INSPECTION AND TEST PLAN Doc No.

: AZ/ITP/02
Project: MISCELLANEOUS STORAGE TANK REPAIR WORKS Page: 1 of 9
Title: BOTTOM PLATE REPAIR FOR TANK – 9008 Contractor: AZ Revision No.: 1
Customer: LUBEREF-1, JEDDAH P.O No.: 1200805159 Our Job No.: JF/JS/668

LEGEND Details Personals Signature & date

AZ : AL ZAMIL METAL WORKS FACTORY Contractor: AL ZAMIL METAL WORKS FACTORY

ITP : INSP.ECTION & TEST PLAN
SC : SUB CONTRACTOR
QCE : ASSIGNED QUALITY CONTROL ENGINEER Prepared by: Sreedhar
QA : QUALITY ASSURANCE
QC : QUALITY CONTROL

R : REVIEW (Checking the specific data & Position: Welding Inspector

documentation as to determine that the
item is conforming to the prescribed
requirements)

H : HOLD (Requires a release prior to proceed) Approved by: Gohar Khan

W : WITNESS (Appropriate party, at his
discretion may choose not to observe &
work may proceed if the fabricator are so
Position: QA/QC MANAGER
notified)

S : SURVEILLANCE (Random verification via

direct/indirect Inspections to assure Client : LUBEREF
conformation of the activity)

Name:

Position: PROJECT ENGINEER

0 25-06-11 Issued for approval
Rev No.: Date Description:
ITP Revision history
Form: AZ-QCF-12, Rev:0
 INSPECTION AND TEST PLAN Doc No.: AZ/ITP/02
Project: MISCELLANEOUS STORAGE TANK REPAIR WORKS Page: 2 of 9
Title: BOTTOM PLATE REPAIR FOR TANK – 9008 Contractor: AZ Revision No.: 1
Customer: LUBEREF-1, JEDDAH P.O No.: 1200805159 Our Job No.: JF/JS/668
SL Activity Acceptance Record Inspection
Reference Doc’s Responsi bility Quality Records
No. Description Criteria Status AZ Luberef
1.0 Documents Approval
API-650 & Engineering
1.1 Drawings Contract Scope Drawings Approval H H
API-653 Manager
ASME
Welding procedure specifications & Sec-IX QA/QC
1.2 Contract Scope WPS Register Approval H H
Procedure qualification record Manager

ASME
Sec-IX QA/QC
1.3 Welder performance qualification Contract Scope Welder List Approval H H
Manager

ASME Sec-V PT & RT

1.4 NDT Procedure Contract Scope SC Approval H H
& Sec-VIII D1 Procedures
API-650 & QA/QC Procedure:
1.5 Procedure for Bottom plate replacement Contract Scope Approval H H
API-653 Manager AZ-QCP-18
API-650 & QA/QC Procedure:
1.6 Procedure for Consumables Control Contract Scope Approval H H
API-653 Manager AZ-QCP-04
API-650 & QA/QC Procedure:
1.7 Penetration Oil Test Procedures Contract Scope Approval H H
API-653 Manager AZ-QCP-10
API-650 & QA/QC Procedure:
1.8 Vacuum Box test Procedures Contract Scope Approval H H
API-653 Manager AZ-QCP-11
QA/QC Procedure:
1.9 Hydrostatic Pressure test Procedure ASME B31.1 Contract Scope Approval H H
Manager AZ-QCP-19
API-650 & QA/QC Procedure:
1.10 Hydrostatic Leak Teat Procedure Contract Scope Approval H H
API-653 Manager AZ-QCP-06

Form: AZ-QCF-12, Rev:0

 INSPECTION AND TEST PLAN Doc No.: AZ/ITP/02
Project: MISCELLANEOUS STORAGE TANK REPAIR WORKS Page: 3 of 9
Title: BOTTOM PLATE REPAIR FOR TANK – 9008 Contractor: AZ Revision No.: 1
Customer: LUBEREF-1, JEDDAH P.O No.: 1200805159 Our Job No.: JF/JS/668
SL Activity Acceptance Record Inspection
Reference Doc’s Responsi bility Quality Records
No. Description Criteria Status AZ Luberef
QA/QC Paint Information
1.11 Paint system specifications SSPC Contract Scope Approval H H
Manager Sheet
QA/QC Procedure:
1.12 Blasting & Painting Procedure SSPC Contract Scope Approval H H
Manager AZ-QCP-13
QA/QC Inspector
1.13 Paint Inspector Qualification BGAS/NACE Contract Scope Approval H H
Manager Certificate
QA/QC Blaster
1.14 Blaster Qualifications NACE Contract Scope Approval H H
Manager Certificates
QA/QC Painter
1.15 Painter Qualifications NACE Contract Scope Approval H H
Manager Certificates
QA/QC Procedure:
1.16 Painting Holiday Test Procedure SSPC Contract Scope Approval H H
Manager AZ-QCP-17
2.0 Tank isolation
Check for blinding off all connection to Approved Drawings &
2.1 API-653 QCE Maintain H W
tank Procedure:AZ-QCP-16
Tank reinforcement and door sheet
3.0
removal.
Check Reinforcement Beams fitup and Approved Drawings &
3.1 API-653 QCE Maintain W S
dimensions Procedure:AZ-QCP-18
Check door sheet layout marking & Approved Drawings &
3.2 API-653 QCE Visual Insp Report Submit H W
Cutting dimensions Procedure:AZ-QCP-18
4.0 Removal of heating steam coils
4.1 Check location of marking for cutting API-653 Approved Drawings & QCE Cutting Plan Submit W R

Form: AZ-QCF-12, Rev:0

 INSPECTION AND TEST PLAN Doc No.: AZ/ITP/02
Project: MISCELLANEOUS STORAGE TANK REPAIR WORKS Page: 4 of 9
Title: BOTTOM PLATE REPAIR FOR TANK – 9008 Contractor: AZ Revision No.: 1
Customer: LUBEREF-1, JEDDAH P.O No.: 1200805159 Our Job No.: JF/JS/668
SL Activity Acceptance Record Inspection
Reference Doc’s Responsi bility Quality Records
No. Description Criteria Status AZ Luberef
Procedure:AZ-QCP-18
4.2 Check cutting and removal of coil API-653 Approved cutting plan QCE Maintain W S
Removal of bottom plates (except
5.0
under center column & shell)
Check marking for cutting and removal Approved Drawings &
5.1 API-653 QCE Maintain W S
all bottom plates with sump completely Procedure:AZ-QCP-18
6.0 Tank Jacking up
Check temporary support for lifting Approved Drawings &
6.1 API-653 QCE Visual Insp Report Submit W S
tank fit up and dimensions Procedure:AZ-QCP-18
Check lifting tank with jacks to Approved Drawings &
6.2 API-653 QCE Visual Insp Report Submit H W
required height Procedure:AZ-QCP-18
7.0 Removal of remaining bottom plates
Check marking for cutting and removal
Approved Drawings &
7.1 of bottom plates below the center API-653 QCE Maintain W W
Procedure:AZ-QCP-18
column
Check marking for cutting and removal Approved Drawings &
7.2 API-653 QCE Maintain W W
of bottom plates below the bottom shell Procedure:AZ-QCP-18
Check bottom shell plates cut location Approved Drawings &
7.3 API-653 QCE Maintain W W
grinding and edge preperation for fitup Procedure:AZ-QCP-18
7.4 Check DPT 100% at shell edge grinded API-653 PT Procedure SC PT Report Submit H W
8.0 Replacement of sand cushion
Remove 75 mm existing of top sand Approved Drawings &
8.1 API-653 QCE Maintain H W
cushion & All contaminted sand to be Procedure:AZ-QCP-18
Form: AZ-QCF-12, Rev:0
 INSPECTION AND TEST PLAN Doc No.: AZ/ITP/02
Project: MISCELLANEOUS STORAGE TANK REPAIR WORKS Page: 5 of 9
Title: BOTTOM PLATE REPAIR FOR TANK – 9008 Contractor: AZ Revision No.: 1
Customer: LUBEREF-1, JEDDAH P.O No.: 1200805159 Our Job No.: JF/JS/668
SL Activity Acceptance Record Inspection
Reference Doc’s Responsi bility Quality Records
No. Description Criteria Status AZ Luberef
removed

Check new sand (Luberef approved) Approved Drawings & Sand Test
8.2 API-653 SC Submit H R
material Procedure:AZ-QCP-18 Certificate
Check filling new sand bed compaction Approved Drawings &
8.3 API-653 QCE Visual Insp Report Submit H W
& slope dimensions Procedure:AZ-QCP-18
9.0 Shop fabrication
Mill Test
Check new materials (bottom plate, API-650 & Approved Drawings & Certificate &
9.1 QCE Submit H R
sump plate) against mill certificates API-653 Procedure:AZ-QCP-18 Material Insp
Report
Check cut layout and dimensions of all Approved Drawings & Dimensional Insp
9.2 API-653 QCE Submit H S
bottom plates Procedure:AZ-QCP-18 Report
Check shop fabricated sump with DPT API-650 & Approved DPT
9.3 check for all welds API-653 Procedure
SC DPT Report Submit H S

Ckeck blasting and painting of bottom Batch cert &

Paint info. sheet &
9.4 plates & sump upper side as per luberef SSPC QCE Painting Insp Submit H S
Procedure:AZ-QCP-04
approved (only primer) Report
Ckeck painting of bottom plates & Batch cert &
Paint infor. sheet &
9.5 sump under side full system as per SSPC QCE Painting Insp Submit H S
Procedure:AZ-QCP-04
luberef approved (coal tar epoxy) Report
Check visual and dimensions fabricated Approved Drawings & Visual & Dim Insp
9.6 API-653 QCE Submit H R
sump Procedure:AZ-QCP-18 Report

Form: AZ-QCF-12, Rev:0

 INSPECTION AND TEST PLAN Doc No.: AZ/ITP/02
Project: MISCELLANEOUS STORAGE TANK REPAIR WORKS Page: 6 of 9
Title: BOTTOM PLATE REPAIR FOR TANK – 9008 Contractor: AZ Revision No.: 1
Customer: LUBEREF-1, JEDDAH P.O No.: 1200805159 Our Job No.: JF/JS/668
SL Activity Acceptance Record Inspection
Reference Doc’s Responsi bility Quality Records
No. Description Criteria Status AZ Luberef
Check sump hydrostatic leak test with Approved Drawings & Hydrostatic Leak
9.7 API-653 QCE Submit H W
full water Procedure:AZ-QCP-18 Test Report
10.0 Installation of new bottom plates
Approved Drawings & Visual & Dim Insp
10.1 Install the sump and compact sand API-653 QCE Submit H S
Procedure:AZ-QCP-18 Report
Check layout and fitup dimensions Approved Drawings &
10.2 API-653 QCE Fit up Insp Report Submit H S
between bottom plates Procedure:AZ-QCP-18
Check visually all weld joints between Approved Drawings & Visual & Dim Insp
10.3 API-653 QCE Submit H W
sketch plates and bottom plates Procedure:AZ-QCP-18 Report
Check Vacuum Box test for all new API-650 & Approved Drawings & Vacuum Check
10.4 QCE Submit H W
bottom plate and sump welds API-653 Procedure:AZ-QCP-11 Report
11.0 Tank jacking down
Check visually the location lowering
Approved Drawings & Visual & Dim Insp
11.1 the tank exactly on bottom plate (shell API-653 QCE Submit H W
Procedure:AZ-QCP-18 Report
diameter marking)
12.0 Shell to bottom welding
Check fitup and dimensions between Approved Drawings &
12.1 API-653 QCE Fit up Insp Report Submit H W
bottom shell plate to bottom plate Procedure:AZ-QCP-18
Check visually all around weld joint
Approved Drawings & Welding Insp
12.2 between bottom shell plate to bottom API-653 QCE Submit W W
Procedure:AZ-QCP-18 Report
plate (weld size & finish)
Check Penetration oil (diesel) for shell API-650 & Approved Drawings & Diesel oil Check
12.3 QCE Submit H W
to bottom inside root weld API-653 Procedure:AZ-QCP-10 Report

Form: AZ-QCF-12, Rev:0

 INSPECTION AND TEST PLAN Doc No.: AZ/ITP/02
Project: MISCELLANEOUS STORAGE TANK REPAIR WORKS Page: 7 of 9
Title: BOTTOM PLATE REPAIR FOR TANK – 9008 Contractor: AZ Revision No.: 1
Customer: LUBEREF-1, JEDDAH P.O No.: 1200805159 Our Job No.: JF/JS/668
SL Activity Acceptance Record Inspection
Reference Doc’s Responsi bility Quality Records
No. Description Criteria Status AZ Luberef
DPT 100% check for Shell to bottom API-650 &
12.4 PT Procedure SC PT Report Submit H R
plate final welds API-653
API-650 & Approved Drawings & Roundness Check
12.5 Roundness check for tank QCE Submit H W
API-653 Procedure:AZ-QCP-18 Report
Plumbness check for Tank (<1/100 API-650 & Approved Drawings & Plumbness Check
12.6 QCE Submit H W
with Max 5 inch) API-653 Procedure:AZ-QCP-18 Report
13.0 Reinstallation of heating coil
Check layout, fitup and dimensions of Approved Drawings &
13.1 API-653 QCE Fit up Insp Report Submit H W
pipe joints (with sufficient supports) Procedure:AZ-QCP-18
ASME Sec
13.2 Check DPT 100% all root pass PT procedure SC PT Report Submit H R
VIII D-1
Approved Drawings &
13.3 Check visually all pipe weld joints API-653 QCE Weld Insp Report Submit H W
Procedure:AZ-QCP-18
ASME Sec
13.4 Check RT 10% for all butt welds RT procedure SC RT Report Submit H R
VIII D-1
Hydrostatic pressure test check by ASME Sec Approved Drawings & Hydrostatic pres
13.5 QCE Submit H W
potable water and ensure no leakage VIII D-1 Procedure:AZ-QCP-12 test Report
Approved Drawings &
13.6 Repair if required for steam coil API-653 QCE Visual Insp Report Submit H W/R
Procedure:AZ-QCP-18
14.0 Re Installation of cut Door sheet
Check DPT 100% to door sheet edges ASME Sec
14.1 PT procedure SC PT Report Submit H R
(after edge preparation) VIII D-1

Form: AZ-QCF-12, Rev:0

 INSPECTION AND TEST PLAN Doc No.: AZ/ITP/02
Project: MISCELLANEOUS STORAGE TANK REPAIR WORKS Page: 8 of 9
Title: BOTTOM PLATE REPAIR FOR TANK – 9008 Contractor: AZ Revision No.: 1
Customer: LUBEREF-1, JEDDAH P.O No.: 1200805159 Our Job No.: JF/JS/668
SL Activity Acceptance Record Inspection
Reference Doc’s Responsi bility Quality Records
No. Description Criteria Status AZ Luberef
Check joint preparation fitup and Approved Drawings &
14.2 API-653 QCE Fit up Insp Report Submit H S
dimensions Procedure:AZ-QCP-18
Check visual & dimensional weld Approved Drawings &
14.3 API-653 QCE Weld Insp Report Submit H W
joints between door sheet to shell plate Procedure:AZ-QCP-18
ASME Sec RT Map &
14.4 RT 100% for new weld joints SC RT Report Submit H R
VIII D-1 RT procedure
15.0 Tank touch-up for temporary welds
Check for touch up welding at API-650 & Approved Drawings & Visual Insp Report
15.1 QCE Submit H S
thickness reduced on tank shell API-653 Procedure:AZ-QCP-18 UT Report
Visual inspection for ground areas by API-650 & Approved Drawings & Visual Insp Report
15.2 QCE Submit H W+R
UT thickness gauge API-653 Procedure:AZ-QCP-18 UT Report
16.0 Hydrostatic leak testing for tank
Fill approved water (sea water with API-650 & Approved Drawings &
16.1 QCE Maintain H S
chemical inhabitor) full tank API-653 Procedure:AZ-QCP-06
Visually check the tank to ensure no API-650 & Approved Drawings & Hydrostatic Leak
16.2 QCE Submit H H
leakage API-653 Procedure:AZ-QCP-06 test Report
API-650 & Approved Drawings & Tank Settlement
16.3 Check tank levelling (settlement) QCE Submit H W
API-653 Procedure:AZ-QCP-18 Report
17.0 Tank Painting
Batch Certificates &
Check paint materials against manufacturer API-650 & Approved Drawings &
17.1 certificates API-653 AZ-QCP-18
QCE Material Inspection Submit H R
Report

Form: AZ-QCF-12, Rev:0

 INSPECTION AND TEST PLAN Doc No.: AZ/ITP/02
Project: MISCELLANEOUS STORAGE TANK REPAIR WORKS Page: 9 of 9
Title: BOTTOM PLATE REPAIR FOR TANK – 9008 Contractor: AZ Revision No.: 1
Customer: LUBEREF-1, JEDDAH P.O No.: 1200805159 Our Job No.: JF/JS/668
SL Activity Acceptance Record Inspection
Reference Doc’s Responsi bility Quality Records
No. Description Criteria Status AZ Luberef
Batch Certs &
Check external painting (as existing) Approved Drawings &
17.2 SSPC QCE Painting Insp Submit H W
for shell course 0.5m from bottom Procedure:AZ-QCP-04
Report
Check touch up painting for tank shell API-650 & Contract scope & AZ- Painting Inspection
17.3 course external same as existing API-653 QCP-13
QCE
Report
Submit H W

Ckeck Paint holiday test for bottom Approved Drawings & Holiday Insp
17.4 SSPC QCE Submit H W
plates to ensure no pin holes Procedure:AZ-QCP-17 Report
18.0 Seal off bottom
Check for application of approved Batch Certificate
Approved Drawings &
18.1 sealant in gap between bottom plate API-653 QCE & Visual Insp Submit H R
Procedure:AZ-QCP-18
edge and foundation all around the tank Report
19.0 Tank Calibration and strapping
Approved Drawings &
19.1 Ensure Tank calibration and Strapping API-653 AZ Calibration Report Submit H R
Procedure:AZ-QCP-18
20.0 Tank Release
Completion &
Contract Approved Drawings &
20.1 Ensure complete the work and accepted QCE Acceptance cert & Submit H R
Scope Procedure:AZ-QCP-18
Quality Dossier

Form: AZ-QCF-12, Rev:0