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Continuous Limpet Coil - Kronos Metalcraft

The document discusses continuous limpet coils which are half round pipe shaped coils welded on the outside of vessels to allow heating or cooling media to flow. It provides details on the manufacturing process, advantages over conventional welded coils, applications, product range, material of construction, and inspection process.

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Azha
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50 views4 pages

Continuous Limpet Coil - Kronos Metalcraft

The document discusses continuous limpet coils which are half round pipe shaped coils welded on the outside of vessels to allow heating or cooling media to flow. It provides details on the manufacturing process, advantages over conventional welded coils, applications, product range, material of construction, and inspection process.

Uploaded by

Azha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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30/11/23, 15.

38 Continuous Limpet Coil | Kronos Metalcraft

+91 931 600 1195 info@kronosmetalcra

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CATALOGUE

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30/11/23, 15.38 Continuous Limpet Coil | Kronos Metalcraft

Prod u c t s we have developed

Continuous Limpet Coil


with you to foster your world

In exothermic reaction, heat is released whereas in endothermic reaction heat is absorbed. Thus
temperature control is essential for continuing the reaction process. Heating and cooling system play
crucial role in determining product quality and production rate. Jacketed vessels are normally used for
such processes. Jackets can be conventional, dimple type or limpet coil type.

The Limpet Coil is half round pipe shaped coil welded on the outside of the vessel to allow heating or
cooling media to flow. It has added advantage over simple jacket arrangement due to uniform fluid
velocity through the coil and proper distribution of heat transfer medium around the vessel periphery.

The vessels with limpet coils have 2 to 3 times higher heat transfer coefficients for heating processes and
1.25 to 1.5 times for cooling processes as compared to conventional jacketed vessels. Double start limpet
coil jacket has added advantage over dimpled and conventional jackets, of carrying out heating and
cooling process in the single vessel. Limpet coil jacket has optimal economic advantage over the other
jackets because it provides increased strength to the pressure vessel, high velocity and turbulence within
the jacket and better temperature control.

We, at Kronos Metalcraft Pvt. Ltd., manufacture continuous limpet coils in single piece with multiple
turns on a cold roll forming mill instead of old practice of welding two or more pieces to form a single
turn. The Limpet Coil diameter is customized as per vessel diameter with an increment of 5 to 10 mm to
aid easy fitment on the vessel. We provide the continuous limpet coils of desired length without any
joints which has various advantages over the conventional welded coil technique.

Applications of Jacketed Vessel


CATALOGUE

Chemical Industry
Pharmaceutical Industry- Bulk Drugs
Food and Beverage Industry
Dairy
Brewery
Refinery

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30/11/23, 15.38 Continuous Limpet Coil | Kronos Metalcraft

Fertilizers
Pesticides
Petrochemical Plants
Paints and Dyes
Cosmetics Industry

Product Range

Section Size OD Thickness

LMC 50 50 NB / 2" NB 60.3 mm 2.0 to 5.0 mm

LMC 65 65 NB / 2.5" NB 73.0 mm 2.5 to 6.0 mm

LMC 80 80 NB / 3" NB 88.9 mm 2.5 to 6.0 mm

LMC 100 100 NB / 4" NB 114.3 mm 2.5 to 6.0 mm


CATALOGUE

MOC for Limpet Coil​

Stainless Steel- SA240 Type 304/304L/316/316L


Carbon Steel- IS 2062, IS 1079, IS 10748, SA 516 Gr60/70

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Salient Features​

We procure prime coils from established steel manufacturers.


We maintain stock of raw material in common sizes to reduce delivery time and supply limpet coil in
7-10 days.
All the stainless steel raw material is sourced from Jindal Stainless Steel Ltd.
Carbon steel is procured from JSW Steel Ltd. / Tata Steel Ltd. / Essar Steel / SAIL.
We provide a copy of Raw Material MTC with the material.
In case of Stainless Steel, we get IGC-A Test done via renowned NABL approved laboratory and
provide a copy of Test Certificate.
We provide end to end support in case of Third Party Inspection (TPI).
We imprint Size, Quantity, MOC and Heat Number on each coil with Stencil for better traceability.
Within short span, we have established ourselves as reputed supplier of Half Round Pipe in various
markets of Mumbai, Pune, Hyderabad, Ahmedabad, Vapi, Ankleshwar, Vadodara & Bangalore.

Inspection and Tolerance

QAP as per Product Specification


Raw Material Inspection
Coil Width and Thickness are checked with Vernier Caliper and Micrometer respectively.
Visual Check for any material defects such as Wrinkles, Marking, Edge Burr, Rusting, Camber etc.
Chemical Composition / Mechanical Property / Micro-structure Test
Third Party Inspection
Product Inspection (In-Process)
© 2023 byas
Limpet Dimensions and Diameter Skyline Proudly created with Wix.com
per Drawing / Specification
Cross Section Tolerance as per SA 312 / EN 10162
Thorough Visual Check for any defects
Preparation of Inspection Report
Product Inspection (Pre-Dispatch)
Quantity as per Purchase Order
Packing and identification as per Purchase Order
Dimensions as per In-process Inspection Report

Advantages over conventional welded coil technique​​

Continuous Limpet Coil formed by Cold Roll Forming Technique, with Lesser or NO butt joints along
the reactor.
Lesser work hardening of material due to stage wise forming process resulting in better weld joint
strength with Equipment.
No risk of material oxidation at butt welding without purging of inert gas. Material’s Corrosion
Resistant Property remains intact.
Longer life of the reactor due to fewer weld joints reduces the chances of leakage.
Less time consuming – up to 60-80% lesser time for tagging
Continuous duly bent limpet coil saves wastage of base material and consumables.
Saves labor cost, cutting/welding cost & cost of wastage
Continuous limpet coils have better aesthetics.
CATALOGUE

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