Republic of the Philippines
BOHOL ISLAND STATE UNIVERSITY
MAIN CAMPUS
COLLEGE OF ENGINEERING, ARCHITECTURE & INDUSTRIAL DESIGN
VISION: A premier Science and Technology university for the formation of a world-class and virtuous human resource for sustainable
development in Bohol and the country
MISSION: Committed to provide quality higher education in the arts and sciences, as well as in professional and technological fields;
undertake research and development and extension services for sustainable development of Bohol and the country.
PME 326
CAM-TYPE MOTOR DRIVEN BALIW HAMMERING MACHINE
REDESIGN
Final Project
Submitted by:
Ace Sugary R. Legaspi
Hancel Henley Ammar Delfin
Jerald Fernandez
Glenn Marc A. Mejasco
Submitted to:
Engr. Lemuel Epe
SUGGESTED DESIGN FOR BALIW HAMMERING MACHINE
ISOMETRIC VIEW
LEFT SIDE VIEW RIGHT SIDE VIEW
FRONT VIEW TOP VIEW
ADDED/MODIFIED PARTS FOR THE PROPOSED DESIGN
BEAM
F=1 N +(26 kg)¿ )
¿ 1 N +255.06 N
F=256.06 N
256.06 N
F=
4
¿ 64.015 N
∑ MR 1=0
(64.015 N )(0.186 m)+(0.306 m)(64.015)−R 2(0.492 m)=0
R 1=64.015
∑ Fv=0
R 1−64.015 – 64.015+64.015 N=0
R 1=64.016 N
VAL=0
VAR=0+64. 015 N
¿ 64.015 N
VBL=64.015 N +0
¿ 64.015 N
VBR=64.015 N – 64.015 N
¿0
VCL=0
VCR=0 – 64.015 N
¿−64.015 N
VDL=−64.015 N +0
¿−64.015 N
VCR=−64.015 N +64.015 N
¿0
MA=0
MB=(0.186 m)(64.015 N )
¿ 11. 907 N −m
Mc=MB +0
¿ 11. 907 N −m+ 0
¿ 11.907 N −m
MD=Mc – (0.186 m)(64.015 N )
¿ 11.907 N −m – 11.907 N −m
¿0
Mmax=11. 907 N −m
SOLVING FOR BENDING STRESS
24 mm (SHAFT DIAMETER)
C=12 mm
¿ 0.012 m
D=24 mm
¿ 0. 024 m
@Table 9.1 page 279
Suddenly applied →km=2.0
km M
Ss= 3
πD
Km Mc
Ss= I
4
π D 4 π (0.024 m)
I= =
64 64
−8 4
¿ 1.6286 x 10 m
(2)(11.907 N−m)(0.012 m)
Ss=
1.6286 x 10−8 m4
2
¿ 17 , 546 , 832. 48 N /m
¿ 2 ,544. 95 psi
USE AISI NO . C 1045 , NORMALIZED
Su=99 ksi
For Factor of Safety :
Sy 61ksi
N= =
S 2544.95 psi
61 ,000 psi
¿
2,544.95 psi
N=23.969OKAY ! ! !
COLUMN
Using AISI C1010, at AT 7
𝑆𝑦 = 55 𝑘𝑠𝑖 = 379, 211, 651 𝑃𝑎
𝐸 = 28 𝑥 106 𝑝𝑠𝑖 = 1.931 𝑥 1014 𝑃𝑎
𝐿 0.2254 𝑚
𝐿𝑒 = = = 0.1127 𝑚
2 2
𝐼 = 3.053561986 𝑥 10−8 𝑚4
𝐴 = 2.19 𝑥 10−4 𝑚2
𝐼 3.053561986 𝑥 10-8 𝑚4
𝑘=√ =√ = 0.01180813508 𝑚
𝐴 2.19 𝑥 10−4 𝑚2
√ √
2 π 2 (1.931× 1014 Pa)
2
Le 2π E
= = =3,170.408117
k Sy 379,211,651 Pa
¿= 0.1127 m
=9.5442675
k 0.01180813508 m
Since 9. 5442675 < 3170.408117, we use JB Johnson Formula.
JB Johnson Formula
2
Le
Sy( )
k
NF =S y A (1− 2
)
4π E
F=113.065 N
N= ( 379,211,651 Pa ) ( 2.19 ×10 m ) 1−
−4 2
( 2 14
4 π (1.931 ×10 Pa) )(
( 379,211,651 Pa ) (3,170.408117 )2 1
113.065 N )
N=367.25 OKAY!!!
BOLTS
SOLVING FOR THE BOLT DIMENSION AT
CRITICAL LOAD
S y 1.5
Fe= A
6 s
N
F e=
no .of bolts
F
N=
μ
Where:
Fe – tensile load
Sy – yield strength in tension
As – stress area
N – force and coefficient of friction ratio
F – applied load
μ – coefficient of friction between materials
SOLVING FOR THE DIMENSIONS OF THE BOLT
For AISI C1045 cold drawn
S y =85 ksi ×0. 1
S y =8 .5 ksi
256.06 N
N=
0.6
¿ 426.77 N
426.77 N
F e=
8
¿ 53.3458 N
S y 1.5
Fe= A
6 s
8.5 ksi ( 1000
1 ksi )
psi
53.3458 ( 4.44822
1 lb
f
N)
=
6
A s
1.5
2
A s=0.0415365924 ¿
Based on table AT 14
For UNC bolts For UNF bolts
As = 0.0580 in2 As = 0.0524 in2
Bolt size – 5/16 inch
Bolt size – 5/16 inch
Head – ½
Head – ½
Nut – ½
Nut – ½
Therefore, use bolt with a size of 5/16 inch
SPRING
8 KC Dm
S= 3
πDw
Dm 34 mm
C= = =5.23076923 1
Dw 6 .5 mm
4 C−1 0.615
K= +
4 C−4 C
4 (5.230769231)−1 0.615
K= + =1.29484625 7
4(5.230769231)−4 5.230769231
256.06 N
F= =64.015 N
4
Dm =34 mm( 1m
)
1000 mm
=0.034 m
D =6.5 mm (
1000 mm )
1m
w =0.0065 m
8 (1.29 4846257)(64.015 N )(0.034 m)
S=
π (0.0065 m3)
¿ 26,132,377.12 Pa ( 101,325 Pa )
14.696 psi
=3,790.19407 psi
For AISI 9255, S y=160,000 psi
RATE OF SPRING
G Dw
=( 10.5× 10 ) ¿ ¿
6
k= 3
8C N c
ASSUMPTIONS
Medium service
Total number of coils is 12 (squared and ground ends)
10 active coils
Mean diameter of 1.338582677 inch
Free length of 6.496062992 inch
Material of the spring is SAE 9255 steel wire, OQT 1000°F
Wire diameter is 0.255905118 inch
6
G=10.5 × 10 psi
SOLID STRESS
SOLID HEIGHT =Dw ( total coils )
¿ ( 0.2259055118 inch ) (12)
¿ 3.070866142 inch
SOLID DEFLECTION =free length−solid height
¿ 6.496062992 inch−3.070866142inch
¿ 3.42519685 inch
SOLID FORCE (F so)=solid deflection × rate of spring
lb
¿ 3.42519685 inch234.6833456
inch
¿ 803.8366561 lb
SOLID STRESS=K
[ 8 F so C
π Dw
2
]
¿ ( 1.294846257 ) ¿
PERMISSIBLE VALUE, S s=S ys =0.6 S y
For SAE 9255, OQT 1000°F
S y =160 ksi
Su=1 8 0 ksi
S y s =( 1 8 0 ksi ) 0.6=96 ksi
96,000 psi<211,705.6289 psi
Stop is needed to prevent solid compression
S sd=0.324 Su (105 cycles)
S sd=0.324 ( 180 ksi )=58.32 ksi
0.95 Sso =0.95 ( 211,705.6289 psi )=201.1203483 ksi
201.1203483 ksi>58.32 ksi
There is a danger of failure, shot peening is advisable
SHAFT
