Double solenoid valve

Control and safety com-

bination valve
Servo pressure controller

DMV-SE 507/11 - 525/11

3.05

Technical description pressure differential despite the double so-

The DUNGS multiple actuator DMV-SE... lenoid valve’s compact design.
consists of valves and a servo pressure
controller integrated in a compact fitting: Application
The servo pressure controller facilitates
- Solenoid valves with a design pressure optimal mixture formation in forced air
of up to 500 mbar as per DIN EN 161 burners and pre-mix burners in combina-
Printed in Germany • Rösler Druck • Edition 08.00 • Nr. 226 609

Class A Group 2 tion with mechanical or electronic com-

- Precision outlet pressure adjustment bined gas-air controllers; this applies to
- Servo pressure control unit as per DIN both the modulating and multistage
EN 88 Class A Group 2 modes.
- Outlet pressure: 2 - 300 mbar Suitable for gases of gas families 1,2,3 and
- External pulse lines for optimal outlet other neutral gaseous media.
pressure stability or pulse flange
- Flange connections with pipe threads to Approvals
ISO 7/1 or NPT EU type test approval as per EU Gas Ap-
- Easy assembly pliance Directive.
- Low weight
DMV-SE CE-0085 AS 0430
The modular system permits individual solu-
tions incorporating the valve proving system, Approvals in other important gas-consum-
mini/maxi pressure switches, pressure limiter. ing countries.
1…8 Higher flow rates are achieved at a low
Functional description
Schematic diagram of DMV-SE V1 V2
Gas flow

1. If valves V1 and V2 are closed,

chamber (a) is subjected to inlet
a b c
pressure up to the double seat of
valve V1.
p1
2. The min. pressure switch is linked
to chamber (a) by a hole (option). M
V3 V4
If the inlet pressure exceeds the D

nominal value set at the pressure pBr

switch, the pressure switch
S
switches through to the automatic E pamb
gas burner control.
3. Valves V1 and V2 open after they V1 Main valve 1 a, b, c Pressure chambers
have received a release signal of V2 Main valve 2 in direction of flow
the automatic gas burner control. V3 Control valve 3 p1 Inlet pressure
V4 Control valve 4 p2 Burner pressure, outlet pressure
Gas flow is released through pamb Ambient pressure
chambers a, b and c. M Working diaphragm
D Restrictor 1, 2, 3, 4 Screw plug G 1/8
Mode of operation of the valve con- S Servo diaphragm 5, 6 Test nipple (optional)
E Setting spring for outlet 7 Pulse line pBr
troller combination at valve V1 pressure pBr
An inlet pressure-equalised control-
ler is integrated in valve V1 (pressure
control unit). Valve stem V1 is linked Optional:
to the valve plate assembly. When the Threaded flange
valve stem opens, it prestresses the with filter and
compression spring and releases the pressure switch.
control unit. When the valve stem Please order
closes, the closing forces act direct- separately.
ly on the valve plate of the control unit.
Valves V1 and V2 are actuated to-
V3
gether electrically.
In closed position, valve V3 shuts off p1 a V1 V2 c p2

the pressure chamber below working V1

b
V2

diaphragm M from the inlet pressure V4

p1 inside chamber (a). The valve stem M

of valve V1 controls valve V3. The

pressure below working diaphragm M
is determined by a variable flow
cross-section D. Pressure taps,
The outlet pressure pBr counteracts schematic diagram of gas valve
the force of setting spring E via servo 3 4 5
diaphragm S until a force equilibrium DMV-SE 507 - 520
occurs. 1 min. 5 x DN
The opposite side of the servo dia- 6
phragm is exposed to ambient pres-
sure pamb.. 7
pBr , extern
Changes in the force equilibrium lead 3 4 5
PN1, DN 4

to a change in the flow cross-section DMV-SE 525

D downstream of valve V4. 2 3 4
The pressure below the working dia-
phragm changes. Control unit V1 ad- 1 min. 5 x DN
justs the valve cross-section to suit
6
the new volumetric flow.
7
pBr, extern
Mode of operation of valve V2 2 3 4
PN1, DN 4

The valve stem of valve V2 is connect-

ed to the valve plate assembly. When
the valve stem opens, it prestresses Closing function
the compression spring. Valve V2 When the power supply to the sole-
opens fully and without delay. Valve noid coils of main valves V1 and V2 is
V4 is actuated by valve V2. In the interrupted, the compression springs
closed position, valve V4 shuts off the close these valves within < 1 s.
pressure chamber below working di-
aphragm M from burner pressure.
2…8
 Specifications

Nominal widths DMV-SE 507 DMV-SE 512-520 DMV-SE 525

Flanges with tube threads to Rp 1/2, 3/4, 1 Rp 1, 1 1/4, 1 1/2, 2 Rp 2
ISO 7/1 (DIN 2999) and their combinations and their combinations

Max. operating pressure 500 mbar

Inlet pressure range pe : 15 mbar to 500 mbar
Outlet pressure ranges pBr : 10 mbar to 300 mbar

In versions :
S 20, S 22: pBr : 2 - 20 mbar
S 80, S 82: pBr : 5 - 80 mbar
S 300, S 302: pBr : 30 - 300 mbar

Pressure stage PN 1

Media Gases of gas families 1, 2 and 3 and other neutral gaseous media

Ambient temperature - 15°C to + 70°C for S..0, simultaneous opening

- 15°C to + 60°C for S..2, separate opening

Dirt trap device Sieve

A suitable gas filter should be connected upstream.
For further information, refer to Datasheets 2.02 “Gas and Air Filters” and
7.15 “‘Flange-on Filters”

Pressure switch Types GW A5, NB A2, ÜB A2 to DIN EN 1854 may be attached.

For further information, refer to Datasheets 5.03 and 5.12 “Pressure
Switches for DUNGS Multiple Actuators”

Servo pressure control section Inlet pressure-equalised pressure controller, valve V1 shuts off tightly
when switched off, as per DIN EN 88 Class A. Servo controller with
adjustable burner pressure) Versions for equalised pressure and
zero pressure possible

Solenoid valves V1, V2 Valve as per DIN EN 161 Class A Group 2, fast closing, fast opening

Test gas connection G 1/8 DIN ISO 228, on the inlet and outlet flanges, downstream of sieve at
both ends, between V1 and V2 at both ends, downstream of V2 (adding on
a pressure switch may exclude a test gas connection)

Pulse line Connection G 1/8 to DIN ISO 228 for burner pressure (pBr : gas)
The pulse line must be made of steel and > PN1, DN4. Condensate
from the pulse line must not enter the fittings. It is essential to comply
with the instructions given in your Operating and Instruction Manuals.
Alternatively: Pulse flange (see page 8)

Voltage/frequency 230 VAC +15% +10%; 50-60 Hz

Preferred voltages: 110 - 120 VAC, 24 - 28 Vdc

Electrical connections Plug-and-socket connection as per DIN 4400, for valves

Output/power consumption at 230 V AC; +20°C: please refer to Type survey

ON period 100% ED
Degree of protection IP 54 as per IEC 529 (EN 60529)
Radio interference suppression Degree of interference N

Materials of gas wetted parts Housing Aluminium die casting

Diaphragms, seals NBR basis, Silopren (silicone rubber)
Solenoid drive Steel, brass, aluminium

Installation position Horizontal with solenoid in upright position

3…8
Dimensions

DMV-SE 507-520/11

e
g

c
p
Br

f a
b

DMV-SE 525/11 e
d
g

p
Br

f a
b

4…8
 Type Order.No. DN Openning- Pmax. Dimensions[mm] Solenoid Switching Weight
230 VAC Rp time [VA] a b c d e f g Nr. operations/h [kg]

DMV-SE 507/11 S 20 229 645 1/2 - 11/4 < 1 s 28 110 141 86 127 200 73 212 1105 250 2,5

DMV-SE 507/11 S 22 231 538 1/2 - 11/4 < 1 s 46 110 141 86 127 200 73 212 1111 250 2,5

DMV-SE 507/11 S 80 227 830 1/2 - 11/4 < 1 s 28 110 141 86 127 200 73 212 1105 250 2,5

DMV-SE 507/11 S 82 231 541 1/2 - 11/4 < 1 s 46 110 141 86 127 200 73 212 1111 250 2,5

DMV-SE 507/11 S 300 226 148 1/2 - 11/4 < 1 s 28 110 141 86 127 200 73 212 1105 250 2,5

DMV-SE 507/11 S 302 231 544 1/2 - 11/4 < 1 s 46 110 141 86 127 200 73 212 1111 250 2,5

DMV-SE 512/11 S 20 229 443 1 - 1 1/4 <1s 50 140 174 100 145 254 100 245 1205 250 5,1

DMV-SE 512/11 S 22 231 528 1 - 1 1/4 <1s 62 140 174 100 145 254 100 245 1211 250 5,1

DMV-SE 512/11 S 80 227 833 1 - 1 1/4 <1s 50 140 174 100 145 254 100 245 1205 250 5,1

DMV-SE 512/11 S 82 231 531 1 - 1 1/4 <1s 62 140 174 100 145 254 100 245 1211 250 5,1

DMV-SE 512/11 S 300 226 158 1 - 1 1/4 <1s 50 140 174 100 145 254 100 245 1205 250 5,1

DMV-SE 512/11 S 302 231 534 1 - 1 1/4 <1s 62 140 174 100 145 254 100 245 1211 250 5,1

DMV-SE 520/11 S 20 231 009 11/2 - 2 <1s 80 140 201 100 170 333 100 285 1215 250 5,9

DMV-SE 520/11 S 22 231 518 11/2 - 2 <1s 80 140 201 100 170 333 100 285 1212 250 5,9

DMV-SE 520/11 S 80 227 836 11/2 - 2 <1s 80 140 201 100 170 333 100 285 1215 250 5,9

DMV-SE 520/11 S 82 231 521 11/2 - 2 <1s 80 140 201 100 170 333 100 285 1212 250 5,9

DMV-SE 520/11 S 300 226 161 11/2 - 2 <1s 80 140 201 100 170 333 100 285 1215 250 5,9

DMV-SE 520/11 S 302 231 524 11/2 - 2 <1s 80 140 201 100 170 333 100 285 1212 250 5.9

DMV-SE 525/11 S 20 231 010 2 <1s 80 140 201 128 228 400 103 379 1405 250 12,5

DMV-SE 525/11 S 22 231 508 2 <1s 100 167 239 128 228 400 103 379 1411 250 12,5

DMV-SE 525/11 S 80 227 839 2 <1s 100 167 239 128 228 400 103 379 1405 250 12,5

DMV-SE 525/11 S 82 231 511 2 <1s 100 167 239 128 228 400 103 379 1411 250 12,5

DMV-SE 525/11 S 300 226 163 2 <1s 100 167 239 128 228 400 103 379 1405 250 12,5

DMV-SE 525/11 S 302 231 514 2 <1s 100 167 239 128 228 400 103 379 1411 250 12,5

5…8
Characteristics of volumetric flow vs. pressure gradient in the fully stabilised state with sieve; a
suitable gas filter should be used
500
DMV-SE 507/11 400

300

200

150 Recommended
working range
100
80

11
E 507/
60
50

DMV-S
40

30
∆p [mbar]

20

10
8

6
5
4

2
Basis + 15° C, 1013 mbar, trocken
Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco
1

2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200
° [m3 /h] Luft / Air / Aria dv = 1,00
Vn

2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200
° [m /h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn
3

DMV-SE 512/11 500

400

300

200

150 Recommended
working range

100
80
/11
E 512

60
50
-S
DMV

40

30
∆p [mbar]

20

10
8

6
5
4

2
Basis + 15° C, 1013 mbar, trocken
Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco
1

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000

° [m /h] Luft / Air / Aria dv = 1,00
Vn
3

2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000

° [m /h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn
3

Gas type Density f

[kg/m3]
density of air
f=
density of gas used
Natural gas 0,81 1,24
Town gas 0,58 1,46
° ° Liquid gas 2,08 0,77
V gas used = V air x f
Air 1,24 1,00
6…8
 Characteristics of volumetric flow vs. pressure gradient in the fully stabilised state with sieve; a
suitable gas filter should be used

DMV-SE 520/11
500
400

300

200
Recommended
150 working range

100
80

/1120
60

-SE 5
50

DMV
40

30
∆p [mbar]

20

10
8

6
5
4

2
Basis + 15° C, 1013 mbar, trocken
Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco
1

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000

° [m /h] Luft / Air / Aria dv = 1,00
Vn
3

2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000

° [m /h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn
3

DMV-SE 525/11
500
500

300

200

150
Recommended
working range

100
80
25/11

60
-SE 5

50
DMV

40

30
∆p [mbar]

20

10
8

6
5
4

2
Basis + 15° C, 1013 mbar, trocken
Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco
1

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000

° [m /h] Luft / Air / Aria dv = 1,00
Vn
3

2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000

° [m /h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn
3

7…8
 Double solenoid valve
Control and safety combination
valve
Servo pressure controller

DMV-SE 507/11 - 525/11

Information on system accessories Further information

Pressure switches The DMV-SE is prepared for

GW, NB, ÜB…A2 Datasheet 5.03 direct attachment of DUNGS
GW,…A5 Datasheet 5.12 system accessories and additional
devices.
Gas filter
GF 5… Rp 1/2… Rp 2 Datasheet 2.02
Flange-on filters Datasheet 7.15

Valve proving system

VPS 504 S... Datasheet 8.05

Motorised butterfly valve

DMK 5… Rp 3/4 - Rp Datasheet 2.04

Linear actuator
DML 5… Rp 3/4 - 2 Datasheet 2.09

Flange for Rp/NPT Order No. Pulse flange for Order No.

DMV-SE 507/11 Rp 1/2 222 341 DMV-SE 507/11 ø 22 227 519

DMV-SE 507/11 Rp 3/4 222 342 DMV-SE 512/11 ø 43 227 517
DMV-SE 507/11 Rp 1 222 001 DMV-SE 520/11 ø 53 280 140
DMV-SE 507/11 Rp 1 1/4 231 717 DMV-SE 525/11 ø 55 227 518

DMV-SE 512/520/11 Rp 1 222 343 Adapter, set pressure gauge flange G1/2 216 675
DMV-SE 512/520/11 Rp 1 1/4 222 344 Adapter GW A with G1/4 222 982
DMV-SE 512/520/11 Rp 1 1/2 221 884 Adapter pBr 214 975
DMV-SE 512/520/11 Rp 2 221 926 Adapter GW A o flange 221 630

DMV-SE 507/11 NPT 1/2 222 371 Always order flanges, plug
DMV-SE 507/11 NPT 3/4 222 368 and socket connections and
DMV-SE 507/11 NPT 1 221 999 system accessories separately.
DMV-SE 507/11 NPT 1 1/4 231 718

DMV-SE 512/520/11 NPT 1 222 369

DMV-SE 512/520/11 NPT 1 1/4 222 370
DMV-SE 512/520/11 NPT 1 1/2 222 003
DMV-SE 512/520/11 NPT 2 221 997

DMV-SE 525/11 Rp 2 215 384

Electrical plug 3 pol + PE 210 319

We reserve the right to make any changes in the interest of technical progress.

Head Offices and Factory Postal address

Karl Dungs GmbH & Co. Karl Dungs GmbH & Co.
Siemensstraße 6-10 Postfach 12 29
D-73660 Urbach, Germany D-73602 Schorndorf, Germany
Telephone +49 (0)7181-804-0 e-mail [email protected]
Fax +49 (0)7181-804-166 Internet www.dungs.com 8…8