Inverter User Manual
Inverter User Manual
com
6500 EX-48
6.5KVA 120V AC
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Table of Contents
About This Manual
• Purpose & Scope 3
• Safety Notice 3
Introduction
• Features 4
• Basic System Architecture 4
• Product Overview 5
• Specifications 6
• Dry Contact Relay 9
Commissioning
• Single Phase 120V 54
• Split-Phase 240V 55
• Three Phase 56
Appendix I
• Fault Code Table 61
• Warning Code Table 63
• Lead Battery Chemistry Equalization 64
Appendix II
• Wifi Operation Guide 65
Appendix III
• UL Documentation 74
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Scope
This manual provides basic safety and installation guidelines as well as information on tools and wiring.
SAFETY NOTICE
ATTENTION: The following contains important safety and operating instructions. Read
and keep this manual for future reference.
1. Before installing or using the unit, read all instructions and cautionary markings on the unit, the
batteries, and all appropriate sections of the manual.
2. CAUTION- Do not disassemble the unit. Take it to a qualified service center when service or repair
is required. Incorrect re-assembly may result in a risk of electric shock or fire.
3. To reduce risk of electric shock, shutdown and disconnect all wirings before attempting any
maintenance or cleaning. Turning off the unit alone will not reduce the risk of shock or injury.
4. CAUTION – Only qualified personnel can install this equipment.
5. NEVER charge a battery below specified minimum temperature; refer to the battery data sheet.
6. Wire size is critical for safe operation, and optimal performance of the equipment. Refer to a
accredited sizing resource or cable manufacturer specifications to meet inverter/charge requirements.
7. Use caution when working with metal tools on or around all systems and batteries. Risk of electrical
arcs and/or short circuiting of equipment can lead to severe injury and damage.
8. Strictly follow installation procedure when connecting and disconnecting AC or DC terminals. Refer to
INSTALLATION section of the manual for details.
9. The included breaker is not a guarantee of battery protection. Size and install the correct over current
protection for the batteries if not included with the product.
10. GROUNDING -This inverter/charger should be connected to a permanent grounded wiring system.
The grounding system must meet the Authority Having Jurisdiction (AHJ) requirements in your area.
11. NEVER short AC output and DC inputs. Do NOT connect to the grid with a shorted DC input.
12. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please contact your retailer for further assistance.
13. WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable:
Mono-crystalline, Polycrystalline with class A-rated, and CIGS modules. To avoid any malfunction, do
not connect any PV modules with possible current leakage to the inverter. For example, grounded PV
modules will cause current leakage to the inverter. When using CIGS modules, please be sure NOT to
ground.
14. CAUTION: DC breakers and surge protection on PV lines is recommended. Without breakers the
equipment is at higher risk of damage from sources such as surges and lighting strikes.
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INTRODUCTION
This is a residential self consumption multi-function inverter, combining the functions of an inverter, solar
controller, and battery charger to offer uninterrupted power support in a single package. The
comprehensive LCD display offers user-configurable and easily-accessible button operations such as
battery charging current, AC or solar charging priority, and acceptable input voltage based on different
applications.
Features
Configurable color with the built-in RGB LED bar
Built-in Wi-Fi for mobile monitoring (APP is required)
Supports USB On-the-Go function to easily upgrade firmware
Built-in anti-dust kit
Detachable LCD control module with multiple communication ports for BMS (RS485, CAN-BUS,
RS232)
Configurable input voltage tolerances for home appliances and personal computers via LCD control panel
Configurable AC/PV output usage timer and prioritization
Configurable AC/Solar charger priority via LCD control panel
Configurable battery charging current based on applications via LCD control panel
Compatible with the grid or generator power
Auto restart on AC reconnect
Overload / Over temperature / short circuit protection
Smart battery charger design for optimized battery performance
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Product Overview
Installation Note: The EG4 6.5KW unit is a parallel capable model. For parallel 120V, 240V Split-phase, or
3-phase installation diagrams and instructions, please check the Parallel Connections and Commissioning
sections of the manual for further details.
6. Power on/off switch 16. BMS communication port: CAN, RS-485 or RS-232
8. AC output connectors (Load connection) and Display Panel section for details) and USB function
11. Remote LCD module communication 18. RS-232 communication port for firmware updates from a
PC
Port
19. RGB LED bar (refer to LCD Setting section for the details)
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SPECIFICATIONS
Table 1 Line Mode Specifications
MODEL 6.5KW
Rated Power
Input Voltage
80V 110V 140V
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THDV <5% for linear load,<10% for non-linear load @ nominal voltage
DC Offset ≦100mV
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2.43Vdc (2.35Vdc)
Voltage
2.25Vdc
100%
Charging Curve
50%
Current
Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)
Solar Input
MODEL 6.5KW
Rated PV 8000W
Max. PV Array Open Circuit
500Vdc
Voltage
PV Array MPPT Voltage Range 90Vdc~450Vdc
Max. Input Current Draw 18A x 2
Start-up Voltage 80V +/- 5Vdc
PV Current
18A
Power Limitation 9A
MPPT temperature
75° 85°
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PREPERATION & INSTALLATION:
Inverter unit Manual software CD RS-232 cable Parallel communication cable Current sharing cable
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Before connecting all wirings, please take off bottom cover by removing the five screws. When
removing the bottom cover, be carefully to remove three cables as shown below.
Mount the unit using the 4 holes denoted below. M5 (#10 Imperial) screw/bolt diameter is recommended.
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Battery Connection
CAUTION: For safe operation and regulation compliance, DC overcurrent protection and means of
disconnect should be installed between the battery and inverter. In many cases individual battery units
will come with breakers, however overcurrent and disconnecting means should be added for banks of
multiple batteries. Please refer to the typical amperage in table below for required fuse or breaker size.
Ring terminal:
WARNING! All wiring design and install must be performed by qualified personnel.
WARNING! For safe and efficient operation use the appropriate cable size for
battery connections. To reduce risk of injury and equipment damage, use properly
rated cable and terminal sizes.
Ring Terminal
Typical Battery Minimum Cable Torque
Model Dimensions
Amperage capacity Wire Size mm2 value
D (mm) L (mm)
6.5KW 153A 250AH 1*2/0AWG 67 8.4 47 5 Nm
CAUTION!! Do not place anything between the inverter terminal and the battery cable ring
connector. Overheating and equipment damage can occur.
CAUTION!! Do not apply anti-oxidant substance on the terminals.
CAUTION!! Before making the final DC connection or powering on DC circuits ensure both
positive and negative cable runs are correctly connected throughout the system. Incorrect or loose
connections will damage equipment and pose electrical shock, arc, and fire risks.
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BMS Communication Installation- EG4-LL
1. Introduction
When connecting to LFP battery, it is recommended to purchase a custom-made RJ45 communication
cable. Please check with your dealer or integrator for details.
This custom-made RJ45 communication cable delivers information and signal between lithium battery and
the inverter. The information is listed below:
⚫ Re-configure charging voltage, charging current and battery discharge cut-off voltage according to the
lithium battery parameters.
⚫ Starting and stopping of charging is based on the batteries SOC (State Of Charge)
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Battery Networking- EG4-LL
Using the 1ft RS485 cable interconnect your batteries as illustrated in the
diagram below.
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Battery Networking-LiFePower4
Using the 1ft RS485 cable interconnect your batteries as illustrated in the
diagram below.
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1). Dip Switch: There are 4 Dip Switches which set different baud rates and battery
group addresses. If switch position is turned to the “OFF” position, it means “0”. If
switch position is turned to the “ON” position, it means “1”.
Please Note: If you change the dipswitches, you must power cycle the batteries
for the BMS to recognize the new dipswitch address.
2). Installation
Step 1. Use the RS485 cable to connect the inverter and Lithium battery as Fig 1.
Step 2. Switch on the battery breaker/s.
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AC Input/Output Connections
CAUTION!! Install a breaker at the source of the AC input power source per requirements of authority
having jurisdiction. Ensure the AC source circuit is properly rated for the inverter/charger load
specification.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Do NOT reverse the input and
output connections. Ensure Line, Neutral, and Ground are wired to the correct terminals.
WARNING:
Ensure all AC sources remain off and all loads are turned off at the breakers before continuing with the
wiring process. Confirm AC source is off with multi-meter or non-contact voltage pen/tester.
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5. Connect the AC output wires according to labels printed on the case above the terminal blocks.
Connect the ground wire first ( ).
Ground (Green or Green with Yellow stripe)
L→LINE (Black for Line 1)(Red for Line 2 in 120/240 split-phase configuration)
N→Neutral (White or Gray)
6. Make sure the wires are properly connected and the terminal blocks are torqued to spec.
CAUTION: Important
Connect AC wires to the correct terminals. If L and N wires are reversed, it will cause a
short-circuit and damage the equipment and loads connected to the system.
CAUTION: Appliances with heavy start and run demands, such as air conditioners, require
special consideration. For many air conditioners for example, at least 2~3 minutes to restart
can be required to allow enough time to balance refrigerant gases. If a power outage occurs and
recovers in a short time, it may cause damage to connected appliances. To prevent damage,
please check with the manufacturer of the appliance to see if it is equipped with a time-delay function
or soft-start feature before installation. Overload of the inverter/charger may trigger a fault leading
to sudden loss of AC output power, which may cause damage to appliances with motors/compressors.
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PV Connections
CAUTION: Before connecting PV modules/strings, install separate DC circuit breakers or a means of
disconnect paired with properly sized fuses between inverter and PV array/s. DO NOT work with or
connect live PV conductors to the unit. Ensure all exposed conductors are safely disconnected from
the power source.
NOTE: Use a 600VDC/30A rate circuit breaker. DC rated breakers must be used. The over voltage
category of the PV input is II. Please follow the steps below to implement PV module connection.
WARNING: Because the inverter/charger is non-isolated, only three types of PV modules are
acceptable: monocrystalline and polycrystalline with class A-rated and CIGS modules.
To avoid malfunction, do not connect PV modules with possible current leakage. For example, grounded
PV modules will cause current leakage to the inverter. When using CIGS modules, please be sure NOT to
ground.
CAUTION: It is required to use a PV surge protection device. Damage to the inverter can occur from
surges such as lightning or short circuiting.
Step 1: Check the voltage of the PV modules/strings; ensure open circuit voltage (Voc) is designed to
never exceed the units rating (500V DC). This unit is equipped with two PV MPPT string inputs. Ensure
the maximum operating amperage (Imp) of each PV input is 18A or less. When using Rapid Shut Down
equipment refer to the RSS manufacturer's specifications for per-device and per-string ratings.
CAUTION: Exceeding the maximum input voltage can destroy the unit! Check the system before wire connections.
Step 2: Disconnect the circuit breaker and switch off the DC disconnect. Follow wiring process below.
WARNING!
Open circuit Voltage (Voc of PV strings must not exceed the maximum PV array open circuit voltage of the
inverter. Check for environmental impacts on Voc, such as temperature in accordance to the module
manufacturers data sheet and reliable weather data for the installation location.
Voltage at Maximum Power (Vmp) of PV strings must be higher than the start-up voltage.
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ATTENTION: Carefully review the paralleling requirements, specifically the current sharing cable connection
tables and parallel settings.
WARNING! All inverters of a system must share the same battery bank. Ensure all batteries are connected to
common bus bars, with equal cable lengths between both the batteries/bus and inverter/bus connections.
Communication Connection
1 2
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1 2 3
Communication Connection
1 2 3 4
Communication Connection
1 2 3 4 5
Communication Connection
1 2 3 4 5 6
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N
Current Sharing Cables - configuration will
L1
L2 be noted on each diagram with dashed lines
(green when printed in color) in the following
format:
N
L1
L2
Communication Connection
Line 1 Line 1 Line 2 Line 2
N
L1
L2
N
L1
L2
Communication Connection
Line 1 Line 2
1 2 3 4
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N
L1
L2
N
L1
L2
Communication Connection
Line 1 Line 2
1 2 3 4 5 6
N
L1
L2
L3
WARNING: Do not connect the
Communication Connection current sharing cables between
inverters operating on different
Line 1 Line 2 Line 3 phases (Split-phase and 3-phase
1 2 3 configurations). Damage to the
inverters can occur if current sharing
cables are incorrectly installed.
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N
L1
L2
L3
N
L1
L2
L3
Communication Connection
N
L1
L2
L3
N
L1
L2
L3
Communication Connection
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N
L1
L2
L3
N
L1
L2
L3
Communication Connection
Line 1 Line 2
Line 3
1 2 3 4 5
N
L1
L2
L3
N
L1
L2
L3
Communication Connection
Line 1 Line 2
Line 3
1 2 3 4 5 6
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N
L1
L2
L3
N
L1
L2
L3
Communication Connection
Line 1 Line 2 Line 3
1 2 3 4 5 6
N
L1
L2
L3
N
L1
L2
L3
Communication Connection
Line 1 Line 2 Line 3
1 2 3 4 5 6
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Final Assembly
After completing the wiring process, slide the front cover part way back on, then re-connect the three
front cover cables (fig. 1). Finish by sliding the front cover all the way back on and securing the screws.
Figure 1.
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Step 2. Prepare the mounting location using the holes on the back of the display for reference. For a
transferable template, use a piece of paper pressed against the back of the display and mark with a pen
or make small holes in the paper.
Note: Ensure the screw heads and diameter are the correct size to avoid damaging the display.
Step 3. After the display is securely mounted, connect the display to the inverter using a RJ45 cable
(recommended CAT5e or better) as shown below.
Micro USB to PC
BMS communication
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OPERATING THE INVERTER/CHARGER
Power ON/OFF
After completing installation of the unit it is ready for powering on for setup. Start by pressing the On/
Off switch (located on the display panel) to turn on the unit.
Inverter Start-Up
After the inverter is turned on, the WELCOME light show will be started with RGB LED bar. It will slowly cycle
through entire spectrum of nine colors for ~10-15 seconds, and the LCD screen will display a countdown.
After initialization, the LED status bar will switch to the default color. See the LCD settings sections to adjust
the default.
Function keys
Setting LED 3
On/off switch
Indicators
LED Indicator Color Solid/Flashing Messages
Setting LED 1 Green Solid On Output powered by utility
Setting LED 2 Green Solid On Output powered by PV
Setting LED 3 Green Solid On Output powered by battery
Solid On Output is available in line mode
Green
Flashing Output is powered by battery in battery mode
Status Solid On Battery is fully charged
Green
indicators Flashing Battery is charging.
Solid On Fault mode
Red
Flashing Warning mode
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Function Keys
Function Key Description
ESC Exit the setting
USB function setting Select USB OTG functions
Timer setting for the Output source
Setup the timer for prioritizing the output source
priority
Timer setting for the Charger source
Setup the timer for prioritizing the charger source
priority
Press these two keys at the same time to switch RGB
+ LED bar between output source priority and battery
discharge/charge status.
Up To last selection
Down To next selection
Enter To confirm/enter the selection in setting mode
Display Icons
Output Information
Displays output voltage, frequency, load percent, load in VA, load in
watts, and discharging current. Use the up/down arrows to scroll.
Battery Information
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0%~24% 25%~49%
50%~74% 75%~100%
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Display Screens
Display information can be cycled through by pressing the “UP” or “DOWN” buttons from the main
screen. The screen options are shown in the order in the table below.
Input frequency=60Hz
Input frequency
PV1 voltage=420V
PV voltage
PV2 voltage=420V
PV current
PV2 current = 2.5A
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PV power
PV2 power = 500W
PV charging current=50A
Charging current
AC charging current=50A
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PV charging power=500W
Charging power
AC charging power=500W
Output frequency=60Hz
Output frequency
Load percent=70%
Load percentage
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Load in VA
When load is larger than 1kVA (≧1KVA), load in
VA will present x.xkVA like below chart.
Load in Watt
When load is larger than 1kW (≧1KW), load in
W will display x.xkW like below chart.
Production = 3.88kWh
Consumption = 6.50kWh.
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Production = 388kWh,
Consumption = 950kWh.
Production = 3.88MWh
Consumption = 9.50MWh.
Date.
Time.
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Operating Modes
Operation mode Description LCD display
Charging by utility and PV energy.
Charging by utility.
Standby mode
No charging.
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Charging by utility.
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System Settings
General Setting
After pressing and holding “ ” button for 3 seconds, the unit will enter the Settings Menu.
Press “ ” or “ ” button to select setting programs.
Press “ ” button to confirm you selection or “ ” button to exit.
Setting Programs:
Program Description Selectable option
Escape
Solar first
Solar energy provides power to the
loads as first priority.
If solar energy is not sufficient to
Output source priority: power all connected loads, Utility
01 To configure load power energy will supply power to the
source priority loads at the same time.
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Appliances (default)
If selected, acceptable AC input
voltage range will be within
80-140VAC.
User-Defined
If “User-Defined” is selected,
battery charge voltage and low DC
cut-off voltage can be set up in
program 26, 27 and 29.
LIb-protocol compatible
battery
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09 Output frequency
10 Output voltage
127V
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18 Alarm control
20 Backlight control
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Overload bypass:
When enabled, the unit will
23 transfer to line mode if
overload occurs in battery
mode.
default: 56.4V
If self-defined is selected in
program 5, this program can be set
Bulk charging voltage up. Setting range is from 48.0V to
26
(C.V voltage)
61.0V. Increment of each click is
0.1V.
default: 54.0V
If self-defined is selected in
program 5, this program can be set
27 Floating charging voltage up. Setting range is from 48.0V to
61.0V. Increment of each click is
0.1V.
AC output mode
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L1 phase: L2 phase:
L3 phase:
AC output mode
28
*This setting is only L1 for split phase: L2 for split phase:
available when the inverter (120° phase difference)
is in standby mode (Switch
off).
30 Battery equalization
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60min (default)
Setting range is from 5min to
33 Battery equalized time 900min. Increment of each click is
5min.
120min (default)
Setting range is from 5min to 900
min. Increment of each click is 5
34 Battery equalized timeout
min.
30days (default)
Equalization activated
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immediately If equalization function is enabled in program 30, this program can
be set up. If “Enable” is selected in this program, it’s to activate
battery equalization immediately and LCD main page will show
“ ”. If “Disable” is selected, it will cancel equalization function
until next activated equalization time arrives based on program 35
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Disable (Default)
30A
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High
Scrolling Breathing
3 minutes 5 minutes
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30 minutes 60 minutes
Data log recorded interval
*The maximum data log
94 number is 1440. If it’s over
1440, it will re-write the first
log.
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USB Function Settings
There are three function keys on the display panel to implement special functions such as USB OTG,
timer setting for output source priority and timer setting for charger source priority.
1. USB Function Setting
Insert an OTG USB disk into the USB port ( ). Press and hold “ ” button for 3 seconds to enter USB
Setup Mode. These functions including inverter firmware upgrade, data log export and internal parameters
re-write from the USB disk.
:
This function is to over-write all parameter settings (TEXT file) with settings in the On-The-Go
Re-write USB disk from a previous setup or to duplicate inverter settings. Please check with your dealer
internal or installer for detail instructions.
parameters
By pressing “ ” button to export data log from the inverter to USB disk. If
NOTE:If no button is pressed for 1 minute, it will automatically return to main screen.
NOTE: If any error occurs, error code will only show for 3 seconds. After 3 seconds, it will automatically
return to display screen.
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2. Timer Setting for Output Source Priority
This timer setting is to set up the output source priority per day.
Step 1: Press and hold “ ” button for 3 seconds to enter Timer Setup Mode for charging
source priority.
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Press “ ” button to set up Solar & Utility Timer. Press “ ” button to select
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Note: Systems must be commissioned while connected to battery banks. PV or AC input only based
commissioning is not recommended or supported.
HS Master unit
SL Slave unit
Step 2: Provide power from the battery bank to the inverters, and power all inverters on.
Step 3: After the startup countdown, old the enter “ ” button for 3 seconds to access the settings menu.
Step 4: Use the down arrow to go to program setting 28 (AC output mode).
Step 5: Place all inverters into standby mode (fully depress the power button - inverter screen will remain
on).
Step 6: On your host inverter, program setting 28 to "PAL", and press “ ” to save and exit. Repeat the
process to set each slave inverter to "PAL".
Note: Step 6 must be completed within 25 seconds of the end of setting the host inverter. The system will
shut down after the connected inverters are taken out of phase. This is a safety feature that ensures all AC
output is correctly programmed. If completion in 25 seconds is not possible and the system shuts down,
begin by restarting the last inverter which was successfully programed and continue until all inverters have
been setup correctly.
Step 8: Using a multimeter, verify that there is no voltage on the inverter’s battery lugs.
Step 10: Switch on all AC in breakers. If fault 82 occurs, the inverters will automatically restart.
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240V Split-phase
Step 1: Check the following requirements before commissioning:
HS Master unit
SL Slave unit
Step 2: Supply power from the battery bank to the inverters by turning on the DC breakers or
disconnect, and power on all inverters.
LCD display in Master unit LCD display in Slave unit Note: Master and slave units
are randomly defined if units
are powered on together. To
define a host unit, start the
unit you wish to be the host
first.
Step 3: After the startup countdown, hold the enter “ ” button for 3 seconds to access the settings menu.
Step 4: Use the down arrow to go to program setting 28 (AC output mode).
Step 5: Place all inverters into standby mode (fully depress the power button - inverter screen will remain on).
Steps 6: On your host inverter; press enter “ ” to access setting 28, program inverter to 2P1, and press the
escape “ ” button to save and exit.
Step 7: On your slave inverter; press enter “ ” to access setting 28, program inverter to 2P2 180, and press the
escape “ ” button to save and exit.
Note: Step 7 must be completed within 25 seconds of the end of step 5. The system will shut down after the
connected inverters are taken out of phase. This is a safety feature that ensures all AC output is correctly
programmed. If completion in 25 seconds is not possible and the system shuts down, begin by restarting the last
inverter which was successfully programed and continue until all inverters have been setup correctly.
Step 8: Once all inverters are set to the correct XPX under setting 28, turn off all battery power via breakers.
(Power down system)
Step 9: Using a multimeter, verify there is no voltage on the inverter’s battery lugs.
Step 11: Switch on all AC in breakers. If a fault occurs, make sure L1 and L2 are phased correctly.
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3-phase Commissioning:
Step 1: Check the following requirements before commissioning:
• Ensure all wire connections are correct.
• Ensure all breakers of the inputs and outputs are in the off position.
HS Master unit
SL Slave unit
Step 2: Provide power from the battery to the inverters, and power both inverters on.
Step 3: After the startup countdown hold the enter button “ ” button for 3 seconds to access the settings
menu.
Step 4: Use the down arrow to go to program setting 28 (AC output mode).
Step 5: Place both inverters into standby mode (fully depress the power button - inverter screen will remain
on).
Step 6: On the host inverter; press the enter button “ ” to access setting 28, program inverter to 3P1,
and press escape button “ ” to save and exit.
Step 7: On slave 1 inverter; press the enter enter button “ ” to access setting 28, program inverter to 3P2
12, and press escape button “ ” to save and exit.
Step 8: On slave 2 inverter; press the enter button “ ” to access setting 28, program inverter to 3P3 12,
and press the escape button “ ” to save and exit.
Note: Repeat steps 7 and 8 for all slave inverters, setting them according to the phase they are on. Step 7
and 8 must be completed within 25 seconds of the end of step 5. The system will shut down after the
connected inverters are taken out of phase. This is a safety feature that ensures all AC output is correctly
programmed. If completion in 25 seconds is not possible and the system shuts down, begin by restarting the
last inverter which was successfully programed and continue until all inverters have been setup correctly.
Step 10: Using a multimeter, verify that there is no voltage on the inverter’s battery lugs.
Step 12: Switch on all AC in breakers. If fault 82 occurs, the inverters will automatically restart.
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Communications
Serial to PC Connection
Please use the supplied serial cable for connection between the inverter and your PC. Install the
monitoring software from the bundled CD and follow the on-screen instructions to complete your installation.
For detailed software operation, refer to the software user manual on the bundled CD.
Wi-Fi Connection to Internet
This unit is equipped with a Wi-Fi transmitter. The Wi-Fi transmitter can enable wireless communication
between off-grid inverters and monitoring platform. Users can access and control the monitored
inverter with downloaded APP. You can find the “WatchPower” app on the Apple® Store or “WatchPower
Wi-Fi” in the Google® Play Store. All data loggers and parameters are saved in iCloud.
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CLEANING AND MAINTENANCE FOR ANTI-DUST KIT
Overview
Every inverter comes with an installed anti-dusk kit from the factory. The inverter will automatically detect
this kit and activate an internal thermal sensor to adjust internal temperature, also keeping dust out of of
the inverter, increasing the product reliability and lifespan.
Figure 1
Step 2: Remove the cover and take out air filter foam as shown in the image below.
Foam Filter
Metal Cover
Step 3: Clean air filter foam and metal cover. After cleaning, re-assemble and install the dust-kit back in the
inverter.
Please Note: The anti-dust kit should be cleaned monthly.
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TROUBLE SHOOTING
Problem LCD/LED/Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 The battery voltage is too low 1. Re-charge battery.
during startup seconds and then (<1.91V/Cell) 2. Replace battery.
process. complete off.
1. The battery voltage is far too 1. Check if batteries and the
No response after low. (<1.4V/Cell) wiring are connected
No indication.
power on. 2. Battery polarity is reversed. corrected and securly.
2. Re-charge battery.
Input voltage is
Check if AC breaker is
displayed as 0 on the
Input protector is tripped tripped and AC wiring is
LCD and green LED
connected correctly.
is flashing.
1. Check if AC wires are too
Mains exist but the
thin and/or too long.
unit works in
Insufficient quality of AC power. 2. Check if generator (if
battery mode. Green LED is flashing.
(Shore or Generator) applied) is working well or if
input voltage range setting is
correct. (UPS→Appliance)
“Solar First” is set as the priority Change output source priority
Green LED is flashing.
energy source for loads. to Utility first.
When the unit is
turned on, internal LCD display and LEDs Check if battery wires are
Battery is disconnected.
relay is switched on are flashing connected well.
and off repeatedly.
Reduce the connected load by
Overload error. The inverter is
Fault code 07 switching off some
overload 110% and time is up.
equipment.
Check if wiring is connected
Output short circuited. well and remove abnormal
load.
Fault code 05
Temperature of internal converter
Check whether the air flow of
component is over 120°C. (Only
the unit is blocked or whether
available for 1-3KVA models.)
the ambient temperature is
Internal temperature of inverter
Fault code 02 too high.
component is over 100°C.
Battery is over-charged. Return to repair center.
Fault code 03 Check if spec and quantity
Buzzer beeps The battery voltage is too high. of batteries meet minimum
continuously and design requirements.
red LED is on.
Fault code 01 Fan fault Replace the fan.
Output abnormal (Inverter 1. Reduce the connected
Fault code 06/58 voltage is below 190Vac or is load.
higher than 260Vac) 2. Return to repair center
Fault code
Internal components failed. Return to repair center.
08/09/53/57
Fault code 51 Over current or surge.
Check to ensure you are
Fault code 52 Bus voltage is too low. getting proper PV voltage to
the inverter.
Fault code 55 Output voltage is unbalanced.
If the battery is connected
Battery is not connected well or
Fault code 56 well, please return to repair
fuse is burnt.
center.
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Trouble shooting Cont.
Situation
Fault Solution
Fault Event Description
Code
1. Restart the inverter.
2. Confirmed Line and Neutral wires are landed correctly.
3. For parallel system in single phase, make sure the current sharing
Current feedback into
cables are connected for all on inverters on each phase.
60 the inverter is
For supporting three-phase system, make sure the sharing cables are
detected.
connected in the inverters in the same phase, and disconnected in the
inverters in different phases.
4. If the problem remains, please contact your retailer.
1. Update all inverter firmware to the same version.
The firmware version 2. Check the version of each inverter via LCD setting and make sure the
71 of each inverter is not CPU versions are the same. If not, please contact your installer to
the same. provide the firmware to update.
3. After updating, if the problem still remains, please contact your retailer.
The output current of 1. Check if sharing cables are connected well and restart the
72 each inverter is inverter.
different. 2. If the problem remains, please contact your retailer.
80 CAN data loss
1. Check if communication cables are connected correctly and
81 Host data loss
restart the inverter.
Synchronization data
82 2. If the problem remains, please contact your retailer.
loss
1. Make sure all inverters share the same group of batteries.
2. Remove all loads and disconnect AC input and PV input. Then, check
The battery voltage of battery voltage of all inverters. If the values from all inverters are close,
83 each inverter is not the please check if all battery cables are the same length and same material
same. type. Otherwise, please contact your retailer to provide SOP to calibrate
battery voltage of each inverter.
3. If the problem still remains, please contact your retailer.
1. Check the utility wiring conncetion and restart the inverter.
AC input voltage and 2. Make sure utility starts up at same time. If there are breakers installed
84 frequency are detected between utility and inverters, please be sure all breakers can be turned
different. on AC input at same time.
3. If the problem remains, please contact your retailer.
1. Restart the inverter.
AC output 2. Remove some loads and re-check load information from LCD of
85 current inverters. If the values are different, please check if AC input and
imbalance output cables are in the same length and material type.
3. If the problem remains, please contact your retailer.
1. Switch off the inverter and check LCD setting #28.
2. For parallel system in single phase, ensure setting #28 is set to "PAL"
AC output mode
86 For supporting split-phase system, ensure setting #28 is set to
setting is different.
2P1/2P2
3. If the problem remains, please contact your retailer.
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02 Over temperature
10 PV over current
11 PV over voltage
51 Over current
80 CAN fault
81 Host loss
82 Synchronization loss
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Code Reference -
Related information code will be displayed on LCD screen. Please check inverter LCD screen for the operation.
Code Description Action
If battery status is not allowed to charge and
discharge after the communication between
the inverter and battery is successful, it will
show code 60 to stop charging and discharging
battery.
Check battery communication cables for
damage or improper connections.
Battery Connection Lost Confirm the pin-out of the cables is
After battery is connected, communication correct and there is no damage to the
cable or port pins.
signal is not detected for 3 minutes,
buzzer will beep. After 10 minutes,
inverter will stop charging and discharging
to lithium battery. Communication lost
occurs after the inverter and battery is
connected successfully, buzzer beeps
immediately.
The battery is unable to charge even with Check the battery bank and each unit for
status. If one battery has failed, see
functional inverter to BMS communication.
battery troubleshooting guide. Attempting
Likely cause is a cell or pack being in an over- to reboot the system with only the good
voltage state. batteries may restore some functionality.
Battery charge has dropped to critical and this Check the PV array at the disconnect
after safely turning the strings off. Use a
code indicates a failure to charge from the PV
properly rate multimeter and see
source when set to solar only. System will accredited PV string/array
switch to AC source for charging. troubleshooting guides.
If the battery is not able to discharge while Check the battery bank and each unit for
communication is active/functioning, this code status. If one battery has failed, see
battery troubleshooting guide. Attempting
will indicate the issue. Example issue is a cell or to reboot the system with only the good
pack voltage dropping below minimum. batteries may restore some functionality.
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Warning Indicator
Warning
Warning Event Audible Alarm Icon flashing
Code
Beep three times every
01 Fan is locked when inverter is on.
second
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LEAD BATTERY CHEMISTRY EQUALIZATION
The equalization function is added into charge controller. It reverses the buildup of negative chemical effects
like stratification, a condition where acid concentration is greater at the bottom of the battery than at the
top. Equalization also helps to remove sulfate crystals that might have built up on the plates. If left
unchecked, this condition, called sulfation, will reduce the overall capacity of the battery. Therefore, it is
recommended to equalize battery periodically.
⚫ Starting Equalization
To start the battery equalization function in monitoring LCD setting, start by setting program to 33. Then, you
may apply this function in device by either one of following methods:
1. Setting equalization interval in program 37.
2. Active equalization on demand using program 39.
⚫ When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) has arrived, the
equalization process is activated immediately, and the controller will enter Equalization stage.
If the battery equalization time has expired while in the equalize stage, and battery voltage does not rise
to the required equalization voltage point, the charge controller will extend the battery equalization
time until battery voltage achieves battery equalization voltage. If battery voltage is still lower than battery
equalization voltage when battery equalization timeout setting is over, the charge controller will stop
equalization and return to float stage.
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Appendix II: Wi-Fi Operation Guide in Remote Panel
1. Introduction
Wi-Fi module can enable wireless communication between off-grid inverters and monitoring platform. Users
have complete and remote monitoring and controlling experience for inverters when combining Wi-Fi module
with WatchPower APP, available for both iOS and Android based device. All data loggers and parameters are
saved in iCloud.
The major functions of this APP:
⚫ Delivers device status during normal operation.
⚫ Allows user to configure device setting after
installation.
⚫ Notifies users when a warning or alarm occurs.
⚫ Allows users to query inverter history data.
2. WatchPower App
2-1. Download and install APP
Please scan the following QR code with your smart phone and download WatchPower App.
Or you may find “WatchPower” app on the Apple® Store or “WatchPower Wi-Fi” in the
Google® Play Store.
After the installation, please tap the shortcut icon to access this APP on your mobile screen. In the screen,
tap “Register” to access “User Registration” page. Fill in all required information and scan the remote box PN by
tapping icon. Or you can simply enter PN directly. Then, tap “Register” button.
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Then, a “Registration success” window will pop up. Tap “Go now” to continue setting local Wi-Fi
network connection.
Enter the “Settings→Wi-Fi” and select connected Wi-Fi name. The connected Wi-Fi name is the same to your
Wi-Fi PN number and enter default password “12345678”.
Then, return to WatchPower APP and tap “ ” button when Wi-Fi module is connected
successfully.
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Step 3: Wi-Fi Network settings
Tap icon to select your local Wi-Fi router name (to access the internet) and enter password.
Step 4: Tap “Confirm” to complete the Wi-Fi configuration between the Wi-Fi module and the Internet.
Diagnose Function
If the module is not monitoring properly, please tap “ ” on the top right corner of the screen for further
details. It will show repair suggestion. Please follow it to fix the problem. Then, repeat the steps in the chapter
4.2 to re-set network setting. After all setting, tap “Rediagnosis” to re-connect again.
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Overview
After login is successfully, you can access “Overview” page to have overview of your monitoring devices,
including overall operation situation and Energy information for Current power and Today power as below
diagram.
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Devices
Tap the icon (located on the bottom) to enter Device List page. You can review all devices here by adding
or deleting Wi-Fi Modules in this page.
Add device Delete device
Tap the icon on the top right corner and manually enter part number to add device. This part number
label is pasted on the bottom of remote LCD panel. After entering part number, tap “Confirm” to add this
device in the Device list.
For more information about Device List, please refer to the section 2.4.
ME
In ME page, users can modify “My information”, including【User’s Photo】,【Account security】, 【Modify
password】,【Clear cache】,and【Log-out】, shown as below diagrams.
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Device Mode
On the top of screen, there is a dynamic power flow chart to show live operation. It contains five icons to
present PV power, inverter, load, utility and battery. Based on your inverter model status, there will be
【Standby Mode】,【Line Mode】,【Battery Mode】.
【Standby Mode】Inverter will not power the load until “ON” switch is pressed. Qualified utility or PV source
can charge battery in standby mode.
【Line Mode】Inverter will power the load from the utility with or without PV charging. Qualified utility or PV
source can charge battery.
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【Battery Mode】Inverter will power the load from the batter with or without PV charging. Only PV source can
charge battery.
Swipe left
【Basic Information】displays basic information of the inverter, including AC voltage, AC frequency, PV input
voltage, Battery voltage, Battery capacity, Charging current, Output voltage, Output frequency, Output
apparent power, Output active power and Load percent. Please slide up to see more basic information.
【Production Information】displays Model type (Inverter type), Main CPU version, Bluetooth CPU version
and secondary CPU version.
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【Rated Information】displays information of Nominal AC voltage, Nominal AC current, Rated battery
voltage, Nominal output voltage, Nominal output frequency, Nominal output current, Nominal output apparent
power and Nominal output active power. Please slide up to see more rated information.
【Wi-Fi Module Information】displays the Wi-Fi Module PN, status and firmware version.
Parameter Setting
This page is to activate some features and set up parameters for inverters. Please note that the listing in
“Parameter Setting” page in below diagram may differ from the models of monitored inverter. Here we will
briefly highlight some of it,【Output Setting】,【Battery Parameter Setting】,【Enable/ Disable items】,
【Restore to the defaults】to illustrate.
There are three ways to modify setting and they vary according to each parameter.
a) Listing options to change values by tapping one of it.
b) Activate/Shut down functions by clicking the “Enable” or “Disable” button.
c) Changing values by clicking arrows or entering the numbers directly in the
column.Each function setting is saved by clicking “Set” button.
Please refer to below parameter setting list for an overall description and be noted that the available
parameters may vary depending on different models. Please always see the original product manual
for detailed setting instructions.
Parameter setting list:
Item Description
Output setting Output source To configure load power source priority.
priority
AC input range When selecting "UPS", it's allowed to connect personal computer.
Please check product manual for details.
When selecting "Appliance", it's allowed to connect home appliances.
Output voltage Set the output voltage.
Output frequency Set the output frequency.
Battery Battery type: Set the connected battery type.
parameter Battery cut-off Sets the voltage at which the battery stops.
setting voltage Please see product manual for the recommended voltage range based
on connected battery type.
Back to grid When “SBU” or “SOL” is set as output source priority and battery
voltage voltage is lower than this setting voltage, unit will transfer to line mode
and the grid will provide power to load.
Back to discharge When “SBU” or “SOL” is set as output source priority and
voltage battery voltage is higher than this setting voltage, battery will be
allowed to discharge.
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Appendix III:
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09:01:52 +08'00'
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