-012/17 2-7

Handle Mounting Cover Installation 2-31 Holder, Manual Pocket 1067808 2-12
Handle Return 3-16 Hook, S Style 1020613 8-8
Handle, Hitch 1263317 8-13 Hook, S Style 1020613 8-13
Handle, Return 202270-00 3-16 Horn 1233519/002 1-12
Harness 1140581 5-20 Horn 1233519/002 5-5
Harness 1141270 5-20 Horn, Alarm, Back Up 590-628/002 1-12
Harness 1141781 5-20 Horn, Alarm, Back Up 590-628/002 5-34
Harness 1141782 5-20 Horn, Electronic 590-633 1-12
Harness 1140581 5-28 Horn, Electronic 590-633 5-34
Harness 1141270 5-28 Horn, Electronic 590-633 5-38
Harness 1141781 5-28 Hose Assembly, Left-Hand Cylinder 1122340 6-6
Harness 1141782 5-28 Hose Assembly, Right-Hand Cylinder 1117270 6-6
Harness 1346490/001 5-29 Housing 167822 3-13
Harness 1346490/002 5-29 Housing 1036443/01 3-13
Harness 1324249/002 5-29 Housing 1114043 3-22
Harness 1364290/002 5-29 Housing, Gear, Lower, 8 Screw 1060226 4-13
Harness 1324772 5-29 Housing, Gear, Upper, 8 Screw 1060228 4-13
Harness 1346513 5-29 Housing, Machined 1163663 4-4
Harness 1141777 5-34 Housing, Upper (Power Steering) 1083796 4-13
Harness 1141780 5-34 Hub Assembly, Brake 1104758/02 4-7
Harness 1141780 5-38 Hub, Gear 202306-00 3-16
Harness 1346486 5-38 Hub, Wheel 1133708 4-15
Harness 1291464 5-44 Hydraulic System 6-6
Harness 1339596 8-13 Insulator Assembly, Static (Static Strap) 154-009-117/004 5-6
Harness 1339597 8-13 Insulator Assembly, Static (Static Strap) 154-009-117/001 5-6
Harness 1357805 8-13 (Includes:)
Harness 1358104 8-21 Insulator, Standoff 7-861-001/003 5-5
Harness 1292359 8-35 Insulator, Standoff 7-861-004/003 5-5
Harness (J38, M1) 1141151 5-34 Key, Set (2) 590-004/01 1-12
Harness (J38, M1) 1141151 5-38 Key, Set (2) 590-004/01 5-10
Harness (J38, M1), Power 1141151 5-6 Key, Woodruff 5-026-005 1-12
Harness (JBD1 to SPL1/SPL2 and 3/ 1240996/001 8-29 Key, Woodruff 5-026-005 4-4
P5/ WPM/ J57A/ TP1/ JPP/ TP4 to Key, Woodruff 5-026-005 4-10
PC9) Keypad 1036745 3-3
Harness Assembly, Potentiometer 2300445000 1-12 Keyswitch Installation 5-10
Harness Assembly, Potentiometer 2300445000 3-7 Kit, Insulator, Contactor 1-105-122/01 5-8
Harness, E Stop 1199238 5-21 Kit, Seal 1015666/621 1-12
Harness, E Stop 1199238 5-29 Kit, Seal 1015666/621 6-8
Harness, Interconnect 1192550 5-38 Kit, Tip, Battery Contactor 1-105-130/111 1-12
Harness, Interconnect 1241017 5-38 Kit, Tip, Battery Contactor 1-105-130/111 5-8
Harness, Interconnect (Includes:) 1141153 5-34 Kit, Wheel, Load, Triple 939-WHL/KITGL 1-12
Harness, Interconnect (P57) (Includes:) 1192550 5-35 Kit, Wheel, Load, Triple 939-WHL/KITGL 7-24
Harness, Interconnect (P57, P30, P61, 1241017 5-35 Knob 1124488 3-5
J32, J33) Latch 853-017-055 8-8
Harness, Jumper 1099180/005 5-38 Latch 1369560 8-22
Harness, Jumper (J10) 1099180/004 5-5 Lift Cylinder Assembly 6-8
Harness, Jumper (J57) Includes: 1099180/005 5-35 Lift Cylinder Assembly, Fork, 8K 1015666/600 1-9
Harness, Jumper (P37 to SPL1 to P30) 1141931 5-5 Lift Cylinder Assembly, Fork, 8K 1015666 6-8
Harness, Jumper, Fork tip Sensor 1344153 8-32 Lift Cylinder Assembly, Fork, 8K 1015666/600 6-8
Harness, Keyswitch (P21 to SW1) 1124310 3-5 Link, Suspension 850-138-374 2-3
Harness, Main 1141184 5-5 Linkage Assembly, Top W/O Fitting 1068074/002 7-14
Harness, Main 1296638/002 5-5 Hole (Includes:)
Harness, Main, Fork Sensor 1344154 8-32 Linkage, Top W/O Fitting Hole 1067382/002 7-14
Harness, Potentiometer, Assembly (JA2 1181995 1-12 Load Wheel Assembly, 8K, Single 7-28
to JS10/POT(R2) to PX22) Wheel, Tandem
Harness, Potentiometer, Assembly (JA2 1181995 3-7 Load Wheel Assembly, 8K, Split 7-26
to JS10/POT(R2) to PX22) Wheel, Tandem
Harness, Travel Alarm (ALM 850-136-955 8-24 Load Wheel Assembly, 8K, Split 1073096 7-26
B+/All/REV to ALARM+/ALARM-) Wheel, Tandem
Harness, Wiring 1101508 8-27 Load Wheel Assembly, Dual Single 7-22
Harness, Wiring 1120284 8-27 Load Wheel Assembly, Poly, Red- 1067377/003 7-20
Harness, Wiring, (JBD1 to SPL1/SPL2 1241603/001 8-29 Orange, 93 Durometer, 6K and 8K
and 3/ P5/ WPM/ J57A/ TP1/ JPP)

A-6 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Load Wheel Assembly, Single 7-20 Nut, Hex 750-054 8-13

Load Wheel Assembly, Single Axle, 1118682/001 7-24 Nut, Hex 750-020 8-21
Triple Wheels Nut, Hex Flange 1169841/004 1-2
Load Wheel Assembly, Triple Single 7-24 Nut, Hex Flange 1169841/004 4-5
Lug, Stop 167830 3-13 Nut, Hex, Flange 1169841/001 1-2
Mat Installation 2-19 Nut, Hex, Flange 1169841/001 4-4
Module Assembly, Diode 154-010-242 1-12 Nut, Hex, Flange Lock 1169843/002 1-2
Module Assembly, Diode 154-010-242 5-6 Nut, Hex, Flange Lock 1169843/003 1-2
Module Assembly, Diode 154-010-242 5-28 Nut, Hex, Flange Lock 1169843/005 1-2
Module Assembly, Diode 154-010-242 8-13 Nut, Hex, Flange Lock 1259902/002 1-2
Module Assembly, Impact Processing 1150244/001 1-9 Nut, Hex, Flange Lock 1259902/002 4-5
Module Assembly, Impact Processing 1150244/001 8-29 Nut, Hex, Flange Lock 1169843/002 5-5
Motor & Gearbox Assembly 1105937/02 1-9 Nut, Hex, Flange Lock 1259902/002 5-5
Motor & Gearbox Assembly 1105937/02 3-24 Nut, Hex, Flange Lock 1169843/003 5-20
Motor Assembly, Drive 1278223/700 1-9 Nut, Hex, Flange Lock 1169843/005 5-20
Motor Assembly, Drive 1278223/700 5-46 Nut, Hex, Flange Lock 1169843/005 5-29
Mount, Bottom, Actuator 252455-00 3-18 Nut, Hex, Flange Lock 1169843/005 5-44
Mount, Cover, Center 1038282 2-31 Nut, Hex, Flange Lock 1169843/005 8-13
Mount, Gear 202277-00 3-16 Nut, Hex, Flange Lock 1259902/002 8-16
Mount, Rubber 850-138-684 2-3 Nut, Hex, Flange Lock 1259902/002 8-21
Mount, Spring 202276-00 3-16 Nut, Hex, Flange Lock, M10 1169843/004 1-2
Mount, Top, Actuator 253740-00 3-18 Nut, Hex, Flange Lock, M10 1169843/004 8-13
Nut 1127241/001 1-2 Nut, Hex, Flange Lock, M5 1169843/001 1-2
Nut 1162819 1-2 Nut, Hex, Flange Lock, M5 1169843/001 5-20
Nut 5-015-002 1-2 Nut, Hex, Flange, Lock 1259902/003 1-2
Nut 5-015-007 1-2 Nut, Hex, Flange, Lock 1259902/003 2-19
Nut 5-016-012 1-2 Nut, Hex, Flange, Lock 1259902/003 5-20
Nut 671-015/06 1-2 Nut, Hex, Flange, Lock 1259902/003 5-29
Nut 750-006 1-2 Nut, Hex, Flange, Lock 1259902/003 8-21
Nut 750-234 1-2 Nut, Hex, Jam 1136696 1-2
Nut 760-019 1-2 Nut, Hex, Jam 1136696 4-10
Nut 760-920 1-2 Nut, Hex, Lock 5-015-004 1-2
Nut 671-015/06 2-7 Nut, Hex, Lock 5-016-004 1-2
Nut 1069843/005 2-27 Nut, Hex, Lock 5-015-004 5-5
Nut 1127241/001 3-5 Nut, Hex, Lock 5-015-004 5-34
Nut 1162819 5-21 Nut, Hex, Lock 5-016-004 8-21
Nut 1162819 5-28 Nut, Hex, Slotted 761-856 1-2
Nut 750-006 5-34 Nut, Hex, Slotted 761-856 2-3
Nut 5-015-002 5-34 Nut, Jam 7-750-412 1-2
Nut 5-016-012 5-34 Nut, Jam 7-750-412 7-10
Nut 5-016-012 5-38 Nut, Lock 1259902/001 1-2
Nut 5-015-007 5-40 Nut, Lock 760-006 1-3
Nut 750-234 7-9 Nut, Lock 1259902/001 5-20
Nut 760-019 7-30 Nut, Lock 540-047/417 6-8
Nut 760-920 7-30 Nut, Lock 760-006 7-32
Nut, Clamp 1020548/004 1-2 Nut, Nylon Locking 5-016-008 1-3
Nut, Clamp 761-870/15 1-2 Nut, Nylon Locking 5-016-008 4-4
Nut, Clamp 1020548/004 4-13 O-Ring 1019307/85 5-46
Nut, Clamp 761-870/15 4-13 O-Ring 1019307/85 5-46
Nut, Face 1-150-376/01 1-2 PLATE 1301434 8-32
Nut, Face 1-150-376/01 5-10 Photocell, Fork Tip 1344152 8-32
Nut, Hex 5-015-006 1-2 Pin 202290-00 3-16
Nut, Hex 5-015-008 1-2 Pin 810-762 7-26
Nut, Hex 750-020 1-2 Pin 810-762 7-28
Nut, Hex 750-033 1-2 Pin 853-017-051 8-8
Nut, Hex 750-054 1-2 Pin 1270758 8-16
Nut, Hex 5-015-006 2-3 Pin 1331646 8-21
Nut, Hex 5-015-006 2-21 Pin Weld 1268583 8-16
Nut, Hex 750-033 2-33 Pin Weldment, Top Link 850-138-963/101 7-9
Nut, Hex 5-015-006 3-22 Pin Weldment, Top Link (Stainless) 850-138-963/501 7-9
Nut, Hex 5-015-008 4-4 Pin Weldment, Top Link (Standard) 850-138-963/001 7-9
Nut, Hex 750-054 8-8

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 A-7

 Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Pin, Clevis 1187381 5-21 Plate, Symbol, Blank 171583 3-13

Pin, Clevis 1187381 5-29 Plate, Symbol, Fork Lift 171585-002 3-13
Pin, Cotter 810-930 1-12 Plate, Symbol, Fork Lower 171585-001 3-13
Pin, Cotter 810-930 2-3 Plate, Target 1112096/03 5-46
Pin, Cotter 5-027-010 5-21 Platform Installation 2-33
Pin, Cotter 5-027-010 5-28 Plug, Dipstick 828-005-446 4-10
Pin, Drive 671-015/07 2-7 Plug, Mechanical 1146735 2-31
Pin, Eccentric (Plated) 1044707/101 7-10 Plug, Mechanical 782-422 4-10
Pin, Eccentric (Plated) 1072603/003 7-10 Plug, Pipe, Magnetic 223-000-701 4-12
Pin, Eccentric (Plated) (8K) 1072666/003 7-10 Positioner, Potentiometer 202280-00 1-12
Pin, Eccentric (Stainless) 1044707/501 7-10 Positioner, Potentiometer 202280-00 3-16
Pin, Eccentric (Stainless) 1072603/002 7-10 Post 1300568 5-29
Pin, Eccentric (Stainless) (8K) 1072666/002 7-10 Post Weldment 1120659 3-5
Pin, Eccentric (Standard) 1044707/001 7-10 Post Weldment 1120991 3-5
Pin, Eccentric (Standard) 1072603/001 7-10 Post Weldment, Arch 1191534 5-20
Pin, Eccentric (Standard) (8K) 1072666/001 7-10 Power Hook-Up, Auxillary (10 Amp 1097669/006 8-26
Pin, Slotted (Stainless) 1143020/101 7-11 W/ Electric Steer)
Pin, Slotted (Stainless) 1143020/201 7-11 Power Hook-Up, Auxillary (2 Amp W/ 1097669/005 8-26
Electric Steer)
Pin, Spiral 810-763 7-9
Power Hook-Up, Auxillary (Standard, 1097669/004 8-26
Pin, Spiral 1026370 7-9 W/ Electric Steer)
Pin, Spiral 1026376 7-9 Power Steering Installation 3-22
Pin, Spiral 1026376 7-10 Power Supply 1141783 1-9
Pin, Spiral 810-747 7-20 Power Supply 1141783 5-34
Pin, Spiral 810-747 7-22 Power Supply 1141783 5-38
Pin, Spiral 810-747 7-24 Pull Rod 7-17
Pin, Spirol 810-846 1-3 Pulley, Sheave 1350457 8-21
Pin, Spirol 810-777 8-8 Relay 1269340/001 8-13
Pin, Spirol 810-846 8-8 Relay, Sealed, 24 Volt 309984-000 1-12
Pin, Spring 1339594 8-21 Relay, Sealed, 24 Volt 309984-000 5-28
Pin, Tractor, Link, Support (Plated) 1023724/101 7-9 Relay, Sealed, 24 Volt 309984-000 8-13
(Greaseable)
Resistor 1107328 1-12
Pin, Tractor, Link, Support (Plated) 1023724/102 7-9
(Non-Greaseable) Resistor 1111323 1-12
Pin, Tractor, Link, Support (Stainless) 1023724/501 7-9 Resistor 1169897 1-12
(Greaseable) Resistor 1107328 5-6
Pin, Tractor, Link, Support (Stainless) 1023724/502 7-9 Resistor 1111323 5-6
(Non-Greaseable) Resistor 1169897 5-6
Pin, Tractor, Link, Support (Standard) 1023724/001 7-9 Resistor Assembly 850-139-011 1-12
(Greaseable) Resistor Assembly 850-139-011 8-24
Pin, Tractor, Link, Support (Standard) 1023724/002 7-9 Retainer 49659-00 2-12
(Non-Greaseable)
Retainer 202305-00 3-7
Pipe, Spacer 828-001-429/007 2-23
Retainer, Bearing 1082750/09 5-46
Pipe, Spacer 1045246/001 7-10
Retainer, Spring 253749-00 3-18
Piston, Machined 540-116/412 6-8
Reverse Scanner 8-35
Pivot, Load Wheel 1110867 7-26
Ring (Nilos) 1108610 3-22
Pivot, Load Wheel 1110867 7-28
Ring (Nilos) 1108610 4-4
Plate 202281-00 3-10
Ring, Retainer 810-488/014 2-23
Plate 1310582 5-29
Ring, Retaining 1123293/001 3-5
Plate 1264676 8-13
Ring, Retaining, External 540-068/418 6-8
Plate 1345472 8-13
Ring, Retaining, Internal 540-068/417 6-8
Plate 1270760 8-16
Ring, Retaining, Snap 810-132 7-9
Plate, Cover 1095605/11 5-46
Ring, Snap, External 810-126 8-8
Plate, Cover, 7 Screw 1060658 4-13
Ring, Snap, External 810-126 8-21
Plate, Cover, 8 Screw 1060232 4-13
Rocker, Left 313050-000 3-14
Plate, Mounting 671-015/102 2-7
Rocker, Right 313049-000 3-13
Plate, Sensor 253743 3-18
Rod Weldment, Piston 540-116/413 6-8
Plate, Sensor Flag 1106013 3-22
Rod, Pull 1116786 1-9
Plate, Sensor Flag 1106013 4-4
Rod, Pull 1116794 1-9
Plate, Specification, Bilingual, Walkie, 1063015/002 2-12
Main Tag, Mylar (Model 8300, 8400, Rod, Pull 1166100 1-9
8900) Rod, Pull 1166224 1-9
Plate, Specification, Walkie, Main Tag, 1063015/001 2-12 Rod, Pull 1116786 7-17
Mylar (Models 8300, 8400, 8900) Rod, Pull 1116794 7-17

A-8 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Rod, Pull 1166100 7-17 Screw 5-003-010 1-4

Rod, Pull 1166224 7-17 Screw 5-003-023 1-4
Roller 360-067/002 7-30 Screw 5-003-030 1-4
Roller Assembly, Battery 828-006-727/008 2-23 Screw 5-003-502 1-4
Roller Assembly, Battery 828-006-727/009 2-23 Screw 5-003-507 1-4
Roller Assembly, Entry (Includes Items 850-137-670 7-30 Screw 5-004-004 1-4
5 Thru 8) Screw 5-004-038 1-4
Roller Entry Installation 7-30 Screw 5-005-003 1-4
Roller Installation, Battery 850-138-499/001 2-21 Screw 5-005-008 1-4
Roller, Battery 828-006-726 2-23 Screw 5-005-507 1-4
Rope Assembly 1350818 8-21 Screw 5-007-024 1-4
Rotor 1278223/06 5-46 Screw 5-007-030 1-4
Screw 10150071-60 1-3 Screw 5-010-005 1-4
Screw 10150071-78 1-3 Screw 5-011-014 1-4
Screw 10150072-12 1-3 Screw 7-742-135/130 1-4
Screw 10150072-51 1-3 Screw 710-008 1-4
Screw 10150232-04 1-3 Screw 710-074 1-4
Screw 10150237-56 1-3 Screw 710-141 1-4
Screw 10150237-72 1-3 Screw 714-011 1-4
Screw 10150237-75 1-3 Screw 714-021 1-4
Screw 10150237-77 1-3 Screw 714-071 1-4
Screw 10150237-90 1-3 Screw 714-145 1-4
Screw 1018204/012 1-3 Screw 714-150 1-4
Screw 1036789 1-3 Screw 714-158 1-5
Screw 1036791 1-3 Screw 714-205 1-5
Screw 1060955/006 1-3 Screw 714-298 1-5
Screw 1060955/506 1-3 Screw 716-033 1-5
Screw 1082750/08 1-3 Screw 716-137 1-5
Screw 1109093/002 1-3 Screw 725370-01 1-5
Screw 1162820 1-3 Screw 725372-50 1-5
Screw 1169615/507 1-3 Screw 7255293-51 1-5
Screw 1169616/003 1-3 Screw 7255340-04 1-5
Screw 1169616/024 1-3 Screw 7255360-50 1-5
Screw 1251983/79 1-3 Screw 5-001-014 2-3
Screw 1278223/04 1-3 Screw 5-001-015 2-3
Screw 171707 1-3 Screw 710-141 2-5
Screw 171708 1-3 Screw 710-074 2-15
Screw 217576 1-3 Screw 5-001-004 2-17
Screw 275013-06 1-3 Screw 5-001-008 2-19
Screw 5-001-004 1-3 Screw 5-007-030 2-29
Screw 5-001-006 1-3 Screw 710-008 2-31
Screw 5-001-007 1-3 Screw 5-001-006 2-31
Screw 5-001-008 1-3 Screw 714-205 2-33
Screw 5-001-009 1-3 Screw 5-001-007 3-3
Screw 5-001-013 1-3 Screw 5-004-004 3-3
Screw 5-001-014 1-3 Screw 10150237-75 3-7
Screw 5-001-015 1-3 Screw 10150237-72 3-7
Screw 5-001-058 1-4 Screw 10150237-56 3-7
Screw 5-001-507 1-4 Screw 10150237-90 3-10
Screw 5-001-551 1-4 Screw 725370-01 3-10
Screw 5-001-557 1-4 Screw 10150237-77 3-10
Screw 5-002-004 1-4 Screw 7255340-04 3-10
Screw 5-002-005 1-4 Screw 7255340-04 3-10
Screw 5-002-006 1-4 Screw 171707 3-13
Screw 5-002-010 1-4 Screw 1036789 3-13
Screw 5-002-017 1-4 Screw 217576 3-13
Screw 5-002-042 1-4 Screw 1036791 3-13
Screw 5-002-045 1-4 Screw 171708 3-13
Screw 5-002-054 1-4 Screw 7255293-51 3-16
Screw 5-002-057 1-4 Screw 725372-50 3-16
Screw 5-002-062 1-4 Screw 10150232-04 3-16
Screw 5-002-550 1-4

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 A-9

 Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Screw 7255360-50 3-16 Screw 5-001-551 8-16

Screw 10150072-12 3-16 Screw 5-007-024 8-16
Screw 10150072-51 3-18 Screw 716-033 8-21
Screw 10150071-60 3-18 Screw 5-001-557 8-21
Screw 10150071-78 3-18 Screw 5-002-004 8-21
Screw 275013-06 3-18 Screw 5-002-045 8-21
Screw 5-001-008 3-22 Screw 5-005-003 8-21
Screw 5-002-006 3-22 Screw 1018204/012 8-26
Screw 1060955/006 3-22 Screw 5-010-005 8-26
Screw 5-002-010 3-22 Screw 5-003-030 8-32
Screw 1060955/506 4-5 Screw (M6 X 20) 5-004-515 1-5
Screw 1109093/002 4-12 Screw (M6 X 20) 5-004-515 8-32
Screw 5-001-008 4-12 Screw, Flange Head, Hex 1169616/002 1-5
Screw 5-002-010 4-12 Screw, Flange Head, Hex 1169616/008 1-5
Screw 1169616/003 5-5 Screw, Flange Head, Hex 1169616/012 1-5
Screw 7-742-135/130 5-6 Screw, Flange Head, Hex 1169616/002 4-5
Screw 5-002-004 5-14 Screw, Flange Head, Hex 1169616/012 5-21
Screw 5-002-005 5-14 Screw, Flange Head, Hex 1169616/008 8-16
Screw 5-001-013 5-20 Screw, Flange Head, Hex 1169616/008 8-21
Screw 1169616/024 5-20 Screw, Flat Head 5-004-527 1-5
Screw 5-002-057 5-20 Screw, Flat Head 5-004-527 8-32
Screw 5-003-010 5-20 Screw, Hex Cap 1133646/002 1-5
Screw 5-011-014 5-20 Screw, Hex Cap 1133646/002 4-12
Screw 1162820 5-20 Screw, Hex Head 5-001-002 1-5
Screw 5-001-013 5-28 Screw, Hex Head 5-001-002 5-20
Screw 5-002-550 5-28 Screw, Hex Head 5-001-002 6-6
Screw 5-003-010 5-28 Screw, Hex Head, Cap, M6X20 5-001-003 1-5
Screw 5-003-507 5-28 Screw, Hex Head, Cap, M6X20 5-001-003 2-31
Screw 5-011-014 5-28 Screw, Hex Head, Flange 1169616/026 1-5
Screw 1162820 5-28 Screw, Hex Head, Flange 1169616/513 1-5
Screw 1169616/024 5-28 Screw, Hex Head, Flange 1169616/517 1-5
Screw 5-003-502 5-31 Screw, Hex Head, Flange 1169616/523 1-5
Screw 714-011 5-34 Screw, Hex Head, Flange 1169616/026 2-27
Screw 714-021 5-34 Screw, Hex Head, Flange 1169616/523 2-27
Screw 5-002-054 5-34 Screw, Hex Head, Flange 1169616/513 4-4
Screw 5-002-062 5-34 Screw, Hex Head, Flange 1169616/517 4-5
Screw 714-011 5-38 Screw, Hex Head, Flange 1169616/026 5-44
Screw 5-002-062 5-38 Screw, Hex Head, Flange 1169616/523 5-44
Screw 5-002-017 5-40 Screw, Hex Head,Cap 1169615/508 1-5
Screw 5-004-038 5-40 Screw, Hex Head,Cap 1169615/508 8-35
Screw 1169615/507 5-44 Screw, Hex, Cap 1115095/001 1-5
Screw 1251983/79 5-46 Screw, Hex, Cap 5-001-017 1-5
Screw 1278223/04 5-46 Screw, Hex, Cap 5-001-024 1-5
Screw 1082750/08 5-46 Screw, Hex, Cap 5-001-017 2-3
Screw 5-001-015 6-6 Screw, Hex, Cap 5-001-017 2-21
Screw 714-145 7-9 Screw, Hex, Cap 1115095/001 3-22
Screw 5-001-009 7-9 Screw, Hex, Cap 1115095/001 4-4
Screw 5-003-023 7-14 Screw, Hex, Cap 5-001-024 7-10
Screw 714-150 7-30 Screw, Hex, Flange Head 1169616/004 1-5
Screw 714-158 7-30 Screw, Hex, Flange Head 1169616/502 1-5
Screw 716-137 7-30 Screw, Hex, Flange Head 1169616/503 1-5
Screw 714-071 7-32 Screw, Hex, Flange Head 1169616/504 1-5
Screw 714-298 8-8 Screw, Hex, Flange Head 1169616/503 5-29
Screw 714-298 8-13 Screw, Hex, Flange Head 1169616/503 5-34
Screw 5-002-042 8-13 Screw, Hex, Flange Head 1169616/503 5-38
Screw 5-002-585 8-13 Screw, Hex, Flange Head 1169616/004 5-38
Screw 5-005-008 8-13 Screw, Hex, Flange Head 1169616/504 5-38
Screw 5-005-507 8-13 Screw, Hex, Flange Head 1169616/502 5-38
Screw 1169616/024 8-13 Screw, Hex, Flange Head 1169616/503 8-21
Screw 5-001-058 8-16 Screw, Hex, Flange Head (Alarm 1169616/504 1-5
Screw 5-001-507 8-16 Bracket Mount)
Screw, Hex, Flange Head (Alarm 1169616/504 5-34
Bracket Mount)

A-10 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Screw, Hex, Flange Head (Alarm 1169616/502 1-5 Screw, Socket Head, Cap 5-002-506 5-28
Mount) Screw, Socket Head, Cap 5-002-531 5-28
Screw, Hex, Flange Head (Alarm 1169616/502 5-34 Screw, Socket Head, Cap 5-002-002 5-34
Mount) Screw, Socket Head, Cap 5-002-007 5-34
Screw, Hex, Flange Head, Bolt 1169616/025 1-5 Screw, Socket Head, Cap 5-002-562 5-44
Screw, Hex, Flange Head, Bolt 1169616/511 1-5 Screw, Socket Head, Cap 5-002-551 8-13
Screw, Hex, Flange Head, Bolt 1169616/512 1-5 Screw, Socket Head, Cap 5-002-562 8-16
Screw, Hex, Flange Head, Bolt 1169616/515 1-5 Screw, Socket Head, Cap 5-002-562 8-21
Screw, Hex, Flange Head, Bolt 1169616/536 1-5 Screw, Socket Head, Low, Cap 1060955/504 1-6
Screw, Hex, Flange Head, Bolt 1169616/512 4-4 Screw, Socket Head, Low, Cap 1060955/507 1-6
Screw, Hex, Flange Head, Bolt 1169616/536 4-4 Screw, Socket Head, Low, Cap 1060955/508 1-6
Screw, Hex, Flange Head, Bolt 1169616/511 5-38 Screw, Socket Head, Low, Cap 1060955/508 4-4
Screw, Hex, Flange Head, Bolt 1169616/512 8-13 Screw, Socket Head, Low, Cap 1060955/504 4-5
Screw, Hex, Flange Head, Bolt 1169616/025 8-13 Screw, Socket Head, Low, Cap 1060955/507 4-5
Screw, Hex, Flange Head, Bolt 1169616/515 8-13 Screw, Socket, Button Head 5-003-002 1-6
Screw, Hex, Flange Head, Bolt 1169616/511 8-21 Screw, Socket, Button Head 5-003-003 1-6
Screw, Hex, Flange Head, Bolt 1169616/512 8-35 Screw, Socket, Button Head 5-003-004 1-6
Screw, Hex, Flange Head, Bolt 1169616/511 1-5 Screw, Socket, Button Head 5-003-011 1-6
(Control Bracket Mount)
Screw, Socket, Button Head 5-003-013 1-6
Screw, Hex, Flange Head, Bolt 1169616/511 5-34
(Control Bracket Mount) Screw, Socket, Button Head 5-007-027 1-6
Screw, M12 X 40 5-001-025 1-6 Screw, Socket, Button Head 5-007-523 1-6
Screw, M12 X 40 5-001-025 7-10 Screw, Socket, Button Head 5-003-013 2-27
Screw, M12 X 50 5-001-026 1-6 Screw, Socket, Button Head 5-003-003 3-5
Screw, M12 X 50 5-001-026 7-10 Screw, Socket, Button Head 5-003-004 3-22
Screw, Set 1104758/03 1-6 Screw, Socket, Button Head 5-003-004 4-4
Screw, Set 301740-001 1-6 Screw, Socket, Button Head 5-007-027 5-5
Screw, Set 1104758/03 4-7 Screw, Socket, Button Head 5-003-011 5-20
Screw, Set 301740-001 7-20 Screw, Socket, Button Head 5-003-011 5-28
Screw, Shoulder 1030582 1-6 Screw, Socket, Button Head 5-003-004 5-40
Screw, Shoulder 716-008 1-6 Screw, Socket, Button Head 5-003-013 5-40
Screw, Shoulder 1030582 7-10 Screw, Socket, Button Head 5-003-013 5-44
Screw, Shoulder 716-008 7-10 Screw, Socket, Button Head 5-007-523 8-13
Screw, Shoulder, Pan Head 1158583/001 1-6 Screw, Socket, Button Head 5-003-002 8-21
Screw, Shoulder, Pan Head 1158583/001 2-15 Screw, Socket, Flat Head 5-004-008 1-6
Screw, Socket Head, Cap 1094842/505 1-6 Screw, Socket, Flat Head 5-004-014 1-6
Screw, Socket Head, Cap 1094842/507 1-6 Screw, Socket, Flat Head 5-004-015 1-6
Screw, Socket Head, Cap 1133690/001 1-6 Screw, Socket, Flat Head 5-004-016 1-6
Screw, Socket Head, Cap 1133690/002 1-6 Screw, Socket, Flat Head 5-004-035 1-6
Screw, Socket Head, Cap 5-002-002 1-6 Screw, Socket, Flat Head 5-004-014 2-25
Screw, Socket Head, Cap 5-002-007 1-6 Screw, Socket, Flat Head 5-004-015 2-25
Screw, Socket Head, Cap 5-002-043 1-6 Screw, Socket, Flat Head 5-004-016 2-25
Screw, Socket Head, Cap 5-002-063 1-6 Screw, Socket, Flat Head 5-004-035 2-25
Screw, Socket Head, Cap 5-002-503 1-6 Screw, Socket, Flat Head 5-004-008 5-44
Screw, Socket Head, Cap 5-002-506 1-6 Screw, Thread Forming 5-011-005 1-6
Screw, Socket Head, Cap 5-002-512 1-6 Screw, Thread Forming 5-011-005 5-5
Screw, Socket Head, Cap 5-002-531 1-6 Screw, Thread Forming 5-011-005 8-24
Screw, Socket Head, Cap 5-002-551 1-6 Seal 169909 1-12
Screw, Socket Head, Cap 5-002-562 1-6 Seal 169910 1-12
Screw, Socket Head, Cap 5-002-562 2-27 Seal 169910 3-13
Screw, Socket Head, Cap 5-002-063 3-5 Seal 169909 3-13
Screw, Socket Head, Cap 5-002-512 4-4 Seal 202334-00 3-16
Screw, Socket Head, Cap 5-002-043 4-4 Seal, Drive Motor 1073980/712 1-12
Screw, Socket Head, Cap 5-002-506 4-4 Seal, Drive Motor 1073980/712 5-46
Screw, Socket Head, Cap 1094842/507 4-5 Seal, Felt 671-012/03 1-12
Screw, Socket Head, Cap 1094842/505 4-5 Seal, Felt 671-012/03 2-7
Screw, Socket Head, Cap 1133690/001 4-10 Seal, O-Ring 1031253 1-12
Screw, Socket Head, Cap 1133690/002 4-12 Seal, O-Ring 1031253 4-13
Screw, Socket Head, Cap 1133690/001 4-12 Seal, Oil 530-691 1-12
Screw, Socket Head, Cap 5-002-503 5-5 Seal, Oil 530-691 4-12
Screw, Socket Head, Cap 5-002-506 5-21 Sensor 1321851 1-9
Screw, Socket Head, Cap 5-002-063 5-28 Sensor 224974 1-12

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 A-11

 Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Sensor 224974 3-18 Shaft, Truck, Link (Standard) 1026386/002 7-9

Sensor 1321851 5-29 (Greaseable)
Sensor Assembly 1309688/001 1-9 Shaft, Truck, Link (Standard) (Non- 1026386/003 7-9
Greaseable)
Sensor Assembly 5-31
Shaft, Weldment 1113978 3-22
Sensor Assembly 1322029 5-31
Shaft, Weldment 1113978 4-4
Sensor Assembly 1309688/001 5-31
Shaft, Wheel 850-137-285 7-26
Sensor Assembly (Includes:) 1100778/001 1-12
Shaft, Wheel 850-137-070 7-28
Sensor Assembly (Includes:) 1100778/001 8-5
Shaft, Wheel, Stainless Steel 850-139-349 1-12
Sensor, Laser 1135102 1-9
Shaft, Wheel, Stainless Steel 850-139-349 7-20
Sensor, Laser 1135103 1-9
Shim 1113292 3-22
Sensor, Laser 1135102 5-20
Shim 1113292 4-5
Sensor, Laser 1135103 5-40
Shim, 0.002 in. Thick 828-005-675/002 4-12
Sensor, Laser 1284666 5-44
Shim, 0.002 in. Thick 828-006-868/002 4-12
Sensor, Laser Assembly 1284788 1-9
Shim, 0.003 in. Thick 828-005-675/003 4-12
Sensor, Laser Assembly 1284788 8-35
Shim, 0.003 in. Thick 828-006-868/003 4-12
Sensor, Laser Assembly (Includes Items 1284666/003 5-44
20-25) Shim, 0.006 in. Thick 828-005-675/006 4-12
Sensor, Laser Assembly (Includes:) 1284085 1-9 Shim, 0.006 in. Thick 828-006-868/006 4-12
Sensor, Laser Assembly (Includes:) 1284085 5-44 Shim, 0.015 in. Thick 828-005-675/015 4-12
Sensor, Pressure 1135140 6-6 Shim, 0.015 in. Thick 828-006-868/015 4-13
Sensor, Proximity 1031331 1-12 Shim, Spacer 850-138-244 2-5
Sensor, Proximity 1269321/002 1-12 Shim, Spacer 1106014 3-22
Sensor, Proximity 1031331 8-5 Shim, Spacer 1106014 4-4
Sensor, Proximity 1269321/001 8-16 Shim, Transmission, 0.01 in. Thick 1247881/010 4-4
Sensor, Proximity 1269321/002 8-21 Shim, Transmission, 0.02 in. Thick 1247881/020 4-4
Sensor, Speed (Proximity) 1091664/16 1-12 Shim, Transmission, 0.03 in. Thick 1247881/030 4-4
Sensor, Speed (Proximity) 1091664/16 5-46 Shim, Transmission, 0.042 in. Thick 1247881/040 4-4
Sensor, Temperature 1278223/05 1-12 Shim-Spacer, Battery (11.85 in.) 1144362 2-25
Sensor, Temperature 1278223/05 5-46 Shim-Spacer, Battery (12.35 in.) 1144363/003 2-25
Shaft 1123912 3-5 Shim-Spacer, Battery (13.10 in.) 1144363/002 2-25
Shaft 1118778 7-22 Shim-Spacer, Battery (14.10 in.) 1144363/001 2-25
Shaft 1119325 7-24 Short Arch Installation 5-28
Shaft, Bottom Link 850-138-966 6-6 Sleeve 590-735 5-14
Shaft, Pivot (Plated) 1073994/003 7-10 Sleeve 1067351/005 5-44
Shaft, Pivot (Stainless) 1073994/002 7-9 Sleeve, Expando 611-070/003 5-5
Shaft, Pivot (Standard) 1073994/001 7-9 Sleeve, Expando 611-070/003 5-21
Shaft, Pull Rod 1143076/001 7-10 Sleeve, Expando 611-070/003 5-28
Shaft, Pull Rod 1143076/002 7-10 Sleeve, Pin, Eccentric 1044706 7-10
Shaft, Pull Rod 1143076/003 7-10 Sleeve, Pin, Eccentric 850-139-198 7-10
Shaft, Rear Link (Plated) 1050893/101 7-10 Sleeve, Pin, Eccentric 850-139-277 7-10
Shaft, Rear Link (Plated) 1050893/102 7-10 Sleeve, Pivot 1087936 3-22
Shaft, Rear Link (Stainless) 1050893/501 7-10 Sleeve, Pivot 1087936 4-4
Shaft, Rear Link (Stainless) 1050893/502 7-10 Slider 850-139-185 1-12
Shaft, Rear Link (Standard) 1050893/001 7-10 Slider 850-139-185 7-32
Shaft, Rear Link (Standard) 1050893/002 7-10 Slider Entry Installation 7-32
Shaft, Roller (13.44 in. Battery 828-001-335/008 2-23 Spacer 202323-00 3-16
Compartment) Spacer 1275568/001 4-5
Shaft, Roller (13.44 in. Battery 828-001-335/007 2-23 Spacer 828-005-674 4-12
Compartment) Spacer 1278223/07 5-46
Shaft, Spring 253741-00 3-18 Spacer 1015666/417 6-8
Shaft, Truck, Link (Plated) 1026386/101 7-9 Spacer 1265181 8-13
(Greaseable) Spacer 1044893 8-21
Shaft, Truck, Link (Plated) 1026386/102 7-9 Spacer, Bell Crank (0.38 in. Thick) 1052665/001 7-10
(Greaseable)
Spacer, Bell Crank (0.62 in. Thick) 1052665/002 7-10
Shaft, Truck, Link (Plated) (Non- 1026386/103 7-9
Greaseable) Spacer, Bell Crank (0.75 in. Thick) 1052665/003 7-10
Shaft, Truck, Link (Stainless) 1026386/501 7-9 Spacer, Lift Ram, Cylinder (8K) 850-139-235 6-6
(Greaseable) Spacer, Plate 1098738/01 2-7
Shaft, Truck, Link (Stainless) 1026386/502 7-9 Spacer, Shim (1.0 in. ID and 0.04 in. 771-033 1-6
(Greaseable) Thick)
Shaft, Truck, Link (Stainless) (Non- 1026386/503 7-9 Spacer, Shim (1.0 in. ID and 0.04 in. 771-033 7-20
Greaseable) Thick)
Shaft, Truck, Link (Standard) 1026386/001 7-9 Spacer, Shim (1.0 in. ID and 0.04 in. 771-033 7-26
(Greaseable) Thick)

A-12 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Spacer, Shim (1.0 in. ID and 0.04 in. 771-033 7-28 Switch, Foot 17 X 31.5 inch 1141117/001 2-19
Thick) Compartment
Spacer, Shim, Lift Ram (6K) 307893-001 6-6 Switch, Foot 21 X 31.5 inch 1141117/002 1-13
Spacer, Slewing 1060810 4-4 Compartment
Spacer, Wheel 850-139-170 2-3 Switch, Foot 21 X 31.5 inch 1141117/002 2-19
Compartment
Spacer, Wheel 853-005-095 2-3
Switch, Foot 21.62 X 31.5 inch 1141117/003 1-13
Spacer, Wheel 1098738/07 2-7 Compartment
Splice 1-010-013/002 8-5 Switch, Foot 21.62 X 31.5 inch 1141117/003 2-19
Spring 167836 1-12 Compartment
Spring 167840 1-12 Switch, Horn 171655 1-13
Spring 253746-00 1-12 Switch, Horn 171655 3-13
Spring 830-327 1-12 Switch, Key (2-Position) (Includes:) 1020341/003 1-13
Spring 167836 3-13 Switch, Key (2-Position) (Includes:) 1020341/003 5-10
Spring 167840 3-14 Switch, Key (Includes Key Set) 1020341/002 1-13
Spring 253746-00 3-18 Switch, Key (Includes Key Set) 1020341/002 5-10
Spring 830-327 8-8 Switch, Proximity 1031332 1-13
Spring 830-327 8-21 Switch, Proximity 1099771/001 1-13
Spring, Compression 1123292 1-12 Switch, Proximity 1099771/001 3-22
Spring, Compression 671-013/01 1-13 Switch, Proximity 1099771/001 4-4
Spring, Compression 671-013/02 1-13 Switch, Proximity 1031332 5-5
Spring, Compression 671-013/02 2-7 Switch, Rotary, Keyless 1-150-376 1-13
Spring, Compression 671-013/01 2-7 Switch, Rotary, Keyless 1-150-376 5-10
Spring, Compression 1123292 3-5 Tab 10170034-02 3-10
Spring, Compression 1270759 8-16 Terminal 1-010-275 8-5
Spring, Locator 671-015/11 1-13 Terminal 1-010-280 8-5
Spring, Locator 671-015/11 2-7 Terminal Block 1188428/73 5-46
Spring, Main 1-105-122/03 1-13 Terminal, Blue (TP4) 1-010-036 8-5
Spring, Main 1-105-122/03 5-8 Throttle Assembly (Includes Items 31 313051-000 3-13
Spring, Torsion 202287-00 1-13 Thru 40)
Spring, Torsion 202287-00 3-16 Tie, Cable 171734 3-13
Standoff 1350459/001 8-21 Tie, Cable 171662 3-13
Standoff 1350459/002 8-21 Tire, Poly, Crowned, 83 Durometer 1068262/001 1-13
Stator 1278223/01 5-46 (12 x 4.5 x 8 in.)
Stop 253745-00 3-18 Tire, Poly, Crowned, 83 Durometer 1068262/001 4-15
(12 x 4.5 x 8 in.)
Strap 10170003-12 3-10
Tire, Poly, Diamond, 85 Durometer 1060703/003 1-13
Strap 25332-10 5-6 (12 x 4.5 x 8 in.)
Strap 611-046 8-27 Tire, Poly, Diamond, 85 Durometer 1060703/003 4-15
Strap, Ty-Wrap, 11.5 in. Long 611-028 2-19 (12 x 4.5 x 8 in.)
Strap, Ty-Wrap, 11.5 in. Long 611-028 3-3 Tire, Poly, Grooved, 85 Durometer (12 1060703/002 1-13
Strap, Ty-Wrap, 11.5 in. Long 611-028 3-5 x 4.5 x 8 in.)
Strap, Ty-Wrap, 11.5 in. Long 611-028 5-5 Tire, Poly, Grooved, 85 Durometer (12 1060703/002 4-15
Strap, Ty-Wrap, 11.5 in. Long 611-028 5-28 x 4.5 x 8 in.)
Strap, Ty-Wrap, 11.5 in. Long 611-028 5-44 Tire, Poly, Siped, 85 Durometer (12 x 1060703/004 1-13
4.5 x 8 in.)
Strap, Ty-Wrap, 11.5 in. Long 611-028 8-5
Tire, Poly, Siped, 85 Durometer (12 x 1060703/004 4-15
Strap, Ty-Wrap, 11.5 in. Long 611-028 8-35 4.5 x 8 in.)
Strap, Ty-Wrap, 3.9 in. Long 611-029 5-20 Tire, Poly, Smooth, 83 Durometer (12 1060703/101 1-13
Strap, Ty-Wrap, 3.9 in. Long 611-029 5-28 x 4.5 x 8 in.)
Strap, Ty-Wrap, 3.9 in. Long 611-029 8-5 Tire, Poly, Smooth, 83 Durometer (12 1060703/101 4-15
Strap, Ty-Wrap, 3.9 in. Long 611-029 8-24 x 4.5 x 8 in.)
Strap, Ty-Wrap, 3.9 in. Long 611-029 8-32 Tire, Poly, Smooth, 85 Durometer (12 1060703/001 1-13
Strip, Terminal 1-030-001 8-26 x 4.5 x 8 in.)
Strip, Terminal, Marker-Insulator 1-030-002 8-26 Tire, Poly, Smooth, 85 Durometer (12 1060703/001 4-15
x 4.5 x 8 in.)
Support 167844 3-14
Tire, Poly, Smooth, 93 Durometer (12 1060703/107 1-13
Suspension Assembly Model 3020 2-3 x 4.5 x 8 in.)
Switch, EPO 1135135 1-13 Tire, Poly, Smooth, 93 Durometer (12 1060703/107 4-15
Switch, EPO 1135135 5-20 x 4.5 x 8 in.)
Switch, EPO 1135135 5-28 Tire, Poly, Yellow, Smoothy, 85 1060703/008 1-13
Switch, Foot 15.5 X 31.5 inch 1141117/004 1-13 Durometer (12 x 4.5 x 8 in.)
Compartment Tire, Poly, Yellow, Smoothy, 85 1060703/008 4-15
Switch, Foot 15.5 X 31.5 inch 1141117/004 2-19 Durometer (12 x 4.5 x 8 in.)
Compartment Tire, Rubber, Black (12 x 4.5 x 8 in.) 1063760/001 1-13
Switch, Foot 17 X 31.5 inch 1141117/001 1-13 Tire, Rubber, Black (12 x 4.5 x 8 in.) 1063764/001 1-13
Compartment

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 A-13

 Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Tire, Rubber, Black (12 x 4.5 x 8 in.) 1063760/001 4-15 Washer, Flat 771-016 2-31
Tire, Rubber, Black (12 x 4.5 x 8 in.) 1063764/001 4-15 Washer, Flat 5-018-006 2-31
Tire, Rubber, Black, Lugged (12 x 4.5 1063760/101 1-13 Washer, Flat 5-018-006 3-22
x 8 in.) Washer, Flat 771-123 3-22
Tire, Rubber, Black, Lugged (12 x 4.5 1063760/101 4-15 Washer, Flat 771-164/003 4-4
x 8 in.) Washer, Flat 771-123 4-4
Tire, Rubber, Diamond Groove, Black, 1063764/X01 1-13 Washer, Flat 5-018-006 4-10
65 Durometer (12 x 4.5 x 8 in.)
Washer, Flat 5-018-005 5-5
Tire, Rubber, Diamond Groove, Black, 1063764/X01 4-15
65 Durometer (12 x 4.5 x 8 in.) Washer, Flat 5-018-005 5-14
Tire, Rubber, White (12 x 4.5 x 8 in.) 1063764/002 1-13 Washer, Flat 5-018-005 5-20
Tire, Rubber, White (12 x 4.5 x 8 in.) 1063764/002 4-15 Washer, Flat 5-018-006 5-20
Tire, Rubber, White, Non-Marking (12 1063760/002 1-13 Washer, Flat 5-018-008 5-20
x 4.5 x 8 in.) Washer, Flat 7-771-206 5-20
Tire, Rubber, White, Non-Marking (12 1063760/002 4-15 Washer, Flat 5-018-005 5-28
x 4.5 x 8 in.) Washer, Flat 5-018-006 5-28
Tow Coupler Installation 8-8 Washer, Flat 5-018-008 5-28
Travel Alarm Installation 8-24 Washer, Flat 5-018-003 5-34
Tubing, Filter (No Fittings) 247-011/005 6-6 Washer, Flat 5-018-004 5-34
Tubing, Filter (No Fittings) 247-011/005 6-6 Washer, Flat 5-018-005 5-34
Washer 10150028-07 1-7 Washer, Flat 5-018-012 5-34
Washer 1098738/06 1-7 Washer, Flat 7-771-506 5-34
Washer 1237889 1-7 Washer, Flat 5-018-003 5-38
Washer 171710 1-7 Washer, Flat 5-018-004 5-38
Washer 671-015/05 1-7 Washer, Flat 5-018-005 5-38
Washer 771-127 1-7 Washer, Flat 5-018-003 5-40
Washer 771-137 1-7 Washer, Flat 5-018-005 5-40
Washer 820-002-119 1-7 Washer, Flat 5-018-008 5-40
Washer 9801340-06 1-7 Washer, Flat 5-018-005 5-44
Washer 671-015/05 2-7 Washer, Flat 5-018-003 5-44
Washer 1098738/06 2-7 Washer, Flat 5-018-005 6-6
Washer 771-127 2-23 Washer, Flat 771-119 7-9
Washer 771-137 3-5 Washer, Flat 5-018-006 7-9
Washer 10150028-07 3-10 Washer, Flat 771-230 7-10
Washer 171710 3-13 Washer, Flat 5-018-007 7-14
Washer 9801340-06 3-16 Washer, Flat 5-018-011 7-20
Washer 820-002-119 7-26 Washer, Flat 771-156 7-22
Washer 820-002-119 7-28 Washer, Flat 771-156 7-24
Washer 1237889 8-16 Washer, Flat 771-156 7-26
Washer, Flat 5-018-003 1-7 Washer, Flat 771-156 7-28
Washer, Flat 5-018-004 1-7 Washer, Flat 771-128 8-8
Washer, Flat 5-018-005 1-7 Washer, Flat 771-128 8-13
Washer, Flat 5-018-006 1-7 Washer, Flat 5-018-012 8-21
Washer, Flat 5-018-007 1-7 Washer, Flat 771-016 8-24
Washer, Flat 5-018-008 1-7 Washer, Lock 5-019-002 1-7
Washer, Flat 5-018-011 1-7 Washer, Lock 5-019-006 1-7
Washer, Flat 5-018-012 1-7 Washer, Lock 5-019-007 1-7
Washer, Flat 7-771-206 1-7 Washer, Lock 671-012/06 1-7
Washer, Flat 7-771-506 1-7 Washer, Lock 772-115 1-7
Washer, Flat 771-016 1-7 Washer, Lock 772-116 1-7
Washer, Flat 771-019 1-7 Washer, Lock 772-123 1-7
Washer, Flat 771-119 1-7 Washer, Lock 772-128 1-7
Washer, Flat 771-123 1-7 Washer, Lock 772-123 2-5
Washer, Flat 771-128 1-7 Washer, Lock 671-012/06 2-7
Washer, Flat 771-156 1-7 Washer, Lock 671-012/06 2-7
Washer, Flat 771-164/003 1-7 Washer, Lock 772-115 2-33
Washer, Flat 771-230 1-7 Washer, Lock 5-019-006 5-21
Washer, Flat 771-019 2-15 Washer, Lock 5-019-006 5-28
Washer, Flat 5-018-005 2-17 Washer, Lock 5-019-002 5-31
Washer, Flat 5-018-003 2-27 Washer, Lock 5-019-007 7-14
Washer, Flat 5-018-005 2-27 Washer, Lock 772-128 8-8
Washer, Flat 5-018-008 2-27 Washer, Lock 772-116 8-24
Washer, Flat 771-016 2-29

A-14 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Washer, Lock, Spring 5-019-005 1-7 Wheel, Load, Triple 1118777 1-14
Washer, Lock, Spring 5-019-005 5-5 Wheel, Load, Triple 1118777 7-24
Washer, Lock, Spring 5-019-005 5-14 Wheel, Load, Vulkollan, Neutral 632-071/002 1-14
Washer, Lock, Star 5-020-005 1-7 Wheel, Load, Vulkollan, Neutral 632-071/002 7-28
Washer, Lock, Star 5-020-005 5-6 Wheel, Load, Vulkollan, Neutral, 93 632-076/002 1-14
Washer, Wave, Spring 1191929 5-21 Durometer
Washer, Wave, Spring 1191929 5-29 Wheel, Load, Vulkollan, Neutral, 93 632-076/002 7-26
Durometer
Washer, Wavy 1278223/03 5-46
Wire Assembly 1329280/002 5-29
Wheel, Load 632-018/107 1-13
Wire Assembly, Electrical (Includes:) 1259113/001 5-5
Wheel, Load 632-069/007 1-13
Wire, Single 1158490 1-7
Wheel, Load 632-071/003 1-13
Wire, Single 1158490 5-20
Wheel, Load 632-076/003 1-13
Wire, Single 1191013 5-20
Wheel, Load 632-069/007 7-20
Wire, Single 1158490 5-28
Wheel, Load 632-018/107 7-22
Wire, Single (B– to MP-2) 1099187/004 5-5
Wheel, Load 632-076/003 7-26
Wire, Single (M1-2 to B+) 1099187/005 5-5
Wheel, Load 632-071/003 7-28
Wire, Single (TA-U to TM-U) 1099187/009 5-5
Wheel, Load (Cast Iron Hub), Poly 632-069/003 1-13
Wire, Single (TA-V to TM-V) 1099187/008 5-5
Wheel, Load (Cast Iron Hub), Poly 632-069/107 1-13
Wire, Single (TA-W to TM-W) 1099187/007 5-5
Wheel, Load (Cast Iron Hub), Poly 632-069/003 7-20
Wire, Single (TP1 to M2-1) 1099187/017 5-5
Wheel, Load (Cast Iron Hub), Poly 632-069/107 7-20
Wire, Single, Jumper 1162594 5-5
Wheel, Load (Cast Iron Hub), 632-069/002 1-14
Vulkollan, Neutral Yoke, Frame 301296-000 2-7
Wheel, Load (Cast Iron Hub), 632-069/002 7-20 iMonitor, with Ball Joint (Display 1222217/001 1-8
Vulkollan, Neutral iMonitor, with Ball Joint (Display 1222217/001 8-29
Wheel, Load, Cool, Brown 632-157/107 1-14 iPort Installation 8-27
Wheel, Load, Cool, Brown 632-157/107 7-20 iW Evolution, Activation Only 124803/003 8-29
Wheel, Load, Neutral 632-157/002 1-14 iWarehouse Blue 8-29
Wheel, Load, Neutral 632-157/002 7-20
Wheel, Load, Poly 1002754/001 1-14
Wheel, Load, Poly 1002754/003 1-14
Wheel, Load, Poly 1002754/007 1-14
Wheel, Load, Poly 632-071/007 1-14
Wheel, Load, Poly 632-071/107 1-14
Wheel, Load, Poly 1002754/001 2-3
Wheel, Load, Poly 1002754/003 2-3
Wheel, Load, Poly 1002754/007 2-3
Wheel, Load, Poly 632-071/007 7-28
Wheel, Load, Poly 632-071/107 7-28
Wheel, Load, Poly, Red 1002754/002 1-14
Wheel, Load, Poly, Red 1002754/002 2-3
Wheel, Load, Poly, Red, 95 Durometer 632-157/007 1-14
Wheel, Load, Poly, Red, 95 Durometer 632-157/007 7-20
Wheel, Load, Poly, Red-Orange, 95 632-076/007 1-14
Durometer
Wheel, Load, Poly, Red-Orange, 95 632-076/107 1-14
Durometer
Wheel, Load, Poly, Red-Orange, 95 632-076/007 7-26
Durometer
Wheel, Load, Poly, Red-Orange, 95 632-076/107 7-26
Durometer
Wheel, Load, Poly, Yellow, Smoothy, 632-069/008 1-14
95 Durometer
Wheel, Load, Poly, Yellow, Smoothy, 632-069/008 7-20
95 Durometer
Wheel, Load, Smoothy, 85 Durometer 1002754/008 1-14
Wheel, Load, Smoothy, 85 Durometer 1002754/008 2-3
Wheel, Load, Tandom, Poly, Yellow, 632-071/008 1-14
Smoothy, 85 Durometer
Wheel, Load, Tandom, Poly, Yellow, 632-076/008 1-14
Smoothy, 85 Durometer
Wheel, Load, Tandom, Poly, Yellow, 632-076/008 7-26
Smoothy, 85 Durometer
Wheel, Load, Tandom, Poly, Yellow, 632-071/008 7-28
Smoothy, 85 Durometer

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 A-15

A-16 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021
Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

APPENDIX B Numerical Parts Index

Part No. Description Page Part No. Description Page

1-010-013/002 Splice 8-5 10170003-12 Strap 3-10

1-010-036 Terminal, Blue (TP4) 8-5 10170034-02 Tab 3-10
1-010-275 Terminal 8-5 1017303 Decal, Operator Manual 2-12
1-010-280 Terminal 8-5 1018204/012 Screw 1-3
1-030-001 Strip, Terminal 8-26 1018204/012 Screw 8-26
1-030-002 Strip, Terminal, Marker-Insulator 8-26 1019307/85 O-Ring 5-46
1-074-087/007 Clamp, Cushioned Loop 8-13 1019307/85 O-Ring 5-46
1-074-087/008 Clamp 3-5 1020341/002 Switch, Key (Includes Key Set) 1-13
1-105-122/01 Kit, Insulator, Contactor 5-8 1020341/002 Switch, Key (Includes Key Set) 5-10
1-105-122/03 Spring, Main 1-13 1020341/003 Switch, Key (2-Position) (Includes:) 1-13
1-105-122/03 Spring, Main 5-8 1020341/003 Switch, Key (2-Position) (Includes:) 5-10
1-105-130/100 Contactor Assembly 1-8 1020548/004 Nut, Clamp 1-2
1-105-130/100 Contactor Assembly 5-8 1020548/004 Nut, Clamp 4-13
1-105-130/111 Kit, Tip, Battery Contactor 1-12 1020613 Hook, S Style 8-8
1-105-130/111 Kit, Tip, Battery Contactor 5-8 1020613 Hook, S Style 8-13
1-150-376 Switch, Rotary, Keyless 1-13 1021849 Decal, Replacement Driver Operating 2-12
1-150-376 Switch, Rotary, Keyless 5-10 Instructions Manual (Bilingual)
1-150-376/01 Nut, Face 1-2 1021850 Decal, Operating Instructions, 2-12
Bilingual-French (Owner/Operator
1-150-376/01 Nut, Face 5-10 Manual)
1002754/001 Wheel, Load, Poly 1-14 1023724/001 Pin, Tractor, Link, Support (Standard) 7-9
1002754/001 Wheel, Load, Poly 2-3 (Greaseable)
1002754/002 Wheel, Load, Poly, Red 1-14 1023724/002 Pin, Tractor, Link, Support (Standard) 7-9
1002754/002 Wheel, Load, Poly, Red 2-3 (Non-Greaseable)
1002754/003 Wheel, Load, Poly 1-14 1023724/101 Pin, Tractor, Link, Support (Plated) 7-9
1002754/003 Wheel, Load, Poly 2-3 (Greaseable)
1002754/007 Wheel, Load, Poly 1-14 1023724/102 Pin, Tractor, Link, Support (Plated) 7-9
(Non-Greaseable)
1002754/007 Wheel, Load, Poly 2-3
1023724/501 Pin, Tractor, Link, Support (Stainless) 7-9
1002754/008 Wheel, Load, Smoothy, 85 Durometer 1-14 (Greaseable)
1002754/008 Wheel, Load, Smoothy, 85 Durometer 2-3 1023724/502 Pin, Tractor, Link, Support (Stainless) 7-9
1012585/005 Guard, Spiral Wrap 8-5 (Non-Greaseable)
10150028-07 Washer 1-7 1023752 Bracket, Standoff 5-5
10150028-07 Washer 3-10 1025048 Clevis 7-9
10150071-60 Screw 1-3 1025349/001 Bearing, Sleeve (Greaseable) (ID: 1 in. 1-10
10150071-60 Screw 3-18 x OD: 1.25 in. x L: 0.75 in.)
10150071-78 Screw 1-3 1025349/001 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-13
10150071-78 Screw 3-18 x OD: 1.25 in. x L: 0.75 in.)
10150072-12 Screw 1-3 1025349/003 Bearing, Sleeve (Greaseable) (ID: 1 in. 1-10
x OD: 1.25 in. x L: 1.25 in.)
10150072-12 Screw 3-16
1025349/003 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-13
10150072-51 Screw 1-3 x OD: 1.25 in. x L: 1.25 in.)
10150072-51 Screw 3-18 1025349/006 Bearing, Sleeve (Greaseable) (ID: 1 in. 1-10
10150232-04 Screw 1-3 x OD: 1.25 in. x L: 1 in.)
10150232-04 Screw 3-16 1025349/006 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-13
10150237-56 Screw 1-3 x OD: 1.25 in. x L: 1 in.)
10150237-56 Screw 3-7 1025349/007 Bearing, Sleeve (Greaseable) (ID: 1 in. 1-10
10150237-72 Screw 1-3 x OD: 1.25 in. x L: 1.25 in.)
10150237-72 Screw 3-7 1025349/007 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-13
x OD: 1.25 in. x L: 1.25 in.)
10150237-75 Screw 1-3
1025349/009 Bearing, Sleeve (Greaseable) (ID: 1 in. 1-10
10150237-75 Screw 3-7 x OD: 1.25 in. x L: 1.37 in.) (Inner)
10150237-77 Screw 1-3 1025349/009 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-13
10150237-77 Screw 3-10 x OD: 1.25 in. x L: 1.37 in.) (Inner)
10150237-90 Screw 1-3 1025472 Axle, Gear 4-13
10150237-90 Screw 3-10 1026370 Pin, Spiral 7-9
1015666 Lift Cylinder Assembly, Fork, 8K 6-8 1026376 Pin, Spiral 7-9
1015666/414 Gland, Machined 6-8 1026376 Pin, Spiral 7-10
1015666/417 Spacer 6-8 1026386/001 Shaft, Truck, Link (Standard) 7-9
1015666/600 Lift Cylinder Assembly, Fork, 8K 1-9 (Greaseable)
1015666/600 Lift Cylinder Assembly, Fork, 8K 6-8 1026386/002 Shaft, Truck, Link (Standard) 7-9
1015666/621 Kit, Seal 1-12 (Greaseable)
1015666/621 Kit, Seal 6-8 1026386/003 Shaft, Truck, Link (Standard) (Non- 7-9
Greaseable)

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 B-1

 Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

1026386/101 Shaft, Truck, Link (Plated) 7-9 1050089/002 Bearing, Sleeve (Non-Greaseable) (ID: 7-13
(Greaseable) 1 in. x OD: 1.25 in. x L: 1 in.)
1026386/102 Shaft, Truck, Link (Plated) 7-9 1050089/003 Bearing, Sleeve (Non-Greaseable) (ID: 1-11
(Greaseable) 1 in. x OD: 1.25 in. x L: 1.25 in.)
1026386/103 Shaft, Truck, Link (Plated) (Non- 7-9 1050089/003 Bearing, Sleeve (Non-Greaseable) (ID: 7-13
Greaseable) 1 in. x OD: 1.25 in. x L: 1.25 in.)
1026386/501 Shaft, Truck, Link (Stainless) 7-9 1050089/003 Bearing, Sleeve (Non-Greaseable) (ID: 7-13
(Greaseable) 1 in. x OD: 1.25 in. x L: 1.25 in.)
1026386/502 Shaft, Truck, Link (Stainless) 7-9 1050089/004 Bearing, Sleeve (Non-Greaseable) (ID: 1-11
(Greaseable) 1 in. x OD: 1.25 in. x L: 1.5 in.)
1026386/503 Shaft, Truck, Link (Stainless) (Non- 7-9 1050089/004 Bearing, Sleeve (Non-Greaseable) (ID: 7-13
Greaseable) 1 in. x OD: 1.25 in. x L: 1.5 in.)
1027272 Button 3-13 1050089/005 Bearing, Sleeve (Non-Greaseable) (ID: 1-11
1028922 Gear, Helical Pinion 4-10 1 in. x OD: 1.25 in. x L: 1.37 in.)
(Outer)
1030277 Gasket, Transmission 1-11
1050089/005 Bearing, Sleeve (Non-Greaseable) (ID: 7-13
1030277 Gasket, Transmission 4-10 1 in. x OD: 1.25 in. x L: 1.37 in.)
1030582 Screw, Shoulder 1-6 (Outer)
1030582 Screw, Shoulder 7-10 1050090/001 Bearing, Sleeve, Flanged 1-11
1031253 Seal, O-Ring 1-12 1050090/001 Bearing, Sleeve, Flanged 7-14
1031253 Seal, O-Ring 4-13 1050090/002 Bearing, Composite (Non-Greaseable) 1-10
1031331 Sensor, Proximity 1-12 1050090/002 Bearing, Composite (Non-Greaseable) 7-14
1031331 Sensor, Proximity 8-5 1050091/035 Bearing, Sleeve 1-10
1031332 Switch, Proximity 1-13 1050091/035 Bearing, Sleeve 7-14
1031332 Switch, Proximity 5-5 1050092/035 Bearing, Sleeve (Non-Greaseable) 1-11
1033123 Bracket, Switch, Lift 5-5 1050092/035 Bearing, Sleeve (Non-Greaseable) 7-14
1034060/92 Bearing 1-10 1050893/001 Shaft, Rear Link (Standard) 7-10
1034060/92 Bearing 5-46 1050893/002 Shaft, Rear Link (Standard) 7-10
1034060/98 Bolt, Cylinder Head 1-2 1050893/101 Shaft, Rear Link (Plated) 7-10
1034060/98 Bolt, Cylinder Head 5-46 1050893/102 Shaft, Rear Link (Plated) 7-10
1036203/001 Button, Lower Insert 3-3 1050893/501 Shaft, Rear Link (Stainless) 7-10
1036203/002 Button, Lift Insert 3-3 1050893/502 Shaft, Rear Link (Stainless) 7-10
1036203/004 Button, Rabbit Insert 3-3 1052042 Alarm Installation 8-24
1036419/001 Button, Reverser 3-13 1052665/001 Spacer, Bell Crank (0.38 in. Thick) 7-10
1036443/01 Housing 3-13 1052665/002 Spacer, Bell Crank (0.62 in. Thick) 7-10
1036630 Gasket 3-13 1052665/003 Spacer, Bell Crank (0.75 in. Thick) 7-10
1036735 Button, Blank 3-3 1052717 Bearing Assembly, Steer (Standard) 1-10
1036744 Cover, Steer Arm Head 3-3 1052717 Bearing Assembly, Steer (Standard) 4-13
1036745 Keypad 3-3 1057404 Axle Assembly, Suspension 2-3
1036789 Screw 1-3 1060226 Housing, Gear, Lower, 8 Screw 4-13
1036789 Screw 3-13 1060228 Housing, Gear, Upper, 8 Screw 4-13
1036791 Screw 1-3 1060232 Plate, Cover, 8 Screw 4-13
1036791 Screw 3-13 1060658 Plate, Cover, 7 Screw 4-13
1038282 Mount, Cover, Center 2-31 1060703/001 Tire, Poly, Smooth, 85 Durometer (12 1-13
1040540 Decal, ACR 2-12 x 4.5 x 8 in.)
1040645 Decal, Warning (English) 2-12 1060703/001 Tire, Poly, Smooth, 85 Durometer (12 4-15
1040647 Decal, Caution (Bilingual) 2-12 x 4.5 x 8 in.)
1040651 Decal, Warning, Tow (Bilingual) 2-12 1060703/002 Tire, Poly, Grooved, 85 Durometer (12 1-13
x 4.5 x 8 in.)
1040655 Decal, Operator Instructions Manual 2-12
(English) 1060703/002 Tire, Poly, Grooved, 85 Durometer (12 4-15
x 4.5 x 8 in.)
1040657 Decal, Warning (English) 2-12
1060703/003 Tire, Poly, Diamond, 85 Durometer 1-13
1040659 Decal, Warning (French) 2-12 (12 x 4.5 x 8 in.)
1044706 Sleeve, Pin, Eccentric 7-10 1060703/003 Tire, Poly, Diamond, 85 Durometer 4-15
1044707/001 Pin, Eccentric (Standard) 7-10 (12 x 4.5 x 8 in.)
1044707/101 Pin, Eccentric (Plated) 7-10 1060703/004 Tire, Poly, Siped, 85 Durometer (12 x 1-13
1044707/501 Pin, Eccentric (Stainless) 7-10 4.5 x 8 in.)
1044893 Spacer 8-21 1060703/004 Tire, Poly, Siped, 85 Durometer (12 x 4-15
1045156 Decal, Key Switch, 2-Position 5-10 4.5 x 8 in.)
1045246/001 Pipe, Spacer 7-10 1060703/008 Tire, Poly, Yellow, Smoothy, 85 1-13
Durometer (12 x 4.5 x 8 in.)
1050089/001 Bearing, Sleeve, Flanged 1-11
1060703/008 Tire, Poly, Yellow, Smoothy, 85 4-15
1050089/001 Bearing, Sleeve, Flanged 7-26 Durometer (12 x 4.5 x 8 in.)
1050089/001 Bearing, Sleeve, Flanged 7-28 1060703/101 Tire, Poly, Smooth, 83 Durometer (12 1-13
1050089/002 Bearing, Sleeve (Non-Greaseable) (ID: 1-11 x 4.5 x 8 in.)
1 in. x OD: 1.25 in. x L: 1 in.) 1060703/101 Tire, Poly, Smooth, 83 Durometer (12 4-15
x 4.5 x 8 in.)

B-2 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

1060703/107 Tire, Poly, Smooth, 93 Durometer (12 1-13 1073980/712 Seal, Drive Motor 5-46
x 4.5 x 8 in.) 1073994/001 Shaft, Pivot (Standard) 7-9
1060703/107 Tire, Poly, Smooth, 93 Durometer (12 4-15 1073994/002 Shaft, Pivot (Stainless) 7-9
x 4.5 x 8 in.) 1073994/003 Shaft, Pivot (Plated) 7-10
1060810 Spacer, Slewing 4-4 1082750/08 Screw 1-3
1060955/006 Screw 1-3 1082750/08 Screw 5-46
1060955/006 Screw 3-22 1082750/09 Retainer, Bearing 5-46
1060955/504 Screw, Socket Head, Low, Cap 1-6 1082750/11 Bearing 1-10
1060955/504 Screw, Socket Head, Low, Cap 4-5 1082750/11 Bearing 5-46
1060955/506 Screw 1-3 1082750/12 Endshield 5-46
1060955/506 Screw 4-5 1083796 Housing, Upper (Power Steering) 4-13
1060955/507 Screw, Socket Head, Low, Cap 1-6 1085017/002 Card, RDP-T 1-8
1060955/507 Screw, Socket Head, Low, Cap 4-5 1085017/002 Card, RDP-T 8-27
1060955/508 Screw, Socket Head, Low, Cap 1-6 1087936 Sleeve, Pivot 3-22
1060955/508 Screw, Socket Head, Low, Cap 4-4 1087936 Sleeve, Pivot 4-4
1063014/003 Decal, Label, Specification, Tow 2-12 1091664/16 Sensor, Speed (Proximity) 1-12
1063014/004 Decal, Label, Specification, Tow 2-12 1091664/16 Sensor, Speed (Proximity) 5-46
(Bilingual), 87.1mm X 113.3mm
1094842/505 Screw, Socket Head, Cap 1-6
1063015/001 Plate, Specification, Walkie, Main Tag, 2-12
Mylar (Models 8300, 8400, 8900) 1094842/505 Screw, Socket Head, Cap 4-5
1063015/002 Plate, Specification, Bilingual, Walkie, 2-12 1094842/507 Screw, Socket Head, Cap 1-6
Main Tag, Mylar (Model 8300, 8400, 1094842/507 Screw, Socket Head, Cap 4-5
8900) 1094852/001 Controller, Motor 1-8
1063760/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 1-13 1094852/001 Controller, Motor 5-6
1063760/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 4-15 1095605/11 Plate, Cover 5-46
1063760/002 Tire, Rubber, White, Non-Marking (12 1-13 1097125/001 Frame Weldment, Battery Roller 2-21
x 4.5 x 8 in.) 1097279 Bracket 8-26
1063760/002 Tire, Rubber, White, Non-Marking (12 4-15 1097669/004 Power Hook-Up, Auxillary (Standard, 8-26
x 4.5 x 8 in.) W/ Electric Steer)
1063760/101 Tire, Rubber, Black, Lugged (12 x 4.5 1-13 1097669/005 Power Hook-Up, Auxillary (2 Amp W/ 8-26
x 8 in.) Electric Steer)
1063760/101 Tire, Rubber, Black, Lugged (12 x 4.5 4-15 1097669/006 Power Hook-Up, Auxillary (10 Amp 8-26
x 8 in.) W/ Electric Steer)
1063764/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 1-13 1098738/01 Spacer, Plate 2-7
1063764/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 4-15 1098738/02 Bearing, Thrust 1-11
1063764/002 Tire, Rubber, White (12 x 4.5 x 8 in.) 1-13 1098738/02 Bearing, Thrust 2-7
1063764/002 Tire, Rubber, White (12 x 4.5 x 8 in.) 4-15 1098738/04 Frame, Wheel 2-7
1063764/X01 Tire, Rubber, Diamond Groove, Black, 1-13 1098738/05 Bolt, Axle 1-2
65 Durometer (12 x 4.5 x 8 in.)
1098738/05 Bolt, Axle 2-7
1063764/X01 Tire, Rubber, Diamond Groove, Black, 4-15
65 Durometer (12 x 4.5 x 8 in.) 1098738/06 Washer 1-7
1064233 Cover, Center 2-31 1098738/06 Washer 2-7
1067351/001 Conduit, Electric 5-5 1098738/07 Spacer, Wheel 2-7
1067351/005 Sleeve 5-44 1098738/08 Bearing 1-10
1067377/003 Load Wheel Assembly, Poly, Red- 7-20 1098738/08 Bearing 2-7
Orange, 93 Durometer, 6K and 8K 1099180/004 Harness, Jumper (J10) 5-5
1067382/002 Linkage, Top W/O Fitting Hole 7-14 1099180/005 Harness, Jumper (J57) Includes: 5-35
1067808 Holder, Manual Pocket 2-12 1099180/005 Harness, Jumper 5-38
1068074/002 Linkage Assembly, Top W/O Fitting 7-14 1099187/001 Cable Assembly (B+ to M1-1) 5-13
Hole (Includes:) 1099187/002 Cable Assembly (B– to TA-B–) 5-13
1068262/001 Tire, Poly, Crowned, 83 Durometer 1-13 1099187/004 Wire, Single (B– to MP-2) 5-5
(12 x 4.5 x 8 in.) 1099187/005 Wire, Single (M1-2 to B+) 5-5
1068262/001 Tire, Poly, Crowned, 83 Durometer 4-15 1099187/007 Wire, Single (TA-W to TM-W) 5-5
(12 x 4.5 x 8 in.)
1099187/008 Wire, Single (TA-V to TM-V) 5-5
1069843/005 Nut 2-27
1099187/009 Wire, Single (TA-U to TM-U) 5-5
1072597 Bracket, Sensor 8-5
1099187/010 Cable Assembly (B+ to M1-1) 5-13
1072603/001 Pin, Eccentric (Standard) 7-10
1099187/012 Cable Assembly (B+ to M1-1) 5-13
1072603/002 Pin, Eccentric (Stainless) 7-10
1099187/013 Cable Assembly (B– to TA-B–) 5-13
1072603/003 Pin, Eccentric (Plated) 7-10
1099187/017 Wire, Single (TP1 to M2-1) 5-5
1072666/001 Pin, Eccentric (Standard) (8K) 7-10
1099247/002 Battery Connector Assembly 5-13
1072666/002 Pin, Eccentric (Stainless) (8K) 7-10
1099247/003 Battery Connector Assembly 5-13
1072666/003 Pin, Eccentric (Plated) (8K) 7-10
1099247/004 Battery Connector Assembly 5-13
1073096 Load Wheel Assembly, 8K, Split 7-26
Wheel, Tandem 1099247/007 Battery Connector Assembly 5-13
1073980/712 Seal, Drive Motor 1-12 1099247/010 Battery Connector Assembly 5-13

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 B-3

 Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

1099247/011 Battery Connector Assembly 5-13 1113033 Bracket 4-4

1099771/001 Switch, Proximity 1-13 1113292 Shim 3-22
1099771/001 Switch, Proximity 3-22 1113292 Shim 4-5
1099771/001 Switch, Proximity 4-4 1113978 Shaft, Weldment 3-22
1100581 Fitting, Tube, Elbow 6-6 1113978 Shaft, Weldment 4-4
1100778/001 Sensor Assembly (Includes:) 1-12 1114043 Housing 3-22
1100778/001 Sensor Assembly (Includes:) 8-5 1114045 Gear 1-11
1101508 Harness, Wiring 8-27 1114045 Gear 3-22
1102759 Bracket 7-10 1114045 Gear 4-4
1103099 Decal, Warning (English) 2-12 1114135 Bearing, Thrust 1-11
1104758/02 Hub Assembly, Brake 4-7 1114135 Bearing, Thrust 3-22
1104758/03 Screw, Set 1-6 1114135 Bearing, Thrust 4-4
1104758/03 Screw, Set 4-7 1115095/001 Screw, Hex, Cap 1-5
1105236 Decal, Brake Release Screw Storage 4-4 1115095/001 Screw, Hex, Cap 3-22
1105937/003 Gear Motor Assembly, Power Steer 1-8 1115095/001 Screw, Hex, Cap 4-4
1105937/003 Gear Motor Assembly, Power Steer 3-24 1116690/003 Circuit Card, APM0 1-8
1105937/005 GearMotor Assembly 1-8 1116690/003 Circuit Card, APM0 8-27
1105937/005 GearMotor Assembly 4-4 1116786 Rod, Pull 1-9
1105937/01 Controller Assembly 1-8 1116786 Rod, Pull 7-17
1105937/01 Controller Assembly 3-24 1116790/002 Block, Pivot, Right-Hand 7-14
1105937/02 Motor & Gearbox Assembly 1-9 1116790/502 Block, Pivot, Right-Hand (Galvanized) 7-14
1105937/02 Motor & Gearbox Assembly 3-24 1116791/002 Block, Pivot, Left-Hand 7-15
1106013 Plate, Sensor Flag 3-22 1116791/502 Block, Pivot, Left-Hand (Galvanized) 7-15
1106013 Plate, Sensor Flag 4-4 1116794 Rod, Pull 1-9
1106014 Shim, Spacer 3-22 1116794 Rod, Pull 7-17
1106014 Shim, Spacer 4-4 1116817/001 Bell Crank, 6K, Left-Hand (Painted, 7-14
1106607/003 Gear Assembly, Drive Unit (Power 1-8 Non-Greaseable)
Steering) 1116817/002 Bell Crank, 6K, Left-Hand (Painted, 7-14
1106607/003 Gear Assembly, Drive Unit (Power 4-12 Greaseable)
Steering) 1116817/501 Bell Crank, 6K, Left-Hand 7-14
1106607/004 Gear Assembly, Kit, Drive Unit (Power 1-8 (Galvanized, Non-Greaseable)
Steering) (Greaseable) 1116817/502 Bell Crank, 6K, Left-Hand 7-14
1106607/004 Gear Assembly, Kit, Drive Unit (Power 4-12 (Galvanized, Greaseable)
Steering) (Greaseable) 1116818/001 Bell Crank, 6K, Right-Hand (Painted, 7-14
1106607/R03 Drive Unit, Raybuilt (Power Steering) 1-8 Non-Greaseable)
1106607/R03 Drive Unit, Raybuilt (Power Steering) 4-12 1116818/002 Bell Crank, 6K, Right-Hand (Painted, 7-14
Greaseable)
1106607/R04 Drive Unit, Raybuilt, (Power Steering) 1-8
(Greaseable) 1116818/501 Bell Crank, 6K, Right-Hand 7-14
(Galvanized, Non-Greaseable)
1106607/R04 Drive Unit, Raybuilt, (Power Steering) 4-12
(Greaseable) 1116818/502 Bell Crank, 6K, Right-Hand 7-14
(Galvanized, Greaseable)
1106668 Bracket, Sensor Mounting 3-22
1116819/001 Bell Crank, 8K, Left-Hand (Painted, 7-14
1106668 Bracket, Sensor Mounting 4-4 Non-Greaseable)
1107328 Resistor 1-12 1116819/002 Bell Crank, 8K, Left-Hand (Painted, 7-14
1107328 Resistor 5-6 Greaseable)
1107343/002 Alarm, Backup (Horn) 1-10 1116819/501 Bell Crank, 8K, Left-Hand 7-14
1107343/002 Alarm, Backup (Horn) 8-24 (Galvanized, Non-Greaseable)
1107387 Bearing Assembly, Steer (Greaseable) 1-10 1116819/502 Bell Crank, 8K, Left-Hand 7-14
1107387 Bearing Assembly, Steer (Greaseable) 4-13 (Galvanized, Greaseable)
1108610 Ring (Nilos) 3-22 1116820/001 Bell Crank, 8K, Right-Hand (Painted, 7-14
Non-Greaseable)
1108610 Ring (Nilos) 4-4
1116820/002 Bell Crank, 8K, Right-Hand (Painted, 7-14
1109093/002 Screw 1-3 Greaseable)
1109093/002 Screw 4-12 1116820/501 Bell Crank, 8K, Right-Hand 7-14
1109204 Cover, Insert 2-31 (Galvanized, Non-Greaseable)
1109722/001 Bracket Installation, Lift Stop (Fork 7-9 1116820/502 Bell Crank, 8K, Right-Hand 7-14
Length 60 in. or less) (Galvanized, Greaseable)
1109722/002 Bracket Installation, Lift Stop (Fork 7-9 1117270 Hose Assembly, Right-Hand Cylinder 6-6
Length 60 in. or greater) 1118682/001 Load Wheel Assembly, Single Axle, 7-24
1110747 Decal, Power Steer 3-3 Triple Wheels
1110867 Pivot, Load Wheel 7-26 1118777 Wheel, Load, Triple 1-14
1110867 Pivot, Load Wheel 7-28 1118777 Wheel, Load, Triple 7-24
1111323 Resistor 1-12 1118778 Shaft 7-22
1111323 Resistor 5-6 1119325 Shaft 7-24
1112096/03 Plate, Target 5-46 1120284 Harness, Wiring 8-27

B-4 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

1120659 Post Weldment 3-5 1135283/005 Circuit Card, APM1 5-38

1120991 Post Weldment 3-5 1136696 Nut, Hex, Jam 1-2
1122340 Hose Assembly, Left-Hand Cylinder 6-6 1136696 Nut, Hex, Jam 4-10
1123162 Bearing, Bushing 1-10 114-010-690/003 Guard 8-13
1123162 Bearing, Bushing 3-5 1140581 Harness 5-20
1123292 Spring, Compression 1-12 1140581 Harness 5-28
1123292 Spring, Compression 3-5 1141117/001 Switch, Foot 17 X 31.5 inch 1-13
1123293/001 Ring, Retaining 3-5 Compartment
1123912 Shaft 3-5 1141117/001 Switch, Foot 17 X 31.5 inch 2-19
Compartment
1124310 Harness, Keyswitch (P21 to SW1) 3-5
1141117/002 Switch, Foot 21 X 31.5 inch 1-13
1124336/001 Gate, Mechanical (Unpainted) 2-21 Compartment
1124488 Knob 3-5 1141117/002 Switch, Foot 21 X 31.5 inch 2-19
1126329 Bracket Weldment, Cover Mount 2-31 Compartment
1126860 Arm Weldment 3-7 1141117/003 Switch, Foot 21.62 X 31.5 inch 1-13
1126996/001 Control Handle Assembly, Standard 1-8 Compartment
1126996/001 Control Handle Assembly, Standard 3-7 1141117/003 Switch, Foot 21.62 X 31.5 inch 2-19
1126996/001 Control Handle Assembly, Standard 3-10 Compartment
1126996/001 Control Handle Assembly, Standard 3-13 1141117/004 Switch, Foot 15.5 X 31.5 inch 1-13
Compartment
1126996/001 Control Handle Assembly, Standard 3-16
1141117/004 Switch, Foot 15.5 X 31.5 inch 2-19
1126996/001 Control Handle Assembly, Standard 3-18 Compartment
1127241/001 Nut 1-2 1141151 Harness (J38, M1), Power 5-6
1127241/001 Nut 3-5 1141151 Harness (J38, M1) 5-34
1133622 Brake Assembly 1-8 1141151 Harness (J38, M1) 5-38
1133622 Brake Assembly 4-7 1141153 Harness, Interconnect (Includes:) 5-34
1133622/07 Flange, Adapter 4-7 1141184 Harness, Main 5-5
1133622/09 Disc, Friction 1-11 1141270 Harness 5-20
1133622/09 Disc, Friction 4-7 1141270 Harness 5-28
1133646/002 Screw, Hex Cap 1-5 1141777 Harness 5-34
1133646/002 Screw, Hex Cap 4-12 1141780 Harness 5-34
1133690/001 Screw, Socket Head, Cap 1-6 1141780 Harness 5-38
1133690/001 Screw, Socket Head, Cap 4-10 1141781 Harness 5-20
1133690/001 Screw, Socket Head, Cap 4-12 1141781 Harness 5-28
1133690/002 Screw, Socket Head, Cap 1-6 1141782 Harness 5-20
1133690/002 Screw, Socket Head, Cap 4-12 1141782 Harness 5-28
1133708 Hub, Wheel 4-15 1141783 Power Supply 1-9
1134192 Bracket, GOI 5-20 1141783 Power Supply 5-34
1135098 Control Assembly, VIM 1-8 1141783 Power Supply 5-38
1135098 Control Assembly, VIM 5-34 1141931 Harness, Jumper (P37 to SPL1 to P30) 5-5
1135098 Control Assembly, VIM 5-38 1142097 Cover 2-27
1135099 Display Assembly 1-8 1142097 Cover 5-40
1135099 Display Assembly 5-20 1142803 Bumper, Plate 2-27
1135099 Display Assembly 5-28 1142803 Bumper, Plate 5-40
1135100 Camera, VGU 1-8 1143020/101 Pin, Slotted (Stainless) 7-11
1135100 Camera, VGU 5-20 1143020/201 Pin, Slotted (Stainless) 7-11
1135100 Camera, VGU 5-28 1143029/001 Fork Trail Machining (Single, Paint, 7-13
1135102 Sensor, Laser 1-9 Non-Greaseable, No Debris)
1135102 Sensor, Laser 5-20 1143029/002 Fork Trail Machining (Single, Paint, 7-13
1135103 Sensor, Laser 1-9 Non-Greaseable, Debris)
1135103 Sensor, Laser 5-40 1143029/003 Fork Trail, Machining (Single, Paint, 7-13
1135103/01 Cover Assembly Kit 1-11 Greaseable, No Debris)
1135103/01 Cover Assembly Kit 5-40 1143029/004 Fork Trail Machining (Single, Paint, 7-13
Greaseable, Debris)
1135103/01 Cover Assembly Kit 5-44
1143029/005 Fork Trail Machining (Tandem, Paint, 7-13
1135134 Encoder 1-8 Non-Greaseable, No Debris)
1135134 Encoder 5-34 1143029/006 Fork Trail Machining (Tandem, Paint, 7-13
1135135 Switch, EPO 1-13 Greaseable, No Debris)
1135135 Switch, EPO 5-20 1143029/501 Fork Trail Machining (Single, 7-13
1135135 Switch, EPO 5-28 Galvanized, Non-Greasable, No
1135140 Sensor, Pressure 6-6 Debris)
1135283/004 Card Assembly, APM1 1-8 1143029/502 Fork Trail Machining (Single, 7-13
Galvanized, Non-Greasable, Debris)
1135283/004 Card Assembly, APM1 5-34
1143029/503 Fork Trail Machining (Single, 7-13
1135283/005 Circuit Card, APM1 1-8 Galvanized, Greasable, No Debris)

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 B-5

 Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

1143029/504 Fork Trail Machining (Single, 7-13 1169615/507 Screw 1-3

Galvanized, Greasable, Debris) 1169615/507 Screw 5-44
1143029/505 Fork Trail Machining (Tandem, 7-13 1169615/508 Screw, Hex Head,Cap 1-5
Galvanized, Non-Greasable, No 1169615/508 Screw, Hex Head,Cap 8-35
Debris)
1169616/002 Screw, Flange Head, Hex 1-5
1143029/506 Fork Trail Machining (Tandem, 7-14
Galvanized, Greasable, No Debris) 1169616/002 Screw, Flange Head, Hex 4-5
1143076/001 Shaft, Pull Rod 7-10 1169616/003 Screw 1-3
1143076/002 Shaft, Pull Rod 7-10 1169616/003 Screw 5-5
1143076/003 Shaft, Pull Rod 7-10 1169616/004 Screw, Hex, Flange Head 1-5
1143383/001 Caster Assembly, Red 1-8 1169616/004 Screw, Hex, Flange Head 5-38
1143383/001 Caster Assembly, Red 2-7 1169616/008 Screw, Flange Head, Hex 1-5
1144251 Bracket 5-34 1169616/008 Screw, Flange Head, Hex 8-16
1144362 Shim-Spacer, Battery (11.85 in.) 2-25 1169616/008 Screw, Flange Head, Hex 8-21
1144363/001 Shim-Spacer, Battery (14.10 in.) 2-25 1169616/012 Screw, Flange Head, Hex 1-5
1144363/002 Shim-Spacer, Battery (13.10 in.) 2-25 1169616/012 Screw, Flange Head, Hex 5-21
1144363/003 Shim-Spacer, Battery (12.35 in.) 2-25 1169616/024 Screw 1-3
1144950 Bracket Weldment, VIM 5-34 1169616/024 Screw 5-20
1146735 Plug, Mechanical 2-31 1169616/024 Screw 5-28
1147015 Bracket 5-34 1169616/024 Screw 8-13
1147015 Bracket 5-34 1169616/025 Screw, Hex, Flange Head, Bolt 1-5
1147015 Bracket 5-38 1169616/025 Screw, Hex, Flange Head, Bolt 8-13
1147801/001 Cover, Tractor, Red 2-15 1169616/026 Screw, Hex Head, Flange 1-5
1148340 Cushion, Pad, Backrest With No 2-29 1169616/026 Screw, Hex Head, Flange 2-27
Cutout Standard 1169616/026 Screw, Hex Head, Flange 5-44
1149299 Fitting, Hose, Straight 6-6 1169616/502 Screw, Hex, Flange Head 1-5
1149436/003 Cover, Console 2-17 1169616/502 Screw, Hex, Flange Head (Alarm 1-5
1149823 Decal, Caution 2-12 Mount)
1149824 Decal, Max. Grade 2-12 1169616/502 Screw, Hex, Flange Head (Alarm 5-34
Mount)
1149825 Decal, Unauthorized Riding 2-12
1169616/502 Screw, Hex, Flange Head 5-38
1149826 Decal, Unauthorized Riding 2-12
1169616/503 Screw, Hex, Flange Head 1-5
1149827 Decal, Unauthorized Riding Prohibited 2-12
1169616/503 Screw, Hex, Flange Head 5-29
1150244/001 Module Assembly, Impact Processing 1-9
1169616/503 Screw, Hex, Flange Head 5-34
1150244/001 Module Assembly, Impact Processing 8-29
1169616/503 Screw, Hex, Flange Head 5-38
1153153/001 Cushion, Pad 2-19
1169616/503 Screw, Hex, Flange Head 8-21
1157361 Bracket 5-6
1169616/504 Screw, Hex, Flange Head 1-5
1157959 Cover, Sensor 5-20
1169616/504 Screw, Hex, Flange Head (Alarm 1-5
1158490 Wire, Single 1-7 Bracket Mount)
1158490 Wire, Single 5-20 1169616/504 Screw, Hex, Flange Head (Alarm 5-34
1158490 Wire, Single 5-28 Bracket Mount)
1158583/001 Screw, Shoulder, Pan Head 1-6 1169616/504 Screw, Hex, Flange Head 5-38
1158583/001 Screw, Shoulder, Pan Head 2-15 1169616/511 Screw, Hex, Flange Head, Bolt 1-5
1161552 Guard, Cover 5-20 1169616/511 Screw, Hex, Flange Head, Bolt 1-5
1162594 Wire, Single, Jumper 5-5 (Control Bracket Mount)
1162659 Capacitor (C1 & C2) (2700pf) 5-35 1169616/511 Screw, Hex, Flange Head, Bolt 5-34
1162819 Nut 1-2 (Control Bracket Mount)
1162819 Nut 5-21 1169616/511 Screw, Hex, Flange Head, Bolt 5-38
1162819 Nut 5-28 1169616/511 Screw, Hex, Flange Head, Bolt 8-21
1162820 Screw 1-3 1169616/512 Screw, Hex, Flange Head, Bolt 1-5
1162820 Screw 5-20 1169616/512 Screw, Hex, Flange Head, Bolt 4-4
1162820 Screw 5-28 1169616/512 Screw, Hex, Flange Head, Bolt 8-13
1163663 Housing, Machined 4-4 1169616/512 Screw, Hex, Flange Head, Bolt 8-35
1165651 Bracket 5-20 1169616/513 Screw, Hex Head, Flange 1-5
1165652 Bracket 5-20 1169616/513 Screw, Hex Head, Flange 4-4
1166100 Rod, Pull 1-9 1169616/515 Screw, Hex, Flange Head, Bolt 1-5
1166100 Rod, Pull 7-17 1169616/515 Screw, Hex, Flange Head, Bolt 8-13
1166224 Rod, Pull 1-9 1169616/517 Screw, Hex Head, Flange 1-5
1166224 Rod, Pull 7-17 1169616/517 Screw, Hex Head, Flange 4-5
1166580 Connector Housing 5-38 1169616/523 Screw, Hex Head, Flange 1-5
1167388 Bracket Weldment, VIM 5-34 1169616/523 Screw, Hex Head, Flange 2-27
1167388 Bracket Weldment, VIM 5-38 1169616/523 Screw, Hex Head, Flange 5-44
1167915 Bracket, Encoder 4-5 1169616/536 Screw, Hex, Flange Head, Bolt 1-5
1169616/536 Screw, Hex, Flange Head, Bolt 4-4

B-6 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

1169841/001 Nut, Hex, Flange 1-2 1223416/004 Connector, Battery, Gray 1-11
1169841/001 Nut, Hex, Flange 4-4 1223416/004 Connector, Battery, Gray 5-13
1169841/004 Nut, Hex Flange 1-2 1223417/001 Cable Assembly (B+ to M1-1) 5-13
1169841/004 Nut, Hex Flange 4-5 1223417/002 Cable Assembly (B– to TA-B–) 5-13
1169843/001 Nut, Hex, Flange Lock, M5 1-2 1223417/003 Cable Assembly (B+ to M1-1) 5-13
1169843/001 Nut, Hex, Flange Lock, M5 5-20 1223417/004 Cable Assembly (B– to TA-B–) 5-13
1169843/002 Nut, Hex, Flange Lock 1-2 1223419/001 Battery Connector Assembly 5-13
1169843/002 Nut, Hex, Flange Lock 5-5 1223419/002 Battery Connector Assembly 5-13
1169843/003 Nut, Hex, Flange Lock 1-2 1223419/003 Battery Connector Assembly 5-13
1169843/003 Nut, Hex, Flange Lock 5-20 1223419/004 Battery Connector Assembly 5-13
1169843/004 Nut, Hex, Flange Lock, M10 1-2 1224358/001 Bracket, Support 4-4
1169843/004 Nut, Hex, Flange Lock, M10 8-13 1233519/002 Horn 1-12
1169843/005 Nut, Hex, Flange Lock 1-2 1233519/002 Horn 5-5
1169843/005 Nut, Hex, Flange Lock 5-20 1237889 Washer 1-7
1169843/005 Nut, Hex, Flange Lock 5-29 1237889 Washer 8-16
1169843/005 Nut, Hex, Flange Lock 5-44 1239519/008 Controller, Motor 1-8
1169843/005 Nut, Hex, Flange Lock 8-13 1239519/008 Controller, Motor 5-6
1169897 Resistor 1-12 1240996/001 Harness (JBD1 to SPL1/SPL2 and 3/ 8-29
1169897 Resistor 5-6 P5/ WPM/ J57A/ TP1/ JPP/ TP4 to
PC9)
1169898 Capacitor (C1 & C2) (4700pf) 5-35
1241017 Harness, Interconnect (P57, P30, P61, 5-35
1169898 Capacitor (C1 & C2) (4700pf) 5-35 J32, J33)
1176053 Bumper Weldment 2-27 1241017 Harness, Interconnect 5-38
1176053 Bumper Weldment 5-44 1241603/001 Harness, Wiring, (JBD1 to SPL1/SPL2 8-29
1178907 Decal Load Boundry 2-13 and 3/ P5/ WPM/ J57A/ TP1/ JPP)
1181653 Decal, Caution French 2-12 1247881/010 Shim, Transmission, 0.01 in. Thick 4-4
1181654 Decal, No Step French 2-12 1247881/020 Shim, Transmission, 0.02 in. Thick 4-4
1181655 Decal, Max. Grade 2-12 1247881/030 Shim, Transmission, 0.03 in. Thick 4-4
1181656 Decal Unauthorized Riding 2-13 1247881/040 Shim, Transmission, 0.042 in. Thick 4-4
1181657 Decal, Warning 2-13 124803/003 iW Evolution, Activation Only 8-29
1181658 Decal Load Boundry, French 2-13 1251983/79 Screw 1-3
1181659 Decal Load Boundry, French 2-13 1251983/79 Screw 5-46
1181995 Harness, Potentiometer, Assembly (JA2 1-12 1259113/001 Wire Assembly, Electrical (Includes:) 5-5
to JS10/POT(R2) to PX22) 1259902/001 Nut, Lock 1-2
1181995 Harness, Potentiometer, Assembly (JA2 3-7 1259902/001 Nut, Lock 5-20
to JS10/POT(R2) to PX22)
1259902/002 Nut, Hex, Flange Lock 1-2
1187381 Pin, Clevis 5-21
1259902/002 Nut, Hex, Flange Lock 4-5
1187381 Pin, Clevis 5-29
1259902/002 Nut, Hex, Flange Lock 5-5
1188428/73 Terminal Block 5-46
1259902/002 Nut, Hex, Flange Lock 8-16
1191013 Wire, Single 5-20
1259902/002 Nut, Hex, Flange Lock 8-21
1191329 Connector Housing 5-38
1259902/003 Nut, Hex, Flange, Lock 1-2
1191534 Post Weldment, Arch 5-20
1259902/003 Nut, Hex, Flange, Lock 2-19
1191929 Washer, Wave, Spring 5-21
1259902/003 Nut, Hex, Flange, Lock 5-20
1191929 Washer, Wave, Spring 5-29
1259902/003 Nut, Hex, Flange, Lock 5-29
1192550 Harness, Interconnect (P57) (Includes:) 5-35
1259902/003 Nut, Hex, Flange, Lock 8-21
1192550 Harness, Interconnect 5-38
1261262 Frame 8-16
1192700 Decal, Warning 2-13
1263317 Handle, Hitch 8-13
1195750 Decal, Warning 2-13
1264676 Plate 8-13
1198993/001 Bracket (Model 3010) 5-21
1265181 Spacer 8-13
1198993/002 Bracket (Model 3020) 5-21
1266105 Encoder 1-8
1198993/002 Bracket 5-29
1266105 Encoder 4-5
1199238 Harness, E Stop 5-21
1266105 Encoder 5-34
1199238 Harness, E Stop 5-29
1268583 Pin Weld 8-16
1200926 Decal Load Boundry 2-13
1269321/001 Sensor, Proximity 8-16
1201030 Decal Hook 2-12
1269321/002 Sensor, Proximity 1-12
1222217/001 iMonitor, with Ball Joint (Display 1-8
1269321/002 Sensor, Proximity 8-21
1222217/001 iMonitor, with Ball Joint (Display 8-29
1269340/001 Relay 8-13
1223416/001 Connector, Battery, Red 1-11
1270758 Pin 8-16
1223416/001 Connector, Battery, Red 5-13
1270759 Spring, Compression 8-16
1223416/002 Connector, Battery, Gray 1-11
1270760 Plate 8-16
1223416/002 Connector, Battery, Gray 5-13
1272696/001 Connector 8-13
1223416/003 Connector, Battery, Red 1-11
1272696/001 Connector 8-16
1223416/003 Connector, Battery, Red 5-13

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 B-7

 Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

1275568/001 Spacer 4-5 1335935 Cover, Sensor 8-35

1278223/01 Stator 5-46 1335936 Cover, Sensor 8-35
1278223/02 End Head, Drive 5-46 1339594 Pin, Spring 8-21
1278223/03 Washer, Wavy 5-46 1339596 Harness 8-13
1278223/04 Screw 1-3 1339597 Harness 8-13
1278223/04 Screw 5-46 1341184 Cover, Sensor, Top 8-35
1278223/05 Sensor, Temperature 1-12 1344152 Photocell, Fork Tip 8-32
1278223/05 Sensor, Temperature 5-46 1344153 Harness, Jumper, Fork tip Sensor 8-32
1278223/06 Rotor 5-46 1344154 Harness, Main, Fork Sensor 8-32
1278223/07 Spacer 5-46 1344586/001 Camera, VGU 1-8
1278223/700 Motor Assembly, Drive 1-9 1344586/001 Camera, VGU 5-20
1278223/700 Motor Assembly, Drive 5-46 1344586/001 Camera, VGU 5-28
1279059/001 Decal, E Stop 5-21 1345472 Plate 8-13
1279059/001 Decal 5-29 1346239 Bracket 8-21
1279060 Decal, Max. Grade 2-12 1346486 Harness 5-38
1279061 Decal, Max. Grade French 2-12 1346490/001 Harness 5-29
1279062 Decal, Max. Grade French 2-12 1346490/002 Harness 5-29
1279063 Decal, Max. Grade French 2-12 1346513 Harness 5-29
1283689/001 Bracket, Connector 4-5 1350457 Pulley, Sheave 8-21
1283690/001 Bracket, Connector 4-5 1350459/001 Standoff 8-21
1284085 Sensor, Laser Assembly (Includes:) 1-9 1350459/002 Standoff 8-21
1284085 Sensor, Laser Assembly (Includes:) 5-44 1350818 Rope Assembly 8-21
1284632 Bracket 5-44 1351806 Actuator 8-21
1284666 Sensor, Laser 5-44 1352440 Cover 8-21
1284666/003 Sensor, Laser Assembly (Includes Items 5-44 1356315 Cover 8-13
20-25) 1357805 Harness 8-13
1284784 Bracket 5-44 1358104 Harness 8-21
1284788 Sensor, Laser Assembly 1-9 1361192 Camera, VGU 1-8
1284788 Sensor, Laser Assembly 8-35 1361192 Camera, VGU 5-28
1288377 Card Assembly, Encoder 1-8 1364290/002 Harness 5-29
1288377 Card Assembly, Encoder 5-38 1369465/001 Deflector, Hitch 8-21
1291464 Harness 5-44 1369465/002 Deflector, Hitch 8-21
1292359 Harness 8-35 1369465/003 Deflector, Hitch 8-21
1292489 Bracket 8-13 1369465/004 Deflector, Hitch 8-21
1296514 Bracket 5-38 1369465/005 Deflector, Hitch 8-21
1296638/002 Harness, Main 5-5 1369470/001 Deflector, Hitch 8-21
1296891 Bumper Installation 5-44 1369470/002 Deflector, Hitch 8-22
1300568 Post 5-29 1369470/003 Deflector, Hitch 8-22
1301434 PLATE 8-32 1369470/004 Deflector, Hitch 8-22
1303635 BRACKET 8-32 1369470/005 Deflector, Hitch 8-22
1303944 Cover 5-29 1369553 Coupler Assembly 8-22
1304033 Bracket, Hydraulic 5-6 1369560 Latch 8-22
1305135 Cover 2-27 1369632 Cover 8-22
1305135 Cover 5-44 154-009-116/001 Cable, Static 5-6
1309688/001 Sensor Assembly 1-9 154-009-117/001 Insulator Assembly, Static (Static Strap) 5-6
1309688/001 Sensor Assembly 5-31 (Includes:)
1310580 Bracket 5-31 154-009-117/004 Insulator Assembly, Static (Static Strap) 5-6
1310582 Plate 5-29 154-010-242 Module Assembly, Diode 1-12
1310583 Bracket 5-31 154-010-242 Module Assembly, Diode 5-6
1318489/001 Cushion, Front 2-19 154-010-242 Module Assembly, Diode 5-28
1321029 Bracket 5-29 154-010-242 Module Assembly, Diode 8-13
1321851 Sensor 1-9 15677-02 Clamp 5-21
1321851 Sensor 5-29 15677-02 Clamp 5-28
1322029 Sensor Assembly 5-31 15677-03 Clamp 2-19
1322884 Bracket 5-31 167822 Housing 3-13
1322887 Bracket 5-29 167823 Cap, Plastic 3-13
1324249/002 Harness 5-29 167830 Lug, Stop 3-13
1324772 Harness 5-29 167832-003 Display 1-8
1328947/001 Decal, Label, Specification, Tow 2-12 167832-003 Display 3-13
1329280/002 Wire Assembly 5-29 167833-006 Card Assembly, Vehicle Manager, 1-8
1331646 Pin 8-21 Unprogrammed
1332416 Coupler, Hitch Assembly 8-21 167833-006 Card Assembly, Vehicle Manager, 3-13
Unprogrammed

B-8 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

167836 Spring 1-12 252450-00 Clip 3-10

167836 Spring 3-13 252451-00 Cover, Spring 3-10
167840 Spring 1-12 252452-00 Cover, Spring 3-10
167840 Spring 3-14 252455-00 Mount, Bottom, Actuator 3-18
167843 Axle 3-14 25332-10 Strap 5-6
167844 Support 3-14 253740-00 Mount, Top, Actuator 3-18
167845 Arm 3-13 253741-00 Shaft, Spring 3-18
167846 Bearing 1-10 253742-00 Guide, Shaft 3-18
167846 Bearing 3-13 253743 Plate, Sensor 3-18
167847 Button, Horn, Right-Side 3-13 253745-00 Stop 3-18
167848 Button, Horn, Left-Hand 3-13 253746-00 Spring 1-12
169909 Seal 1-12 253746-00 Spring 3-18
169909 Seal 3-13 253748-00 Actuator Assembly, Brake 1-10
169910 Seal 1-12 253748-00 Actuator Assembly, Brake 3-18
169910 Seal 3-13 253749-00 Retainer, Spring 3-18
171583 Plate, Symbol, Blank 3-13 275013-06 Screw 1-3
171585-001 Plate, Symbol, Fork Lower 3-13 275013-06 Screw 3-18
171585-002 Plate, Symbol, Fork Lift 3-13 27799-00 Axle 2-7
171655 Switch, Horn 1-13 301296-000 Yoke, Frame 2-7
171655 Switch, Horn 3-13 301740-001 Screw, Set 1-6
171662 Tie, Cable 3-13 301740-001 Screw, Set 7-20
171666 Button, Lift/Lower 3-13 307893-001 Spacer, Shim, Lift Ram (6K) 6-6
171707 Screw 1-3 309984-000 Relay, Sealed, 24 Volt 1-12
171707 Screw 3-13 309984-000 Relay, Sealed, 24 Volt 5-28
171708 Screw 1-3 309984-000 Relay, Sealed, 24 Volt 8-13
171708 Screw 3-13 310100-013 Decal, 15 Amp 8-26
171710 Washer 1-7 310100-014 Decal, 10 Amp 8-26
171710 Washer 3-13 310100-015 Decal, 15 Amp 8-26
171734 Tie, Cable 3-13 310100-016 Decal, 30 Amp 8-26
202270-00 Handle, Return 3-16 310100-017 Decal, 150 Amp 5-5
202276-00 Mount, Spring 3-16 313049-000 Rocker, Right 3-13
202277-00 Mount, Gear 3-16 313050-000 Rocker, Left 3-14
202280-00 Positioner, Potentiometer 1-12 313051-000 Throttle Assembly (Includes Items 31 3-13
202280-00 Positioner, Potentiometer 3-16 Thru 40)
202281-00 Plate 3-10 313053-001 Control Head Assembly 1-8
202287-00 Spring, Torsion 1-13 313053-001 Control Head Assembly 3-13
202287-00 Spring, Torsion 3-16 313053-001 Control Head Assembly 3-13
202289-00 Cover 3-7 313159-001 Decal, Emergency Disconnect 2-12
202290-00 Pin 3-16 313939-001 Decal, Emergency Disconnect, 2-12
Bilingual
202304-00 Handle 3-10
360-028/006 Guard, Edge 2-15
202305-00 Retainer 3-7
360-067/002 Roller 7-30
202306-00 Hub, Gear 3-16
400-149 Gear, Spur 4-13
202319-00 Bushing 1-11
400-156 Gear, Helical 4-12
202319-00 Bushing 3-18
400-204 Gear and Pinion Set 4-12
202323-00 Spacer 3-16
411-511/009 Decal-Raymond Logo 2-13
202326-00 Base 3-16
411-511/013 Decal, Raymond, White 2-15
202331-00 Gear, Rotation 3-16
411-511/015 Decal-Raymond Logo, White 2-15
202334-00 Seal 3-16
411-783/003 Decal, No Step 2-12
202335-00 Bearing 1-10
411-783/003 Decal, No Step 8-35
202335-00 Bearing 3-16
411-826 Decal, 10 Amp 8-26
217576 Screw 1-3
411-936 Decal, ESD Common Ground Point 5-6
217576 Screw 3-13
412-746 Decal, 15 Amp Fuse 8-26
221689-00 Arm Assembly 3-16
441-015 Bearing, Non-Shielded 1-10
223-000-701 Plug, Pipe, Magnetic 4-12
441-015 Bearing, Non-Shielded 7-20
224974 Sensor 1-12
441-015 Bearing, Non-Shielded 7-28
224974 Sensor 3-18
441-127 Bearing, Single Shield (2.05 in. OD x 1-10
2300445000 Harness Assembly, Potentiometer 1-12 0.9843 in. ID)
2300445000 Harness Assembly, Potentiometer 3-7 441-127 Bearing, Single Shield (2.05 in. OD x 7-20
23004891-00 Arm Assembly 3-16 0.9843 in. ID)
247-011/005 Tubing, Filter (No Fittings) 6-6 441-127 Bearing, Single Shield (2.05 in. OD x 7-22
247-011/005 Tubing, Filter (No Fittings) 6-6 0.9843 in. ID)

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 B-9

 Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

441-127 Bearing, Single Shield (2.05 in. OD x 7-26 5-001-006 Screw 2-31
0.9843 in. ID) 5-001-007 Screw 1-3
441-127 Bearing, Single Shield (2.05 in. OD x 7-28 5-001-007 Screw 3-3
0.9843 in. ID) 5-001-008 Screw 1-3
447-044 Bearing, Cone 1-10 5-001-008 Screw 2-19
447-044 Bearing, Cone 4-12 5-001-008 Screw 3-22
447-045 Bearing, Cone 1-10 5-001-008 Screw 4-12
447-045 Bearing, Cone 2-3 5-001-009 Screw 1-3
447-047 Bearing, Tapered Roller 1-11 5-001-009 Screw 7-9
447-047 Bearing, Tapered Roller 4-12 5-001-013 Screw 1-3
447-107 Bearing, Cone 1-10 5-001-013 Screw 5-20
447-107 Bearing, Cone 4-12 5-001-013 Screw 5-28
447-518 Bearing, Cup 1-10 5-001-014 Screw 1-3
447-518 Bearing, Cup 2-3 5-001-014 Screw 2-3
447-519 Bearing, Cone 1-10 5-001-015 Screw 1-3
447-519 Bearing, Cone 4-12 5-001-015 Screw 2-3
447-558 Bearing, Cup 1-10 5-001-015 Screw 6-6
447-558 Bearing, Cup 4-12 5-001-017 Screw, Hex, Cap 1-5
447-568 Bearing, Cup 1-10 5-001-017 Screw, Hex, Cap 2-3
447-568 Bearing, Cup 4-12 5-001-017 Screw, Hex, Cap 2-21
447-580 Bearing, Cup 1-10 5-001-024 Screw, Hex, Cap 1-5
447-580 Bearing, Cup 4-12 5-001-024 Screw, Hex, Cap 7-10
447-581 Bearing, Cup 1-10 5-001-025 Screw, M12 X 40 1-6
447-581 Bearing, Cup 4-12 5-001-025 Screw, M12 X 40 7-10
447-587 Bearing, Cone, Tapered Roller 1-10 5-001-026 Screw, M12 X 50 1-6
(Includes:)
5-001-026 Screw, M12 X 50 7-10
447-587 Bearing, Cone, Tapered Roller 4-12
(Includes:) 5-001-058 Screw 1-4
447-588 Bearing, Cone, Tapered Roller 1-10 5-001-058 Screw 8-16
(Includes:) 5-001-507 Screw 1-4
447-588 Bearing, Cone, Tapered Roller 4-12 5-001-507 Screw 8-16
(Includes:) 5-001-551 Screw 1-4
447-590 Bearing, Cone, Tapered Roller 1-10 5-001-551 Screw 8-16
(Includes:) 5-001-557 Screw 1-4
447-590 Bearing, Cone, Tapered Roller 4-12 5-001-557 Screw 8-21
(Includes:)
5-002-002 Screw, Socket Head, Cap 1-6
447-596/100 Bearing Set (Includes:) 4-12
5-002-002 Screw, Socket Head, Cap 5-34
49576-01 Clamp 8-16
5-002-004 Screw 1-4
49659-00 Retainer 2-12
5-002-004 Screw 5-14
49854-01 Connector, Battery, Gray 1-11
5-002-004 Screw 8-21
49854-01 Connector, Battery, Gray 5-13
5-002-005 Screw 1-4
49854-02 Connector, Battery, Gray 1-11
5-002-005 Screw 5-14
49854-02 Connector, Battery, Gray 5-13
5-002-006 Screw 1-4
49854-03 Connector, Battery, Yellow, SB-175 1-11
5-002-006 Screw 3-22
49854-03 Connector, Battery, Yellow, SB-175 5-13
5-002-007 Screw, Socket Head, Cap 1-6
49854-04 Connector, Battery, Red, SB-175 1-11
5-002-007 Screw, Socket Head, Cap 5-34
49854-04 Connector, Battery, Red, SB-175 5-13
5-002-010 Screw 1-4
49854-05 Connector, Battery, Red 1-11
5-002-010 Screw 3-22
49854-05 Connector, Battery, Red 5-13
5-002-010 Screw 4-12
49854-06 Connector, Battery, Yellow 1-11
5-002-017 Screw 1-4
49854-06 Connector, Battery, Yellow 5-13
5-002-017 Screw 5-40
49854-07 Connector, Battery, Blue 1-11
5-002-042 Screw 1-4
49854-07 Connector, Battery, Blue 5-13
5-002-042 Screw 8-13
49854-08 Connector, Battery, Blue 1-11
5-002-043 Screw, Socket Head, Cap 1-6
49854-08 Connector, Battery, Blue 5-13
5-002-043 Screw, Socket Head, Cap 4-4
5-001-002 Screw, Hex Head 1-5
5-002-045 Screw 1-4
5-001-002 Screw, Hex Head 5-20
5-002-045 Screw 8-21
5-001-002 Screw, Hex Head 6-6
5-002-054 Screw 1-4
5-001-003 Screw, Hex Head, Cap, M6X20 1-5
5-002-054 Screw 5-34
5-001-003 Screw, Hex Head, Cap, M6X20 2-31
5-002-057 Screw 1-4
5-001-004 Screw 1-3
5-002-057 Screw 5-20
5-001-004 Screw 2-17
5-002-062 Screw 1-4
5-001-006 Screw 1-3

B-10 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

5-002-062 Screw 5-34 5-004-035 Screw, Socket, Flat Head 1-6

5-002-062 Screw 5-38 5-004-035 Screw, Socket, Flat Head 2-25
5-002-063 Screw, Socket Head, Cap 1-6 5-004-038 Screw 1-4
5-002-063 Screw, Socket Head, Cap 3-5 5-004-038 Screw 5-40
5-002-063 Screw, Socket Head, Cap 5-28 5-004-515 Screw (M6 X 20) 1-5
5-002-503 Screw, Socket Head, Cap 1-6 5-004-515 Screw (M6 X 20) 8-32
5-002-503 Screw, Socket Head, Cap 5-5 5-004-527 Screw, Flat Head 1-5
5-002-506 Screw, Socket Head, Cap 1-6 5-004-527 Screw, Flat Head 8-32
5-002-506 Screw, Socket Head, Cap 4-4 5-005-003 Screw 1-4
5-002-506 Screw, Socket Head, Cap 5-21 5-005-003 Screw 8-21
5-002-506 Screw, Socket Head, Cap 5-28 5-005-008 Screw 1-4
5-002-512 Screw, Socket Head, Cap 1-6 5-005-008 Screw 8-13
5-002-512 Screw, Socket Head, Cap 4-4 5-005-507 Screw 1-4
5-002-531 Screw, Socket Head, Cap 1-6 5-005-507 Screw 8-13
5-002-531 Screw, Socket Head, Cap 5-28 5-007-024 Screw 1-4
5-002-550 Screw 1-4 5-007-024 Screw 8-16
5-002-550 Screw 5-28 5-007-027 Screw, Socket, Button Head 1-6
5-002-551 Screw, Socket Head, Cap 1-6 5-007-027 Screw, Socket, Button Head 5-5
5-002-551 Screw, Socket Head, Cap 8-13 5-007-030 Screw 1-4
5-002-562 Screw, Socket Head, Cap 1-6 5-007-030 Screw 2-29
5-002-562 Screw, Socket Head, Cap 2-27 5-007-523 Screw, Socket, Button Head 1-6
5-002-562 Screw, Socket Head, Cap 5-44 5-007-523 Screw, Socket, Button Head 8-13
5-002-562 Screw, Socket Head, Cap 8-16 5-010-005 Screw 1-4
5-002-562 Screw, Socket Head, Cap 8-21 5-010-005 Screw 8-26
5-002-585 Screw 8-13 5-011-005 Screw, Thread Forming 1-6
5-003-002 Screw, Socket, Button Head 1-6 5-011-005 Screw, Thread Forming 5-5
5-003-002 Screw, Socket, Button Head 8-21 5-011-005 Screw, Thread Forming 8-24
5-003-003 Screw, Socket, Button Head 1-6 5-011-014 Screw 1-4
5-003-003 Screw, Socket, Button Head 3-5 5-011-014 Screw 5-20
5-003-004 Screw, Socket, Button Head 1-6 5-011-014 Screw 5-28
5-003-004 Screw, Socket, Button Head 3-22 5-015-002 Nut 1-2
5-003-004 Screw, Socket, Button Head 4-4 5-015-002 Nut 5-34
5-003-004 Screw, Socket, Button Head 5-40 5-015-004 Nut, Hex, Lock 1-2
5-003-010 Screw 1-4 5-015-004 Nut, Hex, Lock 5-5
5-003-010 Screw 5-20 5-015-004 Nut, Hex, Lock 5-34
5-003-010 Screw 5-28 5-015-006 Nut, Hex 1-2
5-003-011 Screw, Socket, Button Head 1-6 5-015-006 Nut, Hex 2-3
5-003-011 Screw, Socket, Button Head 5-20 5-015-006 Nut, Hex 2-21
5-003-011 Screw, Socket, Button Head 5-28 5-015-006 Nut, Hex 3-22
5-003-013 Screw, Socket, Button Head 1-6 5-015-007 Nut 1-2
5-003-013 Screw, Socket, Button Head 2-27 5-015-007 Nut 5-40
5-003-013 Screw, Socket, Button Head 5-40 5-015-008 Nut, Hex 1-2
5-003-013 Screw, Socket, Button Head 5-44 5-015-008 Nut, Hex 4-4
5-003-023 Screw 1-4 5-016-004 Nut, Hex, Lock 1-2
5-003-023 Screw 7-14 5-016-004 Nut, Hex, Lock 8-21
5-003-030 Screw 1-4 5-016-008 Nut, Nylon Locking 1-3
5-003-030 Screw 8-32 5-016-008 Nut, Nylon Locking 4-4
5-003-502 Screw 1-4 5-016-012 Nut 1-2
5-003-502 Screw 5-31 5-016-012 Nut 5-34
5-003-507 Screw 1-4 5-016-012 Nut 5-38
5-003-507 Screw 5-28 5-018-003 Washer, Flat 1-7
5-004-004 Screw 1-4 5-018-003 Washer, Flat 2-27
5-004-004 Screw 3-3 5-018-003 Washer, Flat 5-34
5-004-008 Screw, Socket, Flat Head 1-6 5-018-003 Washer, Flat 5-38
5-004-008 Screw, Socket, Flat Head 5-44 5-018-003 Washer, Flat 5-40
5-004-014 Screw, Socket, Flat Head 1-6 5-018-003 Washer, Flat 5-44
5-004-014 Screw, Socket, Flat Head 2-25 5-018-004 Washer, Flat 1-7
5-004-015 Screw, Socket, Flat Head 1-6 5-018-004 Washer, Flat 5-34
5-004-015 Screw, Socket, Flat Head 2-25 5-018-004 Washer, Flat 5-38
5-004-016 Screw, Socket, Flat Head 1-6 5-018-005 Washer, Flat 1-7
5-004-016 Screw, Socket, Flat Head 2-25 5-018-005 Washer, Flat 2-17

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 B-11

 Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

5-018-005 Washer, Flat 2-27 590-575/001 Block, Fuse Holder 8-26

5-018-005 Washer, Flat 5-5 590-583 Fuse Holder 5-6
5-018-005 Washer, Flat 5-14 590-587/109 Fuse (150 Amp) 1-11
5-018-005 Washer, Flat 5-20 590-587/109 Fuse (150 Amp) 5-5
5-018-005 Washer, Flat 5-28 590-628/002 Horn, Alarm, Back Up 1-12
5-018-005 Washer, Flat 5-34 590-628/002 Horn, Alarm, Back Up 5-34
5-018-005 Washer, Flat 5-38 590-633 Horn, Electronic 1-12
5-018-005 Washer, Flat 5-40 590-633 Horn, Electronic 5-34
5-018-005 Washer, Flat 5-44 590-633 Horn, Electronic 5-38
5-018-005 Washer, Flat 6-6 590-735 Sleeve 5-14
5-018-006 Washer, Flat 1-7 600-215 Grommet 5-28
5-018-006 Washer, Flat 2-31 600-253 Grommet 8-5
5-018-006 Washer, Flat 3-22 611-028 Strap, Ty-Wrap, 11.5 in. Long 2-19
5-018-006 Washer, Flat 4-10 611-028 Strap, Ty-Wrap, 11.5 in. Long 3-3
5-018-006 Washer, Flat 5-20 611-028 Strap, Ty-Wrap, 11.5 in. Long 3-5
5-018-006 Washer, Flat 5-28 611-028 Strap, Ty-Wrap, 11.5 in. Long 5-5
5-018-006 Washer, Flat 7-9 611-028 Strap, Ty-Wrap, 11.5 in. Long 5-28
5-018-007 Washer, Flat 1-7 611-028 Strap, Ty-Wrap, 11.5 in. Long 5-44
5-018-007 Washer, Flat 7-14 611-028 Strap, Ty-Wrap, 11.5 in. Long 8-5
5-018-008 Washer, Flat 1-7 611-028 Strap, Ty-Wrap, 11.5 in. Long 8-35
5-018-008 Washer, Flat 2-27 611-029 Strap, Ty-Wrap, 3.9 in. Long 5-20
5-018-008 Washer, Flat 5-20 611-029 Strap, Ty-Wrap, 3.9 in. Long 5-28
5-018-008 Washer, Flat 5-28 611-029 Strap, Ty-Wrap, 3.9 in. Long 8-5
5-018-008 Washer, Flat 5-40 611-029 Strap, Ty-Wrap, 3.9 in. Long 8-24
5-018-011 Washer, Flat 1-7 611-029 Strap, Ty-Wrap, 3.9 in. Long 8-32
5-018-011 Washer, Flat 7-20 611-044 Clamp (Anchor, Plastic Mount) 5-28
5-018-012 Washer, Flat 1-7 611-044 Clamp (Anchor, Plastic Mount) 8-5
5-018-012 Washer, Flat 5-34 611-046 Strap 8-27
5-018-012 Washer, Flat 8-21 611-070/003 Sleeve, Expando 5-5
5-019-002 Washer, Lock 1-7 611-070/003 Sleeve, Expando 5-21
5-019-002 Washer, Lock 5-31 611-070/003 Sleeve, Expando 5-28
5-019-005 Washer, Lock, Spring 1-7 632-018/107 Wheel, Load 1-13
5-019-005 Washer, Lock, Spring 5-5 632-018/107 Wheel, Load 7-22
5-019-005 Washer, Lock, Spring 5-14 632-069/002 Wheel, Load (Cast Iron Hub), 1-14
5-019-006 Washer, Lock 1-7 Vulkollan, Neutral
5-019-006 Washer, Lock 5-21 632-069/002 Wheel, Load (Cast Iron Hub), 7-20
Vulkollan, Neutral
5-019-006 Washer, Lock 5-28
632-069/003 Wheel, Load (Cast Iron Hub), Poly 1-13
5-019-007 Washer, Lock 1-7
632-069/003 Wheel, Load (Cast Iron Hub), Poly 7-20
5-019-007 Washer, Lock 7-14
632-069/007 Wheel, Load 1-13
5-020-005 Washer, Lock, Star 1-7
632-069/007 Wheel, Load 7-20
5-020-005 Washer, Lock, Star 5-6
632-069/008 Wheel, Load, Poly, Yellow, Smoothy, 1-14
5-026-005 Key, Woodruff 1-12 95 Durometer
5-026-005 Key, Woodruff 4-4 632-069/008 Wheel, Load, Poly, Yellow, Smoothy, 7-20
5-026-005 Key, Woodruff 4-10 95 Durometer
5-027-010 Pin, Cotter 5-21 632-069/107 Wheel, Load (Cast Iron Hub), Poly 1-13
5-027-010 Pin, Cotter 5-28 632-069/107 Wheel, Load (Cast Iron Hub), Poly 7-20
530-691 Seal, Oil 1-12 632-071/002 Wheel, Load, Vulkollan, Neutral 1-14
530-691 Seal, Oil 4-12 632-071/002 Wheel, Load, Vulkollan, Neutral 7-28
540-047/417 Nut, Lock 6-8 632-071/003 Wheel, Load 1-13
540-068/417 Ring, Retaining, Internal 6-8 632-071/003 Wheel, Load 7-28
540-068/418 Ring, Retaining, External 6-8 632-071/007 Wheel, Load, Poly 1-14
540-116/412 Piston, Machined 6-8 632-071/007 Wheel, Load, Poly 7-28
540-116/413 Rod Weldment, Piston 6-8 632-071/008 Wheel, Load, Tandom, Poly, Yellow, 1-14
590-004/01 Key, Set (2) 1-12 Smoothy, 85 Durometer
590-004/01 Key, Set (2) 5-10 632-071/008 Wheel, Load, Tandom, Poly, Yellow, 7-28
590-507 Fuse (10 Amp) 1-11 Smoothy, 85 Durometer
590-507 Fuse (10 Amp) 8-26 632-071/107 Wheel, Load, Poly 1-14
590-514 Fuse, 15 Amp 1-11 632-071/107 Wheel, Load, Poly 7-28
590-514 Fuse, 15 Amp 8-26 632-076/002 Wheel, Load, Vulkollan, Neutral, 93 1-14
Durometer
590-525 Fuse 1-11
632-076/002 Wheel, Load, Vulkollan, Neutral, 93 7-26
590-525 Fuse 5-35 Durometer

B-12 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

632-076/003 Wheel, Load 1-13 710-008 Screw 1-4

632-076/003 Wheel, Load 7-26 710-008 Screw 2-31
632-076/007 Wheel, Load, Poly, Red-Orange, 95 1-14 710-074 Screw 1-4
Durometer 710-074 Screw 2-15
632-076/007 Wheel, Load, Poly, Red-Orange, 95 7-26 710-141 Screw 1-4
Durometer 710-141 Screw 2-5
632-076/008 Wheel, Load, Tandom, Poly, Yellow, 1-14 714-011 Screw 1-4
Smoothy, 85 Durometer
714-011 Screw 5-34
632-076/008 Wheel, Load, Tandom, Poly, Yellow, 7-26
Smoothy, 85 Durometer 714-011 Screw 5-38
632-076/107 Wheel, Load, Poly, Red-Orange, 95 1-14 714-021 Screw 1-4
Durometer 714-021 Screw 5-34
632-076/107 Wheel, Load, Poly, Red-Orange, 95 7-26 714-071 Screw 1-4
Durometer 714-071 Screw 7-32
632-157/002 Wheel, Load, Neutral 1-14 714-145 Screw 1-4
632-157/002 Wheel, Load, Neutral 7-20 714-145 Screw 7-9
632-157/007 Wheel, Load, Poly, Red, 95 Durometer 1-14 714-150 Screw 1-4
632-157/007 Wheel, Load, Poly, Red, 95 Durometer 7-20 714-150 Screw 7-30
632-157/107 Wheel, Load, Cool, Brown 1-14 714-158 Screw 1-5
632-157/107 Wheel, Load, Cool, Brown 7-20 714-158 Screw 7-30
671-012/03 Seal, Felt 1-12 714-205 Screw 1-5
671-012/03 Seal, Felt 2-7 714-205 Screw 2-33
671-012/06 Washer, Lock 1-7 714-298 Screw 1-5
671-012/06 Washer, Lock 2-7 714-298 Screw 8-8
671-012/06 Washer, Lock 2-7 714-298 Screw 8-13
671-012/07 Bearing, Cup 1-10 716-008 Screw, Shoulder 1-6
671-012/07 Bearing, Cup 2-7 716-008 Screw, Shoulder 7-10
671-012/08 Bearing, Cone 1-10 716-033 Screw 1-5
671-012/08 Bearing, Cone 2-7 716-033 Screw 8-21
671-012/16 Bushing 1-11 716-137 Screw 1-5
671-012/16 Bushing 2-7 716-137 Screw 7-30
671-012/17 Hinge Assembly, Pin (Standard) 2-7 725370-01 Screw 1-5
671-012/22 Fitting, Grease, Axle 2-7 725370-01 Screw 3-10
671-012/32 Fitting, Grease, Yoke 2-7 725372-50 Screw 1-5
671-013/01 Spring, Compression 1-13 725372-50 Screw 3-16
671-013/01 Spring, Compression 2-7 7255293-51 Screw 1-5
671-013/02 Spring, Compression 1-13 7255293-51 Screw 3-16
671-013/02 Spring, Compression 2-7 7255340-04 Screw 1-5
671-015/03 Bolt 1-2 7255340-04 Screw 3-10
671-015/03 Bolt 2-7 7255340-04 Screw 3-10
671-015/05 Washer 1-7 7255360-50 Screw 1-5
671-015/05 Washer 2-7 7255360-50 Screw 3-16
671-015/06 Nut 1-2 750-006 Nut 1-2
671-015/06 Nut 2-7 750-006 Nut 5-34
671-015/07 Pin, Drive 2-7 750-020 Nut, Hex 1-2
671-015/08 Cap, Grease 2-7 750-020 Nut, Hex 8-21
671-015/102 Plate, Mounting 2-7 750-033 Nut, Hex 1-2
671-015/11 Spring, Locator 1-13 750-033 Nut, Hex 2-33
671-015/11 Spring, Locator 2-7 750-054 Nut, Hex 1-2
683-012 Chain 8-8 750-054 Nut, Hex 8-8
683-012 Chain 8-13 750-054 Nut, Hex 8-13
7-460-005/001 Bearing, Sleeve (Greaseable) 1-10 750-234 Nut 1-2
7-460-005/001 Bearing, Sleeve (Greaseable) 7-14 750-234 Nut 7-9
7-742-135/130 Screw 1-4 760-006 Nut, Lock 1-3
7-742-135/130 Screw 5-6 760-006 Nut, Lock 7-32
7-750-412 Nut, Jam 1-2 760-019 Nut 1-2
7-750-412 Nut, Jam 7-10 760-019 Nut 7-30
7-771-206 Washer, Flat 1-7 760-920 Nut 1-2
7-771-206 Washer, Flat 5-20 760-920 Nut 7-30
7-771-506 Washer, Flat 1-7 761-856 Nut, Hex, Slotted 1-2
7-771-506 Washer, Flat 5-34 761-856 Nut, Hex, Slotted 2-3
7-861-001/003 Insulator, Standoff 5-5 761-870/15 Nut, Clamp 1-2
7-861-004/003 Insulator, Standoff 5-5

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 B-13

 Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page Part No. Description Page

761-870/15 Nut, Clamp 4-13 810-762 Pin 7-26

771-016 Washer, Flat 1-7 810-762 Pin 7-28
771-016 Washer, Flat 2-29 810-763 Pin, Spiral 7-9
771-016 Washer, Flat 2-31 810-777 Pin, Spirol 8-8
771-016 Washer, Flat 8-24 810-846 Pin, Spirol 1-3
771-019 Washer, Flat 1-7 810-846 Pin, Spirol 8-8
771-019 Washer, Flat 2-15 810-930 Pin, Cotter 1-12
771-033 Spacer, Shim (1.0 in. ID and 0.04 in. 1-6 810-930 Pin, Cotter 2-3
Thick) 811-710 Clamp, Hose 5-5
771-033 Spacer, Shim (1.0 in. ID and 0.04 in. 7-20 820-002-119 Washer 1-7
Thick) 820-002-119 Washer 7-26
771-033 Spacer, Shim (1.0 in. ID and 0.04 in. 7-26 820-002-119 Washer 7-28
Thick)
828-001-335/007 Shaft, Roller (13.44 in. Battery 2-23
771-033 Spacer, Shim (1.0 in. ID and 0.04 in. 7-28 Compartment)
Thick)
828-001-335/008 Shaft, Roller (13.44 in. Battery 2-23
771-119 Washer, Flat 1-7 Compartment)
771-119 Washer, Flat 7-9 828-001-429/007 Pipe, Spacer 2-23
771-123 Washer, Flat 1-7 828-003-193 Bolt, Drive Tire 1-2
771-123 Washer, Flat 3-22 828-003-193 Bolt, Drive Tire 4-5
771-123 Washer, Flat 4-4 828-003-193 Bolt, Drive Tire 4-10
771-127 Washer 1-7 828-005-446 Plug, Dipstick 4-10
771-127 Washer 2-23 828-005-674 Spacer 4-12
771-128 Washer, Flat 1-7 828-005-675/002 Shim, 0.002 in. Thick 4-12
771-128 Washer, Flat 8-8 828-005-675/003 Shim, 0.003 in. Thick 4-12
771-128 Washer, Flat 8-13 828-005-675/006 Shim, 0.006 in. Thick 4-12
771-137 Washer 1-7 828-005-675/015 Shim, 0.015 in. Thick 4-12
771-137 Washer 3-5 828-006-726 Roller, Battery 2-23
771-156 Washer, Flat 1-7 828-006-727/008 Roller Assembly, Battery 2-23
771-156 Washer, Flat 7-22 828-006-727/009 Roller Assembly, Battery 2-23
771-156 Washer, Flat 7-24 828-006-868/002 Shim, 0.002 in. Thick 4-12
771-156 Washer, Flat 7-26 828-006-868/003 Shim, 0.003 in. Thick 4-12
771-156 Washer, Flat 7-28 828-006-868/006 Shim, 0.006 in. Thick 4-12
771-164/003 Washer, Flat 1-7 828-006-868/015 Shim, 0.015 in. Thick 4-13
771-164/003 Washer, Flat 4-4 828-009-885/001 Dipstick, Tag Assembly 4-10
771-230 Washer, Flat 1-7 830-327 Spring 1-12
771-230 Washer, Flat 7-10 830-327 Spring 8-8
772-115 Washer, Lock 1-7 830-327 Spring 8-21
772-115 Washer, Lock 2-33 840-018 Fitting, Grease 7-14
772-116 Washer, Lock 1-7 840-033 Fitting, Grease 1-2
772-116 Washer, Lock 8-24 840-033 Fitting, Grease 7-9
772-123 Washer, Lock 1-7 840-033 Fitting, Grease 7-14
772-123 Washer, Lock 2-5 840-033 Fitting, Grease 7-20
772-128 Washer, Lock 1-7 841-111 Fitting, Grease 7-22
772-128 Washer, Lock 8-8 841-111 Fitting, Grease 7-26
780-330/001 Bearing, Sleeve, Grooved 1-11 841-111 Fitting, Grease 7-28
780-330/001 Bearing, Sleeve, Grooved 7-14 841-112 Fitting, Grease 1-11
780-330/002 Bearing, Sleeve, Grooved 1-11 841-112 Fitting, Grease 2-3
780-330/002 Bearing, Sleeve, Grooved 7-14 850-135-353 Coupler Assembly (Includes Items 9 8-8
782-422 Plug, Mechanical 4-10 Thru 14)
792-211/006 Fitting, Tube, Elbow, Male 6-6 850-135-356 Coupling Weldment, Eye and Pin 8-8
792-212/009 Fitting, Tube, Elbow, 90, Male 6-6 850-136-863 Block, Fuse 8-26
792-480 Fitting, Tee, Swivel 6-6 850-136-955 Harness, Travel Alarm (ALM 8-24
792-514 Elbow, Swivel, 90 Degree 6-6 B+/All/REV to ALARM+/ALARM-)
792-521 Elbow, 90 Degree 6-6 850-137-070 Shaft, Wheel 7-28
792-616 Fitting, Elbow, 90, Outlet 6-6 850-137-285 Shaft, Wheel 7-26
810-126 Ring, Snap, External 8-8 850-137-670 Roller Assembly, Entry (Includes Items 7-30
810-126 Ring, Snap, External 8-21 5 Thru 8)
810-132 Ring, Retaining, Snap 7-9 850-137-926 Bracket Weldment, Entry Roller 7-30
810-488/014 Ring, Retainer 2-23 850-138-244 Shim, Spacer 2-5
810-747 Pin, Spiral 7-20 850-138-374 Link, Suspension 2-3
810-747 Pin, Spiral 7-22 850-138-499/001 Roller Installation, Battery 2-21
810-747 Pin, Spiral 7-24 850-138-499/K01 Battery Roller Kit Installation 2-21

B-14 ©The Raymond Corporation - 1134578 Generated Mar 23, 2021

Model 3010/3020 Pallet Truck and Tow Tractor - Numerical Parts Index

Part No. Description Page

850-138-500 Battery Gate and Roller Installation 2-21

850-138-500/K01 Battery Roller Kit Installation 2-21
850-138-599 Cushion, Pad, Backrest 2-29
850-138-684 Mount, Rubber 2-3
850-138-802 Guard, Load Wheel, Debris 7-14
850-138-963/001 Pin Weldment, Top Link (Standard) 7-9
850-138-963/101 Pin Weldment, Top Link 7-9
850-138-963/501 Pin Weldment, Top Link (Stainless) 7-9
850-138-966 Shaft, Bottom Link 6-6
850-139-011 Resistor Assembly 1-12
850-139-011 Resistor Assembly 8-24
850-139-168 Axle Weldment, Suspension 2-3
850-139-170 Spacer, Wheel 2-3
850-139-185 Slider 1-12
850-139-185 Slider 7-32
850-139-198 Sleeve, Pin, Eccentric 7-10
850-139-235 Spacer, Lift Ram, Cylinder (8K) 6-6
850-139-277 Sleeve, Pin, Eccentric 7-10
850-139-349 Shaft, Wheel, Stainless Steel 1-12
850-139-349 Shaft, Wheel, Stainless Steel 7-20
853-005-095 Spacer, Wheel 2-3
853-017-051 Pin 8-8
853-017-055 Latch 8-8
870-866 Banana Jack 5-6
939-WHL/KITGL Kit, Wheel, Load, Triple 1-12
939-WHL/KITGL Kit, Wheel, Load, Triple 7-24
9801340-06 Washer 1-7
9801340-06 Washer 3-16
N/A Body Subassembly, Magnetic 4-7

©The Raymond Corporation - 1134578 Generated Mar 23, 2021 B-15