Ninja Master 150 PSI Extractor Manual
Ninja Master 150 PSI Extractor Manual
MODELS:
NMCU2215N
10070720
86326720-F
05/25/11
Machine Data Log / Overview
OVERVIEW
The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a
cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a C400 product. Warranty registration is quick and easy. Your
registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
www.century400.com/support/warranty/register.php
For customer assistance:
1-800-776-2436
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . 9
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pre-Run Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 12
Equipment Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . 14
Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . . 14
Vacuum Motor Replacement . . . . . . . . . . . . . . . . . 15
Solution Pump Replacement . . . . . . . . . . . . . . . . . 16
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
This manual contains the following sections: The SAFETY section contains important information
regarding hazardous or unsafe practices of the
• How to Use This Manual
machine. Levels of hazards are identified that could
• Safety result in product damage, personal injury, or severe
• Operations injury resulting in death.
• Maintenance
The OPERATIONS section is to familiarize the operator
• Parts List with the operation and function of the machine.
The HOW TO USE THIS MANUAL section will tell you The MAINTENANCE section contains preventive main-
how to find important information for ordering correct tenance to keep the machine and its components in
repair parts. good working condition. They are listed in this general
Parts may be ordered from authorized dealers. When order:
placing an order for parts, the machine model and • Maintenance
machine serial number are important. Refer to the
• Lubrication
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box • Vacuum Motor Replacement
is located on the inside of the front cover of this manual. • Solution Pump Replacement
• Troubleshooting
Model:
The PARTS LIST section contains assembled parts
Date of Purchase: illustrations and corresponding parts list. The parts lists
Serial Number: include a number of columns of information:
Dealer:
Address:
• REF – column refers to the reference number
on the parts illustration.
Phone Number:
Sales Representative:
• PART NO. – column lists the part number for
the part.
• PRV NO. – reference number.
The model and serial number of your machine is • QTY – column lists the quantity of the part used
located approximately where shown. in that area of the machine.
• DESCRIPTION – column is a brief description
of the part.
• SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustra-
tion is shown, it displays the older design.
• NOTES – column for information not noted by
Serial Number the other columns.
Tag NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equip-
ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.
Use only manufacturer approved replacement parts.
Safety Labels
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels
become illegible, promptly replace them.
Label Warning
86244300
PRV # 500955
WARNING!
FOR YOUR PROTECTION USE A
GROUND FAULT CIRCUIT INTERRUPTER
Label Circuit Interrupter
86200570
PRV # 170-41
Grounding Instructions
ELECTRICAL:
In the USA this machine operates on a standard 15
amp 115V, 60 hz, A.C. power circuit. The amp, hertz,
and voltage are listed on the data label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
Improper connection of the equipment-grounding
machine, and must be limited to 50 feet (15.5m) in
conductor can result in a risk of electric shock.
length.
Check with a qualified electrician or service person
if you are in doubt as to whether the outlet is
GROUNDING INSTRUCTIONS: properly grounded. Do not modify the plug
This appliance must be grounded. If it should malfunc- provided with the appliance - if it will not fit the
tion or break down, grounding provides a path of least outlet, have a proper outlet installed by a qualified
resistance for electric current to reduce the risk of electrician.
electric shock. This appliance is equipped with a cord
having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordi-
nances.
This appliance is for use on a nominal 120-volt circuit,
and has a grounded plug that looks like the plug in "Fig.
A". A temporary adaptor that looks like the adaptor in
"Fig. C" may be used to connect this plug to a 2-pole
receptacle as shown in "Fig. B", if a properly grounded
outlet is not available. The temporary adaptor should
be used only until a properly grounded outlet (Fig. A)
can be installed by a qualified electrician. The green
colored rigid ear, lug, or wire extending from the
adaptor must be connected to a permanent ground
such as a properly grounded outlet box cover.
Whenever the adaptor is used, it must be held in place
by a metal screw.
Technical Specifications
Width Length
Height
Controls
2 3 4
1
7 6 5
Machine Operation
Only use chemicals approved for use with this
machine. Use of non-compatible chemicals may cause
Care must be exercised in the use of all chemicals. machine damage and will not be covered under the
Chemicals are poisonous and can pose a health risk. warranty. Carefully read ingredients on manfacturer's
Read and follow manfacturers instructions regarding label before using any product in this machine.
dangers and correct usages.
Chemicals
Suitable Chemicals
• Alkalis
• Detergents
• Hydroxides
• Soaps
• Vinegar
Non-Compatible
• Aldehydes
• Aromatics Hydrocarbons
• SP Butyls
• Carbon Tetrachloride
• Clorox*
• Chlorinated Bleaches
• Chlorinated Hydrocarbons
• Lysol*
• Methyl Ethel Ketone (MEK)
• Perchorethylene (perc)
• Phenolics
• Trichlorethylene
• D-Limonene
*Registered Trademark
Cleaning
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
3 [9.5mm]
8
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
Troubleshooting
PROBLEM CAUSE SOLUTION
Unit not plugged in Connect unit to 3 prong grounded outlet.
Loss of Power Dead electrical circuit Check building circuit breaker or fuse box.
Faulty power cord Replace
Receptacle not grounded Contact an electrician to check building's wiring
Electrical shock Have a trained service technician check
Internal wiring problem
machine's wiring
Vacuum circuit breaker tripped Reset Breaker
Vac motor speed
Faulty vacuum motor Replace
varies or doesn't run
Faulty switch Replace
Loose vacuum dome Center and seal dome over tank
Replace or repair using acrylic plastic cement
Crack in dome or poor joint
only
Lint or dirt clogging vacuum screen With power off clean screen
Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise
Loss of vacuum
Vac motor seals leaking Replace
Floor tool vac chamber clogged Wash out with hose. Pick lint out with a wire
Vacuum hose damaged Replace
Recovery tank full / Float ball stuck in
Turn off power, drain recovery tank.
the up position
Pump inlet screen plugged Clean inlet screen
Press trigger to open valve on cleaning wand to
Pump not primed
Pump runs no solution relieve air lock.
Internal or external solution line
Replace
damaged and leaking
Pump runs, loss of
Internal pump components wearing out Replace, see pump kit components
pressure
Faulty switch Replace
Pump will not run
Loose wiring Repair or replace
Clean with steel wool. Soak in acetic acid (white
Solution hose fitting
Corrosion on fittings. vinegar). Lubricate lightly with silicone base
hard to connect
lubricant.
Carpet not getting Make several passes at right angles to each
Severe soil conditions
clean other. Use a pre-spray.
Carpet too wet Over saturation Make several passes without spray
Leaving carpet too wet Check for loss of vac pressure
Carpet browning
Too much chemical Check label for correct solution concentration
Solution hose connection Check for positive connection
Solution not flowing Faulty pump Repair or replace
properly Faulty floor tool valve / Nozzle Repair or replace
Faulty pump switch Repair
4
1
6 12
10
5
2
3
8 11
7
10
9
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86202230 390-09A 2 WASHER 9/16 S/S USS THICK
2 86002370 20035 1 CLAMP, 7/16 DIA NYLON UL
3 86002450 22015 1 COUPLER, 1/4 QD
4 86197390 31021 1 ELBOW, 1/4NPT 45D STREET
5 86005700 57104 2 NUT, 10-32 HEX W/ STAR
6 86276820 70740 6 SCR, 10-32 X 1/2 PTHMS BLK NP
7 86007140 72130 3 SWITCH, SPST 2-POSITION ROCKER
8 86008900 80845 2 BOOT, SEAL PUSH BUTTON 7/16
9 86323520 - 1 PANEL, CONTROL, 150
10 86313020 - 2 GASKET, .125 T X .25 W X 15.6
11 86313030 - 4 GASKET, .125 T X .25 W X 7.2
12 86318320 - 2 BREAKER, 13A, 250VAC, 32VDC
1 19
18
10 9
12
3
14 3
13 17
5
7 16
11 6
2
4
15
8
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86201510 390-26 2 SPACER NYLON 1/4ID X 1/2 OD
2 86005670 57040 1 NUT, 1/2 NPT CONDUIT
3 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD
4 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS
5 86006850 70393 2 SET SCR, 1/4-20 X 1.25L
6 86256200 73200 1 STRAIN RELEIF, 1/2 NPT FLEX
7 86255900 73538 2 STANDOFF, 6-32 X 5/8 HEX NYL
8 86010630 87013 4 WASHER, 1/4 X 5/8 FLAT SS
9 86316460 - 1 BRKT, ELECTRICAL
10 86316540 - 1 CONNECTOR, 5 POS, PUSH WIRE
11 86316700 - 1 BRKT, CORD STRAIN RELIEF
12 86318620 - 1 CORD ASM, 14/3 SJT X 25' BLK
13 86319090 - 1 FUSE HOLDER, PANEL MNT
14 86319110 - 1 FUSE, 1/4" X 1 1/4", 4A
15 86317580 - 1 BRKT, CORD, BLANK
16 86005810 57245 2 NUT, 1/4-20 NYLOCK
17 86323330 - 2 WASHER, 1/4 X 1.00 BLK
18 86198460 20008 1 CLAMP, 5/8 NYLON UL/CSA
19 86006590 70088 1 SCREW, 10-32 X 1/2 PPHMS SS NP
9
2
10
11 7
6
5 4
3
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86199430 040-03 2 CASTER, SWIVEL 4" 250# CPCTY
2 86001660 41236 2 HUBCAP, 5/8 SHAFT
3 86005810 57245 8 NUT, 1/4-20 HEX NYLOCK SS
4 86276080 70595 1 SCR, 10-32 X 1” PPHMS GRN
5 86010630 87013 8 WASHER, 1/4 X 5/8 FLAT SS
6 86005700 57104 2 NUT, 10-32 HEX W/STAR
7 86010730 87088 4 WASHER, 5/8 X 1-3/16 FLAT SS
8 86300070 - 2 HUBCAP, 9.75" WHEEL
9 86309790 - 2 WHEEL, 12" X 2.25”
10 86312830 - 1 FRAME, 5/8" AXLE, DUAL VAC
11 86277500 70853 8 SCR,1/4-20 X 5/8 CARR SS
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86318260 - 1 LABEL, NINJA, WARRIOR, LH
2 86318270 - 1 LABEL, NINJA, WARRIOR, RH
3 86318290 - 1 LABEL, NINJA, WARRIOR, W/O HEAT
5
2
4
6
11
13
FROM SOLUTION TANK
1
3
10
12
9
TO SOLUTION FITTING
11
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86197290 14076 1 BUSHING, 3/8 MPT X 1/4 FPT HEX
2 86233150 20042 1 CLAMP, 3/8 WORM GEAR
3 86197360 31016 1 ELBOW, 1/4 NPT STREET
4 86282320 39710 1 HOSE, 1/2ID WIRE BOUND X 26"
5 86197940 40027 1 HOSEBARB, 3/8 MPT X 1/2 HOSE 90
6 86005640 57030 4 NUT, 10-32 HEX NYLOCK
7 86005710 57105 1 NUT, 1/4-20 HEX W/STAR WASHER
8 86274450 70202 4 SCR, 10-32 X 1.25 HHMS PLTD
9 86233410 81270 1 CLAMP, 3/4 DIA CUSHION .406 DIA
10 86010630 87013 1 WASHER, 1/4 X 5/8 FLAT SS
11 86010650 87018 8 WASHER, #10 X 9/16 FLAT
12 86317880 - 1 HOSE,49.0 GRY3/8 1/4MPTX1/4MPT
13 86318630 - 1 PUMP, 115V 150PSI BYPASS
8 14
21
2
20
10 12
4
13 16
10
5
19
3
10
17 9 7
15
18
11
6
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86161460 15-808123 1 DUMP VALVE, 1 1/2
2 86002620 260-64A 1 ACCESS, COVER CLEAR 6" W/RIM
3 86197820 31002 1 ELBOW, 1.5 FPT X FS PVC
4 86004000 35255 1 GASKET, TANK LID
5 86197040 57264 2 NUT, 5/16-18 HEX ACORN PLTD
6 86273740 70010 2 SCR, 1/4-20 X 1.50 HHCS SS
7 86273750 70011 4 SCR, 1/4-20 X 5/8 HHCS SS
8 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC
9 86010630 87013 4 WASHER, 1/4 X 5/8 FLAT SS
10 86010670 87029 6 WASHER, 5/16 X 3/4 SS
11 86323330 - 2 WASHER, 1/4 ID X 1.0 OD FLAT BLK
12 86011020 89202 2 WHEEL, 3" DIA. CUSHION RUBBER
13 86001350 140390 2 BUSHING, SPANNER .435 X 1.10
14 86311510 - 1 ADAPTER, FLOAT 30 DEG, 2
15 86324960 - 1 TANK, RECOVERY, TRIMMED
16 86313040 - 1 SCRN, FLOAT, SHTOFF, 2
17 86316710 - 2 BRKT, CORD, MOUNT
18 86317230 - 1 HOSEBARB,1.5MPT X 1.5 W/FLNG
19 86276130 70601 2 SCR, 5/16-18 X 2.75 HCS SS
20 86325540 - 1 PIPE ASM, 2", VACUUM
21 86233120 20019 1 CLAMP, 2.75" WORM GEAR
17
16
14
19
8 10
3
1
18 21
20
6 11
5
4
13
2
23 15
13
6
12
22
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86173640 11-800437 1 ADPT,3/8 BLKHD COMPLETE
2 86233150 20042 1 CLAMP, 3/8 WORM GEAR
3 86238460 36259 2 HOOK, STRAP
4 86197940 40027 1 HOSEBARB, 3/8 MPT X 1/2 HOSE 90
5 86273740 70010 1 SCR, 1/4-20 X 1.50 HHCS SS
6 86273830 70020 11 SCR, 1/4-20 X 1/2 HHCS SS
7 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
8 86324210 - 4 SCR, 1/4-20 X 5/8 BHCS BLK
9 86276160 70604 2 SCR, 10-32 X 5/8 PPHMS BLK
10 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH
11 86233410 81270 2 CLAMP, 3/4 DIA CUSHION .406 DIA
12 86010670 87029 2 WASHER, 5/16 X 3/4 SS
13 86010630 87013 12 WASHER, 1/4 X 5/8 FLAT SS
14 86323330 - 2 WASHER, 1/4 ID X 1.0 OD FLAT BLK
15 86311990 - 1 HINGE, 9.5" LG X .074 THK
16 86312000 - 1 LID, SOLUTION, COVER
17 86312010 - 1 LID, SOLUTION, HINGE BRKT
18 86325010 - 1 TANK, SOL, TRIM 150
19 86297620 - 2 STRAP, TOOL HOLDER
20 86317560 - 1 SPACER, .50 ODX .28 ID X 1.0L
21 86318790 - 1 WASHER, 1.032ID X 1.5OD X .062THK
22 86242130 48100 2 KNOB, 1/4 HEX PRESS-LOC WING
23 86324030 - 2 PLATE, MOUNTING, SOLUTION
1
4
12
9
5
13
10
11
3
2
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86005810 57245 8 NUT, 1/4-20 HEX NYLOCK SS
2 86274090 70092 5 SCR, 10-32 X 1.5 PPHMS
3 86233430 81431 2 CLAMP, 2.50 WORM GEAR
4 86010630 87013 16 WASHER, 1/4 X 5/8 FLAT SS
5 86278990 87017 8 WASHER, #8 X 3/8 FLAT
6 86311520 - 1 MANIFOLD, VACUUM, DUAL
7 86312990 - 1 GASKET, VAC MANIFOLD, DUAL
8 86314710 - 8 SCR, 1/4-20 X 5.50 HHCS PLT
9 86317630 - 8 SCR, #8 X 3/4" PPHSMS TYPE AB
10 86318300 - 1 HOSE, VAC, 2.0 ID X 18"L
11 86318760 - 2 VAC ASM, 2-STAGE, 120V
- 86135320 140687 - SP BRUSHES SET (120V VAC)
12 86312080 - 2 COVER, VAC MOTOR
13 86312220 - 2 BASE, VAC MOTOR, 2 STAGE
- 86319020 - - VAC HOUSING, 2 STAGE INCLUDES 12, 13
-POWER
CORD
BLK
WHT
GRN
-CB -CB
13AMP 13AMP
GRN
-FUSE
4AMP
1 BLK-WHT
GRY-WHT
WHT
BLK
-VACUUM
M -VACUUM
M -PUMP
M
MOTOR MOTOR MOTOR
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 98407900 - 1 HARNESS KIT, SINGLE CORD
SERIAL NO.
PART NO. PRV NO. DESCRIPTION NOTES
FROM
86135320 140687 BRUSH SET, 120V VAC
86199430 040-03 CASTER SWIVEL 4” 250# CAPACITY
86002620 260-64A ACCESS COVER CLEAR 6” W/RIM
86319110 - FUSE, 1/4” X 1-1/4”, 4A
86318760 - VAC ASSY 2-STG, 120V
86007140 72130 SWITCH, SPST 2-POSITION ROCKER
86309790 - WHEEL, 12” X 2.25”
86001660 41236 HUBCAP, 5/8” SHAFT
86007970 73864 STRAINER 3/8” NPT 60 MESH
REF.
MODEL: SERIAL #
NO.
1 N/A