Corrosion Protection Systems
PROTEGOL® UR Coating 32-55 / 45 L
Solvent-free, trowel-applied
applied two-component
component polyurethane coating compound
Description Density
Comp. A 83 g/cm³
1.83
Comp. B 1.2
25 g/cm³
PROTEGOL UR Coating 32-55 / 45 L is a solvent-
s Comp. A + B 1.70
70 g/cm³
free two-component
component polyurethane coating com-
co
Mixing ratio comp. A : B 5 : 1 parts by weight
pound.
Application method Byy spatula, brushing if necessary
owelled or, if nec-
After mixing, the material can be trowe
essary, brush-applied. Application thickness 500 µm to 1,000 µm for operation
on vertical surface
Uses Application temperature Substrate between 10°C and 30°C
Material between 15°C and 25°C
• Supplementary product to PROTEGOL UR Pot life Approx.
pprox. 20 min.
Coating 32-55 / 45 for manual application
• Repair of defective areas and mechanical dam- Waiting periods between Minimum 1 hour; previous coating
applications should still be slightly tacky
ages
ling of parts with complicated
• Pre-trowelling complic design Curing time
and subsequent over-coating
coating by airless hot Touch dry After
fter approx. 3 hours
spray-method Stackable After
fter approx. 12 hours
• Coating of welded field joints on factory-coated
factory fter one week
Full mechanical and chemi- After
steel pipes cal load
Temperature limits without -30°
30°C to +80°C, up to +110°C for
Benefits simultaneous mechanical short-term
short periods (without tem-
stress perature gradient to the substrate)
• Good corrosion protection
Shore D acc. to DIN 53 505 75 ± 5 *
• Abrasion resistant
• Impact resistant Cleaning material Solvent B or G
• High chemical resistance
* After
fter the coating has fully reacted and cured
Product Data Colours
The following data have been determined at +20°C Light ivory approx. RAL 1015
unless otherwise stated: Capri blue approx. RAL 5019
Type Internally
nternally plasticized two
two-compo- Reseda green approx. RAL 6011
nent material Feh grey approx. RAL 7000
Achat grey approx. RAL 7038
Base PUR
Graphite black approx. RAL 9011
Solvents None Other colours available on request.
request
Volume solids 100 % Coverage
Consistency
Comp. A Pasty Approx. 1.7 kg / 1,000 µm dft. / m² (theoretical value)
Comp. B Viscous
Date of issue 12/2012
TIB Chemicals AG | Muelheimer Strasse 16 -22
22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim | Germany
Phone +49 621 8901-812 | Fax +49 621 8901--902 |
[email protected] | www.tib-chemicals.com
chemicals.com
This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.
1/3
Corrosion Protection Systems
PROTEGOL® UR Coating 32-55 / 45 L
Solvent-free, trowel-applied
applied two-component
component polyurethane coating compound
Packaging the base coat is only permissible if the original de-
d
gree of cleanliness has been maintained.
• 2 kg double packs (24 x 2 kg per carton) The constructional design of steel and iron shall
• 0.5 kg double packs (68 x 0.5 kg per carton) comply with DIN EN 14879 part 1. The surface pro-
pr
file shall range between 50 µm and 70 µm. The blast-
Storage ing material shall be angled-shot.
angled
In a cool and dry place, approx. 24 months in tightly
Coating
closed original packs.
Before material withdrawal, the component A has to Ensure that the temperature of the substrate is at
be mixed thoroughly. least 3°C above the dew point to avoid condensation.
conden
The dew point can be determined with a suitable dew
When stored below 0°C,, component B may partly point mirror.
crystallize. In this case warm up to approx. 25° 25 C in
an oven or by oil bath in order to re--dissolve the crys- Thoroughly mix both components at the indicated
tals. (Do not use water bath as component B is sen- se mixing ratio with a slow-speed
speed stirrer (e.g. a drill fitted
sitive to moisture!) Component B with crystals should with a stirring paddle running at approx. 400 rpm) or
manually. Care should be taken to mix in the material
on no account be used since the presence of crystals
sticking to the walls of the container. Therefore,
There
interferes with the curing process.
transfer the mixture
xture to a larger, clean vessel all mate-
rial sticking to the walls of the original vessel being
Storage and Transport Data scraped
craped off with a palette knife and being added with
renewed stirring. Once PROTEGOL UR Coating 32-
PROTEGOL® UR Coating 32-55 / 45 L 55 / 45 L is mixed it may be applied by trowel or by
Flash point RID/ADR ICAO/IATA-DGR brush if applicable.
Comp. A > 100°C
In order to repair defective areas in a PROTEGOL
Comp. B 220°C
Solvent B approx. 28°C cl. 3/fig. 31 c cl. 3/ UN 1263/ III
UR Coating 32-55 / 45 coating,
coating the repair area shall
Solvent G approx. 7°C cl. 3/fig. 5 b cl. 3/UN 1263/III be roughened. When circular welding
w seams are to
be coated, PROTEGOL UR Coating 32-55 32 / 45 L is
Application applied by brush if applicable or by trowel in several
operations until the thickness of the factory-applied
factory
coating has been reached.
Substrate
High voltage holiday tests can be carried out after
The steel surfaces to be coated must be dry, clean approx. 5 hours.. The tension may be up to 10,000 V/
and free from dust, have a good key and be free 1,000 µm coating
ating thickness. The high voltage holiday
from all matter acting as release agents (e.g. oil, test can only be carried out if the material has been
grease, old paint). In order to obtain the necessary applied without any air trapping. Therefore it is ad-
a
conditions, suitable substrate preparation methods visable to take this into consideration already during
such as blasting must be used. the mixing process.
Steel surfaces must be abrasive blast clean to near Relative humidity during application
applicat of the coating
white (degree of cleanliness according to DIN EN must be <80%. (In case of higher relative humidity
ISO 12944-4 at least Sa 2 ½ or SSPC – SP3 or ISO ask for our special technical advice.)
8501/p 5T 2/3).). The first coating must be applied
immediately after blast cleaning.
leaning. Later application of
Date of issue 12/2012
TIB Chemicals AG | Muelheimer Strasse 16 -22
22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim | Germany
Phone +49 621 8901-812 | Fax +49 621 8901--902 |
[email protected] | www.tib-chemicals.com
chemicals.com
This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.
2/3
Corrosion Protection Systems
PROTEGOL® UR Coating 32-55 / 45 L
Solvent-free, trowel-applied
applied two-component
component polyurethane coating compound
Waiting periods According to the regulations on dangerous sub- su
stances, component B of PROTEGOL UR Coating
The waiting period between
etween applications is approx. 32-55 / 45 L as well as Solvents B and G are liable to
one hour at 20°C; the previous coating should still be danger identification.
slightly tacky. The seams of cured coating areas
shall be roughened to provide good adhesion.
Maintenance of tools
Immediately after use all instruments should be
cleaned with Solvent B or G.
Health and Safety
Although PROTEGOL UR Coating 32-55 32 / 45 L is
solvent-free,
free, it may, if processed at elevated temper-
tempe
atures, develop vapors and aerosols which may
cause irritation to the respiratory tract and the skin. It
must be ensured by suitable measures, such as con- co
tinuous ventilation, mechanicals extraction or respira-
r
tory protection that such vapors and atomized spray
are not inhaled. Therefore we recommend wearing
filter or fresh air masks.
In closed spaces assure proper and adequate venti-
vent
lation as well as breathing protection. Hazard warn-
war
ings and security instructions
ructions on the labels must be
followed.
The unprotected skin should not be allowed to come
in contact neither with component A nor B. If any of
the material has accidentally splashed onto the skin,
the affected area should be immediately washed
thoroughly
ughly with warm soapy water or better with
warm non-alkaline
alkaline cleaners (e.g. Lutrol E 400,
BASF). Clean again thoroughly with soap and water.
When using PROTEGOL UR Coating 32-55 32 / 45 L
all safety precautions applicable to handling polyure-
polyur
thane resins and their hardeners must be observed.
They are listed in the “Merkblatt für den Umgang mit
Isozyanaten” (Instructions for handling isocyanates),
ed. October 1987, which is available on request. In
addition, the health and safety precautions men- me
tioned on the material
terial safety data sheets as well as
any regulations valid in the respective country should
be observed.
Date of issue 12/2012
TIB Chemicals AG | Muelheimer Strasse 16 -22
22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim | Germany
Phone +49 621 8901-812 | Fax +49 621 8901--902 |
[email protected] | www.tib-chemicals.com
chemicals.com
This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.
3/3