591 - Syllabus (4th Sem) Mechanical Engg. Dept.
591 - Syllabus (4th Sem) Mechanical Engg. Dept.
1. Welding (7)
1.1. Define and classification of various welding processes.
1.2. Gas& Arc welding-Principle,Equipment, applications and types of Flames.
1.3. Electrode specifications, current setting & use of flux in welding
1.4 Advance welding process- TIG,MIG, Thermit Welding, Submerge Arc Welding,
Plasma Arc Welding, Laser Welding, Ultrasonic Welding, Forge Welding,
Explosive Welding & Cold Pressure Welding.
1.5. Resistancewelding-Spotwelding,Seamwelding,Projection welding
1.6. Weldingdefects and Testing of welding defects
1.7. Brazingandsoldering:Types,Principles,Applications
2. Casting (8)
2.1 Introduction and history
2.2 Patterns-Materialused,types,Patternsallowances,Cores,Core allowances.
2.3. Moulding Sand – Types, characteristics and properties of sand.
2. 4Moulds-Mouldmaterials,Types,Mouldingprocesses
2. 5 Process and steps in Sand Moulding
2.6Mould making
a. Runner and Gating System
b. Core, Chaplets and Chills.
c. Parts of Mould
2.7Melting practice.Types of furnaces with specific application Cupola furnace,
Electric arc furnace.
2.8Specialcasting processes.vizdiecasting,centrifugalcasting, Investmentcasting,
Continuous casting
2.9Castingdefectsand its remedies
3. Forging (6)
3.1 Introduction,
3.2 Press and hammer
3.3 Explain different forging tools, specification and uses
3.4 Describe various forging processes-Dropforging,Upsetforging,stamping,
Dieforging, pressforging.
3.5 Typesofdies-OpenDie,ClosedDie(SingleImpressionand Multi-impression)
3.6 CloseddieForgingoperations- Fullering,Edging, Bending, Blocking,
Finishing
3.7 Forging defects and their remedies.
4. RollingandExtrusion (4)
4.1 Principlesofrollingandextrusion.
4.2 Hotandcoldrolling.
4.3 Introduction to various rolling mills.
4.4 Methodsofextrusion–Direct,Indirect,backward&impactExtrusion,Hot&Coldextrusion
processes - advantages,disadvantages andapplications.
5. Pressworking (5)
5.1 Typesofpressesandtheir specifications.
5.2 Diesetcomponents.-punchanddieshoe,guidepin, bolsterplate, stripper,stock
guide,feedstock,pilot.
5.3 Punchanddieclearancesforblankingandpiercing,effectof clearance.
5.4 Pressworkingoperations- cutting,bending,drawing, punching, blanking,notching,
lancing
6. Lathe (4)
6.1 Principle, types and specification of Lathes
6.2 Functionsof basic parts and tools.
6.3 Operations–grooving , Turning,partingoff,Knurling, facing, Boring,
drilling,threading,stepturning,taperturning.
RECOMMENDED BOOKS:
1. Workshop Technology –Part-I&II ,HazraChoudhury, Media Promoters & Publishers
Pvt. Ltd.
2. Workshop Technology, Part – I & II by W.A.S. Chapman, ELBS
3. Manufacturing Technology by P.N. Rao, TMH
4. Workshop Technology Vol. I & II by B.S. Raghubanshi
5. Workshop Technology by Raghubansi, DhanpatRai& Sons
6. All About Machine Tools by H. Gerling, New Age International (P) Ltd.
7. Manufacturing Engineering and Technology by S. Kalpakijan, Addison-Wesley
Publishing Co.
List of Practical’s:-
Contents:Theory
1.Propertiesoffluid 2
1.1 Introduction, types of fluid, fluid mechanics, classification of fluid mechanics.
1.2 Properties of fluid- Density, Specific gravity, Specific Weight, Specific
Volume, Dynamic Viscosity, Kinematic Viscosity, Surfacetension,
Capillarity, VaporPressure,Compressibility.
2.FluidPressure&PressureMeasurement 6
2.1 Fluidpressure,Pressurehead,Pressureintensity, buoyancy, metacenter and meta
centric height.
2.2 Concept of absolute vacuum, gauge pressure,
atmosphericpressure,absolutepressure.
2.3 Simpleanddifferentialmanometers,Burden pressuregauge.
2.4 Total pressure, centerofpressure of plane, regular surfaces immersed in
liquid. Horizontally, v e r t i c a l l y andinclined.
( Numericalon Manometers, Total Pressure & Centreofpressure)
3. FluidFlow 8
3.1 Typesoffluidflows
3.2 Continuityequation
3.3 Bernoulli’stheorem
3.4 Venturimeter–Construction, principle of working, Coefficient of discharge,
Derivation for discharge throughventurimeter.
3.5 Orifice meter– Construction, Principle of working, hydrauliccoefficients,
Derivationfordischargethrough Orificemeter
3.6 Weir and Notch- Define & Differentiate between weir and notch. (No
numerical)
3.7 Pitottube–Construction,PrincipleofWorking.
(Simple Numericalonly)
4. FlowThroughPipes 4
4.1 Lawsoffluidfriction(Laminarandturbulent)
4.2 Darcy’sequation andChezy’sequation forfrictional losses.
4.3 Minorlossesinpipes
4.4 Hydraulicgradientandtotalgradientline.
4.5 Hydraulicpowertransmissionthroughpipe.
(Numericaltoestimatemajorandminorlosses)
5. Impactofjet 3
5.1 Impact ofjet on fixed vertical, moving vertical flat plates.
5.2 Impactofjetoncurvedvaneswithspecialreferenceto turbines&pumps
( SimpleNumericalsonworkdoneandefficiency)
6. HydraulicTurbines 7
6.1 Layout and classification ofhydroelectricpowerplant.
6.2 Selectionofturbineonthebasisofheadanddischarge available
6.3 Construction andworkingprinciple of Peltonwheel, FrancisandKaplan
turbine.
6.4 CalculationofWorkdone,Power, efficiencyofturbine.
6.5 Draft tubes– types and construction, Concept of cavitation inturbines
7.CentrifugalPumps 6
7.1 Construction,principleofworkingandapplications.
7.2 Typesofcasingsandimpellers.
7.3 Conceptofmultistage
7.4 Priminganditsmethods,Cavitation
7.5 Manometrichead,Workdone,Manometricefficiency, Overallefficiency,
NPSH.
7.6 PerformanceCharacteristicsofCentrifugalpumps.
7.7 TroubleShooting.
7.8 Introduction to submersible and jetpump
(simplenumericals on centrifugal pumps)
8. ReciprocatingPump 6
8.1 Construction,workingprincipleandapplicationsof singleanddouble
actingreciprocatingpumps.
8.2 ConceptofSlip,Negativeslip,Cavitationand separation.
8.3 UseofAirVessel.
8.4 Indicatordiagramwitheffectofaccelerationhead&frictionalhead.
8.5 Trouble shooting
( NoDerivationsandNumericalonreciprocating pumps.)
RECOMMENDED BOOKS:
1. Hydraulics & Hydraulic Machines by Modi& Seth, Standard Book
2. Hydraulics & Hydraulic Machines by R.K. Bansal
3. Fluid Mechanics by A.K. Jain, Khanna Publishers
4. Hydraulic and Fluid Mechanics by JagadishLal, Metropolitan Book
5. Hydraulics, Fluid Mechanics and Fluid Machines by R.S. Khurmi
6. Fluid Mechanics & Hydraulics Machines by R K Rajput
7. Fluid Mechanics & Hydraulics Machines by Domkundwar
8. Hydraulics Machines by JagadishLal
ListofPractical:
1. Calibration ofBourdenpressuregaugewiththehelpofDeadWeightPressuregauge.
2. Determine the meta centric height of a floating body.
3. VerificationofBernoulli’sTheorem.
4. DeterminationofCoefficientofDischargeofVenturi-meter
5. Determination of Coefficient of discharge, coefficient of Contraction and co-
efficient of velocity of orifice meter.
6. Determination of coefficient of discharge through rectangular notch.
7. Determination of coefficient of discharge through triangular notch.
8. To determine minor losses for flow through pipes.
9. Determination of coefficient of friction of flow through pipes.
10. Trial on Pelton/Francis wheel to determine overall efficiency.
11. Trial on centrifugal pump to determine overall efficiency.
12. Trial on reciprocating pump to determine overall efficiency.
CourseName:Diploma in MechanicalEngineering
Coursecode :ME/MH/MI
Semester :Fourth
Subjecttitle :ThermalEngineering
Subjectcode :
TeachingandExaminationScheme
Objectives:TheStudentsshouldbeableto:
1.Knowvarioussourcesofenergy &theirapplications.
2.Applyfundamentalconceptsofthermodynamicstothermodynamicsystems.
3.Understandvariouslawsofthermodynamics.
4.Applyvariousgaslaws&idealgasprocessestovariousthermodynamicsystems.
5.Calculatepropertiesoftwophasesystembyusingsteamtables/molliercharts.
6.Explainconstruction&workingofboilers,mountings&accessories.
1
LearningStructure:
Understanding,analyzing&applyingvariousaspectsofthermalengineeringin
practicalapplicationareainrelationwithoperationandmaintenanceofenergy
Application
conversiondeviceslikeICengines,Boilers,Compressors,RefrigerationSystems.
Analyze,understandenergy Analyze,understandvarious
conversiondeviceslikeIC powergenerationdeviceslike
Procedure engines,boilers,etc thermal,hydroelectric,nucle
ar,&gas turbinetypes
steadyflowenergy
GasLaws,Lawsof equation
Principles Thermodynamics
Thermodynamiccycle,
System,properties,state,process, efficiencies,
Concept pure substance,P,V,H,entropy, thermodynamicwork
steam
Boilers,compressors, condensers,steam&gasturbines,refrigeration
Facts systems,Solarsystemetc
2
Contents:Theory
IdealGases 2
2.1ConceptofIdealgas,Charle’slaw,Boyle’slaw,Avogadro’s
law,equationofstate,Characteristicgasconstantanduniv
ersalgasconstant.
2
2.2Idealgasprocesses:-
-Isobaric,Isochoric,Isothermal,Adiabatic,Polytropic,
IsentropicwithrepresentationoftheprocessesonP-VandT-
Sdiagram(onlysimplenumericals)
FundamentalsofThermodynamics
3.1Conceptsofpuresubstance,typesofsystems,properties 10
of
systems,ExtensiveandIntensiveproperties.Pointfunctionan
dpathfunction.units of each ,pv=mrT
3.2 WorkandEnergy
-
Thermodynamicdefinitionofwork,heat,differencebetweenh
eatandwork,P.E.,
K.E,InternalEnergy,Flowwork,conceptsofenthalpy,entropy
3. .
3.3 LawsofThermodynamic
-
ZerothLaw,Temperaturemeasurement,principleofenergyco
nservation,irreversibility,SecondLawofThermodynamics,K
elvinPlank,Clausiusstatementsandtheirequivalence,Concep
tofperpetual
motionmachine1and2.
3.4 ApplicationofThermodynamiclaws
-SteadyFlowEnergyequationand itsapplicationtoopen
systemlikeboiler,engine,nozzle,turbine,compressor&conden
ser.
SteamandSteamBoiler
3.5ApplicationofSecond lawtoHeatEngine,HeatPumpand 8
4.1Generationofsteamatconstantpressurewithrepresentationonvar
4. Refrigerator.
iouschartssuchasT-H,T-S,H-S,P-
H.Propertiesofsteamanduseofsteamtable,Qualityof
3
steamanditsdeterminationwithSeparatingcalorimeter(no
numerical).
4.2Vapour process:-
-constantpressure,constantvolume,constantenthalpy,
constantentropy(numericalsusingsteamtableandMollierchart)
,RankineCycle
4.3SteamBoilers:-
-Classificationofboilers.
-Constructionandworkingof
-Cochran,BabcockandWilcox,La-montandLoeffler
boiler.Boilerdraught– natural, forced and mechanical.
SteamTurbinesandCondensers
5.1Steamnozzle:- 12
-Continuityequation,typesofnozzles,conceptofMach
number,criticalpressure,applicationofsteamnozzles.(simple
numerical)
5.2Steamturbine:-
-Classificationofturbines,Constructionandworkingof
Impulseand Reactionturbine.
5.3Compoundingofturbines,Regenerativefeedheating,bleedingofst
5.
eam,nozzlecontrolgoverning(withvelocitydiagrams)
(No numerical).
5.4Steamcondenser:-
-
Dalton’slawofpartialpressure,functionandclassificationofcond
ensers, constructionandworkingofsurfacecondensers.( simple
numerical)
5.5Sourcesofairleakage,conceptofcondenserefficiency,
vacuumefficiency(nonumerical).
5.6CoolingTowers.
-Forcedraught,naturaldraughtand induceddraught.
HeatTransfer
6.1Modesofheattransfer:- 6
-Conduction,convectionandradiation.
6.2Conductionbyheattransfer
-Fourier’slaw,thermalconductivity,conduction through
cylinder,thermalresistance,composite walls,combined
conductionand convection(Simplenumerical)
6.
6.3HeattransferbyRadiation:-
-ThermalRadiation,Absorptivity,Transmissivity,
Reflectivity,Emissivity,black andgraybodies,Stefan-
Boltzmanlaw.
6.4HeatExchangers:-
-Shellandtube,platetype,multiphaseheatexchangers.
MaterialsUsedandapplicationsofheatexchangers.
TOTAL 42
4
List of Practicals:
1. Collection of technical data and specification of photovoltaic cell by referring to
manufacturers catalogues.
2. Study ofheattransferandconceptofheatexchanges.
3. Study of solarwaterheatingsystem.
4. Reportonvisittowindpowergenerationplant/biogasplant/hydraulicpower
.plant.
5.Calculationofthermalconductivityofasolidmetallicrod.
6. VerificationofStefan-Boltzman’slaw
7. Study a n d c o m p a r e v a r i o u s h e a t e x c h a n g e r s suchas radiators, evaporators,
condensers,plateheatexchangersetc.
8.Tracethefluegaspathandwater-steamcircuitwiththehelpofboilermodelandwriteareport.
9.Study of Babcock and Wilcox Boiler/Lancashire Boiler.
10. Determination of change in velocity of steam with steam nozzle.
Books Recommended
Sr.
Author Title Publication
No.
01 R. K.Rajput ACourseinThermalEngineering LaxmiPublication,Delhi
02 P.L.Ballaney ACourseinThermalEngineering KhannaPublishers
AtextbookofThermal
03 R. S.Khurmi S.Chand&co.Ltd.
Engineering.
04 DomkundwarV.M. ACourseinThermalEngineering DhanpatRai&Co.
P.K.Nag EngineeringThermodynamics TataMcGrawHill
05
06 R. S.Khurmi Steam Table &Mollier Diagram S.Chand&co.Ltd.
07 Yunus A Cengel Thermodynamics
5
Theory of Machine
L T P Total ThHrs 42
3 2 F M 100 Th , 50 Pr
Contents:Theory
CamsandFollowers
6
3.1
• Concept,definitionandapplicationofCamsandFollowers.
3. • ClassificationofCamsandFollowers.
•
Differentfollowermotionsandtheirdisplacementdiagramslik
euniformvelocity,SHM.
3.2Drawingofprofileofradialcamofroller
followerwithandwithoutoffsetwithreciprocatingmotion
(graphicalmethod).
PowerTransmission 8
BeltDrives-flatbelt,V–belt&itsapplications,material
forflatandV-
belt,angleoflap,beltlength.Slipandcreep.Determinationofv
elocityratio,ratiooftightsideandslacksidetension,centrifug
altensionandinitialtension,conditionformaximumpowertra
nsmission(Simplenumerical)
•ChainDrives–
4. Advantages&Disadvantages,SelectionofChain&Sprocket
wheels,methodsoflubrication.
•GearDrives–
Spurgearterminology,typesofgearsandgeartrains,trainvalu
e&Velocityratiofor
compound,revertedandsimpleepicyclesgeartrain,methods
oflubrication,Lawofgearing. (simple numerical)
•RopeDrives–Types, applications,advantages&
FlywheelandGovernors
limitationsofSteelropes. 6
• Flywheel-
Concept,functionandapplicationofflywheelwiththehelpo
fturningmomentdiagramforsinglecylinder4-Stroke
5. I.C.Engine(noNumericals).Coefficientof
fluctuationofenergy,coefficientoffluctuationofspeedandi
tssignificance.
• Governors-
Types,concept,functionandapplication&TerminologyofG
overnors.(numericals on Watt governor only)
• ComparisonbetweenFlywheelandGovernor.
Brakes,Dynamometers,Clutches&Bearings
BrakesandDynamometers 10
•
Functionofbrakesanddynamometer,typesofbrak
esandDynamometers,comparisonbetweenbrakesand
dynamometer.
6. • Constructionandworkingofi)shoebrake,ii)Band
Brake,iii)Internalexpandingshoebrakeiv)DiscBrake.
• ConceptofSelfLocking&Selfenergizingbrakes.
• Numericalproblemsto findbrakingforceandbraking
torqueforshoebrake.
•
Constructionandworkingofi)RopeBrakeDynam
ometer,Introduction toHydraulicDynamometerand
EddycurrentDynamometer.
ClutchesandBearing
• Clutches-UniformpressureandUniformweartheories.
• FunctionofClutchand itsapplication,Constructionand
workingofSingleplateclutch,Introduction to Multi-
plateclutch,CentrifugalClutch, Coneclutchand
Diaphragmclutch.(Simplenumericalonsingleplate
clutch).
• Bearings–i)SimplePivot,ii)CollarBearing.Torque&
powerlostinfriction(no
derivation).Simplenumericals
Balancing&Vibrations
2
• Conceptofbalancing.Balancingofsinglerotatingmass.
State the causes and effect of unbalance.
7. • Conceptandterminologyusedinvibration,causesof
vibrationsinmachines,theirharmfuleffectsandremedies.
Gyroscopic motion
8. Gyroscopic torque
Gyroscopic effects
Application of Gyroscope
Total 42
RECOMMENDED BOOKS:
1. The Theory of Machines by Thomas Bevan, CBS Publishers & Distributors
2. Theory of Machine by Saha, Jadavani
3. Theory of Machine by P. L. Ballaney
4. Theory of Machine by R.S. Khurmi
5. Theory of Machine by Abdullah Shariff, DhanpatRai& Sons
6. Theory of Machines by SS Ratan
7. Theory of Machine by J E Shigley
List of Practical:
1. To find the ratio of time of cutting stroke to the time of return stroke for quick return
mechanism of a shaper machine.
2. Sketch & describe working of bicycle free wheel sprocket mechanism.
3. To find out the height of all types of Governors through Universal Governor
Apparatus.
4. Determine the radius of rotation of fly ball for different speed of governor and draw a
graph between radius of rotation versus speed.
5. Study of different types of CAM and follower through models.
6. Determination of power transmitted by any belt drive using any one dynamometer.
7. Dismantling and assembly of multi-plate clutch of two-wheeler.
8. Balancing of several masses rotating in a single plane by graphical method.
9. Study of gyroscopic model
10. Study of different types of gears, gear trains and drives through models.
EE101:Basic Electrical Engineering
Objectives:
This is a foundation course to understand the basic principles and behavior of
electrical circuits, electrical power apparatus and utilization of electrical energy.
Electrical Engg Fundamentals &Theorems Module-1 (12 Hours)
Introduction to electrical circuits: Essence of electricity, Electric field, electric
current, potential and potential difference, electric power, basic circuit
components, ohm’s law, Ideal and Practical Sources, Source Conversion,
independent and dependent sources, Energy Stored in Inductor and Capacitor,
series, parallel and series and parallel circuit.
DC Networks: Laws and Theorems applicable to DC networks (KCL & KVL,
Node voltage & Mesh current analysis, Delta-Star & Star-Delta conversion,
Superposition principle, Thevenin& Norton theorem),Transients in R-L and R-C
circuits with DC excitation, Simple problems.
Introduction to Magnetic Circuits: Introduction to Electromagnetism, B-H curve,
Permeability, Reluctance, Solution of magnetic circuits, Hysteresis and Eddy
current loss.
Rationale:
Most of the diploma holders join industries. Due to globalization and competition
in the industrial and service sectors the selection for the job is based on campus
interviews or competitive tests.
While selecting candidates a normal practice adopted is to see general
confidence, ability to communicate and their attitude, in addition to basic technological
concepts.
The purpose of introducing professional practices is to provide opportunity to
students to undergo activities which will enable them to develop confidence. Industrial
visits, expert lectures, seminars on technical topics and group discussion are planned in a
semester so that there will be increased participation of students in learning process.
Objectives:
Student will be able to:
1. Acquire information from different sources
2. Prepare notes for given topic
3. Present given topic in a seminar
4. Interact with peers to share thoughts
5. Prepare a report on industrial visit, expert lecture