0% found this document useful (0 votes)
200 views12 pages

Bts Brochure Air-Cooled-Chillers Ygwe

Uploaded by

tarakoranga71
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
200 views12 pages

Bts Brochure Air-Cooled-Chillers Ygwe

Uploaded by

tarakoranga71
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

约克YGWH超高效水冷螺杆冷水机组

制冷量:115 ~ 375TR

YGWE
Water-cooled Screw Chiller

CAPACITY:100
制冷量:115 ~ 375TR
~ 430TR
YGWE High-Efficiency Water-cooled Screw Chiller

2003 2006
YEWS-C YEWS-D
R22 R134a
DXS Compressor YFS Compressor

INNOVATION

YEWS 15 years of innovation


·2003 - YEWS debut
·2006 - Apply R134a and new YFS compressor
·2010 - Introduce highly efficient hybrid falling film evaporator
·2014 - Tandem design to enlarge the capacity range
·2018 - Brand NEW YGWE with NEW GT compressor

EFFICIENCY RELIABILITY
·Certified efficiency exceeds China level 2 and meets ·Innovative design of rotor profile enhances reliable
green building requirement operation
·Optimized motor and flow structure ensure high ·Wide operation fulfills various conditions and
compressor efficiency application needs
·Patented hybrid falling film evaporator delivers higher ·Patented compressor dampening structure lowers
heat-exchange efficiency the vibration and sound
·Advanced oil system design enables chiller operate stably ·Rigorous qualification makes field operation more
and efficiently reliable

2
YORK® High Efficiency Series
YGWE - the next generation of YORK ® high efficiency water-cooled
screw chiller applying the new GT compressor platform and built on the
2010 robust design and manufacturing experience will help the customers
achieve valuable energy saving and green buildings.
YEWS-E
Hybrid Falling
Film Evaporator

2014
YEWS-E Tandem
2018
Tandem Design YGWE
260-415Ton
NEW GT
Compressor

SUSTAINABILITY
·Low R134a refrigerant charge protects the ozone layer
·Low power consumption achieves low carbon emission
and contributes to green buildings
YGWE High-Efficiency Water-cooled Screw Chiller

Mechanical Specifications
General
Each YORK® YGWE water-cooled screw chiller will be completely factory-packaged including evaporator, condenser,
compressor, motor, touch-screen control center and all interconnecting unit piping and wiring. The chiller will be
painted prior to shipment and will be packaged to protect the unit during shipment. Performance will be certified in
accordance with AHRI Standard 550/590. The initial charge of refrigerant and oil will be supplied for each unit.

Compressor
The new generation twin-screw, semi-hermetic compressor is and maintain reliable control. A specifically designed spray
highly efficient and reliable. The modular and compact design distributor provides uniform distribution of refrigerant over the
make the assembly and maintenance simple and easy. entire length to yield optimum heat transfer. The hybrid falling
film evaporator design has suction baffles around the sides
Patented noise dampening structure design on slide valve and above the falling film section to prevent liquid refrigerant
improves compressor discharge pulsation transmission loss carryover into the compressor. A sight glass of 40mm diameter is
significantly and reduce chiller noise eventually. also equipped on the shell side for refrigerant level observation.
The design working pressure is 2.1MPa for shell and 1.0MPa
The compressor housing is of grey iron which is optimized
for tube side. The refrigerant side has a safety valve with trip
through Finite Element Analysis(FEA) and 100% qualified by
pressure of 2.07MPa. The refrigerant side is manufactured
pressure test. The rotors is manufactured from forged steel
and tested according to China National Standard GB151. The
and use high efficiency profiles. The precise machining provide
evaporator shell is covered with 19mm closed-cell insulation.
minimal clearance for the rotors and reduce the internal leakage
The factory offers groove type water pipe connections as
significantly.
standard. Meanwhile HG20615 flange type connections can
The compressor incorporates anti-friction bearings with SKF or be offered as an option. During the installation the contractor
FAG brand to reduce power and increase reliability. Cylindrical should furnish the insulation layer.
roller bearings to handle radial loads, point angular contact
Compact Water Box – A removable Compact Water Box is
ball bearings to handle axial loads. An adequate supply of oil is
fabricated from steel pipe with 1.0MPa design working pressure.
available to the compressor at all times by advanced pressure-
Steel diaphragms are welded inside the water box as per the
differential driven oil system.
number of the flow pass. The factory offers groove type water
The 3-phase asynchronous induction motor utilizes suction gas pipe connections as standard. Meanwhile HG20615 flange type
cooling. The motor design is optimized for better efficiency and connections can be offered as an option. Vent and drain plugs
adapted for wide application range. NTC sensors embedded are provided on each evaporator and condenser water box as
in each phase winding can monitor motor temperature and standard.
provide effective protection for compressor operation.
Capacity Control
Heat Exchanger
The compressor slide valve modulates the capacity from 100%
Condenser – The refrigerant circuit water-cooled condenser to 25% or 12.5% of the full load. The slide valve will be adjusted
is a cleanable shell and tube type heat exchanger with seamless according to the system's load requirement.
external finned copper tubes rolled into tube plates. The design
working pressure on the water side is 1MPa. The factory offers Oil System
standard groove type water pipe connections. Meanwhile
The high efficient oil separation system provides adequate
HG20615 flange type connections can be offered as an option.
protection to the unit's compressor. It is equipped with an oil
The refrigerant side has a safety valve with trip pressure of
heater in oil sump to avoid refrigerant and oil mix when the
2.07MPa. The condenser is manufactured and tested according
chiller is not operating. During the chiller operation, the system
to China National Standard GB151.
operation pressure automatically transfers the oil in the oil
Evaporator – The evaporator utilizes a hybrid falling film sump back to the compressor. An oil filter is installed in the oil
design which contains a balance of flooded and falling film pipeline to prevent any particles from entering the compressor.
technology to optimize efficiency, minimize refrigerant charge,

4
Refrigerant System Isolation Mounting Pads
Liquid line components include a manual shut-off valve, The four 3/4 inch (19.05 mm) thick neoprene pads are shipped
refrigerant recovery valve, moisture sight glass and orifice loose, for field mounting under the heat exchanger foot
plate. Suction lines are covered with closed-cell insulation. supports. The pads are suitable for typical equipment rooms
The orifice of the refrigerant system automatically adjusts to located on the ground floor.
the continuously changing pressure condition and modulates
refrigerant flow to the evaporator accordingly. Factory Insulation of Evaporator
The condenser shell is capable of storing the entire system Factory-applied thermal insulation of the flexible, closed-cell
refrigerant charge during servicing. The optional service valves plastic type, 3/4" (19mm) thick is attached with vapor-proof
need to be selected to facilitate removal of refrigerant charge cement to the evaporator shell, flow chamber, evaporator tube
from the system. sheets, suction connection, and (as necessary) to the auxiliary
tubing. This insulation will normally prevent condensation in
The unit is equipped with a suction strainer to prevent any
environments with relative humidity up to 75% and dry bulb
foreign debris introduced to the system during maintenance or
temperatures ranging from 50°F to 90°F (10°C to 32°C). 1-1/2"
service to be allowed into the motor housing. Motors cooled by
(38mm) thick insulation is also available for relative humidity up
refrigerant is protected by means of filter or strainer to protect
to 90% and dry bulb temperatures ranging from 50°F to 90°F
the motor and prolong motor life.
(10°C to 32°C).
Codes & Standards Flow Switch
YGW meets the following codes & standards:
The design working pressure of paddle type flow switch is
AHRI550/590 and 551/591 1.03MPa (Gauge). It is suitable for chilled liquid and condenser
GB25131-Safety requirements for water chillers (heat pumps) liquid pipes.
using the vapor compression cycle
GB/T18430.1-Water chilling (heat pump) packages using the Paint
vapor compression cycle – part 1: Water chilling (heat pump) The chiller surface is painted with anticorrosion and durable
packages for industrial & commercial and similar application Caribbean blue epoxy primer and propionic acid one-component
top coat.

Shipment
Production covers are provided for the control center and
controller on the unit. Plastic caps or fabrics cover plate are
provided for all water pipe connectors.

Nomenclature—YGWE230CA50A
Y G W E 230 C A 50 A

Design Series
YORK®
50: 380V-3P-50Hz
Compressor 53: 400V-3P-50Hz
55: 415V-3P-50Hz
Water Cooled
Refrigerant: A-HFC134a
High Efficiency
Comfort Cooling
Unit Model
YGWE High-Efficiency Water-cooled Screw Chiller

Control Center
Electronics
Starter and Control Panel - The unit comes equipped with unit mounted wye-delta
starter and control panel. All wiring is completed and tested by the factory but does
not include any field installation.
The painted galvanized steel panel enclosure is designed and meets the need of IP22
protection. The control panel is divided into a power section and a control section.
Power and control sections have separated hinged, latched and gasket sealed doors.
The power panel is a single power connection. Each power compartment contains
compressor starting contractors, control circuit serving compressor capacity control,
compressor contractor coils and compressor motor overloads. The compressor motor
overloads contain current transformers as an input to the microprocessor Compressor
power supply protection modular protects high input voltage, low input voltage,
phase reversal and lack of phase. The control section contains key pad, HML and
microprocessor board.

Microprocessor and display - The user can program and modify set points as well as general using the keypad. Additional
changes such as cut-outs for low suction pressure, high discharge pressure, high oil temperature or high discharge pressure
unloading set points and compressor motor current percent limit require a password.
Through standard RS485 interface, the microprocessor can be connected to any Building Management System via MODBUS
Protocol.

Chiller Control Center

Available display languages are Chinese and English Compressor motor current
Chilled liquid entering and leaving temperature Load limit set points for high discharge pressure and high
Condenser liquid entering and leaving temperature motor current

Day, date and time, daily start/stop time, holiday and manual Anti-recycle timer counting the timing of the next compressor
override status start

Compressor operating hours and starts Percent of full load compressor motor current

Compressor run status Cut-out status and set-points for entering chilled liquid

System suction and oil pressure Discharge pressure and temperature

Up to 10 records for shut downs due to faults

6
Options
Spring Isolators Refrigerant Isolation Valve
The unit comes with four lose 19mm thick anti-vibration The condenser shell is capable of storing the entire system
neoprene pads as standard for field installation. When the unit refrigerant charge during servicing if the unit is equipped with
is installed on the floor, Spring Isolators are recommended to the optional isolation valve.
replace the standard neoprene pads. 4 level adjustable Spring
Isolators with non-slip mat will be delivered lose and can be Refrigerant Storage / Recycling System
conveniently mounted under the tube sheet. A refrigerant storage/recycling system is a self-contained
package consisting of a refrigerant compressor with oil
Left/Right Pipe Connection separator, storage receiver, water-cooled condenser, filter
Left or right piping connection can be chosen according to drier and necessary valves and hoses to remove, replace and
specific project requirement for easy installation. distill refrigerant. All necessary controls and safety devices are
a permanent part of the system. Typically not required if unit
Thicker Evaporator Insulation isolation valves are provided.
The 38mm thicker insulation is an option in case of relative
humidity up to 90% and dry bulb temperatures ranging from 10
to 32˚C. It is recommended for low temperature or high humidity
areas and helps to avoid the sweat on the surface of the unit.

Central Control System

Jobsite control box Jobsite control box Central control Web interface Connected with BMS
(Cooling tower) (Chiller)

Ethernet / IP & BACnet

T1 P P1 Pressure sensor

T4
Temperature sensor
Modulating
V1 Bypass Cooling
valve Load
Temperature
sensor P2
T3 T2 P
FM
Temperature sensor Flow meter Pressure sensor
YGWE High-Efficiency Water-cooled Screw Chiller

Technical Data
Chiller Performance Data

Full load
Capacity Power COP FLA Evaporator Condenser
Consulation Index
Model Piping
Flow rate Pressure Flow rate Piping Pressure Dorp
TR kW kW kW/kW A kW/TR Pass Dimension Pass
l/s Dorp kPa l/s Dimension mm kPa
mm

YGWE100 102.6 360.8 67.02 5.386 111 0.6530 3 15.47 100 47.8 2 19.89 100 28.1

YGWE130 127.0 446.6 82.37 5.421 134 0.6488 2 19.13 125 37.4 2 24.58 100 74.1

YGWE170 165.7 582.7 103.6 5.621 182 0.6257 2 24.97 125 42.4 2 31.85 125 46.6

YGWE200 200.9 706.5 125.7 5.619 214 0.6259 2 30.28 150 47.5 2 38.63 150 38.3

YGWE230 228.3 802.9 142.9 5.617 239 0.6261 2 34.40 150 77.7 2 43.96 150 79.5

YGWE270 270.0 949.5 168.8 5.625 283 0.6252 2 40.70 150 76.8 2 51.92 150 77.4

YGWE310 311.6 1096 186.1 5.890 310 0.5971 2 46.97 150 73.5 2 59.59 200 77.7

YGWE355 353.3 1243 207.7 5.982 347 0.5879 2 53.25 150 76.5 2 67.41 200 81.9

YGWE390 387.0 1361 227.8 5.975 212/180 0.5886 2 58.32 200 70.2 2 73.71 200 76.8

YGWE430 426.0 1498 250.8 5.973 212/212 0.5888 2 64.20 200 65.8 2 81.14 200 81.3

Note:
1. Chilled liquid leaving temperature 44F, entering temperature 54F, fouling factor 0.0001000h·ft2·F/Btu
2. Condenser liquid entering temperature 85F, leaving temperature 94.3F, fouling factor 0.000250h·ft2·F/Btu
3. The above data is based on Johnson Control's selection software: AECworks9.20. Please refer to the latest version of the software for specific projects.

Physical Data

Weight
Refrigerant
Model Refrigerant Circiut Compressor Qty Capacity Control% Oil Charge (L)
Charge (kg)
Shipping Weight (kg) Operating Weight (kg)

YGWE100 1 1 25-100% 100 17 2586 2787

YGWE130 1 1 25-100% 110 30 3300 3506

YGWE170 1 1 25-100% 120 30 3630 3927

YGWE200 1 1 25-100% 140 30 3900 4262

YGWE230 1 1 25-100% 200 35 5081 5493

YGWE270 1 1 25-100% 200 35 5168 5630

YGWE310 1 1 25-100% 280 40 6010 6624

YGWE355 1 1 25-100% 280 40 6090 6750

YGWE390 1 2 12.5-100% 310 40 7006 7786

YGWE430 1 2 12.5-100% 320 40 7500 8324

8
Dimensions
YGWE 100/130

YGWE 170/200

YGWE 230/270/310/355

Out
In Out
In

YGWE 390/430

Out

In Out

In

Model L(mm) W(mm) H(mm) A(mm) B(mm) C(mm) D(mm) E(mm) F(mm)

YGWE100 2427 1280 1483 515 483 135 145 320 320

YGWE130 3032 1280 1492 515 483 135 145 320 320

YGWE170 3055 1350 1654 540 583 155 145 345 330

YGWE200 3065 1430 1679 540 583 165 165 370 345

YGWE230 4144 1590 1908 570 718 165 165 425 370

YGWE270 4144 1590 1908 570 718 165 165 425 370

YGWE310 4206 1680 2003 640 788 200 170 445 395

YGWE355 4206 1680 2003 640 788 200 170 445 395

YGWE390 4256 1750 2017 638 195 180 460 415 395

YGWE430 4320 1800 2017 638 195 200 460 440 395
YGWE High-Efficiency Water-cooled Screw Chiller

Isolator Floor Layout

Spring Isolator Rubber Isolator

Tube
Sheet Tube
Tube Sheet Tube
The central line Sheet The central line Sheet
of the unit of the unit

Model A (mm) B (mm) C (mm) D (mm) E (mm) F (mm)

YGWE100 2126 1280 2332 1366 114 200

YGWE130 2731 1280 2937 1366 114 200

YGWE170 2731 1350 2937 1436 114 200

YGWE200 2731 1430 2937 1516 114 200

YGWE230 3798 1590 4004 1668 152 230

YGWE270 3798 1590 4004 1668 152 230

YGWE310 3798 1680 4004 1758 152 230

YGWE355 3798 1680 4004 1758 152 230

YGWE390 3798 1750 4004 1828 230 230

YGWE430 3798 1800 4004 1878 230 230

Evaporator Water Pipe Connection

1-Pass 2-Pass 3-Pass

B J
A
Control panel H Control panel Control panel
C K

Evaporator Evaporator Evaporator Evaporator

Ground Ground Ground

Pipe configuration Pipe configuration Pipe configuration


Evaporator Evaporator Evaporator
pass pass pass
Entering water Leaving water Entering water Leaving water Entering water Leaving water

A H C B G N
1 2 3
H A K J P F

10
Condenser Water Pipe Connection

1-Pass 2-Pass

S
P
Control panel Q
Control panel
R T

Condenser Condenser Condenser Condenser

Ground Ground

Pipe configuration Pipe configuration


Evaporator Evaporator
pass pass
Entering water Leaving water Entering water Leaving water

P Q R S
1 2
Q P T U

Wiring Diagram (Wye-Delta Starter)


YGWE 100/130/170/200/230/270/310/355 YGWE 390/430

POWER SUPER

Power supply

BAS
(MODBUS)
QF (CUSTOMER SUPPLIED)
Customer
supplied

CONTROL CENTER CONTROL PANEL


TB4(RS485)
PANEL CONTROL BOARD (-AMB)
XTB3 XTB3 YORK-10-004
XT1

Remote start

+EXT +EXT +EXT


Ex.Interlock
ES

ES

ES

E.Pump C.Pump RUN ALM


AC/ITS
E.FLS C.FLS

Remarks:

1. If there is no "external interlock EXT", please jumper connect terminal "6" and " 13".
2. The cable selection should conform to the local codes.
3. If the customer's power supply is 3 phase 4 line (L1/L2/PE)" , please jumper connect terminal "N" and "PE" in the electric panel.
4. The contact resistance of flow switch, mode transition switch, external interlock and remote switch should be less than 0.5 ohm.
5. The 485 communication cable from 485 converter to terminal must be of the same type of cable.
6. Use twisted-pair cable with characteristic impedance 120 plus/ minus 20% ohm as the bus cable.
7. The length of communication cable should be within 1000 meters.
Johnson Controls:
At Johnson Controls, we transform the environments where people live, work, learn and play. From optimizing building
performance to improving safety and enhancing comfort, we drive the outcomes that matter most. We deliver our promise
in industries such as healthcare, education, data centers and manufacturing. With a global team of 105,000 experts in
more than 150 countries and over 130 years of innovation, we are the power behind our customers’ mission. Our leading
portfolio of building technology and solutions includes some of the most trusted names in the industry, such as Tyco®,
York®, Metasys®, Ruskin®, Titus®, Frick®, Penn®, Sabroe®, Simplex®, Ansul® and Grinnell®.

For more information, visit www.johnsoncontrols.com or follow us @johnsoncontrols on Twitter.

Australia (Sydney) India (Mumbai) Malaysia (Kuala Lumpur)


Tel: +61 (2) 9805 8300 Tel: +91 (22) 6683 7000 Tel: +60 (3) 7628 4300
Fax: +61 (2) 9247 7750 Fax: +91 (22) 6683 7002 Fax: +60 (3) 7874 1180

China (Shanghai) Indonesia (Jakarta) New Zealand (Auckland)


Tel: +86 (21) 2285 7000 Tel: +62 (21) 5366 8500 Tel: +64 (9) 635 0880
Fax: +86 (21) 2285 7599 Fax: +62 (21) 5366 8300 Fax: +64 (9) 633 1862

China (Hong Kong) Japan (Tokyo) Singapore


Tel: +852 2885 4451 Tel: +81 (3) 5738 6100 Tel: +65 6748 0202
Fax: +852 2885 7760 Fax: +81 (3) 5738 6298 Fax: +65 6743 4420

China (Macau) Korea (Seoul) Thailand (Bangkok)


Tel: +853 2875 1820 Tel: +822 1588 9117 Tel: +66 (2) 794 0101
Fax: +853 2875 1825 Fax: +822 6009 9014 Fax: +66 (2) 717 1327-8

PUBL-9003(0620)
© 2020 Johnson Controls. All rights reserved.

You might also like