Link-Belt® Products Syntron® Products

• Belt Conveyor Idlers • Heavy-Duty Vibrating Feeders

• Idler Rolls • Vibrating Screens
• Scavenger™ Belt Conveyor Cleaners • Grizzly Bar Screens
• Screw Conveyors • Vibrating Conveyors
• Bucket Elevators • Light-Duty Vibrating Feeders
• Link-Belt® Component Parts • Vibra-Drive Units
• Heavy-Duty Vibrating Feeders • Volumetric Feeder Machines
• Vibrating Screens • Screening Feeders
• Grizzly Bar Screens • Bin Vibrators
• Vibrating Conveyors • Packing Tables

Material Handling Solutions

• Paper Joggers
• Syntron Component Parts

FMC Technologies, Inc. FMC Technologies, Inc. FMC Technologies Chile Ltda.
Material Handling Solutions 2# Road No. 1 Callao 2970
PO Box 1370 Changshu Export Processing Zone Office 704
Tupelo, MS 38802 Changshu, Jiangsu Las Condes, Santiago, Chile
Tel: 662-869-5711 China 215513 Tel: 56 2 234 4418
Fax: 662-869-7493 Tel: 86-0512-52299002 56 2 246 4361
Toll Free: 800-356-4898 Fax: 86-0512-52297228 Fax: 56 2 232 0825
Email: mhsol.info@fmcti.com Email: mhsolchina.info@fmcti.com Email: fmc@entelchile.com

IDLER CATALOG
Material Handling Solutions
Technisys
479 West 900 North
North Salt Lake, UT 84054
Tel: 801-296-9500
Fax: 801-296-9601
Email: mhsol.info@fmcti.com
Belt Conveyor Idlers

© 2008 • FMC Technologies, Inc.

www.fmctechnologies.com/materialhandling Form No. 100-TUP Printed in U.S.A
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Belt Conveyor

IDLERS
© Copyright 2008 by FMC Technologies, Inc.

ISO 9001/2000 Certified

 contents belt conveyor idlers

mission statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
about FMC Technologies
Material Handling Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

series B2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

series C2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

series C3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

series D2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

series D7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

side guide idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

scale idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

series E2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

series E4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

series E4000HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

series F5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

series 40,000 and 70,000 catenary . . . . . . . . . . . . . . . . . . . . . . . . .100

catenary connecting devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

Scavenger™ belt cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

truss frame idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

live shaft idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

cam-loc idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

impact sliders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116

mine-duty idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

conveyor belt alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

index ............................................ 122

2
 mission statement

We, the members of FMC Technologies’ Material

Handling Solutions Operation, are individually and

collectively responsible and personally accountable for

the continuous improvement of our business. Our success

is measured by our ability to anticipate and respond to

customers’ needs with products which meet their quality,

cost and technical expectations. We will achieve compet-

itive advantage through unmatched delivery and reliability.

Our business relationships with customers, members

and suppliers will be characterized by integrity consistent

with the highest ethical standards.

We will constantly seek profitable growth opportunities

which build on our capabilities and challenge our ingenuity.

We are committed to the mutual development of our

members and our business in a way that advances our

vision of excellence.

3
 Link-Belt
The Driving Force of Industry Standards
®

For over 100 years FMC Technologies

FMC Technologies and Material Handling
its predecessor Link- Solutions Division
Belt® have designed and FMC Technologies
built conveyors and Material Handling
components which have Solutions Division in
set the standard of excel- Tupelo, Mississippi,
lence in the bulk material is one of the most
handling industry. modern conveyor
FMC Technologies pio- equipment plants
neered the development of in the industry.
belt conveyors, screw con- The 330,000
veyors and feeders, bucket square foot plant and
elevators and related conveyor office complex houses our sophisticated
components. computer-aided (CAD) design group adjacent to this
While your requirements very modern manufacturing facility.
are special to you, our engineers have faced similar Administration, sales, engineering and manufacturing
situations and are intimately familiar with the chal- interface daily in this excellent operating environment.
lenges of handling bulk materials. The result is product quality and efficiency that result
Our design engineering and production experience in both performance and price advantages for you.
are the differences which set FMC Technologies con- About Our Products
veyor equipment apart in reliability and dependability. Belt conveyor idlers, underground belt conveyors
We want to be our customers’ most valued supplier. and equipment, engineered screw conveyors, flighting
Put us to work for you. augers and feeders and bucket elevators are the prin-

4
cipal products manufactured by FMC Technologies, Prompt shipment, on-time delivery and after-the-
Material Handling Solutions Operation in Tupelo, sale service are FMC Technologies trademarks.
Mississippi. Response to your inquiries, reliable delivery and follow
All FMC Technologies Link-Belt conveyor products through have built our reputation as a service oriented
meet or exceed CEMA standards, and all Link-Belt company.
equipment is produced to conform with OSHA Our customer service specialists understand your
operational safety requirements. To that end, FMC needs and are experienced in meeting them.
Technologies Material Handling Solutions Division In addition to the substantial inventory of Link-Belt
has established a quality assurance program consisting equipment and replacement parts at our Tupelo plant
of support procedures, quality plans and other pertinent and at the Madera, California stocking center you can
specifications to ensure that Material Handling look to hundreds of authorized stocking distributors
Solutions products conform to specified requirements. located throughout the United States, Canada and
This includes the preparation of procedures and South America to provide you prompt local service.
instructions which meet the requirements of the
ISO Standard 9001-2000, and effective implemen- Look to Link-Belt®! Count on us!
tation and maintenance of these procedures and
instructions.

Customer Service

5
 series B2000 CEMA B idlers

B2000
The Link-Belt® Series B2000 belt conveyor idler is designed to
handle a variety of lightweight materials at medium capacities and
belt speeds. • Die-Formed
The newly redesigned Link-Belt B2000 idler is radically different • Extra clearance end brackets
from competitive belt conveyor idlers because it incorporates an inter- prevent material from wedging
ference-fit pressed head design to maintain roll integrity. This between roll ends and bracket
pressed head design uses a ductile iron cast head, which eliminates
welding and any of its associated problems (distortion, misalignment,
weld quality, etc.) and delivers very low T.I.R. (Total Indicator Run
Out) values as compared to welded roll designs.
The rugged ductile iron head casting is precision
machined for accurate bearing/shaft alignment. The bearings
are placed closer to the support which results in a shorter
moment arm, minimizing shaft slope and extending
bearing life.
The B2000 utilizes a two-step system in preventing
contaminants from entering the bearing cavity of the
precision, 17mm deep groove ball bearings. The first
line of defense is a single-lip, low-friction nitrile wiping
seal that is protected by the cast ductile iron head.
The second line of defense is the factory-installed
contact seals on the ball bearing. The factory-lubricated
sealed ball bearing eliminates any need for re-lubrication
and its associated costs.
Each roller is equipped with a solid C1018 carbon
steel shaft for minimum defection under loads
resulting in increased service life. Precision
machined heads, optimum bearing placement,
accurate bearing alignment, and solid carbon
steel shafting permit this design to exceed
CEMA B load ratings.
The B2000 rollers and frames are protected
from corrosion by a polymeric powder
coating (Corvel Gray) which is applied • Frame members jig

following a three-stage phosphate welded to AWS D1.1

specs to ensure superior

ed
cleaning operation. The finish is then baked on at high tempera-

v
Impro sign
tures to provide resistance to abrasive elements. In addition, the strength and dimensional

e
Head D
head is zinc plated for maximum corrosion protection. accuracy

The B2000 idler comes completely assembled with retainers

positively locking the roll shafts to the frame. The series B2000
idlers are available in 14 to 42-inch belt widths and 20, 35,
and 45-degree trough, positive action training, impact • Interference-fit pressed head
and return idlers in both 4 and 5-inch diameters. delivers very low T.I.R.
No-weld design.
The features of the B2000 idler make it the “quality
• Factory “sealed for life” rollers
choice” in the aggregate, sand and gravel, food processing, minimize maintenance cost
agricultural, and chemical industries for lighter duty
• Heavy end retainer provides
applications. positive locking of roll shaft

• End brackets stamped with roll

inclination, belt width and series

• Self-cleaning cross member

prevents material build-up

• Slotted footstraps simplify

installation and training
adjustments

6
 ...toimprove
...to improvebulk
bulkmaterial
materialconveying
conveyingproductivity
productivity.

• Superior polymeric powder

coating provides protection
• Superior
from polymeric powder
abrasion and coating provides
corrosion,
protection from abrasion and corrosion

• Center roll and end roll retainers zinc

• Center roll and end roll retainers
plated for protection from corrosion
are zinc plated for protection
from corrosion.

• Zinc-plated interference-fit pressed head

eliminates welding

• Double sealed precision ball bearing

• Solid shaft to reduce deflection

• Heavy gage shell to increase service life

• Superior corrosion resistance with

polymeric powder coating

7
 idlers of every type to meet your specific needs

series B2000 CEMA B

belt width, inches roll dia., inches
troughed belt idlers
steel rolls
20˚-35˚-45˚ 14-42 4-5
rubber cushion 20˚- 35˚ 18-42 5
rubber cushion 45˚ 20-36 5
troughed belt training idlers
steel rolls 20˚-35˚ 14-42 4-5
steel rolls 45˚ 14-36 4-5
flat belt idlers
steel rolls 14-42 4-5
training 14-42 4-5
return idlers
steel rolls 14-42 4-5
rubber tread rolls 14-42 5
return training idlers
steel rolls 14-42 4-5
rubber tread rolls 14-42 5

CEMA classification
basic idler CEMA class
series no. roll dia., in.
nomenclature old new

B2000 4 B2400 ll B4
B2000 5 B2500 ll B5

idler interchange
manufacturer series no.
FMC Technologies B2000
Continental B+ / B34000 / 35000
Goodman (Jeffrey) B34000 / 35000
Hewitt-Robins 1400 / 1500
Rexnord B4000 / B5000
Stephens-Adamson 2100
Precision B4 / B5
Precismeca (Transall) PB / B

!
CAUTION: Link-Belt Conveyor idlers must be installed, operated and
maintained in accordance with accompanying FMC Technologies
Service Instructions. Failure to follow these instructions can result in
serious personal injury, property damage or both.

FMC Technologies Service Instructions accompany the shipment of

equipment . If additional copies of Service Instructions are required,
they are available free of charge from FMC Technologies, Material
Handling Solutions Division, P.O. Box 1370, Tupelo, MS 38802.

8 Dimensions subject to change without notice. Certified prints are available upon request.
carrying idler types

Troughed belt idlers for general carrying service are Flat belt idlers are used for handling bulk materials such
available with trough angles of 20˚, 35˚, and 45˚. as prepared foundry sand and undelinted cotton seed
where it is desirable to plow off material at one or more
models: B2401, B2402, B2501, B2502, B2428, B2528 intermediate points along the conveyor. Also used for
pulpwood logs, packages, picking and sorting conveyors.

models: B2413, B2513

Troughed belt rubber cushion idlers protect the belt by

absorbing impacts at loading and transfer points. Design
features include removable end brackets on 35˚ and 45˚
idlers.

models: B2504, B2523, B2530 Flat belt training idlers automatically train belts
and protect belt edges from damage caused by
misalignment. Available in the positive action type
for belts operating in one direction.

models: B2414, B2514

Troughed belt training idlers automatically train belts and

protect belt edges from damage caused by misalignment.
Positive action type for belts operating in one direction.

models: B2407, B2507, B2409, B2509, B2432, B2532

return idler types

Return belt idlers carry the empty belt on the return run. Return belt rubber tread idlers are used when wet or
sticky materials tend to cling to the belt, where corrosion
models: B2417, B2517 resistance is required, or where chemical reaction to iron
or steel is involved.

model: B2518

Return belt training idlers train the belt and protect its Return rubber tread training idlers train belts and protect
edges from damage caused by misalignment. Positive belt edges from damage caused by misalignment. Used
action type for belts operating in one direction. when wet or sticky materials tend to cling to the belt, where
corrosion resistance is required or where chemical reaction
models: B2420, B2520 to iron or steel is involved.

model: B2521

Dimensions subject to change without notice. Certified prints are available upon request. 9
 20˚ troughed belt idlers equal length rolls

steel rolls CEMA B

”rolls

”rolls

rubber cushion rolls (impact)

”rolls

10 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
20˚
CEMA B positive action type
”rolls (above deck mounting)

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 11
 35˚ troughed belt idlers equal length rolls

steel rolls CEMA B

”rolls

”rolls

rubber cushion rolls (impact)

”rolls
(demountable end brackets)

12 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
35˚
CEMA B
rolls
positive action type
” (above deck mounting)

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 13
 45˚ troughed belt idlers equal length rolls

steel rolls CEMA B

”rolls

”rolls

rubber cushion rolls (impact)

”rolls
(demountable end brackets)

14 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
45˚
CEMA B positive action type
”rolls

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 15
 flat belt idlers

steel rolls CEMA B

”rolls

”rolls

flat belt training idlers

steel rolls
positive action type ”rolls

”rolls

16 Dimensions subject to change without notice. Certified prints are available upon request.
 return belt idlers

CEMA B steel rolls

”rolls

”rolls

rubber tread rolls

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 17
 return belt training idlers

steel rolls
positive action type
CEMA B
”rolls

”rolls

rubber tread rolls

positive action type ”rolls

18 Dimensions subject to change without notice. Certified prints are available upon request.
19
 series C2000 CEMA C idlers

C2000
The Link-Belt® C2000 ball bearing idler bridges the gap between the Link-
Belt Series B2000 ball bearing and Series C3000 roller bearing idlers by
addressing the needs of less demanding applications such as those of sand
and gravel plants. The C2000 belt conveyor idler is designed to handle a
variety of light- to medium-weight materials at medium capacities and belt
speeds. It offers a wide range of capabilities for users in pulp and paper,
chemical, sand and gravel, food processing and environmental related
industries.
Like the Link-Belt B2000 idler, the newly redesigned C2000
idler is radically different from competitive belt conveyor
idlers because it incorporates an interference-fit pressed
head design to maintain roll integrity. This pressed head
design uses a ductile iron cast head, which eliminates
welding and any of its associated problems (distortion,
misalignment, weld quality, etc.) and delivers very low
• Die-Formed
• Extra clearance end brackets
prevent material from wedging
between roll ends and bracket

T.I.R. (Total Indicator Run Out) values as compared to

welded roll designs.
The rugged ductile iron head casting is precision
machined for accurate bearing/shaft alignment. The bearings
are placed closer to the support which results in a shorter
moment arm, minimizing shaft slope and extending bearing
life.
The C2000 utilizes a two-step system in preventing conta-
minants from entering the bearing cavity of the precision,
20mm deep groove ball bearings. The first line of defense is a
single-lip, low-friction nitrile wiping seal that is protected by
the cast ductile iron head. The second line of defense is
the factory-installed contact seals on the ball bearing.
The factory-lubricated sealed ball bearing eliminates
any need for re-lubrication and its associated costs.

Series C2000 idlers are available with 5

or 6-inch diameter rolls featuring: • Frame members jig welded
to AWS D1.1 specs to
• “Sealed for Life” design
ensure superior strength and
• Press-fit, rugged ductile iron cast & machined head
dimensional accuracy
• Nitrile rubber shaft contact lip seal for maximum
contaminant exclusion
• Can be ordered assembled or unassembled
• Exclusive Link-Belt polymeric coating on roll and
frames provides superior corrosion protection • Zinc-plated interference-fit pressed
• 20mm 6304 Ball Bearing with seals on both sides head eliminates welding
• Exceeds CEMA C load ratings
• Meets CEMA C dimensional criteria • Double sealed precision ball bearing
• Broached shaft to add frame stability
• Belt widths 24-inch through 48-inch, (belt width + • Solid shaft to reduce deflection
9-inch mounting)
• 20˚ and 35˚ troughed belt idlers • Heavy gauge shell to increase
• 35˚ troughed training idlers service life
• Return belt and return training idlers
• Superior corrosion resistance with
• Solid steel shaft polymeric powder coating
• Minimum roll gap to comply with R.M.A.
specifications that increase belt life.

20 Dimensions subject to change without notice. Certified prints are available upon request.
...to fill all of your mid-range applications.

• Superior polymeric powder coating provides

protection from abrasion and corrosion

• Center roll and end roll retainers zinc

plated for protection from corrosion

ad
w He n
Ne esig
D • Interference-fit pressed head
delivers very low T.I.R.
No-weld design.
• Factory “sealed for life” rollers minimize
maintenance cost

• Heavy end retainer provides

positive locking of roll shaft

• End brackets stamped with roll inclination,

belt width and series

• Self-cleaning cross member

prevents material build-up

• Slotted footstraps simplify

installation and training
adjustments

21
 idlers of every type to meet your specific needs

series C2000 CEMA C

belt width, inches roll dia., inches
troughed belt idlers
steel rolls
20˚-35˚ 24-48 5-6
troughed belt training idlers
steel rolls
35˚ 24-48 5-6
return idlers
steel rolls 24-48 5-6
return training idlers
steel rolls 24-48 5-6

CEMA classification
basic idler
roll dia., in. nomenclature CEMA class
series no.
old new
C2500
C2000 5 C2600 lll C5
C2000 6 lV C6

idler interchange
manufacturer series no.
FMC Technologies C2000
Continental -
Goodman (Jeffrey) -
Hewitt-Robins BC
Rexnord B+
Stephens-Adamson 4400 / 4300
Precision SB
Precismeca (Transall) PC / C

!
CAUTION: Link-Belt Conveyor idlers must be installed, operated and
maintained in accordance with accompanying FMC Technologies
Service Instructions. Failure to follow these instructions can result in
serious personal injury, property damage or both.

FMC Technologies Service Instructions accompany the shipment of

equipment . If additional copies of Service Instructions are required,
they are available free of charge from FMC Technologies, Material
Handling Solutions Division, P.O. Box 1370, Tupelo, MS 38802.

22 Dimensions subject to change without notice. Certified prints are available upon request.
carrying idler types

Troughed belt idlers for general carrying service are Troughed belt training idlers automatically train belts and
available with trough angles of 20˚ and 35˚. protect belt edges from damage caused by misalignment.
Positive action type for belts operating in one direction.
models: C2501, C2601, C2528, C2628
models: C2532, C2632

return idler types

Return belt idlers carry the empty belt on the return run. Return belt training idlers train the belt and protect the
belt edges from damage caused by misalignment.
models: C2517, C2617 Positive action type for belts operating in one direction.

models: C2520, C2620

Dimensions subject to change without notice. Certified prints are available upon request. 23
 20˚ troughed belt idlers equal length rolls

steel rolls CEMA C

”rolls

”rolls

24 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt idlers equal length rolls
35˚
CEMA C
rolls
steel rolls
”

”rolls

troughed belt training idlers equal length rolls

”rolls
positive action type
(above deck mounting)

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 25
 return belt idlers

CEMA C
steel rolls ”rolls

”rolls

return belt training idlers

steel rolls ”rolls

positive action type

”rolls

26 Dimensions subject to change without notice. Certified prints are available upon request.
 series C3000S maintenance free idlers
...maintenance

C3000
The Link-Belt® Series C3000S Idler line features factory lubricated  Die Formed
and “sealed for life” rolls which eliminate relubrication maintenance  Extra clearance end brackets
costs, thus lowering your total operating cost. Boasting load ratings prevent material from wedging
which exceed CEMA requirements, this rugged idler line is well suited between roll ends and bracket
for continuous material handling operations moving massive volumes of
tough, abrasive materials such as coal, iron ore, copper, rock products,
chemicals and forestry products.
Available in 18-inch to 60-inch belt width, 20, 35 and 45 degree
troughed, training, impact and return idlers, the unique design
of the C3000S idler ensures extended, trouble-free service
life for your belt conveyor equipment. The C3000S rollers
and frames are protected from corrosion by a polymeric
powder coating (Corvel Gray) which is applied fol-
lowing a five-stage phosphate cleaning operation.
The finish is then baked on at high temperatures
to provide resistance to abrasive elements.
Assembly hardware is electro-zInc plated to
ensure extended service.
The Series C3000S rollers, available in both 5-inch
and 6-inch diameters, feature an exclusive, full-length
center tube which is assembled to precision die-formed
heads that are recessed into hot rolled mechanical  Frame members jig welded to
shells. The entire unit is then continuously welded AWSD.1.1 specs to ensure superior
robotically, thus ensuring an integral, airtight unit in which strength and dimensional accuracy
contaminants and corrosion cannot enter. This unrivaled
center tube design guarantees perfect shaft/bearing
alignment. Bearing life is increased by using solid, cold
drawn steel shafts to minimize deflection and
increase load ratings.
The premium quality Delrin triple horizontal
labyrinth outer seal protects the precision
tapered roller bearings in several ways. The
outer deflector cap (flinger) features a 90
degree contoured lip to deflect material SEALED FOR LIFE
away from the roll ends. Triple horizontal,
grease filled labyrinths and Grade F1 felt contact primary seals, along
with rear non-contacting seals, ensure against the ingress of performance
inhibiting contaminants. The outer adjusting nuts are zinc plated,
machined steel, to minimize corrosion.
The C3000 idler line features an
inverted angle frame base with slotted
footstraps to ensure quick, easy
mounting and alignment. The heavy-
duty, die-formed, steel end brackets
are contoured for generous
clearance to safeguard against spilled
materials becoming jammed and
impeding the rotation of the rollers.
All idler frames and rolls are welded
in accordance with AWS D1.1 specifi-
cations for structural welds.

28 Dimensions subject to change without notice. Certified prints are available upon request.
free or regreaseable, we fill the need.

series C3000 regreaseable idlers

 Superior polymeric powder coating provides
protection from abrasion and corrosion The Link-Belt® Series C3000 Idler line features factory
lubricated rolls supplied with lubrication fittings at both ends
of the idlers for ease in field regreasing from either side of the
conveyor. The Series C3000 idler load ratings exceed CEMA
requirements and are designed for continuous material
 Center roll and end roll retainers zinc handling operations moving large volumes of tough, abrasive
plated for protection from corrosion materials such as coal, iron ore, copper, rock products,
chemicals and forestry products.
The complete line of C3000 Series idlers includes18-inch
to 60-inch belt width, 20, 35 and 45 degree 3 roll troughed,
training, impact and return idlers, as well as many specially
designed products to suit every material handling require-
ment.
The C3000S rollers and frames are protected from corrosion
by a polymeric powder coating (Corvel Gray) which is applied
following a five-stage phosphate cleaning operation. The finish
is then baked on at high temperatures to provide resistance
to abrasive elements. Assembly hardware is electro-zInc
plated to ensure extended service.
The Series C3000 rollers, available in both 5-inch and 6-inch
diameters, feature an exclusive, full-length center tube which
is assembled to precision die-formed heads that are recessed
into hot rolled mechanical shells. The entire unit is then con-
tinuously welded robotically, thus ensuring an integral, airgitht
unit in which contaminants and corrosion cannot enter.
The exclusive Delrin triple horizontal labyrinth outer seal
protects the precision tapered roller bearings in several ways.
The outer deflector cap (flinger) features a 90 degree coutoured
REGREASABLE lip to deflect material away from the roll ends. Triple horizontal,
grease filled labyrinths and Grade F1 felt contact primary
seals, ensure against the ingress of performance inhibiting
contaminants. Additional protection of the idler bearings is
assured by the grease- filled center tube and grease-
through lubrication. Each three roll troughed idler is
equipped with a standard grease fitting at each end, along
with polypropylene shaft connectors between the center and
end rolls for single point positive greasing.
The information in this catalog section offers complete
FMC Model numbers, overall dimensions, and unit weight for
the Link-Belt C3000 Series Belt Conveyor Idler Line. For
additional assistance in selecting the proper Link-Belt idlers,
please contact your FMC Customer Service Representative
at 1-800-356-4898.

29
 idlers of every type to meet your specific needs
series C3000 CEMA C carrying idler types
belt width, inches roll dia., inches
troughed belt idlers
steel rolls 20˚ - 35˚ 18-60 5-6
steel rolls 45˚ 20-60 5-6 Troughed belt idlers for general carrying
service are available with roll inclinations of
rubber cushion 20˚ - 35˚ 18-60 5-6 20˚, 35˚, and 45˚.
rubber cushion 45˚ 20-60 5-6 models: C3501S, C3601S, C3501W,
C3502S, C3602S, C3502W, C3602W,
picking & feeding 20˚ 24-60 5-6 C3528S, C3628S, C3528W, C3628W
variable trough 24-60 5-6
troughed belt training idlers
ateel rolls 20˚ - 35˚ - 45˚ 18-60 5-6
flat belt idlers
steel rolls 18-48* 4-5-6 Troughed belt rubber cushion idlers protect the belt
by absorbing impacts at loading and transfer points.
rubber cushion 18-48* 5-6 Design features include removable end brackets on 35˚
training 18-48* 5-6 and 45˚ idlers.

return idlers models: C3504S, C3604S, C3523S, C3623S,

steel rolls 18-48* 5-6 C3630S

rubber tread rolls 18-48* 5-6

beater 18-48* 6
v-return 10˚ - 15˚ 24-66 5-6
return training idlers
Variable troughed belt idlers placed between the
steel rolls 18-48* 4-5-6 final troughing idler and the head pulley, support the
rubber tread rolls 18-48* 5-6 belt during its transition from a concave to a flat con-
tour. The end rolls can be adjusted vertically to match
* For 54” and 60” belt return and flat idlers refer to D7000 Series the changing contour of the belt during this critical peri-
od of transition.

CEMA classification models: C3506S, C3606S, C3506RS, C3606RS

basic idler
series no. roll dia., in.
nomenclature
CEMA class return idler types
old new
C3000 4 C3400 III C4
C3000 5 C3400 III C5
C3000 6 C3400 IV C6 Return belt idlers carry the empty belt on the return
run.

idler interchange models: B2417, B2517

manufacturer series no. manufacturer series no.

FMC C3000 Rexnord C5000 / C6000
Continental H / H+ Stephens-Adamson 4205 / 4206
Goodman (Jeffrey) C Precision C5 / C6
Return belt rubber tread idlers are used when wet
Hewitt-Robins 2000 Precismeca (Transall) PC / C or sticky materials tend to cling to the belt, where cor-
rosion resistance is required or where chemical reac-
tion to iron or steel is involved. Available with urethane
CAUTION: Link-Belt conveyor idlers must be installed, operated and maintained in
treads.
accordance with accompanying service instructions. Failure to follow these instructions
models: C3518S, C3618S
can result in serious personal injury property damage or both. Service instructions
accompany the shipment of equipment. If additional copies are required, they are available free
of charge from FMC Technologies, PO Box 1370, Tupelo, MS 38802.

30 Dimensions subject to change without notice. Certified prints are available upon request.
 Troughed belt picking and feeder conveyor idlers carry the load
Flat belt idlers are used for handling bulk materials such as pre- in a wide, thin layer where picking and
pared foundry sand and undelinted cotton seed where it is desirable sorting are required or where a shallow bed of material is required to
to plow off material at one or more intermediate points along the con- minimize degradation. Standard design
veyor. Also used for pulpwood logs, packages, picking and sorting features rubber cushion center roll and steel end rolls. Also available
conveyors. Live shaft type is available for heavy duty service. with all steel or all rubber cushion rolls.
models: C3505S, C3605S, C3505RS, C3605RS, C3505RCS,
models: C3413S, C3513S, C3613S, C3513L, C3613L C3605RCS

Flat belt rubber cushion idlers protect the belt by absorbing

impacts at loading and transfer points. Live shaft type is for heavy-
duty service.

models: C3515S, C3615S, C3516, C3616

Troughed belt training idlers automatically train belts and protect belt
edges from damage caused by misalignment. Positive action type avail-
able for belts operating in one direction, and actuating shoe type avail-
able for two-directional operation (reversing).

models: C3507S, C3607S, C3508S, C3608S, C3509S, C3609S,

C3511S, C3611S, C3532S, C3632S, C3537S, C3637S

Flat belt training idlers automatically train belts and protect

belt edges from damage caused by misalignment. Available
in the positive action type for belts operating in one direction.

models: C3414S, C3514S, C3614S

Return belt beater idlers remove excessive amounts of tena-

Return belt training idlers train the belt and protect its edges from damage cious materials that adhere to the belt.
caused by misalignment. Positive action type for belts operating in one direction.
model: C3619S
Actuating shoe type for reversing belts.

models: C3420S, C3520S, C3620S, C3426S, C3526S, C3626S

Rigid frame v-return idlers provide a means of training the return

Return rubber tread training idlers train the belt and protect its edges from damage belt, with the added benefit of additional carrying load capacity.
caused by misalignment. Used when wet or sticky materials tend to cling to the belt, Rigid v-returns can be adjusted using slotted bolt holes in the end
where corrosion resistance is reuired or where chemical reaction to iron or steel is brackets of the frame to aid in proper belt training.
involved. Positive action type for belts operating in one direction. Actuating shoe type
models: C3565S. C3665S, C3566S, C3668S, C3669S
for reversing belts.

models: C3521S, C3621S, C3527S, C3627S

31
 20˚ troughed belt idlers equal length rolls

steel rolls CEMA C

rubber cushion rolls (impact)

Demountable end bracket supplied for 36’’- 60’’ belt widths only

*
32 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
20˚
CEMA C positive action type
(above deck mounting)

actuating shoe type

reversing belts
(above deck mounting)

33
 35˚ troughed belt idlers equal length rolls

steel rolls CEMA C

rubber cushion rolls (impact)

34 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
35˚
CEMA C positive action type
(above deck mounting)

actuating shoe type

reversing belts
(above deck mounting)

35
 45˚ troughed belt idlers equal length rolls

steel rolls CEMA C

rubber cushion rolls (impact)

36 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
45˚
CEMA C positive action type
(above deck mounting)

actuating shoe type

reversing belts
(above deck mounting)

37
 20˚ troughed belt picking & feeding conveyor idlers

steel rolls CEMA C

steel end rolls with

rubber cushion center roll
(impact type)

38 Dimensions subject to change without notice. Certified prints are available upon request.
 variable troughed belt idlers
10’’ - 35’’ adjustment
CEMA C positive action type
(above deck mounting)

39
 flat belt idlers

steel rolls CEMA C

steel rolls
live shaft

40 Dimensions subject to change without notice. Certified prints are available upon request.
 flat belt idlers

CEMA C
rubber cushion rolls

rubber cushion rolls

live shaft type

41
 flat belt training idlers
steel rolls CEMA C
positive action type

return belt idlers

rubber tread rolls
massed ends

42 Dimensions subject to change without notice. Certified prints are available upon request.
 return belt idlers
CEMA C
steel rolls

return belt beater idlers

43
return belt training idlers

steel rolls CEMA C

positive action type

rubber tread rolls

positive action type
massed ends

44 Dimensions subject to change without notice. Certified prints are available upon request.
 return belt training idlers

CEMA C
steel rolls
actuating shoe type
reversing belts

rubber tread rolls

actuating shoe type - reversing belts
massed ends

45
 v-return idlers

CEMA C
10˚ steel rolls v-return

15˚ steel rolls v-return

46
 v-return idlers

CEMA C
10˚
rubber tread rolls v-return
massed ends

15˚
rubber tread rolls v-return
massed ends

47
 series D2000 CEMA D idlers

D2000
Link-Belt® Series D2000 belt conveyor idlers are designed for harsh
applications where loads exceed CEMA C limitations. Exclusive features Contoured end brackets
such as FMC’s pressed head design and new seal technology make the to prevent material wedging
Link-Belt D2000 ball bearing idler fundamentally different from competitive
belt conveyor idlers and permit this idler to exceed CEMA D load ratings.
The D2000’s interference-fit pressed head design is performance
proven to maintain roll integrity. By eliminating welding and its associated
problems such as distortion, misalignment, weld quality, etc., this design
delivers very low T.I.R. (Total Indicator Run Out) values as compared to
welded roll designs. The pressed head design incorporates a ductile iron
cast head which is precision machined for accurate bearing/shaft alignment.
The bearings are placed closer to the support which minimizes shaft slope
and extends bearing life..
The D2000 sealing system prevents contaminants from entering the
bearing cavity of the precision, 30 mm deep groove ball bearings and
eliminates the need for relubrication. The first line of defense is a quad
horizontal labyrinth outer seal that is incorporated into the cast ductile iron
head. A dual lip nitrile rubber inner seal is located deeper inside the roller
which protects it from the outside environment as well as the abrasion and
tearing that commonly results in damage to soft rubber contact elements.
A contact seal on both sides of the ball bearing provides even further pro-
tection from contaminants. The factory-lubricated and sealed ball bearing
eliminates any need for re-lubrication and its associated costs.
Each roller is equipped with a solid C1018 carbon steel shaft for
minimum defection under loads resulting in increased service life.
Rollers and frames are protected from corrosion by a polymeric powder
coating (Corvel Gray) which is applied following a three-stage phosphate
cleaning operation. The finish is then baked on at high temperatures
to provide resistance to abrasive elements. In addition, the head is
zinc plated for maximum corrosion protection.
Frame members jig welded to AWS D1.1
Link-Belt D2000 idlers feature: specs to ensure superior strength and
 Press fit precision machined heads dimensional accuracy
 Optimum bearing placement
 Accurate bearing alignment
 Advanced sealing system
 Sealed for life
 Solid carbon steel shafting

Link-Belt D2000 idlers meet CEMA D dimensional criteria. They are

available in 5-inch and 6-inch rolls, in belt widths from 18-72 inches. For
assistance in model selection, contact FMC Technologies customer service
representatives at 800-356-4898. Certified drawings are available upon
request.

48
maintenance free - sealed for life..........

Superior polymeric powder coating

for protection from abrasion and
corrosion

Center roll and end roll retainers zinc

plated for protection from corrosion

Ductile Iron Press-Fit Head

Outer Quad Labyrinth Seal

30 mm Shaft

Dual Lip Inner Seal

Double Sealed Ball Bearing

49
 series D7000 SST II™ CEMA D idlers

D7000
First introduced in 2002, the D7000 SSI™ Tapered Bearing Idler is a quad bearing
belt conveyor idler that delivers significant advancements in technology, quality, per- Higher load
formance, reliability, and value. FMC Technologies’ patented SST design is a totally
new idler and not a modification of any existing product. Since its initial introduction, zero
FMC’s engineers have continued to enhance the original SST design, and in 2004,
the next generation in this revolutionary series, the SST II™ was released. The SST
II delivers significantly longer service life without compromising the significant tech-
nology advancements of the original design.

New Quad Tapered Roller Bearing Technology

Since the introduction of the first SST Idler, FMC has continued
to focus on the importance of bearings in idler roll design. The
result is a new, proprietary bearing developed exclusively
for the D7000 SST II idlers. The new FMC bearing has a
20 percent longer service life than commercially available
quad tapered roller bearings. Used in conjunction with
FMC’s zinc-plated stub shaft, this unique design offers
significantly higher load ratings, impact capabilities and
service life than competitive belt idlers. Ratings exceed
CEMA D standards in all sizes and are constant for all
belt widths, decreasing only by the weight of the roll.
Because shaft slope through the bearings is minimized,
the quad bearing/ stub shaft design also improves ser-
vice life over thru-shaft designs with no reduction of
bearing life under applied loads. The SST Troughed
Idler has load ratings that are 37 percent higher than
CEMA specifications, while the SST Return Idler has
load ratings that are more than five times greater than
CEMA specifications.

Advanced Sealing System

The SST II Idler has an advanced sealing system
that repels contaminants, extends bearing life, and
eliminates the need for relubrication. Extensive labo-
ratory and field testing confirmed that the SST contact
lip seals provide the best protection for the heart of
the idler, but lip seals generate friction that creates drag. FMC’s engineers redesigned D7000 SST II Series Features
the seal to decrease the amount of friction introduced into the idler roll, resulting in a • Sealed Forever
new triple-lip contact seal with lower torque and less drag. The nitrile rubber triple lip
seal is bonded to a stainless steel case and press-fit into the bearing housing. The • Exceeds CEMA D load ratings
lips of the seal wipe against the shaft, taking full advantage of the near-zero T.I.R. (total
indicator run out). The redundant triple lip feature provides robustness and maximum • Universal Retrofit Capability—fits
protection from the inclusion of life-robbing contaminants while adding minimal drag any conveyor system using simple,
due to the small contact area of the lips. Finally, the “Sealed Forever” grease reservoir slide-on adapters.
eliminates the need for relubrication throughout the life of the idler. For maximum
water resistance, the lubricant used is premium Chemlith Lithilube Select grease suit- • Available in 5” and 6” roll diameters
able for an ambient temperature range of -40°F to 200°F. for belt widths from 18” to 72”

Interference-Fit Pressed Head • Optional 7 gage or 1/4” thick shells

The head and roller shell are a radical departure from conventional designs. A or rubber or urethane coated
zinc-plated, interference-fit head presses into the shell, eliminating welding and the shells.
potential problems that go with it. The rugged ductile-iron head is zinc-plated for
maximum corrosion resistance while the internal areas are precision machined
for accurate bearing/shaft alignment. The high-tolerance shell features a poly-
meric powder coat finish that is applied electrostatically and baked on at high tempera-
ture for excellent abrasion and corrosion protection.

50
ratings, extended service life,
maintenance, retrofit ready...
The D7000 idler incorporates totally new technology
and is an ideal replacement for models C3000 and
D3000 idler rolls. A special adapter nut is included
with D7000 rolls at no additional charge to enable
easy installation into C3000 and D3000 frames. The
adapter nut can easily be removed from replacement
rolls fitting into current D7000 support frames.

Rugged ductile-iron, zinc-plated

interference-fit head presses into
shell eliminating welding and the
potential problems that go with it.

Standard zinc-plated stub shaft

minimizes shaft slope with no Quad-tapered roller bearings
reduction of bearing life under deliver significantly higher load
applied loads. ratings and impact capabilities.

Rear cap completes the “Sealed

Low-friction triple lip shaft Forever” grease reservoir and elimi-
contact seal prevents life nates rear seal drag and grease
robbing contaminants from leakage.
entering the bearing cavity.

“Sealed Forever” grease reservoir

eliminates the need for relubrication
throughout the life of the idler.

51
 idlers of every type to meet your specific needs

series D7000 carrying idler types

CEMA D
belt width, inches roll dia., inches
troughed belt idlers
steel rolls 20˚- 35˚- 45˚ 18-72 5-6
rubber lagged impact 20˚- 35˚- 45˚ 18-72 5-6 Troughed belt idlers for general carrying
picking & feeding 20˚ 24-72 5-6 service are available with roll inclinations of
variable trough 10˚- 35˚ 24-72 5-6 20˚, 35˚, and 45˚.
models: D7501, D7601, D7501W, D7601W,
troughed belt training idlers D7502, D7602, D7502W, D7602W,
D7528, D7628, D7528W, D7628W
steel rolls 20˚- 35˚- 45˚ 18-72 5-6

flat belt idlers

steel rolls 18-72 5-6
rubber lagged impact 18-72 5-6
training 18-72 5-6
Troughed belt rubber lagged impact idlers
protect the belt by absorbing impacts at loading
return idlers and transfer points. Design features include
steel rolls 18-72 5-6 removable end brackets on most idlers.
rubber tread rolls 18-72 5-6
beater 18-60 6 models: D7504, D7604, D7523, D7623,
V-return 10˚- 15˚ 24-78 5-6 D7530, D7630

return training idlers

steel rolls 18-72 5-6
rubber tread rolls 18-72 5-6

Variable troughed belt idlers placed between

the final troughing idler and the head pulley,
CEMA classification support the belt during its transition from a concave
basic idler to a flat contour. The end rolls can be adjusted
CEMA class
series no. roll dia., in. vertically to match the changing contour of the
nomenclature old new
belt during this critical period of transition.

D7000 5 D7500 none D5 models: D7506, D7606

D7000 6 D7600 none D6

return idler types

idler interchange
manufacturer series no. manufacturer series no.
FMC Technologies C3000/D3000 Precismeca (Transall) 500, 600
D7000 Rexnord C5000/C6000
Continental H, H+, HC Stephens-Adamson 225, 226,
Goodman (Jeffrey) CMF, DMF Return belt idlers carry the empty belt on
4100, 4200,
3002, 52, 62 the return run. Available with a urethane or
5100
Hewitt-Robins 2000, 3000 Strongco rubber coating on standard steel rollers.
30000
Precision C-5, C-6 Superior 80, 81, 91 models: D7517, D7617

One of the following letter suffixes may sometimes be necessary to

complete an idler description:
P - polyethylene rolls U - urethane coated or lagged rollers
R - rubber lagged impact or rubber tread rolls GAL - galvanized frame
RC - rubber lagged impact center roll
W - scale idler

!
CAUTION: Link-Belt Conveyor idlers must be installed, operated and main- Return belt rubber tread idlers are used
tained in accordance with accompanying FMC Technologies Service when wet or sticky materials tend to cling to
Instructions. Failure to follow these instructions can result in serious personal the belt, where corrosion resistance is
injury, property damage or both. required or where chemical reaction to iron
or steel is involved. Available with urethane
FMC Technologies Service Instructions accompany the shipment of equip-
ment. If additional copies of Service Instructions are required, they are avail-
treads.
able free of charge from FMC Technologies, Material Handling Solutions models: D7518, D7618
Division, P.O. Box 1370, Tupelo, MS 38802.

52 Dimensions subject to change without notice. Certified prints are available upon request.
 Troughed belt picking and feeder conveyor idlers
Flat belt idlers are used for handling bulk materials
carry the load in a wide, thin layer where picking and
such as prepared foundry sand and undelinted cotton
sorting are required or where a shallow bed of material
seed where it is desirable to plow off material at one
is required to minimize degradation. Standard design
or more intermediate points along the conveyor. Also
features rubber lagged impact center roll and steel end
used for pulpwood logs, packages, picking and sort-
rolls. Also available with all steel or all rubber lagged
ing conveyors.
impact rolls.
models: D7513, D7613
models: D7505, D7605, D7505R, D7605R,
D7505RC, D7605RC

Troughed belt training idlers automatically train belts Flat belt rubber lagged impact idlers protect the belt
and protect belt edges from damage caused by by absorbing impacts at loading and transfer points.
misalignment. Available in the positive action type for Fixed shaft type is for average service.
belts operating in one direction. Actuating shoe type
model: D7515, D7615
also available for reversing belts.

models: D7507, D7607, D7508, D7608,

D7509, D7609, D7511, D7611,
D7532, D7632, D7537, D7637

Flat belt training idlers automatically train belts and

protect edges from damage caused by misalignment.
Available in the positive action type for belts operating
in one direction.

models: D7514, D7614

Return belt training idlers train the belt and protect its edges from Return belt beater idlers remove excessive amounts
damage caused by misalignment. Positive action type for belts of tenacious materials that adhere to the belt.
operating in one direction. Actuating shoe type for reversing belts.
model: D7619
models: D7520, D7620, D7526, D7626

Return rubber tread training idlers train the belt and protect its Rigid frame v-return idlers provide a means of train-
edges from damage caused by misalignment. Used when wet or ing the return belt, with the added benefit of additional
sticky materials tend to cling to the belt, where corrosion resis- carrying load capacity. Rigid v-returns can be adjusted
tance is required or where chemical reaction to iron or steel is using slotted bolt holes in the end brackets of the frame
involved. Positive action type for belts operating in one direction. to aid in proper belt training.
Actuating shoe type for reversing belts.
models: D7565, D7665, D7566, D7666,
models: D7521, D7621, D7527, D7627 D7568, D7668, D7569, D7669

Dimensions subject to change without notice. Certified prints are available upon request. 53
 20˚ troughed belt idlers equal length rolls

steel rolls CEMA D

”rolls

”rolls

rubber lagged impact rolls

”rolls

”rolls

54 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
20˚
CEMA D
rolls
positive action type
” (above deck mounting)

”rolls

”rolls actuating shoe type

reversing belt
(above deck mounting)

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 55
 35˚ troughed belt idlers equal length rolls

steel rolls CEMA D

”rolls

”rolls

rubber lagged impact rolls

”rolls

”rolls

56 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
35˚
CEMA D
rolls
positive action type
” (above deck mounting)

”rolls

actuating shoe type

”rolls reversing belt
(above deck mounting)

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 57
 45˚ troughed belt idlers equal length rolls

steel rolls CEMA D

”rolls

”rolls

rubber lagged impact rolls ”rolls

”rolls

58 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
45˚
CEMA D positive action type
rolls
” (above deck mounting)

”rolls

”rolls actuating shoe type

reversing belt
(above deck mounting)

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 59
 20˚ troughed belt picking & feeder conveyor idlers

steel rolls CEMA D

”rolls

”rolls

steel end rolls with rubber

lagged center roll
”rolls

”rolls

60 Dimensions subject to change without notice. Certified prints are available upon request.
 variable troughed belt idlers
10˚ - 35˚ adjustment

CEMA D steel rolls

”rolls

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 61
 flat belt idlers

CEMA D
steel rolls ”rolls

”rolls

rubber lagged rolls ”rolls

”rolls

62 Dimensions subject to change without notice. Certified prints are available upon request.
 flat belt training idlers

CEMA D
steel rolls
”rolls positive action type

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 63
 return belt idlers

CEMA D
steel rolls ”rolls

”rolls

rubber tread rolls ”rolls

massed ends

”rolls

64 Dimensions subject to change without notice. Certified prints are available upon request.
 return belt beater idlers

CEMA D
”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 65
 return belt training idlers

steel rolls
CEMA D
positive action type ”rolls

”rolls

rubber tread rolls

positive action type
massed ends
”rolls

”rolls

66 Dimensions subject to change without notice. Certified prints are available upon request.
 return belt training idlers

CEMA D steel rolls

rolls
” actuating shoe type
reversing belt

”rolls

rubber tread rolls

actuating shoe type
”rolls reversing belt
massed ends

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 67
 v-return idlers

CEMA D
10˚ steel rolls v-return ”rolls

”rolls

15˚ steel rolls v-return

”rolls

”rolls

68 Dimensions subject to change without notice. Certified prints are available upon request.
 v-return idlers

CEMA D
”rolls
rubber tread rolls v-return
massed ends 10˚

”rolls

” rolls
rubber tread rolls v-return
massed ends 15˚

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 69
 side guide
side guide idlers
Side guide idlers are mounted at the edges
of a conveyor belt to guide the belt and
minimize belt edge wear. For smooth,
trouble-free operation, these idlers are
equipped with precision tapered roller
bearings and grease seals.
20˚

35˚

Model Number F-1 for flat idlers

Model Number R-1 for return idlers

70 Dimensions subject to change without notice. Certified prints are available upon request.
 scale idlers
scale idlers
Link-Belt scale idlers are used in conjunction with
mechanical-type weighing devices. They
are available in CEMA D and E series for 20˚,
35˚ or 45˚ troughing installations. In order to pre-
vent load shift and obtain weighing accuracy,
these idlers are fabricated to rigid belt scale
manufacturers specifications:

Roll run-out does not exceed .015” T.I.R.

Footstraps are within .015” of flat surface.
Axis of rolls is +
_ .031” from perpendicular
through center of base. Backing dimension
of center roll is +.000” -.125”. End bracket
is perpendicular to base 90˚+ _ 1˚. Troughing
angle is template checked.

All rolls are factory lubricated and “sealed for life”.

For further specifications and dimensions, contact
your nearest FMC Technologies Territory
Manager.

When ordering scale quality idlers denote “W” in

the FMC Technologies model number (example:
D7628W-36).

71
 series E2000 CEMA E idlers

E2000
sealed for life . . . .
Link-Belt® Series E2000 belt conveyor idlers are designed for harsh,
severe environments such as mining and aggregates, where loads exceed
Contoured end brackets
CEMA D limitations. The Link-Belt E2000 ball bearing idler features exclu-
to prevent material wedging
sive design elements such as FMC’s pressed head design and new seal
technology that make the Link-Belt E2000 ball bearing idler fundamentally
different from competitive belt conveyor idlers, and permit this idler to
exceed CEMA E load ratings.
The E2000 design incorporates a performance-proven, interfer-
ence-fit pressed head to maintain roll integrity. Because welding
and its associated problems such as distortion, misalignment,
weld quality, etc. are eliminated, this design delivers very low
T.I.R. (Total Indicator Run Out) values as compared to welded
roll designs. The pressed head design incorporates a preci-
sion machined, ductile iron cast head for accurate bear-
ing/shaft alignment. The bearings are placed closer to the
support which minimizes shaft slope and extends bearing
life..
The E2000 sealing system prevents contaminants from
entering the 40 mm deep groove ball bearings and elimi-
nates the need for relubrication. The first line of defense is
a quad horizontal labyrinth outer seal that is incorporated
into the cast ductile iron head. A dual lip nitrile rubber inner
seal is located deeper inside the roller where it is shielded
from the outside environment. A contact seal on both sides of
the ball bearing provides even further protection from
contaminants. The factory-lubricated and sealed ball
bearing eliminates any need for re-lubrication and its
associated costs.
Each roller is equipped with a solid C1018 carbon
steel shaft for minimum defection under loads result-
ing in increased service life. Rollers and frames are
protected from corrosion by a polymeric powder
coating (Corvel Gray) which is applied following a
three-stage phosphate cleaning operation. The fin-
ish is then baked on at high temperatures to pro-
vide resistance to abrasive elements. In addition, the
head is zinc plated for maximum corrosion protection.

Link-Belt E2000 idlers feature: Frame members jig welded to AWS D1.1
specs to ensure superior strength and
 Press fit precision machined heads dimensional accuracy
 Optimum bearing placement
 Accurate bearing alignment
 Advanced sealing system
Link-Belt E2000 idlers meet CEMA E dimensional criteria.
 Sealed for life They are available in belt widths from 36 to 96 inches. For
 Solid carbon steel shafting assistance in model selection, contact FMC Technologies cus-
tomer service representatives at 800-356-4898. Certified
drawings are available upon request.

72
. . . . . . .maintenance free service in harsh environments

Superior polymeric powder coating

for protection from abrasion and
corrosion

Roll retainers zinc plated for protection

from corrosion

Ductile Iron Press-Fit Head

Outer Quad Labyrinth Seal

40 mm Shaft

Dual Lip Inner Seal

Double Sealed Ball Bearing

73
 series E4000 “sealed for life” or regreaseable

E4000
The Link-Belt Series E4000 Idler line features factory lubricated and sealed
for life rolls which eliminate relubrication maintenance costs, thus lowering your
total operating cost. Boasting load ratings which exceed CEMA E requirements,
this rugged idler line is designed for maximum capacity and continuous handling
of the heaviest, coarsest, most abrasive materials, such as coal, iron ore, copper,
large stone and overburden.
Available in 36 to 96-inch belt width, 20, 35, and 45 degree
troughed, positive action training, impact, and return idlers, the
unique design of the E4000S idler provides extended, trouble
free service life for your belt conveyor equipment.
The E4000 rollers and frames are protected from
corrosion by a polymeric powder coating (Corvel Gray)
which is applied following a three-stage phosphate
cleaning operation. The finish is then baked on at
high temperatures to provide resistance to abrasive
elements. Assembly hardware is electro-zinc
plated to ensure extended service.
The Series E4000 rollers, available in both 6
and 7-inch diameters, feature an exclusive, full
length center tube and precision die-formed heads
that are recessed into hot rolled mechanical shells.
The entire unit is then continuously welded roboti-
cally, thus ensuring an integral, airtight unit wherein
contaminants and corrosion cannot enter. This
unrivaled center tube design guarantees perfect
shaft/bearing alignment. Bearing life is increased by
using solid, cold drawn steel shafts to minimize
deflection and increase load ratings.
The redesigned premium quality Delrin triple
horizontal labyrinth outer seal protects the precision
tapered roller bearings in several ways. The outer
deflector cap (flinger) features a 90 degree con-
toured lip to deflect material away from the roll
end. Triple horizontal, greased-filled labyrinths
and nitrile triple lip contact primary seals, along
with rear non-contacting seals, ensure against
the ingress of performance inhibiting contami-
nants. The outer adjusting nuts are zinc plated, • Frame members jig welded
machined steel, to minimize corrosion to AWS D1.1 specs to
The E4000 idler line features an inverted ensure superior strength and
angle frame base with slotted footstraps to ensure quick, easy mounting and

d
“seale e”
dimensional accuracy
alignment. The heavy duty, die-formed, steel end brackets are contoured for

for lif
generous clearance to safeguard against spilled materials becoming jammed
and impeding the rotation of the rollers. All idler frames and rolls are welded in
accordance with AWS D1.1 specifications for structural welds.

• Recessed die formed heads continuously

welded inside shell ends

• Grease filled triple labyrinth Delrin seal • Non contact rear

with nitrile triple lip contact member lubrication seal
• Heavy end retainer provides
positive locking of roll shaft • Solid shaft minimizes deflection and
increases bearing life

• High capacity precision tapered roller

• End brackets stamped with bearings for increased roll life with
roll inclination, belt width
minimum roll resistance
and series
• Machined steel adjusting nuts with improved
molded deflector caps resist impact loads
• Self-cleaning cross member
prevents material build-up and prevent ingress of contaminants into
bearing cavity

• Rigid heavy gage center tube precision

• Slotted footstraps simplify bored for accurate bearing and seal
installation and training
alignment
adjustments

74
...handles the heaviest, most abrasive materials.

series E4000 regreaseable idlers

The Link-Belt Series E4000 Idler line features factory
lubricated rolls supplied with lubrication fittings at both ends
of the idlers for ease in field regreasing from either side of the
• Superior polymeric powder conveyor. The Series E4000 idler load ratings exceed CEMA
coating provides protection E requirements and are designed for high capacity,
from abrasion and corrosion continuous material handling operations moving large vol-
umes of the heaviest, coarsest, most abrasive materials,
such as coal, iron ore, copper, large stone and overburden.
The complete line of E4000 Series idlers includes 36 to
96-inch belt width, 20, 35, and 45 degree 3 roll troughed,
positive action training, impact, and return idlers, as well as
many specially designed products to suit every material han-
dling requirement.
The E4000 rollers and frames are protected from
corrosion by a polymeric powder coating (Corvel Gray) which
is applied following a three-stage phosphate cleaning
operation. The finish is then baked on at high temperatures
to provide resistance to abrasive elements. Assembly
hardware is electro-zinc plated to ensure extended service.
The Series E4000 rollers, available in both 6 and 7-inch
diameters, feature an exclusive full length center tube and
precision die-formed heads that are recessed into hot rolled
mechanical shells. The entire unit is then continuously weld-
ed robotically, thus ensuring an integral, airtight unit in which
contaminants and corrosion cannot enter.
The exclusive Delrin triple horizontal labyrinth outer seal
protects the precision tapered roller bearings in several ways.
The outer deflector cap (flinger) features a 90 degree
contoured lip to deflect material away from the roll
• Center roll and end roll retain-
ends. Triple horizontal, grease filled labyrinths and
ers zinc plated for protection
nitrile triple lip contact primary seals ensure
from corrosion
against the ingress of performance inhibiting con-
taminants. Additional protection of the idler bear-
REGREASEABLE ings is assured by the “grease filled center
tube” and grease-through-lubrication. Each
• Recessed die formed heads continuously
welded inside shell ends
three roll troughed idler is equipped with a stan-
dard grease fitting at each end, along with
• Grease filled triple labyrinth Delrin seal
with nitrile triple lip contact member polypropylene shaft connectors between the
• Solid shaft minimizes deflection and center and end rolls for single point positive
increases bearing life greasing.
• High capacity precision tapered roller The information in this catalog section offers
bearings for increased roll life with
minimum roll resistance complete FMC Technologies Model Numbers,
• Machined steel adjusting nuts with overall dimensions, and unit weight for the Link-
improved molded deflector caps resist Belt E4000 Series Belt Conveyor Idler Line.
impact loads and prevent ingress of
contaminants into bearing cavity For additional assistance in selecting the prop-
• Grease filled center tube precision er Link-Belt idlers please contact your
bored for accurate bearing and seal FMC Technologies Customer Service
alignment
Representative at 1-800-356-4898.

75
 idlers of every type to meet your specific needs
carrying idler types
series E4000 CEMA E
belt width, inches roll dia., inches
troughed belt idlers
steel rolls 20˚- 35˚- 45˚ 36-96 6-7
Troughed belt idlers for general carrying service
rubber cushion 20˚- 35˚- 45˚ 36-96 6-7 are available with roll inclinations of 20˚, 35˚, and 45˚.
variable trough 36-96 6-7 models: E4601S, E4601W, E4701S, E4701W,
E4602S, E4602W, E4702S, E4702W,
troughed belt training idlers E4628S, E4628W, E4728S, E4728W

steel rolls 20˚- 35˚ 36-72 6-7

flat belt idlers
steel rolls 36-96 6-7
rubber cushion 36-96 6-7
training 36-72 6-7
Troughed belt rubber cushion idlers protect the
return idlers belt by absorbing impacts at loading and transfer
steel rolls 36-96 6-7 points. Design features include removable end
brackets on 35˚ and 45˚ idlers.
rubber tread rolls 36-96 6-7
models: E4604S, E4704S, E4623S, E4723S,
beater 36-96 6-7
E4630S, E4730S
v-return 5˚- 10˚ 36-102 6-7
return training idlers
steel rolls 36-72 6-7
rubber tread rolls 36-72 6-7
Flat belt rubber cushion idlers protect the belt by
absorbing impacts at loading and transfer points. Fixed
CEMA classification shaft type is for average service.
basic idler CEMA class
series no. roll dia., in. models: E4615S, E4715S
nomenclature old new

E4000 6 E4600 V E6
return idler types
E4000 7 E4700 VI E7

idler interchange
manufacturer series no. manufacturer series no.
FMC Technologies E4000 Rexnord E6000 / E7000
Continental SDX / SDX+ Stephens-Adamson 6300 Return belt idlers carry the empty belt on the
Goodman (Jeffrey) E Precision - return run. Available with a urethane coating on
Hewitt-Robins 4000 Precismeca (Transall) PE / E standard steel rollers.

models: E4617S, E4717S

One of the following letter suffixes may sometimes be necessary to
complete an idler description:
L - live shaft type S - “sealed for life”
R - rubber cushion or rubber tread rolls U - urethane coated or lagged rollers
RC - rubber lagged impact center roll GAL - galvanized frame
W - scale idler

!
CAUTION: Link-Belt Conveyor idlers must be installed, operated and main-
Return belt rubber tread idlers are used when
tained in accordance with accompanying FMC technologies Service
wet or sticky materials tend to cling to the belt,
Instructions. Failure to follow these instructions can result in serious person-
al injury, property damage or both. where corrosion resistance is required or where
chemical reaction to iron or steel is involved.
FMC Technologies Service Instructions accompany the shipment of equipment. If addi- Available with urethane treads.
tional copies of Service Instructions are required, they are available free of charge from
FMC Technologies, Material Handling Solutions Division, P.O. Box 1370, Tupelo, MS models: E4618S, E4718S
38802.

76 Dimensions subject to change without notice. Certified prints are available upon request.
Variable troughed belt idlers placed between the Troughed belt picking and feeder conveyor idlers
final troughing idler and the head pulley, support the carry the load in a wide, thin layer where picking and
belt during its transition from a concave to a flat con- sorting are required or where a shallow bed of material is
tour. The end rolls can be adjusted vertically to required to minimize degradation. Standard design
match the changing contour of the belt during this features rubber cushion center roll and steel end rolls.
critical period of transition. Standard design features Also available with all steel or all rubber cushion rolls.
steel rolls. Also available with all rubber cushion rolls
models: E4605S, E4705S, E4605RS, E4705RS,
or rubber cushion center roll and steel end rolls. E4605RCS, E4705RCS
models: E4606S, E4706S, E4706RS, E4706RCS

Flat belt idlers are used for handling bulk materials

such as prepared foundry sand and undelinted cotton
seed where it is desirable to plow off material at one
or more intermediate points along the conveyor. Also
Troughed belt training idlers automatically train belts and used for pulpwood logs, packages, picking and sort-
protect belt edges from damage caused by misalignment. ing conveyors.
Positive action type for belts operating in one direction; models: E4613S, E4713S
actuating shoe type for two directional operation (reversing).

models: E4607S, E4707S, E4608S, E4708S

E4632S, E4732S, E4637S, E4737S

Flat belt training idlers automatically train belts and

protect belt edges from damage caused by misalignment.
Available in the positive action type for belts operating in
one direction.

models: E4614S, E4714S

Return belt training idlers train the belt and protect its Return belt beater idlers remove excessive amounts of
edges from damage caused by misalignment. Positive action tenacious materials that adhere to the belt.
type for belts operating in one direction. Actuating shoe type
for reversing belts. models: E4619S, E4719S

models: E4620S, E4720S, E4626S, E4726S

Return rubber tread training idlers train the belt and protect Rigid frame v-return idlers provide a means of training
its edges from damage caused by misalignment. Used when the return belt, with the added benefit of additional carry-
wet or sticky materials tend to cling to the belt, where corrosion ing load capacity. Rigid v-returns can be adjusted using
resistance is required or where chemical attraction to iron or slotted bolt holes in the end brackets of the frame to aid
steel is involved. Positive action type for belts operating in one in proper belt training.
direction. Actuating shoe type for reversing belts.
models: E4664S, E4764S, E4665S, E4765S,
models: E4621S, E4721S, E4627S, E4727S E4666S, E4766S, E4668S, E4768S

Dimensions subject to change without notice. Certified prints are available upon request. 77
 20˚ troughed belt idlers equal length rolls

steel rolls
CEMA E
”rolls

”rolls

rubber cushion rolls (impact)

”rolls

*
”rolls

* Demountable end bracket supplied for 36”- 96” belt widths

78 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
20˚
CEMA E positive action type
rolls (above deck mounting)
”

”rolls

actuating shoe type

(above deck mounting)
rolls
”

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 79
 35˚ troughed belt idlers equal length rolls

steel rolls
CEMA E
”rolls

”rolls

rubber cushion rolls (impact)

”rolls

*
”rolls

* Demountable end bracket supplied for 36”- 96” belt widths

80 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt training idlers equal length rolls
35˚
CEMA E positive action type
rolls
” (above deck mounting)

”rolls

actuating shoe type

rolls (above deck mounting)
”

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 81
 45˚ troughed belt idlers equal length rolls

steel rolls CEMA E

”rolls

”rolls

rubber cushion rolls (impact)

”rolls

*
”rolls

* Demountable end bracket supplied for 36”- 96” belt widths

82 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt picking & feeder conveyor idlers
20˚
CEMA E steel rolls
”rolls

”rolls

steel end rolls with

” rolls rubber cushion center roll

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 83
 variable troughed belt idlers
10˚ - 35˚ adjustment

steel rolls CEMA E

”rolls

”rolls

84 Dimensions subject to change without notice. Certified prints are available upon request.
 flat belt idlers

CEMA E
”rolls
steel rolls

”rolls

CEMA E
”rolls rubber cushion rolls

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 85
 flat belt training idlers

positive action type

CEMA E
”rolls

”rolls

return belt beater idlers

”rolls

”rolls

86 Dimensions subject to change without notice. Certified prints are available upon request.
 return belt idlers

CEMA E
steel rolls
”rolls

”rolls

rubber tread rolls

”rolls massed ends

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 87
 return belt training idlers

CEMA E
steel rolls ”rolls
positive action type

”rolls

rubber tread rolls

positive action type
massed ends ”rolls

”rolls

88 Dimensions subject to change without notice. Certified prints are available upon request.
 return belt training idlers

CEMA E
steel rolls
”rolls actuating shoe type

”rolls

rubber tread rolls

actuating shoe type
”rolls massed ends

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 89
 v-return idlers

5˚ steel rolls v-return

CEMA E
” rolls
Belt **
width,
inches
Idler
Idler
weight,
number pounds
A B C F
Inches
G H K

36 E4664S-36 134 48.12 41.19 45.00 15.19 19.62 4.56 .50

42 E4664S-42 152 54.12 47.12 51.00 15.81 22.62 4.81 .56
48 E4664S-48 166 60.12 53.00 57.00 16.06 25.56 5.12 .56
54 E4664S-54 191 66.12 60.38 63.00 16.38 29.25 5.38 .56
60 E4664S-60 203 72.12 64.94 69.00 16.62 31.56 5.62 .56
66 E4664S-66 218 78.12 70.94 75.00 16.88 34.56 5.88 .56
72 E4664S-72 236 84.12 76.94 81.00 17.81 37.56 6.12 .62
78 E4664S-78 251 90.12 82.88 87.00 18.06 40.56 6.44 .62
84 E4664S-84 267 96.12 89.50 93.00 18.31 43.88 6.69 .62
90 E4664S-90 281 102.12 95.44 99.00 18.62 46.88 6.94 .62
96 E4664S-96 296 108.12 101.44 105.00 18.88 49.88 7.19 .62
102 E4664S-102 330 114.12 107.44 111.00 19.12 52.88 7.44 .62

” rolls
Belt ** Idler A B C F G H K
width, Idler weight,
inches number pounds Inches
36 E4764S-36 134 48.12 41.06 45.00 15.19 19.62 4.06 .50
42 E4764S-42 152 54.12 47.06 51.00 15.81 22.62 4.31 .56
48 E4764S-48 166 60.12 52.88 57.00 16.06 25.56 4.62 .56
54 E4764S-54 191 66.12 60.25 63.00 16.38 29.25 4.88 .56
60 E4764S-60 203 72.12 64.88 69.00 16.62 31.56 5.12 .56
66 E4764S-66 218 78.12 70.88 75.00 16.88 34.56 5.38 .56
72 E4764S-72 236 84.12 76.81 81.00 17.81 37.56 5.62 .62
78 E4764S-78 251 90.12 82.81 87.00 18.06 40.56 5.94 .62
84 E4764S-84 267 96.12 89.44 93.00 18.31 43.88 6.19 .62
90 E4764S-90 281 102.12 95.38 99.00 18.62 46.88 6.44 .62
96 E4764S-96 296 108.12 101.38 105.00 18.88 49.88 6.69 .62
102 E4764S-102 330 114.12 107.31 111.00 19.12 52.88 6.94 .62
■ 10" bolt spacing recommended to permit adjustment.
● 1/4" thick steel rolls can be furnished.
** For belt width + 15" mounting, use next higher belt width.

10˚
▼ 1/4" thick steel rolls standard for E-7" (series E4764S.)

steel rolls v-return

” rolls
Belt ** Idler A B C F G H K
width, Idler weight,
inches number pounds Inches
36 E4665S-36 135 48.12 40.25 45.00 17.31 19.62 6.62 .75
42 E4665S-42 153 54.12 46.12 51.00 18.19 22.62 7.12 .81
48 E4665S-48 166 60.12 51.94 57.00 18.69 25.56 7.69 .81
54 E4665S-54 192 66.12 59.19 63.00 19.25 29.25 8.19 .81
60 E4665S-60 204 72.12 63.75 69.00 19.75 31.56 8.75 .81
66 E4665S-66 219 78.12 69.69 75.00 20.31 34.56 9.25 .81
72 E4665S-72 237 84.12 75.56 81.00 21.50 37.56 9.81 .94
78 E4665S-78 252 90.12 81.50 87.00 22.06 40.56 10.31 .94
84 E4665S-84 268 96.12 88.00 93.00 22.56 43.88 10.88 .94
90 E4665S-90 283 102.12 93.94 99.00 23.12 46.88 11.38 .94
96 E4665S-96 298 108.12 99.88 105.00 23.62 49.88 11.88 .94
102 E4665S-102 332 114.12 105.75 111.00 24.19 52.88 12.44 .94

” rolls
Belt ** Idler A B C F G H K
width, Idler weight,
inches number pounds Inches
36 E4765S-36 162 48.12 40.06 45.00 17.31 19.62 6.12 .75
42 E4765S-42 184 54.12 46.00 51.00 18.19 22.62 6.62 .81
48 E4765S-48 201 60.12 51.75 57.00 18.69 25.56 7.19 .81
54 E4765S-54 231 66.12 59.00 63.00 19.25 29.25 7.69 .81
60 E4765S-60 246 72.12 63.56 69.00 19.75 31.56 8.25 .81
66 E4765S-66 264 78.12 69.50 75.00 20.31 34.56 8.75 .81
72 E4765S-72 287 84.12 75.44 81.00 21.50 37.56 9.31 .94
78 E4765S-78 306 90.12 81.31 87.00 22.06 40.56 9.81 .94
84 E4765S-84 326 96.12 87.88 93.00 22.56 43.88 10.31 .94
90 E4765S-90 345 102.12 93.75 99.00 23.12 46.88 10.88 .94
96 E4765S-96 364 108.12 99.69 105.00 23.62 49.88 11.38 .94
102 E4765S-102 402 114.12 105.56 111.00 24.19 52.88 11.94 .94
■ 10" bolt spacing recommended to permit adjustment.
● 1/4" thick steel rolls can be furnished.
** For belt width + 15" mounting, use next higher belt width.
▼ 1/4" thick steel rolls standard for E-7" (series E4765S.)

90 Dimensions subject to change without notice. Certified prints are available upon request.
 v-return idlers

CEMA E
” rolls
Belt **
width,
inches
Idler
number
Idler
weight,
pounds
A B C F
Inches
G H K
15˚
steel rolls v-return

36 E4666S-36 135 48.12 39.00 45.00 19.50 19.62 8.62 .94

42 E4666S-42 154 54.12 44.75 51.00 20.69 22.62 9.44 1.06
48 E4666S-48 167 60.12 50.44 57.00 21.50 25.56 10.25 1.06
54 E4666S-54 193 66.12 57.56 63.00 22.31 29.25 11.06 1.06
60 E4666S-60 205 72.12 62.06 69.00 23.12 31.56 11.88 1.06
66 E4666S-66 220 78.12 67.88 75.00 23.88 34.56 12.69 1.06
72 E4666S-72 239 84.12 73.69 81.00 25.38 37.56 13.50 1.25
78 E4666S-78 254 90.12 79.44 87.00 26.19 40.56 14.31 1.25
84 E4666S-84 270 96.12 85.81 93.00 27.00 43.88 15.12 1.25
90 E4666S-90 285 102.12 91.62 99.00 27.81 46.88 15.88 1.25
96 E4666S-96 300 108.12 97.44 105.00 28.62 49.88 16.69 1.25
102 E4666S-102 335 114.12 103.25 111.00 29.44 52.88 17.50 1.25

” rolls
Belt ** Idler A B C F G H K
width, Idler weight,
inches number pounds Inches
36 E4766S-36 162 48.12 38.75 45.00 19.50 19.62 8.12 .94
42 E4766S-42 185 54.12 44.50 51.00 20.69 22.62 8.94 1.06
48 E4766S-48 202 60.12 50.19 57.00 21.50 25.56 9.75 1.06
54 E4766S-54 232 66.12 57.31 63.00 22.31 29.25 10.56 1.06
60 E4766S-60 248 72.12 61.81 69.00 23.12 31.56 11.38 1.06
66 E4766S-66 266 78.12 67.56 75.00 23.88 34.56 12.19 1.06
72 E4766S-72 289 84.12 73.38 81.00 25.38 37.56 13.00 1.25
78 E4766S-78 308 90.12 79.19 87.00 26.19 40.56 13.75 1.25
84 E4766S-84 328 96.12 85.56 93.00 27.00 43.88 14.56 1.25
90 E4766S-90 347 102.12 91.38 99.00 27.81 46.88 15.38 1.25
96 E4766S-96 366 108.12 97.19 105.00 28.62 49.88 16.19 1.25
102 E4766S-102 405 114.12 103.00 111.00 29.44 52.88 17.00 1.25
■ 10" bolt spacing recommended to permit adjustment.
● 1/4" thick steel rolls can be furnished.
** For belt width + 15" mounting, use next higher belt width.

10˚
▼ 1/4" thick steel rolls standard for E-7" (series E4766S.)

rubber tread rolls v-return

massed ends
” rolls
Belt ** Idler Idler A B C F G H K
width, number weight,
inches pounds Inches
36 E4668S-36 124 48.12 38.38 45.00 17.31 19.44 6.62 .75
42 E4668S-42 144 54.12 44.25 51.00 18.19 22.44 7.12 .81
48 E4668S-48 154 60.12 50.06 57.00 18.69 25.38 7.69 .81
54 E4668S-54 180 66.12 57.38 63.00 19.25 29.06 8.19 .81
60 E4668S-60 189 72.12 61.94 69.00 19.75 31.38 8.75 .81
66 E4668S-66 199 78.12 67.81 75.00 20.31 34.38 9.25 .81
72 E4668S-72 219 84.12 73.75 81.00 21.50 37.38 9.81 .94
78 E4668S-78 230 90.12 79.62 87.00 22.06 40.38 10.31 .94
84 E4668S-84 241 96.12 86.19 93.00 22.56 43.69 10.88 .94
90 E4668S-90 258 102.12 92. 06 99.00 23.12 46.69 11.38 .94
96 E4668S-96 268 108.12 98.00 105.00 23.62 49.69 11.88 .94
102 E4668S-102 299 114.12 103.88 111.00 24.19 52.69 12.44 .94

” rolls
Belt ** Idler Idler A B C F G H K
width, number weight,
inches pounds Inches
36 E4768S-36 136 48.12 38.19 45.00 17.31 19.44 6.12 .75
42 E4768S-42 159 54.12 44.06 51.00 18.19 22.44 6.62 .81
48 E4768S-48 169 60.12 49.88 57.00 18.69 25.38 7.19 .81
54 E4768S-54 198 66.12 57.19 63.00 19.25 29.06 7.69 .81
60 E4768S-60 207 72.12 61.75 69.00 19.75 31.38 8.25 .81
66 E4768S-66 217 78.12 67.69 75.00 20.31 34.38 8.75 .81
72 E4768S-72 241 84.12 73.56 81.00 21.50 37.38 9.31 .94
78 E4768S-78 251 90.12 79.50 87.00 22.06 40.38 9.81 .94
84 E4768S-84 263 96.12 86.00 93.00 22.56 43.69 10.31 .94
90 E4768S-90 283 102.12 91.88 99.00 23.12 46.69 10.88 .94
96 E4768S-96 293 108.12 97.81 105.00 23.62 49.69 11.38 .94
102 E4768S-102 323 114.12 103.69 111.00 24.19 52.69 11.94 .94
■ 10" bolt spacing recommended to permit adjustment.
** For belt width + 15" mounting, use next higher belt width.

Dimensions subject to change without notice. Certified prints are available upon request. 91
 E4000HD
series E4000HD “sealed for life” or regreaseable
Series E4000HD Heavy-Duty idler assemblies are recommended where
loads exceed CEMA E ratings. The heavy duty design which uses a step shaft
design with standard 1 1/4-inch bearings will, in many cases, permit the convey-
ing of loads up to 50 percent greater than the normal capacities. Available in 6
and 7-inch diameter rolls, the carrying idler’s external dimensions are identical to
Series E4000. All Series E4000HD Heavy Duty Idlers are available for belt
widths up to 72-inch. Troughed idlers for 20, 35 and 45-degree trough
• Frame members jig welded
angles are available for belt widths through 96-inch. to AWS D1.1 specs to
Dimensional information is available on request for Series ensure superior strength
E4000HD Heavy Duty Idlers not shown in this catalog. and dimensional accuracy

d
“seale ”
for life
• Recessed die
formed heads
continuously welded
inside shell ends

• Non contact rear

lubrication seal

• Oversized solid
• Grease filled triple labyrinth Delrin seal
shaft minimizes
with nitrile triple lip contact member
deflection and
increases bearing life
• Machined steel adjusting nuts with
improved molded deflector caps
resist impact loads and prevent
ingress of contaminants into
• High capacity precision
bearing cavity
tapered roller bearings
for increased roll life with
minimum roll resistance • Rigid heavy gage center tube
precision bored for accurate
bearing and seal alignment

92
...for increased capacity.

• Superior polymeric powder coating provides

protection from abrasion and corrosion

• Center roll and end roll retainers zinc

plated for protection from corrosion

• Heavy end retainer provides

positive locking of roll shaft

• End brackets stamped

with roll inclination, belt
width and series

• Self-cleaning cross member • Slotted footstraps simplify installation

prevents material build-up and training adjustments

93
 series F5000 “sealed for life” idler

F5000With load ratings up to 80 percent higher than standard E4000 Series

idlers, series F5000 idler assemblies are recommended where loads
exceed CEMA E ratings. The heavy duty design which incorporates 1.75-
inch diameter precision tapered roller bearings offers significantly higher
load ratings and impact capabilities than competitive belt idlers. F5000
idlers are available in belt widths from 48- to 120-inches and with rolls of
7- or 8-inches diameter.
The F5000 idlers are sealed for life with a grease filled,
triple horizontal labyrinth seal that repels contaminants,
extends bearing life and eliminates the need for relubri-
cation. The primary seal is a nitrile rubber triple lip
contact member and the rear seal is a non-contact
metallic seal. To resist water, the lubricant used is
a water resistant, grade 2, lithium-based grease.
The F5000 idler features a solid shaft that is
1.75-inches diameter at the bearings. Optional
stepped shafts with diameters of 2- and 2.44-inches
are available.
A polymeric powder coating (Corvel
Gray)protects the F5000 rollers and frames from
corrosion. The coating is applied following a three-
stage phosphate cleaning operation and is then
baked on at high temperatures to provide resis-
tance to abrasive elements. Assembly hardware is
electro-zinc plated to ensure extended service.
The inverted angle frame base of the F5000
idler is constructed of ASTM A-36 steel and is
designed to shed material build-up. Slotted foot-
straps ensure quick, easy mounting and align-
ment. The heavy duty, die-formed, steel end
brackets have a contoured profile and generous
clearances to prevent spilled materials frombe-
coming jammed and impeding the rotation of
the rollers. All idler frames and rolls are
welded in accordance with AWS D1.1
specifications for structural welds.

F5000 Series Features

• Exceeds CEMA F load ratings

• Sealed for life design for maintenance free applications

• Inline roll configuration designed for minimum roll gap
(35˚ and 45˚ within RMA 10 mm specification)
• 0.022-inch TIR, average, F5000 IDLER LOAD RATINGS
0.030-inch TIR, maximum
Belt Trough Return
• Shell: 0.25-inch hot rolled electric welded Width
mechanical tubing CEMA F5000 CEMA F5000
(in.)
(lbs) (lbs) (lbs) (lbs)
• Center tube: Hot rolled electric welded
48 - 3800 - 2400
mechanical tubing and line bored bearing
54 - 3800 - 2300
and seal seats after welding
60 3000 3800 1500 2200
Bearing Features 72 3000 3800 1200 2000
• 1.75-inch diameter precision tapered 84 3000 3800 900 2100
roller bearings 96 2800 3800 600 1900
108 - 3800 - 1700
• 18823 lbf AFBMA dynamic load rating
120 - 3800 - 1600

94
 ...for increased capacity and wide belt widths.

Triple-labyrinth seal uses nar-

Non-contact, metallic rear seal.
row gap, close tolerances, and
grease-filled clearances to
trap abrasive contaminants.

Solid shaft minimizes deflection

and increases bearing life.
Primary seal is a nitrile rubber
triple lip contact member.

High-capacity precision tapered

roller bearings for increased life Recessed die-formed heads
with minimum roll resistance. are continuously welded inside
shell ends.

95
 idlers of every type to meet your specific needs

series F5000 CEMA F carrying idler types

belt width, inches roll dia., inches

troughed belt idlers

steel rolls
20˚-35˚-45˚ 48-120 7-8
Troughed belt idlers for general carrying service are
return idlers available with trough angles of 20˚, 35˚, and 45˚.
steel rolls 48-120 7-8 models: F5701, F5801, F5702, F5802, F5728, F5828

CEMA classification
basic idler CEMA class
series no. roll dia., in. old new
nomenclature

7 F5700 none F7
F5000
F5000 8 F5800 none F8

return idler types

!
CAUTION: Link-Belt Conveyor idlers must be installed, operated and
maintained in accordance with accompanying FMC Technologies
Service Instructions. Failure to follow these instructions can result in
serious personal injury, property damage or both. Return belt idlers carry the empty belt on the return run.

FMC Technologies Service Instructions accompany the shipment of models: F5717, F5817
equipment . If additional copies of Service Instructions are required,
they are available free of charge from FMC Technologies, Material
Handling Solutions Division, P.O. Box 1370, Tupelo, MS 38802.

96 Dimensions subject to change without notice. Certified prints are available upon request.
 troughed belt idlers equal length rolls
20˚
CEMA F
”rolls steel rolls

”rolls

CEMA F
troughed belt idlers equal length rolls
35˚
”rolls
steel rolls

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 97
 45˚ troughed belt idlers equal length rolls

CEMA F
steel rolls ”rolls

”rolls

return belt idlers

CEMA F
steel rolls ”rolls

”rolls

98 Dimensions subject to change without notice. Certified prints are available upon request.
99
 catenary
series 40,000 and 70,000 catenary belt conveyor idlers
Link-Belt Series 40,000 and 70,000 Catenary Belt Conveyor Idlers combine the proven
capabilities of the Link-Belt roll design with the benefits of a catenary suspension to
form a smooth natural trough and ideal load conveying surface.
Series 40,000 and 70,000 Catenary Idlers are manufactured to withstand heavy
impact at loading and transfer points as required by wide belts through 96-inch width.
Superior performance and proven dependability are the result of rugged roll
construction, exclusive labyrinth seal design and high-capacity
“sealed for life” tapered roller bearings.
Especially suited to loading areas or transfer points in
reclaiming installations where high impact loads must be
absorbed, these catenary idlers have the design and built-in
ability to adjust under varying loading conditions.
The Series 40,000 exclusive outboard seal effectively protects
bearings three ways...a triple lip nitrile rubber primary seal...triple
labyrinth...and grease-filled clearances. This design makes the
idlers impervious to moisture and contaminants, extending idler
life.
The complete line of Link-Belt Series 40,000 Catenary Belt
Conveyor Idlers includes 35˚ 3-roll Troughing Idlers, 55˚ 5-roll Impact
Idlers, and 10˚ and 15˚ 2-roll V-Return Idlers. V-Return Idlers are sup-
plied with steel rolls. This full range of idlers provides the design engineer
with components required to select an efficient material
conveying system.
All Series 40,000 idlers are available for belt widths from 36 up to 96-inch
and can be supplied with either 6 or 7-inch diameter rolls. Prior to shipping, rolls
are protected by a baked on polymeric powder coating.
When load carrying requirements exceed standard limitations, the Series 70,000
Catenary Idler provides more than double the capacity of the Series 40,000
Belt Conveyor Idler.
Catenary Chain Connecting Devices are an economical and effective means for
suspension of 3-roll Troughing Idlers and 2-roll V-Return Idlers. A bar link arrange-
ment for 5-roll Impact Idlers is also available. There are various other Connecting
Devices available for the Link-Belt Catenary Idlers which allow the conveyor designer
complete freedom in choice of support structures. Details can be furnished upon
request. Quick Disconnect Devices for FMC Technologies Catenary Idlers can also
be provided which permit operators to drop an idler out of service without stopping
the conveyor.
Your local FMC Technologies Territory Manager can help you select the
proper Link-Belt Catenary Belt Conveyor Idler to provide long, trouble-free belt
conveyor performance.

100
...featuring impact resistance and load
adaptability for smooth conveying

101
 Troughing, impact and v-return catenary
idlers permit a wide range of system designs.

carrying idler types

3-roll assembly troughing idlers for general carrying

service are available with trough angles of 35˚ and 45˚.

models: 40655, 40755, 70655, 70755

5-roll assembly impact type idlers effectively absorb

high impact at loading points. Available with a trough
angle of 55˚.

models: 40657, 40757, 70657, 70757

return idler types

2-roll assembly v-return type idlers assist in belt

training. Urethane covered rolls are available in
trough angles of 10˚ and 15˚.

models: 40656, 40756, 70656, 70756

102
 3-roll troughing idlers
35˚
40,000
”rolls

”rolls

5-roll impact idlers

55˚
”rolls

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 103
 10˚ 2-roll v-return idlers

40,000
”rolls

”rolls

15˚ 2-roll v-return idlers

”rolls

”rolls

104 Dimensions subject to change without notice. Certified prints are available upon request.
 3-roll troughing idler
45˚
70,000
”rolls

”rolls

5-roll impact idler

55˚
”rolls

”rolls

Dimensions subject to change without notice. Certified prints are available upon request. 105
 15˚ 2-roll v-return idler

70,000
”rolls

”rolls

106 Dimensions subject to change without notice. Certified prints are available upon request.
 catenary
catenary connecting devices

The designs of support structures for

Catenary Idlers are not limited. The Link-
• for 3-roll assembly Belt range of standard designs of Catenary
attachment A Connecting Devices accommodates most
applications. Typical connecting devices
are illustrated. Other designs are available
upon request. Heavy-duty chain links on
each end of the Catenary Idler Suspension
Assembly compensate for variable dis-
tances between support structures.

• for 2-roll v-return assembly

attachment B

• for 5-roll impact assembly

attachment C

catenary quick disconnect

The Quick Disconnect will permit dropping an

idler assembly out of service without stopping
the conveyor. A simple mechanical device
facilitates quick operation.

107
 belt cleaners
Link-Belt® Scavenger™ belt cleaners
Introducing the “belt-friendly” self-adjusting belt cleaner that outperforms and
outlasts the competition. Link-Belt® Scavenger™ Belt Cleaners feature a patented,
radically different ‘parallelogram’ design that ensures consistent blade-to-belt
pressure and blade-to-belt angle over the full width of the conveyor belt. Easy to
install and maintain, Scavenger belt cleaners will increase belt life while signifi-
cantly reducing downtime related to blade maintenance and replacement.

Principle of Operation
The unique parallelogram design is the key to the
Scavenger’s outstanding belt cleaning capabilities. Individual
parallelogram modules form the cleaning unit which is supported
by a rubber air bladder. Pressurization of the air bladder alters
the angles within each parallelogram module, providing
consistent blade pressure on the belt surface regardless of
blade wear. As wear occurs toward the center of the unit, the
system automatically compensates, and equal blade-to-belt
pressure is maintained across the width of the belt. A pressure
gauge provides a visual indication of blade-to-belt pressure.
The parallelogram design also maintains a constant, pre-determined optimal
blade-to-belt angle regardless of blade wear. The blades are applied to the belt in
such a way as to exploit the flexible properties of rubber; embedded material is
squeezed from the belt rather than scraped, thus preserving both belt and blade
life by eliminating abrasive material before it passes over the blade.

Scavenger™ Belt Cleaner Features

• Precise pressure control for maximizing belt and blade life

• Pre-determined blade-to-belt angle remains constant

• Remote blade pressure monitoring - no mechanical adjustment required

between blade changes

• Extremely long blade service life due to wear-resistant tungsten tipped

blades

• Modular components provide for cost-effective maintenance and

exchange

• Fully compatible with reversible belt systems

Primary Cleaner
Scavenger™ Primary Cleaners provide an efficient, cost-effective cleaning
solution at the head pulley where space for mounting a secondary is at a mini-
mum. Primary cleaners are comprised of multiple blade sections, each
mounted on individual parallelogram modules which together, form the unit.
The modular design maintains optimal blade-to-belt angle regardless of
blade wear.
The Scavenger’s blunt blades are applied to the belt at high pressure to
exploit the flexible properties of rubber such that embedded material is
squeezed from the top cover rather than scraped. The combination of
blunt, wear-resistant, tungsten-tipped blades, applied continuously at
high pressure, maximizes both belt and blade life
by eliminating abrasive material before it
passes over the blade. The shock-tolerant

New Blade Worn Blade

Predetermined belt-to-blade angle remains constant

108
 Scavenger system can easily handle mechanical splices and belt reversals,
and is equally effective on fast or slow belts regardless of material
abrasiveness. Scavenger belt cleaners require no mechanical adjustment
between blade changes.

Secondary Cleaner
Scavenger™ Secondary Cleaners remove residual
material on the conveyor belt top cover as it returns
from the head pulley. Secondary cleaners are
mounted at or beyond the point where the belt
leaves the pulley, an added advantage because
the belt is not bent over the radius which can
New Blade Worn Blade
expose plies, steel cords or tears in the belt.
Secondary units provide all the same advantages as the
primary cleaner, plus they are fail-safe by design. The
Scavenger Secondary Cleaner is so effective in the majority of
installations that pre-cleaning by a primary cleaner is not required.
In demanding conditions, a secondary and tertiary (which is the
same unit as the secondary) configuration is recommended over
a primary and secondary configuration.
Wear-resistant polypropylene
Manual or Automatic Air Pressure Maintenance
deflectors protect the unit from
The Link-Belt® Scavenger™ belt cleaner is an independent,
abrasive material
stand-alone unit. Once the Scavenger is installed, all that is
required to maintain the correct blade-to-belt pressure is the
periodic addition of air into the bladder. A manual air pump is
supplied with all Scavenger units.
Complete hands-off maintenance of the pressure within the air
bladder is also possible with the addition of an automatic pressure
regulator which maintains the optimum pre-determined air pressure
through a combination of a pressure regulator and a relief valve. With
this configuration, no manual adjustment or pressurization of the
cleaner is required between installation and blade replacement.
If the on-site air pressure supply is intermittent, the pressure
regulator has a non-return valve that ensures that pressure cannot
be lost from the air bladder. Where necessary, air filters and moisture
traps ensure a constant supply of dry, uncontaminated air.

No-Load Device
When a belt is running but not conveying material, there is no
reason for the belt cleaning system to be activated. An optional
No-Load Device is available that uses ultrasonic sensing technology
to detect no load conditions and remove pressure from the bladder
as long as the belt runs dry. This avoids unnecessary mechanical
and thermal wear to both the belt and the cleaning system.
Operation of the Scavenger No-Load Device is completely
hands-off.

Clip Avoidance System

The Link-Belt® Scavenger™ System is excep-
tionally accommodating of mechanical joints
because of these features:

• Non-aggressive blade angle

• Blunt, leading-edge blade

• Parallelogram-mounted blade that moves
back and down with minimum resistance

To further enhance blade and mechanical joint life, the

Scavenger Clip-Avoidance System detects the mechanical joint
using an inductive sensor and momentarily reduces pressure in
the air bladder, allowing the joint to pass over the cleaner blades
with a minimum of resistance and interference.

109
 truss frame
truss frame idler
FMC Technologies continues to lead the industry with a commitment to
produce the most innovative, specialized belt conveyor equipment available
to assist you in solving your unique material handling requirements.
We are very proud of our patented “Link-Belt Truss Frame Idler” for
CEMA D load requirements. Dimensionally interchangeable with all CEMA
C/D Series idlers, FMC Truss Idler features a lightweight frame member that
is fabricated from round bar stock to reduce the frame weight by 50%. An
added benefit of this truss frame design is a 40% increase in load rating as
compared to the conventional CEMA D inverted angle frame. The design of
the frame, with rounded surfaces and the lowest roll gap available (.25 mm),
ensures against costly material spillage buildup around the idler that may
impede production. The Link-Belt Truss Idler is available in a variety of
materials; #304SS, #316SS and, of course, carbon steel. This is espe-
cially critical in today’s markets for the handling of harsh chemicals,
phosphate, salt, acids and many other corrosive materials that tend to
shorten the life of your equipment. For these caustic applications we
complete the offering by placing premium HDPE Polyethylene
rollers into the stainless steel or carbon steel frame. The polyethyl-
ene rollers greatly extend the life of your belt conveyor equipment
while reducing costly maintenance and downtime.
Whether your goal is to reduce equipment weight or to
extend equipment life subjected to a harsh material-handling
environment, the Link-Belt Truss Frame Idler is your ultimate
solution.
For additional assistance in selecting the proper
Truss Frame Idler to solve your problems, please contact
your FMC Technologies Customer Service Representative
at 1-800-356-4898.

• Polyethylene rolls

• Frame options:
• #304SS
• #316SS
• Carbon Steel

• Resists corrosion and

material buildup

• Lightweight for simple installation

110
...the newest and most innovative equipment
in material handling.

111
 live shaft
live shaft idler
When traditional fixed shaft idlers will not meet increased demands, use Link-Belt flat belt,
live shaft idlers for heavy-duty service. Link-Belt live shaft idlers feature heavy-duty pillow
block bearings to provide a greatly increased idler load rating over traditional flat belt idler
design. The live shaft idler is available with a steel roll or with a rubber cushion roll that
absorbs impacts to protect the belt.

steel rolls
live shaft type
CEMA D
” rolls

” rolls

rubber cushion rolls

live shaft type
CEMA D
” rolls

” rolls

112
CEMA E
steel rolls
”rolls live shaft type

”rolls

CEMA E
”rolls rubber cushion rolls
live shaft type

113
 cam-loc
cam-loc idler
The Problem: Closely spaced impact idlers under loading skirts,
making idler installation and removal, roll replacement, and
maintenance difficult.

FMC Technologies’ Cam-Loc™ Segmental Impact Idler is specially

designed to make idler installation, roll replacement and maintenance
easier even when the idlers are closely spaced under loading skirts. The
Cam-Loc idler features standard load-absorbing impact rolls and a new
segmental frame design. The segments can be mechanically lowered
1/2-inch to allow removal while the adjacent idlers support the belt.

• Available in CEMA E and F class

• Standard FMC Technologies impact rolls
- Rubber cushion tread roll for CEMA E class
- Steel roll with lagging for CEMA F class
• Convenient segmental frame
• 180˚ rotation of the cam shaft permits the seg-
ments to be either raised or lowered
• Cam shaft rotation lifts the segments and locks
them into place
• Cam shaft rotation the opposite direction low-
ers the segments 1/2-inch for removal or
replacement
• Frame accommodates both belt width + 9-
inches and belt width + 15-inches mounting
centers
• Sealed for life design for maintenance
free applications
• Certified dimension sheets available
upon request

DISASSEMBLY

The Cam-Loc™ segmental impact idler

features three idler rolls mounted individu-
ally on segments that are free to move
along the slider base. The slider base is
made of a support frame with a cam shaft
mounted internally, extending the length
of the base. The cam shaft lobes are
located directly under each end of the
idler segments.

114
 ...easier installation, roll replacement
and maintenance

The idler segments can be raised or

lowered by rotating the cam shaft 180˚.
A 180˚ rotation will lift the idler seg-
ments, causing them to be clamped
into place. A 180˚ rotation in the oppo-
site direction will lower the idler seg-
ments 1/2-inch, allowing them to slide
along the slider base. Once the idler is
lowered, the adjacent idlers support the
conveyor weight and the idler segments
can be easily removed for servicing.

115
 impact slider system
FMC Technologies now offers a super efficient, simple to install, modular,

slider
Impact Slider System that solves your heavy loading problems while reducing
wear and tear on the belt, minimizing downtime, and increasing productivity.
The FMC Technologies Impact Slider System premier design begins with
FMC’s CEMA C/D or E heavy duty impact idler frame, featuring demountable
end brackets, solid steel
reinforcing plates welded underneath cross angles, and steel gusset plates
welded to the center brackets on both sides, for unparalleled strength.
Custom designed steel roll replacement inserts fit snugly in each idler
frame. The inserts are slotted to accept the T-bolts that
securely connect the impact bars to the inserts. One
person can easily mount the solid, one-piece impact
bars to the inserts to complete the system.
The 3-inch thick impact bars are designed and man-
ufactured utilizing premium 3/8-inch UHMW top covers
that are bonded to massive solid rubber pads to absorb
the impact shock loading. This design allows for the
UHMW to provide a low coefficient of friction and the rub-
ber to absorb the impact.
The complete line of FMC Technologies Slider
Systems range from CEMA C, 24-inch belt width through
CEMA E, 96-inch belt width. The sections are available in
20, 35, and 45-degree inclinations in 4, 5, and 6-foot
lengths. The impact bars, inserts, and frames are pack-
aged and shipped loose for ease of field assembly.
We can also convert your existing convention-
al impact idlers to Slider Systems by furnishing
custom roll replacement inserts to “retrofit” all major
idler manufacturers.

FMC Technologies Slider System Value Added Features:

• Modular design for easy, 1 person installation
• Solid 1 piece bar allows easy replacement
• T-bolts mount from bottom of unit in steel channel to prevent
belt damage
• Rugged, heavy duty, impact frame
• Easy conversion from standard impact idlers

impact bar
• Super slick UHMW
• Approach end tapered

• Heavy impact
absorbing rubber

• Steel

116
...to solve your heavy loading problems.

117
 mine-duty
mine-duty conveyor idlers

From above ground gold mining in Nevada to underground

coal mining in Pennsylvania, FMC
Technologies’ Link-Belt supplies quality
equipment to the mining industry. Mining
requires sophisticated technology and
creative ingenuity — it takes teamwork.
At FMC Technologies, we are committed
to being your full-service partner — as a
supplier, an innovator, a manufacturer. If
our broad portfolio of products and ser-
vices doesn’t offer exactly what you need, we will work with
you to create a solution. FMC Technologies offers solutions
to help you grow and meet your everyday needs.

FMC Technologies also manufactures the following Underground

Mine Duty Equipment: Drives, Structure, Terminals, Storage,
Winches, Take-Ups and Loading Sections. For more information,
please request a copy of our Underground Catalog.

Drives Structure Terminals

118
 Underground Idler
Solutions Defined

Storage Winches Take-Ups Loading Sections

119
 mine-duty
mine-duty truss frame and box frame idlers

The patented FMC Technologies Material Handling Solutions Mine-

Duty Truss Frame Idler is designed for use in underground conveyor
systems. The Truss Frame design is stronger yet lighter weight than
conventional structural angle designs. Installation is made easier and
safer due to the lightweight design. Link-Belt Mine-Duty idlers are avail-
able in CEMA C, D and E ratings and fit belt widths from 36” to 84”.
Roll diameters of 5”, 6” and 7” are available. The 35 degree trough
angle design is available in box frame or truss frame construction.
Formed steel end brackets welded to heavy frames assures accurate
roll alignment and roll support. Durable polymeric powder coating pro-
vides superior protection from corrosion. Electro-zinc plated mounting
accessories complete the corrosion resistance package.

Mine-Duty Truss Frame Idler

Mine-Duty Box Frame Idler

Link-Belt Mine-Duty Truss Frame and Box Frame

idlers are available in:

CEMA C
CEMA D
CEMA E
For specifications and dimensions, please request our Underground Equipment
catalog or consult FMC Technologies.

120
 alignment
conveyor belt alignment

A belt conveyor which is properly designed, constructed, erected, and maintained

theoretically will consistently run true without concern for belt misalignment. However, in
actuality, properly aligned belts are normally the exception rather than the rule. The following
belt training troubleshooting guide is provided to assist you in your efforts to correct belt
misalignment problems that invariably lead to premature failure of belting, idlers, and pulleys.
Please follow these steps to ensure satisfactory performance of your belt conveyors:

1. Square and level the head and tail pulleys with their axis at 90 degrees to the intended path of the
belt.
2. Square all carrying and return idlers with the conveyor frame during the belt conveyor installation,
be sure the idlers are in line and lie in the same horizontal plane, and secure all attachment bolts.
3. Level all frames to ensure a cross-section parallel to the ground plane. If one side of the conveyor
frame is lower than the other, gravity will force the belt off-center.
4. The belt must be straight and the belt splice square. If side creep occurs only in the vicinity of the
belt splice, the splice may not be square with the belt. In general, if detraining follows the belt
movement, there is a problem with the belt. If it remains in one general vicinity, there are other
problems with the conveyor. Some new belts may tend to wander to one side, in a certain
position or portions of their length, because of temporary lateral mal-distributions of tension.
Operation of the belt under tension corrects this condition in practically all cases. Use of
self-aligning idlers will aid in making the correction.
5. The belt should make constant contact with all troughed idler rollers.
6. Conveyed material should always be centrally loaded onto the belt by means of chutework,
loading hoppers, skirtboarding, etc.

There may be occasion when the above procedure is not sufficient and the belt detrains to
one side. The following corrective measures may be initiated to prevent side movement:

1. While running the belt at the lowest speed possible, find the point of maximum side motion. The
idler preceding this point along the direction of belt travel can be adjusted to minimize side
movement. The belt may be centered by pivoting, or “knocking” ahead (in the direction of belt
travel) the end of the idler to which the belt runs. Shifting idlers in this way should be spread over
some length of the conveyor preceding the region of trouble. Once the belt is centered, increase
belt speed and load the belt with material. Continue adjusting until normal operating conditions do
not cause the belt to misalign.
2. Recheck pulley alignment to ensure that they are level and with their axes at 90 degrees to the
intended path of the belt. Head and tail pulleys should not be shifted in an effort to center the belt
with the exception of the snub pulleys which may have their axes shifted when other training
measures have failed.
3. Training idlers are not intended to compensate for a belt that has been poorly aligned, or to
correct for off-center loading conditions. However, both troughed training and return training
positive action idlers are recommended for lengthy conveyors to assist in correcting and
recentering occasional wandering belts. They should normally be located 50 feet from terminal
pulleys and spaced 50 to 100 feet. Free rotation of the trainer’s vertical actuating rolls is
essential for proper operation of the idler. Please refer to the index page 103 in this publication
for FMC Technologies model numbers and complete dimensional information regarding Link-Belt
positive action training idlers.
4. Recheck conveyor belt to verify that all splices are correct and square.
5. If the above steps do not resolve the belt training issues, the conveyor should be laser aligned
and corrective action taken based upon the survey data.

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 index belt conveyor idlers

general specs variable troughed belt idlers

series B2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 series C3000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 39
series C2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 series D7000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 61
series C3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 series E4000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 84
series D2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
series
series
D7000
E4000
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
flat belt carrying idlers
series B2000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 16
series F5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 series B2000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 16
series C3000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 40
series C3000 live shaft rolls . . . . . . . . . . . . . . . . . . . . . 40
20˚ troughed belt idlers series
series
C3000 rubber cushion rolls . . . . . . . . . . . . . . . . 41
C3000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 42
series B2000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 10
series B2000 rubber cushion rolls . . . . . . . . . . . . . . . . 10 series D7000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 62
series B2000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 11 series D7000 rubber lagged rolls . . . . . . . . . . . . . . . . . 62
series C2000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 24 series D7000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 63
series C2000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 25 series E4000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 85
series C3000 steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 series E4000 rubber cushion rolls . . . . . . . . . . . . . . . . 85
series C3000 rubber cushion rolls . . . . . . . . . . . . . . . . 32 series E4000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 86
series C3000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 33
series
series
C3000 picking and feeding . . . . . . . . . . . . . . . . 38
D7000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 54
return idlers troughed belt idlers
series B2000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 17
series D7000 rubber lagged impact rolls. . . . . . . . . . . 54 series B2000 rubber tread rolls . . . . . . . . . . . . . . . . . . 17
series D7000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 55 series B2000 training, steel rolls . . . . . . . . . . . . . . . . . . . 18
series D7000 picking and feeding . . . . . . . . . . . . . . . . 60 series B2000 training, rubber tread rolls . . . . . . . . . . . . . . . 18
series E4000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 78 series C2000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 26
series E4000 rubber cushion rolls . . . . . . . . . . . . . . . . 78 series C2000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 26
series E4000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 79 series C3000 rubber tread rolls . . . . . . . . . . . . . . . . . . 42
series E4000 picking and feeding . . . . . . . . . . . . . . . . 83 series C3000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 43
series F5000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 97 series C3000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 44
series C3000 v-return . . . . . . . . . . . . . . . . . . . . . . . . . . 46
series D7000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 64
35˚ troughed belt idlers series
series
D7000 rubber tread rolls . . . . . . . . . . . . . . . . . . 64
D7000 beater . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
series B2000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 12
series B2000 rubber cushion rolls . . . . . . . . . . . . . . . . 12 series D7000 training . . . . . . . . . . . . . . . . . . . . . . . 66, 67
series B2000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 13 series D7000 v-return . . . . . . . . . . . . . . . . . . . . . . . 68, 69
series C2000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 25 series E4000 beater . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
series C2000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 25 series E4000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 87
series C3000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 34 series E4000 rubber tread rolls . . . . . . . . . . . . . . . . . . 63
series C3000 rubber cushion rolls . . . . . . . . . . . . . . . . 34 series E4000 training . . . . . . . . . . . . . . . . . . . . . . . 88, 89
series c3000 training. . . . . . . . . . . . . . . . . . . . . . . . . . . 35 series E4000 v-return . . . . . . . . . . . . . . . . . . . . . 90, 91
series D7000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 56 series F5000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 98
series D7000 rubber lagged impact rolls. . . . . . . . . . . 56
series D7000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 57 catenaryidlers
series E4000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 80 series 40,000 troughing . . . . . . . . . . . . . . . . . . . . . . . 103
series E4000 rubber cushion rolls . . . . . . . . . . . . . . . . 80 series 40,000 v-return. . . . . . . . . . . . . . . . . . . . . . . . . 104
series E4000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 81 series 70,000 troughing . . . . . . . . . . . . . . . . . . . . . . . 105
series F5000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 97 series 70,000 v-return. . . . . . . . . . . . . . . . . . . . . . . . 106=

special products
45˚ troughed belt idlers side guide idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
scale idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
series B2000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 14
series B2000 rubber cushion rolls . . . . . . . . . . . . . . . . 14 series E4000HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
series B2000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 15 truss frame idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
series C3000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 36 live shaft idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
series C3000 rubber cushion rolls . . . . . . . . . . . . . . . . 36 cam-loc idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
series C3000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 37 impact slider system . . . . . . . . . . . . . . . . . . . . . . . . . .116
series D7000 steel rolls . . . . . . . . . . . . . . . . . . . . . . . . 36 mine-duty idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
series D7000 rubber lagged impact rolls. . . . . . . . . . . 36
series
series
D7000 training . . . . . . . . . . . . . . . . . . . . . . . . . . 37
E4000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 58
belt cleaners
primary cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
series E4000 rubber cushion rolls . . . . . . . . . . . . . . . . 58 secondary cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
series F5000 steel rolls. . . . . . . . . . . . . . . . . . . . . . . . . 74
installation info
catenary connecting devices . . . . . . . . . . . . . . . . . . .107
conveyor alignment . . . . . . . . . . . . . . . . . . . . . . . . . . .121

122