SUN2000 - (250KTL, 280KTL, 300KTL, 330KTL) Series User Manual - 14.07.2023
SUN2000 - (250KTL, 280KTL, 300KTL, 330KTL) Series User Manual - 14.07.2023
Series
User Manual
Issue 07
Date 2023-06-30
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Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
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recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: https://e.huawei.com
Purpose
This document describes the installation, commissioning, maintenance, and
troubleshooting of the SUN2000-250KTL-H1, SUN2000-250KTL-H3,
SUN2000-280KTL-H0, SUN2000-300KTL-H0, SUN2000-330KTL-H1, and
SUN2000-330KTL-H2 (also referred to as SUN2000). Before installing and
operating the SUN2000, ensure that you are familiar with the features, functions,
and safety precautions provided in this document.
Intended Audience
This document is intended for photovoltaic (PV) plant operating personnel and
qualified electricians.
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.
Issue 07 (2023-06-30)
Updated 4.3 Preparing Tools.
Updated 5.6 Connecting DC Input Power Cables.
Updated 7 Power-On and Commissioning.
Updated 8.1 Routine Maintenance.
Added 8.7 Locating Insulation Resistance Faults.
Updated 9 Alarm Reference.
Adjusted the document structure.
Issue 06 (2023-05-12)
Updated 5.2 Preparing Cables.
Added 5.5 Requirements for AC Power Cable Stripping Outside the
Compartment.
Issue 05 (2023-05-09)
Updated 2.2 Networking Application.
Updated 5.2 Preparing Cables.
Updated 5.6 Connecting DC Input Power Cables.
Updated 8.3 Power-Off for Maintenance.
Updated 9 Alarm Reference.
Issue 04 (2023-03-30)
Updated 2.2 Networking Application.
Updated 5.4 Connecting an AC Output Power Cable.
Updated 5.6 Connecting DC Input Power Cables.
Issue 03 (2023-02-10)
Updated 2.2 Networking Application.
Updated 4.2 Installation Requirements.
Updated 5.2 Preparing Cables.
Updated 5.4 Connecting an AC Output Power Cable.
Updated 7.1 Powering On the SUN2000.
Updated 9 Alarm Reference.
Updated F Acronyms and Abbreviations.
Issue 02 (2022-12-20)
Added the SUN2000-250KTL-H1, SUN2000-250KTL-H3, SUN2000-330KTL-H1, and
SUN2000-330KTL-H2 models.
Updated 2.1 Model Number Description.
Updated 4.2 Installation Requirements.
Updated 5.2 Preparing Cables.
Updated 7 Power-On and Commissioning.
Updated 9 Alarm Reference.
Updated 10 Technical Specifications.
Updated C Grid Codes.
Updated E Contact Information.
Issue 01 (2022-10-09)
This issue is used for first office application (FOA).
Contents
2 Overview................................................................................................................................. 13
2.1 Model Number Description............................................................................................................................................... 13
2.2 Networking Application...................................................................................................................................................... 14
2.3 Appearance............................................................................................................................................................................. 18
2.4 Circuit Diagram...................................................................................................................................................................... 21
2.5 Working Modes..................................................................................................................................................................... 21
2.6 Label Description.................................................................................................................................................................. 23
3 Storage Requirements.......................................................................................................... 25
4 Installation..............................................................................................................................27
4.1 Installation Modes................................................................................................................................................................ 27
4.2 Installation Requirements.................................................................................................................................................. 27
4.2.1 Site Selection Requirements.......................................................................................................................................... 27
4.2.2 Clearance Requirements................................................................................................................................................. 30
4.2.3 Angle Requirements......................................................................................................................................................... 33
4.3 Preparing Tools...................................................................................................................................................................... 33
4.4 Checking Before Installation............................................................................................................................................. 36
4.5 Moving the SUN2000.......................................................................................................................................................... 37
4.6 Installing the SUN2000 on a Support............................................................................................................................ 38
4.7 Installing the SUN2000 on a Pole Clamp..................................................................................................................... 39
5 Electrical Connections.......................................................................................................... 40
5.1 Precautions.............................................................................................................................................................................. 40
5.2 Preparing Cables................................................................................................................................................................... 41
5.3 Connecting a PE Cable........................................................................................................................................................ 44
5.4 Connecting an AC Output Power Cable........................................................................................................................ 45
5.5 Requirements for AC Power Cable Stripping Outside the Compartment......................................................... 52
8 System Maintenance............................................................................................................ 73
8.1 Routine Maintenance.......................................................................................................................................................... 73
8.2 Shutdown and Power-Off.................................................................................................................................................. 76
8.3 Power-Off for Maintenance.............................................................................................................................................. 76
8.4 Replacing a Fan..................................................................................................................................................................... 78
8.5 Replacing the SUN2000...................................................................................................................................................... 81
8.6 Resetting and Turning On the DC SWITCH................................................................................................................. 82
8.7 Locating Insulation Resistance Faults............................................................................................................................ 82
9 Alarm Reference.................................................................................................................... 86
10 Technical Specifications.....................................................................................................98
A Crimping an OT or DT Terminal...................................................................................... 103
B Domain Name List of Management Systems...............................................................106
C Grid Codes.............................................................................................................................107
D Resetting Password............................................................................................................ 115
E Contact Information........................................................................................................... 116
F Acronyms and Abbreviations............................................................................................118
1 Safety Information
Statement
Before transporting, storing, installing, operating, using, and/or maintaining
the equipment, read this document, strictly follow the instructions provided
herein, and follow all the safety instructions on the equipment and in this
document. In this document, "equipment" refers to the products, software,
components, spare parts, and/or services related to this document; "the Company"
refers to the manufacturer (producer), seller, and/or service provider of the
equipment; "you" refers to the entity that transports, stores, installs, operates,
uses, and/or maintains the equipment.
The Company shall not be liable for any of the following circumstances or
their consequences:
DANGER
Ensure that power is off during installation. Do not install or remove a cable with
power on. Transient contact between the core of the cable and the conductor will
generate electric arcs or sparks, which may cause a fire or personal injury.
DANGER
DANGER
DANGER
During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The dielectric withstanding voltage level must comply with local laws,
regulations, standards, and specifications.
WARNING
General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch operating equipment because the enclosure is hot.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.
Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
DANGER
Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fire may occur.
DANGER
DANGER
Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment damage, load power derating, power failure, or personal injury may
occur.
WARNING
For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.
CAUTION
Do not route cables near the air intake or exhaust vents of the equipment.
General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Obtain approval from the national or local electric utility company before
connecting the equipment to the grid.
● Observe the power plant safety regulations, such as the operation and work
ticket mechanisms.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks must cross the edges of the bolts.)
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● Before maintaining a downstream electrical or power distribution device, turn
off the output switch on the power supply equipment.
● During equipment maintenance, attach "Do not switch on" labels near the
upstream and downstream switches or circuit breakers as well as warning
signs to prevent accidental connection. The equipment can be powered on
only after troubleshooting is complete.
● Do not open equipment panels.
● Check equipment connections periodically, ensuring that all screws are
securely tightened.
● Only qualified professionals can replace a damaged cable.
● Do not scrawl, damage, or block any labels or nameplates on the equipment.
Promptly replace labels that have worn out.
Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Do not work on the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
Cabling Requirements
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.
● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are away from each other without entanglement and
overlapping.
● Secure buried cables using cable supports and cable clips. Ensure that the
cables in the backfill area are in close contact with the ground to prevent
cable deformation or damage during backfilling.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● When routing cables, reserve at least 30 mm clearance between the cables
and heat-generating components or areas. This prevents deterioration or
damage to the cable insulation layer.
DANGER
DANGER
DANGER
Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.
WARNING
Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.
WARNING
To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.
General Requirements
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Keep the installation and operating environments of the equipment within the
allowed ranges. Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with dust, smoke, volatile or
corrosive gases, infrared and other radiations, organic solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive to the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● Ensure that the site complies with local laws, regulations, and related
standards.
● Ensure that the ground in the installation environment is solid, free from
spongy or soft soil, and not prone to subsidence. The site must not be located
in a low-lying land prone to water or snow accumulation, and the horizontal
level of the site must be above the highest water level of that area in history.
● Do not install the equipment in a position that may be submerged in water.
● If the equipment is installed in a place with abundant vegetation, in addition
to routine weeding, harden the ground underneath the equipment using
cement or gravel (recommended area: 3 m x 2.5 m).
● Do not install the equipment outdoors in salt-affected areas because it may
be corroded. A salt-affected area refers to the region within 500 m of the
coast or prone to sea breeze. Regions prone to sea breeze vary with weather
conditions (such as typhoons and monsoons) or terrains (such as dams and
hills).
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● After installing the equipment, remove the packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.
WARNING
Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.
WARNING
Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.
General Requirements
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches must not be
exposed for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.
● When performing operations over the top of the equipment, take measures to
protect the equipment against damage.
● Use correct tools and operate them in the correct way.
Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.
● Platform ladders with protective rails are preferred. Single ladders are not
recommended.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.
● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.
● When a step ladder is used, ensure that the pull ropes are secured.
● If a single ladder is used, the recommended angle for the ladder against the
floor is 75 degrees, as shown in the following figure. A square can be used to
measure the angle.
● If a single ladder is used, ensure that the wider end of the ladder is at the
bottom, and take protective measures to prevent the ladder from sliding.
● If a single ladder is used, do not climb higher than the fourth rung of the
ladder from the top.
● If you use a single ladder to climb up to a platform, ensure that the ladder is
at least 1 m higher than the platform.
Hoisting
● Only trained and qualified personnel are allowed to perform hoisting
operations.
● Install temporary warning signs or fences to isolate the hoisting area.
● Ensure that the foundation where hoisting is performed on meets the load-
bearing requirements.
● Before hoisting objects, ensure that hoisting tools are firmly secured onto a
fixed object or wall that meets the load-bearing requirements.
● During hoisting, do not stand or walk under the crane or the hoisted objects.
● Do not drag steel ropes and hoisting tools or bump the hoisted objects
against hard objects during hoisting.
● Ensure that the angle between two hoisting ropes is no more than 90
degrees, as shown in the following figure.
Drilling Holes
● Obtain consent from the customer and contractor before drilling holes.
● Wear protective equipment such as safety goggles and protective gloves when
drilling holes.
● To avoid short circuits or other risks, do not drill holes into buried pipes or
cables.
● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings.
2 Overview
NOTICE
NOTICE
● To ensure the system response speed, you are advised to connect less than 30
cascaded SUN2000s on each COM port of the SmartLogger.
● If RS485 communication is used, the RS485 communication distance between
the SUN2000 at the end and the SmartLogger cannot exceed 1000 m.
● If MBUS communication is used, multi-core cables are recommended and the
maximum communication distance is 1000 m. If single-core cables are used,
the three-phase cables must be bound at an interval of 1 m
NOTE
Earthing System
The SUN2000 supports the IT earthing system.
NOTE
The SUN2000 supports the IT earthing system in PV-only scenarios. The use of the
SUN2000 in other types of earthing systems, such as TT, TN-C, and TN-C-S, is not
recommended. (If such an earthing system is encountered, contact the Company's
engineers.)
2.3 Appearance
Appearance and Ports
(9) DC input terminal group 1 (PV1–PV14, (10) RS485 communications port (COM)
controlled by DC SWITCH 1)
(13) DC switch 2 (DC SWITCH 2) (14) Tracking system power cable hole
NOTE
Note [1]: The silkscreen on some models is MAIN SWITCH. The actual product silkscreen
may vary.
Indicator Description
Indicator Status (Blinking Fast: On Meaning
for 0.2s and Off for 0.2s;
Blinking Slowly: On for 1s
and Off for 1s)
NOTE
● The PV connection indicator and the grid connection indicator preferentially indicate
environmental faults.
● Local maintenance refers to operations performed after a USB flash drive, WLAN
module, or USB data cable is inserted into the USB port of the SUN2000. For example,
import and export data using a USB flash drive, or connect to the app using a WLAN
module or USB data cable.
● If the alarming and the local maintenance happen concurrently, the alarm/maintenance
indicator shows the local maintenance state first. After the USB flash drive, WLAN
module, or USB data cable is removed, the indicator shows the alarm state.
DC SWITCH
DANGER
● The DC SWITCH automatically turns off when the inverter reports the String
Reverse Connection or String Current Backfeed alarm. Check the fault type
on the mobile app. After the fault is rectified, wait for at least 3 minutes, turn
the switch handle to OFF to complete the reset, and then turn it on. For details,
see Resetting and Turning On the DC SWITCH.
● The DC SWITCH automatically turns off if a fault occurs in the inverter. In this
case, the alarm/maintenance indicator is steady red, and the two DC SWITCH
automatically turn off. Then, contact technical support and do not turn on the
DC SWITCH by yourself.
Switch Description
Switch Description
3 Storage Requirements
The following requirements should be met if the solar inverter is not put into use
immediately:
● Do not remove the packing materials, and check the packing materials
regularly (recommended: every three months). If any rodent bites are found,
replace the packing materials immediately. If the solar inverter is unpacked
but not put into use immediately, put it inside the original package with the
desiccant bag, and seal it using tape.
● The ambient temperature and humidity should be suitable for the storage.
The air must not contain corrosive or flammable gases.
● The solar inverter should be stored in a clean and dry place and be protected
from dust and water vapor corrosion. The solar inverter must be protected
against rain and water.
● Do not tilt the package or place it upside down.
● To avoid personal injury or device damage, stack inverters with caution to
prevent them from falling over.
● If the solar inverter has been stored for more than two years, it must be
checked and tested by professionals before being put into use.
4 Installation
NOTE
● For ease of the SUN2000 installation on the mounting bracket, cable connecting at the
bottom, and future maintenance, it is recommended that the clearance from the bottom
be between 600 mm and 730 mm. For further questions regarding clearance, consult
local technical support engineers.
● The clearance from the bottom must meet the requirements on the bending radius of
the AC output power cables.
NOTE
NOTE
● In close-to-wall installation mode, reserve space for the air channel and install an L-
shaped air baffle to prevent air intake and exhaust from forming return flow. If the
distance between the mounting bracket and the wall is greater than 600 mm, the air
baffle is not required.
● It is recommended that an L-shaped air baffle be made of aluminum plates with a
thickness greater than or equal to 2 mm and a recommended width of d–10 mm (d
indicates the distance between the mounting bracket and the wall).
When the distance between the mounting bracket and the wall is 120 mm, the
recommended dimensions of an air baffle are as follows:
Preinstall the air baffle on the mounting bracket and then install the mounting
bracket with the air baffle on the wall support.
- - -
Insulated ladder
- - -
Insulation
resistance tester
(output voltage >
1500 V)
NOTE
You are advised to remove the packing materials within 24 hours before installing the
inverter.
Package Contents
NOTICE
● After placing the equipment in the installation position, unpack it with care to
prevent scratches. Keep the equipment stable during unpacking.
After unpacking the inverter, check that the contents are intact and complete. If
any damage is found or any component is missing, contact your supplier.
NOTE
For details about the number of contents, see the Packing List in the packing case.
NOTICE
● After placing the equipment in the installation position, unpack it with care to
prevent scratches. Keep the equipment stable during unpacking.
● Handles are packed in a fitting bag and are not delivered with the SUN2000.
● Four persons or appropriate transportation tools are required to move the
SUN2000.
● Do not use the ports or wiring terminals at the bottom to support any weight
of the SUN2000.
● When you need to temporally place the SUN2000 on the ground, use foam,
cardboard, or other protection material to prevent damage to its enclosure.
NOTE
----End
● The mounting bracket of the SUN2000 has four groups of tapped holes, each group
containing four tapped holes. Mark any hole in each group based on site requirements
and mark four holes in total. The two round holes are recommended.
● M12x40 bolt assemblies are delivered with the SUN2000 and bound to the mounting
bracket. If the bolt length does not meet the installation requirements, prepare M12
bolt assemblies by yourself and use them together with the delivered M12 nuts.
----End
(1) Square bolt clamp (2) Inverter mounting beam (3) Vertical pole
5 Electrical Connections
5.1 Precautions
DANGER
When exposed to sunlight, the PV arrays supply DC voltage to the inverter. Before
connecting cables, ensure that all DC SWITCH on the inverter are OFF. Otherwise,
the high voltage of the inverter may result in electric shocks.
DANGER
● The site must be equipped with qualified fire fighting facilities, such as fire
sand and carbon dioxide fire extinguishers.
● Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.
WARNING
CAUTION
● Stay away from the equipment when preparing cables to prevent cable scraps
from entering the equipment. Cable scraps may cause sparks and result in
personal injury and equipment damage.
● When routing PV cables, it is recommended that the positive and negative PV
string cables be routed in different pipes to prevent cable damage and short
circuits caused by improper operations during construction.
NOTE
The cable colors shown in the electrical connection diagrams provided in this section are for
reference only. Select cables in accordance with local cable specifications (green-and-yellow
cables are only used for protective earthing).
NOTICE
The SUN2000 has an internal residual current monitoring unit (RCMU). Its
external AC switch should be a three-phase circuit breaker or any other AC load
circuit breaker to safely disconnect the SUN2000 from the power grid.
NOTE
Table 5-2 Cable description (S indicates the conductor cross-sectional area of the AC output cable,
and Sp indicates the conductor cross-sectional area of the PE cable)
● The value of Sp is valid only if the conductors of the PE cable and AC power cable use the
same material. If the materials are different, ensure that the conductor cross-sectional area of
the PE cable produces a conductance equivalent to that specified in this table. The
specifications of the PE cable are subject to this table or calculated according to IEC
60364-5-54.
● For details about the installation procedure and precautions for cable stripping outside the
compartment, see 5.5 Requirements for AC Power Cable Stripping Outside the
Compartment.
Procedure
Step 1 Connect the PE cable to the ground point. To enhance the corrosion resistance of a
ground terminal, apply silicone grease or paint on it after connecting the PE cable.
Figure 5-2 Connecting a PE cable to the ground point (on the enclosure)
----End
WARNING
CAUTION
Each inverter shall be equipped with an AC output switch. Multiple inverters shall
not connect to the same AC switch.
NOTICE
● The distance between each SUN2000 and the AC combiner box or the low-
voltage cabinet of the transformer station must be at least 10 m, or the total
distance between two adjacent SUN2000s and the AC combiner box or the
low-voltage cabinet of the transformer station must be at least 20 m.
● The cable outer diameter can be measured using the ruler sticker in the
maintenance compartment.
● Ensure that the cable jacket is in the maintenance compartment.
● Ensure that the AC output power cables are connected securely and insulated
properly (using three-way breakout boots and cold/heat shrink tubing).
Otherwise, the SUN2000 may fail to operate, or become overheated during
operation due to an unreliable connection, which will damage the terminal
block. The resulting device damage is not covered by the warranty.
● In the quick scheduling scenario with MBUS communication networking,
connect AC power cables in the maintenance compartment from left to right in
the sequence of L1, L2, and L3.
Wiring Area
Procedure
Step 1 Open the maintenance compartment door and install the support strut. Remove
the accessories and set them aside.
Step 2 Connect the AC output power cables based on the cable type.
NOTICE
● Reserve sufficient slack for the PE cable to ensure that the last cable bearing
the force is the PE cable when the AC output power cable is subject to a pulling
force due to force majeure.
● After cables are connected, prevent them from contacting the inter-phase
baffle plates.
NOTICE
Step 3 If the system is configured with a tracking system, connect the power cable of the
tracking system.
WARNING
● The tracking system obtains power from the AC three-phase power grid. The
rated voltage of the power supply is the rated output voltage of the SUN2000.
● Keep flammable materials away from cables.
● Cables must be protected with a conduit to prevent short circuits caused by
insulation layer damage.
Step 4 Clear foreign matter from the maintenance compartment, close the maintenance
compartment door, and check that the cable holes at the bottom of the
maintenance compartment are sealed.
----End
Cold/Heat shrink Matches the cable and has anti- Prepared by the
tubing ultraviolet radiation performance. customer
Procedure
Step 1 Strip the AC power cable. The distance between the cable stripping end and the
ground must be greater than or equal to 300 mm.
Step 2 Ensure that the cable stripping end is even, wrap it with the insulation tape, and
then install the three-way breakout boot and cold/heat shrink tubing.
Step 3 Crimp OT/DT terminals.
Step 4 Cut the electrical conduit to a proper length based on the actual installation
height and design requirements. Ensure that the lower end of the electrical
conduit is greater than or equal to 300 mm above the ground. Route the AC
power cable through the electrical conduit.
Step 5 Adjust the cable and electrical conduit to be vertical. Seal the bottom of the
electrical conduit with waterproofing materials. After the waterproofing measure
is complete, backfill and compact the ground.
Step 6 Connect the AC power cable.
Step 7 Close the maintenance compartment door, and seal the cable inlet of the
maintenance compartment and cable top outlet of the electrical conduit with
fireproofing materials.
NOTICE
----End
DANGER
● Before connecting DC input power cables, ensure that the DC voltage is within
the safe range (lower than 60 V DC) and that the AUX. SWITCH and all DC
SWITCH of the SUN2000 are OFF. Otherwise, the high voltage may result in
electric shocks.
● When the SUN2000 operates in grid-tied mode, do not perform maintenance
or operations on the DC input power cables, such as connecting or
disconnecting a PV string or a PV module in the PV string. Otherwise, electric
shocks or arcing (which may cause fire) may occur.
● For details about how to remove and insert DC input connectors, see 8.3
Power-Off for Maintenance.
WARNING
Ensure that the following conditions are met. Otherwise, the SUN2000 may be
damaged or even a fire may occur.
● The open-circuit voltage of each PV string must be lower than or equal to 1500
V DC under any circumstances.
● The polarities of electric connections must be correct on the DC input side. The
positive and negative terminals of a PV string must be connected to
corresponding positive and negative DC input terminals of the SUN2000.
NOTICE
Terminal Description
The SUN2000 provides 28 DC input terminals, which are controlled by its two DC
switches. DC SWITCH 1 controls the DC input terminals PV1–PV14 and DC SWITCH
2 controls the DC input terminals PV15–PV28.
Procedure
NOTICE
Step 1 Before connecting PV strings to the SUN2000, ensure that the insulation resistance
of each PV string to the ground is normal.
Test method: Use an insulation resistance tester to test the insulation resistance of
the PV– cable to the ground. Add a DC voltage of more than 1500 V between the
PV– cable and the ground and check the insulation resistance.
● If the insulation resistance is greater than or equal to 1 MΩ, the insulation
resistance is normal.
● If the insulation resistance is less than 1 MΩ, troubleshoot the insulation fault
of the cable or PV string.
NOTICE
When installing DC input power cables, leave at least 150 mm of slack. The axial
tension on PV connectors must not exceed 80 N. Radial stress or torque must not
be generated on PV connectors.
----End
Procedure
Step 1 Connect the RS485 communications cables.
NOTICE
Use a plug to block the unused cable hole with the waterproof rubber ring, and
then tighten the locking cap.
----End
DANGER
● Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.
WARNING
When the grid connection indicator is steady green (the SUN2000 is connected to
the power grid), do not turn on the DC switch. Otherwise, the SUN2000 may be
damaged because insulation resistance detection is not performed.
NOTICE
● Before the equipment is put into operation for the first time, ensure that the
parameters are set correctly by professional personnel. Incorrect parameter
settings may result in noncompliance with local grid connection requirements
and affect the normal operations of the equipment.
● Before turning on the AC switch between the SUN2000 and the power grid,
check that the AC voltage is within the specified range using a multimeter.
● If a SUN2000 has not been running for more than half a year after being
mounted, it must be checked and tested by professionals before being put into
operation.
● Upon the first power-on, ensure that the AUX. SWITCH is turned on first. After
the PV connection indicator is steady green and the alarm indicator is steady
red, turn on DC SWITCH 1 and DC SWITCH 2. After the system is successfully
connected to the power grid, turn off the AUX. SWITCH. The Company shall
not be liable for any device damage caused by operations performed in wrong
sequence.
● The DC switches implement automatic disconnection. If cables are reversely
connected or PV modules are not properly configured, the DC switches
automatically turn off for protection. In this case, clear the alarm on the app
and turn on the DC switches only after confirming that the alarm is cleared.
Device damage caused by forcible switch-on after the DC switches turn off is
not covered by the warranty.
● When the system is powered on or running, ensure that there are no obstacles
in path of travel of the DC switch handles (for example, the handle is not stuck
by cables or mistakenly held by hands) to ensure that the handles can move
freely. Otherwise, the DC switches cannot automatically turn off.
● If you perform Step 3 before Step 2, the SUN2000 reports a fault about
unexpected shutdown. You can start the SUN2000 only after the fault is
automatically rectified.
Step 2 Turn on the AC switch between the SUN2000 and the power grid.
Step 3 Set the AUX. SWITCH at the bottom of the SUN2000 to ON. When you hear a
click, the switch is completely turned on. Observe the LED indicators.
Step 4 If the PV connection indicator is steady green and the alarm indicator is steady
red, set DC SWITCH 1 and DC SWITCH 2 to ON. Observe the LED indicators to
check the operating status of the SUN2000.
If the PV connection indicator is off 1 minute after the SUN2000 is powered on, do
not turn on the DC SWITCH. Turn off the AUX. SWITCH immediately and check
whether the input power cables are reversely connected or whether the input
voltage meets the startup voltage requirements. After the fault is rectified,
perform step Step 3 again. If the PV connection indicator is off, turn off the AUX.
SWITCH and contact technical support engineers.
Step 5 If the SUN2000 is running properly, turn off the AUX. SWITCH.
NOTICE
The AUX. SWITCH needs to be turned on only when the system is powered on for
the first time and needs to be turned off during subsequent operation.
Step 6 Set the parameters on the app or SmartLogger. For details, see 7.3
Commissioning the SUN2000 (Using the SmartLogger) or the SmartLogger
User Manual.
----End
Step 3 After the device is connected, set the grid code based on the site requirements.
----End
For details about the parameter settings, see the SmartLogger3000 User Manual.
NOTE
Delete the script file immediately after use to reduce information disclosure risks.
Procedure
Step 1 Download the required software upgrade package from the technical support
website.
Step 2 Decompress the upgrade package and copy all files to the root directory of the
USB flash drive.
NOTICE
Do not modify the content in the upgrade package because the files involve RSA
signature verification. If you modify the content, the upgrade will fail.
Step 3 Connect the USB flash drive to the USB port. The system automatically identifies
the USB flash drive and executes all commands specified in the boot script file.
View the LED indicator to determine the operating status.
Step 4 The system automatically restarts when the upgrade is completed. All LED
indicators are off during the restart. After the restart, the indicator is blinking
green slowly for 1 minute and then it becomes steady green, which indicates that
the upgrade is successful.
----End
8 System Maintenance
DANGER
● Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.
WARNING
CAUTION
● Before cleaning the SUN2000, connecting cables, and checking the grounding
reliability, power off the SUN2000 and ensure that the AUX. SWITCH and all
DC SWITCH of the SUN2000 are OFF.
● Do not open the maintenance compartment door on rainy or snowy days. If
you need to, take protective measures to prevent rain or snow from entering
the maintenance compartment. If protective measures cannot be taken, do not
open the maintenance compartment door.
Figure 8-1 Removing the baffle plate of the air intake vent
NOTICE
After the cleaning is complete, reinstall the baffle plate. Tighten the M4 screws
with a torque of 1.2 N·m.
WARNING
After the system is powered off, the SUN2000 is still energized and hot, which
may cause electric shocks or burns. Therefore, wait for at least 15 minutes and
wear PPE before working on the SUN2000.
----End
CAUTION
Procedure
Step 1 Wear proper PPE.
Step 2 If the SUN2000 does not shut down due to a fault, send a shutdown command on
the app, SmartLogger, or management system. If the SUN2000 has shut down due
to a fault, go to the next step.
Step 3 Turn off the AC switch between the SUN2000 and the power grid.
Step 4 Use a clamp meter to measure the DC current of each PV string input to the
SUN2000.
● If PV strings have no current, go to the next step.
● If a PV string has current, wait until the solar irradiance decreases and the PV
string has no current at night, and then go to the next step.
Step 5 Open the maintenance compartment door, install a support strut, and use a
multimeter to check the voltage between the AC terminal block and the ground.
Ensure that the AC side of the SUN2000 is powered off.
Step 6 Turn off all DC input switches of the SUN2000 and ensure that all switches are
OFF. If the DC switches are automatically turned off, go to the next step.
Step 7 Wait for 15 minutes and troubleshoot or repair the SUN2000.
WARNING
● Do not open the panel for maintenance if the SUN2000 is emitting abnormal
smell or smoke, or has obvious exceptions.
● If the SUN2000 does not emit abnormal smell or smoke and is intact, repair or
restart it based on the alarm handling suggestions. Do not stand in front of the
SUN2000 during the restart.
----End
CAUTION
NOTE
If the fan gets stuck when being pulled or pushed, slightly lift it.
(1) Remove the cable ties from FAN 1. (2) Remove the cable ties from FAN 2.
(3) Remove the cable ties from FAN 3. (4) Remove the cable ties from FAN 4.
(1) Bind the cables of FAN 1. (2) Bind the cables of FAN 2.
(3) Bind the cables of FAN 3. (4) Bind the cables of FAN 4.
----End
NOTICE
Before removing the SUN2000, disconnect both the AC and DC power supplies.
NOTE
If the SUN2000 reaches the end of its service life, dispose of it according to local
regulations for the disposal of electrical equipment.
Step 4 Install a new SUN2000. For details, see 4 Installation and 5 Electrical
Connections.
----End
Procedure
Step 1 Set the DC SWITCH to OFF.
Step 2 Set the DC SWITCH to ON.
----End
NOTE
● The positive and negative terminals of a PV string are connected to the PV+ and PV–
terminals of the SUN2000, respectively. The 0% position corresponds to the PV–
terminal, and the 100% position corresponds to the PV+ terminal. Other percentages
indicate that the fault occurs on a PV module or cable in the PV string.
● Possible fault position = Total number of PV modules in a PV string x Percentage of
possible short-circuit positions. For example, if a PV string consists of 14 PV modules
and the percentage of the possible short-circuit position is 34%, the possible fault
position is 4.76 (14 x 34%), indicating that the fault is located near PV module 4,
including the adjacent PV modules and their cables. The SUN2000 has a detection
precision of ±1 PV module.
● For details about the PV strings corresponding to the MPPT that may be faulty, see
Table 8-2. The fault can be located only to the MPPT level. Perform the following steps
to connect the PV strings corresponding to the faulty MPPT to the SUN2000 one by one
to further locate and rectify the fault.
● When a non-short-circuit fault occurs, the possible short-circuit percentage is not
displayed. If the insulation resistance is greater than 0.001 MΩ, the fault is not related
to short circuit. Check all PV modules in the faulty PV string one by one to locate and
rectify the fault.
Procedure
NOTICE
If the irradiance or the PV string voltage is too high, the insulation resistance fault
location may fail. In this case, the fault location status on the Alarm details
screen is Conditions not met. Perform the following steps to connect PV strings to
the SUN2000 one by one to locate the fault.
Step 1 Ensure that the AC connections are normal. Log in to the FusionSolar app, choose
Maintenance > Inverter ON/OFF on the home screen, and send a shutdown
command. Set the DC SWITCH of the SUN2000 to OFF.
Step 2 Connect a PV string to the SUN2000 and set the DC SWITCH to ON. If the
SUN2000 status is Shutdown: Command, choose Maintenance > Inverter
ON/OFF on the home screen and send a startup command.
Step 3 Choose Alarm on the home screen, enter the Active alarm screen, and check
whether a Low insulation resistance alarm is reported.
● If no Low insulation resistance alarm is reported 1 minute after the DC side
is powered on, choose Maintenance > Inverter ON/OFF on the home screen
and send a shutdown command. Set the DC SWITCH to OFF. Go to Step 2
and check the other PV strings one by one.
● If a Low insulation resistance alarm is reported 1 minute after the DC side is
powered on, check the percentage of possible short-circuit positions on the
Alarm details screen and calculate the location of the possibly faulty PV
module based on the percentage. Then go to Step 4.
Step 4 Choose Maintenance > Inverter ON/OFF on the home screen and send a
shutdown command. Set the DC SWITCH to OFF. Check whether the connectors
or DC power cables between the possibly faulty PV modules and adjacent PV
modules are damaged.
● If yes, replace the damaged connectors or DC power cables and then set the
DC SWITCH to ON. If the SUN2000 status is Shutdown: Command, choose
Maintenance > Inverter ON/OFF on the home screen and send a startup
command. View alarm information.
– If no Low insulation resistance alarm is reported 1 minute after the DC
side is powered on, the insulation resistance fault location of the PV
string is complete. Choose Maintenance > Inverter ON/OFF on the
home screen and send a shutdown command. Set the DC SWITCH to
OFF. Go to Step 2 and check the other PV strings one by one. Then, go to
Step 7.
– If the Low insulation resistance alarm is still reported 1 minute after the
the DC side is powered on, choose Maintenance > Inverter ON/OFF on
the home screen and send a shutdown command. Set the DC SWITCH to
OFF and go to Step 5.
● If no, go to Step 5.
Step 5 Disconnect the possibly faulty PV module from the PV string, and use a DC
extension cable with MC4 connectors to connect the adjacent PV modules. Set the
DC SWITCH to ON. If the SUN2000 status is Shutdown: Command, choose
Maintenance > Inverter ON/OFF on the home screen and send a startup
command. View alarm information.
● If no Low insulation resistance alarm is reported 1 minute after the DC side
is powered on, the fault occurred on the disconnected PV module. Choose
Maintenance > Inverter ON/OFF on the home screen, send a shutdown
command, and set the DC SWITCH to OFF. Go to Step 7.
● If the Low insulation resistance alarm is still reported 1 minute after the DC
side is powered on, the fault did not occur on the disconnected PV module.
Go to Step 6.
Step 6 Choose Maintenance > Inverter ON/OFF on the home screen and send a
shutdown command. Set the DC SWITCH to OFF, reconnect the disconnected PV
module, and repeat Step 5 to check the adjacent PV modules at the possible fault
position.
Step 7 Set the DC SWITCH to ON. If the SUN2000 status is Shutdown: Command,
choose Maintenance > Inverter ON/OFF on the home screen and send a startup
command.
----End
9 Alarm Reference
2086 Abnorm Major Cause ID = 1–4, 1. Turn off the AC and DC switches,
al corresponding to external check whether the fan blades are
External fans FAN1–FAN4. damaged, and clear the foreign
Fan The external fan is short- matter around the fan.
circuited, the power supply 2. Reinstall the fan and turn on the
is insufficient, or the air AC and DC switches. If the fault
channel is blocked. persists after the device runs for
15 minutes, replace the external
fan.
2087 Abnorm Major Cause ID = 1 and 2, Turn off the AC and DC switches, wait
al corresponding to internal for 5 minutes, and then turn on the
Internal fans FAN1 and FAN2. AC and DC switches. If the fault
Fan The internal fan is short- persists after the device runs for 5
circuited, the power supply minutes, contact your dealer or
is insufficient, or the fan is technical support to replace the
damaged. device.
2099 Local Warning Cause ID = 1 Check the time or replace the digital
Access The digital signature signature certificate.
Certifica certificate is invalid.
te
Invalid
2104 DC Major Cause ID = 2–7, Power off the device (turn off the AC
Terminal corresponding to MPPT1– and DC switches, and wait for a
Tempera MPPT6 period specified on the device safety
ture The temperature of the DC warning label), and check the cable
Abnorm terminal on the MPPT is connection to the DC terminal of the
al abnormal. MPPT as follows:
1. Check whether the cables meet the
requirements.
2. Check whether the PV terminal
cores are crimped properly.
3. Check whether the PV terminal
models are correct.
4. Check whether PV terminals are
loosely connected.
5. If the preceding items are normal,
turn on the AC switch and DC switch,
and restart the device.
If the fault persists, contact your
dealer or technical support.
6144 Monitori Minor Cause ID = 1 Turn off the AC and DC switches, wait
0 ng Unit ● The flash memory is for 5 minutes, and then turn on the
Faulty insufficient. AC and DC switches. If the fault
persists, replace the monitoring board
● The flash memory has or contact your dealer or technical
bad sectors. support.
10 Technical Specifications
Efficiency
Item SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
Input
Item SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
Maximu 1500 V
m input
voltage
Maximu 65 A
m input
current
(per
MPPT)
Maximu 115 A
m short-
circuit
current
(per
MPPT)
MPP 500–1500 V
voltage
range
Rated 1080 V
input
voltage
Number 28
of inputs
Number 6
of MPPTs
Output
Item SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
Maximu 275 kVA 308 kVA 330 kVA 330 kVA 330 kVA 275 kVA
m
apparent
power
Adapted 50 Hz 50 Hz/60 Hz
power
grid
frequenc
y
Maximu < 1%
m total
harmonic
distortion
(rated
power)
Protection
Item SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
Input DC Supported
switch
Anti- Supported
islanding
protectio
n
Output Supported
overcurre
nt
protectio
n
Input Supported
reverse
connecti
on
protectio
n
PV string Supported
fault
detection
DC surge Type II
protectio
n
AC surge Type II
protectio
n
Insulatio Supported
n
resistanc
e
detection
Residual Supported
current
monitori
ng unit
(RCMU)
RS485 Supported
MBUS Supported
USB Supported
WLAN Supported
+App
General Specifications
Item SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
Net 112 kg
weight
Relative 0%–100% RH
humidity
IP rating IP66
Self- 4.8 W
consump
tion at
night
(sleep
mode)
A Crimping an OT or DT Terminal
Requirements on an OT or DT Terminal
● If a copper cable is used, use copper wiring terminals.
● If a copper-clad aluminum cable is used, use copper wiring terminals.
● If an aluminum alloy cable is used, use copper-to-aluminum wiring terminals,
or aluminum wiring terminals along with copper-to-aluminum washers.
NOTICE
Crimping an OT or DT Terminal
NOTICE
NOTE
C Grid Codes
No. Grid Code Descript SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
ion 0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
No. Grid Code Descript SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
ion 0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
No. Grid Code Descript SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
ion 0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
No. Grid Code Descript SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
ion 0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
No. Grid Code Descript SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
ion 0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
No. Grid Code Descript SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
ion 0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
No. Grid Code Descript SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
ion 0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
No. Grid Code Descript SUN200 SUN200 SUN200 SUN200 SUN200 SUN200
ion 0-250KT 0-280KT 0-300KT 0-330KT 0-330KT 0-250KT
L-H3 L-H0 L-H0 L-H1 L-H2 L-H1
NOTE
The grid codes are subject to change. The listed codes are for reference only.
D Resetting Password
Step 1 Check that the AC and DC sides of the inverter are both powered on, and
indicators and are steady green or blinking slowly for more than 3 minutes.
Step 2 Turn off the AC switch, set the DC SWITCH at the bottom of the inverter to OFF,
and wait until all LED indicators on the inverter panel turn off.
Step 3 Complete the following operations within 4 minutes:
1. Turn on the AC switch and wait for about 90s or until the inverter indicator
blinks.
2. Turn off the AC switch and wait about 30s or until all LED indicators on the
inverter panel turn off.
3. Turn on the AC switch and wait for about 90s or until the inverter indicator
blinks.
Step 4 Log in to the app and reset the password within 10 minutes. (If no operation is
performed within 10 minutes, all parameters of the inverter remain unchanged.)
----End
NOTICE
You are advised to reset the password in the morning or at night when the solar
irradiance is low.
E Contact Information
If you have any questions about this product, please contact us.
https://digitalpower.huawei.com
Path: About Us > Contact Us > Service Hotlines
To ensure faster and better services, we kindly request your assistance in providing
the following information:
● Model
● Serial number (SN)
● Software version
● Alarm ID or name
● Brief description of the fault symptom
NOTE
AUX. Auxiliary
PV photovoltaic