Epandi@technip
.com
2018.11.08
14:14:37 +04'00'
Site Project Quality Document
BREDERO SHAW INTERNATIONAL B.V, RAK
INSPECTION AND TEST PLAN - Liquid Epoxy Coating (External) on Bend Pipes
CUSTOMER PROJECT PO Number
TechnipFMC AQAM Development EPCI
W: Witness H: Hold Point N: Non-Destructive Testing, R/A: Review/APPROVAL S: Surveillance
Legend M: Monitor I: Random Inspection E: Examine/Endorse Documents T: Destructive Testing R: Review Documents
V: Visual D: Dimensional Inspection: C: Record & Raise Documents WFO: Witness First Off N/A: Not Applicable
BSIBV QP Production Approval Inspection
No Activity Description Method / Acceptance Criteria Verifying doc
09-1 Frequency BSIBV TP FMC DPE / TPI
The coating material shall be Canusa HBE HT (Spray grade) for
High Build Liquid Coating Applications.
RF 033 /
1 Coating Material 2.3 The Product Data sheet of Canusa HBE HT (Spray grade) shall be Manufacturer Test Start of project H R R
submitted to Customer. Certificate
Inspect the Packaging is secured and marking is legible.
Raw Material Non- Any nonconformance material shall be quarantined and identified GloQ-204 / RF
2 2.3 If required H W R
conformance by hazard tape. 002
The selected abrasives shall be Steel Grit or Garnet.
RF 033 /
3 Abrasive Material 2.5.4 Manufacturer Every batch H R R
The Manufacturer’s certificate of conformance / laboratory test
Certificate
report shall be submitted to the customer’s representative.
4 Receipt of bend pipes 2.4 Bend pipes shall be received from the stock area. TF 001 All bend pipes H W R
Verify the bend pipes are free from mechanical damages and
surface contamination.
Verify bend pipe's identification numbers are in accordance with
5 Visual Inspection 2.4 QF 001 All bend pipes H W R
packing list or tally sheet.
Surface contaminants such as oil and grease shall be removed in
accordance with SSPC SP-1.
Prior to start of blast cleaning process, the manual preheating shall
be used for to maintain steel temperature above 3°C of dew point.
Pre-heating shall not be used if the steel temperature is above 3°C
6 Pre-heating 2.5.2 of dew point. - If required H W R
The heating shall be carried out on internal surface using propane
gas or similar method shall be used.
Bend pipes Non- The nonconformance bend pipes shall be quarantined and GloQ-410 / RF
7 2.4 If required H W R
conformance identified by hazard tape. 002
Doc. No.: BSIBV-ITP-09-1, Rev. 0 Page 2 of 5
Revision Date: 07-Nov-18
Site Project Quality Document
BREDERO SHAW INTERNATIONAL B.V, RAK
INSPECTION AND TEST PLAN - Liquid Epoxy Coating (External) on Bend Pipes
CUSTOMER PROJECT PO Number
TechnipFMC AQAM Development EPCI
W: Witness H: Hold Point N: Non-Destructive Testing, R/A: Review/APPROVAL S: Surveillance
Legend M: Monitor I: Random Inspection E: Examine/Endorse Documents T: Destructive Testing R: Review Documents
V: Visual D: Dimensional Inspection: C: Record & Raise Documents WFO: Witness First Off N/A: Not Applicable
BSIBV QP Production Approval Inspection
No Activity Description Method / Acceptance Criteria Verifying doc
09-1 Frequency BSIBV TP FMC DPE / TPI
Abrasive Material No oil/water in accordance with SSPC Publication 91-12
8 3.1 QF 09-1 Once per shift H W R
Contamination Test contamination test.
The relative humidity shall be ≤ 85% and the steel temperature
shall be above 3°C of dew point prior to abrasive blast cleaning.
Start of shift and
9 Climatic Conditions 3.1 QF 09-2b H W R
every 2 hours
The blasting / coating shall be stopped if the above condition has
not met.
No moisture or oil contaminations in accordance with ASTM D4285-
10 Compressed Air Supply 3.1 QF 021 Once per shift H W R
83.
Bend pipes shall be visually inspected internally and externally for
dents and defects, such as, sharp edges, laminations, gouges,
damage to bevels, corrosion, etc. Affected items shall be identified QF 09-1/ GloQ-
11 Steel Surface Defects 3.1 All bend pipes H W R
and shall be subject to remedial action. A nonconformance report 410 / RF 002
to Customer shall be issued for further actions if laminations and
steel defects are discovered.
Abrasive Blast Cleaned
The degree of cleanliness shall be Sa 2 1/2 in accordance with ISO
12 Pipe Surface Visual 3.1 QF 09-1 All bend pipes H W R
8501-1.
Standard
The Surface profile shall be minimum 50 microns. The Digital
First 3 bend pipes
Profile Gauge or Replica tape shall be used for measuring surface
13 The Blast Profile 3.1 QF 09-2b and in every 2 H W R
profile. The Surface profile measurements shall be performed in
hours
accordance with ISO 8503-4.
Residual External Surface Chlorides shall be ≤2microgram/cm²
Twice per shift
14 Salt test 3.1 (≤20 mg/m²). The test shall be performed in accordance with ISO QF 09-1 H W R
(AM/PM)
8502 by using Elcometer 130 SCM - salt meter.
Mix ratio and Volume Mix ratio shall be Part A 3:1 Part B (Base to Curing Agent).
15 3.3 QF 09-2C Start of paint mix H M R
solids 100% Solids.
The Pot-life of mixed components in spray hose shall 1 to 4
16 Pot life 3.3 - Mixed paint H M R
minutes.
Doc. No.: BSIBV-ITP-09-1, Rev. 0 Page 3 of 5
Revision Date: 07-Nov-18
Site Project Quality Document
BREDERO SHAW INTERNATIONAL B.V, RAK
INSPECTION AND TEST PLAN - Liquid Epoxy Coating (External) on Bend Pipes
CUSTOMER PROJECT PO Number
TechnipFMC AQAM Development EPCI
W: Witness H: Hold Point N: Non-Destructive Testing, R/A: Review/APPROVAL S: Surveillance
Legend M: Monitor I: Random Inspection E: Examine/Endorse Documents T: Destructive Testing R: Review Documents
V: Visual D: Dimensional Inspection: C: Record & Raise Documents WFO: Witness First Off N/A: Not Applicable
BSIBV QP Production Approval Inspection
No Activity Description Method / Acceptance Criteria Verifying doc
09-1 Frequency BSIBV TP FMC DPE / TPI
The coated bend pipes shall be allowed to cure for a minimum of
17 Curing of Coating 2.7 - All bend pipes H M R
48 hours or as per Manufacturer recommendation.
The Pot-life of mixed components in spray hose shall 1 to 4
18 Pot life 3.3 - Mixed paint H M R
minutes.
19 Visual Inspection 3.3 Coating shall be covered 100% area excluding cut back. QF 09-3 All bend pipes H W R
The dry film thickness shall be minimum 1000 microns. The DFT
20 Dry Film Thickness 2.7 / 3.3 measurement shall be performed in accordance with SSPC PA 2 or QF 09-3 All bend pipes H W R
ISO 2808, method 6A.
All bend pipes
21 Cut Back 3.3 The cut back shall be 130 +20/-0 mm both bend pipe ends. QF 09-3 H W R
(both ends)
The holiday detection shall be carried out 100% coated surface at
4.0 +/- 0.050 kV with a travel rate of less than 300mm/s. As per
22 Holiday detection 3.3 NACE SP 0188 Discontinuity (Holiday) Testing of Protective QF 09-3 All bend pipes H W R
Coatings on conductive substrates. Holiday detection shall not be
conducted if the surface temperature of the coating is above 50°C.
The damaged area, imperfect coating area or low dry film
thickness (DFT) area shall be buffed/ abraded or ground and dust,
dirty debris shall be removed in order to achieve good bonding to
the repair. If the damage is pierced onto the steel, damaged area
shall be cleaned using 80 abrasive disc grinder or similar
equipment/tools or blasting. The overacting interval exceeded shall
QF 09-3/
be abraded with 80 grit paper or sweep blasted prior to over coat
23 Coating Touch up repairs 3.3 QF1-03 If required H W R
the bend pipes. Area shall be touched up with roller or brush. Once
the required WFT is achieved, the coating shall be allowed to cure.
After completion of curing the DFT shall be measured and holiday
detection shall be carried out to check for any defects. If the area
achieves required thickness and is holiday free the area shall be
accepted. If any missing area or damages or other defects
observed on the coated surface shall be touched with brush / roller.
Doc. No.: BSIBV-ITP-09-1, Rev. 0 Page 4 of 5
Revision Date: 07-Nov-18
Site Project Quality Document
BREDERO SHAW INTERNATIONAL B.V, RAK
INSPECTION AND TEST PLAN - Liquid Epoxy Coating (External) on Bend Pipes
CUSTOMER PROJECT PO Number
TechnipFMC AQAM Development EPCI
W: Witness H: Hold Point N: Non-Destructive Testing, R/A: Review/APPROVAL S: Surveillance
Legend M: Monitor I: Random Inspection E: Examine/Endorse Documents T: Destructive Testing R: Review Documents
V: Visual D: Dimensional Inspection: C: Record & Raise Documents WFO: Witness First Off N/A: Not Applicable
BSIBV QP Production Approval Inspection
No Activity Description Method / Acceptance Criteria Verifying doc
09-1 Frequency BSIBV TP FMC DPE / TPI
On production adhesion test shall be carried out once per shift on
steel plate / panel. A pass shall also be recorded where the coating
fails cohesively. Cohesive break less than 2 mm long entirely within
the coating constitutes a pass (disregard the knife point).
Test Procedure: With a sharp knife, two incisions (approximately
13mm long) shall be made in the form of an X through to the metal
substrate. At the intersection of the X an attempt shall be made to
Once per shift on
24 Adhesion test (Cross Cut) 3.3 force the coating from the steel substrate with the knife point. QF 09-6 H W R
steel panel
Refusal of the coating to disbond from the substrate shall be
recorded as a pass. A pass shall also be recorded where the
coating fails cohesively. Disbondment at the point of the
intersection is common due to the action of marking the X cut.
Therefore, disregard the tip point of the intersection where knife is
placed.
The adhesion test shall be conducted after coating is completely
cured.
The Holiday detector, Digital DFT gauge, Profile gauge and Digital
25 Calibration of equipment 2.2 QF 500-1 Once per shift H W R
Thermometer shall be calibrated.
The bend pipe number and length shall be confirmed on internal
surface. The below identification marks shall be stenciled on
external surface of coated bend pipes, if Customer provided.
Marking of coated bend All coated bend
26 3.3 - H W R
pipes pipes
After completion of all the production tests, Inspection release
Inspection release of notes shall be submitted to BSIBV from Customer Representative, Coating accepted
27 3.3 QF 032 (IRN) H H H
bend pipes when all QC documents are approved. Partial / complete release bend pipes
shall be issued for load-out of coated bend pipes.
Final documentation shall be submitted to Client/TPI, by BSIBV
28 Final documentation 3.3 once all the bend pipes are accepted and entire documentations MRB Entire documents H H R
are completed.
Doc. No.: BSIBV-ITP-09-1, Rev. 0 Page 5 of 5
Revision Date: 07-Nov-18