Ace f16 Hydra
Ace f16 Hydra
F160
PICK & CARRY CRANE
101592522700
TABLE OF CONTENT
S NO. DESCRIPTION PAGE NO
01 BODY AND FRAME WORK
01.01 FRONT BODY SUB ASSY 5-6
01.02 FRONT BODY FAB. 7-8
01.03 OUTRIGGER HYD. ASSEMBLY 9-10
01.04 REAR FRAME SUB ASSEMBLY 11-12
01.05 REAR FRAME FAB. 13-14
01.06 CENTER PIVOT ASSEMBLY 15-16
01.07 COUNTER WEIGHT ASSEMBLY & INSTALLATION 17-18
01.08 FRONT BONNET & COVER ASSEMBLY 19-20
01.09 REAR BONNET & COVER ASSEMBLY 21-22
01.10 CABIN ASSEMBLY 23-24
01.11 CABIN SUB ASSEMBLY 25-28
01.12 TYRE GUARD ASSEMBLY 29-30
1
S NO. DESCRIPTION PAGE NO
06 HYDRAULICS
06.01 CONTROL VALVE CIRCUIT 75-76
06.02 STEERING CIRCUIT 77-80
06.03 LUFF CIRCUIT 81-82
06.04 HYDRAULIC TANK INSTALATION 83-84
06.05 STEERING UNIT 85-86
06.06 PRIORITY VALVE 87-88
06.07 HYDRAULIC CYLINDERS 89-98
07 ELECTRICAL SYSTEM
07.01 WIRING HARNESS 99-100
07.02 LIGHT ASSEMBLY 101-102
07.03 BATTERY INSTALLATION 103-104
07.04 DASHBOARD & INSTRUMENTS 105-106
08 DECALS
08.01 DECALS-58‘ 107-108
09 OPTIONAL ITEMS
09.01 S.L.I. (SAFE LOAD INDICATION SYSTEM) 109-114
09.02 PROXIMITY SENSOR ASSEMBLY 115-116
09.03 REAR VIEW CAMERA INSTALLATION 117-118
09.04 MISCALINIOUS ASSEMBLIES (PROXIMITY SENSOR ETC.) 119-120
09.05 HOSE KIT (STD) 121-121
10 ENGINE COMPONENTS
10.01 ENIGNE BLOCK 122-123
10.02 CYLINDER HEAD 124-127
10.03 MAIN BEARING 128-129
10.04 PISTON & RINGS 130-131
10.05 CONNECTING ROD 132-133
10.06 CRANK SHAFT 134-135
10.07 CAMSHAFT 136-137
2
10.08 FLYWHEEL 138-139
10.09 FLYWHEEL HOUSING 140-141
10.10 TIMING GEARS 142-143
10.11 TIMING GEARS CASE 144-145
10.12 OIL SUMP 146-147
10.13 OIL SUCTION STRAINER 148-149
10.14 OIL PUMP 150-151
10.15 ENGINE VALVES 152-153
10.16 OIL DIPSTICK 154-155
10.17 INTAKE MANIFOLD 156-157
10.18 EXHAUST MANIFOLD 158-159
10.19 OIL COOLER AND FILTER 160-161
10.20 OIL COOLER & FILTER –INTERNAL COMPONENTS 162-163
10.21 THERMOSTAT 164-165
10.22 BREATHER HOSE 166-167
10.23 FUEL INJECTION PUMP AND PIPES 168-169
10.24 NOZZLE HOLDER 170-171
10.25 WATER PUMP 172-173
10.26 ASSY OF AIR COMPRESSOR 174-175
10.27 ASSY OF AIR COMPRESSOR INTRNAL COMPONENTS 176-177
10.28 ALTERNATOR 178-179
10.29 ALTERNATOR – INTERNAL COMPONENTS 180-181
10.30 TURBO CHARGER 182-183
10.31 STARTER MOTOR 184-185
10.32 SUNDRIES AND FINISH 186-186
10.33 LOOSE ITEMS 187-188
11 CLUCTH 189-190
15 WINCH 203-214
3
18 QUICK RELEASE VALVE 225-226
4
FRONT BODY SUB ASSY.
(101511339000)
7 3
2
6
5
FRONT BODY SUB ASSY.
(101511339000)
FIGURE NO: - 01.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101511338900 A FRONT CHASSIS FAB 1
2 101464445300 A COVER MTG BKT 2
3 101464445200 B OUTRIGGER COVER 2
4 101464440800 B FRONT PLATE 1
5 101511528200 D PACKING PLATE 4
6 101511450000 A U BEND PLATE 5
7 101411460600 A HORN MTG BKT 1
6
FRONT BODY FAB.
(101511338900)
FIGURE NO: - 01.02
7
FRONT BODY FAB.
(101511338900)
FIGURE NO: - 01.02
8
OUTRIGGER HYD. ASSEMBLY
(101442120600)
FIGURE NO: - 01.03
11
14
10
12
9 13
5
8
9
OUTRIGGER HYD. ASSEMBLY
(101442120600)
FIGURE NO: - 01.03
10
REAR FRAME SUB ASSY
(101514120300)
FIGURE NO: - 01.04
4
5 3
11
REAR FRAME SUB ASSY
(101514120300)
FIGURE NO: - 01.04
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101514361700 B REAR CHASSIS FAB 1
2 101464429200 A COVER PLATE 1
3 101514451700 A PLATE 1
4 101531420000 B SPACER 1
5 101414436800 C CAC MTG BKT 2
12
REAR FRAME FAB.
(101514361700)
FIGURE NO: - 01.05
13
REAR FRAME FAB.
(101514361700)
FIGURE NO: - 01.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101514361700 B REAR FRAME FAB 1
14
CENTER PIVOT ASSY.
(101416121000)
FIGURE NO: - 01.06
12
11
16
10
15 18
14 8
13
1
17 5
19
15
CENTER PIVOT ASSY.
(101416121000)
FIGURE NO: - 01.06
16
COUNTER WEIGHT ASSY & INSTALLATION
(101515121300)
FIGURE NO: - 01.07
3
4 2
17
COUNTER WEIGHT ASSY & INSTALLATION
(101515121300)
FIGURE NO: - 01.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101515328000 C COUNTER WEIGHT FAB 1
2 901601600000 A WASHER PLAIN 10 M16
3 901611600000 A WASHER SPRING 10 M16
4 901501613080 A BOLT HEX 10 M16x40, Gr - 10.9
18
FRONT BONNET & COVER ASSY
(101564126700)
FIGURE NO: - 01.08
2
15
7
19
18
16
17
4
3
5
6
13
14
10 11 12
8 9
19
FRONT BONNET & COVER ASSY
(101564126700)
FIGURE NO: - 01.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101564525500 A CENTER PLATEFORM (FRONT) 1
2 901550812040 A SCREW FLANGE HEX 26 M8x20, Gr - 8.8
3 901611000000 A WASHER SPRING 8 M10
4 901101012070 A BOLT HEX 4 M10x35, Gr - 8.8
5 901601000000 A WASHER PLAIN 4 M10
6 901201000000 A NUT HEX 8 M10
7 901501012070 A SCREW HEX 4 M10x35, Gr - 8.8
8 901101612090 A BOLT HEX 4 M16x45, Gr - 8.8
9 901601600000 A WASHER PLAIN 4 M16
10 901221600000 A NUT NYLOCK 4 M16
11 901501012040 A SCREW HEX 4 M10x20, Gr - 8.8
12 901610800000 A WASHER SPRING 24 M8
13 901500812030 A SCREW HEX 4 M8x15, Gr - 8.8
14 101564330700 A LH PLATFORM FAB (FRONT) 1
15 101564330600 A RH PLATFORM FAB (FRONT) 1
16 901600800000 A WASHER PLAIN 20 M8
17 901100812070 A BOLT HEX 10 M8x35, Gr - 8.8
18 901200800000 A NUT HEX 10 M8
19 101564325600 B GUARD FAB 1
20
REAR BONNET & COVER ASSEMBLY
(101564126800)
FIGURE NO: - 01.09
25
24
26
3
6 5 23
21
7 22
15 16 4
18 27
19 12
11
10 13
1 14 9 17
32
20
28
29
30 31 8
21
REAR BONNET & COVER ASSEMBLY
(101564126800)
FIGURE NO: - 01.09
22
CABIN ASSY
(101563126500)
FIGURE NO: - 01.10
11
2
14
6
5
13 16
15 4
12
10
23
CABIN ASSY
(101563126500)
FIGURE NO: - 01.10
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101563126400 M CABIN SUB ASSY_N 1
2 936100001100 A DRIVER SEAT 1 MAJESTIC SEATS (INDIA)
3 941900000100 A FAN 12V (FOR CABIN) 1
4 901600500000 A WASHER PLAIN 4 M5
5 901610500000 A WASHER SPRING 4 M5
6 901500512030 A SCREW HEX 4 M5x16, Gr - 8.8
7 101263528000 A FLOOR MAT 1
8 101275420500 A WIPER MOTOR (015) 12V H.D. 1
9 101175419900 A WIPER ARM 16" 1
10 101193420100 A WIPER BLADE 17" 1
11 936400000200 A SEAT BELT 1
12 901601000000 A WASHER PLAIN 4 M10
13 901611000000 A WASHER SPRING 4 M10
14 901101012070 A BOLT HEX 4 M10x35, Gr - 8.8
15 101563447900 A COVER PLATE 1
16 901500612030 A SCREW HEX 4 M6x16, Gr - 8.8
24
CABIN SUB ASSY
(101563126400)
FIGURE NO: - 01.11
26
5
24
40
7
47
46
1
45
3
4
25
19 12
30
14
18 11
23 44
28
13
27
29
22
41 38 9
36 39 8
35 34
37
43
33 16 33 31
21 16
15 32
17
10
42
25
CABIN SUB ASSY
(101563126400)
FIGURE NO: - 01.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101563328700 B CABIN FRAME FAB 1
2 101263328700 A DASHBOX FAB_N 1
3 300164405000 A HINGE PIN. 2
4 101563453700 A FRONT GLASS 1
5 101763443100 A WINDOE FRAME LH 1
6 101563328800 A DOOR FRAME FAB 1
7 101563453600 A SIDE GLASS 1
8 901611000000 A WASHER SPRING 4 M10
9 901601000000 A WASHER PLAIN 4 M10
10 937200000100 A HANDLE 1 CAR INTERNATIONAL
11 901600600000 A WASHER PLAIN 8 M6
12 101271120400 A WIRING HARNESS CABIN 1
13 101263465700 A CATCHER 1
14 901500612040 A SCREW HEX 8 M6x20, Gr - 8.8
15 901610800000 A WASHER SPRING 4 M8
16 901600800000 A WASHER PLAIN 10 M8
17 101263465800 A CATCHER FEMALE 1
18 101263476900 A WINDOW FRAME 1
19 101563453400 A SIDE GLASS 1
21 937100001500 A D.P. DOOR LOCK RH 1
22 101263485600 B WINDOW GLASS 1
23 101263486000 B WINDOW GLASS 1
24 101263451200 B LH SPLIT GLASS 1
25 101563453500 A SIDE GLASS 1
26 101763443200 B LH SPLIT GLASS 1
27 101263436100 A GLASS SLINDING CLAMP 4
28 101263459900 C MASTER CYL BKT(AL) 1
29 101254320300 G MASTER CYL COVER 1
30 101763443600 B COVER 1
31 101211455000 D FRONT COVER 1
32 101263484100 F HOSE COVER PLATE 1
33 901500812050 A SCREW HEX 8 M8x25, Gr - 8.8
34 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
35 101563446500 A PLATE 1
36 901500812030 A SCREW HEX 2 M8x15, Gr - 8.8
37 901200800000 A NUT HEX 2 M8
38 101263553600 B CABIN COVER PLATE 1
39 901500612030 A SCREW HEX 4 M6x16, Gr - 8.8
40 101563454700 A ROOF CARPET 1 TOTAL LENGTH: 763mm
26
CABIN SUB ASSY
(101563126400)
FIGURE NO: - 01.11
26
5
24
40
7
47
46
1
45
3
4
25
19 12
30
14
18 11
23 44
28
13
27
29
22
41 38 9
36 39 8
35 34
37
43
33 16 33 31
21 16
15 32
17
10
42
27
CABIN SUB ASSY
(101563126400)
FIGURE NO: - 01.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
41 101563453200 A DOOR GLASS 1
42 101563453100 A DOOR GLASS 1
43 101563453000 A DOOR GLASS 1
44 101563453300 A DOOR GLASS 1
45 101563454100 B REAR GLASS 1
46 101563454800 A WINDOW FRAME 1
47 101563454900 A WINDOW GLASS 2
28
TYRE GUARD ASSY
(101464124100)
FIGURE NO: - 01.12
5
4
6
29
TYRE GUARD ASSY
(101464124100)
FIGURE NO: - 01.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101564328700 A REAR TYRE GUARD FAB 2
2 101564330300 B FRONT TYRE GUARD FAB RH 1
3 101564330400 A FRONT TYRE GUARD FAB LH 1
4 901601000000 A WASHER PLAIN 16 M10
5 901611000000 A WASHER SPRING 16 M10
6 901501012050 A SCREW HEX 16 M10x25, Gr - 8.8
7 901201000000 A NUT HEX 16 M10
30
BOOM ASSY COMPLETE
(101521133000-58‘)
FIGURE NO: - 02.01
20
27
25
21
18
39
19 22
23 24
1
43
42
37
26 32 31
38 34
28 35 45 46
33
36 29
44 30
2
47
A
48 14
11 5
13
15
7
8 40
41
12
10
4 3 16
17
DETAIL A
31
BOOM ASSY COMPLETE
(101521133000-58‘)
FIGURE NO: - 02.01
32
BOOM ASSY COMPLETE
(101521133000-58‘)
FIGURE NO: - 02.01
20
27
25
21
18
39
19 22
23 24
1
43
42
37
26 32 31
38 34
28 35 45 46
33
36 29
44 30
2
47
A
48 14
11 5
13
15
7
8 40
41
12
10
4 3 16
17
DETAIL A
33
BOOM ASSY COMPLETE
(101521133000-58‘)
FIGURE NO: - 02.02
34
MAIN BOOM ASSY
(101521133100)
FIGURE NO: - 02.02
19
12
A
11
18
22
DETAIL A
13
20
B 4 3
15
2 9
10
11
8
12 21
16
17
6
7
14
DETAIL B
35
MAIN BOOM ASSY
(101521133100)
FIGURE NO: - 02.02
36
FIRST EXT ASSY
(101522127400)
FIGURE NO: - 02.03
52
25
5
4 13 15
16
32
45 31
43
14
31 49
32
1
15
29 47
2
3
47 29
18 46
22 41 42 44
40
39
38
17
36
33
35
48 34
37
50 31
19 32 A
7
24
6
20
23 9
51 10
30
12
27
26
21
28
8 11
DETAIL A
37
FIRST EXT ASSY
(101522127400)
FIGURE NO: - 02.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101522325000 A FIRST EXTN FAB 1
2 101122400800 A SHIM 4 (100X50X1)
3 101122400900 A SHIM 3 (100X50X3)
4 101122401000 A SHIM 2 300X50X1
5 101122401100 A SHIM 2 300X50X3
6 101022401300 C WEARPAD CARRIER 2
7 101222419900 A WEAR PAD 2
8 101422200100 A RETAINER WEARPAD 1
9 901601000000 A WASHER PLAIN 8 M10
10 901611000000 A WASHER SPRING 8 M10
11 901501012070 A SCREW HEX 2 M10x35, Gr - 8.8
12 101022402400 A BOTTOM WEAR PAD 2
13 101122200700 A ROPE BOSS SHEAVE 2
14 101122200500 A PULLEY 2
15 101622421300 A PIN 2
16 901222200000 A NUT NYLOCK 2 M22
17 901521012070 A SCREW GRUB 4 M10x35, Gr - 8.8
18 101022200600 B TAPPED BOSS 2
19 901502412080 A SCREW HEX 2 M24x40, Gr - 8.8
20 101122200900 A PIN 1
21 101022402600 A WEARPAD 1
22 901500812060 A SCREW HEX 2 M8x30, Gr - 8.8
23 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
24 901221000000 A NUT NYLOCK 1 M10
25 101022401500 A WEARPAD 2 EXISTING
26 101122401600 A SHIM 2 140X50X1
27 101122401700 A SHIM 2 140X50X3
28 901560612060 A COUNTERSUNK SCREW 2 M6x30, Gr - 8.8
29 901560612040 A COUNTERSUNK SCREW 8 M6x20, Gr - 8.8
30 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
31 101022201100 A SPACER 4
32 901612400000 A WASHER SPRING 4 M24
33 101022201600 A TOP PULLEY 1
34 933100001800 A BALL BEARING 1 6310-2RS1
35 930110401000 A INTERNAL CIRCLIP 2 DIA 110 x 4 N IS:3075
36 101126200100 A SPACER 5 1
37 101126200200 A SPACER 26 1
38
FIRST EXT ASSY
(101522127400)
FIGURE NO: - 02.03
52
25
5
4 13 15
16
32
45 31
43
14
31 49
32
1
15
29 47
2
3
47 29
18 46
22 41 42 44
40
39
38
17
36
33
35
48 34
37
50 31
19 32 A
7
24
6
20
23 9
51 10
30
12
27
26
21
28
8 11
DETAIL A
39
FIRST EXT ASSY
(101522127400)
FIGURE NO: - 02.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
38 101222320100 A ROPE RETAINER BKT 1
39 901600800000 A WASHER PLAIN 2 M8
40 901610800000 A WASHER SPRING 2 M8
41 901660600000 A LINCH PIN 1
42 101621220200 A LOCKING PIN 1 EXISTING
43 901100812160 A BOLT HEX 2 M8x80, Gr - 8.8
44 101022200500 A PULLEY 2
45 901200800000 A NUT HEX 2 M8X1.25P
46 933100001200 A BALL BEARING 2 6013 (EXISTING)
47 101122401300 A WEAR PAD 4 100X50X10
48 101022402500 C SPACER WEAR PAD 1
49 933100000500 A GROVED BALL BEARING 2 6215-2RS1
50 101121402400 A SHIM 1 SHIM 75x25x3THK
51 901501612140 A SCREW HEX 1 M16x70, Gr - 8.8
52 901560812060 A COUNTERSUNK SCREW 4 M8x30, Gr - 8.8
40
SECOND EXT ASSY
(101523121600)
FIGURE NO: - 02.04
13 5
30 11
19
34
36
9 18
32
8 29
7 27
28
35 33 22
3 24
4 26
2
6 18
34
15
16
20 31 10 12
1
DETAIL A
14
23
25
17
21 34 18
A
41
SECOND EXT ASSY
(101523121600)
FIGURE NO: - 02.04
42
MANUAL EXT ASSY
(101524122700)
FIGURE NO: - 02.05
30
31
3
1
4 A
25
DETAIL A
24
28
29
27 11
23 17 15
26
13
20
19
16
B 5
14
9
21
6
11
7
8
22
18
12 5
5 10 16
13 19
DETAIL B
43
MANUAL EXT ASSY
(101524122700)
FIGURE NO: - 02.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101524324200 B MANUAL EXTN FAB 1
2 101122400800 A SHIM 4 (100X50X1)
3 101122401300 A WEAR PAD 2 100X50X10
4 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
5 101223423100 C THRUST WASHER 6 REF NO: AMPBA0200
6 901221000000 A NUT NYLOCK 2 M10
7 101623420400 B ROPE GAURD PIN 2
8 901400400000 A SPLIT PIN 4 DIA 4 x 50L
9 901101012150 A BOLT HEX 2 M10x75, Gr - 8.8
10 933100001000 A DEEP GROOVE BALL BEARING 6 16010
11 901602000000 A WASHER PLAIN 4 M20
12 101623422600 A SPACER 1 EXISTING
13 101126200100 A SPACER 5 3
14 101223423200 A SPACER UPPER 1
15 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
16 930802501000 A INTERNAL CIRCLIP 6 DIA 80 x 2.5 N IS:3075
17 901610800000 A WASHER SPRING 1 M8
18 101624421500 A SPACER 3
19 101126200800 A PULLEY 3 EXISTING
20 901300600000 A NIPPLE GREASE 3 M6x1
21 101624421300 A PIN UPPER 1
22 101624421400 A PIN LOWER 1
23 901600800000 A WASHER PLAIN 1 M8
24 901660600000 A LINCH PIN 1
25 901520812030 A SCREW GRUB 4 M8x15 Gr - 8.8
26 101123201300 B PIN 1 EXISTING PART
27 101525220300 A PIN 2
28 901101012130 A BOLT HEX 2 M10x65, Gr - 8.8
29 901201000000 A NUT HEX 2 M10
30 101022401500 A WEARPAD 2 EXISTING
31 901560612060 A COUNTERSUNK SCREW 4 M6X30
44
SNATCH BLOCK ASSY-4F
(101521130900)
3 7
8
6
11
17 9
10
13
16
12
15
14
18
45
SNATCH BLOCK ASSY-4F
(101521130900)
FIGURE NO: - 02.06
46
ENGINE INSTALLATION
(101431119900)
FIGURE NO: - 03.01
6
1
5
2
3
9
12
13
4
14 4
15
7
10
11
16
47
ENGINE INSTALLATION
(101431119900)
FIGURE NO: - 03.01
48
AIR INTAKE SYSTEM
(101432119900)
FIGURE NO: - 03.02
3
2
5
49
AIR INTAKE SYSTEM
(101432119900)
FIGURE NO: - 03.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101432420000 C AIR CLEANER MTG 2
2 102035419900 B AIR INTAKE PIPE 1
3 901601000000 A WASHER PLAIN 4 M10
4 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
5 901201000000 A NUT HEX 4 M10
6 901100812040 A BOLT HEX 4 M8x20, Gr - 8.8
7 901610800000 A WASHER SPRING 4 M8
50
EXHAUST SYSTEM
(101533122200)
FIGURE NO: - 03.03
5 6
4
11
10
9
12
1
3
2
51
EXHAUST SYSTEM
(101533122200)
FIGURE NO: - 03.03
52
FUEL TANK INSTALLATION
(101434120300)
FIGURE NO: - 03.04
3
5
15
17
18
16
19
9
6
10
7
12
11
14 1
23
22
24
21
20
13
53
FUEL TANK INSTALLATION
(101434120300)
FIGURE NO: - 03.04
54
COOLING SYSTEM
(101435120100)
FIGURE NO: - 03.05
22
31 8
2
4
29 30
5
16
27
26
28
6
1
32
13
14
15
11
10
9 12 21
23 24
17 20
18
55
COOLING SYSTEM
(101435120100)
FIGURE NO: - 03.05
56
FRONT WHEEL ASSEMBLY
(101282120000)
FIGURE NO: - 04.01
1
57
FRONT WHEEL ASSEMBLY
(101282120000)
FIGURE NO: - 04.01
58
FRONT AXLE INSTALLATION (EICHER)
(101481121800)
FIGURE NO: - 04.02
59
FRONT AXLE INSTALLATION (EICHER)
(101481121800)
FIGURE NO: - 04.02
60
REAR AXLE INSTALLATION (EICHER)
(101481122000)
FIGURE NO: - 04.03
10
61
REAR AXLE INSTALLATION (EICHER)
(101481122000)
FIGURE NO: - 04.03
62
SINGLE SUSPENSION ASSY.
(102081120000)
FIGURE NO: - 04.04
63
SINGLE SUSPENSION ASSY.
(102081120000)
FIGURE NO: - 04.04
64
DRIVE LINE ASSY.
(101486120200)
FIGURE NO: - 04.05
17 3
15
16
18
22 19
14
2
13
21
20
12
13
7
6 10
11
8
4
5
65
DRIVE LINE ASSY.
(101486120200)
FIGURE NO: - 04.05
66
ENGINE CONTROL ASSEMBLY
(101451119900)
FIGURE NO: - 05.01
12
2 8 5
3 6
4
7
10
11 9
67
ENGINE CONTROL ASSEMBLY
(101451119900)
FIGURE NO: - 05.01
68
GEAR SHIFTING ASSEMBLY
(101553122000)
FIGURE NO: - 05.02
16
9
11 6 10
12
7
8
15
14
69
GEAR SHIFTING ASSEMBLY
(101553122000)
FIGURE NO: - 05.02
70
PNEUMATIC CIRCUIT
(101485119900)
FIGURE NO: - 05.03
71
PNEUMATIC CIRCUIT
(101485119900)
FIGURE NO: - 05.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101485419900 B COMPRESSOR PIPE 1
3 101785120000 A RESERVIOR ASSY 2 WTVS NO.100400630
4 101285426100 A ADOPTER 8 (22X1.5/18X1.5)
5 925061001400 A PLUG 2 (16X1.5)
6 101374400500 A LOW PRESSURE INDICATOR SWITCH 2 WTVS NO. 100250280
7 101285426500 A T ADOPTER 4 (12L)
8 101393400300 A DRYING & DISTRIBUTOR UNIT 1
9 101285426800 B ADOPTER 23 (16X1.5/18X1.5)
10 101393400400 A QUICK RELEASE VALVE 2 WTVS NO. 100302710
11 101285426900 B ADOPTER 4 (14X1.5/18X1.5)
12 101285427000 A ADOPTER PEDAL 2 (18X1.5/14X1.5/16X1.5)
13 101285426000 A ADOPTER PEDAL 2 (18X1.5/21X1.5/16X1.5)
14 101393400500 A DUALE BRAKE VALVE 1 WTVS NO. 100600681
15 911041042000 A BRAKE HOSE 2 12X1.5
16 101085204100 A INSERT 50 ABPBC3709000
17 101085204200 A NUT 50 ABPBC3809000, 18X1.5
18 101085204000 A FURRULE 50 ABPBC3609000
19 101285427800 A PU PIPE - 25 MTR
20 101374401100 A STOP LIGHT SWITCH 1 WTVS NO. 100250150
21 925041002200 A SWIVEL RUN ELBOW 1
22 101393400200 A GRADUATED HAND CONTROL VALVE 1 WTVS NO. 100303670
23 901682431000 A COPPER WASHER 8 24X31X1.5
24 901681620000 A COPPER WASHER 4 16X20X1.5
25 901681418000 A COPPER WASHER 4 14X18X1.5
26 901681824000 A COPPER WASHER 23 18X24X1.5
27 996000000263 A TAFLON TAPE 1/2" 6
28 980600000200 A LOCTITE 574 - 250 ML
29 956700003100 A SOLONOIED VALVE 2 F3916500/X3973600
30 101483419900 A ADOPTER 1 M18X1.5/M10X1
31 101483420000 A ADOPTER 1
32 101185203800 A LONG ADOPTER 3 1/4X12L
33 101541419900 A CROSS ADOPTER 2 1"
72
CLUTCH ASSEMBLY
(101454120100)
FIGURE NO: - 05.04
73
CLUTCH ASSEMBLY
(101454120100)
FIGURE NO: - 05.04
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101784320000 B SLAVE CYL MTG BKT 1
2 101383401000 A SLAVE CYLINDER 1 AX7413400
3 101754120400 A TIE ROD ASSY 1
4 901610800000 A WASHER SPRING 8 M8
5 901500812060 A SCREW HEX 4 M8x30, Gr - 8.8
6 901100812060 A BOLT HEX 4 M8x30, Gr - 8.8
7 901200800000 A NUT HEX 5 M8X1.25P
8 101252400201 A BRAKE HOSE 1 L-550mm
9 101085401350 A BUNDY TUBE 1 1350mm (10-12)
10 101285428600 A BRAKE HOSE 1
11 101252400300 A CLUTCH HOSE 1
12 101085403048 A BUNDY TUBE 1 3050mm (12-12)
16 955700002600 A MASTER CYL 1 F 7873530
17 101284220000 A SELF LUBRICATING BUSH 1
18 101254320500 B CLUTCH PEDAL FAB 1
19 101654421800 A COMPRESION SPRING 1
20 101254420300 A PIN 1
21 901600800000 A WASHER PLAIN 1 M8
22 901200600000 A HEX NUT 1 M6
23 901600600000 A WASHER PLAIN 1 M6
24 901500612040 A SCREW HEX 1 M6x20, Gr - 8.8
25 901500812080 A SCREW HEX 1 M8x40, Gr - 8.8
26 101284420900 C PUSH ROD 1
74
CONTROL VALVE CIRCUIT
(101441119900)
FIGURE NO: - 06.01
10
12
1
13
14
4 5
7
9
75
CONTROL VALVE CIRCUIT
(101441119900)
FIGURE NO: - 06.01
76
STEERING CIRCUIT
(101543121400)
FIGURE NO: - 06.02
54 39
20
45
38 47
16
23
55 48
44
6
49
5
4 32
3
2 43
19
40 17
46
41
28 24
1 21 25
42
26 22
7 51
52
9 50
13 12
53
77
STEERING CIRCUIT
(101543121400)
FIGURE NO: - 06.02
78
STEERING CIRCUIT
(101543121400)
FIGURE NO: - 06.02
54 39
20
45
38 47
16
23
55 48
44
6
49
5
4 32
3
2 43
19
40 17
46
41
28 24
1 21 25
42
26 22
7 51
52
9 50
13 12
53
79
STEERING CIRCUIT
(101543121400)
FIGURE NO: - 06.02
80
LUFF CIRCUIT
(101521133400)
FIGURE NO: - 06.03
21 7
20
3
19 17
13 9
22
15
16
28 14
12
31
32
30
29
6
2
18
1 5
4
81
LUFF CIRCUIT
(101521133400)
FIGURE NO: -06.03
82
HYD. TANK INSTALLATION
(101546120700)
FIGURE NO: - 06.04
11
26
15
10 16 14
23
13
19 22
18
17
25
24
1
20 12
7
21
3
5
2
4
6
8
83
HYD. TANK INSTALLATION
(101546120700)
FIGURE NO: - 06.04
84
STEERING UNIT
(926100001300)
FIGURE NO: - 06.05
85
STEERING UNIT
(926100001300)
FIGURE NO: - 06.05
86
PRIORITY VALVE
87
PRIORITY VALVE
88
LUFF CYLINDER
(924901251320-DANTAL)
FIGURE NO: - 06.07.01
89
LUFF CYLINDER
(924901251320-DANTAL)
FIGURE NO: - 06.07.01
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 924200038200 A TUBE FINAL WELDMENT 1
2 924200038300 A PISTON ROD WELDMENT 1
3 924200038400 A PISTON 1
4 924200021900 A GLAND 1
5 924200038500 A GLAND CAP 1
6 924200022200 A BUSH 1
7 924200022100 A SNAP RING 1
8 924200022300 A SPH BEARING 1
9 924200022400 A CIRCLIP INTERNAL 2
10 924200022600 A STEEL BALL 1
11 924200038600 A GRUB SCREW 1
12 924200022500 A GREASING NIPPLE 2
13 924200038600 A GRUB SCREW 1
22 924200038000 A SEAL KIT 1 CONSIST ITEM 14 TO 21
90
OUTRIGGER CYLINDER
(924801250451-DANTAL)
FIGURE NO: - 06.07.02
91
OUTRIGGER CYLINDER
(924801250451-DANTAL)
FIGURE NO: - 06.07.02
92
EXTN. CYLINDER
(924801003970-DANTAL)
FIGURE NO: - 06.07.03
93
EXTN. CYLINDER
(924801003970-DANTAL)
FIGURE NO: - 06.07.03
94
STEERING CYLINDER LH
(924400700343 - DANTAL)
FIGURE NO: - 06.07.04
95
STEERING CYLINDER LH
(924400700343 - DANTAL)
FIGURE NO: - 06.07.04
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 924200029100 A TUBE FINAL WELDMENT 1
2 924200029200 A PISTON ROD WELDMENT 1
3 924200029300 A GLAND 1
4 924200029400 A PISTON 1
5 924200029500 A NYLOCK NUT 1
6 924200020200 A GREASING NIPPLE 2
7 924200020300 A SPH BEARING 2
8 924200020400 A CIRCLIP 4
15 924200029000 A SEAL KIT 1 CONSIST ITEM 9 TO 14
96
STEERING CYLINDER RH
(924400700344 - DANTAL)
FIGURE NO: - 06.07.05
97
STEERING CYLINDER RH
(924400700344 - DANTAL)
FIGURE NO: - 06.07.05
98
WIRING HARNESS
FIGURE NO: - 07.01
99
WIRING HARNESS
FIGURE NO: - 07.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101671420600 A W/H ENGINE 1
2 101671420700 A W/H CABIN 1
3 101671420800 A W/H BOOM 1
4 101671420900 A W/H REAR 1
5 101671421000 A W/H DASHBOARD 1
6 101671421100 A W/H FUSE BOX 1
100
LIGHT ASSEMBLY
(101472120000)
FIGURE NO: - 07.02
22
8
25
7
9 24
6
10
11 29
26
G
14
20
13 19
23
28
27
15
4
14
DETAIL G
101
LIGHT ASSEMBLY
(101472120000)
FIGURE NO: - 07.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
4 901200800000 A NUT HEX 3 M8X1.25P
6 941100001400 A CABIN LAMP 1
7 901600600000 A WASHER PLAIN 2 M6
8 901560612080 A CSK SCREW 2 M6x40, Gr-8.8
9 941500000100 A WARNING LIGHT 1 HI-LUX
10 901600500000 A WASHER PLAIN 2 M5
11 901200500000 A NUT HEX 2 M5
13 901100812150 A BOLT HEX 1 M8x75, Gr - 8.8
14 941200000300 A HELOGEN LIGHT (24 V) 1
15 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
19 941700000200 A HORN 24V 1
20 901100812040 A BOLT HEX 1 M8x20, Gr - 8.8
22 943700000300 A REVERSE BUZZER (24v) 1 24V
23 941100003000 A HEAD LIGHT WITH BULB (24V) 4
24 941300001100 A 4 CHAMBER LIGTH WITH BULBS (24 V) 2
25 941200000400 A WORK LAMP 24V 2 HI-LUX
26 941400000200 A NO. PLATE LIGHT 1
27 101221301600 A BKT.SPOT LIGHT FAB 1
28 941100003100 A SIDE INDICATOR ASSY (24-V) 2
29 901500612040 A SCREW HEX 2 M6x20, Gr - 8.8
102
BATTERY INSTALLATION
(101473120000)
FIGURE NO: - 07.03
4
2
DETAIL A
1:12.5
103
BATTERY INSTALLATION
(101473120000)
FIGURE NO: - 07.03
104
DASHBOARD & INSTRUMENT ASSEMBLY
(101774120300)
FIGURE NO: - 07.04
9
12
14
15
5
18 8
26
4
17 22 7 3
24
16
11
1
2
10
13 6 25
21
23
19
20
105
DASHBOARD & INSTRUMENT ASSEMBLY
(101774120300)
FIGURE NO: - 07.04
106
DECALS ASSEMBLY
(101592121900)-58‘
FIGURE NO: - 08.01
STOP
CAUTION!!!!
TO EXTEND MANUAL EXTENSION,OPEN THE DIA 10 ROPE FROM JIB
HEAD AND PUT IT INSIDE BRACKET WELDED ON EXTENSION/MAIN
BOOM THROUGH SMALL PULLEY MOUNTED ON SECOND EXTENSION.
21 XXXX
19
DAILY BEF ORE STA RT ING ENGINE
C HE C K :
20
1.E N GIN E O IL 7 .W H E EL N U T T IGH T N E SS
2 .R A D IAT O R C O OL EN T 8.AN Y E XT E R N AL L EA KA GE S
3 .FU E L L EV EL
4.H YD R A UL IC O IL LE VE L
5 .FA N BE LT T EN S ION
CL E A N:
1.A IR C LE AN E R D U S T BO W L
G RE A S E :
EXTE N D EXTE N D DO WN EXTE ND LO WE RING
37
ST AB LI Z ER ( L H ) ST AB LIZ ER ( R H ) L UFF E XT E N SION H OIS T
6 .T YR E P R ES SU R E 1.A LL P IV OT P IN S
26
XXXX
ON
28
ST
FF
AR
O
23
T
CAUTION !!!
16
25
"DO NOT MOVE THE MACHINE
UNLESS WARNING LIGHT/BUZZER REVERSE
LIGHT(BL)
BOOM & CABIN
LIGHT(WT)
30
IS OFF AND THERE IS A PRESSURE
OF 7 BAR IN AIR PRESSURE GAUGE
FAN
(GR/BL)
PARKING
BRAKE(RD/BL)
24
& BRAKES ARE FULLY RELEASED."
XXXX
HEAD LIGHT
(BR/BK)
INDICATORS
(RD/GR) 29
WORK LAMP
(WT/BL)
HORN
(WT/BL) START THE M/C ONLY IF 18
WIPER
(RD/WT)
PARKING
LIGHT(BR/ RD) LEVER IS IN NETURAL POSITION.
XXXX
RPM
(RD) 17 36 WARNING
* FUS E RATING:- 1 0 AMP
Action Construction Equipment Ltd.
XXXX Jajr u Roa d, 25 Mile St one, Ma thu ra Roa d,
Balla bg ar h-12 1 0 04, Ha rya na (INDIA)
DO NOT S T AND UNDER T HE W EIGHT .
15
C AU T ION
NE V E R 1012 92 420100
A L W AY S
* START ONLY T HROUGH BATT ERY.
* FIT EART H LAST T O CONNECT BATTERY.
* T IGHTEN WHEEL NUTS FREQUENT LY.
1 01 29 2 42 04 00
62 v
1 XXXX
13 -3 v
2 14
3
A cti o n Co ns tr uc ti on Eq uip m ent Ltd.
33
Dhud hol a Link Ro ad, Village Dud hol a,
Palwa l-121 102, Faridab ad , Haryana (India)
Mo del
Machine N o. Engine N o.
Chassis N o. Mon th & Ye ar of Mfg.
11
9
32
DANGER
10
KEEP AW AY FROM T HIS
AREA W H IL E CR AN E IS
W OR KING TO AVOID
BEIN G G ETT IN G HU RT
OR CR USHED.
35
CAUTION
NEGATIVE EARTH ELECTRICAL SYSTEM
1.ALWAYS CONNECT NEGATIVE POLE OF BATTERY
TO EARTH.
2.WHEN CONNECTING BATTERY CONNECT EARTH
LEAD LAST.
SP E ED
3.WHEN DISCONNECTING BATTERY DISCONNECT
EARTH LEAD FIRST.
4.DO NOT WELD WITH BATTERY CONNECTED.
31 12
LIM IT
107
DECALS ASSEMBLY
(101592121900) -58‘
FIGURE NO: - 08.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101592423600 A STICKER-0.8T 2
2 101592430700 A STICKER-7.8T 2
3 101592420400 A STICKER-12.5T 2
4 101492421500 A STICKER-TYRE PRESSURE 2
5 320192402200 B STICKER-ACE 1
6 200192402300 B STICKER-LOGO ACE 1
7 970700003800 A STICKER-RECT REFLECTOR RED 2
8 320192400700 A STICKER-WATER TANK 1
9 970700003700 A RECT REFLECTOR AMBER 6
10 101392400100 A STICKER-DANGER 2 ABDS15F11000
11 101292422200 C STICKER-DATA PLATE 1
12 101392400400 A STICKER-SPEED LIMIT 1 ABDS15F04000
13 101592522300 A STICKER-SERVICE INSTRUCTION 1
14 101592522100 A LOAD CHART PLATE (AL) 1
15 970700010200 A STICKER-RECT REFLECTOR WHITE 2
16 101292421000 A STICKER-DIESEL TANK 1
17 101292420400 A STICKER-CAUTION 1
18 101292420100 B STICKER-WARNING PLATE 1
19 101292400800 B STICKER-ACE 2
20 101592522400 B STICKER-F-160 2
21 320192400800 B STICKER-STOP 1
22 101092400800 A STICKER-CONTROL VALVE AL 1 ABDP08000000
23 101292420900 A STICKER-ON/OFF 1
24 320192401100 C STICKER-START WARNING 1
25 101792420500 A STICKER-FUSE BOX 1
26 101292420000 A STICKER-BEFORE STARTING ENGINE 1
27 101592420800 C STICKER-CAUTION 1
28 101292422700 B STICKER-CAUTION 1
29 101092401600 A STICKE- OK 1 ABDS11000000
30 101092401500 A STICKER-Q. CHECK 1 ABDS15000000
31 101292420600 A STICKER-CAUTION 1
32 320192400500 A STICKER-LIFTING HOOK 4
33 101692420300 A STICKER-16T 2
34 101092402500 A STICKER-HYD OIL 1
35 970700012000 A REFLEXIVE TAPE "RED" 1 2025MM
36 970700012100 A REFLEXIVE TAPE "WHITE" 1 2025MM
37 970700012200 A REFLEXIVE TAPE "ORANGE" 1 2025MM
38 101592522600 A OPERATOR MANUAL F-16 1
39 101592522700 A PARTS CATALOGUE F-16 1
108
S.L.I. INSTALLATION ASSEMBLY
(101575119900)
1.2
A
1.5
B 1.6
9
1.7 4
8
1.4
1.8
1.1
3 10
1.3
DETAIL B 11
DETAIL A
109
S.L.I. INSTALLATION ASSEMBLY
(101575119900)
FIGURE NO: - 09.01
110
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.01
111
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.01
112
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.02
113
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.02
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
12 943990019200 A ANTI 2 BLOCK OVER-HOIST LIMIT 1
13 943990019300 A DEAD WEIGHT WITH 0.8MTR WIRE 1
14 943990019400 A 6 CORE SHIELDED CABLE 0.25 SQ. 1
RELAY CUT-OFF CABLE LENGTH- 7
15 943990019500 1
A MTR
114
PROXIMITY SENSOR ASSEMBLY
(101275419900)
FIGURE NO: - 09.02
115
PROXIMITY SENSOR ASSEMBLY
(101275419900)
FIGURE NO: - 09.02
116
REAR VIEW CAMERA INSTALLATION
(101475120500)
6
7
B 4
2
A
3
DETAIL A
DETAIL B
117
REAR VIEW CAMERA INSTALLATION
(101475120500)
FIGURE NO: - 09.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101475319900 A CAMERA MTG BOX (BAJAJ) 1
2 901600600000 A WASHER PLAIN 4 M6
3 901500612050 A SCREW HEX 4 M6x30, Gr - 8.8
4 901610600000 A SPRING WASHER 4 M6
5 901200600000 A HEX NUT M6 4 M6
6 943990018000 A ADOPTER LEAD CAMERA 1
7 943990011600 A CAMERA SET WITH 7" SCREEN 1
118
MISCALINIOUS ITEM ASSEMBLY
(101593130900)
FIGURE NO: - 09.04
119
MISCALINIOUS ITEM ASSEMBLY
(101593130900)
FIGURE NO: - 09.04
120
HOSE KIT (STD)
(101541126500)
FIGURE NO: - 09.05
121
ENGINE BLOCK
122
ENGINE BLOCK
FIGURE NO: - 10.01
123
CYLINDER HEAD
124
CYLINDER HEAD
FIGURE NO: - 10.02
125
CYLINDER HEAD
126
CYLINDER HEAD
FIGURE NO: - 10.02
127
MAIN BEARINGS
FIGURE NO: - 10.03
128
MAIN BEARINGS
FIGURE NO: - 10.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800120600 A CRANK SHAFT THRUST WASHER SET - STD 1
2 955800120700 A CRANK SHAFT MAIN BEARING SET -STD 1
2.1 955800120800 A CRANK SHAFT MAIN BEARING SET - 0.25 U/S 1
2.2 955800120900 A CRANK SHAFT MAIN BEARING SET - 0.50 U/S 1
2.3 955800121000 A CRANK SHAFT MAIN BEARING SET - 0.75 U/S 1
129
PISTONS & RINGS
130
PISTONS & RINGS
131
CONNECTING ROD
FIGURE NO: - 10.05
132
CONNECTING ROD
FIGURE NO: - 10.05
133
CRANKSHAFT
FIGURE NO: - 10.06
134
CRANKSHAFT
FIGURE NO: - 10.06
135
CAMSHAFT
FIGURE NO: - 10.07
136
CAMSHAFT
FIGURE NO: - 10.07
137
FLYWHEEL
FIGURE NO: - 10.08
138
FLYWHEEL
FIGURE NO: - 10.08
139
FLYWHEEL HOUSING
140
FLYWHEEL HOUSING
FIGURE NO: - 10.09
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800124000 A WASHER PLAIN FOR ENG LIFTING BOLT 2
2 955800124100 A LOCK WASHER FOR ENG LIFTING BOLT 2
3 955800124200 A ENGINE LIFTING BOLT 2
4 955800124300 A DUST COVER 2
5 955800124400 A FLANGED SCREW - M8X1.25X12L 4
6 955800124500 A FLYWHEEL HSG W/O LUG 1
7 955800124600 A FLANGED SCREW - M14X2X40L 8
8 955800124700 A OIL SEAL 1
9 955800124800 A FLANGED SCREW M8 X 1.25 X 32 6
10 955800124900 A STUD FOR STARTER MOTOR MTG 3
141
TIMING GEARS
FIGURE NO: - 10.10
142
TIMING GEARS
FIGURE NO: - 10.10
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800125000 A BOLT FOR THRUST PLATE SETTING 1
2 955800125100 A PLATE, IDLE GEAR THRUST 1
3 955800125200 A S/A OF SHAFT, IDLER GEAR COMPRISES OF ITEM MARKRD $ 1
4 955800125300 A PIN, STRAIGHT 2
5 955800008400 A SHAFT, IDLER GEAR 1
6 955800007500 A S/A GEAR IDLER COMPRISES OF ITEMS MARKED # 1
7 955800125400 A GEAR, IDLER 1
8 955800125500 A BUSHING 1
9 955800125600 A PLATE, IDLER GEAR THRUST 1
143
TIMING GEAR CASE
FIGURE NO: - 10.11
144
TIMING GEAR CASE
FIGURE NO: - 10.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800125700 A BOLT FOR TIMING GEAR CASE MTG 2
1.1 955800123100 A WASHER FOR THE ABOVE 2
2 955800125800 A M8 SETSCREW ALT TO F3576611 1
2.1 955800123100 A WASHER FOR THE ABOVE 1
3 955800125900 A SETSCREW - M10X1.5 20 LONG 2
4 955800126000 A O RING FOR CASE BEARING HOLDER 1
6 955800126100 A BOLT M8X1.5X65L 5
6.1 955800123100 A WASHER FOR THE ABOVE 5
7 955800126200 A BOLT FOR TIMING BACK PLATE MTG 4
7.1 955800123100 A WASHER FOR THE ABOVE 4
10 955800126300 A GASKET FRONT END PLATE 1
11 955800126400 A SETSCREW - M8X1.25X20 LONG FOR CLAMP 4
11.1 955800123100 A WASHER FOR THE ABOVE 4
12 955800126500 A PLATE, FRONT END TIMING BACK PLATE 1
13 955800126600 A PLUG (ALT TO F3146315) 1
14 955800126700 A PLUG, EXPANSION 1
15 955800126800 A TIMING GEAR CASE 1
16 955800126900 A PLUG, EXPANSION 1
17 955800127000 A M8X85LG FOR TIMING GEAR CASE MTG 3
17.1 955800123100 A WASHER FOR THE ABOVE 3
19 955800127200 A CASE BEARING HOLDER 1
20 955800127300 A BEARING, BALL 1
21 955800127400 A RING RETAINER 1
22 955800123000 A SET SCREW 3
22.1 955800123100 A WASHER FOR THE ABOVE 3
23 955800127600 A SEAL, OIL FOR CRANKSHAFT FRONT 1
145
OIL SUMP
FIGURE NO: - 10.12
146
OIL SUMP
FIGURE NO: - 10.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800127700 A SUMP 1
2 955800127800 A WASHER SOFT OIL DRAIN PLUG 1
3 955800127900 A PLUG FOR OIL DRAIN 1
4 955800123100 A WASHER, SPRING 26
5 955800126200 A BOLT - OIL PAN TO BLOCK 26
147
OIL SUCTION STRAINER
FIGURE NO: - 10.13
148
OIL SUCTION STRAINER
FIGURE NO: - 10.13
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800128100 A O RING FLANGE SEAL (ID 25.7) 1
3 955800128200 A FLANGED SCREW - M8x1.25x22L 2
5 955800128300 A S/A OF OIL STRAINER COMPRISES OF 1
4 955800128400 A STRAINER WITH TREPANNING 1
6 955800128500 A SCREEN OIL STRAINER 1
7 955800128600 A RING SNAP 1
149
OIL PUMP
150
OIL PUMP
FIGURE NO: - 10.14
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800128700 A GEAR OIL PUMP DRIVE ALT TO F1661311 1
2 955800128800 A S/A OF OIL PUMP 1
3 955800128900 A BOLT 3
4 955800129000 A COVER OIL PUMP 1
5 955800129100 A SPECIAL BOLT 2
6 955800129200 A BUSH OIL PUMP DRIVE 1
7 955800129300 A SHAFT OIL PUMP DRIVE 1
8 955800129400 A GEAR OIL PUMP DRIVE SHAFT 1
9 955800129500 A GASKET OIL PUMP COVER 1
10 955800129600 A GEAR OIL PUMP DRIVEN SHAFT 1
11 955800129700 A S/A OF GEAR 1
12 955800129800 A BUSH OIL PUMP DRIVEN 1
13 955800129900 A SHAFT OIL PUMP DRIVEN 1
14 955800130000 A BOLT 2
151
ENGINE VALVES
152
ENGINE VALVES
FIGURE NO: - 10.15
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800006300 A S/A OF ROD,VALVE PUSH 8
2 955800130100 A VALVE INTAKE STANDARD 4
3 955800120200 A VALVE EXHAUST STANDARD 4
3.1 955800120400 A COMPOSITE VALVE KIT (COMPRISES OF ITEMS MARKED #) 1
4A 955800120300 A OILSEAL, VALVE STEM 8
4 955800130200 A VALVE SPRING INNER - (SUBSTITUE F3642210 X3606610 X3606510) 8
5 955800119800 A VALVE SPRING - (SUBSTITUE X3606010) 8
6 955800119600 A SEAT VALVE SPRING - LOWER 8
7 955800119500 A SEAT VALVE SPRING - UPPER 8
8 955800130300 A LIFTER VALVE 8
9 955800006400 A SCREW VALVE ADJUSTING 8
10 955800130400 A ARM,VALVE ROCKER - INTAKE 4
11 955800130500 A ARM,VALVE ROCKER - EXHAUST 4
12 955800130600 A S/A OF SHAFT VALVE ROCKER 1
12A 955800130700 A PLUG EXPANSION 2
13 955800130800 A SUPPORT VALVE ROCKER FRONT 1
14 955800130900 A SUPPORT VALVE ROCKER CENTRE 3
15 955800131000 A SUPPORT VALVE ROCKER rear 1
16 955800131100 A LOCK, VALVE SPRING RETAINER 16
17 955800131200 A COLLAR 4
18 955800131300 A NUT 8
19 955800131400 A M8 BOLT 5
19A 955800119300 A WASHER 5
19B 955800119400 A WASHER 8 DIA PLATED 5
20 955800131500 A LOCK WASHER 2
21 955800131600 A SCREW SET 2
153
OIL DIPSTICK
154
OIL DIPSTICK
FIGURE NO: - 10.16
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800131700 A S/A OF GAUGE,OIL LEVEL TOP ENTRY DIPSTICK 1
2 955800131800 A S/A OF GUIDE OIL LEVEL 1
3 955800131900 A ‘O’ RING FOR HOLDER SEAL 1
155
INTAKE MANIFOLD
FIGURE NO: - 10.17
156
INTAKE MANIFOLD
FIGURE NO: - 10.17
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 955800132000 A S/A MANIFOLD, INTAKE-HA4CTI3K 1
1 955800132100 A INTAKE MANIFOLD-HA4CTI3K 1
2 955800132200 A STUD FOR A.I.PIPE MTG (Refer IVECO STD ALI HW 041) 4
3 955800132300 A AIR INTAKE ELBOW 1
4 955800015600 A GASKET, AIR INTAKE PIPE 1
5 955800132400 A FLANGED BOLT - M8x1.25x50L 4
6 955800132500 A FLANGED BOLT -M8x1.25x60L 6
7 955800132600 A FLANGED Nut - M8x1.25 4
8 955800132800 A STUD M6X1 4
157
EXHAUST MANIFOLD
FIGURE NO: - 10.18
158
EXHAUST MANIFOLD
FIGURE NO: - 10.18
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800132900 A MANIFOLD 1
2 955800133000 A SPECIAL GASKET FOR EXHAUST MANIFOLD-CYLINDER HEAD 4
4 955800133100 A NUT FOR EXHAUST MFLD.MTG. 8
5 955800133200 A SPECIAL STUD FOR TURBOCHARGER MOUNTING 4
6 955800133300 A HEAT SHIELD 1
7 955800128000 A SET SCREW M8X1.25X20 LONGFOR CLAMP 1
8 955800119300 A WASHER 3
9 955800119400 A WASHER 8 DIA PLATED 3
9.1 955800133400 A SPACER, LONG (FOR EMF MOUNTING LONG STUD) 4
9.2 955800133500 A SPACER 4
159
OIL COOLER AND FILTER
FIGURE NO: - 10.19
160
OIL COOLER AND FILTER
FIGURE NO: - 10.19
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800133600 A O RING 4
2 955800133700 A BOLT 9
2.1 955800119400 A WASHER 8 DIA PLATED 2
3 955800133800 A BOLT OIL COOLER SET 3
3.1 955800119400 A WASHER 8 DIA PLATED 2
4 955800133900 A BOLT 4
4.1 955800119400 A WASHER 8 DIA PLATED 4
5 955800134000 A CONNECTOR PIPE 1
6 955800134100 A DOUBLE BANJO BOLT 1
7 955800134200 A WASHER SOFT 3
8 955800134300 A COOLER ASSY OIL 1
161
OIL COOLER AND FILTER INTERNAL
COMPONENTS
FIGURE NO: - 10.20
162
OIL COOLER AND FILTER INTERNAL
COMPONENTS
FIGURE NO: - 10.20
163
THERMOSTAT
FIGURE NO: - 10.21
164
THERMOSTAT
FIGURE NO: - 10.21
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800136200 A COVER THERMOSTAT CASE 1
2 955800136300 A THERMOSTAT 1
3 955800136400 A GASKET THERMOSTAT 1
4 955800136500 A BOLT CASE TO COVER 1
4.1 955800136600 A BOLT M 10X1.5 70 LONG (ALT FOR F3574611) 1
4.2 955800117700 A WASHER 3
5 955800011300 A S/A OF CASE THERMOSTAT COMPRISES OF ITEMS MARKED # 1
5.1 955800136700 A CASE THERMOSTAT 1
5.2 955800136800 A PIPE VENT 1
5.3 955800136900 A VENT ADAPTOR 1
6 955800137000 A BOLT CASE TO HEAD 4
6.1 955800127000 A M8X85LG ON PIN (ALT FOR F3574711) 4
6.2 955800119300 A WASHER 8
7 955800137100 A ‘O’ RING - WATER BYPASS AREA 2
8 955800137200 A BOLT GUIDE PIPE BRKT MTG 2
8.1 955800137300 A M10X75 BOLT (ALT FOR F3573511) 2
9 955800137400 A BOLT COVER TO CASE 3
9.1 955800137500 A SETSCREW( ALT FOR F3574811) 4
9.2 955800119400 A WASHER 8 DIA PLATED 4
165
BREATHER HOSE
FIGURE NO: - 10.22
166
BREATHER HOSE
FIGURE NO: - 10.22
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800137600 A CLAMP 1
2 955800137700 A BREATHER HOSE WITH INNER SPRING 1
4 955800137800 A FLANGE VENT HOSE 1
4.1 955800137900 A CLIP SPRING BAND ( 25X12X1) 1
167
FUEL INJECTION PUMP AND PIPES
FIGURE NO: - 10.23
168
FUEL INJECTION PUMP AND PIPES
FIGURE NO: - 10.23
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 955800138000 A S/A OF FIE SYSTEM ASSY 1
1 955800138100 A FUEL INJECTION PUMP 101 HP BS3 CEV 1
2 955800138200 A S/A COVER TIMER 1
2A 955800138300 A COVER TIMER 1
2B 955800124900 A STUD M10X1.5/1.25 4
3 955800138400 A FLANGED NUT - M10x1.25 4
4 955800138500 A FLA SCREW M10x1.5x16 8.8 GR 2
5 955800138600 A FLANGED SCREW - M10x1.5x20L 2
6 955800138700 A FLANGED SCREW - M10x1.5x27L 1
7 955800138800 A FLANGED NUT - M10x1.5 1
8 955800138900 A S/A OF CLIP 8
8A 955800139000 A CLIP 4
8B 955800139100 A SPACER 4
9 955800139200 A S/A OF CLAMP INJR. PIPE 1
9A 955800139300 A CLIP 1
9B 955800139400 A SPACER RUBBER 1
10 955800139500 A S/A OF CLAMP INJR. PIPES 1
10A 955800139600 A CLIP 1
10B 955800139700 A SPACER RUBBER 1
CLIP FOR COMPRESSOR LUB OIL PIPE MOUNTING (SPACER ELIMINATION
11 955800139800 A 1
AS VE)
12 955800139900 A CLIP S/A 1
12A 955800140000 A CLIP 1
12B 955800140100 A SPACER 1
13 955800140200 A BOOST PIPE 1
13A 955800140300 A BANJO EYE 2
13B 955800140400 A TUBE - NYLON-FOR FIP BOOST PIPE 1
14 955800140500 A S/A OF HP PIPES,INJECTOR-FOR PROCUREMENT 1
15 955800140600 A S/A OF PIPE, INJECTOR - No.1 1
16 955800140700 A S/A OF PIPE, INJECTOR - No.2 1
17 955800140800 A S/A OF PIPE, INJECTOR - No.3 1
18 955800140900 A S/A OF PIPE, INJECTOR - No.4 1
19 955800141000 A PIPE OIL 1
20 955800141100 A CLIP 2
21 955800141200 A FLYWHEEL COUPLING 1
22 955800141300 A HOSE FUEL 1
23 955800141400 A O Ring 142.5 x 3 1
24 955800141500 A PLUG TIMING HOLE 1
25 955800141600 A LUB OIL FEED PIPE FOR FUEL INJECTION PUMP 1
26 955800141700 A S/A OF PIPE 1
169
NOZZLE HOLDER
FIGURE NO: - 10.24
170
NOZZLE HOLDER
FIGURE NO: - 10.24
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800141800 A INJECTOR ASSY 4
2 955800141900 A GASKET NOZZLE HOLDER 4
3 955800142000 A ADAPTOR NOZZLE HOLDER 4
4 955800132700 A FLANGED NUT - M8x1.25 8
171
WATER PUMP
FIGURE NO: - 10.25
172
WATER PUMP
FIGURE NO: - 10.25
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800142100 A POLY V PULLEY-WATER PUMP (UPRATED) 1
2 955800142200 A S/A OF WATER PUMP 1
3 955800142300 A BOLT M8 X 110 X 1.25 CP PLATED 2
4 955800142400 A SCREW M8 X 30 X 1.25 CP PLATED 4
4A 955800142500 A SCREW M8 X 22 X 1.25 CP PLATED 4
5 955800142600 A S/A OF IMPELLER 1
5.1 955800142700 A BOSS WATERPUMP IMPELLER 1
6 955800142800 A WATERPUMP SPINDLE BEARING 1
7 955800142900 A WATER PUMP SEAL ASSEMBLY 1
8 955800143000 A WATER PUMP CASING 1
9 955800143100 A HUB COOLANT PUMP 1
173
ASSY OF AIR COMPRESSOR
FIGURE NO: - 10.26
174
ASSY OF AIR COMPRESSOR
FIGURE NO: - 10.26
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800011500 A AIR COMPRESSOR 1
2 955800143200 A GEAR AIR COMPRESSOR DRIVE (ALT - F1661111) 1
3 955800143300 A 'O' RING 1
4 955800143400 A BOLT M10X1.5X120 MM LONG 2
4 955800138700 A SET SCREW M10X1 1
7 955800143500 A ADAPTOR - AIR INTAKE 2
8 955800143600 A WASHER 2
10 955800143700 A WASHER FOR BOLT ON COMPRESSOR SIDE 3
12 955800143800 A BOLT BANJO - SINGLE HOLE 1
13 955800143700 A WASHER SOFT FOR THE ABOVE 2
175
AIR COMPRESSOR
AIR COMPRESSOR-INTERNAL COMPONENTS
176
AIR COMPRESSOR
AIR COMPRESSOR-INTRNAL COMPONENTS
177
ALTERNATOR
FIGURE NO: - 10.28
178
ALTERNATOR
FIGURE NO: - 10.28
179
ALTERNATOR
INTERNAL COMPONENTS
180
ALTERNATOR
INTERNAL COMPONENTS
181
TURBO CHARGER
FIGURE NO: - 10.30
182
TURBO CHARGER
FIGURE NO: - 10.30
183
STARTER MOTOR
INTERNAL COMPONENTS
184
STARTER MOTOR
INTERNAL COMPONENTS
185
SUNDRIES AND FINISH
FIGURE NO: - 10.32
186
LOOSE ITEMS
FIGURE NO: - 10.33
187
LOOSE ITEMS
FIGURE NO: - 10.33
188
CLUTCH SUB ASSY.
(101484119900)
FIGURE NO: - 11.00
2 13
10
1
9
12
11
3
7
4
5
189
CLUTCH SUB ASSY.
(101484119900)
FIGURE NO: - 11.00
190
AUXILLIARY GEAR BOX
191
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 932400000200 A ASSY OF AUXILLARY GEAR BOX 1
1 932900042300 A S/A OF TRANSFER CASE WITH COVER COMPRISES OF ITEMS MARKED 1
2 932900042400 A WASHER 1
3 932900042500 A MAGNETIC DRAIN PLUG 1
4 932900042600 A S/A OF FILLER PLUG 1
5 932900042700 A GASKET 2
6 932900042800 A S/A TRANSFER CASE COVER 1
7 932900042900 A 5/16" SPECIAL COMBINATION STUD 6
7A 932900043000 A 5/16 IN SPL COMBINATON STUD 12
8 932900043100 A NUT 42
9 932900043200 A SPRING WASHER-5/16"BSF 54
9.1 932900043300 A D/C WASHER 6
10 932900043400 A GASKET 1
11 932900043500 A S/A OF TOP COVER 1
11.1 932900043600 A PVC HOSE 1 METER LG 1
11.2 932900043700 A JUPITOR HOSE CLAMP 1
11.3 932900043800 A CLIP 1
11A 932900043900 A DOWEL 3
13 932900044100 A 5/16" BSF SET SCREW 12
14 932900044200 A COPPER WASHER-FOR ADAPTOR 1
15 932900044300 A PLUG 1
16 932900044400 A SHIM .005" THICK A/R
16.1 932900044500 A SHIM .010" THICK A/R OPTION CLASS
16.2 932900044600 A SHIM .015" THICK A/R OPTION CLASS
17 932900044700 A S/A OF MTG BRKT RH 1
18 932900044800 A FLEXIBLE BUSH FOR MTG BRACKET RH/LH 3
19 932900044900 A 3/8 IN SPL COMBINATION STUD 18
20 932900045000 A KOLOK WASHER 3/8 DIA 24
21 932900045100 A NUT 3/8 UNF 24
22 932900045200 A GASKET 1
23 932900045300 A S/A OF MTG. BRKT-LH 1
24 932900045400 A GASKET 1
25 932900045500 A S/A OF MTG. BRKT-REAR 1
25.1 932900045600 A S/A OF INPUT SHAFT COMPRISES OF ITEMS MARKED * 1
26 932900045700 A ROLLER BEARING 1
27 932900045800 A INPUT SHAFT 1
28 932900045900 A WASHER 1
29 932900046000 A SPUR GEAR INPUT LOW 1
192
AUXILLIARY GEAR BOX
193
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
30 932900046100 A DISTANCE BUSH FOR ABOVE 1
31 932900046200 A FIXED DOG CLUTCH 1
32 932900046300 A SLIDING DOG CLUTCH 2
33 932900046400 A SPEED CHANGE FORK 2
36 932900046500 A WASHER 2
36.1 932900046800 A KOLOK WASHER 2
37 932900046600 A BOLT 2
38 932900047000 A SPUR GEAR INPUT HIGH 1
39 932900047100 A DISTANCE BUSH FOR ABOVE 1
40 932900047200 A WASHER 1
40.1 932900047300 A THRUST WASHER 1
40.2 932900047400 A THRUST WASHER 1
40.3 932900047500 A THRUST WASHER 1
40.4 932900047600 A THRUST WASHER 1
40.5 932900047700 A THRUST WASHER 1
41 932900047800 A DISTANCE PIECE 1
42 932900047900 A THRUST WASHER 1
43 932900048000 A ROLLER BEARING 1
44 932900048100 A DISTANCE PIECE 1
44.1 932900048200 A S/A OIL SEAL HSG, INPUT COMPRISES OF ITEMS MARKED $ 1
45 932900048300 A SHIMS -0.002 IN A/R
45.1 932900048400 A SHIMS -0.005 IN A/R
45.2 932900048500 A SHIMS -0.010 IN A/R
45.3 932900048600 A SHIMS -0.020 IN A/R
46 932900048700 A OIL SEAL HOUSING INPUT 1
47 932900048800 A OIL SEAL 4
48 932900048900 A DRIVING FLANGE INPUT END 2
49 932900049000 A WASHER 5
49.1 932900049100 A WASHER 3/8 DIA INCH PLATED 2
50 932900049200 A SIMMONDS NUT 3
51 932900049300 A GASKET 2
52 932900049400 A COVER 1
52.1 932900049500 A S/A LAY SHAFT COMPRISES OF ITEMS MARKED ^ 1
53 932900049600 A LAY SHAFT 1
54 932900049700 A ROLLER BEARING 2
55 932900049800 A SPACER OUTER LAY SHAFT 1
56 932900049900 A GEAR LAY SHAFT 1
194
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
195
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
57 932900050000 A SPACER INNER LAY SHAFT 1
60 932900050100 A COVER PLATE 1
60.1 932900050200 A S/A OF OIL SEAL HSG,OUTPUT FRT COMPRISES OF ITEMS MARKED
1@
61 932900050300 A OIL SEAL HOUSING OUTPUT FRONT 1
61.1 932900050800 A S/A O/P SHAFT FRT comprises of items marked % 1
63 932900050900 A DISTANCE PIECE 1
64 932900051000 A BALL BEARING 2
65 932900051100 A CRCLIP 90 MM DIA INTERNAL 2
66 932900051200 A SPACER 1
67 932900051300 A OIL FLINGER 1
68 932900051400 A OUTPUT SHAFT FRONT 1
69 932900051500 A DISTANCE PIECE 1
70 932900051600 A FIXED DOG CLUTCH 1
71 932900051700 A DISTANCE WASHER 1
72 932900051800 A CIRCLIP 35 MM DIA EXTERNAL 1
73 932900051900 A SPIGOT BEARING 1
73.1 932900052000 A S/A O/P SHAFT RR COMPRISES OF ITEMS MARKED # 1
74 932900052100 A NEEDLE ROLLER BEARING 1
75 932900052200 A OUTPUT SHAFT REAR 1
77 932900052300 A DISTANCE PIECE 1
78 932900052400 A SPEEDOMETER HOUSING 1
79 932900052500 A ROLLER BEARING 1
80 932900052600 A DISTANCE PIECE 1
81 932900052700 A GEAR SPEEDOMETER 1
82 932900052800 A OIL SEAL 1
83 932900052900 A OIL SEAL RING 1
84 932900053000 A DRIVING FLANGE 1
86 932900053100 A DRIVING SPINDLE BRKT. SPEEDO PINION BUSH 1
87 932900053200 A DRIVING SPINDLE SPEEDO- METER PINION 1
88 932900053300 A DISTANCE WASHER ON SPINDLE 1
89 932900053400 A RIVET 1
90 932900053500 A JOINT 2
91 932900053600 A INSTRUMENT DRIVE HOUSING 1
92 932900053700 A STUD M6 X 1.00 3
92 932900053800 A STUD WITH SEALING HOLE 1
93 932900053900 A SPRING WASHER - M6 4
94 932900054000 A PLAIN NUT M6x1 4
196
AUXILLIARY GEAR BOX
FIGURE NO: - 12.01
197
AUXILLIARY GEAR BOX
FIGURE NO: - 12.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 932900054100 A SPEED CHANGE SPINDLE 2
1.1 932900054200 A SIMMONDS NUT 2
2 932900054400 A GASKET 2
3 932900054500 A ADAPTOR PLATE 2
4 932900054600 A OIL SEAL (35X19X10) 1
5 932900054700 A HEX SOCKET HEAD CAP SCREW M6X15LONG(IS-2269) 6
6 932900054800 A OIL SEAL - SUPER SEAL REF: 3B - 032019 2
8 932900054900 A SHIFT CYLINDER BODY 1
9 932900055000 A SET SCREW 6
10 932900055100 A WASHER 4
11 932900055200 A WASHER (FOR PLUG) 1
12 932900055300 A ADAPTOR 091154 1
13 932900055400 A STUD_FOR COVER PLATE TO CYL BODY 8
13.1 932900055500 A 1/4" SPL. COMBINATION STUD 8
14 932900055600 A 1/4" DIA KOLOK WASHER 8
15 932900055700 A NUTS 8
16 932900055800 A PUSH ROD GROMMET 2
17 932900055900 A PISTON FOR PNEUMATIC SHIFT CYILINDER ASSY 1
19 932900056000 A SHIFT CYLINDER GROMMET FOR PISTON 3
20 932900046500 A WASHER 2
21 932900054200 A NYLOC NUT FOR SPINDLE 2
22 932900056300 A SPRING 1
23 932900056100 A SPL. NUT W/PLATE 1
24 932900056600 A SPRING CUT ALT 2
25 932900056700 A COVER PLATE 1
26 932900056800 A S/A OF SPECIAL PLUG 1
27 932900056900 A SHIFT CYLINDER BODY 1
28 932900057000 A COMPRESSION SPRING 1
29 932900057100 A STRAINER PLATE 1
30 932900057200 A STRAINER PLATE RETAINER 1
30.1 932900057300 A STRAINER 1
32 932900057400 A CYLINDER COVER 1
198
AIR INFLATION KIT ASSEMBLY
(927000021300)
FIGURE NO: - 13.00
199
AIR INFLATION KIT ASSEMBLY
(927000021300)
FIGURE NO: - 13.00
200
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 14.00
201
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 14.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
14 AB0RA1400000 A WASHER 6
15 AB0RA1500000 A WASHER 6
17 AB0RA1700000 A FILTER BODY 1
18 AB0RA1800000 A BOLT 4
19 AB0RA1900000 A WASHER 4
20 ABHOF0400A00 A FILTER ELEMENT 1
21 935250100000 A O RING (OD 100X2.5THK) 1
22 ABHOF2200000 A COVER 1
202
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 15.01
203
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 15.01
204
WINCH (WIN 20) BRAKE UNIT
(929100000100/A)
FIGURE NO: - 15.01.01
205
WINCH (WIN 20) BRAKE UNIT
(929100000100/A)
FIGURE NO: - 15.01.01
206
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 15.02
207
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 15.02
208
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 15.03
209
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 15.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 929900045100 A MOTOR 1
2 929900040400 A HEX SOCKET HEAD CAP SCREW 6
3 929900040500 A MOTOR REDUCTION BUSHING P6-P9-P15 1
4 929900045200 A MOTOR SIDE SUPPORT WIN25-2 (NEW BRAKE) 1
5 929900045300 A THICKNESS SHIM ADJUSTMENT 1
6 929900045400 A GUIDE FIXING 81D25150 2000 92A 1
7 929900045500 A BRAKE GROUP WIN 15/20/25-2 - 13 DISKS 1
8 929900045600 A SUN SHAFT GEAR R=1:6,46 WINCH WIN25-2 L 1
9 929900045700 A DRUM WINCH WIN 25-2 L (CASTING) 1
25 929900040600 A THICKNESS SHIM ADJUSTMENT 4
26 929900045800 A FIXING PLATE WINCH WIN25-2 L 2
27 929900045900 A RUBBER WASHER 1
28 929900046000 A HEX SOCKET HEAD CAP SCREW 8
29 929900046100 A WIN25-2 BRAKE CONNECTOR 1
30 929900041600 A OGIVE X DRAWN TUBE 1
31 929900041500 A NUT FOR FITTING 1
32 929900046200 A SCREW TCEI 2
33 929900046300 A STRAIGHT CONNECTOR 1
34 929900043300 A VALVE 1
210
WINCH (WIN 25-2L) BRAKE UNIT
(929100000800/A)
FIGURE NO: - 15.03.01
211
WINCH (WIN 25-2L) BRAKE UNIT
(929100000800/A)
FIGURE NO: - 15.03.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 929900046500 A BRAKE BODY WINCH WIN 25 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 13
11 929900043000 A STEEL DISK P6-P9-P15 12
12 929900043100 A HEX SOCKET HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1
212
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 15.04
213
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 15.04
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
10 929900046600 A PLANETARY CARRIER PIN 3
11 929900044200 A SHIM ADJUSTMENT AS 3552 TH1 3
12 929900046700 A PLANETARY GEAR R1:6.46 WIN 25/2-JC 3
13 929900046800 A ROPE PRESS FIXING Ø14 ARG.WIN 25 3
14 929900046900 A HEX SOCKET HEAD CAP SCREW 6
15 929900047000 A GEAR SIDE SUPPORT WIN 25-2(CASTING) 1
16 929900047100 A GEAR COVER WIN25-2 1
17 929900047200 A HEX HEAD CAP SCREW 6
18 929900047300 A PLANETARY GEAR PAD WIN25 JC JL 3
19 929900047400 A NEEDLE 63
20 929900047500 A SHAFT SEEGER 3
21 929900044500 A PAD ERTACETAL 1
22 929900047600 A GUIDE FIXING 81D25150 2050 92A 1
23 929900047700 A THICKNESS SHIM ADJUSTMENT 1
24 929900044600 A STRAIGHT HEAD LUBRICATOR 2
35 929900047800 A V-RING 1
36 929900047900 A SHAFT SEEGER 1
214
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.00
215
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.00
216
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01
217
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 923200011200 A MV99 V. MAX.D. -201/420BAR 1
2 923200011300 A ASS. TAPPO CHIUSU. QINLET D4 1
218
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.01
219
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.01
220
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.03
221
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 923200011500 A KIT TAPPO 1/2” GAS 2
2 923200011600 A KIT TAPPO 3/4” GAS 1
222
BRAKE VALVE
FIGURE NO: - 17.00
223
BRAKE VALVE
FIGURE NO: - 17.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000007100 A SELF TAPING SCREW 1
2 927000007200 A EXHAUST COVER 1
3 927000007300 A DIAPHRAGM 1
4 927000007400 A SCREW 4
5 927000007500 A BASE COVER 1
6 927000007600 A ‘O’ RING 1
7 927000007700 A INTERNAL CIRCLIP 1
8 927000007800 A ‘O’ RING 1
9 927000007900 A RING SPACER 1
10 927000008000 A ‘O’ RING 1
11 927000008100 A ‘O’ RING 1
12 927000008200 A CONICAL SPRING 1
13 927000008300 A VALVE 1
14 927000008400 A VALVE BODY 1
15 927000008500 A SCREW 4
16 927000008600 A SPRING WASHER 4
17 927000008700 A SPRING 1
18 927000008800 A GUIDE RING 2
19 927000008900 A ‘O’ RING 1
20 927000009000 A PISTON 1
21 927000009100 A RUBBERSPRING 1
22 927000009200 A SPRING SEAL 1
23 927000009300 A INTERNAL CIRCLIP 1
24 927000009400 A STEM 1
25 927000009500 A SPLIT PIN 1
26 927000009600 A BOOT 1
27 927000009700 A INTERNAL CIRCLIP 1
28 927000009800 A SPLIT PIN 4
29 927000009900 A PIN 1
30 927000010000 A PEDAL BRACKET 1
33 927000010100 A BOLT 4
34 927000010200 A RUBBER BOOT 1
35 927000010300 A PUSHROD 1
36 927000010400 A PEDAL 1
37 927000010500 A PIN 1
A 927000010700 A REPAIR KIT FOR BRAKE VALVE 1
B 101344100100 A BRAKE VALVE COMPLETE (ITEM NO. 1-37) 1
224
QUICK RELEASE VALVE
FIGURE NO: - 18.00
225
QUICK RELEASE VALVE
FIGURE NO: - 18.00
226
GRADUATED HAND CONTROL VALVE
FIGURE NO: - 19.00
227
GRADUATED HAND CONTROL VALVE
FIGURE NO: - 19.00
228
PUMP -VELJAN
FIGURE NO: - 20.00 (921200000800)
229
PUMP -VELJAN
(921200000800)
FIGURE NO: - 20.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 921950009500 A HOUSING (UNC) 1
2 921950009600 A MOUNTING FLANGE (UNC) 1
3 921950009700 A MOUNTING SCREW 4
4 921950009800 A RETAINING RING 1
5 921950009900 A SHAFT SEAL (S1-0.7 bar) 1
6 921950010000 A SHAFT AND BEARING ASSY 1
6a 921950010100 A SHAFT ( KEYED) CODE-1 1
6b 921950010200 A ROUND SECTION RING 2
6c 921950010300 A BALL BEARING 1
6d 921950010400 A KEY (CODE-1 1
7 921950010500 A CARTRIDGE ASSEMBLY *03 CW 1
7a 921950010600 A PORT PLATE -REAR CW 1
7b 921950010700 A PIN VANE HOLDOUT 10
7c 921950010800 A VANE 10
7d 921950010900 A CAM RING -003 1
7e 921950011000 A DOWEL PIN 2
7f 921950011100 A BACK UP RING 1
7g 921950011200 A PORT PLATE - PRESSURE CW 1
7h 921950011300 A SQ. SECTION SEAL 1
7j 921950011400 A BUSH 1
7k 921950011500 A DOWEL PIN 1
7m 921950011600 A SCREW 2
7n 921950011700 A ROTOR-INSERT ASSY. 1
7p 921950011800 A SQ. SECTION SEAL 1
7q 921950011900 A O RING 1
230
HOSE KIT (OPTIONAL ITEM)
FIGURE NO: - 21.00
231