Bts Brochure Air-Cooled-Chillers Ygwe
Bts Brochure Air-Cooled-Chillers Ygwe
制冷量:115 ~ 375TR
YGWE
Water-cooled Screw Chiller
CAPACITY:100
制冷量:115 ~ 375TR
~ 430TR
YGWE High-Efficiency Water-cooled Screw Chiller
2003 2006
YEWS-C YEWS-D
R22 R134a
DXS Compressor YFS Compressor
INNOVATION
EFFICIENCY RELIABILITY
·Certified efficiency exceeds China level 2 and meets ·Innovative design of rotor profile enhances reliable
green building requirement operation
·Optimized motor and flow structure ensure high ·Wide operation fulfills various conditions and
compressor efficiency application needs
·Patented hybrid falling film evaporator delivers higher ·Patented compressor dampening structure lowers
heat-exchange efficiency the vibration and sound
·Advanced oil system design enables chiller operate stably ·Rigorous qualification makes field operation more
and efficiently reliable
2
YORK® High Efficiency Series
YGWE - the next generation of YORK ® high efficiency water-cooled
screw chiller applying the new GT compressor platform and built on the
2010 robust design and manufacturing experience will help the customers
achieve valuable energy saving and green buildings.
YEWS-E
Hybrid Falling
Film Evaporator
2014
YEWS-E Tandem
2018
Tandem Design YGWE
260-415Ton
NEW GT
Compressor
SUSTAINABILITY
·Low R134a refrigerant charge protects the ozone layer
·Low power consumption achieves low carbon emission
and contributes to green buildings
YGWE High-Efficiency Water-cooled Screw Chiller
Mechanical Specifications
General
Each YORK® YGWE water-cooled screw chiller will be completely factory-packaged including evaporator, condenser,
compressor, motor, touch-screen control center and all interconnecting unit piping and wiring. The chiller will be
painted prior to shipment and will be packaged to protect the unit during shipment. Performance will be certified in
accordance with AHRI Standard 550/590. The initial charge of refrigerant and oil will be supplied for each unit.
Compressor
The new generation twin-screw, semi-hermetic compressor is and maintain reliable control. A specifically designed spray
highly efficient and reliable. The modular and compact design distributor provides uniform distribution of refrigerant over the
make the assembly and maintenance simple and easy. entire length to yield optimum heat transfer. The hybrid falling
film evaporator design has suction baffles around the sides
Patented noise dampening structure design on slide valve and above the falling film section to prevent liquid refrigerant
improves compressor discharge pulsation transmission loss carryover into the compressor. A sight glass of 40mm diameter is
significantly and reduce chiller noise eventually. also equipped on the shell side for refrigerant level observation.
The design working pressure is 2.1MPa for shell and 1.0MPa
The compressor housing is of grey iron which is optimized
for tube side. The refrigerant side has a safety valve with trip
through Finite Element Analysis(FEA) and 100% qualified by
pressure of 2.07MPa. The refrigerant side is manufactured
pressure test. The rotors is manufactured from forged steel
and tested according to China National Standard GB151. The
and use high efficiency profiles. The precise machining provide
evaporator shell is covered with 19mm closed-cell insulation.
minimal clearance for the rotors and reduce the internal leakage
The factory offers groove type water pipe connections as
significantly.
standard. Meanwhile HG20615 flange type connections can
The compressor incorporates anti-friction bearings with SKF or be offered as an option. During the installation the contractor
FAG brand to reduce power and increase reliability. Cylindrical should furnish the insulation layer.
roller bearings to handle radial loads, point angular contact
Compact Water Box – A removable Compact Water Box is
ball bearings to handle axial loads. An adequate supply of oil is
fabricated from steel pipe with 1.0MPa design working pressure.
available to the compressor at all times by advanced pressure-
Steel diaphragms are welded inside the water box as per the
differential driven oil system.
number of the flow pass. The factory offers groove type water
The 3-phase asynchronous induction motor utilizes suction gas pipe connections as standard. Meanwhile HG20615 flange type
cooling. The motor design is optimized for better efficiency and connections can be offered as an option. Vent and drain plugs
adapted for wide application range. NTC sensors embedded are provided on each evaporator and condenser water box as
in each phase winding can monitor motor temperature and standard.
provide effective protection for compressor operation.
Capacity Control
Heat Exchanger
The compressor slide valve modulates the capacity from 100%
Condenser – The refrigerant circuit water-cooled condenser to 25% or 12.5% of the full load. The slide valve will be adjusted
is a cleanable shell and tube type heat exchanger with seamless according to the system's load requirement.
external finned copper tubes rolled into tube plates. The design
working pressure on the water side is 1MPa. The factory offers Oil System
standard groove type water pipe connections. Meanwhile
The high efficient oil separation system provides adequate
HG20615 flange type connections can be offered as an option.
protection to the unit's compressor. It is equipped with an oil
The refrigerant side has a safety valve with trip pressure of
heater in oil sump to avoid refrigerant and oil mix when the
2.07MPa. The condenser is manufactured and tested according
chiller is not operating. During the chiller operation, the system
to China National Standard GB151.
operation pressure automatically transfers the oil in the oil
Evaporator – The evaporator utilizes a hybrid falling film sump back to the compressor. An oil filter is installed in the oil
design which contains a balance of flooded and falling film pipeline to prevent any particles from entering the compressor.
technology to optimize efficiency, minimize refrigerant charge,
4
Refrigerant System Isolation Mounting Pads
Liquid line components include a manual shut-off valve, The four 3/4 inch (19.05 mm) thick neoprene pads are shipped
refrigerant recovery valve, moisture sight glass and orifice loose, for field mounting under the heat exchanger foot
plate. Suction lines are covered with closed-cell insulation. supports. The pads are suitable for typical equipment rooms
The orifice of the refrigerant system automatically adjusts to located on the ground floor.
the continuously changing pressure condition and modulates
refrigerant flow to the evaporator accordingly. Factory Insulation of Evaporator
The condenser shell is capable of storing the entire system Factory-applied thermal insulation of the flexible, closed-cell
refrigerant charge during servicing. The optional service valves plastic type, 3/4" (19mm) thick is attached with vapor-proof
need to be selected to facilitate removal of refrigerant charge cement to the evaporator shell, flow chamber, evaporator tube
from the system. sheets, suction connection, and (as necessary) to the auxiliary
tubing. This insulation will normally prevent condensation in
The unit is equipped with a suction strainer to prevent any
environments with relative humidity up to 75% and dry bulb
foreign debris introduced to the system during maintenance or
temperatures ranging from 50°F to 90°F (10°C to 32°C). 1-1/2"
service to be allowed into the motor housing. Motors cooled by
(38mm) thick insulation is also available for relative humidity up
refrigerant is protected by means of filter or strainer to protect
to 90% and dry bulb temperatures ranging from 50°F to 90°F
the motor and prolong motor life.
(10°C to 32°C).
Codes & Standards Flow Switch
YGW meets the following codes & standards:
The design working pressure of paddle type flow switch is
AHRI550/590 and 551/591 1.03MPa (Gauge). It is suitable for chilled liquid and condenser
GB25131-Safety requirements for water chillers (heat pumps) liquid pipes.
using the vapor compression cycle
GB/T18430.1-Water chilling (heat pump) packages using the Paint
vapor compression cycle – part 1: Water chilling (heat pump) The chiller surface is painted with anticorrosion and durable
packages for industrial & commercial and similar application Caribbean blue epoxy primer and propionic acid one-component
top coat.
Shipment
Production covers are provided for the control center and
controller on the unit. Plastic caps or fabrics cover plate are
provided for all water pipe connectors.
Nomenclature—YGWE230CA50A
Y G W E 230 C A 50 A
Design Series
YORK®
50: 380V-3P-50Hz
Compressor 53: 400V-3P-50Hz
55: 415V-3P-50Hz
Water Cooled
Refrigerant: A-HFC134a
High Efficiency
Comfort Cooling
Unit Model
YGWE High-Efficiency Water-cooled Screw Chiller
Control Center
Electronics
Starter and Control Panel - The unit comes equipped with unit mounted wye-delta
starter and control panel. All wiring is completed and tested by the factory but does
not include any field installation.
The painted galvanized steel panel enclosure is designed and meets the need of IP22
protection. The control panel is divided into a power section and a control section.
Power and control sections have separated hinged, latched and gasket sealed doors.
The power panel is a single power connection. Each power compartment contains
compressor starting contractors, control circuit serving compressor capacity control,
compressor contractor coils and compressor motor overloads. The compressor motor
overloads contain current transformers as an input to the microprocessor Compressor
power supply protection modular protects high input voltage, low input voltage,
phase reversal and lack of phase. The control section contains key pad, HML and
microprocessor board.
Microprocessor and display - The user can program and modify set points as well as general using the keypad. Additional
changes such as cut-outs for low suction pressure, high discharge pressure, high oil temperature or high discharge pressure
unloading set points and compressor motor current percent limit require a password.
Through standard RS485 interface, the microprocessor can be connected to any Building Management System via MODBUS
Protocol.
Available display languages are Chinese and English Compressor motor current
Chilled liquid entering and leaving temperature Load limit set points for high discharge pressure and high
Condenser liquid entering and leaving temperature motor current
Day, date and time, daily start/stop time, holiday and manual Anti-recycle timer counting the timing of the next compressor
override status start
Compressor operating hours and starts Percent of full load compressor motor current
Compressor run status Cut-out status and set-points for entering chilled liquid
6
Options
Spring Isolators Refrigerant Isolation Valve
The unit comes with four lose 19mm thick anti-vibration The condenser shell is capable of storing the entire system
neoprene pads as standard for field installation. When the unit refrigerant charge during servicing if the unit is equipped with
is installed on the floor, Spring Isolators are recommended to the optional isolation valve.
replace the standard neoprene pads. 4 level adjustable Spring
Isolators with non-slip mat will be delivered lose and can be Refrigerant Storage / Recycling System
conveniently mounted under the tube sheet. A refrigerant storage/recycling system is a self-contained
package consisting of a refrigerant compressor with oil
Left/Right Pipe Connection separator, storage receiver, water-cooled condenser, filter
Left or right piping connection can be chosen according to drier and necessary valves and hoses to remove, replace and
specific project requirement for easy installation. distill refrigerant. All necessary controls and safety devices are
a permanent part of the system. Typically not required if unit
Thicker Evaporator Insulation isolation valves are provided.
The 38mm thicker insulation is an option in case of relative
humidity up to 90% and dry bulb temperatures ranging from 10
to 32˚C. It is recommended for low temperature or high humidity
areas and helps to avoid the sweat on the surface of the unit.
Jobsite control box Jobsite control box Central control Web interface Connected with BMS
(Cooling tower) (Chiller)
T1 P P1 Pressure sensor
T4
Temperature sensor
Modulating
V1 Bypass Cooling
valve Load
Temperature
sensor P2
T3 T2 P
FM
Temperature sensor Flow meter Pressure sensor
YGWE High-Efficiency Water-cooled Screw Chiller
Technical Data
Chiller Performance Data
Full load
Capacity Power COP FLA Evaporator Condenser
Consulation Index
Model Piping
Flow rate Pressure Flow rate Piping Pressure Dorp
TR kW kW kW/kW A kW/TR Pass Dimension Pass
l/s Dorp kPa l/s Dimension mm kPa
mm
YGWE100 102.6 360.8 67.02 5.386 111 0.6530 3 15.47 100 47.8 2 19.89 100 28.1
YGWE130 127.0 446.6 82.37 5.421 134 0.6488 2 19.13 125 37.4 2 24.58 100 74.1
YGWE170 165.7 582.7 103.6 5.621 182 0.6257 2 24.97 125 42.4 2 31.85 125 46.6
YGWE200 200.9 706.5 125.7 5.619 214 0.6259 2 30.28 150 47.5 2 38.63 150 38.3
YGWE230 228.3 802.9 142.9 5.617 239 0.6261 2 34.40 150 77.7 2 43.96 150 79.5
YGWE270 270.0 949.5 168.8 5.625 283 0.6252 2 40.70 150 76.8 2 51.92 150 77.4
YGWE310 311.6 1096 186.1 5.890 310 0.5971 2 46.97 150 73.5 2 59.59 200 77.7
YGWE355 353.3 1243 207.7 5.982 347 0.5879 2 53.25 150 76.5 2 67.41 200 81.9
YGWE390 387.0 1361 227.8 5.975 212/180 0.5886 2 58.32 200 70.2 2 73.71 200 76.8
YGWE430 426.0 1498 250.8 5.973 212/212 0.5888 2 64.20 200 65.8 2 81.14 200 81.3
Note:
1. Chilled liquid leaving temperature 44F, entering temperature 54F, fouling factor 0.0001000h·ft2·F/Btu
2. Condenser liquid entering temperature 85F, leaving temperature 94.3F, fouling factor 0.000250h·ft2·F/Btu
3. The above data is based on Johnson Control's selection software: AECworks9.20. Please refer to the latest version of the software for specific projects.
Physical Data
Weight
Refrigerant
Model Refrigerant Circiut Compressor Qty Capacity Control% Oil Charge (L)
Charge (kg)
Shipping Weight (kg) Operating Weight (kg)
8
Dimensions
YGWE 100/130
YGWE 170/200
YGWE 230/270/310/355
Out
In Out
In
YGWE 390/430
Out
In Out
In
Model L(mm) W(mm) H(mm) A(mm) B(mm) C(mm) D(mm) E(mm) F(mm)
YGWE100 2427 1280 1483 515 483 135 145 320 320
YGWE130 3032 1280 1492 515 483 135 145 320 320
YGWE170 3055 1350 1654 540 583 155 145 345 330
YGWE200 3065 1430 1679 540 583 165 165 370 345
YGWE230 4144 1590 1908 570 718 165 165 425 370
YGWE270 4144 1590 1908 570 718 165 165 425 370
YGWE310 4206 1680 2003 640 788 200 170 445 395
YGWE355 4206 1680 2003 640 788 200 170 445 395
YGWE390 4256 1750 2017 638 195 180 460 415 395
YGWE430 4320 1800 2017 638 195 200 460 440 395
YGWE High-Efficiency Water-cooled Screw Chiller
Tube
Sheet Tube
Tube Sheet Tube
The central line Sheet The central line Sheet
of the unit of the unit
B J
A
Control panel H Control panel Control panel
C K
A H C B G N
1 2 3
H A K J P F
10
Condenser Water Pipe Connection
1-Pass 2-Pass
S
P
Control panel Q
Control panel
R T
Ground Ground
P Q R S
1 2
Q P T U
POWER SUPER
Power supply
BAS
(MODBUS)
QF (CUSTOMER SUPPLIED)
Customer
supplied
Remote start
ES
ES
Remarks:
1. If there is no "external interlock EXT", please jumper connect terminal "6" and " 13".
2. The cable selection should conform to the local codes.
3. If the customer's power supply is 3 phase 4 line (L1/L2/PE)" , please jumper connect terminal "N" and "PE" in the electric panel.
4. The contact resistance of flow switch, mode transition switch, external interlock and remote switch should be less than 0.5 ohm.
5. The 485 communication cable from 485 converter to terminal must be of the same type of cable.
6. Use twisted-pair cable with characteristic impedance 120 plus/ minus 20% ohm as the bus cable.
7. The length of communication cable should be within 1000 meters.
Johnson Controls:
At Johnson Controls, we transform the environments where people live, work, learn and play. From optimizing building
performance to improving safety and enhancing comfort, we drive the outcomes that matter most. We deliver our promise
in industries such as healthcare, education, data centers and manufacturing. With a global team of 105,000 experts in
more than 150 countries and over 130 years of innovation, we are the power behind our customers’ mission. Our leading
portfolio of building technology and solutions includes some of the most trusted names in the industry, such as Tyco®,
York®, Metasys®, Ruskin®, Titus®, Frick®, Penn®, Sabroe®, Simplex®, Ansul® and Grinnell®.
PUBL-9003(0620)
© 2020 Johnson Controls. All rights reserved.