Biomimetics 07 00051 v2
Biomimetics 07 00051 v2
Article
Basic Research of Material Properties of
Mycelium-Based Composites
Hana Vašatko * , Lukas Gosch, Julian Jauk and Milena Stavric
Faculty of Architecture, Institute of Architecture and Media, Graz University of Technology, 8010 Graz, Austria;
[email protected] (L.G.); [email protected] (J.J.); [email protected] (M.S.)
* Correspondence: [email protected]
Abstract: The subject of this research is growing mycelium-based composites and exploring their
basic material properties. Since the building industry is responsible for a large amount of annual
CO2 emissions, rethinking building materials is an important task for future practices. Using such
composites is a carbon-neutral strategy that offers alternatives to conventional building materials. Yet,
in order to become competitive, their basic research is still needed. In order to create mycelium-based
composites, it was necessary to establish a sterile work environment and develop shaping procedures
for objects on a scale of architectural building elements. The composite material exhibited qualities
that make it suitable for compression-only structures, temporary assemblies, and acoustic and thermal
insulation. The methodology includes evaluating several substrates, focused on beech sawdust, with
two mycelium strains (Pleurotus ostreatus and Ganoderma lucidum), density calculations, compression
tests, three-point flexural tests and capillary water absorption. The results of this study are presented
through graphical and numerical values comparing material and mechanical properties. This study
established a database for succeeding investigations and for defining the potentials and limitations of
this material. Furthermore, future applications and relevant examinations have been addressed.
Citation: Vašatko, H.; Gosch, L.; Jauk,
Keywords: mycelium; growth; bio-composites; mechanical properties; architecture; materials science
J.; Stavric, M. Basic Research of
Material Properties of Mycelium-
Based Composites. Biomimetics 2022,
7, 51. https://doi.org/10.3390/
biomimetics7020051 1. Introduction
composite has found its application as packaging material (Ecovative), acoustic insulation
(MOGU) and as temporary objects exhibited in a larger scale, such as MycoTree [6] and
the Growing Pavilion [7]. In comparison to building materials such as concrete or bricks,
mycelium-based composites are a new term in architecture. Hence, there is still a high
demand for basic research and testing in this respect. Several works have already pre-
sented some initial research by combining different substrates and mycelium strains and
subsequently elaborating on some of their mechanical properties [8–12], and morphology
and mechanics [13]. The work presented in this article extends the relevant references by
providing an overview of the basic material properties in very specific material combina-
tions, which include organic substrates, organic fibrous materials and inorganic materials.
The introduction of inorganic and fibrous materials as substrates—such as clay, sand and
soy silk fibres—contributes to the mentioned references. Since a wide variety of substrates
and mycelium strains are present, as well as several decisive factors during the production
process, the specification of the material properties is relevant. These preliminary experi-
ments introduce the concept of growing mycelium-based lignocellulosic products, whose
properties may subsequently be fine-tuned based on the material’s intended application.
The overarching purpose of this research is fabricating heterogeneous composites with
a defined material distribution, which will optimise the structural properties within one
geometry. This study offers the initial point of evaluating material properties that will be
used in these experiments.
Broadly speaking, mycelium is the vegetative part of mushrooms, which consists of
branching hyphae. Mycelial growth can be described as a hyphal penetration of a substrate,
which results in unifying it into one piece. A spore inoculated on a nutrient forms a tube
which experiences exponential non-photosynthetic growth [14]. Three growth phases can
be differentiated after inoculating a lignocellulosic substrate: (1) the lag phase (zero to
little population growth, the mycelium cells get used to their new environment), (2) the
exponential phase (if the conditions remain favourable, increase in biomass takes effect, as
well as the cell number—this is the optimal period for mycelial growth and continuation
of this for as long as possible is desirable) and (3) the stationary phase (the population
growth returns to zero, the fungal biomass remains constant and some fungal cells may
begin to perish) [15,16]. The oyster mushroom (Pleurotus ostreatus) mycelium was the most
frequently used species for this research, as this very common mushroom type shows
a high contamination resistance compared to other tested specimens and is capable of
consuming a variety of lignocellulosic substrates. Its by-products, water, carbon dioxide,
enzymes, alcohols and carbohydrates, serve as a nutritious foundation for other organisms
in nature [17].
Inaddition
additiontotosuccessfully
successfullygrown
grownsamples,
samples,aathorough
In
In addition to successfully grown samples,thorough
a thorough growthdocumentation
growth documentationwas
growth was
documentation w
obtained that
obtained that demonstrates changes of the growth patterns and speed of the used
changes of the growth patterns and speed of the used myce- mycelium
obtained
lium
that
strainstraindemonstrates
as well
as as itsas
well preferredchanges of
nutrition.
its preferred
the growth
The exponential
nutrition.
patterns
growth
The exponential
and speed
phase phase
growth
of the
[15,16][15,16] used
was visible
was
myc
lium visible
strain as well
after aafter
couple of as
days its preferred
only (Figure nutrition.
3). Since the The
moulds exponential
were made ofgrowth phase
transparent
a couple of days only (Figure 3). Since the moulds were made of transparent [15,16] w
plastic,
visiblethe growth
after
plastic, the on theof
a couple
growth oncovered
days sides (Figure
only
the covered was noticeably
sides was3). reduced.
Since
noticeably the After
moulds
reduced. 20were
After days, thethe
made
20 days, samples
of transpare
sam-
were
ples unmoulded,
were unmoulded, flipped upside-down
flipped upside-downand placed
and back
placed in the
back
plastic, the growth on the covered sides was noticeably reduced. After 20 days, microfilter
in the bag to
microfilter achieve
bag to the sam
homogeneous
achieveunmoulded, surface
homogeneousflippedgrowth on all
surface growth sides. After the
on all sides. unmoulding, the second growth phase
ples were
lasted for fivelasted
days. forFinally,
upside-down
the samples
andAfter the unmoulding,
placed back in the the second
microfilter bag
growth phase five days. Finally,were dried over
the samples werea heating source.
dried over The results
a heating source.of
achieve
The
homogeneous
these samples
results
surface
are analysed
of these samples in
growth
areSection
analysed3.1.on all sides. After the unmoulding, the secon
in Section 3.1.
growth phase lasted for five days. Finally, the samples were dried over a heating sourc
The results of these samples are analysed in Section 3.1.
Using pure wheat bran as a substrate was not successful—the samples without burlap
became contaminated, while the other two with the burlap piece only retained their form as
the fabric kept them together. The MC of the substrate was 46.75%. The remaining samples
were fragile. As observed on the dark surface of the samples, the mycelium was hardly
visible (Figure 5c,d). However, using wheat bran as an additive would accelerate mycelium
growth [21], and it will thus be used for this purpose in further experiments.
Pieces of bleached cellulose pulp (2–6 mm diameter, MC 64.17%) were dispersed
in plastic moulds, and the mycelium grew entirely within. The substrate shrank by up
to 40% after drying (Figure 5e,f), making it exceedingly unpredictable in cases where
specified dimensions are to be achieved. The samples containing burlap shrank up to
5% (Figure 5g,h). Additionally, the samples became deformed during the drying process.
To anticipate or, at the very least, to decrease the considerable shrinkage, the cellulosic
substrate should be compressed firmly prior to inoculation. The samples had a white colour
and a smooth surface.
Beech sawdust was pressed manually into the moulds after inoculation but became
highly porous after the drying process. The MC of the substrate was 58%. Shrinkage was
10%, which is a reliable value for future use (Figure 5i–l). Similarly, as with all samples,
the density of the substrate particles was important for the stiffness of the dried product.
The outer layer of the samples was light brown, and the outer skin had not developed as
uniformly as it did in the cellulose pulp samples.
3.2. Density
The samples were slightly distorted after the drying process, which happened due to
the inconsistent pressure from the manual filling of the moulds and the standard shrinkage
Biomimetics 2022, 7, 51 7 of 16
factor. They were measured from edge to edge and in the centre of each side to obtain an
average side length, resulting in 24 measurements per sample. Consequently, the volume
was calculated followed by the density (Table 1). In addition to beech sawdust, further
density measurements of other substrates were carried out, such as bleached cellulose pulp,
soy silk fibres mixed with beech sawdust, cotton, cardboard, beech sawdust mixed with
sand, and beech sawdust mixed with clay.
Table 1. Density comparison (density of beech sawdust samples (FS) compared to various samples).
Name Average Side (cm) Volume (cm3 ) Weight (g) Density (g/cm3 )
FS-PO-01 9.26 794.67 215.00 0.27
FS-PO-02 9.29 802.20 220.00 0.27
FS-PO-03 9.42 836.12 210.16 0.25
FS-PO-04 9.41 832.80 212.52 0.26
FS-PO-05 9.35 817.40 209.67 0.26
FS-PO-06 9.42 835.01 209.28 0.25
FS-PO-average 9.36 819.70 212.77 0.26
CS1-PO-01 8.74 668.01 225.00 0.34
FS-SF-PO-01 8.96 718.92 170.00 0.24
FS-GL-01 9.30 804.36 205.00 0.25
SC-PO-01 8.93 710.93 297.00 0.42
S-FS-PO-01 9.73 919.75 215.00 0.23
S-FS-PO-02 9.47 848.38 429.00 0.51
CO-PO-01 8.82 685.35 151.00 0.22
3.3. Compression
3.3.1. Compression—Beech Sawdust
The samples whose growth was terminated after 14 days (FS-PO-05 and FS-PO-10)
showed similar compressive strength, as the ones that had three additional days to grow
(FS-PO-03 and FS-PO-07) (Table 2). The curves on the graph are defined by three stages:
the first showing mediocre endurance, the second being the weakest stage as the sample
softens, and finally, the recuperation phase, in which the curve grows more steeply than it
did previously (Figure 6). Results of this kind were to be expected, taking the porosity of
the material into account.
FigureC-FS-GL-01—The
7. Compressionmixture
test of various
was madesamples.
with one part of modelling clay to four parts of
sawdust; the composite was inoculated with 10% of Ganoderma lucidum grain spawn. The
3.4. Three-Point
organic Flexural
portion was Test
also influenced by the density of the clay—the goal was to introduce
as much of the organic matter as possible in order to achieve a cohesive mycelial growth on
3.4.1. Three-Point Flexural Test—Beech Sawdust
the inside and as a result to enhance the properties of the composite. The sample showed
The
similar first setasof
brittleness samples consisted of six beech sawdust samples. The numbe
CS1-PO-01.
S-FS-PO-01 and S-FS-PO-02—The
played in the table below show a wide addition of sand to of
dispersion theresults
mixture(Table
did not 4),
adddespite
to its them
mechanical strength. The two samples are differentiated by the amount of sand in the
simultaneously inoculated and incubated for the same period of time, under the
mixture: S-FS-PO-01 had equal quantities of sand and sawdust, while S-FS-PO-02 was
conditions. A conclusion
based on a sand of whyratio
to sawdust volume theofresults
1:4. vary so much cannot be drawn to one s
factor. However, when comparing the curve from the sample with the highest resu
3.4. Three-Point Flexural Test
PO-13 (Figure 8) is compared to an average result from the cellulose pulp samples,
3.4.1. Three-Point Flexural Test—Beech Sawdust
are described in Section 3.4.2. A similar strain is not exhibited, whereby the sawdus
The first set of samples consisted of six beech sawdust samples. The numbers dis-
ples can bear only half of the force that cellulose samples can.
played in the table below show a wide dispersion of results (Table 4), despite them being
simultaneously inoculated and incubated for the same period of time, under the same
Table 4. Three-point
conditions. flexural
A conclusion test
of why theofresults
beechvary
sawdust samples.
so much cannot be drawn to one specific
factor. However, when comparing the curve from the sample with the highest result,
Name Maximum
FS-PO-13 Force
(Figure 8) is(N)
compared to Maximum Stress
an average result (MPa)
from Maximum
the cellulose Distance
pulp samples,
FS-PO-11 61.11 in Section 3.4.2. A similar strain
which are described 0.14324 3.68
is not exhibited, whereby the sawdust
samples can bear only half of the force that cellulose samples can.
FS-PO-12 32.54 0.07626 2.40
FS-PO-13 73.02 0.17114 3.88
FS-PO-14 33.35 0.07816 2.66
FS-PO-15 52.37 0.12275 2.67
FS-PO-16 39.59 0.09280 2.85
Biomimetics 2022, 7, 51 10 of 16
Name Maximum Force (N) Maximum Stress (MPa) Maximum Distance (mm)
FS-PO-11 61.11 0.14324 3.68
FS-PO-12 32.54 0.07626 2.40
Biomimetics 2022, 7, x FOR PEER REVIEW FS-PO-13 73.02 0.17114 3.88
FS-PO-14 33.35 0.07816 2.66
FS-PO-15 52.37 0.12275 2.67
average FS-PO-16
48.66 39.59 0.09280
0.11406 2.85 3.02
average 48.66 0.11406 3.02
The sample SN-PO-01 showed the best results (Figure 9). This sample was prepared
in a similar manner as the ones made with cardboard. Sheets of newspaper were soaked
in water for 24 h, which were then torn into small pieces by hand. These samples per-
formed five times better than the average values for beech sawdust. SC-PO-02, the sample
Biomimetics 2022, 7, x FOR PEER REVIEW 11 o
containing shredded cardboard, showed lower results than the ones containing shredded
newspaper, yet it performed better compared to the sawdust composites. The cardboard
and newspaper pieces were approximately 15 mm long.
9. Three-point
Figure 9.
Figure Three-point flexural testtest
flexural of various samples.
of various samples.
The last two pieces containing sawdust and sand in different ratios, S-FS-PO-03 and
Samples
S-FS-PO-04, CS1-PO-06
showed and CS1-PO-07
no unexpected consisted
results. Adding sand did entirely of bleached
not improve flexural cellulose
strength. pulp a
exhibited
Samplesexcellent
CS1-PO-06mechanical properties
and CS1-PO-07 consisted when compared
entirely of bleached tocellulose
the other pulp tested
and samp
Another
exhibited technique was explored
excellent mechanical by when
properties varying the ratios
compared to theofother
the tested
two basic components,
samples. An-
other technique was explored by varying the ratios of the two basic
lulose pulp and beech sawdust. The first, CS1-FS-PO-01, was made up of 30% cellulcomponents, cellulose
pulp and beech sawdust. The first, CS1-FS-PO-01, was made up of 30% cellulose and 70%
and 70% sawdust, while the second, CS1-FS-PO-02, was made up of 70% cellulose a
sawdust, while the second, CS1-FS-PO-02, was made up of 70% cellulose and 30% sawdust.
30% sawdust. These were used to investigate if adding another organic component
These were used to investigate if adding another organic component improved or degraded
proved or degraded
the qualities that were the qualities
being that
measured. were
Even being
though themeasured.
sample withEven morethough
cellulosethe sample w
pulp
more cellulose
performed better,pulp performed
the 30% sawdust better, the 30%
in the sample sawdust
reduced in the
its total sample reduced
performance when its to
compared to the
performance whensamples that solely
compared contained
to the samples cellulose.
that solely Adding 30% cellulose
contained to the
cellulose. Adding 3
sample consisting
cellulose mainly of
to the sample sawdust did
consisting not drastically
mainly of sawdust changedidthe notresult when compared
drastically change the res
to the average of the sawdust samples (Table 6, Figure 10).
when compared to the average of the sawdust samples (Table 6, Figure 10).
Table 6. Three-point flexural test of bleached cellulose pulp compared to blend of bleached cellulose
Table 6. Three-point
pulp with flexural test of bleached cellulose pulp compared to blend of bleached cellu
beech sawdust.
pulp with beech sawdust.
Name Maximum Force (N) Maximum Stress (N/mm2 ) Maximum Distance (mm)
Name Maximum
CS1-PO-06
Force (N)147.95 Maximum Stress
0.34675
(N/mm2) Maximum
3.83
Distance (mm)
CS1-PO-06 147.95
CS1-PO-07 151.95
0.34675
0.35614 3.92
3.83
CS1-PO-07 151.95
average 149.95 0.35614
0.35145 3.88 3.92
average 149.95
CS1-FS-PO-01 44.87 0.35145
0.10516 2.09 3.88
CS1-FS-PO-01 44.87
CS1-FS-PO-02 75.17 0.10516
0.17617 3.92 2.09
CS1-FS-PO-02 75.17
average 60.02 0.17617
0.14067 3.01 3.92
average 60.02 0.14067 3.01
CS1-PO-07 151.95 0.35614 3.92
average 149.95 0.35145 3.88
CS1-FS-PO-01 44.87 0.10516 2.09
CS1-FS-PO-02 75.17 0.17617 3.92
Biomimetics 2022, 7, 51 12 of 16
average 60.02 0.14067 3.01
Figure 10. Three-point flexural test of bleached cellulose pulp compared to blend of bleached cellulose
Figure 10. Three-point flexural test of bleached cellulose pulp compared to blend of bleached ce
pulp with beech sawdust.
lose pulp with beech sawdust.
3.5. Capillary Water Absorption
The testing included several steps—firstly, the samples were completely dried out, and
their surface was sealed with ethylene–vinyl acetate, which was applied using a standard
glue gun. Once the dry weight of the samples was determined (M0), the container was
filled with distilled water until the samples were immersed by 5 cm. The samples were
placed in the filled container on a slant to ensure there was no air trapped beneath them,
because of their uneven surfaces. The samples were weighed in a defined time range—after
10, 30, 60, 90 min, 2, 4, 8, and 24 h (Table 7). Five samples were examined, all of which had
the same dimensions of 10 × 10 × 10 cm. Three of them were identical, consisting of beech
sawdust inoculated with Pleurotus ostreatus, another with the same substrate but inoculated
with Ganoderma lucidum, and an oak sawdust inoculated with Ganoderma lucidum.
Table 7. Weight after certain periods of time. A water absorption coefficient greater than 2 is classified
as strongly absorbent, while less than 2 is classified as water resistant, less than 0.5 is classified as
water repellent, and less than 0.001 is classified as waterproof.
For calculating the coefficient of water absorption, the following formula applies:
C = 0.1( M4 − M1)kg/ m2 × min0.5 .
The last column of Table 7 shows a distinct dissociation of values; the samples inocu-
lated with Pleurotus ostreatus and Ganoderma lucidum, with the latter showing a lower water
absorption than the first sample group. These findings suggest that Ganoderma lucidum
increases water repellence in samples inoculated with sawdust. Pleurotus ostreatus samples
show water-repellent qualities, and Ganoderma lucidum samples show waterproof qualities.
Biomimetics 2022, 7, 51 13 of 16
4. Discussion
The substrates were chosen for their performance, but availability was also an im-
portant selection criterion. Out of the four initial materials that were evaluated, beech
sawdust and cellulose pulp were considered to have potential for further research. Both
exhibited adequate stiffness, growth density and a satisfactory quality impression. If com-
pressed during inoculation, straw can also be considered a viable substrate, as it creates
very lightweight and porous composites.
Density was measured on samples with initial dimensions of 10 × 10 × 10 cm, which
was naturally decreased by mycelium digesting the substrate, compacting it and also by
the drying process. In addition to these parameters, manually filling and compressing the
moulds may have also influenced the density values of each sample.
The compression strength of beech sawdust composites had an average value of
2.49 MPa, with an interesting differentiation of samples whose growth lasted three days
longer and exhibited higher values. Beech sawdust inoculated with Ganoderma lucidum did
not perform as well as samples inoculated with Pleurotus ostreatus.
Three-point flexural tests were carried out on six beech sawdust samples with an
average value of 0.11 N/mm2 . Two samples inoculated with Ganoderma lucidum were
compared, as the sample inoculated on oak sawdust showed better results. Shredded
newspaper performed well as a substrate, with a value of 0.649 N/mm2 .
Cardboard and newspaper are the materials worth considering for future experiments.
Both exhibit excellent compression strength values and the highest density from purely
organic samples after mycelial growth. They are also usually discarded and can be recycled
in this manner. However, additional research on these two materials is necessary, since
they were tested on individual samples. Cellulose pulp exhibited excellent mechanical
properties, but its dimensions after drying are not as predictable due to its high shrinkage.
Using sand as an additive has shown stable results while documenting shrinkage, yet it is
to be considered an improper additive, since it does not enhance the mechanical properties.
Adding clay to the organic substrate was beneficial for the plasticity of the samples, and it
will be researched further.
Finally, capillary water absorption was tested with two mycelium strains, Pleurotus
ostreatus and Ganoderma lucidum. The samples inoculated with the former strain are water
repellent, while the ones inoculated with the latter exhibit waterproof qualities. There was
no difference between oak and beech sawdust in terms of water absorption.
The goal of this research was to evaluate various mycelium and lignocellulosic sub-
strate combinations. This is important if mycelium-based composites are to be introduced
into the building industry—consequently, the material samples were standardised and
tested to be comparable with conventional building materials in terms of potential future
applications. This series of tests was used to characterise and assess their properties. The
data of this research will be used by the authors in order to further develop methods
of evaluating properties of mycelium-based composites for specific applications, i.e., for
researching heterogeneities in mycelium-based composites.
5. Conclusions
Mycelium-based composites exhibit structural properties that open up the possibility
of their implementation in the building industry. Their applications include compression-
only structures, temporary assemblies, art installations [23] and materials for acoustic
and thermal insulation [24]. These have already been implemented as case studies and
products developed in several companies. However, their application as a widely accepted
alternative to some building components and commercialisation is yet to be seen. Moulds
are a viable solution for shaping the material mixtures, yet the necessity of a sterile working
environment, as well as the time mycelial growth takes, are somewhat limiting factors.
Within this research, it was possible to develop a fabrication process for mycelium-
based composites on a scale of architectural elements similar to masonry units. Moreover,
a sterile work environment was established, and a productive shaping method developed.
Biomimetics 2022, 7, 51 14 of 16
The aim of this work was to gather data on several material properties and, as a result, to
select the ones most suitable for composite materials depending on their application.
Another aspect that will be investigated is the correlation between growth time and
the mechanical properties of mycelium-based composites, as seen in the results for different
compression strength values of samples with a longer growth period. A series of samples
will be made in which growth is interrupted in different samples and on numerous occa-
sions, with a few days between each interruption. Another aspect that is planned to be
looked into is the correlation between growth time, mechanical properties and weight loss
of mycelium-based composites, as it has already been investigated on the decay of wood
by brown-rot fungi [25]. This is important for defining the optimal growth advancements
in the composite while retaining its maximal mechanical capacities.
In addition to the fine-tuning of the composite by enhancing the desired material
properties, the results presented here will be used for making heterogeneous material
mixtures in complex geometries, including varying mechanical requirements. The major
Biomimetics 2022, 7, x FOR PEER REVIEW 14
potential that is yet to be explored is controlled material distribution within a specific
element. An initial experiment to test this hypothesis was conducted by creating a series
of trusses consisting of different cellulose types, each exhibiting different mechanical
properties
properties (Figure
(Figure 11). After
11). After thoroughly
thoroughly analysinganalysing theofproperties
the properties of mixtures,
homogeneous homogeneous
atures, a heterogeneous
heterogeneous material distribution
material distribution will be implemented.
will be implemented.
Figure11.11.
Figure Truss
Truss structure
structure mademade from cellulose
from cellulose pulp. pulp.
Author Contributions: Conceptualization, H.V., L.G. and J.J.; Writing—Original Draft Prepara
H.V.; Writing—Review and Editing, H.V., L.G. and J.J.; Experiment—Conduction, J.J.; Visualiza
Biomimetics 2022, 7, 51 15 of 16
Author Contributions: Conceptualization, H.V., L.G. and J.J.; Writing—Original Draft Preparation,
H.V.; Writing—Review and Editing, H.V., L.G. and J.J.; Experiment—Conduction, J.J.; Visualization,
L.G.; Supervision, M.S. All authors have read and agreed to the published version of the manuscript.
Funding: This work was funded by the Austrian Science Fund (FWF) project F77 (SFB “Advanced
Computational Design”).
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: Not applicable.
Acknowledgments: We are most grateful for the technical support of the Institute of Technology
and Testing of Building Materials, Graz University of Technology and Anita Klaus, Department for
Industrial Microbiology, University of Belgrade.
Conflicts of Interest: The authors declare no conflict of interest.
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