Foundation Design for Engineers
Foundation Design for Engineers
KOCA4PWB.XLS
. . . . . . . CONTRACTOR AREA
. . . . . . . FACILITY UPGRADE & RELOCATION OF U/G PROCESS PIPING
. . . . . . . Petrofac FOR GC 3, 4, 6, 7, 8, 21, 23, BS 140 & BS 150 (GROUP A)
A ISSUED FOR REVIEW DC RD VK MA 16/01/06 Sample Design Calculations of Foundation
REV. AMENDMENTS PRPD CKD APPD APPD DATE PREPARED . CHECKED . APPROVED . for Vertical Vessels
KOC APPROVALS APPROVED . DATE . SCALE NA CONTRACTOR DOC. No. REV. K.O.C. DOC. No. REV.
DEPARTMENT SIGNATURE DESIGNATION DATE PROJECT - FACILITY UPGRADE & RELOCATION OF U/G PROCESS PIPING
JI-180-000-ECV-CAL-XXX A XXX-XX-XXX X
FOR GC 3, 4, 6, 7, 8, 21, 23, BS 140 & BS 150 (GROUP A)
CONTENTS
Page No:
1.0 General
1.1 Introduction 2
1.2 References 2
1.3.1 Vendor Input Data 3
1.3.2 Fireproof load calc. 6
2.0 Stability & Soil Bearing capacity Calc. 7
3.0 Reinforcement Design 9
4.0 Anchor Bolt Design 11
5.0 Summary 12
6.0 Design Sketches 13
Appendix
1.0 GENERAL
1.1 Introduction
The scope of this document is Analysis & Design calculation of foundation for Vertical Drain Flash vessel
mkd C-253.The Vertical Vessel C-253 is supported at 450 mm above the finished grade level.
1.2 References:
b
b
B
B
Df
ts
3
Note:- Foundation type 3 constitute of a
Foundation type 1 simple octagonal salb without pedestal
resting on soil
Foundation type 2
Foundation type 3
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PROJECT TITLE : FACILITY UPGRADE AND RELOCATION OF U/G PROCESS PIPING
Pedestal projection(y) = 0.45 meter (No pedastal. Base Slab extends upto B/ Base Plate)
Vessel Data :-
Operating Wt.of Vessel = 228.94 kN ( Vessel oper. wt.+ Platform self wt.+ LL on Platform(one 1.5 m wide
peripherial @ 5kN/m2)+Fireproofing
Wt.of vessel (hydro-test) = 272.94 kN ( Vessel oper. wt.+ Platform self wt.+ LL on Platform(one 1.5 m wide
peripherial @ 5kN/m2)+Fireproofing
Site data
Extra mom.due to piping(if any)= 0 kN.m ( As per Clause 3.6.3 of Civil/Structural Design Philosophy, No noozle loads have been
considered, since operating temperature is less than 100° C )
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PROJECT TITLE : FACILITY UPGRADE AND RELOCATION OF U/G PROCESS PIPING
Soil Data
Allowable Bearing Capacity of soil = 150 kN/m2 (From Topo. Drg. EGL 76.5 m. FGL at EL 77.0m. Hence backfill
amount 0.57m. Hence a founding depth of 1.5m corresponds to
a depth of (1.5-0.57) I.e 0.93m in virgin soil. The SBC at 0.9m from EGL is
135 kN/m2 by interpolation from Design Crit. & Geotech report.)
WF1 0 kN
WF2 0 kN
WF3 232.2341 kN
WS1 0 kN
WS2 0 kN
WS3 0 kN
Allowable F.O.S against overturning= 1.4
Wt of concrete = 232.2341 kN
Wt of overburden soil = 0 kN
Overburden pressure = -8.1 kN/m2
Volume of concrete = 9.676422 m3
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PROJECT TITLE : FACILITY UPGRADE AND RELOCATION OF U/G PROCESS PIPING
h)
a) Wt. Of Skirt Fireproofing (kN) 26
b) Wt. Of Fireproofing of Bolted Base (kN) 16
Total 42
PROJECT TITLE : FACILITY UPGRADE AND RELOCATION OF U/G PROCESS PIPING
Stability calculation
W
During Erection :-
Mt
Wind moment = 70.270 kN.M Vt
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PROJECT TITLE : FACILITY UPGRADE AND RELOCATION OF U/G PROCESS PIPING
Factored
Load Design Overburde Modified
case Load combination Vertical load(P) Moment Shear Design Load Moment(M) p1(P/A) p2(M/Z) p1+p2 p1-p2 e(M/P) e/B C1 C2 n stress Stress
1 maxDL(Empty)+maxWL 181.346 58.31 15.12 506.474 98.378 138.70371 104.5554 243.25909 34.14832 0.194241 0.089 1 1.712 77.7 159.760748
2 min.DL(Empty)+min.WL 129.533 58.31 15.12 361.767 98.378 99.074077 104.5554 203.62946 -5.481306 0.271937 0.125 1 2 55.5 142.648154
7 max.(Erection)+ max SL 122.500 0 0 447.628 0 122.58804 0 122.58804 122.588 0 0.000 1 1 77.7 44.8880408
min DL(Erection)+ min
8 SL 87.500 0 0 319.734 0 87.562886 0 87.562886 87.56289 0 0.000 1 1 55.5 32.0628863
max DL(Operation)+max
9 WL+piping 320.511 58.31 15.12 645.639 98.378 176.8156 104.5554 281.37099 72.26022 0.152373 0.070 1 1.56 77.7 198.132344
min DL(Operation)+ min
10 WL+piping 228.936 58.31 15.12 461.170 98.378 126.29686 104.5554 230.85224 21.74148 0.213322 0.098 1 1.784 55.5 169.813599
max DL(Operation)+
11 maxSL+piping 320.511 44.94 11.9 645.639 76.475 176.8156 81.27704 258.09265 95.53856 0.118449 0.055 1 1.44 77.7 176.914471
minDL(Operation)+min
12 SL+piping 228.936 44.94 11.9 461.170 76.475 126.29686 81.27704 207.5739 45.01982 0.165828 0.076 1 1.608 55.5 147.585352
13 max.DL(Hydro) 382.111 0 0 707.239 0 193.68548 0 193.68548 193.6855 0 0.000 1 1 77.7 115.985477
14 max DL(Hydro)+ max WL 382.111 29.155 7.56 707.239 49.189 193.68548 52.27769 245.96317 141.4078 0.069551 0.032 1 1.256 77.7 165.568959
15 minDL(Hydro)+minWL 272.936 29.155 7.56 505.170 49.189 138.34677 52.27769 190.62446 86.06908 0.097371 0.045 1 1.36 55.5 132.651606
198.132344
Net Soil stress for fdn. design = 99.115605 kN/mm2 max DL(Operation)+max WL+piping
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PROJECT TITLE : FACILITY UPGRADE AND RELOCATION OF U/G PROCESS PIPING
spacing = 14.2 mm
Provide 25 dia bar @ 140 mm c/c at top both ways
tv = 0.036 N/mm2
(400/d)= 0.15609756098
r1(400/d)= 1
r2(F(fck/25) = 1.06265857
x1= 0.42526016634
x2= 1
x3= 1.06265856918
tc(BS) = 0.45190635989
tc(aci) = 0
Area of pedestal = 0 m2
fcy = 30
m= 16.2352941176471
phi= 1
beta = #VALUE!
Load case Load combination Vertical load(P) Moment Shear ecc alpha zi Ast(tension) Gama(P) Gama(A) Gama(h) Gama(e) Ast(comp) Ast(min)
1 maxDL(Empty)+maxWL 181.346035978 58.31 15.12 0.32154 0 0 0 181346.036 0 #VALUE! #VALUE! 0 0
2 min.DL(Empty)+min.WL 129.532882842 58.31 15.12 0.450156 0 0 0 129532.883 0 #VALUE! #VALUE! 0 0
3 max.DL(Empty)+max.SL 181.346035978 0 0 0 0 0 0 181346.036 0 #VALUE! #VALUE! 0 0
4 min.DL(Empty)+minSL 129.532882842 0 0 0 0 0 0 129532.883 0 #VALUE! #VALUE! 0 0
5 max DL(Erection)+max WL 122.5 58.31 15.12 0.476 0 0 0 122500 0 #VALUE! #VALUE! 0 0
6 min DL(Erection)+min WL 87.5 58.31 15.12 0.6664 0 0 0 87500 0 #VALUE! #VALUE! 0 0
7 max.(Erection)+ max SL 122.5 0 0 0 0 0 0 122500 0 #VALUE! #VALUE! 0 0
8 min DL(Erection)+ min SL 87.5 0 0 0 0 0 0 87500 0 #VALUE! #VALUE! 0 0
max DL(Operation)+max
9 WL+piping 320.510865978 58.31 15.12 0.181928 0 0 0 320510.866 0 #VALUE! #VALUE! 0 0
min DL(Operation)+ min
10 WL+piping 228.936332842 58.31 15.12 0.2547 0 0 0 228936.333 0 #VALUE! #VALUE! 0 0
max DL(Operation)+
11 maxSL+piping 320.510865978 44.94 11.9 0.140214 0 0 0 320510.866 0 #VALUE! #VALUE! 0 0
minDL(Operation)+min
12 SL+piping 228.936332842 44.94 11.9 0.196299 0 0 0 228936.333 0 #VALUE! #VALUE! 0 0
13 max.DL(Hydro) 382.110865978 0 0 0 0 0 0 382110.866 0 #VALUE! #VALUE! 0 0
14 max DL(Hydro)+ max WL 382.110865978 29.155 7.56 0.0763 0 0 0 382110.866 0 #VALUE! #VALUE! 0 0
15 minDL(Hydro)+minWL 272.936332842 29.155 7.56 0.10682 0 0 0 272936.333 0 #VALUE! #VALUE! 0 0
0 0 0
Note:- Negative area of steel means no reinforcement is required theoretically
Ast1 0
Ast2 0
Ast3 0
Case2
Shear per Bolt (kN) Ps 0.90
Tension per Bolt (kN) Pt 1.91 (+ve tension)
Summary of result
Design Allowable
Sl No Item Value value Remarks
1 Stability Check
2 Bearing Capacity
Gross Bearing
2.1 Capacity 197.02 205.5 Foundation Safe
Factored Bearing
Capacity for RCC
2.2 design 99.12
3 Shear Check
3.1 Shear stress 0.036 0.362 Foundation Safe
Reinforcement Steel
4.0 Design Provided Min. Steel