bo a) b) a) b) PART A Answer any three full questions, each carries 10 marks, Explain the process of wringing of slip gauges What is sine bar? How sine bars are used for angle measurement? Explain the construction and uses of Vernier Bevel Protractor. With neat sketches explain the method of measuring angles using Angle Dekker. ‘Scanned wih CamScannerWeifiging of Slip Gauges 1 a 1. Before using slip gauges the faces should be cleaned 2. Slide the one slip gauge over the other(With 90° as shown in the Fig: Pas?) with light pressure. This way we can expel the air between the slip gauges faces. 3. Once placed the one gauge 90° to another gauge by using light pressure, then rotate it by clockwise to make them in line as shown in below figure. (fourth position) 4. This ng will helps to achieve a dimension by summation of the individual size of slip gauge. the need of clamping is also avoided. ~ 2% i Ss Slide with Slite Pressure ‘Scanned with CamScannerSine Bar * Sine Bar is a Precision Angular measuring Instrument to measure angles and to locate the work or Job piece at a required angle very accurately to machining. Raliet Holes maa rena \ Upper face tnd Face Side Faces tower Suctace | ‘Setting Roller Setting Reler | 400 or 200 or 300} Working Principle of Sine Bar * The principle of operation of sine bar is based on the trigonometry. Sine 6 = Opposite /Diagonal Cos 6 = Adjacent / Diagonal Tan 6 = Opposite / Adjacent opposite side Adjacent side As you can see, one Roller is placed on the surface plate and the other one Is placed at a height h with the help of slip gauges. Where L is the distance between the two setting rollers of the Sinebar. From the above trigonometric formulas Sine 8 = Opposite /Diagonal = h/t Aspecial type of sine bar is sine centre which is used for conical objects having male and female parts. It cannot measure the angle more than 45 degrees ‘Scanned with CamScannerVernier Bevel Protractor > a * Vernier Bevel protractor is one of the angular measuring instrument used for close tolerances. * Vernier Bevel protractor is the simplest angular measuring device which is having a Vernier Scale(Similar principle as the Vernier Calliper) along with the acute angle attachment. Construction of Vernier Bevel Protractor * Vernier Bevel protractor consist of the following components. i. Main body li. Base plate stock li, Adjustable blade iv. Circular Plate with graduated vernier scale divisions. v. Acute angle attachment “Tha base plata(Stock) consisting ol the Working edge wit ye mounted on the Main body And the Acute angie attachment is also mounted on the rain body This acute angie atachment can be readity \tachablo‘dotachabla with the Locking Nut ‘Ackrcula plate having a Verrie scale in, also mounted an the Main body trame. ‘This ciel plate is carrying an adjustable blade which :an iravel along ts lengh and tocked at any position wit ha halp ol the Blade locking nut “The adjustable Blade one end is beveled at angles 45* and the other end is beveled at 60 This Main body frame teal! having a graduated scale ‘ales he main scale The circular plate can rotate freely on the main body. “There is a slowmoton device which helps to control the tation of the circutar ptate on the main body. ‘Scanned wih CamScannerANGLE DEKKOR 20 * An angle dekkor |s a smail variation of the autocollimator. * This instrument is essentially used as a comparator and measures the change in angular position of the reflector in twa planes. * It has an illuminated scale, which receives light directed through a prism. The light beam carrying the image of the illuminated scale passes through the collimating lens, as shown in Fig, and falls onto the reflecting surface of the work piece. =. “ * After getting reflected from the work piece, it is refocused by the lens in field view of the eyepiece. * While doing so, the image of the illuminated scale would have undergone a rotation of 90° with respect to the optical axis. * Now, the light beam will pass through the datum scale fixed across the path of the light beam, as shown in Fig. * When viewed through the eyepiece, the reading on the illuminated scale measures angular deviations from one axis at 90° to the optical axis, and the reading on the fixed datum scale measures the deviation about an axis mutually perpendicular to this. . < ‘Scanned with CamScanner