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Solid state relay is usually called SSR for short. It is a new type of nono-contact switching device First, you should know classification of solid state relay,more details are as following:
SSR is usually a four-terminal active device including two control terminals and two output 1. ON-OFF Mode:zero cross triggering and random triggering
terminals, and input and output terminals adopts reliable isolation.
Solid state relay adopts flame resistant engineering plastic case, epoxy resin encapsulation, Zero cross triggering can be used as “switch”,
screw thread educing terminal connection with high strength structure, impulse resistance,high Random triggering can be used to control shift phase pulse to adjust load voltage.
shock resistance performance, small driving current for input terminal and convenient 2. Output Components:bidirectional SCR output(ordinary type) and anti-paralleled
connection with computer teminal and digital control circuit. two single phase SCR(enhanced type):
Ordinary type is used for low current module or resistive load.
Basic Character of Solid State Relay
Enhanced type is used for high current module or inductive load.
Input signal can make computer terminal and digital logic circuit compatible.
3. Mounting Type: PCB tapered plug type,rail type,bolt type
Optical isolation between input and output loop, 4000VAC dielectric withstanding
voltage Cooling way of PCB tapered plug type is air-cooling,need not to match radiator.
LED indication for working state Rail type is cooled by air or radiator
Built-in RC absorption circuit Bolt type is cooled by radiator.
Dielectric insulating strengh: > 50MΩ 4. Output Voltage Grades:220VAC,380VAC,480VAC,660VAC
Action reponse time:ON > 10mS OFF < 10mS 220VAC voltage grades is used for 220VAC resistive load
380VAC voltage grades is used for 220VAC inductive load and 380VAC resistive load
Wiring Connection Simple High Voltage Thyristor
480/660VAC voltage grades is used for 380VAC inductive load.
-4 1
Second, you should know current of solid state relay,more details are as following:
zero-cross-over triggering loop
OUT
constant current input circuit
ON OFF Load
1.Resistive Load:≥twice load rated current
1 ~ 24~380VAC ~ 2
2.AC Motor Load:≥6-7 times motor rated current
R
3.AC Electromagnet,Intermediate Relay and Inductive Coil Load:≥4 times load rated
3-32VDC
SSR-40DA 40A
current
4 _
INPUT
3~32VDC + 3
4.Power Compensator Capacitor Load:≥5 times load rated current
IN DC3-32V 5.Transformer Load:≥5 times transformer primary rated current
+3 2
6.Special Inductive and Captive:you should enlarge current margin according to
practical experience
Zero-crossing triggering, eliminates the Core adopts:imported components,
surge current completely endure high current and voltage How to protect SSR?
1.Proper radiator adapted to the working requirement of solid state relay should be
New Design Conform to IP Protection Manufacturing Technique
equipped, the allowance should be widened when the load radiating condition is not
so good.You must avoid load short circuit.
2.Over Current Protection:over current and short circuit are the main reasons for
permanent damage of internal SCR ,fast fuse and air switch is one of the methods for
over current protection, fuse is also available for small current.
3.Over Voltage Protection:you can parallel voltage dependent resistor,its thickness
decides the protective voltage value,generally,471/10D voltage dependent resistor
Pretty cap-exterior match safe and high We select high quality SCR, DCB
is suitable for 220V series SSR, 681/10D for 380V series SSR, 821/10D for 480V
quality requirement ceramic substrate and SMT technics.
01 02
Single Phase Solid State Relay
SSR SSR
Single Phase Solid State Relay
Thermocouple
PV
A1 B1 C1
switching. SV R
SSR3-40DA
- THREE PHASE 40A
Generally, our solid state relay are applied with temperature controller to control SOLID STATE RELAY
+
4~32VDC
24~380VAC
《
Voltage
temperature of some machine, and different solid state relay should correspond to - 《
_ Pulse
A2 B2 C2
《
SET Output
different output of temperature controller. The following wiring diagrams are for your R
XMT-2000
Thermocouple
PV
A1 B1 C1
SV
Power AC24-380V LOAD Power AC24-380V LOAD R
SSR3-40DA
-
FUSE FUSE THREE PHASE
SOLID STATE RELAY
40A
+
4~32VDC
24~380VAC
《
Voltage A2 B2 C2
_ Pulse
- 《
《
SET Output
Thermocouple
Thermocouple
R
XMT-2000
PV PV
1 ~ 24~380VAC ~ 2
220VAC 1 ~ 24~380VAC ~ 2 220VAC
R
SV R
SV
Voltage INPUT
4 ~ 90~250VAC ~3
_ Pulse 4 _ + 3 Output
- 《
3~32VDC
- 《
《
SET SET
Output
Above is Y connection,load votage is 220VAC,for three-phase unbalanced
R R
XMT-2000 XMT-2000
load,you should select NO.1 and the center must be zero line.
A
B
C
Manual Solid State Voltage Regulator Random Solid State Voltage Regulator N
Thermocouple
PV
R
SSR3-40DA
-
N THREE PHASE
SOLID STATE RELAY
40A
+
4~32VDC
24~380VAC
FUSE
《
Voltage A2 B2 C2
_ Pulse
- 《
《
Thermocouple
SET Output
INPUT
4 ~ 500KΩ 1/4W ~3 Pulse 4 _ + 3
《
《
4~8VDC
SET - Output
R
XMT-2000
Above is △ connection,load voltage is 380VAC,load must be three-phase
balanced. And only three phase high voltage enhanced solid state relay is
suitable for this connection.
03 04
SSR
Single Phase AC Solid State Relay
SSR
Single Phase AC Solid State Relay
05 06
SSR
Single Phase AC Solid State Relay
SSR
Single Phase AC Solid State Relay
Type-selection Type-selection
Mode Load Voltage Using Current Using Power Reference Radiator Reference Fan Mode Load Voltage Using Current Using Power Reference Radiator Reference Fan
SSR-10DA 220VAC <5A <1.1KW B-50 80X80(mm) SSR-10DA-H 220/380VAC <5A <1.1KW B-50 80X80(mm)
SSR-15DA 220VAC <7.5A <1.6KW B-50 80X80(mm) SSR-15DA-H 220/380VAC <7.5A <1.6KW B-50 80X80(mm)
SSR-25DA 220VAC <12.5A <2.7KW A-50 80X80(mm) SSR-25DA-H 220/380VAC <12.5A <2.7KW A-50 80X80(mm)
SSR-40DA 220VAC <20A <4.4KW A-50,C-55 80X80(mm) SSR-40DA-H 220/380VAC <20A <4.4KW A-50,C-55 80X80(mm)
SSR-60DA 220VAC <30A <6.6KW C-55 80X80(mm) SSR-60DA-H 220/380VAC <30A <6.6KW C-55 80X80(mm)
SSR-75DA 220VAC <37A <8.1KW C-55,E-50 80X80(mm) SSR-75DA-H 220/380VAC <37A <8.1KW C-55,E-50 80X80(mm)
SSR-90DA 220VAC <41A <9.0KW C-55,E-50 80X80(mm) SSR-90DA-H 220/380VAC <41A <9.0KW C-55,E-50 80X80(mm)
07 08
SSR
Single Phase AC Solid State Relay
SSR
Single Phase AC Solid State Relay
Type-selection Type-selection
Mode:Load Voltage Mode:Load Voltage Using Current Using Power Reference Reference Mode Load Voltage Using Current Using Power Reference Radiator Reference Fan
Radiator Fan
SSR-10DA: 220VAC SSR-10DA-H: 220/380VAC <6A <1.3KW B-50 80X80(mm) SSR-10AA 220VAC <5A <1.1KW B-50 80X80(mm)
SSR-25DA: 220VAC SSR-25DA-H: 220/380VAC <15A <3.3KW A-50 80X80(mm) SSR-15AA 220VAC <7.5A <1.6KW B-50 80X80(mm)
SSR-40DA: 220VAC SSR-40DA-H: 220/380VAC <24A <5.2KW C-55 80X80(mm) SSR-25AA 220VAC <12.5A <2.7KW A-50 80X80(mm)
SSR-60DA: 220VAC SSR-60DA-H: 220/380VAC <36A <7.9KW C-55,E-50 80X80(mm) SSR-40AA 220VAC <20A <4.4KW A-50,C-55 80X80(mm)
SSR-75DA: 220VAC SSR-75DA-H: 220/380VAC <45A <9.9KW C-55,C-110 80X80(mm) SSR-60AA 220VAC <30A <6.6KW C-55 80X80(mm)
SSR-90DA: 220VAC SSR-90DA-H: 220/380VAC <54A <11.8KW C-110 80X80(mm) SSR-60AA 220VAC <37A <8.1KW C-55,E-50 80X80(mm)
SSR-120DA: 220VAC SSR-120DA-H: 220/380VAC <70A <15.4KW C-110,E-110 80X80(mm) SSR-60AA 220VAC <41A <9.0KW C-55,E-50 80X80(mm)
09 10
SSR
Single Phase AC Solid State Relay
SSR
Single Phase AC Solid State Relay
Type-selection Type-selection
Load Using Using Reference Reference Mode Load Voltage Using Current Using Power Reference Fan
Mode Voltage Current Power Radiator Fan
SSR2-10DA/SSR2-10DA-2K 220VAC <5AX2 <1.1KWX2 80X80(mm)
SSR-(10A-90A)AA-H 220/380VAC Please refer Page 8,AA is identified as DA
SSR2-15DA/SSR2-15DA-2K 220VAC <6.5AX2 <1.4KWX2 80X80(mm)
SSR-(15A-120A)AA-H 220/380VAC Please refer Page 9,AA is identified as DA
SSR2-20DA/SSR2-20DA-2K 220VAC <8AX2 <1.7KWX2 80X80(mm)
11 12
SSR
Single Phase AC Solid State Relay
SSR
Single Phase AC Solid State Relay
Type-selection Type-selection
Mode Load Voltage Using Current Using Power Reference Radiator Reference Fan Mode Load Voltage Using Current Using Power Reference Radiator Reference Fan
GYSSR-60DA 220/380VAC <36A <7.9KW L-150 for three sets 80X80(mm) GYSSR-150DA 220/380VAC <85A <18.7KW L-200 for three sets 80X80(mm)
GYSSR-120DA 220/380VAC <72A <15.8KW L-150 for three sets 80X80(mm) GYSSR-300DA 220/380VAC <150A <33KW L-300 for three sets 80X80(mm)
13 14
SSR
Three Phase AC Solid State Relay
SSR
Three Phase AC Solid State Relay
SSR3-25DA/SSR3-25DA-H 380VAC <12AX3 <2.7KWX3 G-80,D-120 80X80(mm) SSR3-25AA/SSR3-25AA-H 380VAC <12AX3 <2.7KWX3 G-80,D-120 80X80(mm)
SSR3-40DA/SSR3-40DA-H 380VAC <20AX3 <4.4KWX3 C-110 80X80(mm) SSR3-40AA/SSR3-40AA-H 380VAC <20AX3 <4.4KWX3 C-110 80X80(mm)
SSR3-60DA/SSR3-60DA-H 380VAC <30AX3 <6.6KWX3 C-110 80X80(mm) SSR3-60AA/SSR3-60AA-H 380VAC <30AX3 <6.6KWX3 C-110 80X80(mm)
SSR3-75DA/SSR3-75DA-H 380VAC <37AX3 <8.1KWX3 E-110 80X80(mm) SSR3-75AA/SSR3-75AA-H 380VAC <37AX3 <8.1KWX3 E-110 80X80(mm)
SSR3-90DA/SSR3-90DA-H 380VAC <41AX3 <9KWX3 L-150 80X80(mm) SSR3-90AA/SSR3-90AA-H 380VAC <41AX3 <9KWX3 L-150 80X80(mm)
Note:For SSR3-DA,the load adopts Y-connection, and the center of Y should be connected to Note:For SSR3-AA,the load adopts Y-connection, and the center of Y should be connected to
neutralline. For SSR3-DA -H ,the load adopts Y-connection, and the center of Y can be connected neutralline. For SSR3- A A -H ,the load adopts Y-connection, and the center of Y can be connected
to neutra l line or not. to neutra l line or not.
15 16
SSR
Three Phase AC Solid State Relay
SSR
Three Phase AC Solid State Relay
SSR3-40DA/SSR3-40DA-H 380VAC <24AX3 <9.1KWX3 C-110 80X80(mm) SSR3-40AA/SSR3-40AA-H 380VAC <24AX3 <9.1KWX3 C-110 80X80(mm)
SSR3-60DA/SSR3-60DA-H 380VAC <36AX3 <13.6KWX3 C-110 80X80(mm) SSR3-60AA/SSR3-60AA-H 380VAC <36AX3 <13.6KWX3 C-110 80X80(mm)
SSR3-75DA/SSR3-75DA-H 380VAC <45AX3 <17.1KWX3 E-110 80X80(mm) SSR3-75AA/SSR3-75AA-H 380VAC <45AX3 <17.1KWX3 E-110 80X80(mm)
SSR3-90DA/SSR3-90DA-H 380VAC <54AX3 <20.5KWX3 L-150 80X80(mm) SSR3-90AA/SSR3-90AA-H 380VAC <54AX3 <20.5KWX3 L-150 80X80(mm)
SSR3-120DA/SSR3-120DA-H 380VAC <70AX3 <25.4KWX3 L-150 80X80(mm) SSR3-120AA/SSR3-120AA-H 380VAC <70AX3 <25.4KWX3 L-150 80X80(mm)
Note: For SSR3-DA,the load adopts Y-connection or △- connection, and the center of Y should Note: For SSR3-AA,the load adopts Y-connection or △- connection, and the center of Y should
be connected to neutralline. For SSR3-DA -H ,the load adopts Y-connection or △- connection, and be connected to neutralline. For SSR3-AA -H ,the load adopts Y-connection or △- connection, and
the center of Y can be connectedto neutra l line or not. the center of Y can be connectedto neutra l line or not.
17 18
SSR
Three Phase AC Solid State Relay Three Phase AC Motor Reverse Module
SSR
Features Features
High Current, the rane of load current is wide, and with raditor and fan Control voltage of 10-30VDC is wide range.
Auto-protection for over temperature,if over 50℃, the fan will be Two LED tube display motor rotating direction.
started, and if over 70℃,the circuit will be cut This module have a starting the electricity protection,no surge
Input voltage range suitable for around the world impact,strong anti-interference ability.
+ ~ Negative
-
Positive
~ Rotate Rotate
Control Voltage
10-30VDC
Temperature Controller 70℃
+ +
+ ~ -
PV
- ~ A
Rv
SV 70℃
+ +
FUSE
AT ON OFF ALM1 ALM2
~ B
Rv
-
《
《
- ~
《
SET
R
XMTA-2000 FUSE
50℃ Rv
220VAC C
FUSE
Type-selection
Positive Rotate Instruction Negative Rotate Instruction
Mode Load Voltage Using Current Using Power Reference Radiator Reference Fan
ZHSSR3-200DA 220VAC <37A <8.1KW C-110 80X80(mm) TSR-2KDA-H/ZF 380VAC Three phase Three phase G-80,D-120 80X80(mm)
<5.3A <2KW
ZHSSR3-250DA 220VAC <40A <8.8KW C-110,E-110 80X80(mm)
Three phase Three phase
ZHSSR3-150DA <20A <4.4KW C-110,D-120 TSR-3KDA-H/ZF 380VAC <7.9A <3KW G-80,D-120 80X80(mm)
220VAC 80X80(mm)
ZHSSR3-200DA 220VAC <37A <8.1KW C-110 80X80(mm)
ZHSSR3-250DA 220VAC <40A <8.8KW C-110,E-110 80X80(mm)
19 20
SSR
Single Phase DC Motor Module
SSR
Single Phase DC Motor Module
DTS-10/25/40A-24V Diagram
V IN
Vb voltage
bias +5VDC 4 1 (V)
23 24
SSR
Solid State Voltage Regulator
SSR
Solid State Voltage Regulator
Single Phase AC Solid State Relay Manual Voltage Regulator Single Phase AC Solid State Relay
Manual Voltage Regulator Board
Integrated design,small size, simple intallation and
Output Bidirectional SCR
wiring connection.
Control Mode Built-in potentiometer
It widely used for room lighting dimming, environment
S to manual adjust voltage
temperature control, electrical switchgear cubicle and
Load Voltage 24-250VAC
the other automation control fields.
V OUT V OUT
(V) (V)
220 220
176 176
132 132
88 88
44 44
0 V IN 0 V IN
250KΩ 500KΩ 250KΩ 500KΩ
(V) (V)
Note:These two products is a voltage regulator board plus upper panel, you can Note:Manual voltage regulator for room lighting dimming is a voltage regulator board
customize upper panel according to your preference. plus upper panel, you can customize upper panel according to your preference.
25 26
SSR
Solid State Voltage Regulator
SSR
Solid State Voltage Regulator
ZKG-I and DPC-I can be used for temperature control of forming input, the load of SSR-DA-P will be conducted at once.SSR-DA-P can
machine or other resistive load.We have hold very big marketing share control shift phase pulse to adjust load voltage convinently, which be
used for temperature regulation,adjusting luminance and the other
in China and the other nation, and will be more and more.
resistive load or inductive load.
L L
Power AC220V LOAD LOAD
Power AC24-380V
N
FUSE N
FUSE
SCR VOLTAGE REGULATOR
Thermocouple
PV
1 ~ 24~380VAC
~ 2
PV
R 1 ~ 24~380VAC ~ 2
220VAC
SV R
Solid State Relay SV
SSR-25DV
《
25A
Solid State Relay
INPUT
《
P 4 G T1 3
AT ON OFF ALM1 ALM2
+ Voltage SSR-40DA-P 40A
《
ZKG-I INPUT
Pulse 4 _ + 3
G T N L
SET 《 《 - Output
4~8VDC
R
XMT-2000
27 28
SSR
Single Phase SCR Voltage Regulator
SSR
Single Phase SCR Voltage Regulator
Summary
Application
Single phase SCR voltage regulator includes synchronous phase detecting circuit, Forming machine,lamp,temperature
sawtooth wave circuit, input control regulating circuit, reference circuit, phase shift Regulation,industrial s furnace,oven,
compare circuit,output trigger circuit, and stabilized voltage supply which provides electrical switchgear cubicle and the
power to these circuits , etc. When control voltage is changed from low to high, in the other automation control fields.
inner of this module will generate triggering pulse between 180 and 0 relative to Output Voltage: 0-220V/220-0V
network voltage, after photoelectric isolation,then A and G output terminal can trigger
corresponding SCR to realize shift phase voltage regulation. Parameters SSR-10/25/40LA-A/B SSR-10/25/40LA
Features Special Functions 0-5V,4-20mA,10K/2W potentiometer 4-20mA
Input Circuit
Ultra small and thin,adopt SMT technics.
Control Mode 0-5V,4-20mA,10K/2W potentiometer 4-20mA
screw hold-down connection and bolt fixing mounting,very easy to use.
Adopt photoelectric isolation, you can manually control voltage by potentiometer or Voltage Bias A:DC5V B:DC12V /
automatically by voltage signal and current signal. Current Bias ≤30mADC /
The trigger adopts single wide pulse trigger mode, which is suitable for inductive or Off-state Leakage Current / ≤4mA
resistive load. On-state Voltage / ≤1.5V
LED indication for working state
Output Circuit
Built-in RC absorption circuit
Load Voltage Range A:220-0VAC B:0-220VAC 0-220VAC
Waveform Diagram Load Current 10A,15A,25A,40A 10A,15A,25A,40A
About working waveform of single phase SCR voltage regualtor,we take 0-5V input as an General Data
example.When control voltage is changed from 0V to 5V, the module will generate Dielectric Strength 2000VAC 2000VAC
triggering pulse between 180 and 0 relative to network voltage, then this triggering Insulation Resistance 500MΩ@ 500VDC 500MΩ@ 500VDC
pulse make us get different output voltage waveform.
Ambient Temperature -20~+70℃ -20~+70℃
0-Uoff is shutoff area,there is no ouput in main circuit.
Uoff-Uon:basic linear area,load voltage increased linearly with control signal. Mounting Methods Bolt Fixing Bolt Fixing
Uon-5V:fully conducting state, load voltage is grids voltage. Work Instructions / /
Net Weight 115g 115g
Output Voltage Waveform
Pulse Duty Factor
Grids
1
Voltage
Output
Wide 0.5
Pulse
Output Ucon
Voltage Uoff 2.5V Uon 5V
Uoff:0.7 0.2V Uon:4.3 0.2V
29 30
SSR
Single Phase SCR Voltage Regulator
SSR
Single Phase SCR Voltage Regulator
Features Features
Very-hot sale Products,low cost but high qualtiy Enhanced Voltage Regulator, especially for inductive load.
The new modular design meet IP protection stardards, CE certification. The new modular design meet IP protection stardards, CE certification.
Input voltage range suitable for around the world Input voltage range suitable for around the world
Modularized, high voltage resistant, more safe and reliable Modularized, high voltage resistant, more safe and reliable Vacuum
Control system, power device and auxiliary power integration Welding technique, good quality and long service life
High precision, temperature controlled accurately High precision, temperature controlled accurately
L 220VAC
LOAD L N
220VAC FUSE
N Temperature Controller
FUSE
PV
SV
4-20mA
Temperature sensor AT ON OFF ALM1 ALM2 0-5VD + INPUT
~ ~
L N
《
《
0-10VDC
《
SET
Single Phase
INPUT SCR Voltage Regulator
Temperature Controller
R
XMTA-2000
175-265VAC
OUT SCR-75LA-II
-
IN 220VAC
~ ~
Single Phase OUTPUT
SCR Voltage Regulator
SCR-75LA PV
0-5V INPUT
4-20mA INPUT SV
+ 5V CON COM
AT ON OFF ALM1 ALM2
《
LOAD
《
《
SET
R
XMTA-2000
Temperature Sensor
4-20mA,0-5VD,0-10VDC
Power work instruction Load work instruction
Type-selection Type-selection
Mode Load Voltage Using Current Using Power Reference Radiator Reference Fan Mode Load Voltage Using Current Using Power Reference Radiator Reference Fan
SCR-15LA 220VAC <7.5A <1.6KW G-80,D-120 80X80(mm) SCR-25LA-II 220VAC <15A <3.3KW G-80,D-120 80X80(mm)
SCR-25LA 220VAC <12.5A <2.7KW G-80,D-120 80X80(mm) SCR-40LA-II 220VAC <24A <5.2KW C-110,D-120 80X80(mm)
SCR-40LA 220VAC <20A <4.4KW C-110,D-120 80X80(mm) SCR-75LA-II 220VAC <45A <9.9KW C-110 80X80(mm)
SCR-75LA 220VAC <37A <8.1KW C-110 80X80(mm) SCR-90LA-II 220VAC <52A <11.4KW C-110,E-110 80X80(mm)
SCR-90LA 220VAC <40A <8.8KW C-110,E-110 80X80(mm) SCR-120LA-II 220VAC <60A <13.2KW L-150,E-110 80X80(mm)
31 32
SSR
Single Phase SCR Voltage Regulator
SSR
Single Phase SCR Voltage Regulator
Features Features
High voltage and enhanced voltage regulator, can resist 305-456VAC Heavy current and weak current is partially completely separated,
control safety
The new modular design meet IP protection stardards, CE certification. High voltage and high current resistance
Input voltage range suitable for around the world The new modular design meet IP protection stardards, CE certification.
Input voltage range suitable for around the world
Modularized, high voltage resistant, more safe and reliable Vacuum
Modularized, high voltage resistant, more safe and reliable Vacuum
Welding technique, good quality and long service life
Welding technique, good quality and long service life
High precision, temperature controlled accurately High precision, temperature controlled accurately
L 380VAC
L 220VAC FUSE
L N
FUSE
Temperature Controller Temperature Controller
PV PV
SV SV
4-20mA + INPUT
AT ON OFF
4-20mA + INPUT
~ ~ AT ON OFF ALM1 ALM2 0-5VD ~ ~
+
ALM1 ALM2
+
0-5VD L N L N
《
《
《
0-10VDC
《
《
《
SCR-75LA-WY
-
- SCR-75LA-II -
~ ~
-
~ ~ OUTPUT
OUTPUT
LOAD LOAD
Temperature Sensor
Temperature Sensor
Power work instruction Load work instruction Power work instruction Load work instruction
Type-selection Type-selection
Mode Load Voltage Using Current Using Power Reference Radiator Reference Fan Mode Load Voltage Using Current Using Power Reference Radiator Reference Fan
SCR-15LA-H 380VAC <7.5A <1.6KW G-80,D-120 80X80(mm) SCR-15LA-WY 220VAC <7.5A <1.6KW G-80,D-120 80X80(mm)
SCR-25LA-H 380VAC <12.5A <2.7KW G-80,D-120 80X80(mm) SCR-25LA-WY 220VAC <12.5A <2.7KW G-80,D-120 80X80(mm)
SCR-40LA-H 380VAC <20A <4.4KW C-110,D-120 80X80(mm) SCR-40LA-WY 220VAC <20A <4.4KW C-110,D-120 80X80(mm)
SCR-75LA-H 380VAC <37A <8.1KW C-110 80X80(mm) SCR-75LA-WY 220VAC <37A <8.1KW C-110 80X80(mm)
SCR-90LA-H 380VAC <40A <8.8KW C-110,E-110 80X80(mm) SCR-90LA-WY 220VAC <40A <8.8KW C-110,E-110 80X80(mm)
33 34
SSR
Single Phase SCR Voltage Regulator Single Phase SCR Voltage Regulator
SSR
Features Features
Manually or automatically generate pulse DC voltage which can be Protective cover to prevent electrical shock hazard.
stepless controlled,adjustable range is wide,output precision is high. The radiator and fan make sure a very nice heat emission.
Full isolated design,dielectric withstanding voltage is over 2000VAC High voltage and high current resistant.
This module adopts SMT technics and DCB ceramic substrate,few Modularized, high voltage resistant, more safe and reliable.
peripheral connection. Control system, power device and auxiliary power integration.
1
COM
~ ~ ~ - FU Wiring Instruction
of Control Circuit
0-5V,4-20mA 0.5
CON
Voltage Regulating
Rectifier Module
+ M + -
SCR-40LA-ZL
+5V
+ ~ ~
-
External Signal Input
4-20mA Ucon
DC0-5V
DC0-10V 4mA Uoff 10mA Uon 20mA
M + -
LOAD
Uoff:4mA + 0.5mA
Adjustable Area:Uoff-Uon
Power work instruction Load work instruction
Uon:18-20mA
35 36
Single Phase SCR Voltage Regulator
SSR Single Phase SCR Voltage Regulator
SSR
Features Features
Protective cover to prevent electrical shock hazard. Protective cover to prevent electrical shock hazard.
The radiator and fan make sure a very nice heat emission. The radiator and fan make sure a very nice heat emission.
High voltage and high current resistant. High voltage and high current resistant.
Modularized, high voltage resistant, more safe and reliable. Modularized, high voltage resistant, more safe and reliable.
Control system, power device and auxiliary power integration Control system, power device and auxiliary power integration
High precision, temperature controlled accurately built in fast fuse for over current and short-circuit protection
1 1
1.The main circuit adopts single phase 220VAC input. 1.The main circuit adopts single phase 220VAC input. Auxiliary power must be synchronous with
2.SCR is a product with big current, please keep in mind that terminals (R.S.T) and (U.VW) shall m main power.
D not be locked tightly, or SCR will be burned by terminal heating. 2.SCR is a product with big current, please keep in mind that terminals (R.S.T) and (U.VW) shall
3.During the use of the module, you need to match proper radiator, and heat conducting silicon m not be locked tightly, or SCR will be burned by terminal heating.
D grease should be coated between radiator and SCR backboard. If the module power is very big, 3.When control signal changes from low to high, AC voltage of the load can be adjustable from 0v to
D please consider wind or water cooling. m maximum. The adjustable area is about 4.5-18mA, the shutoff area is 4-4.5mA and the fully
4.Please use semi-conductive fast fuse for load over current. m conducting area is 18-20mA.
4.There is a fast fuse built in SCR for over current and short-circuit protection. If the fast fuse was
5.When control signal changes from low to high, AC voltage of the load can be adjustable from 0v to
m blown, the yellow LED was showing, right now please check the load circuit short or not or partial
D maximum output. The adjustable area is about 4.5-18mA, the closed area is 4-4.5mA, the wide-
m discharge, etc. After troubleshooting, please open the panel to replace the blown fuse with a fuse
D open area is 18-20mA. m of the same rating. Please never hop up the fuse ampere.
37 38
Single Phase SCR Voltage Regulator
SSR Single Phase SCR Voltage Regulator
SSR
Summary
Patented Products for Forming Machine, Blowing Machine,Sheet Machine or Other N N
Power AC220V LOAD Power AC220V LOAD
Resistive Loads
L L
Our products based on single-chip computer as the core are designed to adjust load FUSE FUSE
voltage continuously by phase-shift trigger. Due to the use of deep voltage negative SCR VOLTAGE REGULATOR SCR VOLTAGE REGULATOR
feedback, our products have exceptional stabilized voltage property, well linearity PV
K2
PV
K2
control function, and can minimize the effects of electric network fluctuation. G2 G2
Our products have hold a most marketing share in China and the other nation, and will SV K1 SV K1
《
G1
《
G1
become more and more.
《
P P
Features N L N L
Stabilized voltage property, well linearity control function, can minimize the effects Fig.3 Fig.4
Important Specifications
Adjustment Range 0-220VAC
Working Voltage AC220V 50Hz(the other voltage can be customized)
Control Output Mode Control SSR-DV module
Control one bidirectional SCR Fig.5 Fig.6
Control one SKKT or two anti-paralleled single phase SCR 1.Please connect wire between output, feedback, power, ground wire and load according to
Installing Mode Panel type above Fig. The phase of load must correspond with power of voltage regulator (i.e.
synchronism), or it will lead to damage of voltage regulator.
Environment Conditons Maximum relative humidity 85%, Temperature 0-50℃
2.Press up arrow or down arrow from the panel until required voltage (i.e. “SV” value), then you
Connection Diagram will find it is synchronous changing between “SV” and “PV” value.
L 3.If you press “P” key at any time, our SCR voltage regulator will stop output untill you press “P”
N
Power AC220V LOAD Power AC220V LOAD key again.
L 4.Fig.5 and Fig.6 is integrated output,it is very convinient.But Fig.6 have full power output
N
FUSE FUSE function
SCR VOLTAGE REGULATOR SCR VOLTAGE REGULATOR
PV PV V PV
1 ~ 24~380VAC
~ 2 220V
R
SV SV
Solid State Relay
《
SSR-25DV SV Value
《
25A
《
P
INPUT
110V
《
P 4 G T1 3 PV Value
G T1 N L
G T1 N L
SV
0V 110V 220V
Electrify Waveform Operating Waveform
Fig.1 Fig.2 Safty Notice
39 40
SSR
Single Phase SCR Voltage Regulator
SSR
Single Phase SCR Voltage Regulator
Control two
Any power Control Any power anti-paralleled
ZKG-I 48x48x90 45x45 SSR-DV Fig.1 ZKD-IIIA 72x72x120 67x67 Fig.3 Fig.4
will do will do single phase
Module SCR or a SKKT
Intergration
Any power Must not be control load Fig.5
ZKG-IIIB 48x48x107 45x45 ZKG-62 48x48x112 45x45
will do larger 500W directlly,but
SCR can be
split
Intergration
Any power Control a Must not be control load Fig.5
ZKG-IIA 48x48x75 45x45 Fig.2 ZKG-64 48x48x112 45x45
will do bidirectional larger 500W directlly,but
SCR SCR can be
split
Control a
ZKD-IIA 72x72x120 67x67 Any power Fig.2 ZKC-36 280x160x65 151x199.5 Any power Control 36 way
bidirectional Fig.1
will do will do SSR-DV
SCR
41 42
SSR
Digital Power Control Series Digital Power Control Series
SSR
Features Features
DPC-I adopts zero-cross triggering to control power,which can be used Intergrated output,very convinient,and buitl-in radiator,but the
for temperature control of forming machine, blowing machine or other maximum power is 800W
resistance loads with SSR-DV Be fit for forming machine, blowing machine and the other resistive load
There is no stabilized voltage output There is stabilized voltage output
Have good shock-resistant, small overall dimensions, light weight, high External full-power manual control, you can warm up quickly
performance-price ratio After start-up you can set the time of full power output
Have full power output and you can set the time of full power output Auto memory function, the stored program will never get lost
Connection Example
N L
Power AC220V LOAD
L N
Load Voltage
FUSE
DPC
OUT 220V
% 218V
1 ~ 24~380VAC
~ 2
SSR-25DV 25A
OUT F.P. N L OUT F.P. N L
P 4 G
INPUT
LOAD
LOAD
DIGITAL POWER CONTROL
LOAD
LOAD
G FP N L
FUSE FUSE
Output Power FUSE FUSE
Remark: Remark:
1.DPC-I have three states,non power output(OF),full power output(HP) and set percentage power 1.DPC-II-M have three states,non power output(OF),full power output(HP) and set percentage
output . These three work state have auto memory function after electrifying the meter and can be power output . These three work state have auto memory function after electrifying the meter and
circularly changed by “P” key. can be circularly changed by “P” key.
2.DPC-I voltage regulator and the load must be power synchronism, if not SCR will be damaged 2.“S1” switch is external manual switch of full power output control. When “SI” is closed, DPC-III-M
3.You can use an external switch to control voltage regulators which are in the same phase. If they output full power, except “OF” and “HP” state. This function can be optional according to practical
are not in the same phase, you can not do that. application.
3.When multi DPC-II-M were used, DPC-II-M in the same phase can share one external control
switch of full power output.
43 44
Digital Power Control Series
SSR SSR
Three Phase SCR Power Regulator
Features
Features
Be fit for forming machine, blowing machine and the other resistive load
Economy three phase thyristor power regulator,enhance the product value.
with our specialized solid state relay SSR-AVA
The new modular design meet IP protection stardards, CE certification.
There is stabilized voltage output
Input voltage range suitable for around the world
External full-power manual control, you can warm up quickly
Latest technology:small size, stable output power, good cooling effect.
After start-up you can set the time of full power output
Input mode:4-20mA/0-5V/0-10V/Potentiometer
Auto memory function, the stored program will never get lost
Output mode: phase output
Technical Data
Technical Data SCR3-LA(Economy Type)
Working Voltage 150-220VAC 50/60Hz
Rated Current 25A,40A,75A,90A,120A
Adjustment Range 0-99%
Operation Frequency 50Hz/60Hz
Output Stability Coefficient 1.5%
。
Rated Voltage Three phase 380VAC FAN220VAC
Phase-shifting Angle 0-160
Output Mode Phase Output
Output Mode Phase Output
Control Signal 4-20mA/0-5V/0-10V/Potentiometer
Use Environment Less than 45℃,humidity less than 85%RH
Use Environment Less than 45℃,humidity less than 90%RH
Overall Dimensions 52x52x46(mm)
Dimension(mm) 100X110X145(WXLXH)
Opening Size 46x45(mm)
Installation Dimension(mm) 90X80(WXL)
Connection Example
Connection Example
A
N B
Power AC220V LOAD A
L C Three Phase Control S ignal
N B
FUSE 380VAC
C PV
DPC
OUT DPC
FUSE LOAD
DPC
FUSE LOAD
DPC
FUSE LOAD N SV 100%
%
1 ~ 24~380VAC
~ 2
OUT OUT OUT AT ON OFF ALM1 ALM2
4-20mA
% % %
《
R
《 80%
《
Solid State Relay 1 ~ 24~380VAC ~ 2 1 ~ 24~380VAC ~ 2 1 ~ 24~380VAC ~ 2 SET
P
SSR-25AVA 25A
INPUT
R
4 G T1 3
P SSR-25AVA 25A
P SSR-25AVA 25A
P SSR-25AVA 25A SCR3-LA N
0-10VDC
INPUT INPUT INPUT
20%
Temperature 0%
Remark: sensor 4mA 20mA
1.DPC-III-M have three states,non power output(OF),full power output(HP) and set percentage power
output . These three work state have auto memory function after electrifying the meter and you can be Type-selection
circularly changed by “P” key.
2.“S1” switch is external manual switch of full power output control. When “SI” is closed, DPC-III-M Mode Load Voltage Maximum Using Maximum Using Reference Reference
output full power, except “OF” and “HP” state. This function can be optional according to practical
Current Power Radiator Fan
SCR3-25LA 380VAC 12.5AX3 2.7KWX3 G-80,D-120 80X80(mm)
application.
3.When multi DPC-III-M were used, DPC-III-M in the same phase can share one external control SCR3-40LA 380VAC 20AX3 4.4KWX3 C-110 80X80(mm)
switch of full power output. SCR3-75LA 380VAC 37.5AX3 8.2KWX3 C-110,E-110 80X80(mm)
SCR3-90LA 380VAC 45AX3 9.9KWX3 L-150,E-110 80X80(mm)
SCR3-120LA 380VAC 60AX3 13.2KWX3 L-150,L-200 80X80(mm)
45 46
SSR
Three Phase SCR Power Regulator
SSR
Three Phase SCR Power Regulator
Features Features
Simple three phase four-wire thyristor power regulator,simple installation With automatic protective function,built-in fast fuse
and wirre connection Protective cover to prevent electrical shock hazard
The new modular design meet IP protection stardards, CE certification. Input voltage range suitable for around the world
Input voltage range suitable for around the world Vacuum welding technique,good quality and long service life
Latest technology:small size, stable output power, good cooling effect. Latest technology:small size, stable output power, good cooling effect.
Input mode:4-20mA/0-5V/0-10V/Potentiometer Input mode:4-20mA/0-5V/0-10V/Potentiometer
Output mode: phase output Output mode: phase output
80%
AT ON OFF ALM1 ALM2 SCR POWER REGULATOR AT ON OFF ALM1 ALM2
4-20mA
《
《
80% 《
《
SET
《
《
SET
0-5VDC
R
XMTA-2000
R
XMTA-2000 FU FU FU
60%
LINE AC380V N
0-10VDC
COM - 60%
SCR POWER REGULATOR
CON +
4-20mA 40%
SCR3-KW-4 !
LOAD
MODE:
MAIN SOURCE:
PHASE ANGLE
220VAC
ZERO CROSSING
380VAC
N
N
0-5VDC
-
40% INPUT:
CURRENT:
4-20mA
40A 75A
1-5VDC
90A 120A
INPUT
+ COM - 0-10VDC
U V W CON + 20%
U V W + 5V
20%
0%
Temperature
Temperature 0% sensor 4mA 20mA
Remark:
Remark: 1.The main circuit adopts three-phase four-wire input without requirement for phase sequence.
1.The main circuit adopts three-phase four-wire input without requirement for phase sequence. 2.For SCR is a product with a high current, please keep in mind that terminals of R,S,T and U,V,W be
2.For SCR is a product with a high current, please keep in mind that terminals of R,S,T and U,V,W be locked tightly, or SCR will be burned by terminals’ heating.
locked tightly, or SCR will be burned by terminals’ heating. 3.There is a fast fuse built in SCR for over current and short circuit protection.Please replace with
3.Module protection:please use semi-conductive fast fuse for over current protection. fuse of equivalent specification when the fast fuse is burned out,and don't use the one with higher
4.When Y connection is used for three-phase load,the center of Y should be connected with zero fusing ampere.
line,if not,relative equilibrium of three-phase is required. 4.When Y connection is used for three-phase load,the center of Y should be connected with zero
5.During use of module, when the load power is more than 15KW, it’s best to be equipped with proper line,if not so,relative equilibrium of the three-phase is required.
radiator, and heatconducting silicon grease should be coated between radiator and SCR backboard 5.During the use of module,when the load power is big or the radiating condition is bad,please
,and cool by wind. consider wind cooling.
47 48
Three Phase SCR Power Regulator
SSR Three Phase SCR Power Regulator
SSR
Features Features
Multipurpose LED indication for working condition Multipurpose LED indication for working condition
With automatic protective function,built-in fast fuse With automatic protective function,built-in fast fuse
Adjustable for maximum and minimum output Adjustable for maximum and minimum output
Input voltage range suitable for around the world Input voltage range suitable for around the world
Input mode:4-20mA/0-5V/0-10V/Potentiometer Input mode:4-20mA/0-5V/0-10V/Potentiometer
Linear phase shift control circuit, with good stability and high precision Linear phase shift control circuit, with good stability and high precision
Modularized, high voltage resistant, more safe and reliable Modularized, high voltage resistant, more safe and reliable
SV SV
《
《 《
《
《
MODE: PHASE ANGLE ZERO CROSSING SET MODE: PHASE ANGLE ZERO CROSSING SET
MAIN SOURCE: 220VAC 380VAC
R
BIAS BIAS MAIN SOURCE: 220VAC 380VAC
R
BIAS BIAS
XMTA-2000 XMTA-2000
INPUT: 4-20mA 1-5VDC
Internal Control INPUT: 4-20mA 1-5VDC
Internal Control
CURRENT: 25A 40A 75A 90A
power signal CURRENT: 25A 40A 75A 90A
power signal
Adjust voltage input Adjust Adjust voltage input Adjust
minimum DC5V 4-20mA maximum minimum DC5V 4-20mA maximum
FU FU FU FU FU FU
output DC0-5V output output DC0-5V output
PL
DC0-10V PL
DC0-10V
4-20mA 4-20mA
IN IN
OUT OUT
BIAS
M + -
BIAS
FB
Remark: Remark:
1.The main circuit adopts three-phase three-wire input without requirement for phase sequence. 1.The main circuit adopts three-phase three-wire input without requirement for phase sequence.
2.For SCR is a product with a high current, please keep in mind that terminals of R,S,T and U,V,W be 2.For SCR is a product with a high current, please keep in mind that terminals of R,S,T and U,V,W be
locked tightly, or SCR will be burned by terminals’ heating. locked tightly, or SCR will be burned by terminals’ heating.
3.There is a fast fuse built in SCR for over current and short-circuit protection. If the fast fuse was 3.There is a fast fuse built in SCR for over current and short-circuit protection. If the fast fuse was
blown, the yellow LED is showing, right now please check the load circuit short or not or partial blown, the yellow LED is showing, right now please check the load circuit short or not or partial
discharge, etc. After troubleshooting, please open the panel to replace the blown fuse with a fuse of discharge, etc. After troubleshooting, please open the panel to replace the blown fuse with a fuse of
the same rating. Please never hop up the fuse ampere. the same rating. Please never hop up the fuse ampere.
4.For Y connection load, the center can not be to zero line, or SCR will lose control. 4.For Y connection load, the center can not be to zero line, or SCR will lose control.If three phase is
5.During use of module, when the load power is big or the radiating condition is bad, please consider unbalanced, you can choose my company’s three-phase four-wire products.
wind cooling
49 50
Three Phase SCR Power Regulator
SSR Three Phase SCR Power Regulator
SSR
Features Features
Rated Current 40A,75A,90A Rated Current 75A 90A 120A 150A 200A 250A
Operation Frequency 50Hz/60Hz Dimension(mm) WXLXH 170X260X250 170X310X250 170X360X250
Rated Voltage Three phase 380VAC Installation Dimension(mm) 150X150 ( WXL) 150X200( WXL) 150X250( WXL)
Installation Dimension(mm) 130X170(WXL) Use Environment Less than 45℃,humidity less than 90%RH
Connection Example
Connection Example
A A
B Three Phase B Three Phase
C 380VAC C 380VAC
N Control S ignal N Control S ignal
R S T PV R S T PV
UP
SV
A C 1 A C2 M + - E3 E2 E1 UP
SV
A C 1 A C2 M + - E3 E2 E1
AT ON OFF ALM1 ALM2 AT ON OFF ALM1 ALM2
SCR POWER REGULATOR SCR POWER REGULATOR
《
《
《 《
《
《
SET SET
FU FU FU R
XMTA-2000 FU FU FU R
XMTA-2000
AC220V TIC Input If you do not use
AC220V TIC Input If you do not use Auxiliary power signal potentiometer,E2
Auxiliary power signal potentiometer,E2 and E3 must be shorted
and E3 must be shorted
MODE: PHASE ANGLE ZERO CROSSING MODE: PHASE ANGLE ZERO CROSSING
CURRENT: 25A 40A 75A 90A CURRENT: 25A 40A 75A 90A
PL Auxiliary Power supply AC220V state
CONTROL
PL
IN
OUT
FB
4-20mA PL Auxiliary Power supply AC220V state CONTROL
PL
IN
OUT
FB
4-20mA
+ -
0-5VDC + -
0-5VDC IN Control signal input state
A C 1 A C2
U
M
V
E3 E2
W
E1
U
M
V
E3 E2
W
E1
0-10VDC
OUT Output state
OUT Output state
Temperature Temperature FB Phase-missing state
sensor FB Fast fuse state or phase-missing state sensor
Remark: Remark:
1.The main circuit adopts three-phase four-wire input without requirement for phase sequence. The main circuit adopts three-phase four-wire input without requirement for phase sequence.
2.For SCR is a product with a high current, please keep in mind that terminals of R,S,T and U,V,W be For SCR is a product with a high current, please keep in mind that terminals of R,S,T and U,V,W be
locked tightly, or SCR will be burned by terminals’ heating. locked tightly, or SCR will be burned by terminals’ heating.
3.There is a fast fuse built in SCR for over current and short-circuit protection.Please replace with When Y connection is used for three-phase load,the center of Y should be connected with zero line,if
fuse of equivalent specification when the fast fuse is burned out,and don't use the one with higher not so,relative equilibrium of the three-phase is required.
fusing ampere. When the temperature of radiator exceeds 75 °C,the modules will stop working automatically,and
4.When Y connection is used for three-phase load,the center of Y should be connected with zero
only the power indicating light is bright on the moment.
line,if not so,relative equilibrium of the three-phase is required.
51 52