Series

5 axes machining centres

Mobile traverse, high performance

Performance
Technology
Power
Accuracy
 Series
Powerful, Rapid, Accurate
5 axes Gantry machining centre
Hgh performance
The 5-axis Gantry milling centre is a very large machine
that allows machining operations on 5-axis and 5-sided to
be carried out in one setup part clamping, from roughing to
finishing.
It is particularly suitable for large complex parts intended for
machining molds, dies, stamping tools, models and
precision parts in the automotive, aeronautical and
industrial mechanics industries.
− 5-axis machining for
workpieces up to 52.000 kg
− Very high accuracy in
contouring and profiles
− Complete automation of
the machine

Structure :
Rigidity and Accuracy
− Gantry structure with mobile traverse
− Fixed components and concrete walls specifically
adapted to the dynamic and vibratory requirements
of the machine, reinforcing rigidity and ensuring an
excellent damping coefficient of the vibrations
generated during machining
− Moving elements, slide, carriage and crossbar
made of mechanically welded steel with specially Linear axes
designed walls to guarantee high dynamics, − Axis X can be driven by a rack and pinion system
reducing moving masses, maintaining high rigidity (KXG-P) or by linear motors (KXG-L). In both
− Structure integrating glazed surfaces allowing easy cases, the synchronization of the systems on the
control of machining top of each wall ensures precise and dynamic
− Machine secured to the ground by several fixing control
points, distributing the load equally in order to − Y and Z axes controlled by asynchronous motors
guarantee extreme rigidity and high geometric coupled at the end of high precision ball screws
stability − Guide rails with slider low friction recirculating roller
− Very high modularity offering a wide range of bearings
configurations and allowing easy adaptation to the − Automatic lubrication of ball screws and guide rails
customer's technical requirements − Absolute measurement by linear scales and in
− Air-conditioned electrical cabinet, protected to IP54 accordance with VDI/DGQ 3441
Head / Rotating axes Environment -
− Direct drive by torque motors for perfect Ergonomics
synchronization with linear movements
− Chips evacuation channel by means of a
− Direct mounting angular encoders offering high screw conveyor on both side of the table
positioning accuracy on both axes
− Tools magazine outside the working area
− Continuous high speed, high accelerations, no
− Complete machine safeguard for protection of
backlash and no wear
the machine, the operator and his environment
− Rigidity: high locking torque thanks to hydraulic
− High accessibility to the table and the
brakes, allowing the spindle power to be fully
workpiece from the top thanks to a retractable
exploited during roughing operations
bellows
− Operator control panel on arm
Spindle − Energy efficiency for the production of large
− Powerful and high-torque spindle for high chip parts
removal
− Vibration monitoring during machining allowing a Maintenance
secured work for the machine elements, for the tool
as well as for the part − Very good accessibility to the main regular
maintenance points
− Clustering of fluid, pneumatic and electrical
Numerical controller components in a common cabinet
− Data processing performance
− Extremely ergonomic design
− Large memory
− Interactive programming
− Graphical simulation before machining for optimal
safety

KXG-P KXG-L
X-axis drive with rack X-axis drive with
and pinion gear linear motor
Rack and pinion drive Drive system by linear
system consisting of 2 motor composed of a
planetary servo gearboxes three-phase primary (fixed
connected in parallel, with electrical preload, located on the on the machine crossbar), and several modules constituting
mobile crossbar. The rack is fixed on both walls. the secondary with permanent magnets, fixed on the 2
walls.
The rack and pinion systems have a high level of geometric
accuracy ensuring high accuracy. In addition, an electric The primary is equipped with a water cooling system that
servo-based preload using 1 servo motor to control each ensures the dissipation of the heat generated and therefore
gearbox allows an antagonistic torque to be applied to the 2 the accuracy of the positioning.
output gears, eliminating backlash.
Eliminating the conversion of rotary motion to linear motion
The accelerations and displacements speeds obtained are reduces moving parts, increasing accuracy, acceleration
identical to those of a linear motor drive. and speed, while eliminating play.

Reduced periodic maintenance due to the absence of

mechanical components, which also reduces noise
emissions during displacements, and increases the average
life of the drive.
 Series
Standard head and spindle
− Fork head with 2 orthogonal moving axes
− B axis : evolves in the Z and Y-Z plane and swings around a horizontal axis
− C axis : moves in the X-Y plane and rotates around the vertical axis Z
− Angular encoder in the axis for high positioning and repeatability accuracy
− Torque motors for backlash-free and wear-free movings
− High clamping torque for heavy roughing
− Possibility to reach negative angles
− Allow the machining with 5 continuous axes

Vibration monitoring
Vibration monitoring during machining allowing a secured work for the machine elements, for the tool as well as for the part. The
system consists of a vibration sensor and an electronic signal processing box.

Standard head Alternative for head

B : +/- 110° B : +/- 105°
Axes displacement Axes displacement
C : +/- 360° C : +/- 190°
Rotating speed (B, C) 100 rpm Rotating speed (B, C) 30 rpm
Clamping torque (B, C) 4.000 Nm Clamping torque (B, C) 7.000 Nm
Working torque : Working torque :
− B axis 994 Nm − B axis 1.150 / 750 Nm
− C axis 878 Nm − C axis 1.100 / 500 Nm

Y travel reduced by 100 mm!

Standard spindle With spindle

− Coolant by nozzles − Coolant by nozzles
− Air-barrier for spindle sealing − Angular position control sensor
− Angular position control sensor − Cooling circuit
− Cooling circuit − Mechanical tool clamping
− Mechanical tool clamping − Release of tool by hydraulic control
− Release of tool by hydraulic control − Lubrication of air/oil bearings
− Lubrication of air/oil bearings − Taper cleaning by compressed air
− Taper cleaning by compressed air
Taper HSK 63-A
Taper HSK 63-A Rotating speed 18.000 rpm
Rotating speed 20.000 rpm Power (S6/S1) 30 / 20 kW
Power (S6/S1) 75 / 60 kW Torque (S6/S1) 240 / 160 Nm
Torque (S6/S1) 75 / 60 Nm Characteristic speed 1.200 rpm
Characteristic speed 9.550 rpm
Spindle alternatives Spindle alternatives
with standard head with alternative head
Electrospindle 15.000 rpm Electrospindle 12.000 rpm
Taper HSK 100-A Taper HSK 100-A
Rotating speed 15.000 rpm Rotating speed 12.000 rpm
Power (S6/S1) 45 / 45 kW Power (S6/S1) 86 / 70 kW
Torque (S6/S1) 145 / 120 Nm Torque (S6/S1) 235 / 190 Nm
Characteristic speed 3.580 rpm Characteristic speed 3.500 rpm

Electrospindle 18.000 rpm Electrospindle 24.000 rpm

Taper HSK 63-A Taper HSK 63-A
Rotating speed 18.000 rpm Rotating speed 24.000 rpm
Power (S6/S1) 70 / 56 KW Power (S6/S1) 40 / 30 KW
Torque (S6/S1) 111 / 89 Nm Torque (S6/S1) 67 / 50 Nm
Characteristic speed 6.000 rpm Characteristic speed 5.680 rpm

Electrospindle 24.000 rpm

Taper HSK 63-A
Rotating speed 24.000 rpm
Power (S6/S1) 60 / 60 KW
Torque (S6/S1) 77 / 60 Nm
Characteristic speed 9.550 rpm
 Series
The table
Table allowing large parts machining.
KXG 30-15 KXG 45-15 KXG 45-25 KXG 60-25 KXG 90-25
Table dimension mm 3.000 x 1.500 4.700 x 1.390 4.700 x 2.480 6.200 x 2.480 9.000 x 2.480
Admissible load kg 13.000 18.000 21.000 25.000 52.000
Distance between portal mm 2.600 2.600 3.500 3.500 3.500

Interferences diagrams
KXG 30-15 KXG 45-15

KXG 45-25 KXG 60-25

KXG 90-25
Standard tool changer
Chain with 2 wheels
The automatic loading/unloading of tools is done vertically.
Number of housings 40
Taper HSK 63-A
Tool size
Ø - length - weight 90 mm - 300 mm - 8 kg
Max. weight in the magazine 160 kg
Tool changing time :
tool to tool - chip to chip 5 - 15 sec

Alternatives with HSK 63-A taper

Number of housings 60 100
Tool size
Ø - length - weight 90 mm - 300 mm - 5 kg 90 mm - 300 mm - 5 kg
Max. weight in the magazine 150 kg 250 kg
Tool changing time :
tool to tool - chip to chip 5 - 15 sec 5 - 20 sec
Alternatives with HSK 100-A taper
Number of housings 40 60
Tool size
Ø - length - weight 120 mm - 300 mm - 10 kg 120 mm - 300 mm - 10 kg
Max. weight in the magazine 200 kg 300 kg
Tool changing time :
tool to tool - chip to chip 6 - 16 sec 6 - 20 sec

TWIN version - Pendulum machining (optional)

Adaptability and flexibility of the workspace to easily meet the customer's
production requirements
• 2 independent working and machining areas obtained by a separating wall
fixed on 2 guide carriages allowing pendulum work
• 3 different positions: Front, Median, Rear
• « Parking » position of the separating wall to allow the use of all the travel X
• Passing the machining head from one area to another through the « guillotine
door »
• Access to each area through sliding KXG 60-23 TWIN KXG 90-23 TWIN
doors at the front and rear of the machine Table dimension 6.200 x 2.480 mm 9.000 x 2.480 mm
• Each area is equipped with a tool Position of the separating wall Area A Area B Area A Area B
changer, an operator panel and any other
equipment necessary for machining the - front 1.000 mm 4.050 mm 2.500 mm 5.550 mm
part. - median 1.500 mm 3.550 mm 3.000 mm 5050 mm
- rear 2.000 mm 3.050 mm 3.500 mm 4.550 mm
Admissible load on table 30.000 kg 52.000 kg

Separating wall in rear position Separating wall in median position Guillotine door
Technical characteristics
Linear axes X / Y / Z KXG 30-15 KXG 45-15 KXG 45-25 KXG 60-25 KXG 90-25
Travel X mm 3.000 4.500 4.500 6.000 9.000
Travel Y mm 1.500 1.500 2.500 2.500 2.500
Travel Z mm 800 / 1.250 800 / 1.250 800 / 1.250 800 / 1.250 800 / 1.250
Rapid feedrates m/min X / Y = 60 - Z = 45
Head / Rotating axes B, C
B axis tilting ° +/- 110°
C axis rotation ° +/- 360°
Rotating speed rpm 100
Torque : clamping / working Nm B,C = 4.000 / B = 994 Nm / C = 878 Nm
Table KXG 30-15 KXG 45-15 KXG 45-25 KXG 60-25 KXG 90-25
Table size mm 3.000 x 1.500 4.700 x 1.390 4.700 x 2.480 6.200 x 2.480 9.000 x 2.480
Admissible load kg 13.000 18.000 21.000 25.000 52.000
Spindle
Rotating speed / Taper rpm 20.000 / HSK 63-A

The standard description, accessories and technical datas conforms to our pricelist, and not to the photo of machines shown in the
All descriptions, data and photos are supplied for information only. Huron Graffenstaden reserves the right to make changes to the
Power - Torque kW - Nm 75 - 60
Characteristic speed rpm 9.550
Accuracies (VDI DGQ 3441) KXG 30-15 KXG 45-15 KXG 45-25 KXG 60-25 KXG 90-25
Linear axes (X/Y/Z) X = 0,025 X = 0,025 X = 0,025 X = 0,035 X = 0,050
− Positioning (P) mm Y/Z = 0,010 Y/Z = 0,010 Y/Z = 0,010 Y/Z = 0,010 Y/Z = 0,010
X = 0,006 X = 0,006
− Repeteability (Ps medium) mm X/Y/Z = 0,005 X/Y/Z = 0,005 X/Y/Z = 0,005
Y/Z = 0,005 Y/Z = 0,005
Rotating axes (B, C)
− Positioning (P) sec 10 10 10 10 10
− Repeteability (Ps medium) sec 5 5 5 5 5
Tools changer
Number of housings 40
Ø - Length - Weight 90 mm - 300 mm - 8 / 160 kg

models described for technical or commercial reasons at any time.

Tool changing time :
tool to tool - chip to chip sec 5 / 15
Overall measurements KXG 30-15 KXG 45-15 KXG 45-25 KXG 60-25 KXG 90-25
(Doors opened + conveyor)
Width mm 8.110 8.110 8.500 9.300 10.210
Depth mm 9.060 11.000 12.000 11.700 14.500
Height mm 5.735 5.800 5.800 5.800 5.800
Weight of the machine kg 55.000 60.000 80.000 90.000 130.000

Optional equipments
Extension of Z travel to 1.250 mm - Various spindles and heads - Various tools changers - Pendulum machining - T-slots on table -
Washing rail - Microspraying - Air blowing - Part probe - Tool probe - Oil mist extraction - Oil separator - Pressurization of measuring
catalogue.

scales

FRANCE GERMANY
Huron Graffenstaden SAS Huron Fräsmaschinen GmbH
1 rue de l’Artisanat Siemensstrasse 56
www.huron.eu 67114 Eschau 70839 Gerlingen
 +33 (0)3 88 67 52 52  +49 (0)7156 92836 12
+33 (0)3 88 67 69 00 +49 (0)7156 92836 50
 [email protected]  [email protected]
2019-12 - KXG Series / English / HURON

INDIA CANADA TURKEY

Jyoti CNC Automation Ltd Huron Canada Huron Graffenstaden Türkiye irtibat bürosu
G-506 & 2839, Lodhika, G.I.D.C., 105-85 rue St-Charles Ouest Merdivenköy Mah. Dikyol Sok. No:2/A
Vill. Metoda, Longueuil, Québec, J4H 1C5 Kat:1 No:101/102
Dist: Rajkot - 360 021  +1 514 448 4873 34387 Kadıköy / Istanbul
 +91-2827 287081/082 +1 514 448 4875  +90 (0)216 463 33 67
 [email protected]  [email protected]  [email protected]