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Ace f16 Hydra

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100% found this document useful (1 vote)
1K views232 pages

Ace f16 Hydra

Uploaded by

Samir kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PART'S CATALOGUE

F160
PICK & CARRY CRANE

101592522700
TABLE OF CONTENT
S NO. DESCRIPTION PAGE NO
01 BODY AND FRAME WORK
01.01 FRONT BODY SUB ASSY 5-6
01.02 FRONT BODY FAB. 7-8
01.03 OUTRIGGER HYD. ASSEMBLY 9-10
01.04 REAR FRAME SUB ASSEMBLY 11-12
01.05 REAR FRAME FAB. 13-14
01.06 CENTER PIVOT ASSEMBLY 15-16
01.07 COUNTER WEIGHT ASSEMBLY & INSTALLATION 17-18
01.08 FRONT BONNET & COVER ASSEMBLY 19-20
01.09 REAR BONNET & COVER ASSEMBLY 21-22
01.10 CABIN ASSEMBLY 23-24
01.11 CABIN SUB ASSEMBLY 25-28
01.12 TYRE GUARD ASSEMBLY 29-30

02 BOOM AND EXTENSION ASSEMBLY


02.01 BOOM COMPLETE ASSEMBLY - 58‘ 31-34
02.02 MAIN BOOM ASSEMBLY 35-36
02.03 1ST EXTENSION ASSEMBLY 37-40
02.04 2ND EXTENSION ASSEMBLY 41-42
02.05 MANUAL EXTENSION ASSEMBLY 43-44
02.06 SNATCH BLOCK ASSEMBLY 45-46

03 ENGINE & TRANSMISSION ASSEMBLY


03.01 ENGINE INSTALLATION 47-48
03.02 AIR INTAKE ASSEMBLY 49-50
03.03 EXHAUST SYSTEM 51-52
03.04 FUEL TANK INSTALLATION 53-54
03.05 COOLING SYSTEM 55-56

04 FRONT & REAR AXLE


04.01 FRONT WHEEL ASSEMBLY 57-58
04.02 FRONT AXLE INSTALLATION ASSEMBLY 59-60
04.03 REAR AXLE INSTALLATION ASSEMBLY 61-62
04.04 SINGLE SUSPENSION ASSY) 63-64
04.05 DRIVE LINE ASSEMBLY 65-66

1
S NO. DESCRIPTION PAGE NO

05 CONTROL & LINKAGES


05.01 ENGINE CONTROL ASSEMBLY 67-68
05.02 GEAR SHIFTING ASSEMBLY 69-70
05.03 PNEUMATIC CIRCUIT 71-72
05.04 CLUTCH ASSEMBLY 73-74

06 HYDRAULICS
06.01 CONTROL VALVE CIRCUIT 75-76
06.02 STEERING CIRCUIT 77-80
06.03 LUFF CIRCUIT 81-82
06.04 HYDRAULIC TANK INSTALATION 83-84
06.05 STEERING UNIT 85-86
06.06 PRIORITY VALVE 87-88
06.07 HYDRAULIC CYLINDERS 89-98

07 ELECTRICAL SYSTEM
07.01 WIRING HARNESS 99-100
07.02 LIGHT ASSEMBLY 101-102
07.03 BATTERY INSTALLATION 103-104
07.04 DASHBOARD & INSTRUMENTS 105-106

08 DECALS
08.01 DECALS-58‘ 107-108

09 OPTIONAL ITEMS
09.01 S.L.I. (SAFE LOAD INDICATION SYSTEM) 109-114
09.02 PROXIMITY SENSOR ASSEMBLY 115-116
09.03 REAR VIEW CAMERA INSTALLATION 117-118
09.04 MISCALINIOUS ASSEMBLIES (PROXIMITY SENSOR ETC.) 119-120
09.05 HOSE KIT (STD) 121-121

10 ENGINE COMPONENTS
10.01 ENIGNE BLOCK 122-123
10.02 CYLINDER HEAD 124-127
10.03 MAIN BEARING 128-129
10.04 PISTON & RINGS 130-131
10.05 CONNECTING ROD 132-133
10.06 CRANK SHAFT 134-135
10.07 CAMSHAFT 136-137

2
10.08 FLYWHEEL 138-139
10.09 FLYWHEEL HOUSING 140-141
10.10 TIMING GEARS 142-143
10.11 TIMING GEARS CASE 144-145
10.12 OIL SUMP 146-147
10.13 OIL SUCTION STRAINER 148-149
10.14 OIL PUMP 150-151
10.15 ENGINE VALVES 152-153
10.16 OIL DIPSTICK 154-155
10.17 INTAKE MANIFOLD 156-157
10.18 EXHAUST MANIFOLD 158-159
10.19 OIL COOLER AND FILTER 160-161
10.20 OIL COOLER & FILTER –INTERNAL COMPONENTS 162-163
10.21 THERMOSTAT 164-165
10.22 BREATHER HOSE 166-167
10.23 FUEL INJECTION PUMP AND PIPES 168-169
10.24 NOZZLE HOLDER 170-171
10.25 WATER PUMP 172-173
10.26 ASSY OF AIR COMPRESSOR 174-175
10.27 ASSY OF AIR COMPRESSOR INTRNAL COMPONENTS 176-177
10.28 ALTERNATOR 178-179
10.29 ALTERNATOR – INTERNAL COMPONENTS 180-181
10.30 TURBO CHARGER 182-183
10.31 STARTER MOTOR 184-185
10.32 SUNDRIES AND FINISH 186-186
10.33 LOOSE ITEMS 187-188

11 CLUCTH 189-190

12 AUXILLIARY GEAR BOX 191-198

13 AIR INFLATION KIT 199-200

14 FILTER ASSEMBLY 201-202

15 WINCH 203-214

16 CONTROL VALVE 215-222

17 BRAKE VALVE 223-224

3
18 QUICK RELEASE VALVE 225-226

19 GRADUATED HAND CONTROL VALVE 227-228

20 PUMP VELJAN 229-230

21 HOSE KIT (OPTIONAL ITEMS) 231-231

4
FRONT BODY SUB ASSY.
(101511339000)

FIGURE NO: - 01.01

7 3
2
6

5
FRONT BODY SUB ASSY.
(101511339000)
FIGURE NO: - 01.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101511338900 A FRONT CHASSIS FAB 1
2 101464445300 A COVER MTG BKT 2
3 101464445200 B OUTRIGGER COVER 2
4 101464440800 B FRONT PLATE 1
5 101511528200 D PACKING PLATE 4
6 101511450000 A U BEND PLATE 5
7 101411460600 A HORN MTG BKT 1

6
FRONT BODY FAB.
(101511338900)
FIGURE NO: - 01.02

7
FRONT BODY FAB.
(101511338900)
FIGURE NO: - 01.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101511338900 A FRONT BODY FAB. 1

8
OUTRIGGER HYD. ASSEMBLY
(101442120600)
FIGURE NO: - 01.03

11
14
10

12

9 13
5
8

9
OUTRIGGER HYD. ASSEMBLY
(101442120600)
FIGURE NO: - 01.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 924801250451 A CYL. OUTRIGGER 2
2 901601600000 A WASHER PLAIN 24 M16
3 901611600000 A WASHER SPRING 8 M16
4 901101613140 A BOLT HEX 8 M16x65, Gr - 10.9
5 101211333600 A OR SHOE PLATE FAB 4
6 101211453900 A OR SHOE PLATE 2
7 901601200000 A WASHER PLAIN 12 M12
8 901611200000 A WASHER SPRING 12 M12
9 901101213070 A BOLT HEX 12 M12X35, Gr - 10.9
10 101742420300 A ADOPTER 1/2"x 3/8" BSP 8 1/2" x 3/8" BSP
11 925082000200 A DOWTY SEAL 3/8" 8
12 901611600000 A WASHER SPRING 16 M16
13 901501612080 A SCREW HEX 16 M16x40, Gr - 8.8
14 929200001500 A DUAL PILOT CHECK VALVE 2

10
REAR FRAME SUB ASSY
(101514120300)
FIGURE NO: - 01.04

4
5 3

11
REAR FRAME SUB ASSY
(101514120300)
FIGURE NO: - 01.04
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101514361700 B REAR CHASSIS FAB 1
2 101464429200 A COVER PLATE 1
3 101514451700 A PLATE 1
4 101531420000 B SPACER 1
5 101414436800 C CAC MTG BKT 2

12
REAR FRAME FAB.
(101514361700)
FIGURE NO: - 01.05

13
REAR FRAME FAB.
(101514361700)
FIGURE NO: - 01.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101514361700 B REAR FRAME FAB 1

14
CENTER PIVOT ASSY.
(101416121000)
FIGURE NO: - 01.06

12

11

16

10

15 18
14 8
13
1

17 5

19

15
CENTER PIVOT ASSY.
(101416121000)
FIGURE NO: - 01.06

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 933400000100 A RADIAL ROD END BEARING 2 GE 60 ES
5 101216421100 A THRUST WASHER 4
6 200113400400 B SPACING PAD 4
8 101416419900 A PIN 2 AMCHA15F 1700
10 901221200000 A NUT NYLOCK 2 M12
11 901301010000 A NIPPLE GREASE 2 M10x1(90)
12 924400700343 C STEERING CYLINDER (LHS) 1
13 924400700344 C STEERING CYLINDER (RHS) 1
14 100912200400 A ST.JACK PIN FRONT (30X100) 4
15 901100812100 A BOLT HEX 4 M8x50, Gr - 8.8
16 901200800000 A NUT HEX 4 M8X1.25P
17 901111210070 A BOLT ALLEN 12 M12x35, Gr - 12.9
18 901101212200 A BOLT HEX 2 M12x100, Gr - 8.8
19 101414432200 B CENTER SUPPORT FLANGE 2

16
COUNTER WEIGHT ASSY & INSTALLATION
(101515121300)
FIGURE NO: - 01.07

3
4 2

17
COUNTER WEIGHT ASSY & INSTALLATION
(101515121300)
FIGURE NO: - 01.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101515328000 C COUNTER WEIGHT FAB 1
2 901601600000 A WASHER PLAIN 10 M16
3 901611600000 A WASHER SPRING 10 M16
4 901501613080 A BOLT HEX 10 M16x40, Gr - 10.9

18
FRONT BONNET & COVER ASSY
(101564126700)
FIGURE NO: - 01.08

2
15

7
19

18
16
17
4
3
5

6
13
14
10 11 12
8 9

19
FRONT BONNET & COVER ASSY
(101564126700)
FIGURE NO: - 01.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101564525500 A CENTER PLATEFORM (FRONT) 1
2 901550812040 A SCREW FLANGE HEX 26 M8x20, Gr - 8.8
3 901611000000 A WASHER SPRING 8 M10
4 901101012070 A BOLT HEX 4 M10x35, Gr - 8.8
5 901601000000 A WASHER PLAIN 4 M10
6 901201000000 A NUT HEX 8 M10
7 901501012070 A SCREW HEX 4 M10x35, Gr - 8.8
8 901101612090 A BOLT HEX 4 M16x45, Gr - 8.8
9 901601600000 A WASHER PLAIN 4 M16
10 901221600000 A NUT NYLOCK 4 M16
11 901501012040 A SCREW HEX 4 M10x20, Gr - 8.8
12 901610800000 A WASHER SPRING 24 M8
13 901500812030 A SCREW HEX 4 M8x15, Gr - 8.8
14 101564330700 A LH PLATFORM FAB (FRONT) 1
15 101564330600 A RH PLATFORM FAB (FRONT) 1
16 901600800000 A WASHER PLAIN 20 M8
17 901100812070 A BOLT HEX 10 M8x35, Gr - 8.8
18 901200800000 A NUT HEX 10 M8
19 101564325600 B GUARD FAB 1

20
REAR BONNET & COVER ASSEMBLY
(101564126800)
FIGURE NO: - 01.09

25

24

26
3

6 5 23
21
7 22

15 16 4

18 27

19 12

11

10 13
1 14 9 17

32
20
28
29
30 31 8

21
REAR BONNET & COVER ASSEMBLY
(101564126800)
FIGURE NO: - 01.09

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101564326300 B BATTERY BOX FAB 1
2 101564326400 A TOOL BOX FAB 1
3 101564126600 B BONNET SUB ASSY 1
4 901500812050 A SCREW HEX 23 M8x25, Gr - 8.8
5 937200000100 A HANDLE 1 CAR INTERNATIONAL
6 901510610040 A SCREW ALLEN 2 M6x20, Gr - 12.9
7 901200600000 A HEX NUT 6 M6
8 101264121700 A BONNET CLIP ASSY 2
9 901600600000 A WASHER PLAIN 8 M6
10 901500612040 A SCREW HEX 8 M6x20, Gr - 8.8
11 101464324700 C REAR ANGLE RH 1
12 101564330800 A REAR FENDER FAB LH 1
13 901501012060 A SCREW HEX 21 M10x30, Gr - 8.8
14 901501212060 A SCREW HEX 6 M12x30, Gr - 8.8
15 101564522000 C CENTER FENDER 1
16 101464430800 A BEADING 1 TOTAL LENGTH - 900 MM
17 901601000000 A WASHER PLAIN 15 M10
18 101564330900 A REAR FENDER FAB RH 1
19 101564331300 A REAR GRILL FAB 1
20 101464324600 C REAR ANGLE LH 1
21 901600800000 A WASHER PLAIN 25 M8
22 901610800000 A WASHER SPRING 25 M8
23 901200800000 A NUT HEX 4 M8
24 901611000000 A WASHER SPRING 39 M10
25 901501012050 A SCREW HEX 18 M10x25, Gr - 8.8
26 901201000000 A NUT HEX 18 M10
27 901500812040 A SCREW HEX 2 M8x20, Gr - 8.8
28 101214401900 A WASHER 8
29 901601200000 A WASHER PLAIN 22 M12
30 901611200000 A WASHER SPRING 22 M12
31 901101212150 A BOLT HEX 8 M12x75, Gr - 8.8
32 901221200000 A NUT NYLOCK 8 M12

22
CABIN ASSY
(101563126500)
FIGURE NO: - 01.10

11
2

14
6

5
13 16

15 4

12

10

23
CABIN ASSY
(101563126500)
FIGURE NO: - 01.10
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101563126400 M CABIN SUB ASSY_N 1
2 936100001100 A DRIVER SEAT 1 MAJESTIC SEATS (INDIA)
3 941900000100 A FAN 12V (FOR CABIN) 1
4 901600500000 A WASHER PLAIN 4 M5
5 901610500000 A WASHER SPRING 4 M5
6 901500512030 A SCREW HEX 4 M5x16, Gr - 8.8
7 101263528000 A FLOOR MAT 1
8 101275420500 A WIPER MOTOR (015) 12V H.D. 1
9 101175419900 A WIPER ARM 16" 1
10 101193420100 A WIPER BLADE 17" 1
11 936400000200 A SEAT BELT 1
12 901601000000 A WASHER PLAIN 4 M10
13 901611000000 A WASHER SPRING 4 M10
14 901101012070 A BOLT HEX 4 M10x35, Gr - 8.8
15 101563447900 A COVER PLATE 1
16 901500612030 A SCREW HEX 4 M6x16, Gr - 8.8

24
CABIN SUB ASSY
(101563126400)
FIGURE NO: - 01.11

26
5
24
40
7
47

46
1
45
3

4
25

19 12
30

14
18 11

23 44

28
13
27
29
22

41 38 9
36 39 8
35 34
37
43

33 16 33 31
21 16
15 32

17
10
42

25
CABIN SUB ASSY
(101563126400)
FIGURE NO: - 01.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101563328700 B CABIN FRAME FAB 1
2 101263328700 A DASHBOX FAB_N 1
3 300164405000 A HINGE PIN. 2
4 101563453700 A FRONT GLASS 1
5 101763443100 A WINDOE FRAME LH 1
6 101563328800 A DOOR FRAME FAB 1
7 101563453600 A SIDE GLASS 1
8 901611000000 A WASHER SPRING 4 M10
9 901601000000 A WASHER PLAIN 4 M10
10 937200000100 A HANDLE 1 CAR INTERNATIONAL
11 901600600000 A WASHER PLAIN 8 M6
12 101271120400 A WIRING HARNESS CABIN 1
13 101263465700 A CATCHER 1
14 901500612040 A SCREW HEX 8 M6x20, Gr - 8.8
15 901610800000 A WASHER SPRING 4 M8
16 901600800000 A WASHER PLAIN 10 M8
17 101263465800 A CATCHER FEMALE 1
18 101263476900 A WINDOW FRAME 1
19 101563453400 A SIDE GLASS 1
21 937100001500 A D.P. DOOR LOCK RH 1
22 101263485600 B WINDOW GLASS 1
23 101263486000 B WINDOW GLASS 1
24 101263451200 B LH SPLIT GLASS 1
25 101563453500 A SIDE GLASS 1
26 101763443200 B LH SPLIT GLASS 1
27 101263436100 A GLASS SLINDING CLAMP 4
28 101263459900 C MASTER CYL BKT(AL) 1
29 101254320300 G MASTER CYL COVER 1
30 101763443600 B COVER 1
31 101211455000 D FRONT COVER 1
32 101263484100 F HOSE COVER PLATE 1
33 901500812050 A SCREW HEX 8 M8x25, Gr - 8.8
34 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
35 101563446500 A PLATE 1
36 901500812030 A SCREW HEX 2 M8x15, Gr - 8.8
37 901200800000 A NUT HEX 2 M8
38 101263553600 B CABIN COVER PLATE 1
39 901500612030 A SCREW HEX 4 M6x16, Gr - 8.8
40 101563454700 A ROOF CARPET 1 TOTAL LENGTH: 763mm

26
CABIN SUB ASSY
(101563126400)
FIGURE NO: - 01.11

26
5
24
40
7
47

46
1
45
3

4
25

19 12
30

14
18 11

23 44

28
13
27
29
22

41 38 9
36 39 8
35 34
37
43

33 16 33 31
21 16
15 32

17
10
42

27
CABIN SUB ASSY
(101563126400)
FIGURE NO: - 01.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
41 101563453200 A DOOR GLASS 1
42 101563453100 A DOOR GLASS 1
43 101563453000 A DOOR GLASS 1
44 101563453300 A DOOR GLASS 1
45 101563454100 B REAR GLASS 1
46 101563454800 A WINDOW FRAME 1
47 101563454900 A WINDOW GLASS 2

28
TYRE GUARD ASSY
(101464124100)
FIGURE NO: - 01.12

5
4
6

29
TYRE GUARD ASSY
(101464124100)
FIGURE NO: - 01.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101564328700 A REAR TYRE GUARD FAB 2
2 101564330300 B FRONT TYRE GUARD FAB RH 1
3 101564330400 A FRONT TYRE GUARD FAB LH 1
4 901601000000 A WASHER PLAIN 16 M10
5 901611000000 A WASHER SPRING 16 M10
6 901501012050 A SCREW HEX 16 M10x25, Gr - 8.8
7 901201000000 A NUT HEX 16 M10

30
BOOM ASSY COMPLETE
(101521133000-58‘)
FIGURE NO: - 02.01

20
27
25
21
18
39
19 22
23 24
1
43
42
37
26 32 31
38 34
28 35 45 46
33
36 29
44 30
2
47

A
48 14
11 5
13

15
7
8 40
41
12

10
4 3 16

17

DETAIL A

31
BOOM ASSY COMPLETE
(101521133000-58‘)
FIGURE NO: - 02.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101521133100 B MAIN BOOM ASSY 1
2 101522127400 A FIRST EXTN ASSY 1
3 101523121600 A SECOND EXTN ASSY 1
4 101524122700 B MANUAL EXTN ASSY 1
5 101623423300 B LOCKING PIN 1
6 924801003970 A EXTN CYL 1
7 101521126600 A ROLLER BKT ASSY 1
8 101622421400 C CYL MTG PLATE 2
9 901561612130 A COUNTERSUNK SCREW 8 M16x65, Gr - 8.8
10 901661700000 A LINCH PIN 1
11 101521426500 C WIRE ROPE 1 %DI 10 mm (6x37 S.C) 7 mtr long WITH
12 101221402600 A SHAKLE 1 EXISTING
13 101221219900 A PIN 1 EXISTING
14 901101012130 A BOLT HEX 1 M10x65, Gr - 8.8
15 901221000000 A NUT NYLOCK 2 M10
16 101227119900 A HOOK ASSY 12T 1 REF NO: AFBSAS 3412
17 101626119900 B SNATCH BLOCK ASSY 1
18 929100000800 A WINCH ASSY 1 2.5 T/86 mtr ROPE & ROPE TENSIONER
19 901601600000 A WASHER PLAIN 4 M16
20 901611600000 A WASHER SPRING 4 M16
21 901101612160 A BOLT HEX 4 M16x80, Gr - 8.8
22 901221600000 A NUT NYLOCK 4 M16
23 101221325100 C ROPE PULLEY BKT 1 EXISTING
24 901500812040 A SCREW HEX 5 M8x20, Gr - 8.8
25 101228400500 A PIN ROLLER BKT 1 REF NO. ANBAM3-0812
26 101228400400 C BUSH 1 REF NO. ANBAM3-1212
27 101228400300 D PULLEY 1 REF NO. ANBAM3-1012
28 101121201300 D TIE ROD 2
29 901602000000 A WASHER PLAIN 2 M20
30 901202000000 A NUT HEX 6 M20

32
BOOM ASSY COMPLETE
(101521133000-58‘)
FIGURE NO: - 02.01

20
27
25
21
18
39
19 22
23 24
1
43
42
37
26 32 31
38 34
28 35 45 46
33
36 29
44 30
2
47

A
48 14
11 5
13

15
7
8 40
41
12

10
4 3 16

17

DETAIL A

33
BOOM ASSY COMPLETE
(101521133000-58‘)
FIGURE NO: - 02.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


31 101128200400 A LOCKING PIN 2
32 901660600000 A LINCH PIN 2
33 101121201400 B SOLID THIMBLE 2
34 101128200500 B ROPE CLAMP 2
35 101521422300 A PIN EXTN CYL 1
36 930402502000 A EXTERNAL CIRCLIP 2 DIA 40 x 2.5 N IS:3075
37 101028100100 A ROPE 2 DIA 13 X 13 mtr WIRE ROPE
38 101221402100 A U CLAMP 12 ABUCLAMP1300
39 101621426100 B ROPE WINCH 1 DIA13X90M (STEEL CORE) ANTI TWIST
40 901611000000 A WASHER SPRING 6 M10
41 901511010100 A SCREW ALLEN 6 M10x50, Gr - 12.9
42 901600800000 A WASHER PLAIN 5 M8
43 901610800000 A WASHER SPRING 5 M8
44 101521527600 A SHIM 2
45 101221421600 A HOOK PIN 1
46 901101212180 A BOLT HEX 1 M12x90, Gr - 8.8
47 901201200000 A NUT HEX 1 M12
48 101627120000 A HOOK ASSY 16T 1 HOOK ASSY. 16TON

34
MAIN BOOM ASSY
(101521133100)
FIGURE NO: - 02.02

19
12
A
11

18

22
DETAIL A

13

20

B 4 3

15

2 9

10

11
8
12 21
16
17
6
7
14
DETAIL B

35
MAIN BOOM ASSY
(101521133100)
FIGURE NO: - 02.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101521333900 B MAIN BOOM FAB 1
2 101121402100 D RETAINER WEARPAD 2 EXISTING
3 101122401200 A WEARPAD 2
4 101121401900 A SHIM 2 SHIM 250x60x1THK
5 101121402000 A SHIM 2 SHIM 250x60x3THK
6 101021403000 B SPACER WEAR PAD 1
7 101121404500 A WEARPAD 1
8 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
9 901201600000 A NUT HEX 2 M16
10 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
11 901600800000 A WASHER PLAIN 10 M8
12 901610800000 A WASHER SPRING 10 M8
13 901500812040 A SCREW HEX 2 M8x20, Gr - 8.8
14 901560612050 A COUNTERSUNK SCREW 2 M6x25, Gr - 8.8
15 101021401900 C WEARPAD CARRIER 2
16 901601000000 A WASHER PLAIN 6 M10
17 901500812080 A SCREW HEX 4 M8x40, Gr - 8.8
18 101121400900 A COVER PLATE 1 EXISTING
19 901100812040 A BOLT HEX 4 M8x20, Gr - 8.8
20 101021402900 B BOTTOM WEARPAD 2 EXISTING
21 901611000000 A WASHER SPRING 6 M10
22 901301000000 A NIPPLE GREASE 1 M10x1

36
FIRST EXT ASSY
(101522127400)
FIGURE NO: - 02.03

52
25
5

4 13 15
16
32
45 31
43
14
31 49
32
1
15
29 47
2
3
47 29

18 46
22 41 42 44
40
39
38
17
36
33
35
48 34
37
50 31
19 32 A
7
24
6
20
23 9
51 10
30
12

27
26

21
28
8 11

DETAIL A

37
FIRST EXT ASSY
(101522127400)
FIGURE NO: - 02.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101522325000 A FIRST EXTN FAB 1
2 101122400800 A SHIM 4 (100X50X1)
3 101122400900 A SHIM 3 (100X50X3)
4 101122401000 A SHIM 2 300X50X1
5 101122401100 A SHIM 2 300X50X3
6 101022401300 C WEARPAD CARRIER 2
7 101222419900 A WEAR PAD 2
8 101422200100 A RETAINER WEARPAD 1
9 901601000000 A WASHER PLAIN 8 M10
10 901611000000 A WASHER SPRING 8 M10
11 901501012070 A SCREW HEX 2 M10x35, Gr - 8.8
12 101022402400 A BOTTOM WEAR PAD 2
13 101122200700 A ROPE BOSS SHEAVE 2
14 101122200500 A PULLEY 2
15 101622421300 A PIN 2
16 901222200000 A NUT NYLOCK 2 M22
17 901521012070 A SCREW GRUB 4 M10x35, Gr - 8.8
18 101022200600 B TAPPED BOSS 2
19 901502412080 A SCREW HEX 2 M24x40, Gr - 8.8
20 101122200900 A PIN 1
21 101022402600 A WEARPAD 1
22 901500812060 A SCREW HEX 2 M8x30, Gr - 8.8
23 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
24 901221000000 A NUT NYLOCK 1 M10
25 101022401500 A WEARPAD 2 EXISTING
26 101122401600 A SHIM 2 140X50X1
27 101122401700 A SHIM 2 140X50X3
28 901560612060 A COUNTERSUNK SCREW 2 M6x30, Gr - 8.8
29 901560612040 A COUNTERSUNK SCREW 8 M6x20, Gr - 8.8
30 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
31 101022201100 A SPACER 4
32 901612400000 A WASHER SPRING 4 M24
33 101022201600 A TOP PULLEY 1
34 933100001800 A BALL BEARING 1 6310-2RS1
35 930110401000 A INTERNAL CIRCLIP 2 DIA 110 x 4 N IS:3075
36 101126200100 A SPACER 5 1
37 101126200200 A SPACER 26 1

38
FIRST EXT ASSY
(101522127400)
FIGURE NO: - 02.03

52
25
5

4 13 15
16
32
45 31
43
14
31 49
32
1
15
29 47
2
3
47 29

18 46
22 41 42 44
40
39
38
17
36
33
35
48 34
37
50 31
19 32 A
7
24
6
20
23 9
51 10
30
12

27
26

21
28
8 11

DETAIL A

39
FIRST EXT ASSY
(101522127400)
FIGURE NO: - 02.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
38 101222320100 A ROPE RETAINER BKT 1
39 901600800000 A WASHER PLAIN 2 M8
40 901610800000 A WASHER SPRING 2 M8
41 901660600000 A LINCH PIN 1
42 101621220200 A LOCKING PIN 1 EXISTING
43 901100812160 A BOLT HEX 2 M8x80, Gr - 8.8
44 101022200500 A PULLEY 2
45 901200800000 A NUT HEX 2 M8X1.25P
46 933100001200 A BALL BEARING 2 6013 (EXISTING)
47 101122401300 A WEAR PAD 4 100X50X10
48 101022402500 C SPACER WEAR PAD 1
49 933100000500 A GROVED BALL BEARING 2 6215-2RS1
50 101121402400 A SHIM 1 SHIM 75x25x3THK
51 901501612140 A SCREW HEX 1 M16x70, Gr - 8.8
52 901560812060 A COUNTERSUNK SCREW 4 M8x30, Gr - 8.8

40
SECOND EXT ASSY
(101523121600)
FIGURE NO: - 02.04

13 5
30 11
19
34
36
9 18
32
8 29

7 27

28

35 33 22
3 24
4 26
2

6 18
34
15
16
20 31 10 12
1
DETAIL A

14
23
25

17
21 34 18
A

41
SECOND EXT ASSY
(101523121600)
FIGURE NO: - 02.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101523323800 A SECOND EXTN FAB 1
2 101122401300 A WEAR PAD 2 100X50X10
3 101122400800 A SHIM 2 (100X50X1)
4 101122400900 A SHIM 2 (100X50X3)
5 901610800000 A WASHER SPRING 2 M8
6 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
7 101623422300 A PULLEY 1 EXISTING
8 933100001200 A BALL BEARING 1 6013 (EXISTING)
9 930652001000 A CIRCLIP 1 DIA 65 x 2.5 N IS:3075 (PART-1)
10 901560612050 A COUNTERSUNK SCREW 2 M6x25, Gr - 8.8
11 901600800000 A WASHER PLAIN 2 M8
12 101121404500 A WEARPAD 1
13 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
14 101021401900 C WEARPAD CARRIER 2
15 901501012070 A SCREW HEX 2 M10x35, Gr - 8.8
16 101021403000 B SPACER WEAR PAD 1
17 101122401200 A WEARPAD 2
18 901601000000 A WASHER PLAIN 10 M10
19 101623220100 B PIN 1 EXISTING
20 101623423500 A RETAINER WEARPAD 1
21 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
22 101022402400 A BOTTOM WEAR PAD 2
23 901201600000 A NUT HEX 2 M16
24 101122401700 A SHIM 2 140X50X3
25 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
26 101122401600 A SHIM 2 140X50X1
27 101623220000 B PULLEY 1 EXISTING
28 930252002000 A EXTERNAL CIRCLIP 1 DIA30x2N IS:3075 (P-1)
29 933100004800 A BALL BEARING 1 6205-2RSL
30 901101012050 A BOLT HEX 2 M10x25, Gr - 8.8
31 101523424100 A WELD BLOCK S/E 1
32 101022401500 A WEARPAD 2 EXISTING
33 101122401300 A WEAR PAD 2 100X50X10
34 901611000000 A WASHER SPRING 10 M10
35 901560612060 A COUNTERSUNK SCREW 4 M6x30, Gr - 8.8
36 901560812060 A COUNTERSUNK SCREW 4 M8x30, Gr - 8.8

42
MANUAL EXT ASSY
(101524122700)
FIGURE NO: - 02.05

30
31

3
1
4 A
25

DETAIL A

24

28
29
27 11

23 17 15
26
13
20
19

16
B 5
14

9
21
6
11
7
8
22
18
12 5
5 10 16
13 19

DETAIL B

43
MANUAL EXT ASSY
(101524122700)
FIGURE NO: - 02.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101524324200 B MANUAL EXTN FAB 1
2 101122400800 A SHIM 4 (100X50X1)
3 101122401300 A WEAR PAD 2 100X50X10
4 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
5 101223423100 C THRUST WASHER 6 REF NO: AMPBA0200
6 901221000000 A NUT NYLOCK 2 M10
7 101623420400 B ROPE GAURD PIN 2
8 901400400000 A SPLIT PIN 4 DIA 4 x 50L
9 901101012150 A BOLT HEX 2 M10x75, Gr - 8.8
10 933100001000 A DEEP GROOVE BALL BEARING 6 16010
11 901602000000 A WASHER PLAIN 4 M20
12 101623422600 A SPACER 1 EXISTING
13 101126200100 A SPACER 5 3
14 101223423200 A SPACER UPPER 1
15 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
16 930802501000 A INTERNAL CIRCLIP 6 DIA 80 x 2.5 N IS:3075
17 901610800000 A WASHER SPRING 1 M8
18 101624421500 A SPACER 3
19 101126200800 A PULLEY 3 EXISTING
20 901300600000 A NIPPLE GREASE 3 M6x1
21 101624421300 A PIN UPPER 1
22 101624421400 A PIN LOWER 1
23 901600800000 A WASHER PLAIN 1 M8
24 901660600000 A LINCH PIN 1
25 901520812030 A SCREW GRUB 4 M8x15 Gr - 8.8
26 101123201300 B PIN 1 EXISTING PART
27 101525220300 A PIN 2
28 901101012130 A BOLT HEX 2 M10x65, Gr - 8.8
29 901201000000 A NUT HEX 2 M10
30 101022401500 A WEARPAD 2 EXISTING
31 901560612060 A COUNTERSUNK SCREW 4 M6X30

44
SNATCH BLOCK ASSY-4F
(101521130900)

FIGURE NO: - 02.06

3 7

8
6
11
17 9
10
13
16
12
15

14

18

45
SNATCH BLOCK ASSY-4F
(101521130900)
FIGURE NO: - 02.06

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101521332300 C SNATCH BLOCK FAB-4F 1
2 101226420100 B PIN 1
3 101226420200 A ROPE GAURD PIN 2
4 901602000000 A WASHER PLAIN 4 M20
5 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
6 101126200800 B PULLEY 2 EXISTING
7 901400400000 A SPLIT PIN 4 DIA 4 x 50L
8 901300600000 A NIPPLE GREASE 3 M6x1
9 933100001000 A DEEP GROOVE BALL BEARING 4 16010
10 930802501000 A INTERNAL CIRCLIP 4 DIA 80 x 2.5 N IS:3075
11 101126200100 B SPACER 5 2
12 101223423300 A SPACER 5
13 101223423100 C THRUST WASHER 4 REF NO: AMPBA0200
14 101526419900 A HOOK 8 T 1 REF. NO - APBA12-011
15 933500001100 A THRUST BALL BRG.(51110) 1
16 101226422400 A HOOK NUT 1
17 101226422600 A SPRING DOWEL PIN 1
18 901201000000 A NUT HEX 1 M10

46
ENGINE INSTALLATION
(101431119900)
FIGURE NO: - 03.01

6
1
5
2

3
9
12
13
4

14 4

15
7

10
11

16

47
ENGINE INSTALLATION
(101431119900)
FIGURE NO: - 03.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 931560000100 A ENGINE ALHT4CTIC3 1
2 101331400400 A ENGINE MTG BKT REAR 2
3 901501212060 A SCREW HEX 12 M12x30, Gr - 8.8
4 901611200000 A WASHER SPRING 16 M12
5 300131200100 A SPACER BOTTOM 2
6 901111610220 A BOLT ALLEN 2 M16x110, Gr - 12.9
7 901611600000 A WASHER SPRING 2 M16
8 901221600000 A NUT NYLOCK 2 M16
9 101331400500 A ENGINE MTG PAD FRONT 2
10 901101012050 A BOLT HEX 4 M10x25, Gr - 8.8
11 901611000000 A WASHER SPRING 16 M10
12 901221000000 A NUT NYLOCK 4 M10
13 901601000000 A WASHER PLAIN 4 M10
14 901101034070 A BOLT HEX 4 M10x35x1, Gr - 12.9
15 101383100100 A TRANSMISSION 1 A15716000000
16 903500624090 A SCREW HEX 12 3/8"BSFX1-1/8"Lg, Gr-12.9

48
AIR INTAKE SYSTEM
(101432119900)
FIGURE NO: - 03.02

3
2
5

49
AIR INTAKE SYSTEM
(101432119900)
FIGURE NO: - 03.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101432420000 C AIR CLEANER MTG 2
2 102035419900 B AIR INTAKE PIPE 1
3 901601000000 A WASHER PLAIN 4 M10
4 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
5 901201000000 A NUT HEX 4 M10
6 901100812040 A BOLT HEX 4 M8x20, Gr - 8.8
7 901610800000 A WASHER SPRING 4 M8

50
EXHAUST SYSTEM
(101533122200)
FIGURE NO: - 03.03

5 6

4
11

10

9
12

1
3
2

51
EXHAUST SYSTEM
(101533122200)
FIGURE NO: - 03.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101533320300 A SILENCER PIPE FAB 1
2 101433420900 A GASKET (SILENCER) 1
3 901101012080 A BOLT HEX 3 M10x40, Gr - 8.8
4 901611000000 A WASHER SPRING 9 M10
5 901201000000 A NUT HEX 6 M10
6 955200001700 A SILENCER ASSY 1 F3950614
7 101233120100 A CLAMP ASSY 2
8 101433422400 C OUTLET BEND PIPE 1
9 901501012100 A SCREW HEX 1 M10x50, Gr -8.8
10 101733325700 A CLAMP FAB 1
11 901601000000 A WASHER PLAIN 6 M10
12 901101012070 A BOLT HEX 2 M10x35, Gr - 8.8

52
FUEL TANK INSTALLATION
(101434120300)
FIGURE NO: - 03.04

3
5

15
17

18

16

19

9
6
10
7
12

11

14 1

23
22
24

21
20
13

53
FUEL TANK INSTALLATION
(101434120300)
FIGURE NO: - 03.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101534119900 B FUEL TANK SUB ASSY 1
2 901221200000 A NUT NYLOCK 8 M12
3 901100812070 A BOLT HEX 4 M8x35, Gr - 8.8
4 901500812060 A SCREW HEX 2 M8x30, Gr - 8.8
5 901600800000 A WASHER PLAIN 6 M8
6 901610800000 A WASHER SPRING 2 M8
7 901220800000 A NUT NYLOCK 4 M8
8 101734420700 B FUEL FILTER MTG BKT 1
9 901131430000 A BOLT BENJO 2 M14x1.5
10 901681418000 A COPPER WASHER 3 14x18x1.5
11 901681216000 A COPPER WASHER 1 12x16x1.5
12 901131230000 A BOLT BANJO 1 M12x1.5
13 101034400200 A FUEL COCK 1 AFFTA1500A00
14 101434421000 A FUEL FLEXIBLE PIPE 1 LENGTH-750
15 101434420800 A FUEL FLEXIBLE PIPE 1 LENGTH- 1700
16 101434420700 A FUEL FLEXIBLE PIPE 1 LENGTH-400
17 101434420600 A FUEL FLEXIBLE PIPE 1 LENGTH-400
18 101434420900 B FUEL RETURN PIPE 1 LENGTH-2000mm
19 955400110160 A HOSE CLAMP 4 TYPE SIZE 16A
20 901101212130 A BOLT HEX 8 M12x65, Gr - 8.8
21 901601200000 A WASHER PLAIN 16 M12
22 300193419900 A STAY MOUNT CAP 8
23 940000004200 A STAY RUBBER MOUNT 4
24 101214401900 A WASHER 4

54
COOLING SYSTEM
(101435120100)
FIGURE NO: - 03.05

22

31 8
2
4
29 30
5
16
27
26
28
6
1
32

13

14

15

11

10
9 12 21

23 24

17 20

18

55
COOLING SYSTEM
(101435120100)
FIGURE NO: - 03.05

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955300005000 A CHARGE AIR COOLER 1 76 HP,BANCO
2 101435120000 B RADIATOR ASSY(15XWF) 1
3 101435319900 B CAC MTG FAB(RH) 1
4 101435320000 B CAC MTG FAB LH 1
5 101435422600 A CAC PIPE RH(A/L) 1
6 955400550750 A HOSE CLAMP 16 SIZE TYPE: 70A, 2-1/4"
7 101435422500 A CAC PIPE LH(A/L) 1
8 101435420700 B CAC HOSE 2
9 901601000000 A WASHER PLAIN 2 M10
10 901611000000 A WASHER SPRING 2 M10
11 901101012080 A BOLT HEX 2 M10x40, Gr - 8.8
12 901221000000 A NUT NYLOCK 2 M10
13 901600800000 A WASHER PLAIN 4 M8
14 901610800000 A WASHER SPRING 4 M8
15 901500812040 A SCREW HEX 4 M8x20, Gr - 8.8
16 101435422200 A RADIATOR TOP HOSE(A/L) 1
17 101435422700 A BOTTOM HOSE 2
18 955400450600 A WORM DRIVE CLAMP 12 (SIZE TYPE 60A)
20 101435421300 B MID PIPE 1
21 940000003300 A ENGINE MTG PAD 2
22 901101212180 A BOLT HEX 2 M12X90, Gr-8.8
23 901601200000 A WASHER PLAIN 2 M12
24 901221200000 A NUT NYLOCK 2 M12
26 901610600000 A WASHER SPRING 6 M6
27 901600600000 A WASHER PLAIN 6 M6
28 901500612030 A SCREW HEX 6 M6X16, Gr-8.8
29 101493421700 A SPACER 4
30 101832619900 C COWLING (A\L) 1
31 101493421600 A SPACER 2
32 101435422400 A CAC HOSE 2

56
FRONT WHEEL ASSEMBLY
(101282120000)
FIGURE NO: - 04.01
1

57
FRONT WHEEL ASSEMBLY
(101282120000)
FIGURE NO: - 04.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 960100001000 A TYRE (11"X20') 18PR 1
2 960300000600 A FLAP(11X20") 1
3 960200000900 A TUBE(11"X20") 1
4 960400002400 A RIM(7"X20") 1

58
FRONT AXLE INSTALLATION (EICHER)
(101481121800)
FIGURE NO: - 04.02

59
FRONT AXLE INSTALLATION (EICHER)
(101481121800)
FIGURE NO: - 04.02

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 932100001600 A REAR AXLE EICHER 1 RA702-EICHER AXLE
2 101781421000 B DOWEL PIN 2 DIA 20 X55
3 901102013560 A HEX BOLT 8 M20x280Lg, Gr - 10.9
4 901222000000 A NUT NYLOCK 8 M20
6 101611332300 A FRONT AXLE MTG FAB RH 1
7 101611332200 A FRONT AXLE MTG FAB LH 1

60
REAR AXLE INSTALLATION (EICHER)
(101481122000)
FIGURE NO: - 04.03

10

61
REAR AXLE INSTALLATION (EICHER)
(101481122000)
FIGURE NO: - 04.03

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 102081120000 B SINGLE SUSPENSION ASSY 2
2 901101212280 A BOLT HEX 16 M12x140, Gr - 8.8
3 901601200000 A WASHER PLAIN 32 M12
4 901221200000 A NUT NYLOCK 16 M12
5 932100001600 A REAR AXLE EICHER 1 RA702-EICHER AXLE
6 101281619900 C AXLE MTG BKT 2
7 102081421200 A U-BOLT 4
8 101611325800 D AXLE MTG FAB 2
9 101281425200 A SPACER 8
10 901222213000 A NUT NYLOCK (M22X2.5) Gr.10.9 8 M22

62
SINGLE SUSPENSION ASSY.
(102081120000)
FIGURE NO: - 04.04

63
SINGLE SUSPENSION ASSY.
(102081120000)
FIGURE NO: - 04.04

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101393300100 A JACK LEAF SPRING BKT SUB ASSY. 1
2 101393400100 B LEAF SPRING 1
3 101393200200 A PIN 3
4 901221200000 A NUT NYLOCK 3 M12
5 901611200000 A WASHER SPRING 3 M12
6 101581421500 A SPECIAL BOLT 3
7 101581421400 A SPACER 5
8 101393300200 B LEAF SPRING BKT 2

64
DRIVE LINE ASSY.
(101486120200)
FIGURE NO: - 04.05

17 3
15

16

18

22 19
14

2
13
21

20

12
13
7

6 10

11
8
4
5

65
DRIVE LINE ASSY.
(101486120200)
FIGURE NO: - 04.05

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 932400000200 A AUX. GEAR BOX ASSY 1 A1900900
2 101414322400 A AGB MTG FAB 2
3 101381100400 A PROPELLAR SHAFT (INPUT) 1 ABPCASKU5067
4 101486320000 A AUG GEAR BOX MTG BKT 1 AFAGB15F0200
5 101383200100 A PIN 3 AMAGB15F0200 (DIA 40X160)
6 101714220000 B AGB PIN 1
7 901100812130 A BOLT HEX 1 M8x65, Gr - 8.8
8 901200800000 A NUT HEX 1 M8X1.25P
9 901601200000 A WASHER PLAIN 8 M12
10 101486421500 B ADOPTER PLATE 1
11 101381100500 A PROPELLOR SHAFT REAR 1 ABPCASKU5074
12 901111210080 A BOLT ALLEN 12 M12x35, Gr - 12.9
13 901221200000 A NUT NYLOCK 20 M12
14 901611200000 A WASHER SPRING 8 M12
15 901501212090 A SCREW HEX 8 M12x45, Gr - 8.8
16 902220623120 A NUT NYLOCK 3/8" 24
17 902100622120 A SCREW HEX 3/8" UNF x 1-1/2" LG 24 Gr-10.9
18 901400400000 A SPLIT PIN 6 SUITABLE FOR DIA 4 x 5 0 LG
19 101485321000 B SOLONOIED MTG BKT FAB 1
20 901601000000 A WASHER PLAIN 2 M10
21 901611000000 A WASHER SPRING 2 M10
22 901501012050 A SCREW HEX 2 M10x25, Gr - 8.8

66
ENGINE CONTROL ASSEMBLY
(101451119900)
FIGURE NO: - 05.01

12

2 8 5

3 6
4
7
10

11 9

67
ENGINE CONTROL ASSEMBLY
(101451119900)
FIGURE NO: - 05.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101451319900 A ACC & STOP CABLE MTG BKT 1 ABE15F0300
2 901611000000 A WASHER SPRING 2 M10
3 901501012050 A SCREW HEX 2 M10x25, Gr - 8.8
4 101651400100 B ACCELRATOR_PEDAL 1 AFFAA0109A00
5 901550812040 A SCREW FLANGE HEX 3 M8x20, Gr - 8.8
6 901610800000 A WASHER SPRING 3 M8
7 901200800000 A NUT HEX 3 M8X1.25P
8 101331400700 A STOP CABLE 1 ABE15F560000
9 101451419900 A ACCELERATOR CABLE ASSY 1 AFFAA15F5850
10 101451420000 A CABLE MTG LEVER 1 ABE15F0900
11 901200600000 A HEX NUT 2 M6
12 901500612050 A SCREW HEX 2 M6x25, Gr - 8.8

68
GEAR SHIFTING ASSEMBLY
(101553122000)
FIGURE NO: - 05.02

16

9
11 6 10

12

7
8

15

14

69
GEAR SHIFTING ASSEMBLY
(101553122000)
FIGURE NO: - 05.02

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101563125700 A VERTICAL GEAR SHIFT ASSY 1
2 101553122100 B GEAR SHIFT MTG BKT ASSY 1
3 101753421400 A GEAR CHANGE CABLE 1 4500 MM
4 101553420200 A GEAR CHANGE CABLE 1 4100 MM
5 101783420200 A KNOB 1
6 101753319900 C CABLE MTG FAB 1
7 101753420900 D GEAR CABLE MTG 1 ABGSA15F0200
8 101753420800 C GEAR CABLE MTG 1 ABGSA15F0100
9 101283120200 A CLAMP ASSY 2
10 901201200000 A NUT HEX 1 M12X1.5
11 901501012040 A SCREW HEX 5 M10x20, Gr - 8.8
12 901611000000 A WASHER SPRING 5 M10
13 901200800000 A NUT HEX 4 M8X1.25P
14 901501212070 A SCREW HEX 5 M12x35, Gr - 8.8
15 901601200000 A WASHER PLAIN 5 M12
16 102064432400 A KNOB MTG ROD 1

70
PNEUMATIC CIRCUIT
(101485119900)
FIGURE NO: - 05.03

71
PNEUMATIC CIRCUIT
(101485119900)
FIGURE NO: - 05.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101485419900 B COMPRESSOR PIPE 1
3 101785120000 A RESERVIOR ASSY 2 WTVS NO.100400630
4 101285426100 A ADOPTER 8 (22X1.5/18X1.5)
5 925061001400 A PLUG 2 (16X1.5)
6 101374400500 A LOW PRESSURE INDICATOR SWITCH 2 WTVS NO. 100250280
7 101285426500 A T ADOPTER 4 (12L)
8 101393400300 A DRYING & DISTRIBUTOR UNIT 1
9 101285426800 B ADOPTER 23 (16X1.5/18X1.5)
10 101393400400 A QUICK RELEASE VALVE 2 WTVS NO. 100302710
11 101285426900 B ADOPTER 4 (14X1.5/18X1.5)
12 101285427000 A ADOPTER PEDAL 2 (18X1.5/14X1.5/16X1.5)
13 101285426000 A ADOPTER PEDAL 2 (18X1.5/21X1.5/16X1.5)
14 101393400500 A DUALE BRAKE VALVE 1 WTVS NO. 100600681
15 911041042000 A BRAKE HOSE 2 12X1.5
16 101085204100 A INSERT 50 ABPBC3709000
17 101085204200 A NUT 50 ABPBC3809000, 18X1.5
18 101085204000 A FURRULE 50 ABPBC3609000
19 101285427800 A PU PIPE - 25 MTR
20 101374401100 A STOP LIGHT SWITCH 1 WTVS NO. 100250150
21 925041002200 A SWIVEL RUN ELBOW 1
22 101393400200 A GRADUATED HAND CONTROL VALVE 1 WTVS NO. 100303670
23 901682431000 A COPPER WASHER 8 24X31X1.5
24 901681620000 A COPPER WASHER 4 16X20X1.5
25 901681418000 A COPPER WASHER 4 14X18X1.5
26 901681824000 A COPPER WASHER 23 18X24X1.5
27 996000000263 A TAFLON TAPE 1/2" 6
28 980600000200 A LOCTITE 574 - 250 ML
29 956700003100 A SOLONOIED VALVE 2 F3916500/X3973600
30 101483419900 A ADOPTER 1 M18X1.5/M10X1
31 101483420000 A ADOPTER 1
32 101185203800 A LONG ADOPTER 3 1/4X12L
33 101541419900 A CROSS ADOPTER 2 1"

72
CLUTCH ASSEMBLY
(101454120100)
FIGURE NO: - 05.04

73
CLUTCH ASSEMBLY
(101454120100)
FIGURE NO: - 05.04
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101784320000 B SLAVE CYL MTG BKT 1
2 101383401000 A SLAVE CYLINDER 1 AX7413400
3 101754120400 A TIE ROD ASSY 1
4 901610800000 A WASHER SPRING 8 M8
5 901500812060 A SCREW HEX 4 M8x30, Gr - 8.8
6 901100812060 A BOLT HEX 4 M8x30, Gr - 8.8
7 901200800000 A NUT HEX 5 M8X1.25P
8 101252400201 A BRAKE HOSE 1 L-550mm
9 101085401350 A BUNDY TUBE 1 1350mm (10-12)
10 101285428600 A BRAKE HOSE 1
11 101252400300 A CLUTCH HOSE 1
12 101085403048 A BUNDY TUBE 1 3050mm (12-12)
16 955700002600 A MASTER CYL 1 F 7873530
17 101284220000 A SELF LUBRICATING BUSH 1
18 101254320500 B CLUTCH PEDAL FAB 1
19 101654421800 A COMPRESION SPRING 1
20 101254420300 A PIN 1
21 901600800000 A WASHER PLAIN 1 M8
22 901200600000 A HEX NUT 1 M6
23 901600600000 A WASHER PLAIN 1 M6
24 901500612040 A SCREW HEX 1 M6x20, Gr - 8.8
25 901500812080 A SCREW HEX 1 M8x40, Gr - 8.8
26 101284420900 C PUSH ROD 1

74
CONTROL VALVE CIRCUIT
(101441119900)
FIGURE NO: - 06.01

10

12
1

13

14

4 5

7
9

75
CONTROL VALVE CIRCUIT
(101441119900)
FIGURE NO: - 06.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 923000004600 A CONTROL VALVE 5 SPOOL 1
2 101441419900 A CONTROL VALVE LEVER 3 ROD LENGTH -525mm
3 101441420000 A CONTROL VALVE LEVER 2 ROD LENGTH-220mm
4 200145400500 A DOWTY SEAL 11 1/2" BSP
5 200145204200 A ADOPTER 3/4" X 1"BSP 1
6 200145204900 A ADOPTER 1/2" x 1/2" BSP 6
7 101385401700 A ADOPTER (1/2"x1/4" BSP) 4
8 200145400600 A DOWTY SEAL 1 3/4" BSP
9 101441420100 A TEE 3/4"x1/2"x1" BSP 1
10 901100812150 A BOLT HEX 4 M8x75, Gr - 8.8
12 901600800000 A WASHER PLAIN 4 M8
13 901610800000 A WASHER SPRING 4 M8
14 901200800000 A NUT HEX 4 M8

76
STEERING CIRCUIT
(101543121400)
FIGURE NO: - 06.02

54 39
20
45
38 47

16
23
55 48
44
6
49
5
4 32
3
2 43
19
40 17
46
41
28 24
1 21 25
42
26 22
7 51
52
9 50

13 12
53

77
STEERING CIRCUIT
(101543121400)
FIGURE NO: - 06.02

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 926100000500 A STEERING UNIT 1 OSPC 80 ON, SAUER DANFOSS
2 926500000600 A STEERING COLUMN(TELE) 1 85M00066
3 901601000000 A WASHER PLAIN 4 M10
4 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
5 926600000100 A STEERING WHEEL 1
6 936200000100 A STEERING WHEEL CAP 1 (ABLPHCS35000)
7 200145400500 A DOWTY SEAL 5 1/2" BSP
9 200545200300 A ADOPTER 1/2" X 3/4" 1
12 101543426700 B SUCTION PIPE 1
13 200144400400 A SUCTION HOSE 2
16 921200000800 A VANE PUMP 1 VT6C-014-2-L-00-B-1
17 901611200000 A WASHER SPRING 2 M12
19 901221200000 A NUT NYLOCK 2 M12
20 901511010060 A SCREW ALLEN 8 M10x30, Gr - 12.9
21 101243220000 A PUMP FLANGE 1
22 101086100100 A PUMP COUPLING ASSY 1 EXISTING
23 901520812040 A GRUB SCREW_8x20 1
24 901500812070 A SCREW HEX 4 M8x35, Gr - 8.8
25 901610800000 A WASHER SPRING 22 M8
26 901220800000 A NUT NYLOCK 4 M8
28 901110810050 A BOLT ALLEN 4 M8x25, Gr - 12.9
32 200145400700 A DOWTY SEAL 2 1" BSP
38 101543426600 B RETURN TUBE 1
39 200145201500 A ADOPTER 1" X 1" BSP 1
40 901611000000 A WASHER SPRING 4 M10
41 101241200300 A ADOPTER 1/2" X 1/2" BSP 3
42 101241200600 A ADOPTER 1" X 1/2" BSP 1
43 101243425900 A ELBOW 2 1" X 1" BSP (ABHCN 1700)
44 955400550750 A HOSE CLAMP 8 SIZE TYPE: 70A, 2-1/4"

78
STEERING CIRCUIT
(101543121400)
FIGURE NO: - 06.02

54 39
20
45
38 47

16
23
55 48
44
6
49
5
4 32
3
2 43
19
40 17
46
41
28 24
1 21 25
42
26 22
7 51
52
9 50

13 12
53

79
STEERING CIRCUIT
(101543121400)
FIGURE NO: - 06.02

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


45 101443320000 A SUCTION PIPE FAB_N 1
46 901101212140 A BOLT HEX 2 M12x70, Gr - 8.8
47 935040045000 A O-RING 1 SIZE: 45/4
48 935035000280 A O-RING 1 ABHCSC170000
49 101247201200 A OUTLET FLANGE 1 AMHCNCA12000
50 101443422000 C DELIVERY TUBE_N 1
51 901110610070 A BOLT ALLEN 6 M6x35, Gr - 12.9
52 101531419900 A FLANGE 1
53 101543427100 B WINCH RETURN PIPE 1
54 101443320200 A EXT PIPE SET 2
55 901500812050 A SCREW HEX 4 M8X25

80
LUFF CIRCUIT
(101521133400)
FIGURE NO: - 06.03

21 7

20

3
19 17
13 9
22
15

16
28 14
12

31
32

30
29
6
2
18
1 5
4

81
LUFF CIRCUIT
(101521133400)
FIGURE NO: -06.03

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101411420800 B BOOM PIVOT PIN 1
2 901101212200 A BOLT HEX 1 M12x100, Gr - 8.8
3 901201200000 A NUT HEX 3 M12X1.5
4 101228220400 A SPACER 1
5 101628200100 B SLOTTED NUT 1 AMMFA0415000
6 901400600000 A SPLIT PIN 1 SUITABLE FOR DIA 6
7 924901251320 A LUFF CYL (F160) 2 STROKE - 1320mm
8 101242200300 B LIFT JACK PIN (50X135) 2
9 901101212170 A BOLT HEX 2 M12x85, Gr - 8.8
12 101393300600 A LOWER TUBE 1
13 101393300500 A UPPER TUBE 1
14 929200002100 A CONTROL BALANCE VALVE 1 TUSCON (OSI95F4W20N4IN1)
15 925082000100 A DOWTY SEAL 3/4" 1
16 200145203700 A ADOPTER 3/4" X 1/2" BSP 1
17 101543427000 A LUFF TUBE 2
18 101543426900 A EXTENTION TUBE 4
19 200128200400 A W CLAMP 4
20 901610800000 A WASHER SPRING 4 M8
21 901500812070 A SCREW HEX 4 M8x35, Gr - 8.8
28 901600800000 A WASHER PLAIN 4 M8
29 901100812060 A BOLT HEX 4 M8x30, Gr - 8.8
30 101543320100 A PIN FAB 2
31 200145400500 A DOWTY SEAL 3 1/2" BSP
32 101241200300 A ADOPTER 1/2" X 1/2" BSP 3

82
HYD. TANK INSTALLATION
(101546120700)
FIGURE NO: - 06.04

11

26

15
10 16 14
23
13
19 22

18

17

25

24
1

20 12

7
21

3
5
2
4
6
8

83
HYD. TANK INSTALLATION
(101546120700)
FIGURE NO: - 06.04

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101546121000 B HYD TANK SUB ASSY 1
2 300193419900 A STAY MOUNT CAP 8
3 940000004200 A STAY RUBBER MOUNT 4
4 101214401900 A WASHER 4
5 901611200000 A WASHER SPRING 4 M12
6 901101212130 A BOLT HEX 4 M12x65, Gr - 8.8
7 901221200000 A NUT NYLOCK 4 M12
8 901682632000 A COPPER WASHER 1 26x32x2
9 300135401000 A MAGNETIC PLUG 1 3/4" BSP
10 922200000600 A HYD FILTER ASSY 1 RLT 125 GD ML2
11 901101012080 A BOLT HEX 2 M10x40, Gr - 8.8
12 922100000200 A SUCTION STRAINER 1 003-SC2-040 (ABORA0400000)
13 101046400500 A GASKET FOR HYD TANK 1
14 901600800000 A WASHER PLAIN 8 M8
15 901610800000 A WASHER SPRING 8 M8
16 901500812040 A SCREW HEX 8 M8x20, Gr - 8.8
17 101046400300 A BREATHER ASSY 1 002ABF10NSG
18 901610500000 A WASHER SPRING 6 M5
19 901500512030 A SCREW HEX 6 M5x16, Gr - 8.8
20 200145400600 A DOWTY SEAL 2 3/4" BSP
21 929500000100 A EYE PLUG 2 TLA4G 1GTLA40A 3/4"
22 101246427100 B DIFFUSER PIPE 1
23 955400350350 A WORM DRIVE CLIP 1 35A
24 901681418000 A COPPER WASHER 1 14x18x1.5
25 901131430000 A BOLT BENJO 1 M14x1.5
26 901601000000 A WASHER PLAIN 2 M10

84
STEERING UNIT
(926100001300)
FIGURE NO: - 06.05

85
STEERING UNIT
(926100001300)
FIGURE NO: - 06.05

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101243422300 A DUST SEAL RING 1
2 101243422400 A HOUSING, SPOOL & SLEEVE 1
3 101243422500 A BALL 1
5 101243422900 A SHAFT SEAL 1
7 101243422600 A BEARING ASSEMBLY 1
7a 101243422700 A NEEDLE BEARING 1
7b 101243422800 A BEARING WASHER 2
10 101243423000 A RING 1
11 101243423100 A CROSS PIN 1
12 101243423200 A SET OF SPRINGS 1
12a 101243423300 A NEUTRAL POSITION SPRING 2
12b 101243423400 A FLAT SPRING 2
13 101243423500 A CARDAN SHAFT 1
15 101243423600 A O-RING 1
16 101243423700 A DISTRIBUTOR PLATE 1
17 101243423800 A GEAR WHEEL SET 1
18 101243423900 A O-RING 2
19 101243424000 A END COVER 1
20 101243424100 A WASHER 7
22 101243424200 A SPACIAL SCREW 1
23 101243424300 A SCREW 6
24 101243424400 A NAME PLATE 1
30 101243424500 A PRESSURE RELIEF VALVE 1
30a 101243424600 A PISTON 1
30b 101243424700 A ADJUSTING SCREW 1
30c 101243424800 A PLUG 1
31 101243424900 A SPRING FOR RELIEF VALVE 1
37 101243425000 A CHECK VALVE 1
38 101243425100 A SEAL KIT 1

86
PRIORITY VALVE

FIGURE NO: - 06.06

87
PRIORITY VALVE

FIGURE NO: - 06.06


REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 101243421500 A INTERNAL PP-PLUG 1
2 101243421600 A O-RING 2
3 101243421700 A ORIFICE SCREW 1
5 101243421800 A SPOOL OLS 1
7 101243421900 A SPRING 1
8 101243422000 A INTERNAL LS PLUG 1
11 101243422100 A ORIFICE SCREW LS 1
13 101243422200 A SET OF SEALS 1

88
LUFF CYLINDER
(924901251320-DANTAL)
FIGURE NO: - 06.07.01

89
LUFF CYLINDER
(924901251320-DANTAL)
FIGURE NO: - 06.07.01
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 924200038200 A TUBE FINAL WELDMENT 1
2 924200038300 A PISTON ROD WELDMENT 1
3 924200038400 A PISTON 1
4 924200021900 A GLAND 1
5 924200038500 A GLAND CAP 1
6 924200022200 A BUSH 1
7 924200022100 A SNAP RING 1
8 924200022300 A SPH BEARING 1
9 924200022400 A CIRCLIP INTERNAL 2
10 924200022600 A STEEL BALL 1
11 924200038600 A GRUB SCREW 1
12 924200022500 A GREASING NIPPLE 2
13 924200038600 A GRUB SCREW 1
22 924200038000 A SEAL KIT 1 CONSIST ITEM 14 TO 21

90
OUTRIGGER CYLINDER
(924801250451-DANTAL)
FIGURE NO: - 06.07.02

91
OUTRIGGER CYLINDER
(924801250451-DANTAL)
FIGURE NO: - 06.07.02

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 924200023000 A FINAL TUBE WELDMENT 1
2 924200023100 A PISTON ROD WELDMENT 1
3 924200023200 A PISTON 1
4 924200023300 A GLAND 1
5 924200023400 A GRUB SCREW 1
6 924200023500 A STEEL BALL 1
14 924200023600 A SEAL KIT 1 CONSIST ITEM 7 TO 13

92
EXTN. CYLINDER
(924801003970-DANTAL)
FIGURE NO: - 06.07.03

93
EXTN. CYLINDER
(924801003970-DANTAL)
FIGURE NO: - 06.07.03

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 924200038700 A TUBE FINAL WELDMENT 1
2 924200038800 A PISTON ROD SUB ASSEMBLY 1
3 924200038900 A PISTON 1
4 924200039000 A GLAND 1
5 924200039100 A SPACER 1
6 924200022700 A GRUB SCREW 1
7 924200022600 A STEEL BALL 1
20 924200038100 A SEAL KIT 1 CONSIST ITEM 8 TO 16

94
STEERING CYLINDER LH
(924400700343 - DANTAL)
FIGURE NO: - 06.07.04

95
STEERING CYLINDER LH
(924400700343 - DANTAL)
FIGURE NO: - 06.07.04
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 924200029100 A TUBE FINAL WELDMENT 1
2 924200029200 A PISTON ROD WELDMENT 1
3 924200029300 A GLAND 1
4 924200029400 A PISTON 1
5 924200029500 A NYLOCK NUT 1
6 924200020200 A GREASING NIPPLE 2
7 924200020300 A SPH BEARING 2
8 924200020400 A CIRCLIP 4
15 924200029000 A SEAL KIT 1 CONSIST ITEM 9 TO 14

96
STEERING CYLINDER RH
(924400700344 - DANTAL)
FIGURE NO: - 06.07.05

97
STEERING CYLINDER RH
(924400700344 - DANTAL)
FIGURE NO: - 06.07.05

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 924200029100 A TUBE FINAL WELDMENT 1
2 924200029200 A PISTON ROD WELDMENT 1
3 924200029300 A GLAND 1
4 924200029400 A PISTON 1
5 924200029500 A NYLOCK NUT 1
6 924200020200 A GREASING NIPPLE 2
7 924200020300 A SPH BEARING 2
8 924200020400 A CIRCLIP 4
15 924200029000 A SEAL KIT 1 CONSIST ITEM 9 TO 14

98
WIRING HARNESS
FIGURE NO: - 07.01

99
WIRING HARNESS
FIGURE NO: - 07.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101671420600 A W/H ENGINE 1
2 101671420700 A W/H CABIN 1
3 101671420800 A W/H BOOM 1
4 101671420900 A W/H REAR 1
5 101671421000 A W/H DASHBOARD 1
6 101671421100 A W/H FUSE BOX 1

100
LIGHT ASSEMBLY
(101472120000)
FIGURE NO: - 07.02

22

8
25
7
9 24
6
10

11 29

26

G
14

20
13 19

23

28
27

15

4
14
DETAIL G

101
LIGHT ASSEMBLY
(101472120000)
FIGURE NO: - 07.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
4 901200800000 A NUT HEX 3 M8X1.25P
6 941100001400 A CABIN LAMP 1
7 901600600000 A WASHER PLAIN 2 M6
8 901560612080 A CSK SCREW 2 M6x40, Gr-8.8
9 941500000100 A WARNING LIGHT 1 HI-LUX
10 901600500000 A WASHER PLAIN 2 M5
11 901200500000 A NUT HEX 2 M5
13 901100812150 A BOLT HEX 1 M8x75, Gr - 8.8
14 941200000300 A HELOGEN LIGHT (24 V) 1
15 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
19 941700000200 A HORN 24V 1
20 901100812040 A BOLT HEX 1 M8x20, Gr - 8.8
22 943700000300 A REVERSE BUZZER (24v) 1 24V
23 941100003000 A HEAD LIGHT WITH BULB (24V) 4
24 941300001100 A 4 CHAMBER LIGTH WITH BULBS (24 V) 2
25 941200000400 A WORK LAMP 24V 2 HI-LUX
26 941400000200 A NO. PLATE LIGHT 1
27 101221301600 A BKT.SPOT LIGHT FAB 1
28 941100003100 A SIDE INDICATOR ASSY (24-V) 2
29 901500612040 A SCREW HEX 2 M6x20, Gr - 8.8

102
BATTERY INSTALLATION
(101473120000)
FIGURE NO: - 07.03

4
2

DETAIL A
1:12.5

103
BATTERY INSTALLATION
(101473120000)
FIGURE NO: - 07.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 942100000300 A BATTREY 2 MF70Z
2 101074401600 A BATTERY LEAD + VE 1 EXISTING
3 101074403400 A BATTERY LEAD -VE 1 EXISTING
4 101374401000 A BATTERY LEAD (-VE) 1

104
DASHBOARD & INSTRUMENT ASSEMBLY
(101774120300)
FIGURE NO: - 07.04

9
12
14

15
5
18 8
26
4
17 22 7 3
24
16
11
1
2
10

13 6 25
21
23
19

20

105
DASHBOARD & INSTRUMENT ASSEMBLY
(101774120300)
FIGURE NO: - 07.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101774420800 B SWITCH PLATE 1
2 101263440400 D GAUGE PLATE 1
3 901610600000 A WASHER SPRING 8 M6
4 901500612030 A SCREW HEX 8 M6x16, Gr - 8.8
5 943200000200 A SWITCH 3P 2 SIRGOMS, ON-OFF-ON
6 943200000100 A SWITCH 2P 8 SIRGOMS, ROTORY TYPE, ON-OFF-ON
7 943300000100 A HORN SWITCH 1
8 943300001300 A SWITCH 2P ON-OFF (HAZARD 24V) 1
9 944100001500 A RPM CUM HOUR MTR(24V) 1
10 944100002400 B SPEEDO METER(24V) 1
11 944100001800 A FUEL GAUGE(24V) 1
12 944100002500 A AIR PRESSURE GAUGE(24V) 1
13 944100001700 A WATER TEMP GAUGE(24V) 1
14 944100001600 A OIL PRESSURE GAUGE(24V) 1
15 941500001200 A INDIACATOR 2 GREEN
16 941500001300 A INDIACATOR 4 RED
17 941500001800 A BATTERY CHARGING INDICATOR(24V) 1 RED
18 941500001400 A INDICATOR 1 BLUE
19 943800000300 A FUSE BOX 1
20 943500000100 A IGNITION SWITCH 1
21 901550512140 A SLOTTED CHESE HEAD SCREW 2 M5x70,
22 943800001300 A SPACER (FUSE BOX & MCB MTG) 2
23 901600500000 A WASHER PLAIN 2 M5
24 901200500000 A NUT HEX 2 M5
25 101026342900 A PUSH BUTTON STARTER SWITCH 1 SUPPLY WITH SIMPSONS ENGINE
26 943700001100 A RELAY DASHBOARD 1

106
DECALS ASSEMBLY
(101592121900)-58‘
FIGURE NO: - 08.01

STOP
CAUTION!!!!
TO EXTEND MANUAL EXTENSION,OPEN THE DIA 10 ROPE FROM JIB
HEAD AND PUT IT INSIDE BRACKET WELDED ON EXTENSION/MAIN
BOOM THROUGH SMALL PULLEY MOUNTED ON SECOND EXTENSION.
21 XXXX

TO EXTEND MANUAL EXTENSION, FIRST LOOSEN THE WINCH ROPE


AND START EXTENDING THE BOOM SLOWLY. A LOCKING PIN IS
PROVIDED TO LOCK THE MANUAL EXTENSION ON SECOND
EXTENSION. ONCE 8 HOLES OF SMALL DIA COMES OUT, DO NOT
27
EXTEND FURTHER OTHERWISE IT MAY RESULT IN BREAKAGE OF
ROPE OR MANUAL EXTENSION MAY COME OUT AND DROP.

TO RETRACT MANUAL EXTENSION, REMOVE THE PIN OF MANUAL


EXTENSION, PUT THE DIA 10 ROPE ON MANUAL EXTENSION AND
START RETRACTING THE BOOM THROUGH WINCH, TI LL WHOLE
MANUAL EXTENSION IS INSIDE.
XXXX

19
DAILY BEF ORE STA RT ING ENGINE

C HE C K :

20
1.E N GIN E O IL 7 .W H E EL N U T T IGH T N E SS
2 .R A D IAT O R C O OL EN T 8.AN Y E XT E R N AL L EA KA GE S
3 .FU E L L EV EL
4.H YD R A UL IC O IL LE VE L
5 .FA N BE LT T EN S ION
CL E A N:
1.A IR C LE AN E R D U S T BO W L

G RE A S E :
EXTE N D EXTE N D DO WN EXTE ND LO WE RING
37
ST AB LI Z ER ( L H ) ST AB LIZ ER ( R H ) L UFF E XT E N SION H OIS T
6 .T YR E P R ES SU R E 1.A LL P IV OT P IN S

22 R ETR ACT R ETR ACT UP RET RA CT R AISING

26
XXXX

ON

28
ST
FF

AR
O

23
T

CAUTION !!!
16
25
"DO NOT MOVE THE MACHINE
UNLESS WARNING LIGHT/BUZZER REVERSE
LIGHT(BL)
BOOM & CABIN
LIGHT(WT)
30
IS OFF AND THERE IS A PRESSURE
OF 7 BAR IN AIR PRESSURE GAUGE
FAN
(GR/BL)
PARKING
BRAKE(RD/BL)
24
& BRAKES ARE FULLY RELEASED."
XXXX
HEAD LIGHT
(BR/BK)
INDICATORS
(RD/GR) 29
WORK LAMP
(WT/BL)
HORN
(WT/BL) START THE M/C ONLY IF 18
WIPER
(RD/WT)
PARKING
LIGHT(BR/ RD) LEVER IS IN NETURAL POSITION.
XXXX
RPM
(RD) 17 36 WARNING
* FUS E RATING:- 1 0 AMP
Action Construction Equipment Ltd.
XXXX Jajr u Roa d, 25 Mile St one, Ma thu ra Roa d,
Balla bg ar h-12 1 0 04, Ha rya na (INDIA)
DO NOT S T AND UNDER T HE W EIGHT .

15
C AU T ION
NE V E R 1012 92 420100

* CHANGE GEAR WHEN MOVING.

* FILL HYDRAULIC OIL WIT H ENGINE RUNNING.


* WELD WIT H BATTERY CONNECTED.

* UNNECCESARILY INTERFERE WIT H FACT ORY

A L W AY S
* START ONLY T HROUGH BATT ERY.
* FIT EART H LAST T O CONNECT BATTERY.
* T IGHTEN WHEEL NUTS FREQUENT LY.

1 01 29 2 42 04 00

Acti on Co ns tr uc tion E q uip m ent L td .

S ER V ICE INS TRUC TI ON S


Re co m me n de d L u bric ant s

62 v

1 XXXX
13 -3 v

2 14

3
A cti o n Co ns tr uc ti on Eq uip m ent Ltd.

33
Dhud hol a Link Ro ad, Village Dud hol a,
Palwa l-121 102, Faridab ad , Haryana (India)

Mo del

Machine N o. Engine N o.
Chassis N o. Mon th & Ye ar of Mfg.

11

9
32
DANGER

10
KEEP AW AY FROM T HIS
AREA W H IL E CR AN E IS
W OR KING TO AVOID
BEIN G G ETT IN G HU RT
OR CR USHED.

35
CAUTION
NEGATIVE EARTH ELECTRICAL SYSTEM
1.ALWAYS CONNECT NEGATIVE POLE OF BATTERY
TO EARTH.
2.WHEN CONNECTING BATTERY CONNECT EARTH
LEAD LAST.
SP E ED
3.WHEN DISCONNECTING BATTERY DISCONNECT
EARTH LEAD FIRST.
4.DO NOT WELD WITH BATTERY CONNECTED.
31 12
LIM IT

IGNORING ABOVE INSTRUCTIONS MAY LEAD TO


DAMAGE OF ENGINE PARTS,CYLINDERS ETC.
40 km.
34
OIL LEVEL
6
4
TYRE PRESSURE 5
HYDRAULIC OIL FR O NT RE A R 8
110 PSI 110 PSI
XXXXX XXXX
7

107
DECALS ASSEMBLY
(101592121900) -58‘
FIGURE NO: - 08.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101592423600 A STICKER-0.8T 2
2 101592430700 A STICKER-7.8T 2
3 101592420400 A STICKER-12.5T 2
4 101492421500 A STICKER-TYRE PRESSURE 2
5 320192402200 B STICKER-ACE 1
6 200192402300 B STICKER-LOGO ACE 1
7 970700003800 A STICKER-RECT REFLECTOR RED 2
8 320192400700 A STICKER-WATER TANK 1
9 970700003700 A RECT REFLECTOR AMBER 6
10 101392400100 A STICKER-DANGER 2 ABDS15F11000
11 101292422200 C STICKER-DATA PLATE 1
12 101392400400 A STICKER-SPEED LIMIT 1 ABDS15F04000
13 101592522300 A STICKER-SERVICE INSTRUCTION 1
14 101592522100 A LOAD CHART PLATE (AL) 1
15 970700010200 A STICKER-RECT REFLECTOR WHITE 2
16 101292421000 A STICKER-DIESEL TANK 1
17 101292420400 A STICKER-CAUTION 1
18 101292420100 B STICKER-WARNING PLATE 1
19 101292400800 B STICKER-ACE 2
20 101592522400 B STICKER-F-160 2
21 320192400800 B STICKER-STOP 1
22 101092400800 A STICKER-CONTROL VALVE AL 1 ABDP08000000
23 101292420900 A STICKER-ON/OFF 1
24 320192401100 C STICKER-START WARNING 1
25 101792420500 A STICKER-FUSE BOX 1
26 101292420000 A STICKER-BEFORE STARTING ENGINE 1
27 101592420800 C STICKER-CAUTION 1
28 101292422700 B STICKER-CAUTION 1
29 101092401600 A STICKE- OK 1 ABDS11000000
30 101092401500 A STICKER-Q. CHECK 1 ABDS15000000
31 101292420600 A STICKER-CAUTION 1
32 320192400500 A STICKER-LIFTING HOOK 4
33 101692420300 A STICKER-16T 2
34 101092402500 A STICKER-HYD OIL 1
35 970700012000 A REFLEXIVE TAPE "RED" 1 2025MM
36 970700012100 A REFLEXIVE TAPE "WHITE" 1 2025MM
37 970700012200 A REFLEXIVE TAPE "ORANGE" 1 2025MM
38 101592522600 A OPERATOR MANUAL F-16 1
39 101592522700 A PARTS CATALOGUE F-16 1

108
S.L.I. INSTALLATION ASSEMBLY
(101575119900)

FIGURE NO: - 09.01


2 5
6

1.2

A
1.5

B 1.6
9

1.7 4
8
1.4

1.8

1.1

3 10

1.3

DETAIL B 11
DETAIL A

109
S.L.I. INSTALLATION ASSEMBLY
(101575119900)
FIGURE NO: - 09.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 943950001200 A S.L.I. SYSTEM SET 1 12V
2 100975420100 A PIN 1
3 901540512040 A SLOTTED CHESE HEAD SCREW 8 M5X20, Gr-8.8
4 901101012050 A BOLT HEX 6 M10X25, Gr-8.8
5 901602000000 A WASHER PLAIN 1 M20
6 901202000000 A NUT HEX 2 M20
7 901600500000 A WASHER PLAIN 8 M5
8 901601000000 A WASHER PLAIN 6 M10
9 901201600000 A HEX NUT-M16 1
10 901501612100 A SCREW HEX 1 M16X50, Gr-8.8
11 901601600000 A WASHER PLAIN 1 M16
12 929900002200 A DUMP VALVE-12V 1
13 101741421900 A DUMP VALVE MTG BKT 1

110
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.01

111
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 943990018100 A KOPS DISPLAY 1
2 943990018200 A DISPLAY FLEXIBLE MOUNTING 1
3 943990018300 A WELD PLATE 1
4 943990018400 A RELAY HARNESS CABLE 1
5 943990018500 A LENGTH TRANSDUCER UNIT MODLE:- 1
6 943990018600 A LENGTH MOUNTING WELD PLATE 1
7 943990018700 A ANCHORING ROD 1
8 943990018800 A CABLE GUIDE 3
9 943990018900 A PRESSURE SENSOR RANGE 5000PSI 2
10 943990019000 A PRESSURE SENSOR ADAPTOR 2
11 943990019100 A 3 CORE SHIELDED CABLE (PRESSURE 2

112
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.02

113
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.02
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
12 943990019200 A ANTI 2 BLOCK OVER-HOIST LIMIT 1
13 943990019300 A DEAD WEIGHT WITH 0.8MTR WIRE 1
14 943990019400 A 6 CORE SHIELDED CABLE 0.25 SQ. 1
RELAY CUT-OFF CABLE LENGTH- 7
15 943990019500 1
A MTR

114
PROXIMITY SENSOR ASSEMBLY
(101275419900)
FIGURE NO: - 09.02

115
PROXIMITY SENSOR ASSEMBLY
(101275419900)
FIGURE NO: - 09.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 943990016800 A REAR VIEW MIRROR WITH 4 SENSOR (TF990) 1
2 101563336300 A PROXIMITY SENSOR MIRROR BKT. FAB 1
3 901500612040 A SCREW HEX M6X20-GR-8.8 8
4 901600600000 A PLAIN WASHER M6 8
5 901200600000 A HEX NUT-M6 8

116
REAR VIEW CAMERA INSTALLATION
(101475120500)

FIGURE NO: - 09.03

6
7

B 4

2
A
3

DETAIL A

DETAIL B

117
REAR VIEW CAMERA INSTALLATION
(101475120500)
FIGURE NO: - 09.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101475319900 A CAMERA MTG BOX (BAJAJ) 1
2 901600600000 A WASHER PLAIN 4 M6
3 901500612050 A SCREW HEX 4 M6x30, Gr - 8.8
4 901610600000 A SPRING WASHER 4 M6
5 901200600000 A HEX NUT M6 4 M6
6 943990018000 A ADOPTER LEAD CAMERA 1
7 943990011600 A CAMERA SET WITH 7" SCREEN 1

118
MISCALINIOUS ITEM ASSEMBLY
(101593130900)
FIGURE NO: - 09.04

119
MISCALINIOUS ITEM ASSEMBLY
(101593130900)
FIGURE NO: - 09.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 941500000900 A REVOLVING LIGHT 1
2 101563326200 A EXTINGUISHER MTG BKT FAB 1
3 901601000000 A WASHER PLAIN 2 M10
4 901611000000 A WASHER SPRING 2 M10
5 901501012040 A SCREW HEX 2 M10X20, Gr-8.8
6 901201000000 A NUT HEX 2 M10
7 996600009910 A FIREEXT INGUISHER 2KG 1
8 101575319900 A BICON LIGHT MTG FAB-FX150-N 1

120
HOSE KIT (STD)
(101541126500)
FIGURE NO: - 09.05

121
ENGINE BLOCK

FIGURE NO: - 10.01

122
ENGINE BLOCK
FIGURE NO: - 10.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800113900 A S/A OF 4CTI CYLINDER BLOCK WITH PCN 1
2 955800114000 A LINER CYLINDER S/S OUTER DIA +W+ 4
2.1 955800114100 A LINER CYLINDER S/S OUTER DIA +X+ A/R
2.2 955800114200 A LINER CYLINDER S/S OUTER DIA +Y+ A/R
2.3 955800114300 A LINER CYLINDER S/S OUTER DIA +Z+ A/R
3 955800114400 A BOLT BEARING CAP 10
7 955800114600 A PLUG EXPANSION FRONT AND REAR END 5
8 955800114700 A PLUG EXPANSION OIL PUMP AND BLOCK-UPPER 5
9 955800114800 A PLUG EXPANSION INJN. PUMP SIDE 3
10 955800114900 A PLUG EXPANSION 1
11 955800115000 A BUSHING BODY OIL PUMP REPAIR STD 1
13 955800115100 A PLUG EXPANSION 3
14 955800115200 A PLUG EXPANSION 1
15 955800115300 A PIN STRAIGHT FOR CYLINDER HEAD-REF.STD 2
16 955800115400 A PIN STRAIGHT FOR FRONT END-REF.STD. 2
17 955800115500 A PLUG ALT TO F3146315 2
17.1 955800115600 A PLUG -REF.STD. 2
18 955800115700 A BALL STEEL -REF.STD. 2
19 955800115800 A PIN STRAIGHT FOR OIL PUMP-REF.STD. 1
20 955800115900 A PIN FOR REAR END 2
21 955800116000 A O-RING FOR CAMSHAFT REAR END SEAL PLATE-REF.STD. 1
22 955800116100 A SEAL PLATE FOR CAMSHAFT REAR END 1
23 955800116200 A BOLT FOR CAMSHAFT REAR END PLATE-REF.STD. 2
24 955800116300 A COOLING JET BODY - E2 - (FOR FIRST 3 CYL) 3
24.1 955800116400 A COOLING JET BODY - 4CTI - (FOR 4TH CYL) 1
25 955800116500 A SOCKET-SCREW M6 X 15 X 1 CP 4
26 955800114500 A CAM BUSH KIT 1 4,5,6

123
CYLINDER HEAD

FIGURE NO: - 10.02

124
CYLINDER HEAD
FIGURE NO: - 10.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


A 955800116600 A S/A OF CYLINDER HEAD (WITH STUDS) COMP OF SL.NO 3, 5-8,18-29,30-33 1
B 955800116700 A S/A OF CYLINDER HEAD (W/O STUDS) COMP OF SL.NO 3, 5-8,18-25,30-33 1 OPTION CLASS
1 955800116800 A HEAD CYLINDER 1
2 955800116900 A GASKET CYLINDER HEAD 1
3 955800117000 A BUSHING VALVE GUIDE 8
4 955800117100 A SEAT VALVE INTAKE 4
4.1 955800117200 A SEAT VALVE INTAKE ALTERNATE TO X0900216 4
5 955800117300 A SEAT VALVE EXHAUST 4
5.1 955800117400 A COMPOSITE VALVE SEAT KIT 1
6 955800117500 A BOLT CYLINDER HEAD 13
6A 955800117600 A BOLT CYLINDER HEAD 4
6B 955800117700 A SPRING WASHER 4
6C 955800117800 A WASHER,PLAIN 4
7 955800117900 A BOLT CYLINDER HEAD 5
8 955800118000 A COVER CYLINDER HEAD 1
9 955800118100 A GASKET CYLINDER HEAD COVER 1
10 955800118200 A OIL FILLER CAP 1
11 955800114900 A PLUG EXPANSION FOR WATER JET 4
12 955800118300 A PLUG,EXPANSION FOR LOWER SIDE 4
13 955800115200 A PLUG,EXPANSION FOR UPPER SIDE 4
14 955800118400 A PLUG,EXPANSION FOR UPPER SIDE 4
15 955800118500 A PLUG,EXPANSION FOR UPPER SIDE 4
16 955800114800 A PLUG, EXPANSION FOR PR SIDE 1
16.1 955800118600 A PLUG 1
16.2 955800118700 A WASHER 1
17 955800015700 A STUD 8
18 955800118800 A STUDFOR EXHAUST MANIFOLD 8
18.1 955800118900 A STUD ALTERNATE TO F3769815 8
18.2 955800119000 A STUD - M8X1.25 2
19 955800119100 A BALL,STEEL FOR WATER JET 4
20 955800119200 A BOLT M8X1.25 6
21 955800119300 A SPRING WASHER 6
22 955800119400 A WASHER 8 DIAPLATED 6
23 955800119500 A SEAT VALVE SPRING-UPPER 8
24 955800119600 A SEAT-VALVE SPRING LOWER 8
25 955800119700 A LOCK VALVE SPG RET 16
26 955800119800 A VALVE SPRING 8
26.1 955800119900 A VALVE SPRING - ALTERNATE TO X3605010 8

125
CYLINDER HEAD

FIGURE NO: - 10.02

126
CYLINDER HEAD
FIGURE NO: - 10.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


27 955800120000 A SPRINGVALVE OUTER (BCL) 8
28 955800120100 A INLET VALVE 4
29 955800120200 A EX VALVE 4
30 955800120300 A VALVE STEM SEAL (DOUBLE LIP) 8
30.1 955800120400 A COMPOSITE VALVE KIT (COMPRISES OF ITEMS MARKED # ) 1
30.2 955800120500 A WATER TEMP SENSOR 1

127
MAIN BEARINGS
FIGURE NO: - 10.03

128
MAIN BEARINGS
FIGURE NO: - 10.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800120600 A CRANK SHAFT THRUST WASHER SET - STD 1
2 955800120700 A CRANK SHAFT MAIN BEARING SET -STD 1
2.1 955800120800 A CRANK SHAFT MAIN BEARING SET - 0.25 U/S 1
2.2 955800120900 A CRANK SHAFT MAIN BEARING SET - 0.50 U/S 1
2.3 955800121000 A CRANK SHAFT MAIN BEARING SET - 0.75 U/S 1

129
PISTONS & RINGS

FIGURE NO: - 10.04

130
PISTONS & RINGS

FIGURE NO: - 10.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800076400 A RING SET 1
2 955800076500 A PISTON SET 1

131
CONNECTING ROD
FIGURE NO: - 10.05

132
CONNECTING ROD
FIGURE NO: - 10.05

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 95580006100 A S/A OF CONNECTING ROD 4
2 955800121300 A BUSH 4
3 955800121400 A BOLT 8
4 955800121500 A CON ROD BEARING KIT - STD 1
4.1 955800121600 A CON ROD BEARING KIT - 0.25 MM U/S 1
4.2 955800121700 A CON ROD BEARING KIT - 0.50 MM U/S 1
4.3 955800121800 A CON ROD BEARING KIT - 0.75 MM U/S 1

133
CRANKSHAFT
FIGURE NO: - 10.06

134
CRANKSHAFT
FIGURE NO: - 10.06

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800121900 A NUT 1
2 955800122000 A SPACER 1
3 955800122100 A O RING 1
4 955800122200 A PULLEY CRANKSHAFT (POLY-V) 1
5 955800122300 A GEAR, CRANKSHAFT 1
6 955800122400 A KEY FOR GEAR CRANKSHAFT 1
7 955800006200 A COLLAR 1
8 955800122500 A PULLEY FOR ALTERNATOR (SPA 68 PCD) 1

135
CAMSHAFT
FIGURE NO: - 10.07

136
CAMSHAFT
FIGURE NO: - 10.07

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


A 955800122600 A S/A OF CAMSHAFT 1
1 955800007000 A CAMSHAFT 1
2 955800122700 A BALL STEEL 1
3 955800122800 A KEY 1
4 955800122900 A PLATE, CAMSHAFT THRUST 1
5 955800123000 A SETSCREW 2
5A 955800123100 A WASHER,SPRING FOR THE ABOVE 2
6 955800123200 A GEAR CAMSHSFT ALT - F1661211 1
7 955800123300 A WASHER PLAIN REF STD 1
8 955800123400 A BOLT 1
8.1 955800123500 A SPRING WASHER FOR ABOVE 1

137
FLYWHEEL
FIGURE NO: - 10.08

138
FLYWHEEL
FIGURE NO: - 10.08

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800123600 A S/A OF FLYWHEEL WITH 8.0 DEG INJ TIMIMG 1
2 955800123700 A FLYWHEEL WITH 8.0 DEG INJ TIMING 1
3 955800123800 A STARTER RING 1
4 955800123900 A FLANGE BOLT - HEX M14 X 1.5 - X 34.5 LONG X 0 6

139
FLYWHEEL HOUSING

FIGURE NO: - 10.09

140
FLYWHEEL HOUSING
FIGURE NO: - 10.09
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800124000 A WASHER PLAIN FOR ENG LIFTING BOLT 2
2 955800124100 A LOCK WASHER FOR ENG LIFTING BOLT 2
3 955800124200 A ENGINE LIFTING BOLT 2
4 955800124300 A DUST COVER 2
5 955800124400 A FLANGED SCREW - M8X1.25X12L 4
6 955800124500 A FLYWHEEL HSG W/O LUG 1
7 955800124600 A FLANGED SCREW - M14X2X40L 8
8 955800124700 A OIL SEAL 1
9 955800124800 A FLANGED SCREW M8 X 1.25 X 32 6
10 955800124900 A STUD FOR STARTER MOTOR MTG 3

141
TIMING GEARS
FIGURE NO: - 10.10

142
TIMING GEARS
FIGURE NO: - 10.10
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800125000 A BOLT FOR THRUST PLATE SETTING 1
2 955800125100 A PLATE, IDLE GEAR THRUST 1
3 955800125200 A S/A OF SHAFT, IDLER GEAR COMPRISES OF ITEM MARKRD $ 1
4 955800125300 A PIN, STRAIGHT 2
5 955800008400 A SHAFT, IDLER GEAR 1
6 955800007500 A S/A GEAR IDLER COMPRISES OF ITEMS MARKED # 1
7 955800125400 A GEAR, IDLER 1
8 955800125500 A BUSHING 1
9 955800125600 A PLATE, IDLER GEAR THRUST 1

143
TIMING GEAR CASE
FIGURE NO: - 10.11

144
TIMING GEAR CASE
FIGURE NO: - 10.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800125700 A BOLT FOR TIMING GEAR CASE MTG 2
1.1 955800123100 A WASHER FOR THE ABOVE 2
2 955800125800 A M8 SETSCREW ALT TO F3576611 1
2.1 955800123100 A WASHER FOR THE ABOVE 1
3 955800125900 A SETSCREW - M10X1.5 20 LONG 2
4 955800126000 A O RING FOR CASE BEARING HOLDER 1
6 955800126100 A BOLT M8X1.5X65L 5
6.1 955800123100 A WASHER FOR THE ABOVE 5
7 955800126200 A BOLT FOR TIMING BACK PLATE MTG 4
7.1 955800123100 A WASHER FOR THE ABOVE 4
10 955800126300 A GASKET FRONT END PLATE 1
11 955800126400 A SETSCREW - M8X1.25X20 LONG FOR CLAMP 4
11.1 955800123100 A WASHER FOR THE ABOVE 4
12 955800126500 A PLATE, FRONT END TIMING BACK PLATE 1
13 955800126600 A PLUG (ALT TO F3146315) 1
14 955800126700 A PLUG, EXPANSION 1
15 955800126800 A TIMING GEAR CASE 1
16 955800126900 A PLUG, EXPANSION 1
17 955800127000 A M8X85LG FOR TIMING GEAR CASE MTG 3
17.1 955800123100 A WASHER FOR THE ABOVE 3
19 955800127200 A CASE BEARING HOLDER 1
20 955800127300 A BEARING, BALL 1
21 955800127400 A RING RETAINER 1
22 955800123000 A SET SCREW 3
22.1 955800123100 A WASHER FOR THE ABOVE 3
23 955800127600 A SEAL, OIL FOR CRANKSHAFT FRONT 1

145
OIL SUMP
FIGURE NO: - 10.12

146
OIL SUMP
FIGURE NO: - 10.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800127700 A SUMP 1
2 955800127800 A WASHER SOFT OIL DRAIN PLUG 1
3 955800127900 A PLUG FOR OIL DRAIN 1
4 955800123100 A WASHER, SPRING 26
5 955800126200 A BOLT - OIL PAN TO BLOCK 26

147
OIL SUCTION STRAINER
FIGURE NO: - 10.13

148
OIL SUCTION STRAINER
FIGURE NO: - 10.13
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800128100 A O RING FLANGE SEAL (ID 25.7) 1
3 955800128200 A FLANGED SCREW - M8x1.25x22L 2
5 955800128300 A S/A OF OIL STRAINER COMPRISES OF 1
4 955800128400 A STRAINER WITH TREPANNING 1
6 955800128500 A SCREEN OIL STRAINER 1
7 955800128600 A RING SNAP 1

149
OIL PUMP

FIGURE NO: - 10.14

150
OIL PUMP
FIGURE NO: - 10.14
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800128700 A GEAR OIL PUMP DRIVE ALT TO F1661311 1
2 955800128800 A S/A OF OIL PUMP 1
3 955800128900 A BOLT 3
4 955800129000 A COVER OIL PUMP 1
5 955800129100 A SPECIAL BOLT 2
6 955800129200 A BUSH OIL PUMP DRIVE 1
7 955800129300 A SHAFT OIL PUMP DRIVE 1
8 955800129400 A GEAR OIL PUMP DRIVE SHAFT 1
9 955800129500 A GASKET OIL PUMP COVER 1
10 955800129600 A GEAR OIL PUMP DRIVEN SHAFT 1
11 955800129700 A S/A OF GEAR 1
12 955800129800 A BUSH OIL PUMP DRIVEN 1
13 955800129900 A SHAFT OIL PUMP DRIVEN 1
14 955800130000 A BOLT 2

151
ENGINE VALVES

FIGURE NO: - 10.15

152
ENGINE VALVES
FIGURE NO: - 10.15
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800006300 A S/A OF ROD,VALVE PUSH 8
2 955800130100 A VALVE INTAKE STANDARD 4
3 955800120200 A VALVE EXHAUST STANDARD 4
3.1 955800120400 A COMPOSITE VALVE KIT (COMPRISES OF ITEMS MARKED #) 1
4A 955800120300 A OILSEAL, VALVE STEM 8
4 955800130200 A VALVE SPRING INNER - (SUBSTITUE F3642210 X3606610 X3606510) 8
5 955800119800 A VALVE SPRING - (SUBSTITUE X3606010) 8
6 955800119600 A SEAT VALVE SPRING - LOWER 8
7 955800119500 A SEAT VALVE SPRING - UPPER 8
8 955800130300 A LIFTER VALVE 8
9 955800006400 A SCREW VALVE ADJUSTING 8
10 955800130400 A ARM,VALVE ROCKER - INTAKE 4
11 955800130500 A ARM,VALVE ROCKER - EXHAUST 4
12 955800130600 A S/A OF SHAFT VALVE ROCKER 1
12A 955800130700 A PLUG EXPANSION 2
13 955800130800 A SUPPORT VALVE ROCKER FRONT 1
14 955800130900 A SUPPORT VALVE ROCKER CENTRE 3
15 955800131000 A SUPPORT VALVE ROCKER rear 1
16 955800131100 A LOCK, VALVE SPRING RETAINER 16
17 955800131200 A COLLAR 4
18 955800131300 A NUT 8
19 955800131400 A M8 BOLT 5
19A 955800119300 A WASHER 5
19B 955800119400 A WASHER 8 DIA PLATED 5
20 955800131500 A LOCK WASHER 2
21 955800131600 A SCREW SET 2

153
OIL DIPSTICK

FIGURE NO: - 10.16

154
OIL DIPSTICK
FIGURE NO: - 10.16
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800131700 A S/A OF GAUGE,OIL LEVEL TOP ENTRY DIPSTICK 1
2 955800131800 A S/A OF GUIDE OIL LEVEL 1
3 955800131900 A ‘O’ RING FOR HOLDER SEAL 1

155
INTAKE MANIFOLD
FIGURE NO: - 10.17

156
INTAKE MANIFOLD
FIGURE NO: - 10.17
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 955800132000 A S/A MANIFOLD, INTAKE-HA4CTI3K 1
1 955800132100 A INTAKE MANIFOLD-HA4CTI3K 1
2 955800132200 A STUD FOR A.I.PIPE MTG (Refer IVECO STD ALI HW 041) 4
3 955800132300 A AIR INTAKE ELBOW 1
4 955800015600 A GASKET, AIR INTAKE PIPE 1
5 955800132400 A FLANGED BOLT - M8x1.25x50L 4
6 955800132500 A FLANGED BOLT -M8x1.25x60L 6
7 955800132600 A FLANGED Nut - M8x1.25 4
8 955800132800 A STUD M6X1 4

157
EXHAUST MANIFOLD
FIGURE NO: - 10.18

158
EXHAUST MANIFOLD
FIGURE NO: - 10.18
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800132900 A MANIFOLD 1
2 955800133000 A SPECIAL GASKET FOR EXHAUST MANIFOLD-CYLINDER HEAD 4
4 955800133100 A NUT FOR EXHAUST MFLD.MTG. 8
5 955800133200 A SPECIAL STUD FOR TURBOCHARGER MOUNTING 4
6 955800133300 A HEAT SHIELD 1
7 955800128000 A SET SCREW M8X1.25X20 LONGFOR CLAMP 1
8 955800119300 A WASHER 3
9 955800119400 A WASHER 8 DIA PLATED 3
9.1 955800133400 A SPACER, LONG (FOR EMF MOUNTING LONG STUD) 4
9.2 955800133500 A SPACER 4

159
OIL COOLER AND FILTER
FIGURE NO: - 10.19

160
OIL COOLER AND FILTER
FIGURE NO: - 10.19
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800133600 A O RING 4
2 955800133700 A BOLT 9
2.1 955800119400 A WASHER 8 DIA PLATED 2
3 955800133800 A BOLT OIL COOLER SET 3
3.1 955800119400 A WASHER 8 DIA PLATED 2
4 955800133900 A BOLT 4
4.1 955800119400 A WASHER 8 DIA PLATED 4
5 955800134000 A CONNECTOR PIPE 1
6 955800134100 A DOUBLE BANJO BOLT 1
7 955800134200 A WASHER SOFT 3
8 955800134300 A COOLER ASSY OIL 1

161
OIL COOLER AND FILTER INTERNAL
COMPONENTS
FIGURE NO: - 10.20

162
OIL COOLER AND FILTER INTERNAL
COMPONENTS
FIGURE NO: - 10.20

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800134400 A COOLER ASSY OIL 1
2 955800134500 A S/A CASE OIL COOLER 1
3 955800134600 A CASE OIL COOLER 1
4 955800134700 A PLUG VALVE SPRING 5
5 955800134800 A O RING 5
7 955800134900 A SPRING OIL VALVE 2
8 955800135000 A SPRING OIL VALVE 1
9 955800135100 A VALVE FILTER SAFETY 3
10 955800135200 A FILTER ELEMENT OIL 1
11 955800135300 A O RING 1
12 955800135400 A O RING 1
13 955800135500 A WASHER 1
14 955800135600 A S/A OF ELEMENT OF OIL COOLER - 5 PLATE 1
16 955800135700 A NUT M8X1 (PLATED) 4
17 955800135800 A CONE WASHER 4
18 955800135900 A BOLT OIL FILTER BOWL 1
19 955800136000 A SPRING 1
19A 955800136100 A OIL COOLER GASKET 1
22 955800011100 A BOWL OIL FILTER 1

163
THERMOSTAT
FIGURE NO: - 10.21

164
THERMOSTAT
FIGURE NO: - 10.21
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800136200 A COVER THERMOSTAT CASE 1
2 955800136300 A THERMOSTAT 1
3 955800136400 A GASKET THERMOSTAT 1
4 955800136500 A BOLT CASE TO COVER 1
4.1 955800136600 A BOLT M 10X1.5 70 LONG (ALT FOR F3574611) 1
4.2 955800117700 A WASHER 3
5 955800011300 A S/A OF CASE THERMOSTAT COMPRISES OF ITEMS MARKED # 1
5.1 955800136700 A CASE THERMOSTAT 1
5.2 955800136800 A PIPE VENT 1
5.3 955800136900 A VENT ADAPTOR 1
6 955800137000 A BOLT CASE TO HEAD 4
6.1 955800127000 A M8X85LG ON PIN (ALT FOR F3574711) 4
6.2 955800119300 A WASHER 8
7 955800137100 A ‘O’ RING - WATER BYPASS AREA 2
8 955800137200 A BOLT GUIDE PIPE BRKT MTG 2
8.1 955800137300 A M10X75 BOLT (ALT FOR F3573511) 2
9 955800137400 A BOLT COVER TO CASE 3
9.1 955800137500 A SETSCREW( ALT FOR F3574811) 4
9.2 955800119400 A WASHER 8 DIA PLATED 4

165
BREATHER HOSE
FIGURE NO: - 10.22

166
BREATHER HOSE
FIGURE NO: - 10.22
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800137600 A CLAMP 1
2 955800137700 A BREATHER HOSE WITH INNER SPRING 1
4 955800137800 A FLANGE VENT HOSE 1
4.1 955800137900 A CLIP SPRING BAND ( 25X12X1) 1

167
FUEL INJECTION PUMP AND PIPES
FIGURE NO: - 10.23

168
FUEL INJECTION PUMP AND PIPES
FIGURE NO: - 10.23
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 955800138000 A S/A OF FIE SYSTEM ASSY 1
1 955800138100 A FUEL INJECTION PUMP 101 HP BS3 CEV 1
2 955800138200 A S/A COVER TIMER 1
2A 955800138300 A COVER TIMER 1
2B 955800124900 A STUD M10X1.5/1.25 4
3 955800138400 A FLANGED NUT - M10x1.25 4
4 955800138500 A FLA SCREW M10x1.5x16 8.8 GR 2
5 955800138600 A FLANGED SCREW - M10x1.5x20L 2
6 955800138700 A FLANGED SCREW - M10x1.5x27L 1
7 955800138800 A FLANGED NUT - M10x1.5 1
8 955800138900 A S/A OF CLIP 8
8A 955800139000 A CLIP 4
8B 955800139100 A SPACER 4
9 955800139200 A S/A OF CLAMP INJR. PIPE 1
9A 955800139300 A CLIP 1
9B 955800139400 A SPACER RUBBER 1
10 955800139500 A S/A OF CLAMP INJR. PIPES 1
10A 955800139600 A CLIP 1
10B 955800139700 A SPACER RUBBER 1
CLIP FOR COMPRESSOR LUB OIL PIPE MOUNTING (SPACER ELIMINATION
11 955800139800 A 1
AS VE)
12 955800139900 A CLIP S/A 1
12A 955800140000 A CLIP 1
12B 955800140100 A SPACER 1
13 955800140200 A BOOST PIPE 1
13A 955800140300 A BANJO EYE 2
13B 955800140400 A TUBE - NYLON-FOR FIP BOOST PIPE 1
14 955800140500 A S/A OF HP PIPES,INJECTOR-FOR PROCUREMENT 1
15 955800140600 A S/A OF PIPE, INJECTOR - No.1 1
16 955800140700 A S/A OF PIPE, INJECTOR - No.2 1
17 955800140800 A S/A OF PIPE, INJECTOR - No.3 1
18 955800140900 A S/A OF PIPE, INJECTOR - No.4 1
19 955800141000 A PIPE OIL 1
20 955800141100 A CLIP 2
21 955800141200 A FLYWHEEL COUPLING 1
22 955800141300 A HOSE FUEL 1
23 955800141400 A O Ring 142.5 x 3 1
24 955800141500 A PLUG TIMING HOLE 1
25 955800141600 A LUB OIL FEED PIPE FOR FUEL INJECTION PUMP 1
26 955800141700 A S/A OF PIPE 1

169
NOZZLE HOLDER
FIGURE NO: - 10.24

170
NOZZLE HOLDER
FIGURE NO: - 10.24
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800141800 A INJECTOR ASSY 4
2 955800141900 A GASKET NOZZLE HOLDER 4
3 955800142000 A ADAPTOR NOZZLE HOLDER 4
4 955800132700 A FLANGED NUT - M8x1.25 8

171
WATER PUMP
FIGURE NO: - 10.25

172
WATER PUMP
FIGURE NO: - 10.25
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800142100 A POLY V PULLEY-WATER PUMP (UPRATED) 1
2 955800142200 A S/A OF WATER PUMP 1
3 955800142300 A BOLT M8 X 110 X 1.25 CP PLATED 2
4 955800142400 A SCREW M8 X 30 X 1.25 CP PLATED 4
4A 955800142500 A SCREW M8 X 22 X 1.25 CP PLATED 4
5 955800142600 A S/A OF IMPELLER 1
5.1 955800142700 A BOSS WATERPUMP IMPELLER 1
6 955800142800 A WATERPUMP SPINDLE BEARING 1
7 955800142900 A WATER PUMP SEAL ASSEMBLY 1
8 955800143000 A WATER PUMP CASING 1
9 955800143100 A HUB COOLANT PUMP 1

173
ASSY OF AIR COMPRESSOR
FIGURE NO: - 10.26

174
ASSY OF AIR COMPRESSOR
FIGURE NO: - 10.26
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800011500 A AIR COMPRESSOR 1
2 955800143200 A GEAR AIR COMPRESSOR DRIVE (ALT - F1661111) 1
3 955800143300 A 'O' RING 1
4 955800143400 A BOLT M10X1.5X120 MM LONG 2
4 955800138700 A SET SCREW M10X1 1
7 955800143500 A ADAPTOR - AIR INTAKE 2
8 955800143600 A WASHER 2
10 955800143700 A WASHER FOR BOLT ON COMPRESSOR SIDE 3
12 955800143800 A BOLT BANJO - SINGLE HOLE 1
13 955800143700 A WASHER SOFT FOR THE ABOVE 2

175
AIR COMPRESSOR
AIR COMPRESSOR-INTERNAL COMPONENTS

FIGURE NO: - 10.27

176
AIR COMPRESSOR
AIR COMPRESSOR-INTRNAL COMPONENTS

FIGURE NO: - 10.27

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800143900 A SETSCREW 4
2 955800144000 A WASHER 4
3 955800144100 A M6 STUD 1
4 955800144200 A WASHER 1
5 955800144300 A CYLINDERHEAD 1
6 955800144400 A JOINT 1
27 955800145300 A CYLINDER BLOCK (INCLUDES ITEM 28 - 1 OFF) 1
32 955800145400 A COVER 1
33 955800145500 A SPRING WASHER 4
34 955800145600 A HEXAGON SCREW 4
39 955800145700 A END COVER (INCLUDES ITEM 28 - 1 OFF) 1
40 955800145800 A WASHER 4
41 955800145900 A SETSCREW 4
42 955800146000 A NUT 1
43 955800144500 A REED VALVE ASSY 1 8,9,10,11,12,13,14
44 955800144700 A PISTON ASSY- STD 1 16,17,18,19 & 20
44.1 955800144800 A PISTON ASSY - 0.254 MM O/S 1
44.2 955800144900 A PISTON ASSY - 0.508 MM O/S 1
45 955800145000 A CONNECTING ROD ASSY 1 21,22, 23 & 24

177
ALTERNATOR
FIGURE NO: - 10.28

178
ALTERNATOR
FIGURE NO: - 10.28

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800146100 A 55A ALTERNATOR, POLY-V (L-TVS) 1
2 955800146200 A ALTERNATOR BRACKET 1
3 955800146300 A LINK BOLT 1
4 955800146400 A SPECIAL SCREW 1
5 955800146500 A ADAPTOR PIECE 1
6 955800146600 A BUSH 1
7 955800146700 A BELT 8PK 1250 (FENNER) 1
8 955800146800 A VALVE (COOLANT ELBOW) 1
9 955800146900 A O RING 1
10 955800147000 A PIPE COOLANT PUMP 1
11 955800147100 A O RING 2
12 955800147200 A BOLT M10 X 80 X 1.5 CP PLATED 2
13 955800147300 A SCREW M10 X 30 X 1.5 CP PLATED 2
14 955800117700 A SC WASHER 10 DIA PLATED 4
15 955800147400 A BOLT M12 X 130 X 1.75 CP PLATED 1
16 955800147500 A NYLOC NUT M12 X PC 8 X 1.75 CP PLATED 1
17 955800147600 A NUT M10 X PC 8 X 1.5 CP PLATED 1
18 955800117700 A SC WASHER 10 DIA PLATED 1
19 955800147700 A NUT M12 X PC 8 X 1.75 CP PLATED 2

179
ALTERNATOR
INTERNAL COMPONENTS

FIGURE NO: - 10.29

180
ALTERNATOR
INTERNAL COMPONENTS

FIGURE NO: - 10.29


REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800147800 A PULLEY 1
2 955800147900 A ASYMMETRIC FAN 1
3 955800148000 A THROUGH BOLT 4
4 955800148100 A DE BRACK ET ASSEMBLY 1
5 955800148200 A ROTOR ASSEMBLY 1
6 955800148300 A SRE BALL BEARING 1
7 955800148400 A STATOR WINDING ASSEMBLY 1
8 955800148500 A RECTIFIER ASSEMBLY 1
9 955800148600 A BRUSH 2
10 955800148700 A REGULATOR & BRUSH BOX ASSY. 1
11 955800148800 A SRE BRACK ET ASSEMBLY 1
12 955800148900 A PULLEY ASSEMBLING KIT COMPRISES OF ITMES MARKED $ 1
13 955800149000 A DE BEARING ASSEMBLING KIT COMPRISES OF ITMES MARKED # 1
14 955800149100 A RECTIFIER ASSEMBLING KIT COMPRISES OF ITMES MARKED @ 1
15 955800149200 A PLUG MOULDING ASSEMBLING 1

181
TURBO CHARGER
FIGURE NO: - 10.30

182
TURBO CHARGER
FIGURE NO: - 10.30

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800149300 A TURBO CHARGER 1
2 955800149400 A T/C FEED PIPE 1
3 955800149500 A S/A OF PIPE TURBO OIL DRAIN (TC END) 1
4 955800149600 A S/A OF PIPE OIL DRAIN BLOCK END 1
5 955800149700 A STAINLESS STEEL JUBILEE CLIP 2
6 955800124800 A FLANGED SCREW M8 x 1.25 x 32 2
7 995800149800 A STUD-TC MTG ON EMF 3
8 955800128200 A FLANGED SCREW -M18X1.25X22L 2
9 995800149900 A FLANGED SCREW -M18X1.25X22L 2
10 955800150000 A FLANGED SCREW -M10X1.5X35L 2
11 955800138800 A FLANGED NUT -M10X1.5 2
12 955800150100 A ELBOW, EXHAUST 1
13 955800150200 A GASKET TURBO TO EXHAUST PIPE 1
14 955800150300 A GASKET, EMF TO TC 1
15 955800150400 A GASKET OIL OUTLET 1
16 955800150500 A HOSE 5/8"OD X 70MM LONG 1
17 955800150600 A BANJO BOLT (M12X1.5) 1
18 955800150700 A NUT - HEX M8 X 1.25 CP X 6.62 LONG X 0 9
19 955800150800 A STUD FOR T/C OUTLET (LONG) 2
20 955800150900 A WASHER 1
21 955800151000 A WASHER (RE. 04858609) 1
22 955800151100 A WASHER 17 OD X 9 ID X 2.3 T 9
23 955800151200 A L-BRACKET FOR ELBOW 1
24 955800151300 A TURBO DRAIN GASKET 1
25 955800151400 A SCREW M6 X 20 X 1 CP PLATED 2
26 955800151500 A WASHER 6 DIA PLATED 2
27 955800151600 A SC WASHER 6 DIA PLATED 2

183
STARTER MOTOR
INTERNAL COMPONENTS

FIGURE NO: - 10.31

184
STARTER MOTOR
INTERNAL COMPONENTS

FIGURE NO: - 10.31


REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 955800151700 A M14-24 V STARTER MOTOR 1
1 955800151800 A SHROUD 1
2 955800151900 A PLUNGER ASSEMBLY 1
3 955800152000 A SOLENOID SWITCH ASSEMBLY 1
4 955800152100 A FIXING BRACKET ASSEMBLY 1
5 955800152200 A DRIVE ASSEMBLY 1
6 955800152300 A ENGAGING LEVER ASSEMBLY 1
7 955800152400 A INTERMEDIA BRACKET 1
8 955800152500 A ARMATURE ASSEMBLY 1
9 955800152600 A FIELD COIL ASSEMBLY 1
10 955800152700 A BRUSH GEAR ASSEMBLY 1
11 955800152800 A CE BRACKET ASSEMBLY 1
12 955800152900 A ARMATURE ASSEMBLY KIT CONSISTS OF : 1
13 955800153000 A BEARING BUSH ASSEMBLING KIT1 CONSISTS OF : 1
14 955800153100 A BRUSH ASSEMBLING KIT CONSISTS OF : 1
15 955800153200 A FASTENERS ASSEMBLING KIT CONSISTS OF : 1
16 955800153300 A SEALING ASSEMBLING KIT CONSISTS OF : 1

185
SUNDRIES AND FINISH
FIGURE NO: - 10.32

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800153400 A PRESSURE SENDER 1
2 955800153500 A LIFTING EYE 'FRONT' 1
3 955800153600 A PLUG M16 1
4 955800153700 A TEMPERATURE SENSOR 1
5 955800153800 A PLUG 1/8" BSP 1
6 955800153900 A WASHER 0.625 OD X 0.406 ID X 0.063 T 1
7 955800154000 A S/A OF COMPRESSOR INLET PIPE 1

186
LOOSE ITEMS
FIGURE NO: - 10.33

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


AIR INLET SYSTEM
1 955800154100 A AIR CLEANER ASSY 1
2 955800154200 A AIR CLEANER ELEMENT -PRIMARY 1
3 955800154300 A AIR CLEANER ELEMENT -SAFETY 1
4 955800154400 A HOSE ELBOW 1
5 955800154500 A T BOLT HOSE CLAMP 1
6 955800154600 A T BOLT HOSE CLAMP 2
7 955800154700 A T BOLT HOSE CLAMP 1
8 955800154800 A RESTRICTION INDICATOR 1
9 955800154900 A ASSEMBLY PRE CLEANER 1
10 955800155000 A A/CL MOUNTING BRACKET 1
11 955800155100 A BOLT FOR BRACKET 2
12 955800155200 A PLANE WAHER (M12) 2
13 955800155300 A SPRING WASHER (M12) 2
14 955800147300 A BOLT FOR A/CL TO BKT. (M10x30L) 4
15 955800147600 A NUT 4
16 955800117800 A PLAIN WASHER (M10) 4
17 955800117700 A SPRING WASHER (M10) 4
EXHAUST SYSTEM
18 955800155400 A MUFFLER 1
19 955800155500 A CLAMP 2
COOLING SYSTEM
21 955800155600 A MOUNTING BRACKET (LH) 1
22 955800155700 A MOUNTING BRACKET (RH) 1
23 955800155800 A MOUNTING BUSH (AVM) 4
24 955800155900 A DISTANCE PIECE 2
25 955800156000 A PLAIN WASHER 6
26 955800156100 A SPRING WASHER 2
27 955800156200 A NUT 2
28 955800156300 A BOLT 2
29 955800156400 A STRAIGHT HOSE 2
30 955800156500 A L' PIPE WITH S/W PROVISION 1
31 955800156600 A S' HOSE 2
32 955800156700 A VENT HOSE 1
33 955800156800 A WORM CLIPS (0 CLIP) 2
34 955800156900 A NRV PIPE 1
35 955800157000 A NRV PIPE CLAMP 1

187
LOOSE ITEMS
FIGURE NO: - 10.33

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


36 955800157100 A NRV PIPE CLAMP PLATE 1
37 955800157200 A CLIPS FOR WATER HOSES 8
38 955800128000 A BOLTS 4
39 955800157300 A NUTS 5
40 955800119400 A PLAIN WASHER 3
41 955800119300 A SPRING WASHER 5
42 955800157400 A BUFFLER 2
43 955800157500 A 90 HOSE FOR CAC 2
44 955800157600 A 110 HOSE FOR CAC 1
45 955800157700 A STRAIGHT HOSE 1
46 955800157800 A T' BOLT CLAMP FOR CAC HOSES 8
47 955800157900 A 22" PUSHER FAN 1
48 955800158000 A FAN ADAPTOR 1
49 955800158100 A FAN BOLTS 4
50 955800158200 A BOLT FOR FAN ADAPTOR & PULLEY 4
PERIPHERALS
51 955800158300 A BRACKET FOR PIPE MOUNTING 1
52 955800158400 A FRONT LEGS 2
53 955800158500 A REAR LEG (LH) 1
54 955800158600 A REAR LEG (RH) 1
55 955800158700 A BOLT FOR LEGS M12X50L 16
56 955800155200 A PLANE WAHER (M12) 16
57 955800155300 A SPRING WASHER M12 16
58 955800158800 A TURBO OUTLET 90 DEG BEND 1
ELECTRICAL SYSTEM
59 955800158900 A GAUGE WT 1
60 955800159000 A GAUGE LOP 1
61 955800159100 A GAUGE AMMETER 1
62 955800159200 A GAUGE SPEED HOUR METER (DIGITAL) 1

188
CLUTCH SUB ASSY.
(101484119900)
FIGURE NO: - 11.00

2 13
10
1

9
12

11

3
7
4
5

189
CLUTCH SUB ASSY.
(101484119900)
FIGURE NO: - 11.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101331400100 A CLUTCH PLATE 1
2 101331400200 A PRESSURE PLATE 1
3 901500812050 A SCREW HEX 8 M8x25, Gr - 8.8
4 101354400400 A CL W/D SLEEVE ECOMET 1 X3400922
5 101354400100 A CL OPTG LEVER 1
6 956700002800 A CL ROCKER SHAFT 1
7 101354300200 A KEY 2 F0949015
8 101383400500 A LEVER ON SHAFT OUTER 1 F2443911
9 956700003200 A SPRING 1
10 956700002500 A CLUTCH RELEASE BEARING 1
11 101784420000 A ADOPTER ON HOUSING 1 AF0155515000
12 956700004100 A FLEX. PIPE 1
13 101393200800 A ADOPTER M10X1XM10X1X45 (ALGB) 1

190
AUXILLIARY GEAR BOX

FIGURE NO: - 12.00

191
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 932400000200 A ASSY OF AUXILLARY GEAR BOX 1
1 932900042300 A S/A OF TRANSFER CASE WITH COVER COMPRISES OF ITEMS MARKED 1
2 932900042400 A WASHER 1
3 932900042500 A MAGNETIC DRAIN PLUG 1
4 932900042600 A S/A OF FILLER PLUG 1
5 932900042700 A GASKET 2
6 932900042800 A S/A TRANSFER CASE COVER 1
7 932900042900 A 5/16" SPECIAL COMBINATION STUD 6
7A 932900043000 A 5/16 IN SPL COMBINATON STUD 12
8 932900043100 A NUT 42
9 932900043200 A SPRING WASHER-5/16"BSF 54
9.1 932900043300 A D/C WASHER 6
10 932900043400 A GASKET 1
11 932900043500 A S/A OF TOP COVER 1
11.1 932900043600 A PVC HOSE 1 METER LG 1
11.2 932900043700 A JUPITOR HOSE CLAMP 1
11.3 932900043800 A CLIP 1
11A 932900043900 A DOWEL 3
13 932900044100 A 5/16" BSF SET SCREW 12
14 932900044200 A COPPER WASHER-FOR ADAPTOR 1
15 932900044300 A PLUG 1
16 932900044400 A SHIM .005" THICK A/R
16.1 932900044500 A SHIM .010" THICK A/R OPTION CLASS
16.2 932900044600 A SHIM .015" THICK A/R OPTION CLASS
17 932900044700 A S/A OF MTG BRKT RH 1
18 932900044800 A FLEXIBLE BUSH FOR MTG BRACKET RH/LH 3
19 932900044900 A 3/8 IN SPL COMBINATION STUD 18
20 932900045000 A KOLOK WASHER 3/8 DIA 24
21 932900045100 A NUT 3/8 UNF 24
22 932900045200 A GASKET 1
23 932900045300 A S/A OF MTG. BRKT-LH 1
24 932900045400 A GASKET 1
25 932900045500 A S/A OF MTG. BRKT-REAR 1
25.1 932900045600 A S/A OF INPUT SHAFT COMPRISES OF ITEMS MARKED * 1
26 932900045700 A ROLLER BEARING 1
27 932900045800 A INPUT SHAFT 1
28 932900045900 A WASHER 1
29 932900046000 A SPUR GEAR INPUT LOW 1

192
AUXILLIARY GEAR BOX

FIGURE NO: - 12.00

193
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
30 932900046100 A DISTANCE BUSH FOR ABOVE 1
31 932900046200 A FIXED DOG CLUTCH 1
32 932900046300 A SLIDING DOG CLUTCH 2
33 932900046400 A SPEED CHANGE FORK 2
36 932900046500 A WASHER 2
36.1 932900046800 A KOLOK WASHER 2
37 932900046600 A BOLT 2
38 932900047000 A SPUR GEAR INPUT HIGH 1
39 932900047100 A DISTANCE BUSH FOR ABOVE 1
40 932900047200 A WASHER 1
40.1 932900047300 A THRUST WASHER 1
40.2 932900047400 A THRUST WASHER 1
40.3 932900047500 A THRUST WASHER 1
40.4 932900047600 A THRUST WASHER 1
40.5 932900047700 A THRUST WASHER 1
41 932900047800 A DISTANCE PIECE 1
42 932900047900 A THRUST WASHER 1
43 932900048000 A ROLLER BEARING 1
44 932900048100 A DISTANCE PIECE 1
44.1 932900048200 A S/A OIL SEAL HSG, INPUT COMPRISES OF ITEMS MARKED $ 1
45 932900048300 A SHIMS -0.002 IN A/R
45.1 932900048400 A SHIMS -0.005 IN A/R
45.2 932900048500 A SHIMS -0.010 IN A/R
45.3 932900048600 A SHIMS -0.020 IN A/R
46 932900048700 A OIL SEAL HOUSING INPUT 1
47 932900048800 A OIL SEAL 4
48 932900048900 A DRIVING FLANGE INPUT END 2
49 932900049000 A WASHER 5
49.1 932900049100 A WASHER 3/8 DIA INCH PLATED 2
50 932900049200 A SIMMONDS NUT 3
51 932900049300 A GASKET 2
52 932900049400 A COVER 1
52.1 932900049500 A S/A LAY SHAFT COMPRISES OF ITEMS MARKED ^ 1
53 932900049600 A LAY SHAFT 1
54 932900049700 A ROLLER BEARING 2
55 932900049800 A SPACER OUTER LAY SHAFT 1
56 932900049900 A GEAR LAY SHAFT 1

194
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00

195
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
57 932900050000 A SPACER INNER LAY SHAFT 1
60 932900050100 A COVER PLATE 1
60.1 932900050200 A S/A OF OIL SEAL HSG,OUTPUT FRT COMPRISES OF ITEMS MARKED
1@
61 932900050300 A OIL SEAL HOUSING OUTPUT FRONT 1
61.1 932900050800 A S/A O/P SHAFT FRT comprises of items marked % 1
63 932900050900 A DISTANCE PIECE 1
64 932900051000 A BALL BEARING 2
65 932900051100 A CRCLIP 90 MM DIA INTERNAL 2
66 932900051200 A SPACER 1
67 932900051300 A OIL FLINGER 1
68 932900051400 A OUTPUT SHAFT FRONT 1
69 932900051500 A DISTANCE PIECE 1
70 932900051600 A FIXED DOG CLUTCH 1
71 932900051700 A DISTANCE WASHER 1
72 932900051800 A CIRCLIP 35 MM DIA EXTERNAL 1
73 932900051900 A SPIGOT BEARING 1
73.1 932900052000 A S/A O/P SHAFT RR COMPRISES OF ITEMS MARKED # 1
74 932900052100 A NEEDLE ROLLER BEARING 1
75 932900052200 A OUTPUT SHAFT REAR 1
77 932900052300 A DISTANCE PIECE 1
78 932900052400 A SPEEDOMETER HOUSING 1
79 932900052500 A ROLLER BEARING 1
80 932900052600 A DISTANCE PIECE 1
81 932900052700 A GEAR SPEEDOMETER 1
82 932900052800 A OIL SEAL 1
83 932900052900 A OIL SEAL RING 1
84 932900053000 A DRIVING FLANGE 1
86 932900053100 A DRIVING SPINDLE BRKT. SPEEDO PINION BUSH 1
87 932900053200 A DRIVING SPINDLE SPEEDO- METER PINION 1
88 932900053300 A DISTANCE WASHER ON SPINDLE 1
89 932900053400 A RIVET 1
90 932900053500 A JOINT 2
91 932900053600 A INSTRUMENT DRIVE HOUSING 1
92 932900053700 A STUD M6 X 1.00 3
92 932900053800 A STUD WITH SEALING HOLE 1
93 932900053900 A SPRING WASHER - M6 4
94 932900054000 A PLAIN NUT M6x1 4

196
AUXILLIARY GEAR BOX
FIGURE NO: - 12.01

197
AUXILLIARY GEAR BOX
FIGURE NO: - 12.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 932900054100 A SPEED CHANGE SPINDLE 2
1.1 932900054200 A SIMMONDS NUT 2
2 932900054400 A GASKET 2
3 932900054500 A ADAPTOR PLATE 2
4 932900054600 A OIL SEAL (35X19X10) 1
5 932900054700 A HEX SOCKET HEAD CAP SCREW M6X15LONG(IS-2269) 6
6 932900054800 A OIL SEAL - SUPER SEAL REF: 3B - 032019 2
8 932900054900 A SHIFT CYLINDER BODY 1
9 932900055000 A SET SCREW 6
10 932900055100 A WASHER 4
11 932900055200 A WASHER (FOR PLUG) 1
12 932900055300 A ADAPTOR 091154 1
13 932900055400 A STUD_FOR COVER PLATE TO CYL BODY 8
13.1 932900055500 A 1/4" SPL. COMBINATION STUD 8
14 932900055600 A 1/4" DIA KOLOK WASHER 8
15 932900055700 A NUTS 8
16 932900055800 A PUSH ROD GROMMET 2
17 932900055900 A PISTON FOR PNEUMATIC SHIFT CYILINDER ASSY 1
19 932900056000 A SHIFT CYLINDER GROMMET FOR PISTON 3
20 932900046500 A WASHER 2
21 932900054200 A NYLOC NUT FOR SPINDLE 2
22 932900056300 A SPRING 1
23 932900056100 A SPL. NUT W/PLATE 1
24 932900056600 A SPRING CUT ALT 2
25 932900056700 A COVER PLATE 1
26 932900056800 A S/A OF SPECIAL PLUG 1
27 932900056900 A SHIFT CYLINDER BODY 1
28 932900057000 A COMPRESSION SPRING 1
29 932900057100 A STRAINER PLATE 1
30 932900057200 A STRAINER PLATE RETAINER 1
30.1 932900057300 A STRAINER 1
32 932900057400 A CYLINDER COVER 1

198
AIR INFLATION KIT ASSEMBLY
(927000021300)
FIGURE NO: - 13.00

199
AIR INFLATION KIT ASSEMBLY
(927000021300)
FIGURE NO: - 13.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000021400 A TWIN TYRE CONNECTOR 1 OMNI
2 927000021500 A NOZZLE 1
3 927000021600 A NUT 1 M16X1.5
4 960900000100 A AIR NOZZLE 1 TYRE SIZE 14X25
5 101285427800 A PU PIPE 1

200
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 14.00

201
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 14.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
14 AB0RA1400000 A WASHER 6
15 AB0RA1500000 A WASHER 6
17 AB0RA1700000 A FILTER BODY 1
18 AB0RA1800000 A BOLT 4
19 AB0RA1900000 A WASHER 4
20 ABHOF0400A00 A FILTER ELEMENT 1
21 935250100000 A O RING (OD 100X2.5THK) 1
22 ABHOF2200000 A COVER 1

202
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 15.01

203
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 15.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 929900040000 A 90° CONNECTION (CONICAL) 1
2 929900040100 A HEX SOCKED HEAD CAP SCREW 2
3 929900040200 A VALVE 1
4 929900040300 A HYDRAULIC MOTOR 1
5 929900040400 A HEX SOCKED HEAD CAP SCREW 10
6 929900040500 A MOTOR REDUCTION BUSHING P6-P9-P15 2
7 929900040600 A SHIM 5
8 929900040700 A MOTOR SIDE SUPPORT 1
9 929900040800 A SHIM 2
10 929900040900 A GUIDE 2
11 9299000410 A BRAKE UNIT 1
12 9299000411 A WINCH DRUM 1
13 9299000412 A SUN GEAR 1
27 9299000413 A HEXAGON SCREW 4
28 9299000414 A CROSS MEMBER 2
30 9299000415 A HEXAGONAL NUT 1
31 9299000416 A OGIVE 1
32 9299000417 A PIPE FITTING 1
33 9299000418 A ANTIEXTRUSION RING 1
34 9299000419 A O-RING JOINT 1

204
WINCH (WIN 20) BRAKE UNIT
(929100000100/A)
FIGURE NO: - 15.01.01

205
WINCH (WIN 20) BRAKE UNIT
(929100000100/A)
FIGURE NO: - 15.01.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 929900042000 A BRAKE BODY 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 11
11 929900043000 A STEEL DISK P6-P9-P15 10
12 929900043100 A HEX SOCKED HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1

206
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 15.02

207
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 15.02

REV. S. NO. PART NO. REV DESCRIPTION QYT COMMENTS


3 929900043300 A VALVE 1
9 929900043400 A SHIM 2
10 929900043500 A GUIDE 2
14 929900043600 A SCREW 3
15 929900043700 A LOCKING RING 3
16 929900043800 A PIN 3
17 929900043900 A SHIM 3
18 929900044000 A SELF-LUBRICATING BUSHING 3
19 929900044100 A GEAR 3
20 929900044200 A SHIM ADJUSTMENT AS 3552 TH1 3
21 929900044300 A HEX SOCKED HEAD CAP SCREW 6
22 929900044400 A CLAMP 3
23 929900044500 A PAD ERTACETAL 1
24 929900044600 A STRAIGHT HEAD LUBRICATOR 2
25 929900044700 A GEAR SIDE SUPPORT 1
26 929900044800 A FASTENING SURFACE PLATE 2
35 929900044900 A SEEGER 1
36 929900045000 A V-RING 1

208
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 15.03

209
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 15.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 929900045100 A MOTOR 1
2 929900040400 A HEX SOCKET HEAD CAP SCREW 6
3 929900040500 A MOTOR REDUCTION BUSHING P6-P9-P15 1
4 929900045200 A MOTOR SIDE SUPPORT WIN25-2 (NEW BRAKE) 1
5 929900045300 A THICKNESS SHIM ADJUSTMENT 1
6 929900045400 A GUIDE FIXING 81D25150 2000 92A 1
7 929900045500 A BRAKE GROUP WIN 15/20/25-2 - 13 DISKS 1
8 929900045600 A SUN SHAFT GEAR R=1:6,46 WINCH WIN25-2 L 1
9 929900045700 A DRUM WINCH WIN 25-2 L (CASTING) 1
25 929900040600 A THICKNESS SHIM ADJUSTMENT 4
26 929900045800 A FIXING PLATE WINCH WIN25-2 L 2
27 929900045900 A RUBBER WASHER 1
28 929900046000 A HEX SOCKET HEAD CAP SCREW 8
29 929900046100 A WIN25-2 BRAKE CONNECTOR 1
30 929900041600 A OGIVE X DRAWN TUBE 1
31 929900041500 A NUT FOR FITTING 1
32 929900046200 A SCREW TCEI 2
33 929900046300 A STRAIGHT CONNECTOR 1
34 929900043300 A VALVE 1

35 929900046400 A ROUND UPPER CROSS MEMBER WINCH WIN25-2 L 2

210
WINCH (WIN 25-2L) BRAKE UNIT
(929100000800/A)
FIGURE NO: - 15.03.01

211
WINCH (WIN 25-2L) BRAKE UNIT
(929100000800/A)
FIGURE NO: - 15.03.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 929900046500 A BRAKE BODY WINCH WIN 25 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 13
11 929900043000 A STEEL DISK P6-P9-P15 12
12 929900043100 A HEX SOCKET HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1

212
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 15.04

213
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 15.04
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
10 929900046600 A PLANETARY CARRIER PIN 3
11 929900044200 A SHIM ADJUSTMENT AS 3552 TH1 3
12 929900046700 A PLANETARY GEAR R1:6.46 WIN 25/2-JC 3
13 929900046800 A ROPE PRESS FIXING Ø14 ARG.WIN 25 3
14 929900046900 A HEX SOCKET HEAD CAP SCREW 6
15 929900047000 A GEAR SIDE SUPPORT WIN 25-2(CASTING) 1
16 929900047100 A GEAR COVER WIN25-2 1
17 929900047200 A HEX HEAD CAP SCREW 6
18 929900047300 A PLANETARY GEAR PAD WIN25 JC JL 3
19 929900047400 A NEEDLE 63
20 929900047500 A SHAFT SEEGER 3
21 929900044500 A PAD ERTACETAL 1
22 929900047600 A GUIDE FIXING 81D25150 2050 92A 1
23 929900047700 A THICKNESS SHIM ADJUSTMENT 1
24 929900044600 A STRAIGHT HEAD LUBRICATOR 2
35 929900047800 A V-RING 1
36 929900047900 A SHAFT SEEGER 1

214
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.00

215
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 923200010400 A HC-D4 COLL.E.Q_INLET (210 BAR) 1
2 923200010500 A HC-D4 RP SECTION 2
3 923200010600 A HC-D4 RP SECTION 4
4 923200010700 A HC-D4 OUTLET SECTION 1
5 923200010800 A TIRAN. L:305 4
RONDELLA RINFORZATA D. 10 SPECIALE A SEZ.
6 923200010900 A 4
RETTANGOLARE (SPIGOLI VIVI)
7 923200011000 A DADO R80 UNI 5588 M10 4
8 923200011100 A KIT GUARNIZION-HC-D4/6 Q. INLET 1

216
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01

217
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 923200011200 A MV99 V. MAX.D. -201/420BAR 1
2 923200011300 A ASS. TAPPO CHIUSU. QINLET D4 1

218
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.01

219
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 923200010000 A D4 (H001-H002) LEV.P. 1
2 923200011400 A STL.DW AB IN TCL 1
3 923200010200 A D4 : F001A R.S. 1
4 923200010300 A KIT GUARNIZIONI-HC-D4 RP SECTION 1

220
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.03

221
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 923200011500 A KIT TAPPO 1/2” GAS 2
2 923200011600 A KIT TAPPO 3/4” GAS 1

222
BRAKE VALVE
FIGURE NO: - 17.00

223
BRAKE VALVE
FIGURE NO: - 17.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000007100 A SELF TAPING SCREW 1
2 927000007200 A EXHAUST COVER 1
3 927000007300 A DIAPHRAGM 1
4 927000007400 A SCREW 4
5 927000007500 A BASE COVER 1
6 927000007600 A ‘O’ RING 1
7 927000007700 A INTERNAL CIRCLIP 1
8 927000007800 A ‘O’ RING 1
9 927000007900 A RING SPACER 1
10 927000008000 A ‘O’ RING 1
11 927000008100 A ‘O’ RING 1
12 927000008200 A CONICAL SPRING 1
13 927000008300 A VALVE 1
14 927000008400 A VALVE BODY 1
15 927000008500 A SCREW 4
16 927000008600 A SPRING WASHER 4
17 927000008700 A SPRING 1
18 927000008800 A GUIDE RING 2
19 927000008900 A ‘O’ RING 1
20 927000009000 A PISTON 1
21 927000009100 A RUBBERSPRING 1
22 927000009200 A SPRING SEAL 1
23 927000009300 A INTERNAL CIRCLIP 1
24 927000009400 A STEM 1
25 927000009500 A SPLIT PIN 1
26 927000009600 A BOOT 1
27 927000009700 A INTERNAL CIRCLIP 1
28 927000009800 A SPLIT PIN 4
29 927000009900 A PIN 1
30 927000010000 A PEDAL BRACKET 1
33 927000010100 A BOLT 4
34 927000010200 A RUBBER BOOT 1
35 927000010300 A PUSHROD 1
36 927000010400 A PEDAL 1
37 927000010500 A PIN 1
A 927000010700 A REPAIR KIT FOR BRAKE VALVE 1
B 101344100100 A BRAKE VALVE COMPLETE (ITEM NO. 1-37) 1

224
QUICK RELEASE VALVE
FIGURE NO: - 18.00

225
QUICK RELEASE VALVE
FIGURE NO: - 18.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000028400 A UNION BODY 1
2 927000028500 A SEALING WASHER 1
3 927000028600 A BODY 1
4 927000028700 A SEALING WASHER 2
5 927000028800 A UNION BODY 2
6 927000028900 A DIAPHRAGM 1
7 927000032200 A SEALING RING 1
8 927000029100 A VALVE SEAT 1
9 927000029200 A EXHAUST COVER 1
10 927000029300 A SPRING WASHER 4
11 927000029400 A HEX SCREW M6X1 4

226
GRADUATED HAND CONTROL VALVE
FIGURE NO: - 19.00

227
GRADUATED HAND CONTROL VALVE
FIGURE NO: - 19.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000029500 A INLET ADAPTER 1
2 927000029600 A VALVE SPRING 2
3 927000029700 A VALVE 1
4 927000029800 A VALVE BODY 1
5 927000029900 A SEALING RING 1
6 927000030000 A EXHAUST BANJO 1
7 927000030100 A SPLIT PIN 1
8 927000030200 A PLUNGER 1
9 927000030300 A SEALING RING 2
10 927000030400 A SPRING 1
11 927000030500 A SHIM AS REQD
12 927000030600 A SHIM AS REQD
13 927000030700 A SHIM AS REQD
14 927000030800 A CAM FOLLOWER 1
15 927000030900 A SEALING RING 1
16 927000031000 A ROLLER 1
17 927000031100 A CAM 1
18 927000031200 A PIVOT 1
19 927000031300 A TENSION PIN 1
20 927000031400 A TOP COVER 1
21 927000031500 A LEVER 1
22 927000031600 A DIAL 1
23 927000031700 A GAITER 1
24 927000031800 A SLOTTED C' SUNK HEAD SCREW 2
25 927000031900 A SLEEVE 1
26 927000032000 A SPRING 1
27 927000032100 A KNOB 1

228
PUMP -VELJAN
FIGURE NO: - 20.00 (921200000800)

229
PUMP -VELJAN
(921200000800)
FIGURE NO: - 20.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 921950009500 A HOUSING (UNC) 1
2 921950009600 A MOUNTING FLANGE (UNC) 1
3 921950009700 A MOUNTING SCREW 4
4 921950009800 A RETAINING RING 1
5 921950009900 A SHAFT SEAL (S1-0.7 bar) 1
6 921950010000 A SHAFT AND BEARING ASSY 1
6a 921950010100 A SHAFT ( KEYED) CODE-1 1
6b 921950010200 A ROUND SECTION RING 2
6c 921950010300 A BALL BEARING 1
6d 921950010400 A KEY (CODE-1 1
7 921950010500 A CARTRIDGE ASSEMBLY *03 CW 1
7a 921950010600 A PORT PLATE -REAR CW 1
7b 921950010700 A PIN VANE HOLDOUT 10
7c 921950010800 A VANE 10
7d 921950010900 A CAM RING -003 1
7e 921950011000 A DOWEL PIN 2
7f 921950011100 A BACK UP RING 1
7g 921950011200 A PORT PLATE - PRESSURE CW 1
7h 921950011300 A SQ. SECTION SEAL 1
7j 921950011400 A BUSH 1
7k 921950011500 A DOWEL PIN 1
7m 921950011600 A SCREW 2
7n 921950011700 A ROTOR-INSERT ASSY. 1
7p 921950011800 A SQ. SECTION SEAL 1
7q 921950011900 A O RING 1

230
HOSE KIT (OPTIONAL ITEM)
FIGURE NO: - 21.00

231

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