mi -~ Kawasaki KAWASAK | ROBOT MAINTENANCE AND INSPECT 1ON KAWASAKI] HEAVY INDUSTRIES, LTD. ‘ROBOT & FACTORY AUTOMATION DIVISION 90205 ~ 1018066Preface This manual is subject to change without prior notice and without our legal responsibility. Kawasaki pursues a policy of continuing improvement in design and specification of the product. The right is therefore, reserved to vary this manual without prior notice. This manual is copyrighted and all rights are reserved by KHI. This manual may not, in whole or part, be reproduced in any form or by any means without prior written permission from KHI. This manual, while believed to be completely reliable, is not taken as warranty for which KHI assume legal responsibility. | you discover physical defects in the manual, KHI will replace the manual at no charge during 90 days period after you purchased the robot. IN NO EVENT WILL KHI BE LIABLE FOR DIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES RESULTING FROM ANY DEFECT IN THIS MANUAL. KHI cannot anticipate every possible circumstance that might involve a potential hazard. If a procedure, work method or operating technique not specifically recommended by KHI is used, you must satisfy yourself that it is safe for you and others. KHI MAKES NO WARRANTY, EITHER EXPRESS OR IMPLIED, WITH RESPECT TO ITS PERFORMANCE, FUNCTIONS, OR FITNESS FOR A PARTICULAR PURPOSE,This Manval has been described for the maintenance and Inspection of KARASAKI ROBOTS, We sincerely hope that you will please understand the contents of this Manval well and strictly observed the safety at all times. After that, start operation In addition to the above, in the Robot arn section, carefully read the “Installation and Connection of Robot Ara’ edition and in the control section, also read the “Installation and Connection of Controller” edition, Moreover, for the KAWASAKI ARC-ELDING ROBOTS, please read together with the “Installation and Connection of Arc Welding” edition —This Manual covers the following models of KAWASAKI ROBOTS | Js5. JAS, JCS, IWS, JES, JES0, Js 6, Js10, JAIS, | YANG Js 90, S840, UZ-Series, UX-Series, UT-Series, UD-Series, EX-Series, ET-Series, £H120, ES65, EE10 ASafety If you do not observe warnings and/or cautions to be taken in the manual as described belon, It might result in the serious injuries or damages on human bodies or Robots. Therefore, you must take extreme care to observe these warnings and caut ions. A__ WARNING 1. Verification and validation of the drawings, specifications, and procedures in this manual have not been accomplished, Therefore, extreme caution must be exercised when using this manual to operate, service, maintain adjust, or repair the robot. 2 Operating and service personal must at all times observe all safety regulations, Do not replace components or make adjustments inside the equipment with electrical supply turned on. resi This danger synbol identifies special warnings or procedures which, if not strictly observed, will result in serious injury or death, NG This warning symbol identifies special warnings or procedures which, if not strictly observed, could result in serious injury or death, ee This caution symbol identifies special instructions or procedures which, if not correctly followed, may result in injury. sh norte | This note symbol identifies supplementary | information, or to emphasize a point or procedure, or to give a tip for easier operation.CONTENTS 1. Cautionary Items General Daily Checking Procedures a op 5000-hour Inspection Procedures 4.1, Grease replenishment or change to gears 4.2. il amount checking in gearboxes 4.3, Grease replenishment to O-rings 4.4 Grease replenishment to ball screns 5. 10000-hour Inspection Procedures 5.1 Grease replenishment to cross roller bearings 5.2. Check of timing belts 5.3. Check on inside machine cables 5.4 Oil change in gearboxes 5.5. Grease replenishment or change to reduction units 5.6 Retightening 5.7 Check of purge gas supply apparatus 6. Table of Maintenance and Inspection rds S/JAS/ICS/IWS “JES rJs6/Js10/JA10 rJs30/Js40/5A15 +JE30 + UZ- Series + UX- Series + UT> Series + UD- Series + EX- Series + ET- Series +EH120 + ES65G *ES65F-H + EE 10~A (Explosion-proof-type) EE10~B (Non-explosion-proof-type) +E 10-C (Short-arm and Explosion-proof-type) INDEX 10 2 13 4 5 7 8 19 2 23 6 28 30 32 8 44 52 56 58 62 0 nm ™ 1 1% 18Cautionary Itens WAINTENANCE x 1. Cautionary Items | neecrion Prior to start the maintenance of the Robot, pay attention to the following matters to ensure safety. 7 NG) @ Prior to start maintenance, surely press the “EMERGENCY” switch on the control ler EI sc the “ERGY” enitey itt the basic operation section, and gat te mor Power The robot arm motor power will be switched ° OFF. In case the joint angle is required to change for the grease replenishment, etc. , first, switch ON the motor power. Then set the robot to the desired posture. After that, reswitch OFF the motor power, and start the required work. 7 ae) @ While the robot is in the hold mode, do not apply undue forces to the robot arm, If not, be careful that the brake mechanisms in the joint will be resulted in service life shortening and/or parts damage, @ Use KHI designated greases, gear oils and other lubricants,2 General WWAINTENANCE ©) 2. General INSPECTION | In the course of robot maintenance & inspection, daily checking, routine inspection (5000 hours and 10000 hours) and overhaul are available, In this manval, Itens to be eaintained and inspected in the inspection, as well as inspection methods and adjustment methods are described. These items are very important for the successful using of robot for a long period of time in the stabilized condition, to which Users are requested to pay special attention. If any “Instructed location” is indicated in this anual, please see “6, Table of Maintenance and Inspection”. ] = Tas FT Models: i Js30_ | UZ~xxx. aintenanct oo See | fo | 540 | Urea | 0% | euyo9 (E9850 period ~ She | ala | AIS. | Ut-xxe | Et-oex {ESBSF-H) (NEP) Items g 330 | Uo | | EEN0-C | GSAEP @D Flaws on robot oO fo) °o fe} oO ° oO; °0 sity | @ Cables, hoses ete olololo;ofoloyso checking ® Movement & abnormal noises of robot} © ° oO oO oO fe} ° fe) @ Positioning accuracy of robot ° oO oO °° a fe] °o ° © Grease replenistaent or change ofofofofofofoafo Routine to gears Inspection | @ Ol! anount in gearboxes | o}ol]o @ Grease replenishment to O-rings ° ° rai 0 @ Grease replenishment to ball screws ° @ Grease replenishment to cross | a] o o|]o}o roller bearings outing inspection | @ Timing belts Oo Oo} 40000] @ inside machine cables o}]0;,0,;o0/lo0]}/o0;o0;0 urs @ Change of oil in gearboxes ° ° ° © Grease replenishment or change to Oo; oO ° ° ° ° reduction tts | O | @ Retightening me) ° ° fe} oO oO oO fe} _ © Purge gas supply apparatus ues 1830 20000hours } Overhaul ° oO ° ° o A: This item is only applied to 1590/40-A0DI~8/H00), 1540-C00}15-A00178001, JE50-A00. #1 9656: With wrist piteh axis type 42 EP: Explosion proof type NEP : Non-explosion proof type ESGSF-H : Without wrist pitch axis type SA: Short-arm type 7 neato) If the maintenance is not made as specified. it will result in shortening of service life, Be careful that many parts are required to replace at overhaul (approx. every 20,000 hours). Upon reaching the 20, 000-hour overhaul period, please contact with our service engineers.3. Daily Checking Procedures Daily Checking Procedures When you require to maintain and inspect the Kawasaki Robot daily, aaintain and Inspect on the Details of maintenance Troubleshoot ing “Check any parts of robot for flaws made by Interference ele. is observed on the robot, Check particularly wrist section, “Check if any dint by inter- ference, etc. is observed on the upper arm cover and In the base: sect ion, ye Remove the cover, and check if inside cable, hose, ete. are damaged, “Check if any partial bend, twist, flaws, etc. are observed on the cables, hoses and other component parts connected with the hand, “Check to see if any injury, catching ete, on the cables connected with the swivel section through the upper arm section and other parts are observed. ye Readjust clamps, ‘ Repair or replace cable and/or hose or remove interfered parts. “Check if each axis move smooth, “Check if any abnormal noise and/or vibration is observed, + Check if the overshoot is excessively large “Check if the motor is overheating When the surface temperature Of the motor Is Less than 80°C. it 1s norma’ x Check Iubrication ‘Ye Check driving system for error. For example, if the backlash was increased and over-clearance was found, please contact with us. NAINTENANCE ] “ 3. INSPECT | ON following items Ne) Maintenance item Flaws and/or dints an Robot © Flans Flaws | cabes and noses | ‘Twisting ® Robot movement Vr oS eS a | ~~ Abnormal noise and/or | Heaton LI Ts the positioning | [peortearied ® mit —— “Check if any dislocation with previously replaied location is observed. + Check if any fluctuations are observed in the stop position, ye Make sure that any abnormality is existed in the driving system For example, if the backlash was increased and over-clearance was found, please contact with us, If the abnormalities as referred to the above can not be corrected by the mechanical countermeasures, please contact with us,Crew4, 5000-hour Inspection Procedures WWAINTENANCE »D INSPECTION i 5000-hour Inspection Procedures L 7 NG First, switch “OFF” the “Motor Power” without fail, if you desire to check up the robot, 4.1 Grease replenistnent or change to gears See “Table of Maintenance and Inspection” together. @ Grease replenishment to open gears @ Renove the cover from the instructed location, Anply sufficient anount of grease over the gear teeth thoroughly. @ Reinstall the cover to the instructed location. 104. 5000-hour Inspection Procedures NAINTENINCE mo 4 5000-hour Inspection Procedures INSPECTION | See “Table of Maintenance and Inspection” together. @ Grease replenishment or grease change to enclosed gears Perform grease replenishment or grease change in the following practices: + Grease replenishnent [Moder | 1s5/s85/J05/9¥5/0E5 | Js6/Jsi0/sa10 | ee10 [eNi20 | EX/ETex | UIAN/UT/UDx | 373 ura |arsjsra[tea]are JTL xis und Uts | 376 393 UT5 378 uT6 | Grease OPTIMOL, LONG TIME PDL SHELL ALVANIA EP RO (8308: OPTINOL, LONG TIME PD2) Replenish grease from the instructed location Grease change (In case of supply from plugs) Model | 1s30/4s40/I415/0690 | Udxxx | UXAMTuxx IT4 JT3 Axis ITS ana IT6 3m ITé Grease OPTIMOL, LONG TIME PDL (Note) In case of "Motor direct connection type “for UX Series, grease change to JT3 enclosed ear is not necessary. © Renove plugs from the oil filler port and the ofl drain port. ® Drain old grease from the oil drain port, (Fresh air is blown from the oil filler port, grease can be drained out easily) @ feinstall the plug to the oi! drain port @ Refit fresh grease from the oll filler port to the enclosed gears fully. @ Reinstall the plug to the oil filler port, + Grease change (In case of supply after remove the cover) Model 1380/Js40/1415/2630 | ULAXATTxx Axis, JTS | Grease | _OPTINOL, LONG TINE POL @ Remove the cover from the wrist side face. © Wipe off old grease. Then fill fresh grease into the enclosed gears. @ Reinstall the cover as it was before, u4, 5000-hour Inspection Procedures Faience ‘AND ee 4. 5000-hour Inspection Procedures 42 Oil aaount checking in gearboxes See “Table of Waintenance and Inspection” together. Node! UZ/UX/UT/UDax EX/ETox [EH120 ITI are JT2 axis une 593 uT3 [ou ‘SHELL OFNALA #68 ‘An oil gauge which can indicate the oi! amount is provided to the gearboxes. @® You should check the o11 gauge provided in the instructed location, and check if the oll level is within the adequate oi! level range as shown below. Oi gauge Yover | 8h © If the off amount is tess than the adequate oil level amount, replenish oil as reqvired. ® If the color of oil has been found very dark, change oil by referring to “5.4 Oil change in gearboxes”. 124. 5000-hour Inspection Procedures [ainreNance ve 4, 000-hour Inspection Procedures INSPECTION | 43 Grease replenishment to O-rings See “Table of Maintenance and Inspection” together. 7 Ome) Don’t use the grease gun of air-punp method. Use the grease gun of hand method. T T T Grease DAPHNE, EPONEX #2 @ Remove the hexagon socket set screw from the instructed location, and replace it with a grease nipple (for M6). (In case of EE10~JT3) © Renove the hexagon socket set screw from the instructed location. (In case of J E30) © Replenish grease to the O-ring through the grease nipple by using a grease gun, @ Move the axis (JT1, JT2, JT 3) tonards the stroke end, © Again, replenish grease through the grease nipple by using the grease gun. © After that, replenish grease continuously, by turning the axis at the designated angle up to the stroke end, © Remove the grease nipple from the instructed location. Bandage hexagon socket set screw with seal tape, reinstall it as it was before. (In case of BE10-JT 3) ® Bandage hexagon socket set screw with seal tape, reinstall it as It was before, In case of J E30) @® Renove the grease nipple and wipe off the excessive grease. Then, reinstall it as it was before (In case of Js80/Js40/JAIS) 134. 5000-hour Inspection Procedures WWAINTENANCE “” 4. 6000-hour Inspection Procedures INSPECT ON 44 Grease replenishnent to ball screns See “Table of Maintenance and Inspection” together. Moet | ES65G |ES65F-H 322 Axis uT3 373 Wrist pitch axis Grease DAPHNE, EPONEX #2 @ Move the exis tovards the stroke end, © Replenish grease to the instructed location. To the ball screws for the driving of JT 2, JT 3, replenish grease through the grease ] nipple by using a grease gun, ® Upon completion of grease replenishment, move the axis several tines at fullstroke. @ Move the axis towards the stroke end just in the reversed way of movement as specified in item @. © Maintaining this state, again replenish grease as required, © Upon completion of grease replenishaent, move the axis several ines at fullstroke. Afler that, stop the axis at the stroke center. © Again replenish grease as required in the stroke center location, ® Upon completion of grease replenishment, again move the axis at fullstroke and terminate ereasing, u5. 10000-hour Inspection Procedures 10000-hour Inspection Procedures 7 ag First, switch “OFF” “Motor Power” without fail, if you desire to check up the robot. 4.1. Grease replenistnent to cross roller bearings See “Table of Maintenance and Inspection” together. Depending upon the robot models and axis, the grease replenishment should be carried out as follows: Model | Js90/Js40/416/2E30 | UZ/UX/VTaxx | UDxxx | EX/ETexx | BH120 | ESBS | EEIO Vaxis JTL srg jste2| sre [sti] sti an2 503 3T6 573 | | Grease DAPHNE, EPONEX #2 @ Renove the hexagon socket set screw from the instructed location. (In case of EEIO, then replace It with a grease nipple (for M6). ) @ Wove the exis towards the stroke end, © Replenish grease to the cross roller bearing through the grease nipple in the instructed location, @ Move the axis only at the designated angle, Then replenish grease as required, ® After that, while the axis is being rotated at the designated angle up to the stroke end replenish grease as required. © (In case of EEL0, remove the grease nipple from the instructed location, ) Bandage hexagon socket set screw screw with seal tape, reinstall it as it was before, (Note) Replenish grease only to Js30-A001-3/8001, Js40-A001-3/8001/C001, JA15-A001/8001 and 4JE30-A001 concerning Js30/40, JA15, B30, Node! UZ/UX/UT/UDsax Axis jv Grease DAPHNE, EPONEK #2 © Wove the axis in approx. +80° Location. © Renove the cover from the base section, Then replenish grease to the cross roller bearing through the grease nipple provided in the instructed location by using the grease gun, © Upon completion of grease replenishment, reinstall the cover and move the axis in approx. 80° Location @ Renove the cover from the base section, again and replenish grease as required, © Reinstall the cover and after moving the axis in approx, +90° location, replenish grease in the sane way as above, Upon completion of grease replenishment, reinstall the cover as it was before, b5. 10000-hour Inspection Procedures (WAINTENANCE ” 5. 10000-hour Inspection Procedures INSPECTION Model | EEO Axis JT2 Grease | _DAPINE, EPONER #2 If the movement of JT 2 is limited, such as by the motion regulations, remove the mechanical stopper. and change the software Lialt, Upon completion of grease replenishment, restore the mechanical stopper and software limit to the original location as they were before, ® Move the axis in an angle of +90° . @® Remove the hexagon socket set screw from the instructed location, and replace it with a arease nipple (for M6). © Replenish grease to the cross roller bearing through the grease nipple by using the grease sun, @ Renove the grease nipple from the instructed location, and in lieu of that, reinstall the hexagon socket set seren. Ubon completion of grease replenishment, renove the grease nipple without fail. If not. ‘the grease nipple might interfere with the lover ara, resuiting in the breakage of it @ Move the axis in an angle of —90" © In the sane procedures as described in items @~@ above, replenish grease, Bandage the hexagon socket set screw with seal tape, reinstall them as they were before. © Again, move the axis in an angle of +90° , and then replenishing grease. Remove the grease nipple from the instructed location. Bandage the hexagon socket set screw, with seal tape, reinstall them as they were before. 165. 10000-hour Inspection Procedures ‘MAINTENANCE “5. 10000-hour Inspection Procedures INSPECT OV 5.2 Check of tining belts See “Table of Maintenance and Inspection” together. Depending upon the robot models and axes, the inspection should be carried ovt as follows: Model | EX/ETwax] EH120 Axis ITS IT6 Adequate tension : Referring to the below figure, when you press the center of belt at 20.4N Resove the large cover from the upper arm backward section. Check the tensioning forces of two timing belts. (3 kef) pressure, to a degree that the belt deflects approx. 4 sm. Adjusteent of timing belt Motor bracket mounting bolt (Cidesett of ting tet] Cee Loosen sotor bracket mounting bolt (M10) by one rotation as Is shown, ® Adjust the pulley shaft center distance by turning the adjusting bolt (Ns). © Upon completion of adjustment. tighten the ‘sount ing bolt. \ |\ Belt for J76_ Recommended tightening torque : 56, 84Nem eo (GBOkef ca) Belt for J15 2.8 Adjusting bolt (wg) | Modei | EH1 2.0] Renove the lover cover from the ueper arm, Taxis [| JT 1 | Check the timing belt tension forces for JTL “Adeqate tension + Referring to the below figure, when you press the center of belt at 58.8N (G6 kef) pressure, to a degree that the belt deflects approx. 8. Sam. ‘Timing belt replacenent procedure @ Rotate 1/2 turn and loosen al] 4 mounting bolts (M2) provided to right & left motor brackets for the JTI motor. © Install the timing belt adjustment jig. Then pull the motor bracket with 1813N (185kgf) of pulling force. ° this occasion, the axis motor brake should be set to a ) released state, @ Upon setting the adequate tension forces as specified above, install the aotor brackets and tighten the mounting bolts, Adequate tightening torque : $8, 0ON-a(1000kgf+ca) , 75. 18 10000-hour Inspection Procedures WWAINTENANCE we: 10000-hour Inspection Procedures INSPECTION 43 Check on inside achine cables 7 LG} Switch “OFF” the “Motor Power” and “Control Power” without fail, if you check the inside machine cable. Mode! | AL1 nodels Check on the Following items: *Looseness of cable connectors, ete. (If required, retighten the connectors, etc. firmly) Flaw and/or bending of cable Looseness of terminal block screws provided in the connector box, (If required, retighten the connectors, etc. firaly)5. 10000-hour Inspect ion Procedures [Rae i 5. 10000-hour Inspection Procedures INSPECTION. 54 Oil change in gearboxes See “Table of Maintenance and Inspection” together. Model UZ/UX/UT/UDux EX/ETax |EH120| ITI UTL JT2 axis 3t2 373 513 air SHELL, OAWALA 368 © Renove the plug for drain from the instructed location, Then drain old oil (Fresh air is blown from the oil filler port, old ofl can be drained ovt easily.) @ Reinstall the plug for drain. @® Fill fresh oi1 from the oil filler port into the gearboxes, While observing the oi] gauge, fill oil into the gearbox until the oll level is set to within the range of below adequate oil level gauge — i O11 | gauge Upper eR [i level 195. 10000-hour Inspection Procedures AINTENANCE “ 5. 10000-hour Inspection Procedures INSPECTION. 45 Grease replenishuent or change to reduction units See “Table of Maintenance and Inspection” together. @ Grease replenishment ‘Type | 4s5/1A5/IC5/I05/JE5 46/Js10/4810 43880/4s40/JA15/JE30 aT axis ste JTL Ire 3T3 Grease SHELL, ALVANIA RA EPINOC APO © In case of instruction, remove the cover or plugs from instructed location. © Move the axis tonards the stroke end, @ Replenish grease to the reduction units through the grease nipple or the plug hole by using the grease gun, @ Wove the axis towards the opposite stroke end, and replenish grease again. © Reinstall the cover. or plugs as they were before, (Note) Use SHELL ALVANIA RA for Js80-A001-3/8001, Js40-A001~3/8001/C001, JA15-A001/B001, 4JE30-A001 and EPINOC APO for any other Js90/ds40/JA15/JE90. @ Grease change type | UZ/UX/UTmx | UDmx [EHI20 Axis: JT2 | JT2}IT3 JT. 373 una Grease ‘SHELL, ALVANIA RA. EPINOC APO @ Renove the taper pipe thread from the instructed location. @ Wove the axis towards the stroke end, © Replenish grease to the reduction units through the grease nipple in the instructed location by using the grease gun, 2| IsPecTioN WAINTENANE 5. 10000-hour Inspection Procedures 2 5. 10000-hour Inspection Procedures [type [Js 80/58 40/SA15/JE30 |UZ/UX/U Tam Axis: IT4 ITS uT6 Grease SHELL, ALVANIA RA @ Renove three taper pipe threads from the instructed location, and replace two of them with grease nipples (PT 1/8). @ Move the axis tonards the stroke end. © feplenish grease to the reduction units through the grease nipple in the instructed location by using the grease gun @ Wove the axis only at the designated angle, then replenish grease as required. © After that, while the axis is being rotated at the designated angle up to the stroke end. © Renove the grease nipple from the instructed location, Bandage three taper pipe threads with seal tape, and then reinstall them as they were before, Type | EH120|EX/ETux axis JT¢ ITS oT6 Grease | SHELL, ALVANIA RA @ Remove the cover (JT4) or caps (J75/JT6) from instructed location, © Remove the hexagon socket set screws from the instructed location ® Move the axis towards the stroke end, @ Replenish grease to the reduction units through the grease nipple in the instructed location by using the grease gun, @ After that, while the axis is being rotated at the designated angle up to the stroke end. © Bandage the hexagon socket set screws, reinstall them as they were before, © Reinstall the cover or caps as they were before. al5, 10000-hour Inspection Procedures 10000-hour Inspection Procedures INSPECTION 56 Retightening [ ‘Model ALL models Check if bolts and nuts which fix parts firmly are loosened or not If required, retighten the bolts, nuts etc. firmly. The following itens are required to retighten, *Servo motor mounting bolts ‘Motor bracket mounting bolts + Reduction units mounting bolts + Tool mount ing bolts + Base mounting bolts ENTE I ‘The tightening torque of hexagon socket head cap | bolt is a8 shown below: M3: L4TNem ( 15kef+on) M4: S.43Nem ( S5kef-cn) M5: 6.86Nem ( TOkgf+cn) M6: 11, 76%-m ( 120kef+cn) M8: 29,40Nem ( 300Kef-cn) ‘MIO: 56, 84N-m ( 580kef-ca) ‘MI2: $8, 00N-m (1000kef-ca) | MI4 : 156, 80Nem (1600kef cn) MIG : 235, 20Nem (2400kef+cm) | M20 : 431. 20Nem (4400kgf cn) 25. 10000-hour Inspection Procedures | WaINTENANCE “ 5. 10000-hour Inspection Procedures INSPECTION iT Check of purge gas supply apparatus Wotel | EEW-A/EEI0-C | J B90 Check the fol lowing parts: WH OSELEX AIR FILTER Plate cover © Discharge water and dust gathered in the bow! by turning the drain cock counterclockwise. Body Also any time other than periodical inspection time Oring sake sure to drain off water before it reaches WAX DRAIN LEVEL”, Elenent © Take off the bowl to check the elenent for any dirt. Bow! If the element is saudged, wash It with home neutral detergent, and blow anay water from inside the Bow! guard elenent by compressed air. If the dirt is too auch, replace the element with a new one. Drain cock @® If the bowl is saudged seriously, also wash it with howe neutral detergent. MICRO ERESSOR Plate Cover . @ Mien a certain amounts of oi! is collected into the O-ring or Gasket bowl, it is automatically discharged by means of @ Clamp ring built-in float type auto-drain discharge apparatus. Make sure to prepare a container under the bottle to O-ring receive such discharged oil. owl In case, a tube is connected to the drain line. Tube : within 1.8m in length ; 61/4 inch. Wechanical drain @ Replace the mantle when differential pressure between Bow! guard the inlet and outlet ports reached 0. Tkef /en*C. Torn the bowl counterclockwise to remove the bowl. Also wash the screen of the mechanical drain when exchanging the mantle, ® If the bowl is saudged seriously, also wash it with howe neutral detergent 25 10000-hour Inspection Procedures waiNTENNCE | x 5. Ingeecriow 10000-hour Inspection Procedures Model JES Check the following parts: Plate cover Body O-ring -}|-— Etenent Bowl Bowl guard Drain cock Plate cover Body O-ring Mantle Bow! Bow! guard Drain cock 24 WEAIR FILTER © Discharge water and dust gathered in the bowl by turning the drain cock counterclockwise Also any time other than periodical inspection tine, snake sure to drain off water before It reaches “WAX DRAIN LEVEL" © Take off the bowl to check the element for any dirt, If the elenent is soudged, wash it with hone neutral detergent, and blow away water from Inside the element by compressed air. If the dirt is too auch, replace the element with a new one. ® If the bowl is smudged seriously, also wash it with home neutral detergent. WH OIL MIST FILTER © Discharge water and dust gathered in the bowl by turning the drain cock counterclockwise. Also any time other than periodical inspection tine rake sure to drain off water before it reaches “MAX DRAIN LEVEL" © Replace the mantle when differential pressure between the inlet and outlet ports reached 0. Tkef/cn’G. Turn the dow! counterclockwise to remove the bowl. Also wash the sereen of the mechanical drain when exchanging the mantle ® If the bowl is saudged seriously, also wash it with, hhome neutral detergent.Cee6 Js5/JAS/JC5/JWS ‘MAINTENANCE, “ 6. Table of Maintenance and Inspection INSPECT}ON @Is5/IAS/ICE/S IWS Reaove the wrist cover. Reaves te wrist cover ( ) J15 Enclosed gear (pom | Greasing J—H}4 © 3) | 5000" [7 q Be Remove the Arm 1 cover. Remove the hexagon socket set serew, then replace it with a grease nipple. Next, fill . ,,bfease by 4 erease gun, | 315 fnclosed gear Greasing | | s000" 77 10000" | / 15000" | / 20000" | / j OPTINOL LONG TIME POL Hoos Fitting ICS: 0PTIMOL LONG TINE PD2 JT2 Reduction unit Greasing 10000" | / | 20000" | /) Remove the plug, and FiIL grease by a 30000" | / |) grease gun, 40000" | / SHELL ALVANIA RA) | 100ce, twice 8 Reaove the wrist cover. Fill grease by a grease gun untill 100% fiL1ing With grease, WIG Enclosed gear Greasing 5000" | # 10000" | 7 15000" | / 20000" | # OPTIMOL pe 100% filling, 4305: DPTIMOL LONG Ti Pe Renoye the plug, and fll grease by a grease gun. 313 Enclosed gear Greasing | | 5000" | 7] | | 10000" 15000" 20000" NIAIN OPTIMOL, LONG TIME PDL L008 fitting. +J¢5:OPTINOL, LONG TINE PD2 \ ) Rotate the Arm 2 until the plug can be observed6 Js 5/JA5/JC5/JWS 10000-hour 5000" [7] | Enter the date of [GGreasing to reduction units 10000" | 7 | | greasing and 5000-hour Check on cables 15000" | 7] | checking in these Greasing +0 gears] [Retightening 20000" | 7] | columns. Remove the Ara 2 cover cmt Fill grease until Wrist cover. the gear teeth are concealed ‘under the grease, JT4 Enclosed gear Greasing 5000" | / 10000" | # 15000" | / 20000" | 7 f, .QPTIMOL | LONG TIME “PD | ‘siC5:0PTIMDL, LONG THe PD QV "STL Reduction unit Greasing | 10000" | 7} Fill grease through 20000" | 7) grease nippte by a srease gun 30000" | 7} 40000" | / [SHELL ALUANIA RA) (| Todee, “twice a6 JES ANTENA wo INSPECTION | 6. Table of Maintenance and @JES Porge gas supply apparatus is being installed to the back and lower section of control ler. Differential pressure gauge OIL mist filter Air filter Inspection Purge gas supply apparatus) Checking 10000" | / 20000" | 7 0000" | 7 40000" | 7 Remove the Arm 2 cover Fill grease until the gear teeth are concealed ‘under the grease. Ara 2 cover | JT Enclosed gear - | | Greasing | 5000" | / 10000" | / 150" 7 | 20000" | 7 , m0 5000" | / 10000" |. / hscon | 20000" | / DAPHNE, EPONEX #2 15ce, ‘80° pitch ing Fill grease through grease nipple by a grease gun. IT O-ri Greasil 5000" 10000" 15000" 20000" | 7 DAPHNE, BPONEX #2] ng ng Z Z Z Fill grease through grease nipple by a grease gun, CPriMOL LONG TINE PD. | -JC5:OPTINOL LONG TIME PO2 ff ( 20cc, 60° pitch | JTL Reduction uni B Greasing 10000" [ 7 20000" | // 0000" | 7 40000" | / | SHELL ALVANIA RA 100cc, twice FLIL grease | through | grease nipple by a ‘grease gun.10000-hour 6 JES [creasing to reduction units 5000" Enter the date of 5000-hour Check of Purge gas supply apparatus 10000" greasing and Greasing to gears | | Check on cables 15000" checking in these Greasing to O-ring [Retightenina 20000" colums, Renove the wrist cover Resove the wrist cover. FLLI grease by a grease gun antl 100% filling wilh grease 376 Enclosed gear 316 Enclosed gear Gal e Greasing reasin mr 000" | 7 bcoo ly % 10000" | / | esoe 15000" | 7 oa 20000" | / 20000" | 7 ory, 7 OPTIMOL Los TIME 01 LONG TIME Pt ] 10k f11Ting 100% FiTTing a femove the Arm 1 cover ( 113 O-ring sere en 173 Enclosed gear Greasing . | Creasing 300°] 7 | Fill grease Renove the = through grease 5000" | 7 | hexaaon socket 10000" 7 | nipple by 8 el seren, | - grease stn 10000 | 7 | then replace | 15000"| 7 initia, 1500 | 7 gree note. 20000" | 7 ext, fil 20000" | 7 | arease by 2 | DAPIN, ERONEX 22) | rease gun. (LHe, "150" Pitch OFTINOL ee LON TIME Pot oe 1008 FT Ting Remove the plug. and fill grease iia reese gun. 173 Enelosed gear At Greasing |—}> 5000" [7 Arm 1 cover | [tooo0® [7 15000" | 7 20000" | 7 J OPTI, 172 Reduction unit 710g TIME POL ‘loos iting Greasing 10000" | 7 Remove. the plug. gt Hal ease [poo [7 | 8 grease Un, | | 30000 | 7 | ig atv Ra) tovee, twice" } [a0000* [7 KO Rotate the Arm 2 until the plug can be observed. 296 Js6/Js10/JA10 [MAINTENANCE | ND INSPECTION 6. Table of Maintenance and Inspection @ssb/IsI0/JAI0 Remove the cover of the JT5 driving section 115 Enclosed gear Greasing 5000" | 7 10000" | / 15000" | / 2000" | / OPTIMOL, LONG TIME D1 100% Filling unit Greasing Ferment Remove the 1000" | / plug and ——_— rill grease 20000" | / by a grease > aun. [sar [7] ‘SHELL ALVANTA RA Odeo, twice Remove the cover JT] Reduction unit JT Reduction unit [_breas Greasing | | Renove the 10000" | 7] Fit! grease through 10000" | 7) plug, and rease nipple by @ fill grease | 20000" | 7) grease gun 20000" | /| by a grease | S gun, | 30000" | 7 30000" | / | 40000" | / 4000" | 7 | SHELL ALVANIA RA SHELL ALVANTA RA \ 0 | lode, “twice 100ce, twice 306 Js6/Jst0/JA10 10000-hour 5000"[ 7] | Enter the date of [Greasing to reduction units 10000" | 7 | | greasing and 5000-hour [Check on cables | 15000" | 7| | checking in these Greasing to gears | [Retightening 20000" | 7] | colums. Remove the cover of the JIG driving section. driving section JT6 Enclosed gear Greasing 5000" Z 10000" Z 15000" 7 20000" Z Cover of 114 driving section Remove the covers of the JT} Grease nipple OPTIMNOL, LONG TINE POI 100% F11Ting 14 driving section (2 places) JT4 Enclosed gear Greasing ‘over of um 5000" | # Ving, sect il ivi. 8 somo 7 15000" | / 20000" | 7 | OPTIMOL, JT4 Enclosed gear LONG TIME PDL 100% filling Greasing Fill grease through 5000" | / | grease nipple by & - srease Un 10000" | 7 15000" | / 20000" | 7 OPTIMOL LONG TIME PDL 200 316 Jsd0/Js40/JA15 ee | AND | INSPECTION | 6. Table of Maintenance and Inspection @ss30/Is40/JSAIS (Js30-A001~3/B001, Js40-AO01~3/B001 /COO1, JATS-ADD1 /B001 ) DAPHINE, EPONEX #2 ec, 30° Pitch Greasing | 1 | erease ut. 30000" | / 40000" | / Remove the cover Greasing [ 10000 rease wun. 30000" 000" | 7 DAPHNE, EPONEX #2. 40cc, 80° Pitch x 32 Greasing | Fill grease Remove the cover Fill grease | through the “I | 20000" | 7 | by a erease Z through the 5000" | / | grease nipple | + by a grease 0000" | / | gun. | After filling 15000" | / | grease. remove —| grease nipple 20000 | / | and wipe off excessive grease (212 Gross roller bearing | Fill grease 10000" | / |) through the nipple 20000" | / } by a grease DAPHNE, EPONEX #2] 80cc, 45° Pitch | \ tee, Toller bearing (z Cross roller bearing nipple ] Remove the cover JTS Cross roller bearing) Greasing | __ | Fill grease 10000" | 7 | through the toooor 17 freasenizale 20000" | / | by a grease un. 30000" | / 40000" [7 DAPHNE, EPONEX #2. 2c. 45" Pitch | ee JTL O-ring Greasing | Fill grease through the 5000" | / | grease nipple — by a grease 10000" | / | gun, After filling 15000" | / | grease. remove grease nipple 20000 | / | and wipe off excessive grease, DAPHNE, EPONEX, #2 (Lidec, “30° Pith10000-hour &_Js30/Js40/JA1s Greasing to cross rollers 5000"] 7] | Enter the date of 5000-hour___| Feed) change grease: reduction units | | 10000 | 7] | areasing and [Sreasing to gears | | Check on cables 15000"| 7] | checking in these Greasing to O-rined | Retightening | 20000" | 7] | colums. co | Plug | [frase oe | Fave te (C = plug. then { 10000" [7] Feplace it iain: | | zoooo" [7 a pple, | [0000/7] Retin ral grease by a [hole | [anne | 7) ess eh Pb & SHELL ALVANIA RA) plo [ Steet 60 Pt X Renove the cover JT Reduction unit | [oreasine 10000" [7 | | 20000" [7 | 30000" | // | FLL grease through grease nlm y a grease ! gun, 40000" | 7) { SHELL ALVANIA RA L Idec, “Twice Drain hole [Remove the plug ) JT6 Reduction unit Grease change 10000" | // 20000" | / 30000 | / | 40000 [7 HELL ALVANIA ee each, 90 Grease change 10000" | 7 2o000" | / 30000" | 7 Remove | 2 plugs, | then replace itwith a grease nipple, Next, F111 grease by a brease gun. BA Pitch 374 Reduction unit Remove the 2 plugs, then replace witha srease nipple, Next, f11 40000" | 7 SHELL ALVANIA 20cc each, 90 grease by a grease gun ms Pitch | MF see next page, ton, 336 Js30/Js40/JAIS 10000-hour Greasing to cross rollers 5000" [7] | Enter the date of 5000-hour Feed, change orease:reduction units 10000" | 7] | greasing and Greasing to gears | | Check on cables 15000" | /| | checking in these Greasing to O-rinad | Retightening 20000" | 7 |onne ($13 Reduction unit Grease change | Remove the Renove the 4 plugs, ail Finereate By) [reas grease fon Remove the cover. Then wipe off old grease, Next, fill fresh PY erease. 10000" | / | plug. and fill * poesia 20000" | / || grease gun, . . [ eoo00® | 7 L ete [ SUELL ALVANTA RA] ( iovee, “twice ot |, [sooo | 7 ier tree —= JT4, 515, JT6 Enclosed gears )) 5000" | / ro000" | 7 — |15000" | 7 20000" | / OPTINOL | ‘ONG TIME PDI | i Joos 111i J 372 O-ring Greasing | Fil! grease Uhrough the S000" | / | grease nipple by a grease 1oo00" | / | ga. {—) After filling 15000" | / | greace, renove - grease nipple 20000 | / | and wipe off excessive ease. DAPHNE, EPONEK $2. 10ce, 30° pitch 372 Reduction unit Grease change ———| Renove the 10000" | / | plug, and fi11 grease by a 20000 | / | grease gun. 1 reuse siete in 30000" | / Waittened Ti sense 40000" SLL ALVANIA a | 150cc, twice _)36 Js30/Js40/JAI5 10000-rour 5000" [7] | Enter the date of 5000-hour Feed, change grease: reduction units 10000" | 7] | oreasing and Greasing to gears | | Check on cables 15000" | /| | checking in these Greasing to O-rinaq [Retishtening 20000" | 7] | colums. — 74, JTS, JT6 Enclosed gears ) Reaoye the 4 plugs, and F111 grease by Greasing a grease gun. 5000" — | 10000" 15000" Remove the cover. 20000" | ‘Then wine off old aT Tease, ext, fill fresh LONG TI L005 fi grease. \INININ W12 0- i JT3 Reduction unit Greasi 5000" Fill grease Uhrough the grease nipple by a grease | ror || +} iter fitting ssonor [7] grette, roots | Erease’ nipple | [40000 [7 20000" | 7 | end mipe off (i ax | gene aro grease, Ltee, twice baci, ero 23) Ice, 30° pitch Mice, $0" pitch") Grease change | 10000" 20000" 30000" Remove the plug, and fill grease by a ease gun \ \ \ INININISN ‘72 Reduction unit Grease change Remove the 10000" [ 7 | pug, and fi1t grease by a {—| 20000" | / | grease gun. 0000" | / 40000" [7 EPINOC APO) 150ec, twice | ) 76 JE30 aa aD INSPECTION | Table of Maintenance and Inspection @JE30 (Only appl ied to JE30-A001) 373 O-ring Greasing Remove the | [3000] 7] hexagon socket + set screw, 10000" | / | fill grease through the 15000" | / | grease nipple | Sra grease 20000" | 7 | eon DAPHNE, EPONEX #2 Wee, 30° Piteh Remove the cover JT2 Cross roller bearing) Greasing I FLIL grease | to000" [7 ] through the + grease nipple 20000" | / | by a grease — +" gun, 30000" | 7 | 40000" | 7 DAPHNE, EPONES 22 | Henge (Lee, 45" Pitch saci Remove the cover Cover (ITI Cross roller bearing -———-— Fill grease 10000" | / | through the |) grease nipple 20000" | / | by a grease aun. 0000" | / 40000" | / [ DARING, EPONER 22] ade. 90° Pitch Gress ine | 38 i tere the cover JT8 Cross roller bearing) 1 grease 10000" | 7 | through the 1 grease nipple 20000" | / | by a grease an. soooo® | 7) ® 40000" | 7 DAPINE,EPONEX #2 | 20ce. 45° Piten’ JTL O-ring Greasing Remove the 5000" | / | hexagon socket set screw, 10000" | | F111 grease S| through the 15000 | / | grease nipple hy a grease 20000" | 7 | gun, DAPHNE, EPONEX, #2 Wec, 30° Pitch19000-hour 6 JE30 ([Greasing to cross rollers 5000" | 7] | Enter the date of 5000-hour |[Feed, change grease:reduct ion units 10000" | / | | greasing and [Greasing to oears | | Check on cobles 15000" | 7'| | checking in these Greasing to O-ring | Retightening 20000" | /| | colums. ceo rain bole DT Reduction unit Drain hole 376 Reduction unit eS (theebtas | c Renove the he plug | ange | Remove the J15 Reduction unit Se plugs, ( 10000" | 7) then Feplace ease change | Remove, the itwith’a plug, then 20000" | 7 | grease 7 | Feplace it Ripple, | jwithea aooo0" | 7] Next, F111 | Z| areas &f eZ sooo 7 Brae 8 + nipple [7] grease gun. 30000" | 7) Next. fit LT oral grease by a+ [hole HELL ALTA A] 40000 7 | grease gun. Honore Nec each, 90 ° Pitch . [SE AAA Be lptug (tech SOP | nn JT4 Reduction unit | rease change | Remove the | 2 plugs, 10000" | /]] then replace | itwitha 20000" | / | grease — nipple, 0000" | / |Next, fit1 grease by a 40000" | / | grease gun. SHELL ALUN A] 2oce each, 90 ° Pitch _ / Hexagon socket set, screw. ihen grease replenishment to O-ring for JT2, renave this screw, Remove the cover JTL Reduction unit Greasing Cover Fil grease | \ 10000" | | through gi arease nipple A 20000" | / | by a grease aun. 30000" | / 40000" | 7 [SHELL ALVANIA RA I50ce, “Twice \ Bete, Tice WS See next page, too, 386 JE30 10000-hour 5000-hour reasing to cross rollers Feed, change grease: reduction units Greasing to gears Check on cables Greasing to ead { [Ret ightening 5000"| 7] | Enter the date of 10000" | 7| | greasing and 15000" 7] | checking in these 20000" | 7| | columns. Renove the 4 plugs, and fill grease by —— Greasing __—— | 5000" | 7 J ftoo00% [7 15000" | / Remove the cover. 20000" | # ‘Then wipe off old grease. OPTI Next, fill fresh LONG TIME PDL grease. (Uioos riiting J (Wa feucllon mit) (micke TY {373 Reduction anit ) JT2 O-ring (crease (Ges | Greasing Renove the +=} Reaove the | 10000" | 7) plug. and fil 5000" | / | hexagon socket | grease by a set seren | | | 20000 | 7 | grease gun 10000" | 7 | Fill grease i eran see through the 30000 | / Vater 15000" | / | grease nipple poe thse te eres tye grease | (ooo [7 |i ae 20000" | 7 | een SHELL ALVANTA RA] DAPENE, EPONEX #2.) 100cc, twice i J Wee, 30° pitch (912 Redvetion unit |Grease change Renove the p=] 10000" | / | plug, and fill grease by a 20000" | /| grease gun, | 80000" [7 Vatated Fre ‘up fhe gee 00 | 7 io eo | | ‘SHELL ALVANIA RA Ts0cc, twice 40 —— IT4, JTS, JT6 Enclosed gears416 2 JER0 TAI NTENANCE »D | insecriow Table of Maintenance and Inspection @JE30 (Except JE30-A001) Plug 435 Reduction unit the plug | | Grease change | Remove the ol, then [ 10000" | / | replace it witha | 20000" | / | grease nipple. 30000" | 7 |Next, fit Drain grease by a | |hole | so000" | / J grease gun | | Remove a [SHELL ALYAMIA Ba ) 20ce, 90° Pi JT3 O-ring ) (=) Greasing | Resove the gel screw, 10000" | / | FEI grease 15000" | / | grease nipple by a grease J DAPHNE, EPONEX #2 0ce, 5000" | / | hexagon socket through the 20000" | 7 | gun, pitch Hexagon socket set. screw. ‘When grease epi enishnent to O-ring for JT2, renove this seren. Hexagon socket Remove the cover JTL Reduction unit Drain hole Reaove "| the plug } 30000* | / 40000" | / i | 20ec each, Grease change 10000" | 7 | 20000" | / 30000" | 7 40000" | 7 JT6 Reduction unit HELL ALVANIA, RA 90° Pitch SHELL ALVANIA, 20cc each, 90) socket sel screw —_— JTL O-ring ~) Greasing Greasing I Fill grease Renove the [toooor [7 throu 5000" | hexagon socket ipo set screw, 20000" | 7 oe erease. 100" | 7 | fit grease rough the 30000" | 7 15000" | / | grease nipple rot ol V8 grease 40000" | Z| 20000" | 7 | gun. EPINOC 4P0 DAPHNE, EPONEX $2 Is0cc, Twice ec, 80° piten Remove the 2 plugs, then replace itwitha grease ‘aipple, Next, fi11 grease by a grease gun, JT4 Reduction unit Remove the 2 plugs, then replace it witha arease nipple, Next, F111 grease by a grease gun, RA Bien |10000-hour 6 JE30 {Greasing to cross rollers 5000" | /| | Enter the date of 5000-hour Feed. chenge arease: reduction units 10000" | 7] | oreasing and Greasing to gears | | Check on cables _ 15000" | 7] | checking in these Greasing to O-rinad [Retightening 20000" | 7] } columns. 4JT4, J15,JT6 Enclosed gears Remove the 4 plus and fill grease Greasing | 2 grease gu 5000" | / 10000" | / 15000" | / Renove the cover. 20000" | / ‘Then wipe off old grease, OPTIML Next, fH11 fresh LONG TIME: PDL srease. 1008 Filling J ) 112 O-ring (a= ——) [Grease change Greasing Remove the Remove the 10000" | / | plug, and Fill 5000" | // | hexagon socket sgrease by a get screw, 20000" | / || grease gun, 30000" | / ‘so000" | 7 I; (CRE Bh Z 10000" | / | Fill grease through the 15000" | / | grease nipple by a grease 20000" | / un. DAPHNE ce, EPONEX 82 piteh 372 Reduction unit ease chanee | save the | —— m0 { 10000" | 7 | plug, and F111 Z grease by a | 20000" | / | grease gun 7 30000" 40000 [ ERINOC APO | 150cc, twice 436. UZ Series | MAINTENANCE. aD 6. Table of Maintenance and Inspection INSPECTION @UZ Series a ( 174,115,16 Enclosed gears | Remove the 6 plugs, and fill grease by a grease gun. fo | 5000" | 7 css“ > ro000" | / 15000" | / Renove the cover, Then wipe off old 20000" | / grease. Next, OPTIMOL, LONG TIME PDI ] (took fitting | Remove the 2 plugs, and fi] grease by a grease gun, Remove the cover of the base section. a IT Gearbox | Check of ofl amount 5000" | 7 10000" | / | [13000" | 7 20000" | 7 20000" | 7] | 30000" | / 0000" | 7 (SHELL OWALA 68] [== Drain hole (plug) Drain old oll from the drain hole (plug). Next, fi11 fresh gear oll from the oi filler port pore) | | Froooo [7 446. UZ Series 10000-hour [ S000" [7] | enter the date of 5000-hour, Greasing to cross rollers [Oil change | | 10000"| 7| | creasing and Feed. change orease:oears | | Grease change: reduction units | Retishteing | |15000"|7| | checking in these Check of of! amount Check on cables [ — 20000" | 7] | columns. a JT6 Reduction unit Drain hole [Feaove” "| | Grease cage | Remove the {the pive | 2 plugs. 10000" | / || then replace inthe 20000" | / || grease nipple, 30000" | / || Next, Fill grease by a bi 40000" | / || grease gun. 8 SHELL ALNANIA,RA 20ce each, 90° pitch | Drain 374 Reduction unit hole —— |Renove| Grease change | Remove the || the 2 plugs, ‘plug | 10000" | / || then replace nite 20000" | / || grease pole 30000" | / | Next, fill grease by a 40000" | / | grease gun [ SHELL. ALVANTA, Ra | 2oce ‘each, 90° piten | — 315 Reduction unit Grease change | ——— Remove the plug, 10000" | / | then replace | itwith a | 20000" | / | grease nipple iext, fill 0000" | / | grease by a + | Drain rease gun, hole 49000" | / |Renove) the SHELL ALVANIA RA ] ‘plug | 2oce, 90° pitch | —, It 13 aotor re \ JT motor ) | Grease nipple | | 372 Reduetion unt Grease nipple > - Z Drain hole Grease change (remove | 4373 Reduction unit \ the plug crease change 3 10000" | 7) throoeh are | rough grease 0000" [7] t |<] nipote bys [ i 20000" | // | grease gin. | 0000" | 7 JT2 motor, | Drain hole 0000" | / SHELL ALVANIA RA. ] Renove | 10ee, twice | (the plug / 40000" | FILI grease throveh grease nipple by HELE ALVA Ra) | a-grease gun 150ec, twice ) IS See next page, too. 456. UZ Series Enter the date of 10000-hout 5000" | 7 5000-hour ([Greasina to cross rollers [il change | [ o000"| 7] | Sve2sing and Feed, change arease:gears] | Grease change: reduction units _|Retightenine| | 15000" 1 7| | eekine im hese Check of of] anount Check on cables —_] [ooo 7] Je JTL Enclosed gear Grease nipple Greasing Fill grease 5000" | / | through the | grease nipple 10000 | / | by a greas an. 15000" | / 20000" | / | F SHELL ALVANTA EP RO | S00cc JT3 Cross roller bearing Greasing Renove the plug. 10000" | / | then fi11 grease through the 20000" | / | grease nipple by a grease gun, 30000" | / 40000" | / NEX #2 Ler bearing Drain hole (Remove the plug) Ronove. the plu, 10000" [ / | then F111 grease b+ —1 through the 200% | 7 | grease nipple b——_}— bya erease gun 30000 | 7] 40000" | / | [ DAPHNE, EPONEX #2 (LU 30ec, “45 piteh Drain hole Remove the cover from the base section (Renove the plug) (IT Gross roller bearing | Greasing |) | ——= Fill grease | [10000 7-7] through the }——_1—. grease nipple 20000" | / by a grease stn, y 000" | 7 TTF [s0000" 7 Cover “of the base section. [ DAPHNE, EPONEX #2) | 4oec, ‘0° piten | ——— Cy Grease nionle_ > 466. UX Series WAINTENANCE ND Table of Maintenance and Inspection INSPECT ON @UX Series Remove the 6 plugs. 54,175,476 nelosed gears | Next, £111 grease y 8 grease gun Grease change = -T — | [000-77 = 10000" | 4 — Remove the 15000" | / cover, and wipe off old == | [ 20000" | 7 grease. Next, it Fresh 7 roy Tease ‘LONG TIME PD ! 100% filling | Remove the 2 plugs, Next, fill grease by 2° prease guh = Remove the o section (ant gearbox ——=SS~S«OIT lle port i Check of \ 7 oll azount i 5000" | | | L000" | # | 15000" | / T 20000 | 7 : | O11 gauge | 7 : | JTL gearbox = = | [ovr nara] ima | | 10000" | 7 Lf | 20000" | / | 30000" [7 Cover of the base section Motor direct connection type \ Wotor direct comection 40000" | 7 | type differ from the | motor instal led direction [SHELL OBALA 68) ———— Drain ‘hole (plug) Drain old oil from the drain hole (plug). (Cheat! HP tresh’o11 tron’ the ai ATH” port. 86. UX Series 10000-hour 5000"[ 7] | Enter the date of 5000-hour, [Greasing to cross rollers | Oi! change 10000" | /| | greasing and [ Feed, change grease:cears| | Grease change: reduction units |Retighteina | [15000"| 7| | checking in these [check of oi anount Check on cables = 20000" | 7] | colums. (He eduction wai) "—TTT Drain nove 26 Reduetion unit { ain hole (Remove °\ [Grease charge] Remove the piu, the plug! 2 plugs, | to000" || then replace JTS Reduction unit witha —— 20000" | 7 | grease | Grease change nipple, | Renove the plu 0000" | / | ext. Ti11 10000" | 7] then replace grease by a }t itwith \ 40000" | / | grease gun 20000" | 7] grease nine \ ug Next, Fill SHELL ALVANTA,RA 30000" | 7] grease by a P+ [Drain 20c¢ each, 90° pitch Brease gun hole 40000" | 7 Ree | begin JT4 Reduction unit the | hole — SELL ALAN RA) Nnie Remove Crease cange | Remove the | 20ce, 90° pitch the 2 plugs. 4 plug | 10000" | /] then replace it witha 20000" | /| grease hippie, 30000" | 7] Next, Fit 7 grease by a : 40000" | / | grease gun. | SHELL. ALVANIA, RA 20ce each, 90° pitch | ——, : JT otor — | Grease nipple | | 12 Redution att \ i | [J] | Grease nipple Drain hole Grease canee| pf jRenove crease cha a eu | 513 Reduction unit | the plug /| | [ooo0* | 7 | oe : Grease dane t : e 10000" | / | F 30000" [7 > } [ } 20000" | 7 40000" | / | JT? motor, | Drain | 30000" | 7 [SHELL ALANTA Ra) Renove | Tote, “twice \the"ptug | 000" [7 FILL grease through grease nipple by | a SHELL ALANA RA] a grease gun. Ice. twice’ J) GH See next page, too. 496 UX Series 19000-hour 5000"| 7] | Enter the date of 5000-hour Greasing to cross rollers [Oil change | |10000"| 7| | greasing and Feed, change grease:gears | || Grease change:reduction units | Retighteine | | 15000"| 7| | checking in these Check of oi! amount Check on cables = 20000" | 7] ) columns. Grease nipple JTL Enclosed gear Greasing | + Fill grease 5000" [7] throvgh the grease nipple by 10000 | / | 2 grease un 15000" | / 20000" | 7 ‘SHELL ALVANIA EP RO 500ce JT3 Cross roller bearing Greasing 10000" | 4 20000" | 7 30000" 40000" Remove the plu. then FLIT grease through the presse nip Ny a grease gun. Remove the cover of the basi IT Gr roller bearing | FALL grease through. the grease nipple by a grease gun. 10000" | // 20000% | 7 30000") 7 | 0000" | 7 DAPHNE, EPONEX 32 40cc, 80° pitch Grease nipple 50 DAPHNE, EPONEX #2) 20ce, 45° pitch Drain hole (eve, the plug Drain (feaore the pl Cover’of the base section JT3 Enclosed gear Grease change | Renove. the plug. F111 5000" | / | grease by 4 grease gun, 10000" | / [Note) In case of 15000* | / | motor direct connection 20000" | / | type, no thi work’ is necessary, fF OPTIMOL LONG TINE poi 100% Fi1ting JT2 Cross roller bearing Greasing 10000" | 20000" 30000" 40000" DAPHNE, _EPONEX #2. Bie 46" piten I hole ve) Remove the plug, then THT grease through the grease nippl by @ grease un. \ \ \ \6 UT Series | wainTENANCE | 0 : . 6. Table of Maintenance and Inspection INSPECTION @UT Series Remove the 6 plugs, and fill JT4,J75,JT6 Enclosed gears grease by a erease gun Grease cane c 5000" | 7 10000" | 4 Remove the cover. Then wipe off ‘15000* | / pld grease. (ee Neste fill 20000" | fresh grease, OPTIMOL, | Taoye' THE, (E1008 F1TTing ] Reaoye the 2 plugs and £111 grease by @ grease gun. —— JTL Enclosed gear Greasing Z FALL grease through the grease nipple 10000" Z by a grease 15000" Z gun. 20000" 7 | 5000" [SHELL ALVANIA EP RO \500c¢ 26 UT Series 10000-hour 5000"[ 7] | Enter the date of 5000-hour Greasing to crass rollers ] | 10000" 77] | creasing and Feed, change orease:gears| | Grease change: reduction units 15000" | 7] | checkine in these Check of oi anount Check on cables [0000 | 7] | cotums. f, Te tetetion it) >) | rein tole -—— SS | [eanve | _|.rease change Remove. the Plug the plug } 2 plugs, 10000" [ 7] then replace 315 Reduction unit Itwitha 20000" | 7 | grease crease ane | Sjhipie, | Renove the plu 30000") 7 Neat, “Fit 10000" [7 then replace -— grease by a itwith a i : 40000" | 7) grease gun. | 000% | 7 | grease niet Ty. 16 z ex SL ALTA] | [s0000" || grease by a | rai 20ce each, "90" pitch i srease gun hole i 40000" | 7 fae Drain JT 4 Reduction unit | the | hole - SHELL ALVANTA RA nce | (Renova rease cane | Remove the | 2ace, 80" pitch ite | 2 plugs, plug | 10000" [7] then replace itwith's | 20000" | 7 | grease | — opie, 000" | 7 | Next, “Fu ~ grease by a =e 40000" | 7 | grease gun [SHELL ALVANTA, RA] | i 20cc each, 90" pitch Grease nipple JT2 Reduction unit trae tne) — foo 20000" | 7) —{ Grease nipple Drain hole [fesove 373 Reduction unit | the plug | ease can x Fill grease 10000" | / | through the grease nipple by | 7 axa [7 IZ P| Satis be ii (4o000" | "eae 30000* | 7 | ; SHEL ALAA BA ] the plug } 150cc, twice | | [aoo00% [7 | FILL grease through grease nipple by SHELL ALVANIA RA) \_ a’ grease’ gun, Y50cc, twice | Drain tote IH See next page, too.6 UT Series 10000-hour, 5000" 7] ) Enter the date of 5000-hour Greasing to cross rollers Gil change] | 10000"| 7] | greasing and Feed. change arease:aears | | Grease change: reduction units |Retighteing , | 15000"| 7 | | checking in these Check of oi! amount Check on cables —___} [Bov00" 7] | coiums. —____. JT3 Enclosed gear jer bearing Grease change Greasing Renove, the } Reaove the 3000" 7 | plug, £111 10000" | 7) plug. then —+—! gerase by fill grease 10000" | / | & gerase 20000" | 7) through the | enn | pres nlpote 15000" | / 30000" | /| by a grease — gun. 20000" | / 40000" | / [OPTIMOL DAPHNE PONE #2 ) LYM TE eo | 20ec. 45° DI 1008 filling ) Drain hole (ames) ‘the plug Cover of the base section Remove the cover of the base section. z 112 Cross roller bearing Greasing | Renove, the 10000" | / | plug. ‘then fiIT grease 20000" | / | through the rease nipple 30000% | 7 40000" | / y a grease sun. DAPHNE, EPONEX #2] 30cc, 45° piten Remove the cover of the base section, JTL Gearbox Oil filler port Check of of] amount 5000" 10000" 15000* | 20000" 71 Gearbox [11s roter tear | | Grease change | FALL | rea: [Dit change 10000" 20000" Z 10000" | / | through | sooo 17) the tease mipeTe | th 30000" | 7 | 7] by angrease gun 40000" | / 30000" | 7 | f (SHELL, ORMALA #88. 1 | soo00" | 7 Drain old from the DAPHNE EPONEX #2) '40ec, 90° pitch Drain hole (plus) grain hole (ola Next, Fill fresh oi from the oil filler port.6 58 UD Series [wane | ao | inspection | Table of Maintenance and Inspection @UD Series Remove the cover of the base section. JTL Gearbox Check of oi! amount 5000" | / 10000" | / 15000" | / 20000" | 4 (U1 filler port Drain hole (plug) JTL Gearbox: Oil change | 10000" | 20000" | 30000" Ts0000" | SHELL OHMALA #68} Drain old oil from the drain hole (plug). Next, fill fresh of ol filler port INNNN Drain hole for 373 Reduction unit (Remove the plug) Cover of the base section Grease change 10000" | / 20000" | / 30000" | 7 | 40000" | / 373 Reduction unit EPINOC APO 150cc, QTL motor Grease nipple = Fill grease through the srease nipple y a grease un. \ 312 motor (je, re plu Grease change 10000" | / 20000" | / 30000 40000 17] Z \ Drain’ hole JT2 Reduction unit Pill grease through the grease nipple by a grease un. [ SURUL ALYANTA RA] 150ce, twice VC6 UD Series 10000-hour __ [000° [7] J Enter the date of 5000-hour Greasing to cross rollers [Oil change | | 10000"| 7| | greasing and Feed, change arease:gears | | Grease change:reduction units |Retishteing | |15000"| | | checking in these Check of oi anount Check on cables — | [e0000" | 7} | colums. Grease nipple = 2) ut l JTL Enclosed gear JT4 Reduction unit | [erasing Grease change + Fill grease T= Reaove, the 3000" [7] through the 10000" [7] plag then grease nigple by IT grease | [10000 | 7 | a grease gua. 20000 | / |] through the grease nipple 15000" | 7 0000" [ 7] by 2 grease gin 20000" | 7 0000" | 7 © [SB atu wo] EPINOC APO \_ L500ce ) Boece X - J Remove the cover of the base section. —— JT2 Gross roller bearing) Greasing Drain hole’ for fenove the | JT4 Reduct ion 10000"| 7} pug, then | unit FUP grease | (‘Resave the 20000" | /] through the | \ plug | grease nipple 30000" | 7 | bya grease un, 40000" | EPONEX #2 lec, 45° piten ~Drain hole(Resove the plug) Fill grease | 10000" [7 | through the } grease nipple by 20000" | / | a grease gun. 30000" | / | | 40000" 4 | ERE, PONE $2 10" pitch or pitch Cover of the base section STEX Series ‘MAINTENANCE 376 Cross roller bearing Greasing | Renove the [ 10000" ] 7] replace’ it 2 plugs. then 315,J6 Open gears with 2 grease 20000" | / | nipple, Greasing Next, fill 30000" | / | grease by 2 S000" | / i srease gun. | Coat | [goo00" | 7 || [ooo [7] “grease [DAPHNE EPONEX #2 15000" | / ‘oe each, 90° pitch 20000 | / {, OPTIMoL Remove the cover of the base section, | Long TIME Poi AD : . _ 6 Table of Maintenance and Inspection INSPECTION | @EX Series Renove the cover ( 4115, J76 Open gears JT4 Enclosed gear Greasing Greasing | Fill 3000" | 7 3000" | 7 | through | fi Coat | the 4 10000" | / | grease 10000" | / grease c 15000" | 7 15000" | 7] v's afl |) [sow aio [ 7 st OPTIMOL ] OPTIMOL \ LONG TIME PDL | ‘LONG TIME PDL 100ce \\ yf l/ MV [ © —EE JTL Open gears Greasing 5000 | 7 10000" | 7 15000" | / Cc JTL Gearbox JTL Gearbox Oi) Filler j i [our change 10000" | / 20000" | / 20000" | / T OPTINOL, LONG TIME PDL — AT Drain hole Oil ‘gauge NININ I ll 3g \ J 0000% | / 40000" [7 (SHELL OHMALA #68 J6. EX Series 10000-hour 5000" [7] | Enter the date of 5000-hour Gheck of timing belts Oii change] | 10000" [7] | oreasine and Feed, change gears | | Grease change:reduction units [Retighteina | |15000"| 7] | checking in these Check of oil anount_| | Check on cables = 20000°[ 7] | columns. (376 Reduction unit (314 Reduction unit Grease change Grease ctane ILI grease FILL grease 10000" | 7) through the 10000" [7] through the grease nipple by grease nipple by | 20000 | 7] "grease gun. 20000" | 7 | grease gun 0000" | 7 30000" | 7 [SHEL ANANTA a 40000" | 7] | 20ce.’ 80°’ ten 40000" | 7 Bolt for SHELL. ALYANTA RA cog ® tral hole | Heer Sota] | Cover Grease nipple * Bolt for drain hole Nove the loner posture for J16.\ | Next, remove the cover and cap. \ | | \\ Remove the cover and cap. JTS Reduction unit | Grease change 10000" | 7 >] FIL] grease through 20000" | / || the grease nipple ty a! grease’ avn 30000" | / | 40000" | 7 SHELL ALVANIA RA ] 30ce, 90° pitch | Renove the rear cover of the upper ara / i/ 7 E> ~ (WT See next page. tov. 596. 60 EX Series 10000-hour 5000" [7] | Enter the date of 5000-hour Check of timing belts Gil change | | 10000" | 7] | greasing and Feed, change gears | [Grease change:reduction units |Retighteing | | 15000"| 7| | checking in these Check of oi! amount | [Check on cables | = 20000" | 7] | colums. JTS, JT6 Timing belt Checking ue ro000" | 7 20000" 39000" 40000" L ) Remove the rear cover of the ‘per ara, Bolt for alr purge Grease, nipple W712, 473 Enclose gears Greasing 000" 10000" 15000" 20000" SHELL aLvaNta 100% filling urge bolt. fill grease ya grease gun. XINNAIN First, loosen the air through grease nipple (ST8 Oi filler port 73 Gearbox Check of | ol amount 000°] 7 | [ro0008 | [ooo } 20000" | JT3 Gearbox 7| Z 7 Oil change 10000" | / 20000" | / { 30000" | / 40000" | 7 (SHELL OENALA #68 ) L 2% Drain old of! from the Grain hole (plug). nd F111 fresh gear of from the oll filler port. (STZ Oi filler port | Drain hole 372 Gearbox Check of ofl amount 5000" | / 10000" 15000" 20000" IT2 Gearbox Oil change 19000" 20000" 30000" {[ 0000" CSHELL OFMALA #68 Jél6. ET Series MAINTENANCE | ’ 6. Table of Maintenance and Inspection L_INSPECTION @ET Series went al a | JTS Reduction unit + fenove the rear cover of the upper arm Grease change F000" 17 | Fill grease through 10000" | / | the grease nipple by [ioooen a eresse gn F 20000" | 7 30000" | / 0000" | 7] {SHELL ALVANIA RA 4. 30ce, 90° pitch | [ome the everand ean Nove the lower posture for JTB. Next, remove the cover and cap. /\ / \ ITA Rede i Jn unit (Grease change 10000" 20000" 30000" FiII grease through the grease nipple by a grease gun SHELL ALVANIA RA ] 7 7 7 0000 | | Bolt for drain hole | 2oce, 90° pitch | Grease, nipple cover JT6 Reduction unit Grease change 0000" | / 20000" 30000" 40000" => Fill grease through the grease nipple by a grease gun. [SHEE ayaa a 2oce, 90° pitch —g polt for drain hole “0 Grease6. ET Series 10000-hour 5000" | 7] | Enter the date of 5000-hour Check of timing belts ‘| Oil change || | 10000" | /| | greasing and Feed. change gears | | Grease change: reduction units |Retighteina | | 15000" | 7| | checking in these Check of oi! anount_| | Check on cables 20000" | 7| | colums. JTI Open gear Greasing 5000" [7 | 10000" | 7 | i5000% | 7 aim 7 QeTHOL | | Love TIME POL QL Renove the cover of \_| the base sect ion. r Drain Tole Sj O11 filled port i! gauRe JTL Geerbox JT Gearbox Check of OL change oi] amount sor 7| HZ —) | 20000" | / 10000" | / | s0000" | 7 15000" | / 40000" | 7 } 20000" | / (SHELL OHMALA #68 ) JTS, JTB Open gears JT6 Cross roller bearing Greasing Greasing | sod | 5000" [7 10000" | / feex = Coat | $ | 10900" | / | grease 20000" |// — 15000" | / 30000" | / | c=]! || [20000 | 7 40000" | 7 ETO, | DAPINE FPOMEK, 22, ] {ONG TINE PD Tee each, 90 ° piteh Renove the 2 plugs, then replace it with @ grease nipple. Ti ena ar) (— Next, £111 grease by a grease gun. \ Resove the cover 315,76 Open gears Greasing Greasing 5000 | 7 so00" | - a 10000" | // 10000" | / | erease 15000" | 7 hh 15000" | / 20000" | / f 20000" | / [, QHPT INO, | Guero. | Grease Fipple 4c TIME Fo | LONG TINE POL lec J ) KT See next page, too, 63