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Save Texturing finish for synthetic filaments مثال 24 ه... For Later United States Patent 1
Hawkins
tu) 4,115,621
(45) Sep. 19, 1978
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4969,160 1/1978 Hawkins
TEXTURING FINISH FOR SYNTHETIC
FILAMENTS
Inventor: Roland L, Hawkins, 2220 Hickory
Dr, Spartanburg, S.C. 29302
Appl. No 880,540
Filed: Nov, 11, 1977
Related U.S. Application Data
Division of Ser. No. $42,683, Jan. 20, 1975, Pat. No.
4,069,160.
Int, 2 BOSD 3/02; B32B 27/03
US. C. . 428/395
Field of Search
References Cited
U.S. PATENT DOCUMENTS
ow» 25/89
Primary Examiner—James C. Cannon
“Attorney, Agent, or Firm—Wellington M. Manning, J
Luke J. Wilburn, Jr.
p71 ABSTRACT
‘An improved, low fuming, thermally stable, texturing
finish for a synthetic filamentary material is disclosed
‘comprising 40 to 75 percent of a lubricant, exemplified
by pentaerythritol tetrapelargonate; 20 to 50 percent of
‘an emulsifier, exemplified by condensates of castor oil
with from about 2 to about 12 moles of ethylene oxide;
2 to 20 percent of an antistat-auxiliary emulsifier, such
as a neutralized phosphate ester of an alcohol; and op-
tionally 0 to 2 percent of a thermal stabilizer, exempli-
fied by a condensate of 3-methyl-6-tert-butylphenol
with crotonaldehyde. An oil in water emulsion is pro-
duced having an oil content of from about 5 to 20
‘weight percent.
4 Claims, No Drawings4,115,621
1
TEXTURING FINISH FOR SYNTHETIC
FILAMENTS
This isa division, of application Ser. No. 542,683 filed
Jan. 20, 1975, now US. Pat. No. 4,069,160. 3
BACKGROUND OF THE INVENTION
‘Thermoplastic synthetic filamentary yarns are often
designed for texturizing or other further processing to
afford certan characteristics thereto. In a texturing op-
eration, the filaments are subjected to heat, while being
twisted by a false twist spindle, a friction disc or some
other device, or while bent or distorted from linear
form, to reorient the molecular structure of the fila-
ments. A memory of a particular characteristic is re-
tained, dependent upon the type processing steps uti-
lized. Thereafter, additional heat is optional to further
set or modify the reoriented structure. Stretch yarns
and several kinds of set bulked yarns are produced
‘commercially in this general fashion.
‘Under normal circumstances, the filamentary yarns
are textured as bundles of filaments where the individ-
ual filaments unless properly pretreated, may abrade
against adjacent filaments and/or portions of the pro-
cessing equipment to the ultimate detriment of the yarn.
Filaments having a particular finish thereon should thus
preferably possess suitable frictional characteristics to
avoid damage to the yarn while being texturized. Like-
wise, other very desirable finish characteristics are
needed to achieve a good texturizing operation. Finish
‘compositions have heretofore been developed toward
this end.
‘Various and sundry finishes have heretofore been
developed for application onto synthetic filaments at or
subsequent to extrusion of the filaments. The particular
finishes being applied have generally been accepted in
their times as suitable for affording good lubrication and
static qualities to the filament yarns to ensure proper
processing during texturing, without allowing excessive
damage to the yarn and/or causing excessive buildup of 40
finish on the processing equipment. Prior art texturing
finishes, also referred to as spin finishes, have been suc-
cessful to a degree in protecting the filament yarn and
affording stable operability.
‘As the art has progressed, however, equipment
speeds and production rates have drastically increased
ddue to larger demands for the yarn and, in part, due to
the large capital investment required for additional
‘equipment. Such increases in processing speeds have
resulted in a need for higher yarn treatment tempera-
tures at shorter exposure times. Other conditions have
likewise changed such that in many cases, thermal and-
Zor physical deterioration of the yarn finishes has re-
sulted. Prior art finishes have generally volatlized to
some considerable extent at the high processing temper-
atures. AS the finish volatilize, it is said to “fume”, or
produce a noticeable smoke, vapor or the like. Yarn
characteristics afforded by the finish such as lubricity,
antistatic qualities, and the like are, of course, altered by
vaporization of an appreciable portion of the finish from
the yarn.
Fumes from textile finishes cause multifaceted prob-
lems. The atmosphere is polluted by the fumes and must
be purged, using expensive air handling systems. Con-
densation of the fumes on equipment and building sur-
faces creates housekeeping problems and quite possibly
interferes with operation of the equipment. Contact
between the yan with the spin finish thereon and pro-
38
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cessing equipment causes some of the finish to rub off
onto the equipment, which in time causes a finish
buildup on the heated surfaces of equipment. Poor ther-
mal stability of the finish on the equipment will cause
the finish to degrade and leave a char residue on the
equipment. A high fuming finish and one which pyro-
lyzes on the equipment to produce the char deposits
leads to less than desirable yarn characteristics, e.
broken filaments and processing conditions.
‘Attempts to overcome the above noted disadvantages
have encountered further difficulty. Such attempts have
generally not resulted in finishes that possess both a low
degree of fuming and good thermal stability. At the
same time, certain chemical compositions attack poly-
urethane aprons used on the texturing equipment caus-
ing the aprons to swell beyond the point of suitability
for use. This feature must therefore be considered along
with the low fuming and thermal stability characteris-
tics. The present invention provides a textile finish that
‘overcomes all the problems mentioned above. A low
fuming propensity is realized along with good thermal
stability against degradation. Good friction and static
properties are imparted to the filaments which remain
throughout processing, No significant effects have been
noticed when the present finish is brought into contact
with polyurethane machine components. All of these
features point to significant improvement in the art.
‘The known prior art does not teach or suggest the
present finish for synthetic filament yarn. Exemplary of
the known prior art are U.S. Pat. Nos. 3,170,876 to
Olney; 3,341,343 to Beiswanger et al; 3,341,451 to Dzi-
tuba etal; 3,470,095 to Potelandolfo; 3,493,425 to Camp-
‘bell; 3,503,880 to McMicken; 3,505,220 to Blake et
3,519,562 to Lanner; 3,522,175 to Katsumi et
3,541,138 to Emmons et al; 3,544,462 to Finch et al;
3,560,382 to Finch; 3,563,892 to Cooley; 3,644,143 to
Flett; 3,652,419 to Karg; 3,681,244 to Obetz et al;
3,682,694 to Kato et al; 3,687,721 to Dardoufas; and
3,703,588 to Saito et al
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an
improved textile finish for a thermoplastic filament
yarn,
‘Another object of the present invention is to provide
an improved finish for application onto a thermoplastic
filament yarn to provide improved texturing capabilites
thereto, while protecting the processing equipment.
‘Yet another object of the present invention is to pro-
vide an improved low fuming, thermally stable spin
finish for a polyester filament yarn.
Still another object of the present invention is to
provide an improved polyethylene terephthalate multi-
filament yarn having a thermally stable, low fuming
finish thereon,
Generally speaking, the present invention relates to a
spin finish composition comprising from about 40 to
about 75 weight percent ofa lubricant; from about 20 to
about 50 weight percent of an emulsifier; from about 2
to about 20 weight percent of an antistat-emulsifier; and
from about 0 to about 2 weight percent of a stabilizer,
all of the ingredients of said composition having good
thermal stability, a low fuming propensity and being
capable of forming a stable emulsion.
More specifically, according to the present invention
it is generally suitable to employ commonly known
lubricants for finish compositions so long as the particu-
lar lubricant is compatible with other finish ingredients,4,115,621
3
‘and has good thermal stability and low volatility. Also,
‘the lubricant, like the finish composition, should experi
ence not more than a 25 weight percent loss when sub-
jected to a temperature of 210° C. for a period of 24
hours. Exemplary of suitable lubricants are naturally
‘occurring materials such as coconut oil, tall oil, sperm
oil and the like and synthetic compounds such as glyc-
rol trioleate and pentaerythritol esters of organic acids
having from 4 to 14 carbon atoms such as pentaerythri-
tol tetrapelargonate. The acid chain may also be pro-
vided by mixtures of acids in the prescribed range such
as equal parts of decanoic and octanoic acids. Penta-
crythritol tetrapelargonate is a preferred lubricant con-
stituent for the finish of the present invention.
Primary emulsifiers suitable as ingredients for a finish
composition according to the present invention include
adducts of castor oil and/or hydrogenated castor oil
and from about 2 to about 12 moles of ethylene oxide.
‘This particular class of primary emulsifiers has been
found very suitable in providing stable emulsions with
the preferred pentaerythritol ester lubricants, ¢.g,, pen
taerythritol tetrapelargonate. The antistat-auxiliary
emulsifier is preferably a member selected from the
‘group consisting of an adduct of an alcohol and ethyl-
ene oxide which has been phosphated and then neutral-
ized with potassium hydroxide, such as a mixture of
dodecyl and pentadecyl alcohol phosphates, containing
certain amounts of ethylene oxide; and alkyl sulphates.
‘Thermal stabilizers, while not mandatory may be em-
ployed in the recited range. Suitable stabilizers include,
but are not limited to 4,4’-bis(dimethylbenzyl) diphenyl-
amine and a 3:1 condensate of 3-methyl-6-tert-butyl-
phenol with crotonaldehyde.
Finishes produced from compositions as defined ac-
cording to the present invention are suitable for applica-
tion onto textile materials to be textured or otherwise
processed where good lubricity, low static, good ther-
‘mal stability, and low fuming are required. Such fila-
mentary materials include, but are not limited to fila-
ments, yarns, tows and the like of synthetic polymeric,
fiber-forming materials such as polyesters, polyamides,
polyolefins, polyacrylonitriles and the like with the
polyester filaments being preferred. The present finish
‘may also be applied to stable fiber materials. By way of
preparation of the finish composition, there is no partic-
ular order or process conditions that are required for
bringing together the named constituents other than the
normal procedures for the formation of stable emul-
sions. Moreover, the emulsions formed hereunder are
oil in water emulsions in which from 5 to 20 weight
percent oil phase is present.
DESCRIPTION OF THE PREFERRED
EMBODIMENTS
Practice of the present invention involves the prepa-
zation of a finish composition for application onto syn-
thetic polymeric, thermoplastic filamentary materials to
render the materials suitable for further processing,
particularly texturing operations. Generally, the finish
composition of the present invention affords good lubri-
cation and antistatic properties to the filaments without
adversely affecting any of the other filament character-
istics. Fuming, or volatilization of the finish is avoided
while thermal stability against degradation avoids the
char deposits that result from pyrolysis of finish on the
processing equipment when using the prior art finishes.
In other words, the instant finish if rubbed off the fila-
‘ments onto the processing equipment remains thermally
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30
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stable, whereby the deposits on the texturing euipment
do not char. Normally, no appreciable deposits result on
‘the equipment when the present finish is employed.
Filaments that may suitably receive the finish compo-
sition of the present invention, as mentioned above,
include, but are not limited to polyesters, polyamides,
polyolefins, polyacrylonitrles and the like. Moreover,
the polymers may be copolymers, terpolymers or the
like and may include blends of natural materials along
with synthetic materials. Continuous filament textile
yarns that may be monofilament or multifilament are, of
course, the general recipients for the finish. Preferably
the finish is applied to the filaments at the operation
where the polymer is extruded into filament form.
‘A preferred filamentary material for receipt of the
finish of the present invention is a continuous filament
polyester yarn. Polyesters referred to are those fiber-
forming polyesters which are generally derived by re-
acting a dicarboxylic acid or ester-forming derivative
thereof with a glycol to form the bis-glycol esters of the
acid. Thereafter, the ester is condensed at elevated tem
peratures and reduced pressure to eliminate glycol and
produce the polymer of the glycol ester ofthe dicarbox-
ylic acid. Suitable glycols include, but are not limited to
ethylene glycol, diethylene glycol, butylene glycol,
decamethylene glycol, polyethylene glycol and the like
including mixtures thereof, The dicarboxylic acid em-
ployed is generally terephthalic, though up to approxi-
mately 25 percent of the terephthalic acid may be re-
placed with one or more dicarboxylic
forming derivatives thereof, exemplified by adipic acid,
sebacic acid, isophthalic acid, dimethyl sebacate, so-
dium 3,5-dicarbomethoxy-benzene sulfonate, and the
like.
‘The aqueous emulsion according to the present in-
vention as mentioned above, contains water, a lubricant,
an emulsifier, an antistat-auxiliary emulsifier, and op-
tionally, a stabilizer. In certain situations it may further
‘be desirable to include in the finish composition minor
amounts of tints, defoamers, buffering agents, emulsifier
assistants, and the like. These extra ingredients are ac-
ceptable in minor amounts so long as the primary effects
of the finish are not impaired.
Lubricants suitable for use in producing the present
finish composition are limited only in being compatible
with the other ingredients to form a stable emulsion;
and as having a low fuming propensity, low swelling
effect on polyurethane and being thermally. stable
against degradation. Generally speaking, suitable lubri-
cants can be selected by subjecting same to fuming and
deposit tests. Fuming is determined visually from a one
{gram sample that is heated in an aluminum pan on @ hot
plate ata surface temperature of 210° C. for 15 minutes.
After four hours on the hot plate under the above condi-
tions, each sample is further visually noted for color and
deposit formation and is weighed to determine weight
loss. Acceptable low fuming lubricants experience a
‘weight loss in the area of not more than approximately
25 weight percent after 24 hours at 210° C. Simulta-
neously, there should be no evidence of appreciable
char formation. Suitable lubricants include refined co-
conut oil, glycerol trioleate, as well as high molecular
‘weight fatty acid esters in general. A preferred lubri-
cant is a pentaerythritol ester and most preferably pen-
twerythritol tetrapelargonate which loses no more than
about 10-11 percent weight after 24 hours at a tempera-
ture of 210° C.4,115,621
5
Emulsifiers according to the present invention should
possess a capability of emulsifying the particular lubri-
ant being employed while also having # low fuming
propensity and being thermally stable against degrada-
tion which produces char formations on heated surfaces,
of the processing equipment. A group of emulsifiers that
have proved quite satisfactory for inclusion in the pres-
ent finish composition are adducts of castor oil and/or
hydrogenated castor oil and from 2 to 12 moles of ethyl-
‘ene oxide. Similarly, to the lubricants discussed above, a
primary qualification of the emulsifier is the combina-
tion of affording a stable emulsion characterized by low
fuming and thermal stability against degradation. Pref-
erably, the emusifier does not chemically attack any
portion of the process equipment.
Prior art finishes have heretofore been prepared pri-
marily from lubricants and emulsifiers and antistats and
have incidentally included minor amounts of various
ancillary ingredients. One of the keys to success of the
subject invention is the inclusion of a certain antistat-
auxiliary emulsifier. This particular antistat-emulsifier
affords good static qualities to the yarn, adds to the
emulsion stability of the finish and meets the further
requisite characteristics of low volatility and thermal
stability. Suitable antistat-auxiliary emulsifiers accord-
ing to the present invention are selected from a group
consisting of neutralized, phosphated adducts of alco-
hols and various amounts of ethylene oxide, and alkyl
sulfate esters. Most preferably, the alcohol chain length
has from 8 to 18 carbon atoms and from 4 to 10 moles of
ethylene oxide. Further, the phosphated adducts are
preferred over the sulfates.
In preparation of the aqueous emulsions of the pres-
ent invention, no particular mixing or formulating pro-
cedures are involved other than the normal preparation
of an oil in water emulsion with an oil phase content in
the range of from about 5 to about 20 weight percent.
‘Thereafter, the composition while being maintained as
‘an emulsion is applied to the filamentary material at the
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namely, low fuming, thermal stability against degrada-
tion, inertness to polyurethane, and static, emulsion and
lubrication qualities. Acceptability of the abovemen-
tioned qualities also generally precludes the emergence
of other related detrimental effects to the yarn during
processing. For example, loss of proper lubrication due
to fuming may adversely affect the strength character
tics of the individual filaments, due to extreme process-
ing thereof. Condensation of finish fumes on processing
equipment can lead to off-standard operating conditions
such as low or varied spindle speeds. Also accumul
tions of finish that are not thermally stable on the pro-
‘cessing equipment will lead to deposits of char forma-
tion which leads to improper processing and/or fre-
quent machine cleanings. Polyurethane belts, aprons, oF
the like may be attacked by certain finish compositions
and become partially or wholly eroded away or become
swollen to produce broken and frayed filament ends as
well as other processing problems.
The following examples set forth the investg
procedures for the present invention as well as a com-
parative analysis for at least certain of the prior art
finishes.
EXAMPLES 1-18
Preliminary fuming and thermal stability tests were
conducted as described above, and repeated below for
‘convenience. These tests served as screens for prospec:
tive ingredients for inclusion in the subject finish com-
position. A 1 gram sample of the prospective ingredient
as listed in Table I was weighed into an aluminum pan.
Several samples in aluminum pans were placed on a hot
plate whose surface temperature was 210° C. After 15
utes each sample was visually rated for fuming.
‘After each four hours, each sample was further visually
tated for color and deposit formation, and each was
then reweighed to determine the degree of weight loss
‘while subjected to the hot plate temperature. Reported
data for weight loss and visual appearance are after 24
point of extrusion or subsequent thereto to render the 40 hours.
TABLE I
FUMING AND DEPOSIT DATA
__FOREMULSION INOREI
WATTS mua mmunce
SHRVLAGh SANA
T A fatty weld sarcoine 102 ‘solid ‘brows
3 AGS GEROE GO and caro 43 ‘hour brown
{Meg i Be.
{ioe 8 SHE
3 ERSTE. te
Reese 22 pepe thon
¢ Beene Ro ama
eer 2 eer
be #
SP rae ee
i reece fe
B Rebtel scot ol a ih ae
1 Die ta Be eg von Hg brow
Bee aa 2 2Sae
4 Sees a 2k
Woe
BEC oeiatet sn ae eee gees
Sele ag ar h Sessigase
filamentary material more suitable for texturing or fur-
ther processing,
In determining the suitability of overall finish compo-
sitions, careful consideration was given each individual
ingredient, as well as the compositions produced there-
from. A battery of screening evaluations was made for
each prospective ingredient to determine the potential
acceptability of certain physical characteristics of same,
6
All samples tested and reported in Table I were ini-
tially liquid, and with the exception of Example 6 (the
oleylimidazolene ethyl sulfate), which was dark, all the
samples were initially clear and light in color. Visual
ratings considered both viscosity and color which indi-
cate effects, if any, due to degradation from exposure to4,115,621
7
heat. A sample that remained less viscous with less
color was much more stable to heat than one which
became very viscous and/or exhibited a brown color.
The adduct of POE, 36 and castor oil of Example 2, an
adduct of castor oil and.36 moles of ethylene oxide,
shows a weight loss of only 4.3 percent, thus indicating
extremely low fuming. A viscous, brown appearance
after heating for 24 hours, however, illustrates possible
formation of some deposits, resulting from degradation
of the product under heat, though not as severely as
others tested. Conversely, Example 3 directed to a mod-
ified silicone indicated a 66.9 percent weight loss after
heating. Greater than half of the sample volatilized,
indicating high fuming. Reference can further be made
to the remaining Examples which illustrate compounds
having various degrees of fuming, and thermal stability.
Pentaerythritol tetrapelargonate of Example 11, a pre-
ferred lubricant hereunder evidenced an 11.7 percent
‘weight loss and was observed after the 24 hours heating
to be only slightly viscous, while remaining clear, indi-
cating both low fuming and good thermal stability
Having ascertained the predictability of fuming and
deposit characteristics of certain individual ingredients,
‘compositions containing same were then investigated
‘and compared to present commercial finishes. Proce-
dures and results are reported in Examples 19 through
26 below.
EXAMPLES 19-21
Finish compositions were prepared with the ingredi-
ents and percentages listed below. In each Example, the
emulsions were prepared utilizing approximately 87
percent water to provide an oil phase of approximately
13 percent. Each of the compositions was evaluated in
the same fashion as the individual ingredients of Exam-
ples 1 through 18. Additionally, each composition was
tested for swelling effects on polyurethane as follows.
Polyurethane apron sections 4 to 5 centimeters in
length were weighed and then the volume of same was
8
Jow fuming characteristic; showed little swelling effect
‘on polyurethane as exemplified by a volume change of
Jess than 12 percent; and exhibited good thermal stabil-
ity as shown by an absence of char deposit formation.
5 Comparative prior art finishes were investigated and
are reported hereinafter.
EXAMPLES 22-26
Prior art finish compositions were tested and com-
pared to finish compositions of the present invention.
Compositions evaluated included the following ingredi-
ents in emulsion form.
Example 22
4,5 parts isocetyl stearate
220 parts sodium di(2-ethythexyl) sulfosuccinate
220 parts adduct three moles of ethylene oxide and
stearyl alcohol
11.1 parts microcrystaline wax
» Example 23
65.0 parts coconut
15.0 parts glycerol trioleate (sodium salt)
10.0 parts condensate of 6 moles of ethylene oxide
with nonyl phenol
10.0 parts mixture of monoglycerol oleate and diglyc-
rol oleate
110 parts oleic acid
20.5 parts sulfated peanut oil
1.8 parts diethylene glycol
1.8 parts potassium hydroxide
62.6 parts butyl stearate
822 parts oleic acid
3.4 parts triethanolamine
1.7 parts o-phenylphenol
Example 25
2s
‘measured. The sections were then submerged in the test 40 1 part sodium (2-ethylhexyl) sulfosuccinate
Compontionforsevendaysstatenperaurcof70"C- | pat adduct three moles of ehyene oxide and tx
1° C. After removal from the test composition, the yl alcohol
toron amples warned trim acsone rms 2 pars butyl eae
surface oil and then dried between two paper towels.
The dimensions of the axmples were rechecked and 4 Example 26
percentage volume changes sted 2 pars sooty erate
‘tae presented in abe I {part sdto Csthyexy aferncinate
TABLE I
‘VISUAL APPEARANCE POLYURETHANE
wuour “ak Sinoueae ore
wexaneue No conrosrios wees APH INCRE
ar Rae eR i
cna a 8
iB ars aac f FOE Gane fs
felt eu od
Sones
2 g Shaman: 17 srr bo 6
parts edduct of POE (5) and castor oll
parts adduct of POE (3) and e 11S
Exrbon alcohol, phosphated and.
‘seated wit KO!
Darts glycerol oleate
parts sdduct of POE (5) and castor oil
Darts adduct of POE (3) and 8 12-15
Extbom alcohol, phosphated and
pentralzed wate
a
‘The compositions tested in Examples 19 through 21
demonstrate the effectiveness of compositions produced
from ingredients from Table I that fall within the defini
tion of the present invention. Note that all three of these
compositions evidenced low weight loss indicating a
4 scous - ight brown 59
65 1 part adduct five moles of ethylene oxide and nony!
phenol
Each of the above compositions was tested similarly
to the composition of Examples 19 through 21, using4,115,621
9
the same test procedures. Results are tabulated in Table
III, where the results of compositions according to the
present invention (Examples 19 through 21) are repro-
duced for comparison purposes.
——COMPOSTTONS WITH ANTISTAT- EMULSIFIER
MNAND/OR THERMAL STABILIZER
‘weight Vial Appsarance
Example Loss % Aer Hours
148 dah viscous - ie char
3135 SBR vicous = ue char
fo 150 Sight viscous ie ehar
5
TABLE
EVALUATION OF PRIOR ART
FINISH COMPOSITIONS
Polyureshane
Weight Los, Visual Apprsnce Volume
Example After 24 Hours After 24 Tours ores
8 142 vious -lght brown oy
» 117 viscous ight brown 36
a 74 viscous light brown 59
2 167 ack ebar 30
B B13 black char as
Fs HS black char Sos
3s 27 black char 3
a 153 38
hack ebar
From Table IIL, it can be seen that while the prior art
finishes did not appreciably attack the polyurethane 29
apron as evidenced by a volume change of less than 12
percent, the extremely high weight loss indicated a high
degree of fuming. Moreover, the black char indicates a
degradation of the finish, and therefore poor thermal
stability. 25
EXAMPLES 27-30
Further finish compositions according to the present
invention were investigated according to thé fuming,
thermal stability, and polyurethane swelling tests as 30
previously described. The compositions are listed
below and results are tabulated in Table TV.
Example 27
60 parts pentaerythritol tetrapelargonate
30 parts adduct of five moles of ethylene oxide and
hydrogenated castor oil
10 parts sodium alkyl sulfate
Example 28
60 parts pentaerythritol tetrapelargonate
30 parts adduct of five moles of ethylene oxide and
hydrogenated caster oil
10 parts sodium 2-ethylhexyl sulfate
Example 29
60 parts pentaerythritol tetrapelargonate
30 parts adduct of five moles of ethylene oxide and.
Ihydrogenated castor oil
10 parts ammonium lauryl sulfate
Example 30
60 parts pentaerythritol tetrapelargonate
30 parts adduct of eight moles of ethylene oxide and 55
hydrogenated castor oil
10 parts adduct of five moles of ethylene oxide and @
mixture of CiCyg alcohols, phosphated and neu-
tralized with potassium hydroxide
1 part condensate adduct of three moles of 3-methyl- 60
6-tert-butylphenol with crotonaldehyde
TABLE IV
“COMPOSITONS WITH ANTISTAT-EMULSIFIER
"AND/OR THERMAL STABILIZER
38
4s
50
Polyurethane 6
Weight Visual Appearance Volume
Example Loss % After ours Increase,
3143 slghtwscous- ile char 32
The data in Table IV thus shows that the sulfate type
antistat-auxiliary emulsifier are suitable according to the
present invention. Likewise, the thermal stabilizer is
effective.
EXAMPLE 31
‘The formation of Example 30 was used in a trial for
texturing 300,000 pounds of 150 denier, 32 filament
polyester yarn on Scragg false twist texturing machines
except that the emulsifier was a POE(S) adduct of hy-
drogenated castor oil instead of POE). Finish was
applied to the yarn at an add-on of 0.55 weight percent.
‘The trial lasted for a period of eight weeks. Similar yarn
trials were also conducted for 5 week periods on ARCT
and Leesona false twist texturing equipment. The tex-
tured yarn produced was within acceptabie quality
limits, No appreciable finish fuming was noted during
the trials. Further, investigation of the equipment dur-
ing and after the trials showed no appreciable finish
deposits on the heater plates, no noticeable swelling of
the polyurethane aprons or cots, and no slow spindles.
EXAMPLE 32
A further composition was evaluated on a one thou-
sand pound lot of 150 denier, 32 filament polyester yarn
‘onan ARCT false twist machine. The present composi-
tion differed from that of Example 31 only in that the
lubricant, 60 percent pentaerythritol tetrapelargonate,
was replaced with 60 percent of a pentaerythritol ester
of a 50:50 mixture of decanoic and octanoic acids.
‘Again, good processing results were found as in Exam-
ple 31
Having described the present invention in detail, i is
obvious that one skilled in the art will be able to make
variations and modifications thereto without departing
from the scope of the invention. Accordingly, the scope
of the present invention should be determined only by
the claims appended thereto,
‘What is claimed is:
1. A polyethylene terephthalate filament yarn having.
as 4 finish thereon a composition comprising 40 to 75
weight percent of a high molecular weight fatty acid
ester lubricant characterized by a weight loss of not
more than 25 weight percent when subjected to a tem-
perature of 210" C. for 24 hours; 20 to 50 weight percent
of an emulsifier for said lubricant, said emulsifier having,
a low fuming propensity and being stable against ther-
mal degradation; 2 to 20 weight percent of a neutralized
phosphated adduct of an alcohol having a chain length
Of about 8 to 18 carbon atoms and 4 to 10 moles of
ethylene oxide
2. A polyethylene terephihalate filament yarn as de-
fined in claim 1 wherein said lubricant is pentaerythritol
tetrapelargonate.
3. A polyethylene terephthalate filament yarn as de-
fined in claim 2 wherein the emulsifier is an adduct of
castor oil and 2 to 12 moles of ethylene oxide.
‘4. A polyethylene terephthalate filament yarn as de-
fined in claim 3 wherein the phosphated adduct contains
an alcohol chain length of 12 to 15 carbon atoms and 5
moles of ethylene oxide and is neutralized with potas-
sium hydroxide.UNITED STATES PATENT AND TRADEMARK OF FICE
CERTIFICATE OF CORRECTION
PATENT NO. 4,115,621
DATED : September 19,1978
INVENTOR(S) Roland L. Hawkins
It is certified that error appears in the above-identified patent and that said Letters Patent
are hereby corrected as shown below:
At page 1, add as item 73
Assignee: Hoechst Fibers Industries, a division of
American Hoechst Corporation, Spartanburg,
South Carolina, a Delaware Corporation
Signed and Sealed this
Tear Day of Aprit 1979
[SEAL]
Attest:
RUTH C. MASON DONALD W. BANNER
Attesting Officer Commissioner of Patents and Trademarks