10 KLD FECAL SLUDGE TREATMENT PLANT BASED ON TIGER BIFILTER TECHNOLOGY

PROCESS CALCULATIONS
Sr. No. Description Data Input Unit Remarks

Design Flow = 10.00 KLD 1-100

= 10.00 Cum/Day
Plant Operating Hours = 8.00 Hr/Day 8-16 Hrs

1 Landing Platform
No of Platform = 1.00 Nos.
Length of Platform = 5.00 m
Widthof Platform = 3.00 m
Sizing of Landing Platform is 5 M X 3 M X - 1 Nos.

2 Screen Chamber
No. of Manual Screen = 1.00 Nos. Mendatory for All KLD
No. of Mechanical Screen = - Nos. only for =>25 KLD if required
Vehicle load (1 Vehicle-5 Cum) = 5.00 Cum 1-10

Design Flow rate for Discharge 30.00 Cum/Hr Standard Value is 30

Discharge time = 10.00 Min
Design Flow rate = 500.00 Litres/min
Design Flow rate = 8.33 Litres/sec

Average Flow = 0.72 MLD

Peak Flow Factor = 1.00 Standard Value for Vehicle
Design Flow = Peak Flow
= 0.72 MLD
= 30.00 m3/hr
= 0.008 m3/sec

Average Flow = 0.72 MLD

= 30.00 m3/hr
= 0.008 m3/sec

Design Flow in each Screen = 0.008 m3/sec

1 No.

= 0.008 m3/sec

Average Flow in each Screen = 0.008 m3/sec

1 No.

= 0.008 m3/sec

Maximum Velocity through = 1.2 m/sec Standard Value

Screen at Peak Flow
Minimum Velocity through Screen = 0.6 m/sec Standard Value
at Average Flow

Design Flow = 0.008 m3/sec

Maximum Velocity through = 1.2 m/sec
Screen at Peak Flow
Clear Area of Opening through = 0.007 m2
Screen at Peak Flow

Average Flow = 0.008 m3/sec

Minimum Velocity through Screen = 0.6 m/sec
at Average Flow
Clear Area of Opening through = 0.013 m2
Screen at Average Flow

Considering maximum Area of = 0.013 m2

Opening through Screen
Clear Spacing of Bars = 10 mm Typically 10, Range 6-20
Thickness of Bars = 10 mm Typically 10, Range 5-20
Gross Area of Screen = 0.013x(10+10)/10
= 0.043 m2
Assuming Depth of Screen = 0.100 m 0.100 m-Standard Value
Channel
Gross Width of Screen = 0.043/0.1
Calculated Width = 0.43 m
No. of Bars = (Gross Width of Screen
/ Center to Center
Spacing of Bars) - 1

= 0.43/((10+10)/1000)-1

= 20.5 Nos.
Say = 21 Nos.
Width of Screen provided = (Number of Bars+1) x
Clear Spacing +
(Number of Bars x Bar
Thickness)
= (21+1)x10+(21x10)
= 430 mm
Width of screen chamber Say = 500 mm
Width of screen chamber Say = 0.50 M
Height of Blind Plate at Bottom of = 100 mm
Screen provided
Liquid Depth of Screen Channel = 200 mm
provided
Liquid Depth of Screen Channel 0.20 M
provided
Length of Screen Channel = 3000 mm Minimum 3000 mm
provided
Length of Screen Channel 3.00 M
provided
Freeboard provided = 800 mm
Freeboard provided 0.80 M
Total Depth = 1000 mm
Total Depth 1.00 M

Velocity in Channel at Average = Average Flow / Cross

Flow Sectional Area of
Screen Channel
= 0.008/((500x200)/1000
000
= 0.080 m/sec
< 0.3 m/sec

Head Loss across Screen

Head Loss across Screen = 0.0728 (V2 - v2)
 V = Velocity through Screen at = Peak Flow through
Peak Flow Screen Channel / Clear
Area of Opening
through Screen

= 0.189 m/sec
v = Velocity in approach Channel = Peak Flow through
at Peak Flow Screen Channel / Cross
Sectional Area of
Screen Channel
= 0.194 m/sec
Head Loss across Screen at Peak = 0.000 m
Flow

Head Loss across Screen at 50%

Clogged Condition
Velocity through Screen at 50% = 0.379 m/sec
Clogged Condition at Peak Flow

> 0.3 m/sec

Velocity Check = OK
Head Loss across screen at 50% = 0.008 m
Clogged Condition at Peak Flow

Sizing of Screen Chamber is 3 M X 0.5 M X 1 M - 1 Nos.

3 Sludge Storage Tank

Numbers = 1.00 Nos Manually Input
Flow = 10.00 Cum
Retention Time = 2.00 Days 2 Days=<20 KLD<1 Day
Volume = 20.00 Cum
Volume of each tank = 20.00 Cum
Depth = 2.50 m 1.5M ≤ 10 KLD ≤ 2.5 M
Required Area = 8.00 Sqm
Length = 3.00 m Assume L >2 M
Width = 2.75 m
Provided Area = 8.25 Sqm
Check = OK Not more than 10% extra
Hydraulic Volume = 20.63 Cum
FB = 0.50 m Typically 0.5, Range 0.2-1.0
Total Depth = 3.00 m
Total Volume = 24.75 Cum

Sizing of Sludge Storage Tank is 3 M X 2.75 M X 3 M - 1 Nos

4 Anaerobic Stabilisation Reactor

Flow = 10.00 Cum/day

Nos. of ASR = 2.00 Nos 2 Nos.<50 KLD< 4 Nos.
Nos. of working Hrs = 4.00 Hrs Typically 4, Range- 1-8 Hrs
Design Flow rate 5.00 Cum
Inlet Flow rate = 1.25 Cum
Sludge Feeding Time = 10.00 Minutes
Pump flow Rate = 0.13 Cum/Min
Calculated flow Rate = 125.00 Litres/Min
Proposed flow Rate = 300.00 Litres/Min
Check = OK
A Mixing Chamber
Nos. of Mixing Chamber = 2.00 Nos.
Max Flow Rate = 7.50 Cum/Hr
Upflow velocity = 4.00 m/Hr Typically 4, Range 3-4
Calculated Surface Area = 1.88 Sqm
Length of chamber = 1.25 m
Width: Length Ratio = 1.50 Range 1-2
Calculated Width of chamber = 2.00 m
Provided Surface Area = 2.50 Sqm
Area Check = OK Provided ≥ Calculated
Calculated Upflow Velocity = 3.00 m/Hr
Upflow Velocity Check = OK 3 ≤ Upflow Velocity ≥ 4

Retention Time = 1.00 Day Typically 1, Range 1-2

Volume of chamber = 5.00 Cum
Depth = 2.00 m
Check = OK Depth ≤ 2.5
Free Board = 0.50 m Typically 0.5, Range 0.2-1.0
total depth = 2.50 m
Sizing of Mixing Chamber is 1.25 M X 2 M X 2.5 M - 2 Nos.

B Digestion Chamber
Max Flow Rate = 7.50 Cum/Hr
Upflow velocity = 2.00 m/Hr Typically 2, Range 1-2
Calculated Surface Area = 3.80 sqm
Length of chamber = 2.00 m
Width: Length Ratio = 1.50 Range 1.5-2
Width of chamber = 3.00 m
Provided Surface Area = 6.00 Sqm
Area Check = OK Provided ≥ Calculated
Calculated Upflow Velocity = 1.25 m/Hr
Upflow Velocity Check = OK 1 ≤ Upflow Velocity ≥ 2

Depth of one chamber of = 2.00 m Typically 2, Range 1-3

digestion
Free Board = 0.50 m Typically 0.5, Range 0.2-1.0
total depth = 2.50 m
Volume of one digestion chamber = 12.00 Cum

Solids Retention Time = Day 3-5 Day (VS/TS= 0.3-0.4)

6.00 5-7 Days (VS/TS= 0.4-0.6)
7-9 Days (VS/TS= >0.6)
Total Volume of Digestion = 30.00 Cum
chamber
Calculated Nos. of chamber = 2.50 Nos
Provided Nos. of chamber = 3.00 Nos
Check = OK No of Chamber < 4
Provided Volume of Digestion = 36.00 Cum
Chamber
No. of ASR = 2.00 Nos
Provided Number of chamber = 6.00 Nos
Provided Volume of Digestion = 72.00 Cum
Chamber
Sizing of Digestion Chamber is 2 M X 3 M X 2.5 M - 6 Nos

5 Liquid Storage Tank-I

 Numbers = 1.00 Nos Typically 1
Flow = 10.00 Cum/day
Retention Time = 12.00 Hrs 24 Hrs, Range 12-24
Required Volume = 5.00 Cum
Depth = 1.75 m Range 1-3
Area 2.86 Sqm
Length = 2.00 m Assume L ≥2 M
Width = 1.50 m
Provided Area = 3.00 Sqm
Area Check = OK Not more than 10% extra
Hydraulic Volume = 5.25 Cum
FB = 0.50 m Range 0.2-1.0
Total Depth = 2.25 m
Total Volume = 6.75 Cum
Sizing of Liquid Storage Tank-I is 2 M X 1.5 M X 2.25 M - 1 Nos

6 Tiger Bio Filter I

Total flow 10.00 cum/day
Inlet BOD = 500.00 mg/l TBF Standard Value
Inlet TSS = 700.00 mg/l TBF Standard Value

a Hydraulic Load Approach

Design flow to each tank 1.30 Cum/day Range 1-1.5
Number of BMF tanks calculated 7.69 Nos

Number of BMF tanks provided 8.00 Nos

Length of Bed 3.00 m TBF Standard Value

Width of Bed 3.00 m TBF Standard Value
Area of each Bed 9.00 Sqm
Calculated Surface Area 72.00 Sqm

b Organic Load Approach

BOD load applied = 5.00 kg/day
BOD uptake rate = 0.50 Kg of BOD / Kg of Typically 0.5, Range 0.5-1.0
worms
Worms required = 10.00 Kg worms
Organic Loading Rate = 0.20 Kg/Sqm/day Typically 0.2, Range 0.1-1.0
Area required for each bed = 25.00 Sqm
Safety factor 5.00% Typically 5%, Range 5%-10%
Calculated Surface Area = 26.25 Sqm
Provided Surface Area = 27.00 Sqm

c Solids Load Approach

TSS load applied = 7.00 kg/day
TSS uptake rate = 1.00 Kg of TSS / Kg of Typically 1, Range 1.0-2.0
worms
Worms required = 7.00 Kg worms
Solids Loading Rate = 0.15 Kg/Sqm/day TBF Standard Value
Area required = 46.70 Sqm
Safety factor = 5.00% Typically 5%, Range 5%-10%
Calculated Surface Area = 49.04 Sqm
Provided Surface Area = 50.00 Sqm

Considering Maximum area for = 72.00 Sqm

design as per (a,b,c)
 Area Check = OK
Number of BMF tanks provided = 8.00 Nos

Area for 1 Tank = 9.00 Sqm

Length = 3.00 m Typically 3
Width = 3.00 m
Depth 0.70 m TBF Standard Value
Free Board 0.30 m TBF Standard Value
Total Depth = 1.00 m
Sizing of Tiger Bio Filter I is 3 M X 3 M X 1 M - 8 Nos

7 Liquid Storage Tank-II

Numbers = 1.00 Nos Typically 1
Flow = 10.00 Cum/day
RetentionTime = 12.00 Hrs 24 Hrs, Range 12-24
Required Volume = 5.00 Cum
Depth = 1.75 m Range 1-3
Area 2.86 Sqm
Length = 2.00 m Assume L ≥2 M
Width = 1.50 m
Provided Area = 3.00 Sqm
Area Check = OK Not more than 10% extra
Hydraulic Volume = 5.25 Cum
FB = 0.50 m Range 0.2-1.0
Total Depth = 2.25 m
Total Volume = 6.75 Cum
Sizing of Liquid Storage Tank-II is 2 M X 1.5 M X 2.25 M - 1 Nos

8 Tiger Bio Filter II

Flow 10.00 Cum/day
Number of pumping hours = 8.00 Hrs Typically 8 Hrs
Number of BMF tanks provided = 1.00 Nos

Design flow to each tank = 10.00 Cum/day

= 1.25 Cum/ Hr for 8 Hr
= 0.35 Litre/Sec

Inlet BOD = 250.00 mg/l TBF Standard Value

Inlet TSS = 250.00 mg/l TBF Standard Value
BOD load applied = 2.50 kg/day
BOD uptake rate = 0.50 Kg of BOD / Kg of (0.5 to 1.0)
worms
Worms required = 5.00 Kg worms
Sewage application rate = 1.25 Cum/Sqm/day Typically 1.25, Range 1-1.5
Calculated Surface Area = 8.00 SqM.
Provided Surface Area = 10.69 SqM.
ZA Tank Dia Provided = 3.69 M
Provided Surface Area 10.69 SqM.
Area Check = OK
Depth provided = 0.90 m TBF Standard Value
 Free Board 0.22 m TBF Standard Value
Total Depth = 1.12 m
Sizing of Tiger Bio Filter II in ZA Tank is Dia 3.69 M X 1.12 M - 1 Nos

9 Filter Feed Tank

Numbers = 1.00 Nos Typically 1
Flow = 10.00 Cum/day
RetentionTime = 12.00 Hrs Range 12-24
Required Volume = 5.00 Cum
Depth = 1.75 m Range 1-3
Area 2.86 Sqm
Length = 2.00 m Assume L ≥2 M
Width = 1.50 m
Provided Area = 3.00 Sqm
Area Check = OK Not more than 10% extra
Hydraulic Volume = 5.25 Cum
FB = 0.50 m Range 0.2-1.0
Total Depth = 2.25 m
Total Volume = 6.75 Cum
Sizing of Filter Feed Tank-II is 2 M X 1.5 M X 2.25 M - 1 Nos

10 Treated Water Tank

Numbers = 1.00 Nos Typically 1
Flow = 10.00 Cum/day
RetentionTime = 12.00 Hrs Range 12-24
Required Volume = 5.00 Cum
Depth = 1.75 m Range 1-3
Area 2.86 Sqm
Length = 2.00 m Assume L ≥2 M
Width = 1.50 m
Provided Area = 3.00 Sqm
Area Check = OK Not more than 10% extra
Hydraulic Volume = 5.25 Cum
FB = 0.50 m Range 0.2-1.0
Total Depth = 2.25 m
Total Volume = 6.75 Cum
Sizing of Treated Water Tank is 2 M X 1.5 M X 2.25 M - 1 Nos
 10 KLD FECAL SLUDGE TREATMENT PLANT BASED ON TIGER BIFILTER TECHNOLOGY

MASS BALANCE
Design Considerations
Design Flow = 10.00 KLD
BODin = 12,000.00 mg/l
CODin = 35,000.00 mg/l
TSSin = 18,000.00 mg/l

1 Screen Chamber
Numbers = 1.00 Nos
Volume = 10.00 KLD
BODin = 12,000.00 mg/Litre
Total BODin = 120.00 Kg
Reduction % = 0%
BOD out = 12,000.00 mg/Litre
BOD out = 120.00 Kg
CODin = 35,000.00 mg/Litre
Total CODin = 350.00 Kg
Reduction % = 0%
COD out 35,000.00 mg/Litre
COD out = 350.00 Kg
TSSin = 18,000.00 mg/Litre
Total TSSin 180.00 Kg
Reduction % = 0%
TSS out 18,000.00 mg/Litre
TSS out = 180.00 Kg
Screenings
Qty (m3/day) = Flow (KLD) x 0.05 (50 0.50 KLD
m3/1000 KLD) =
Non Bio Degaradable portion 30% = 0.15 KLD

2 Anarobic Digestion (all stages)

Numbers = 2.00 Nos
Volumein = 10.00 KLD
approximate Water loss
Volume Reduction % 0% during anaerobic digestion
= process
Volumeout = 10.00 KLD

= 12,000.00 mg/Litre
BODin
= 120.00 Kg
Approximate Reduction based
BOD Reduction % 85% on CPHEEO manual for Sludge
= Digestion
= 1,800.00 mg/Litre
BOD out
= 18.00 Kg

= 35,000.00 mg/Litre
CODin
= 350.00 Kg
Approximate Reduction based
Reduction % 85% on CPHEEO manual for Sludge
= Digestion
= 5,250.00 mg/Litre
COD out
= 52.50 Kg

= 18,000.00 mg/Litre
TSin
 TSin
= 180.00 Kg

Approximate Reduction based

Reduction % 85% on CPHEEO manual for Sludge
Digestion considering TVS and
= TFS together
= 2,700.00 mg/Litre
TSS out
= 27.00 Kg

3 TIGER BIO FILTER I

Numbers = 1.00 Nos
Volumein = 10.00 KLD

= 1,800.00 mg/Litre
BODin
= 18.00 Kg

Reduction % 90% considering efficiancy based

= on Sewage Treatment
= 180.00 mg/Litre
BOD out
= 1.80 Kg

= 5,250.00 mg/Litre
CODin
= 52.50 Kg

Reduction % 90% considering efficiancy based

= on Sewage Treatment
= 525.00 mg/Litre
COD out
= 5.25 Kg

= 2,700.00 mg/Litre
TSin
= 27.00 Kg
considering efficiency based
Reduction % 90% on solid capture at TBF bed
= surface
= 270.00 mg/Litre
TSS out
= 2.70 Kg

4 TIGER BIO FILTER II

Numbers = 1.00 Nos
Volumein = 10.00 KLD

= 180.00 mg/Litre
BODin
= 1.80 Kg

Reduction % 85% considering efficiancy based

= on Sewage Treatment
= 27.00 mg/Litre
BOD out
= 0.27 Kg

= 525.00 mg/Litre
CODin
= 5.25 Kg

Reduction % 85% considering efficiancy based

= on Sewage Treatment
= 78.75 mg/Litre
COD out
= 0.79 Kg
 = 270.00 mg/Litre
TSin
= 2.70 Kg

Reduction % 85% considering efficiency based

= on Sewage Treatment
= 40.50 mg/Litre
TSS out
= 0.41 Kg

5 TERTIARY TREATMENT FILTER

Numbers = 1.00 Nos
Volumein = 10.00 KLD

= 27.00 mg/Litre
BODin
= 0.27 Kg
Reduction % = 65%
= 9.45 mg/Litre
BOD out
= 0.09 Kg

= 78.75 mg/Litre
CODin
= 0.79 Kg
Reduction % = 65%
= 27.56 mg/Litre
COD out
= 0.28 Kg

= 40.50 mg/Litre
TSin
= 0.41 Kg
Reduction % = 65%
= 14.18 mg/Litre
TSS out
= 0.14 Kg

6 Treated Water Parameters

BOD out = 9.50 mg/l
COD out = 27.60 mg/l
TSS out = 14.20 mg/l
Treated Water Generated = 10.00 KLD
Vermicompost Generated = 5.00 kg/Day