3D78-1D S/N 01589-UP

KOMATSU 3D78-1D S/N 01589-UP

Item Description Page
01 CYLINDER HEAD 030000
02 CYLINDER BLOCK 060000
03 LUBRICATING OIL SYSTEM 090000
04 FUEL SYSTEM 120000
05 COOLING SYSTEM 150000
06 ELECTRICAL SYSTEM 180000
09 TOOL AND KIT 210000

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 3D78-1D S/N 01589-UP
CYLINDER HEAD
Item Description Qty Page
10 CYLINDER HEAD(#01589-06462) 1 030010
20 ROCKER ARM 1 030020
30 CYLINDER HEAD COVER(#01589-06462) 1 030030
40 AIR INTAKE MANIFOLD 1 030040
50 AIR CLEANER 1 030050
60 EXHAUST MANIFOLD AND MUFFLER 1 030060

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3D78-1D S/N 01589-UP

CYLINDER HEAD(#01589-06462)
Item Part No. Description Qty Options
1 YM729100-11700 CYLINDER HEAD A. 1 SN:01589--
2 YM121850-11860 PLUG 2 SN:01589--
3 YM23871-030000 PLUG 3 SN:01589--
4 YM27241-220000 PLUG 3 SN:01589--
5 YM27241-400000 PLUG 2 SN:01589--
6 YM22351-060012 PIN,SPRING 2 SN:01589--
7 YM120130-11860 GUIDE,INTAKE VALVE 3 SN:01589--
8 YM129150-11810 GUIDE,EXHAUST VALVE 3 SN:01589--
9 YM129100-11100 VALVE,INTAKE 3 SN:01589--
10 YM129100-11110 VALVE,EXHAUST 3 SN:01589--
11 YM121400-11340 SEAT,VALVE 3 SN:01589--
12 YM124460-11340 SEAT,VALVE 3 SN:01589--
13 YM129795-11120 SPRING 6 SN:01589--
14 YM129795-11180 SEAT,SPRING 6 SN:01589--
15 YM103338-11190 COTTER,VALVE 6 SN:01589--
16 YM104511-11370 CAP 6 SN:01589--
17 YM26216-060202 STUD 6 SN:01589--
18 YM26367-060002 NUT 6 SN:01589--
19 YM129100-01330 GASKET,HEAD (KIT) 1 SN:01589--
20 YM129150-01200 BOLT,HEAD 14 SN:01589--
21 YM124736-07900 HOOK 2 SN:01589--
22 YM26106-080142 BOLT 4 SN:01589--

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3D78-1D S/N 01589-UP

ROCKER ARM
Item Part No. Description Qty Options
YM129155-11241 ROCKER ARM SHAFT A. 1 SN:01589--
1 YM129155-11260 SUPPORT 2 SN:01589--
2 YM129155-11270 SUPPORT 2 SN:01589--
3 YM729150-11651 ROCKER ARM ASS'Y 6 SN:01589--
4 YM129150-11230 SCREW,ADJUSTING 1 SN:01589--
5 YM129150-11750 NUT 1 SN:01589--
6 YM129150-11280 SPRING 3 SN:01589--
7 YM129150-11290 SHAFT ASS'Y 1 SN:01589--
8 YM27241-100000 PLUG 2 SN:01589--
9 YM26226-080182 STUD 3 SN:01589--
10 YM26106-080502 BOLT 6 SN:01589--
11 YM26106-080252 BOLT 2 SN:01589--

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3D78-1D S/N 01589-UP

CYLINDER HEAD COVER(#01589-06462)
Item Part No. Description Qty Options
1 YM129100-11300 COVER,CYLINDER HEAD 1 SN:01589--
2 YM129150-11310 GASKET (KIT) 1 SN:01589--
3 YM124160-11360 KNOB 3 SN:01589--
4 YM24311-000120 O-RING (KIT) 3 SN:01589--
5 YM129150-03080 RETAINER 1 SN:01589--
6 YM129150-03010 BREATHER ASS'Y 1 SN:01589--
7 YM129150-03070 BAFFLE 1 SN:01589--
8 YM24341-000500 O-RING 1 SN:01589--
9 YM26106-080162 BOLT 2 SN:01589--
10 YM129150-03090 HOSE 1 SN:01589--
11 YM129150-03100 CLIP 1 SN:01589--
12 YM124160-01751 CAP 1 SN:01589--
13 YM24311-000320 O-RING 1 SN:04118--
YM121420-01760 O-RING 1 SN:01589--04117

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3D78-1D S/N 01589-UP

AIR INTAKE MANIFOLD
Item Part No. Description Qty Options
1 YM129150-12100 MANIFOLD,AIR INTAKE 1 SN:01589--
2 YM129150-12110 GASKET (KIT) 1 SN:01589--
3 YM26106-080252 BOLT 4 SN:01589--
4 YM129120-77501 HEATER,RIBBON 1 SN:01589--
5 YM129150-77510 GASKET 1 SN:01589--
6 YM26106-080352 BOLT 4 SN:01589--

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3D78-1D S/N 01589-UP

AIR CLEANER
Item Part No. Description Qty Options
YM129130-12550 AIR CLEANER ASS'Y 1 SN:01589--
1 YM129130-12570 BODY 1 SN:01589--
WHEN REPLACING BODY¤ ALSO SUPPLY CAUTION PLATE AS A SET.
2 YM121120-12901 ELEMENT 1 SN:01589--
3 YM121120-12561 BOLT,WING 1 SN:01589--
4 YM121120-12571 WASHER,SEAL 1 SN:01589--
5 YM121120-12541 BUFFLE 1 SN:01589--
6 YM121120-12531 PAN,DUST 1 SN:01589--
7 YM171056-12590 PLATE¤ CAUTION 1 SN:01589--
YM171351-12580 SUPPORT ASS'Y 1 SN:01589--
8 YM171351-12560 SUPPORT 1 SN:01589--
9 YM171351-12570 SEAT 1 SN:01589--
YM121400-12540 BAND ASS'Y 1 SN:01589--
10 YM121400-12560 BAND 1 SN:01589--
11 YM121400-12570 SEAT 1 SN:01589--

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3D78-1D S/N 01589-UP

EXHAUST MANIFOLD AND MUFFLER
Item Part No. Description Qty Options
1 YM129100-13110 MANIFOLD,EXHAUST 1 SN:01589--
2 YM129150-13110 GASKET (KIT) 1 SN:01589--
3 YM26106-080802 BOLT 4 SN:01589--
4 YM26216-080802 STUD 2 SN:01589--
5 YM194990-22050 NUT 2 SN:01589--
6 YM129130-13560 CONNECTOR 1 SN:01589--
7 YM124701-11910 GASKET (KIT) 1 SN:01589--
8 YM129130-13510 MUFFLER 1 SN:01589--
9 YM103954-13200 GASKET 1 SN:01589--
10 YM129130-13660 SUPPORT,L.H. 1 SN:01589--
11 YM129130-13650 SUPPORT,R.H. 1 SN:01589--
12 YM129111-13670 BAND,UPPER 2 SN:01589--
13 YM129111-13680 BAND,LOWER 2 SN:01589--

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 3D78-1D S/N 01589-UP
CYLINDER BLOCK
Item Description Qty Page
10 CYLINDER BLOCK 1 060010
20 GEAR CASE COVER 1 060020
30 OIL PAN(#01589-06462) 1 060030
40 FLYWHEEL AND FLYWHEEL HOUSING(#01589-06462) 1 060040
50 CRANKSHAFT 1 060050
60 PISTON AND CONNECTING ROD(#01589-06462) 1 060060
70 CAMSHAFT AND TAPPET 1 060070

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3D78-1D S/N 01589-UP

CYLINDER BLOCK
Item Part No. Description Qty Options
1 YM729100-01560 CYLINDER BLOCK A. 1 SN:01589--
2 YM27241-120000 PLUG 2 SN:01589--
3 YM129795-02411 BUSHING 1 SN:01589--
4 YM171051-01921 PLUG 1 SN:01589--
5 YM27241-300000 PLUG 6 SN:01589--
6 YM124160-01910 PLUG 3 SN:01589--
7 YM23871-010000 PLUG 1 SN:01589--
8 YM27231-500000 PLUG 1 SN:01589--
STANDARD
9 YM129150-02800 MAIN METAL ASS'Y 4 SN:01589--
UNDERSIZE 0.25MM
9 YM129150-02870 MAIN METAL ASS'Y 4 SN:01589--
STANDARD
10 YM129150-02930 THRUST METAL ASS'Y 2 SN:01589--
OVERSIZE 0.25MM
10 YM129150-02940 THRUST METAL ASS'Y 2 SN:01589--
11 YM129150-02020 BOLT 8 SN:01589--
12 YM129150-25101 GEAR ASS'Y 1 SN:01589--
13 YM129150-25061 BUSHING 1 SN:01589--
14 YM129100-25061 SHAFT 1 SN:01589--
15 YM26106-080452 BOLT 2 SN:01589--
16 YM121520-34810 GUIDE,LEVEL GAUGE 1 SN:01589--
17 YM171420-34800 GAUGE,LEVEL 1 SN:01589--
18 YM171056-49120 PLUG,DRAIN 1 SN:01589--

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3D78-1D S/N 01589-UP

GEAR CASE COVER
Item Part No. Description Qty Options
1 YM129400-01520 FLANGE,GEAR HOUSING 1 SN:01589--
2 YM24311-000160 O-RING 2 SN:01589--
3 YM129795-01950 PIPE,KNOCK 2 SN:01589--
4 YM26106-080162 BOLT 3 SN:01589--
5 YM129400-01500 CASE,GEAR 1 SN:01589--
6 YM26106-080452 BOLT 6 SN:01589--
7 YM26106-080552 BOLT 3 SN:01589--
8 YM26106-080852 BOLT 4 SN:01589--
9 YM26106-080202 BOLT 2 SN:01589--
10 YM129795-01800 SEAL¤ FRONT 1 SN:01589--
11 YM124160-01751 CAP 1 SN:01589--
12 YM24311-000320 O-RING 1 SN:01589--
13 YM26106-080162 BOLT 1 SN:01589--
14 YM43400-500410 WASHER,SEAL 1 SN:01589--
15 YM121023-01550 COVER 1 SN:01589--
16 YM24341-000240 O-RING 1 SN:05387--
YM24311-000260 O-RING 1 SN:01589--05386
17 YM26106-060122 BOLT 2 SN:01589--
18 YM124240-01871 COVER 1 SN:01589--
19 YM124240-01882 GASKET 1 SN:01589--
20 YM26106-080122 BOLT 4 SN:01589--
21 YM43400-500410 WASHER,SEAL 4 SN:01589--
22 YM977770-01212 LIQUID GASKET 1 SN:01589--

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3D78-1D S/N 01589-UP

OIL PAN(#01589-06462)
Item Part No. Description Qty Options
1 YM729100-01540 OIL PAN ASS'Y 1 SN:01589--
2 YM171301-01640 PLUG 1 SN:01589--
3 YM24341-000240 O-RING 1 SN:01589--
4 YM129100-01790 PLATE 2 SN:01589--
5 YM129100-01730 SPACER 1 SN:01589--
6 YM26106-080252 BOLT 2 SN:01589--
7 YM26106-080452 BOLT 16 SN:01589--
8 YM26106-080162 BOLT 4 SN:01589--
9 YM26106-080502 BOLT 4 SN:01589--
10 (YM977770-01212) LIQUID GASKET 1 SN:01589--

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3D78-1D S/N 01589-UP

FLYWHEEL AND FLYWHEEL HOUSING(#01589-06462)
Item Part No. Description Qty Options
1 YM129150-01650 CASE 1 SN:01589--
2 YM129795-01780 SEAL¤ REAR 1 SN:01589--
3 YM129150-01660 GASKET 1 SN:01589--
4 YM22312-080160 PIN,DOWEL 2 SN:01589--
5 YM26106-080302 BOLT 6 SN:01589--
6 YM26106-080352 BOLT 3 SN:01589--
7 YM171301-01600 HOUSING,FLYWHEEL 1 SN:01589--
8 YM119620-01750 CAP,FILLER 1 SN:01589--
9 YM22312-080160 PIN,DOWEL 2 SN:01589--
10 YM26206-100252 BOLT 6 SN:01589--
11 YM26206-100302 BOLT 4 SN:01589--
12 YM129130-21590 FLYWHEEL ASS'Y 1 SN:01589--
13 YM119865-21600 GEAR,RING 1 SN:01589--
14 YM129100-01580 PIN,DOWEL 1 SN:01589--
15 YM121111-21501 BOLT 6 SN:01589--

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3D78-1D S/N 01589-UP

CRANKSHAFT
Item Part No. Description Qty Options
1 YM729102-21700 CRANKSHAFT ASS'Y 1 SN:04758--
YM729150-21700 CRANKSHAFT ASS'Y 1 SN:01589--04757
2 YM24190-080001 BALL 3 SN:01589--
3 YM129150-21200 GEAR,CRANK 1 SN:01589--
4 YM22351-040010 PIN,SPRING 1 SN:01589--
5 YM22512-070140 KEY 1 SN:01589--
6 YM171340-21650 PULLEY,CRANK 1 SN:01589--
7 YM129795-21661 WASHER 1 SN:01589--
8 YM121850-21680 BOLT 1 SN:01589--

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3D78-1D S/N 01589-UP

PISTON AND CONNECTING ROD(#01589-06462)
Item Part No. Description Qty Options
STANDARD
1 YM129100-22080 PISTON ASS'Y 3 SN:01589--
2 YM729100-22500 PISTON RING ASS'Y 1 SN:01589--
OVERSIZE 0.25MM
1 YM729100-22900 PISTON ASS'Y 3 SN:01589--
2 YM729555-22950 PISTON RING ASS'Y 1 SN:01589--
3 YM129150-22300 PIN,PISTON 3 SN:01589--
4 YM121100-22400 RING,SNAP 6 SN:01589--
5 YM729150-23700 CONNECTING ROD A. 3 SN:01589--
6 YM129100-23910 BUSHING 1 SN:01589--
STANDARD
7 YM729150-23600 CRANK PIN METAL A. 1 SN:01589--
UNDERSIZE 0.25MM
7 YM129150-23610 CRANK PIN METAL A. 1 SN:01589--
8 YM121550-23200 BOLT 2 SN:01589--

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3D78-1D S/N 01589-UP

CAMSHAFT AND TAPPET
Item Part No. Description Qty Options
1 YM129150-14011 CAMSHAFT 1 SN:01589--
2 YM129150-14101 GEAR ASS'Y,CAMSHAFT 1 SN:01589--
3 YM22512-070140 KEY 1 SN:01589--
4 YM129150-14200 TAPPET 6 SN:01589--
5 YM129150-14400 ROD,PUSH 6 SN:01589--
6 YM129150-02450 METAL,THRUST 1 SN:01589--
7 YM26106-080162 BOLT 2 SN:01589--

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 3D78-1D S/N 01589-UP
LUBRICATING OIL SYSTEM
Item Description Qty Page
10 LUBRICATING OIL PUMP AND PIPING(#01589-06462) 1 090010
20 LUBRICATING OIL FILTER 1 090020

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3D78-1D S/N 01589-UP

LUBRICATING OIL PUMP AND PIPING(#01589-06462)
Item Part No. Description Qty Options
1 YM129150-32000 PUMP 1 SN:01589--
2 YM129150-32020 GASKET 1 SN:01589--
3 YM26450-060252 BOLT 4 SN:01589--
4 YM129150-35091 PIPE ASS'Y 1 SN:01589--
5 YM129150-35040 GASKET 1 SN:01589--
6 YM26116-080352 BOLT 2 SN:01589--
7 YM129150-39450 PIPE 1 SN:01589--
8 YM124160-39140 BOLT,JOINT 1 SN:01589--
9 YM23414-100000 GASKET,RING 2 SN:01589--
10 YM124550-59820 BOLT,JOINT 1 SN:01589--
11 YM23414-080000 GASKET 2 SN:01589--
12 YM124160-39450 SWITCH,OIL PRESSURE 1 SN:01589--

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3D78-1D S/N 01589-UP

LUBRICATING OIL FILTER
Item Part No. Description Qty Options
1 YM129150-35101 BRACKET 1 SN:01589--
2 YM129150-35110 GASKET 1 SN:01589--
3 YM119865-35300 VALVE 1 SN:01589--
4 YM129150-35350 NUT 1 SN:01589--
5 YM24311-000160 O-RING 1 SN:01589--
6 YM26106-080202 BOLT 3 SN:01589--
7 YM129150-35150 CARTRIDGE 1 SN:01589--

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 3D78-1D S/N 01589-UP
FUEL SYSTEM
Item Description Qty Page
10 FUEL INJECTION PUMP AND PIPING(#01589-06462) 1 120010
20 FUEL FILTER 1 120020
30 FUEL NOZZLE AND SPILL PIPE(#01589-06462) 1 120030
40 FUEL INJECTION PUMP(#01589-06462) 1 120040
50 GOVERNOR(#01589-06462) 1 120050

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3D78-1D S/N 01589-UP

FUEL INJECTION PUMP AND PIPING(#01589-06462)
Item Part No. Description Qty Options
1 (YM771350-51360) INJECTION PUMP A.,(SEE FIG.0451) 1 SN:01589--
2 YM121850-51960 O-RING 1 SN:01589--
3 YM121450-01560 STUD 3 SN:01589--
4 YM26366-080002 NUT 3 SN:01589--
5 YM129150-25900 GEAR,INJECTION PUMP 1 SN:01589--
6 YM26716-120002 NUT 1 SN:01589--
7 YM22217-120000 WASHER 1 SN:01589--
8 YM129100-59930 PIPE,INJECTION¤ NO.1 1 SN:01589--
9 YM129100-59920 PIPE,INJECTION¤ NO.2 1 SN:01589--
10 YM129100-59910 PIPE,INJECTION¤ NO.3 1 SN:01589--
11 YM129150-59120 CLAMP ASS'Y 1 SN:01589--
12 YM129150-59130 BOLT 2 SN:01589--
13 YM129100-52100 FEED PUMP ASS'Y,(ASS'Y SUPPLY ONLY) 1 SN:01589--06462
14 YM129155-52050 GASKET 1 SN:01589--06462
YM119840-59601 BEND ASS'Y 1 SN:01589--
15 YM119840-59611 BEND 1 SN:01589--
16 YM119840-59621 JOINT 1 SN:01589--
17 YM124766-59050 CLAMP 2 SN:01589--
18 YM129255-59580 HOSE,FUEL 1 SN:01589--
19 YM23000-013000 CLAMP 2 SN:01589--
20 YM129555-59510 HOSE,FUEL 1 SN:01589--
21 YM124766-59050 CLAMP 2 SN:01589--
22 YM101304-59020 JOINT 1 SN:02229--
YM129150-59020 JOINT 1 SN:01589--02228
23 YM103854-39140 BOLT,JOINT 1 SN:01589--
24 YM104200-59170 GASKET 2 SN:01589--

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3D78-1D S/N 01589-UP

FUEL FILTER
Item Part No. Description Qty Options
1 YM129100-55621 FUEL FILTER ASS'Y 1 SN:01589--
2 YM129100-55680 CUP 1 SN:01589--
3 YM129100-55700 SPRING 1 SN:01589--
4 YM129100-55650 ELEMENT 1 SN:01589--
5 YM24311-000160 O-RING 1 SN:01589--
6 YM24321-000650 O-RING 1 SN:01589--
7 YM129100-55690 RING,RETAINING 1 SN:01589--
8 YM104200-55321 VALVE 1 SN:01589--
9 YM104200-55330 SPRING 1 SN:01589--
10 YM129100-55670 LEVER 1 SN:01589--
11 YM24311-240100 O-RING 1 SN:01589--
12 YM104200-55750 SCREW 1 SN:01589--
13 YM26014-080702 BOLT 1 SN:04493--
YM26106-080652 BOLT 1 SN:01589--04492

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3D78-1D S/N 01589-UP

FUEL NOZZLE AND SPILL PIPE(#01589-06462)
Item Part No. Description Qty Options
YM729102-53100 FUEL NOZZLE ASS'Y 3 SN:01589--
1 YM129100-53100 HOLDER 1 SN:01589--
2 YM114250-53400 SHIM ASS'Y AR SN:01589--
3 YM114250-53120 SPRING 1 SN:01589--
4 YM114250-53130 SEAT 1 SN:01589--
5 YM114250-53140 PLATE,STOP 1 SN:01589--
6 YM114250-53210 PIN 2 SN:01589--
7 YM129102-53000 NOZZLE 1 SN:01589--
8 YM114250-53080 NUT 1 SN:01589--
9 YM119625-11870 PROTECTOR 3 SN:01589--
10 YM119625-11880 SEAT,NOZZLE 3 SN:01589--
11 YM119625-11900 RETAINER,NOZZLE 3 SN:01589--
12 YM121250-59550 HOSE 2 SN:01589--
13 YM129150-59580 CAP 1 SN:01589--
14 YM105025-59750 HOSE 1 SN:01589--
15 YM124066-59100 CLAMP 6 SN:01589--
16 YM124766-59050 CLAMP 1 SN:01589--
17 YM124950-59560 HOSE 1 SN:01589--
18 YM124766-59050 CLAMP 1 SN:01589--
19 YM124066-59100 CLAMP 1 SN:01589--
20 YM119840-59570 JOINT 1 SN:01589--
21 YM129100-59951 CHECK VALVE ASS'Y 1 SN:01589--
22 YM23414-120000 GASKET 2 SN:01589--
23 YM121750-59890 BAND 1 SN:01589--
YM119840-59601 BEND ASS'Y 1 SN:01589--
24 YM119840-59611 BEND 1 SN:01589--
25 YM119840-59621 JOINT 1 SN:01589--
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 3D78-1D S/N 01589-UP
FUEL NOZZLE AND SPILL PIPE(#01589-06462)
Item Part No. Description Qty Options
26 YM124766-59050 CLAMP 2 SN:01589--

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49 47
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3D78-1D S/N 01589-UP

FUEL INJECTION PUMP(#01589-06462)
Item Part No. Description Qty Options
1 YM771350-51360 INJECTION PUMP A. 1 SN:01589--
THIS ASSEMBLY CONSISTS OF ALL PARTS SHOWN IN FIGS.0451 TO 0481.
2 YM26216-060162 STUD 2 SN:01589--
3 YM119810-51040 CAMSHAFT 1 SN:01589--
4 YM122710-51090 KEY 1 SN:01589--
5 YM129155-51050 BEARING 1 SN:01589--
6 YM129155-51930 SPACER¤ 3.25MM 1 SN:01589--
7 YM24101-063033 BEARING,BALL 1 SN:01589--
8 YM129155-51940 SPACER¤ 1.5MM 1 SN:01589--
9 YM129155-51060 RETAINER,BEARING 1 SN:01589--
10 YM129155-51450 GASKET 1 SN:01589--
11 YM26557-060162 SCREW 4 SN:01589--
12 YM22287-060000 WASHER 4 SN:01589--
13 YM22287-120000 WASHER,LOCK 1 SN:01589--
14 YM129155-51500 RACK,CONTROL 1 SN:01589--
15 YM129155-51520 BUSHING 1 SN:01589--
16 YM129155-51591 SPRING 1 SN:01589--
17 YM129155-51530 SPACER 1 SN:01589--
18 YM129155-51540 RING,SNAP 1 SN:01589--
19 YM129155-51570 PLUG 1 SN:01589--
20 YM129155-51580 O-RING 1 SN:01589--
21 YM22351-050010 PIN,SPRING 2 SN:01589--
22 YM129155-51400 DEFLECTOR 1 SN:01589--
23 YM129155-51410 BOLT 2 SN:01589--
24 YM24341-000160 O-RING 2 SN:01589--
25 YM129400-51100 PLUNGER ASS'Y 3 SN:01589--
26 YM128170-51300 VALVE,DELIVERY 3 SN:01589--
Ref. 0451 Page 120040
 3D78-1D S/N 01589-UP
FUEL INJECTION PUMP(#01589-06462)
Item Part No. Description Qty Options
27 YM124550-51350 GASKET 3 SN:01589--
28 YM129155-51320 SPRING 3 SN:01589--
29 YM129155-51370 STOPPER 3 SN:01589--
30 YM129155-51340 HOLDER 3 SN:01589--
31 YM124550-51370 O-RING 3 SN:01589--
32 YM129155-51380 STOPPER 2 SN:01589--
33 YM129155-51390 STOPPER 2 SN:01589--
34 YM26116-050309 BOLT 2 SN:01589--
35 YM22217-050000 WASHER 2 SN:01589--
36 YM129155-51200 TAPPET ASS'Y 3 SN:01589--
37 YM711100-51540 TAPPET ROLLER A. 1 SN:01589--
38 YM129155-51250 BOLT,ADJUSTING 1 SN:01589--
39 YM174100-54120 PIN 1 SN:01589--
40 YM129155-51600 SHIM ASS'Y 1 SN:01589--
41 YM129155-51180 RETAINER,SPRING 3 SN:01589--
42 YM124950-51190 SPRING,PLUNGER 3 SN:01589--
43 YM174307-51170 SEAT 3 SN:01589--
44 YM129155-51550 PINION 3 SN:01589--
45 YM174307-51560 PINION 3 SN:01589--
46 YM122117-51560 SCREW 3 SN:01589--
47 YM129155-51270 STOPPER,TAPPET 3 SN:01589--
48 YM129155-51790 STOPPER,RACK 1 SN:01589--
49 YM129155-51280 O-RING 4 SN:01589--
50 YM129155-51140 PIN,BARREL 3 SN:01589--
51 YM129155-51750 COVER 1 SN:01589--
52 YM129155-51760 GASKET 1 SN:01589--
53 YM26022-050102 SCREW 4 SN:01589--
54 YM22217-050000 WASHER 4 SN:01589--
55 YM129156-51910 PLATE¤ CAUTION 1 SN:01589--
56 YM26716-060002 NUT 2 SN:01589--
57 YM22217-060000 WASHER 2 SN:01589--
58 YM129155-51700 COVER 1 SN:01589--
59 YM129155-51710 GASKET 1 SN:01589--
60 YM26022-050102 SCREW 4 SN:01589--
61 YM22217-050000 WASHER 4 SN:01589--
62 YM129155-51420 PLUG 1 SN:01589--
63 YM43400-500490 WASHER,SEAL 1 SN:01589--

Ref. 0451 Page 120040

 3D78-1D S/N 01589-UP
15
37 16
38
36
38
35 46 5
7 34
2 33
49 32
45 3 33
41
43

42 4 6
43 44
39 40 7
9 19
8 20 18
34
10
11 48
12 1
13
47
26 18 17
14 19
23
25

24
25
22 31

31 17
21
27
28
29
30

Ref. 0461 Page 120050

3D78-1D S/N 01589-UP

GOVERNOR(#01589-06462)
Item Part No. Description Qty Options
(YM771350-51360) INJECTION PUMP A. 1 SN:01589--
THIS ASSEMBLY CONSISTS OF ALL PARTS SHOWN IN FIGS.0451 TO 0481.
1 YM129155-61010 CASE,GOVERNOR 1 SN:01589--
2 YM23883-100002 PLUG 1 SN:01589--
3 YM22190-100000 SEAL,SEAL 1 SN:01589--
4 YM129100-61400 SHAFT ASS'Y 1 SN:01589--
5 YM129100-61850 PLUG 1 SN:01589--
6 YM171353-61720 SPRING,GOVERNOR 1 SN:01589--
7 YM129155-61830 O-RING 3 SN:01589--
8 YM119840-61440 LEVER,CONTROL 1 SN:01589--
9 YM129155-61430 SPACER 1 SN:01589--
10 YM26366-080002 NUT 1 SN:01589--
11 YM119840-61880 BOLT 1 SN:01589--
12 YM119840-61890 HOOK 1 SN:01589--
13 YM26106-060102 BOLT 1 SN:01589--
14 YM119840-61870 SPRING 1 SN:01589--
15 YM129155-61810 PIN,STOP LEVER 1 SN:01589--
16 YM23414-050000 GASKET 1 SN:01589--
17 YM129500-61500 LEVER ASS'Y 1 SN:01589--
18 YM129155-61530 BUSHING ASS'Y 2 SN:01589--
19 YM174307-51700 SHIM ASS'Y 2 SN:01589--
20 YM22351-030016 PIN,SPRING 1 SN:01589--
21 YM129155-61540 SHIFTER 1 SN:01589--
22 YM22272-000040 RING 1 SN:01589--
23 YM129100-61650 SPRING,FUEL CONTROL 1 SN:01589--
24 YM129155-61170 LINK,L=28 1 SN:01589--
YM129155-61180 LINK,L=29 1 SN:01589--
Ref. 0461 Page 120050
 3D78-1D S/N 01589-UP
GOVERNOR(#01589-06462)
Item Part No. Description Qty Options
YM129155-61120 LINK¤ L=30.0 1 SN:01589--
YM129155-61140 LINK¤ L=30.5 1 SN:01589--
YM129155-61130 LINK¤ L=31.0 1 SN:01589--
YM129155-61150 LINK,L=33 1 SN:01589--
YM129155-61160 LINK,L=34 1 SN:01589--
25 YM22117-040000 WASHER 2 SN:01589--
26 YM22360-040000 PIN,SNAP 2 SN:01589--
27 YM129155-61341 SLEEVE¤ L=25.5 1 SN:01589--
28 YM26776-120002 NUT 1 SN:01589--
29 YM22282-120000 WASHER,LOCK 1 SN:01589--
30 YM129155-61201 WEIGHT ASS'Y 1 SN:01589--
31 YM129155-61480 SPACER 2 SN:01589--
32 YM129155-61490 SHAFT 1 SN:01589--
33 YM129155-51280 O-RING 2 SN:01589--
34 YM22272-000060 RING 2 SN:01589--
35 YM129100-61450 SCREW 1 SN:01589--
36 YM26777-120002 NUT 1 SN:01589--
37 YM129100-61930 NUT,CAP 1 SN:01589--
38 YM43400-500450 WASHER 2 SN:01589--
39 YM129155-61060 COVER 1 SN:01589--
40 YM129155-61070 GASKET 1 SN:01589--
41 YM26557-050102 SCREW 3 SN:01589--
42 YM129155-61090 BOLT 1 SN:01589--
43 YM22217-050000 WASHER,SPRING 4 SN:01589--
44 YM129130-51960 PLATE¤ CAUTION 1 SN:01589--
45 YM129155-61450 BOLT,CONTROL 1 SN:01589--
46 YM124550-66370 NUT 1 SN:01589--
47 YM129155-61050 GASKET 1 SN:01589--
48 YM26107-060202 BOLT 6 SN:01589--
49 YM129155-61950 BOLT 1 SN:01589--

Ref. 0461 Page 120050

 3D78-1D S/N 01589-UP
COOLING SYSTEM
Item Description Qty Page
10 WATER PUMP AND COOLING FAN (WITHOUT CAR HEATER)(#01589-06462) 1 150010
20 WATER PUMP AND COOLING FAN (WITH CAR HEATER)(#01589-06462) 1 150020

Ref. |150000 Page 150000

 3D78-1D S/N 01589-UP

Ref. 0501 Page 150010

3D78-1D S/N 01589-UP

WATER PUMP AND COOLING FAN (WITHOUT CAR HEATER)(#01589-06462)
Item Part No. Description Qty Options
1 YM129100-42000 WATER PUMP ASS'Y 1 SN:01589--
2 YM23871-030000 PLUG 1 SN:01589--
3 YM121850-11860 PLUG 1 SN:01589--
4 YM129100-42020 GASKET (KIT) 1 SN:01589--
5 YM26106-080602 BOLT 3 SN:01589--
6 YM129100-49800 HOUSING 1 SN:01589--
7 YM124770-11770 JOINT 1 SN:01589--
8 YM23871-030000 PLUG 1 SN:01589--
9 YM129100-49830 COVER 1 SN:01589--
10 YM129100-49820 GASKET 1 SN:01589--
11 YM26116-060162 BOLT 2 SN:01589--
12 YM129100-49840 GASKET 1 SN:01589--
13 YM26106-080252 BOLT 1 SN:01589--
14 YM26106-080502 BOLT 1 SN:01589--
15 YM26106-080602 BOLT 1 SN:01589--
16 YM129155-49800 THERMOSTAT 1 SN:01589--
17 YM129150-49810 GASKET 1 SN:01589--
18 YM124101-49530 COVER 1 SN:01589--
19 YM129795-49550 PACKING 1 SN:01589--
20 YM26106-080252 BOLT 1 SN:01589--
21 YM26106-080652 BOLT 1 SN:01589--
22 YM121450-42450 PLUG 1 SN:01589--
23 YM124465-44950 GASKET 1 SN:01589--
24 YM121250-44901 SWITCH 1 SN:01589--
25 YM124465-44950 GASKET 1 SN:01589--
26 YM129100-49050 HOSE 1 SN:01589--
27 YM23000-016000 CLAMP 2 SN:01589--
Ref. 0501 Page 150010
 3D78-1D S/N 01589-UP
WATER PUMP AND COOLING FAN (WITHOUT CAR HEATER)(#01589-06462)
Item Part No. Description Qty Options
28 YM129120-42350 PULLEY 1 SN:01589--
29 YM124574-44761 SPACER 1 SN:01589--
30 YM121520-44740 FAN,COOLING 1 SN:01589--
31 YM26106-060252 BOLT 4 SN:01589--
32 YM121492-42290 V-BELT 1 SN:01589--

Ref. 0501 Page 150010

 3D78-1D S/N 01589-UP

Ref. 0502 Page 150020

3D78-1D S/N 01589-UP

WATER PUMP AND COOLING FAN (WITH CAR HEATER)(#01589-06462)
Item Part No. Description Qty Options
1 YM129100-42000 WATER PUMP ASS'Y 1 SN:01589--
2 YM23871-030000 PLUG 1 SN:01589--
3 YM121850-11860 PLUG 1 SN:01589--
4 YM129100-42020 GASKET (KIT) 1 SN:01589--
5 YM26106-080602 BOLT 3 SN:01589--
6 YM129100-49800 HOUSING 1 SN:01589--
7 YM124770-11770 JOINT 1 SN:01589--
8 YM23871-030000 PLUG 1 SN:01589--
9 YM129100-49830 COVER 1 SN:01589--
10 YM129100-49820 GASKET 1 SN:01589--
11 YM26116-060162 BOLT 2 SN:01589--
12 YM129100-49840 GASKET 1 SN:01589--
13 YM26106-080252 BOLT 1 SN:01589--
14 YM26106-080502 BOLT 1 SN:01589--
15 YM26106-080602 BOLT 1 SN:01589--
16 YM129155-49800 THERMOSTAT 1 SN:01589--
17 YM129150-49810 GASKET 1 SN:01589--
18 YM124101-49530 COVER 1 SN:01589--
19 YM129795-49550 PACKING 1 SN:01589--
20 YM26106-080252 BOLT 1 SN:01589--
21 YM26106-080652 BOLT 1 SN:01589--
22 YM121250-44901 SWITCH 1 SN:01589--
23 YM124465-44950 GASKET 1 SN:01589--
24 YM129100-49050 HOSE 1 SN:01589--
25 YM23000-016000 CLAMP 2 SN:01589--
26 YM129120-42350 PULLEY 1 SN:01589--
27 YM124574-44761 SPACER 1 SN:01589--
Ref. 0502 Page 150020
 3D78-1D S/N 01589-UP
WATER PUMP AND COOLING FAN (WITH CAR HEATER)(#01589-06462)
Item Part No. Description Qty Options
28 YM121520-44740 FAN,COOLING 1 SN:01589--
29 YM26106-060252 BOLT 4 SN:01589--
30 YM121492-42290 V-BELT 1 SN:01589--

Ref. 0502 Page 150020

 3D78-1D S/N 01589-UP
ELECTRICAL SYSTEM
Item Description Qty Page
10 ALTERNATOR AND MOUNTING (20A)(#01589-06462) 1 180010
20 STARTING MOTOR AND MOUNTING (1.8KW) 1 180020
30 SAFETY RELAY AND GLOW PLUG TIMER(#01589-06462) 1 180030
40 ALTERNATOR (20A)(#01589-06462) 1 180040
50 STARTING MOTOR (1.8KW) 1 180050

Ref. |180000 Page 180000

 3D78-1D S/N 01589-UP

Ref. 0601 Page 180010

3D78-1D S/N 01589-UP

ALTERNATOR AND MOUNTING (20A)(#01589-06462)
Item Part No. Description Qty Options
1 (YM129150-77201) ALTERNATOR A. (20A),(SEE FIG.0641) 1 SN:01589--
2 YM121450-01570 STUD 1 SN:01589--
3 YM26366-100002 NUT 1 SN:01589--
4 YM129410-77330 PLATE,ADJUST 1 SN:01589--
5 YM26014-080252 BOLT 1 SN:01589--

Ref. 0601 Page 180010

 3D78-1D S/N 01589-UP

Ref. 0621 Page 180020

3D78-1D S/N 01589-UP

STARTING MOTOR AND MOUNTING (1.8KW)
Item Part No. Description Qty Options
1 (YM171008-77010) STARTING MOTOR ASS'Y,(1.8KW) (SEE FIG.0661) 1 SN:01589--
2 YM26116-120252 BOLT 2 SN:01589--

Ref. 0621 Page 180020

 3D78-1D S/N 01589-UP
1 2 3 4

Ref. 0631 Page 180030

3D78-1D S/N 01589-UP

SAFETY RELAY AND GLOW PLUG TIMER(#01589-06462)
Item Part No. Description Qty Options
1 YM121522-77101 RELAY,SAFETY 1 SN:01589--
2 YM119640-77711 LIMITER,CURRENT 1 SN:03549--
YM119640-77710 LIMITER,CURRENT 1 SN:01589--03548
3 YM121522-77721 INDICATOR,CHARGE 1 SN:01589--
4 YM128300-77920 TIMER,GLOW PLUG 1 SN:01589--

Ref. 0631 Page 180030

 3D78-1D S/N 01589-UP
12

11 4

7
8 3
9
6

2
10

Ref. 0641 Page 180040

3D78-1D S/N 01589-UP

ALTERNATOR (20A)(#01589-06462)
Item Part No. Description Qty Options
YM129150-77201 ALTERNATOR A. (20A) 1 SN:01589--
YMXM081770000 PLATE ASS'Y 1 SN:01589--
1 YMXM910200000 PLATE 1 SN:01589--
2 YMXM821850000 FLYWHEEL 1 SN:01589--
3 YMXM081780000 STATOR ASS'Y 1 SN:01589--
4 YMXM329830000 COLLAR 1 SN:01589--
5 YMXYSPS402400 SCREW ASS'Y 1 SN:01589--
6 YM24107-062010 BEARING 1 SN:01589--
7 YMXM863720000 NUT,BALL 1 SN:01589--
8 YMXM219230000 WASHER,SPRING 1 SN:01589--
9 YMXM860250000 WASHER 1 SN:01589--
10 YMXM178780000 COUPLER 1 SN:01589--
11 YMXM069000000 CLAMP 1 SN:01589--
12 YMXYSPS400800 SCREW ASS'Y 1 SN:01589--

Ref. 0641 Page 180040

 3D78-1D S/N 01589-UP
24
18
20
18
17
20
23

21
12
15
13
14
20 22
16
11
5

19
7
9
10 4
6
2
1
3
8

Ref. 0661 Page 180050

3D78-1D S/N 01589-UP

STARTING MOTOR (1.8KW)
Item Part No. Description Qty Options
YM171008-77010 STARTING MOTOR ASS'Y,(1.8KW) 1 SN:01589--
1 YM171008-77400 ARMATURE ASS'Y 1 SN:01589--
2 YM171008-77410 BEARING,BALL 1 SN:01589--
3 YM171008-77420 BEARING,BALL 1 SN:01589--
4 YM171008-77430 COIL ASS'Y,FIELD 1 SN:01589--
5 YM171008-77450 SCREW,CORE 4 SN:01589--
6 YM171008-77460 BRUSH (+) 2 SN:01589--
7 YM171008-77500 COVER,REAR 1 SN:01589--
8 YM171008-77470 HOLDER ASS'Y,BRUSH 1 SN:01589--
9 YM171008-77480 BRUSH (-) 2 SN:01589--
10 YM171008-77490 SPRING,BRUSH 4 SN:01589--
YM171008-77650 PINION CLUTCH ASS'Y 1 SN:01589--
11 YM171008-77660 SHAFT,PINION 1 SN:01589--
12 YM171008-77670 STOPPER 1 SN:01589--
13 YM171008-77720 CLUTCH ASS'Y 1 SN:01589--
14 YM171008-77730 BEARING,BALL 1 SN:01589--
15 YM171008-77740 BEARING,BALL 1 SN:01589--
16 YM171008-77510 HOUSING ASS'Y,GEAR 1 SN:01589--
17 YM171008-77540 LEVER ASS'Y,SHIFT 1 SN:01589--
18 YM171008-77530 SWITCH,MAGNETIC 1 SN:01589--
19 YM171008-77640 BOLT,THROUGH 2 SN:01589--
20 YM171008-77570 COVER,DUST 1 SN:01589--
21 YM26106-060322 BOLT 2 SN:01589--
22 YM26106-060402 BOLT 3 SN:01589--
23 YM171008-77520 HOUSING,CENTER 1 SN:01589--
24 YM171008-77750 COVER 1 SN:01589--

Ref. 0661 Page 180050

 3D78-1D S/N 01589-UP
TOOL AND KIT
Item Description Qty Page
10 TOOL 1 210010
20 GASKET KIT 1 210020

Ref. |210000 Page 210000

 3D78-1D S/N 01589-UP
1 2 3

Ref. 0901 Page 210010

3D78-1D S/N 01589-UP

TOOL
Item Part No. Description Qty Options
1 YM171301-92750 WRENCH,OIL FILTER 1 SN:01589--
2 YM171340-92760 WRENCH,FUEL FILTER 1 SN:01589--
3 YM104200-92350 DRIVER,SCREW 1 SN:01589--

Ref. 0901 Page 210010

 3D78-1D S/N 01589-UP

Ref. 0991 Page 210020

3D78-1D S/N 01589-UP

GASKET KIT
Item Part No. Description Qty Options
1 YM729100-92600 GASKET KIT 1 SN:01589--
YM129100-01330 GASKET 1 SN:01589--
YM129150-11310 GASKET 1 SN:01589--
YM24311-000120 O-RING 3 SN:01589--
YM129150-12110 GASKET 1 SN:01589--
YM129150-13110 GASKET 1 SN:01589--
YM124701-11910 GASKET 1 SN:01589--
YM129100-42020 GASKET 1 SN:01589--

Ref. 0991 Page 210020