FORMAL RISK ASSESSMENT

APPL
RA No. 330000177883 Reference Document No. 330000176597
Work Title CONTRACT NO:4700013474 CMS-7 ZR-S-2008 Location Equipment No Description

400CONTROL-ROOM 11008781979 ZIRKU CONTROL ROOM

400PLC102 PLC102, TRAIN # 2

400PLC103 PLC103, TRAIN # 3

Description of Work ESD FSC I/O ADDITION, LOGIC MODIFICATION, DOWNLOAD AND TESTING.
400PLC104 PLC104, TRAIN # 4

400HPM401 HPM401 ,TRAIN # 4

400PLC101 PLC101, TRAIN # 1

Tools to be used Multimeter, Screwdriver, Tile Puller, FSC Navigator station computer. Work Location classification( where applicable)

Area Classification P/R NP / UR ✔

Sources of Ignition Multi meter, FSC Navigator station computer. H2S Zone R A Y G ✔ NC

Hazardous Area 0 1 2 NC ✔
Classification

Hazardous Materials N/A Dust Zone 20 21 22 NC ✔

Involved Risk Level ( Where applicable )

Highest Inherent Risk
Planned Start Date 11/08/2023 06:30 AM H HM M ✔ L
Level
Highest Residual Risk
Planned Finish Date 11/08/2024 06:30 AM H HM M ✔ L
Level
Area Classification (P:Process) (R:Restricted) (NP: Non-Process) (UR - Un Restricted)

Planned Start Date & Time 11/08/2023 06:30 AM Planned Finish Date & Time 11/08/2024 06:30 AM Attached Permits

Attached Certificates

Other Attachments

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 PPE Required

Safety glasses ✔ Mitten Body Rescue Stick Impervious Disposal Coverall

Personal Monitor (H2S) ✔ Heat Resistant Gloves Breathing Apparatus Sets (SCBA) Lifeine & Harness

Ear Protection Pvc Gloves Chemical Mask Shielding For Radiation

Safety Goggles ✔ Electrical Rubber Gloves (LV) ✔ Chemical Resistant Apron Welder's Suit

Face Shield Chemical resistant gloves Dosimeters Full Chemical Suit

Eye wash/ body shower Normal cotton gloves ✔ Dust Mask Flash Burn Suit

Full Body Safety Harness Leather Gloves Welding Face Screen / Shaded Glasses Dust Mask

ADNOC Life Saving Rules

WORK AUTHORIZATION TOXIC GAS BYPASSING SAFETY CONTROL HOT WORK

✔
Work with a valid work permit when required Follow the rules for working in toxic gas Obtain authorization before overriding or Control flammables and ignition sources
environments disabling safety control

SAFE MECHANICAL LIFTING ENERGY ISOLATION LINE OF FIRE

Plan lifting operations and control the area. Verify isolation and zero energy before work Keep yourself and others out of the line of fire.
begins. Note: The LSR ticked above as a part of JSA shall be
discussed by the Job Performer (JP) at the worksite

CONFINED SPACE DRIVING WORKING AT HEIGHT

obtain authorization before entering a confined Follow safe driving rules Protect yourself against a fall when working at
space. height.

S. Step Pre
Potential Hazards Inherent Risk Ranking Required Controls Residual risk Responsibility implementa Date & Time
No Description requisite tion status

Severity Probability Severity Probability

J P & work
Look for pinch/crush points. crew

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 J P & work
Ensure job specific hand gloves are provided for the work force.
crew

Avoid repetitive and forceful actions or movement. J P & work

crew

00 GENERAL J P & work

Pinch / Crush Points 2 C Do not put/place hands and fingers in trap/pinch points. 2 B
1 HAZARD crew

J P & work
Work interval to avoid overwork exposure.
crew

J P & work
Unobstructed walkways, access / egress. crew

J P & work
Check that sharp edges have been removed. crew

Awareness session “INERGEN System” to be conducted before start J P & work

of the activity. crew
00 GENERAL Inadvertent opening of 3 C 3 B
1 HAZARD INERGEN System
J P & work
All the Emergency exits/doors to be free from the obstructions crew

Implement good material arrangement and housekeeping. J P & work

crew

Do not leave any materials unattended, maintain proper materials J P & work
management. crew

Ensure temporary cable/hoses are safely routed away from access J P & work
routes. crew
00 GENERAL Slip/trip/fall , Access/Egress 3 C 3 B
1 HAZARD blocked, Poor Housekeeping
Barricades/signage should only be removed after completion of the J P & work
entire activity. crew

J P & work
Access to be identified and clear, congested area to consider and (1) crew

J P & work
(1) minimized the personnel as much as possible crew

Honeywell &
Vendor personnel shall carry out the activity and Contractor Falcor
Addition personnel do the assistance only.
Engineer, J P
of IO
Signals in Honeywell &
Ensure presence of ADNOC OFFSHORE engineer (Instrument Control Falcor
Existing system) during work duration.
00 400- wiring and termination which Engineer, J P
may lead to plant (All trains) 1 C 1 B
2 PLC-101 / trip for 2 Hours. Honeywell &
102 / 103 Co-ordination and close supervision by Certified OEM Engineer. Falcor
& 104 FSC Engineer, J P
Controller Honeywell &
s. Competent & Qualified Technicians to perform the Task. Falcor
Engineer, J P

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 Honeywell &
Inform the operations department and team before the start of the Falcor
activity
Engineer, J P
Honeywell &
Follow Approved Method Statement Falcor
Engineer, J P
Addition Honeywell &
of IO ADNOC WMS Shall be strictly complied at site. Falcor
Signals in Engineer, J P
Existing
Disturbance to adjacent IO Honeywell &
00 400- During PLC 103 Modification time, rundown line SDV (401- Falcor
Terminals, FTAs etc. while cable 1 C SDV-292/293) (1) 1 B
2 PLC-101 / laying Engineer, J P
102 / 103
& 104 FSC Honeywell &
(1) to be protected from spurious operation. Falcor
Controller
Engineer, J P
s.
Honeywell &
During PLC 104 Modification time, Master ESD Signals (GT Master Falcor
ESD Signal -1 to 5) (2)
Engineer, J P
Honeywell &
(2) to be protected from spurious operation. Falcor
Engineer, J P
Honeywell &
430 Refrigeration compressor changeover if possible Falcor
Engineer, J P
Honeywell &
410-K-101 load can be reduced to a minimum, if possible, to reduce Falcor
FSC 400- impact.
Engineer, J P
PLC-101
ESD SYSTEM Trip. Gas
Honeywell &
00 Applicatio Compressor 1-K101 Trip. 430- Field operators to be on standby on the predefined Falcor
n 1 C designated location advised by PSS. 1 B
3 Download RC1 Refrigeration Compressor Engineer, J P
trip.
for IO Honeywell &
Addition In case of PLC 101 Total Failure during downloading time, it will be Falcor
normalized (1)
Engineer, J P
Honeywell &
(1) within 45 Minutes to reduce the financial impact. Falcor
Engineer, J P
FSC 400- Honeywell &
PLC-101 Refer Diagnostic error messages&resolve the errors to achieve error Falcor
free download of FSC Application
Applicatio However, same time single Engineer, J P
00
n failure on running processor 1 C 1 B Honeywell &
3 Download can lead total upset of PLC 101. Competent & Qualified Technicians to perform the Task. Falcor
for IO Engineer, J P
Addition
Honeywell &
Another FSC-CP will be available for plant operation as FSC is Falcor
redundant controller.
Engineer, J P
FSC 400- Honeywell &
PLC-101 Ensure presence of ADNOC OFFSHORE (Instrument Control system) Falcor
1 CP of Redundant FSC ESD engineer during work duration
00 Applicatio Engineer, J P
n System will trip leaving process 1 C 1 B
3 Download with 1 Running ESD Controller. Honeywell &
Co-ordination and close supervision by Certified OEM Engineer Falcor
for IO
Engineer, J P
Addition
Honeywell &
Vendor personnel shall carry out the activity and Contractor Falcor
personnel do the assistance only..
Engineer, J P

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 Honeywell &
ADNOC WMS Shall be strictly complied at site. Falcor
Engineer, J P
Honeywell &
Follow Approved Method Statement Falcor
Engineer, J P
FSC 400- Honeywell &
PLC-101 Task to be started after operation team clearance Falcor
00 Applicatio Application download errors or Engineer, J P
n CP Trip due to improper 1 C 1 B
3 Download download/System Diagnostics. Honeywell &
Upstream and downstream to be informed before starting this activity Falcor
for IO
Engineer, J P
Addition
Honeywell &
Inform the operations department and team before the start of the Falcor
activity.
Engineer, J P
Honeywell &
Ensure Application is error free before start of download. Falcor
Engineer, J P
Honeywell &
ADNOC WMS Shall be strictly complied at site. Falcor
Engineer, J P
Honeywell &
Follow Approved Method Statement Falcor
FSC 400-
Engineer, J P
PLC-103
Applicatio Application download errors or Honeywell &
00 Task to be started after operation team clearance Falcor
n CP Trip due to improper 1 C 1 B
4 Download download/System Diagnostics. Engineer, J P
for IO Honeywell &
Addition Inform the operations department and team before the start of the Falcor
activity.
Engineer, J P
Honeywell &
Ensure Application is error free before start of download. Falcor
Engineer, J P
Honeywell &
Heater C load to be reduced or transfer load to another heater. Falcor
Engineer, J P
Honeywell &
Cooling water pump changeover is required. Falcor
FSC 400-
Engineer, J P
PLC-103
ESD SYSTEM Trip. Gas
Applicatio Honeywell &
00 Compressor 3-K301 Trip. 429 Reduce the load in Gas compressor 3 Falcor
n 1 C 1 B
4 Download Heater 001C trip. 422P001C Engineer, J P
Cooling water pump
for IO Honeywell &
Addition In the case of PLC 103 Total Failure during downloading time, it will be Falcor
normalized (1)
Engineer, J P
Honeywell &
(1) within 45 Minutes to reduce the financial impact. Falcor
Engineer, J P
Honeywell &
Field operators to be on standby on the predefined Falcor
FSC 400- designated location advised by PSS.
PLC-103 Engineer, J P
Honeywell &
00 Applicatio Storage rundown line trip may Falcor
n 1 C Upstream and downstream to be informed before starting this activity. 1 B
4 Download cause Total OTP trip.
Engineer, J P

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 for IO Honeywell &
Addition Carryout the activity during low production opportunity (expected Falcor
date 16/08/2023)
Engineer, J P
Honeywell &
Refer Diagnostic error messagesresolve the errors to achieve error Falcor
free download of FSC Application
Engineer, J P
FSC 400- Honeywell &
PLC-102 Competent & Qualified Technicians to perform the Task. Falcor
00 Applicatio However, same time single Engineer, J P
n failure on running processor 1 C 1 B
5 Download can lead total upset of PLC Honeywell &
In case of PLC 102 Total Failure during downloading time, it will be Falcor
for IO 102 normalized (1)
Engineer, J P
Addition
Honeywell &
(1) within 45 Minutes to reduce the financial impact. Falcor
Engineer, J P
Honeywell &
Vendor personnel shall carry out the activity and Contractor Falcor
personnel do the assistance only.
Engineer, J P
FSC 400- Honeywell &
PLC-102 Co-ordination and close supervision by Certified OEM Engineer. Falcor
00 Applicatio 1 CP of Redundant FSC ESD Engineer, J P
n System will trip leaving process 1 C 1 B
5 Download with 1 Running ESD Controller Honeywell &
Ensure presence of ADNOC OFFSHORE (Instrument Control system) Falcor
for IO engineer during work duration
Engineer, J P
Addition
Honeywell &
Another FSC-CP will be available for plant operation as FSC is Falcor
redundant controller.
Engineer, J P
Honeywell &
Inform the operations department and team before the start of the Falcor
activity
Engineer, J P
Honeywell &
Task to be started after operation team clearance. Falcor
FSC 400-
Engineer, J P
PLC-102
Application download errors or Honeywell &
00 Applicatio Follow Approved Method Statement Falcor
n CP Trip due to improper 1 C 1 B
5 Download download/System Diagnostics. Engineer, J P
for IO Honeywell &
Addition ADNOC WMS Shall be strictly complied at site. Falcor
Engineer, J P
Honeywell &
Ensure Application is error free before start of download. Falcor
Engineer, J P
Honeywell &
430 Refrigeration compressor changeover if possible. Falcor
FSC 400-
PLC-102 Engineer, J P
ESD SYSTEM Trip, Instrument
Applicatio Compressor 2-K201 Trip. 430- Honeywell &
00 Field operators to be on standby on the predefined Falcor
n 1 C 1 B
5 Download RC2 Refrigeration Compressor designated location advised by PSS.
Engineer, J P
trip.
for IO Honeywell &
Addition Upstream and downstream to be informed before starting this activity. Falcor
Engineer, J P
Honeywell &
Ensure Application is error free before start of download Falcor
Engineer, J P

IN CASE OF EMERGENCY DIAL : Form No.: FM-OSSTO3-03 I Version No.: 01 I Effective Date: April 2019 I Page 6 of 10
 Honeywell &
Inform the operations department and team before the start of the Falcor
FSC 400- activity.
PLC-104 Engineer, J P
Applicatio Application download errors or Honeywell &
00 Falcor
n CP Trip due to improper 2 C Task to be started after operation team clearance 2 B
6 Download download/System Diagnostics. Engineer, J P
for IO Honeywell &
Addition Follow Approved Method Statement Falcor
Engineer, J P
Honeywell &
ADNOC WMS Shall be strictly complied at site. Falcor
Engineer, J P
Honeywell &
(1) it will be normalized within 45 Minutes to reduce the financial Falcor
impact.
Engineer, J P
FSC 400- Honeywell &
PLC-104 In case of PLC 104 Total Failure during downloading time (1) Falcor
00 Applicatio However, same time single Engineer, J P
n failure on running processor 2 C 2 B
6 Download can lead total upset of PLC 104. Honeywell &
Competent & Qualified Technicians to perform the Task. Falcor
for IO
Engineer, J P
Addition
Honeywell &
Refer Diagnostic error messages&resolve the errors to achieve error Falcor
free download of FSC Application
Engineer, J P
Honeywell &
Carryout the activity during low production opportunity (expected Falcor
date 16/08/2023)
Engineer, J P
Honeywell &
GT1 to GT5 TDC to be applied against master ESD trip. Falcor
Engineer, J P
Honeywell &
Master ESD push button to be bypassed (it will not be applicable for Falcor
FSC 400- total PLC)
Engineer, J P
PLC-104
ESD SYSTEM Trip. Gas Honeywell &
00 Applicatio Compressor 4-K401 Trip. Total GT1 to GT5 MOS to be applied in electrical GT console to avoid Falcor
n 2 C spurious GTs tripping. 2 B
6 Download UZ complex and Satah Plant Engineer, J P
shutdown for 8 Hours.
for IO Honeywell &
Addition Field operators to be on standby at the predefined Falcor
designated location advised by PSS.
Engineer, J P
Honeywell &
Inform stakeholders of upstream and downstream prior to starting the Falcor
job.
Engineer, J P
Honeywell &
Reduce the load in Gas compressor 4. Falcor
Engineer, J P
Honeywell &
Another FSC-CP will be available for plant operation as FSC is Falcor
redundant controller
Engineer, J P
FSC 400- Honeywell &
PLC-104 Vendor personnel shall carry out the activity and Contractor Falcor
Applicatio 1 CP of Redundant FSC ESD personnel do the assistance only.
00 Engineer, J P
n System will trip leaving process 2 C 2 B
6 Download with 1 Running ESD Controller. Honeywell &
Ensure presence of ADNOC OFFSHORE (Instrument Control System) Falcor
for IO engineer during work duration.
Engineer, J P

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 Addition Honeywell &
Co-ordination and close supervision by Certified OEM Engineer Falcor
Engineer, J P

Honeywell &
ADNOC WMS Shall be strictly complied at site. Falcor
Demolitio
n of Engineer, J P
400HPM4 Honeywell &
00 No notable potential hazard on Falcor
01 I/O 1 C Follow Approved Method Statement 1 B
7 this activity
Points & Engineer, J P
FSC SMM Honeywell &
Points. Competent & Qualified Technicians to perform the Task. Falcor
Engineer, J P
For Honeywell &
reference Task to be started with operation team clearance Falcor
controller Engineer, J P
wise Honeywell &
points are Inform the operations department and team before the start of the Falcor
PLC101 activity.
00 No notable potential hazard on Engineer, J P
(1No) 1 C 1 B
8 PLC102 this activity
(1No)
PLC103
(5No)
PLC104
(1No)

Waste management procedure to be followed. J P & WORK

CREW

Ensure proper housekeeping before leaving the site at the end of the J P & WORK
day. CREW

00 Housekee Accumulation of Surplus Surplus materials and other waste materials are removed (1)
J P & WORK
ping of 2 C 2 B CREW
9 work area material

J P & WORK
(1) from the site on a regular basis to avoid accumulation.
CREW

Waste segregation to be implemented and properly arranged. J P & WORK

CREW

Endorsement ( Formal Risk Assessment )

Name ( Team Leader ) Company Employee ID Position Date & Time Sign

Buti Alhameli AD00166408 Representative, Field 10/08/2023 02:58 PM Signed

Team Members

Name ( Team Members ) Company Employee ID Position Date & Time Sign

Kalaiarasan Chandirakasan AD00167338 Engineer, HSE 10/08/2023 03:59 PM Signed

Sudip Bhattacharya AD00163270 Eng, I-C MTN (Control Sys 10/08/2023 03:43 PM Signed

Awais Raza Khowaja AD00168921 Supervisor, Production (O 11/08/2023 09:29 AM Signed

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Karthik Rajendran AD00163546 Coordinator, Permit to Wo 10/08/2023 05:33 PM Signed

Obaid Naseeb AD00160116 Supv, Prod (Ops- Control 10/08/2023 03:54 PM Signed

Management Representatives

Name ( Management Representatives ) Company Employee ID Position Date & Time Sign

Team Members - Contractors

Name Company Employee ID Position Date & Time Sign

Asset Owner Rep Approval: Upon completion of a new risk assessment or enhancements to the existing RA, the standard library is updated post approval from the Asset Owner Rep.

Name Company Employee ID Position Date & Time Sign

Mohamed Al-Neaimi AD00160075 T/L, Prod Ops (Oil & Gas) 11/08/2023 10:13 AM Signed
Main screen details
Planned start date & time 11/08/2023 06:30 AM Planned End date & time 11/08/2024 06:30 AM
Location / Equipment
Functional location / Tag No Equipment ID Description Technical ID Maint.Plant Location (Unit) Plant Section (Area)

400CONTROL-ROOM 11008781979 ZIRKU CONTROL ROOM 400CONTROL-ROOM 1413 ZA 400

400PLC102 PLC102, TRAIN # 2 1413 ZA 400

400PLC103 PLC103, TRAIN # 3 1413 ZA 400

400PLC104 PLC104, TRAIN # 4 1413 ZA 400

400HPM401 HPM401 ,TRAIN # 4 1413 ZA 400

400PLC101 PLC101, TRAIN # 1 1413 ZA 400

Technical Object ID/Tag No Location( Unit ) ZER CONTROL ROOM

Discipline/Department/Work Center Representative, Maintenance Site(MAINCR22) Authorization Group

Created by CT90009409 (Pritpal Singh) Created Date/Time 10/08/2023 07:17 AM

Submitted by Buti Alhameli(AD00166408) Submitted Date/Time 10/08/2023 02:58

PM

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 CORPORATE RISK MATRIX
APPL
Term Rare Unlikely Possible Likely Very likely Almost Certain
ERM Criteria Hasn’t happened in the Could be incurred in the next Could be incurred within a 5 Could be incurred within the 5 Could be incurred over the next Could be incurred once or
industry in the last 50 years 20-30 years -10 year time frame year Strategic Planning period 1-2 year budget period more during the next year
HSE Frequency 10-6 ≤ - < 10-5 10-5 ≤ - < 10-4 10-4 ≤ - < 10-3 10-3 ≤ - < 10-2 10-2 ≤ - < 10-1 10-1 ≤ - < 1

HSE Likelihood Has not occurred in worldwide Has occurred in world-wide Has occurred at least once Has occurred at least once in Has occurred more than once Has occurred more than once on
industry industry but not in ADNOC in the Group Company Group Company but not on in Group Company or once on the site
the the
site site

Severity Health and Safety Environment Reputation ****Financial Legal # A B C D E F

Inability to comply with laws, regulations or
Multiple public (more than Disastrous effect Prolonged international impact and contracts resulting in substantially material losses.
Disastrous 1) / workers (more than 10) (severe and permanent public attention. Effect will last for years >=$1Billion in a >=$1Billion in a Disastrous regulatory sanction, prosecution or 6 6A 6B 6C 6D 6E 6F
fatalities or permanent total impacts, consistently and can spread internationally and year year
prolonged multiple litigations. Potential jail terms
disabilities exceeding limits) affect other industry players
for executives
Catastrophic effect
Multiple worker fatalities (serious impacts on Serious international impact and public Significantly constrained ability to comply with
Catastrophic (upto 10) / permanent total attention - extensive adverse >=$100 million >=$100 million laws, regulations or contracts resulting in material
many attributes of
coverage in the international media with - <$1 Billion in - <$1 Billion in 5 5A 5B 5C 5D 5E 5F
disabilities, or single public financial losses. Very serious litigation, including
environment in larger a year a year
fatality potentially severe impact on licenses class actions
area)
Major effect (negative Significant national impact and public
Major Single worker fatality / impacts on surrounding concern - extensive adverse attention in >=$10M - >=$10M - Major breach of law, contract or regulation.
permanent total disability or environment and the national media. Effect could last a <$100M in a <$100M in a External investigation(s), significant regulatory 4 4A 4B 4C 4D 4E 4F
serious injury to public repeated non few months and likely to spread to year year sanction or major litigation
compliances) close industry partners
Serious injuries or health Local effect (reversible Considerable impact - adverse attention Serious breach of law, contract or regulation -
effects (permanent partial impacts but frequent in local media / local government / >=$1M - <$10M >=$1M - <$10M moderate fines / litigation and / or requires
Serious # 3A 3B 3C 3D 3E 3F
disability) non compliances) action groups in a year in a year reporting to regulator(s)
Minor injuries or health effects Minor effect (impacts Limited impact - some local media
(reversible effects -weeks to limited organizational >=$100K - >=$100K - Minor breach of law, contract or regulation where
Minor / political attention. Effect will last a mild regulatory sanction or minor litigation
# 2A 2B 2C 2D 2E 2F
few days only <$1M in a year <$1M in a year
months) surroundings)
Notable Slight injuries or health Slight effect (impacts Low-level legal or business ethics issue; litigation
Slight impact - no public concern <$100K in a <$100K in a # 1A 1B 1C 1D 1E 1F
effects (short term within fence area) year year or regulatory sanction unlikely
effects)

Management Signoff
Risk Level Minimum Required Action
Authority
Report immediately upon identification. Must be reduced as soon as possible to As Low As Reasonably Practicable (ALARP) / Management satisfied the costs to reduce the risk exceed the
HIGH / benefits of doing so. Include in Risk Register for tracking. Consider advanced risk methodologies for further investigation. Quantification of **Financial impact, Maximum Foreseeable Loss (MFL) Signoff by Director or
CATAGORY 1 GC CEO
and Risk Control Effectiveness (RCE) shall be calculated.
HIGHMEDIUM Should be reduced as soon as possible to ALARP / Management satisfied the costs to reduce the risk exceed the benefits of doing so. Include in Risk Register for tracking. Consider Signoff by Unit
/CATAGORY 2 advanced risk methodologies for further investigation. Quantification of **Financial impact, Maximum Foreseeable Loss (MFL) and Risk Control Effectiveness (RCE) shall be calculated. Manager / SVP

MEDIUM / Medium priority, monitor and improve effectiveness of current controls. Include in Risk Register for tracking. Quantification of **Financial impact, Maximum Foreseeable Loss (MFL) and Risk Signoff by
CATAGORY 3 Control Effectiveness (RCE) should be calculated. Dept.Manager / VP

SignOff by Line
LOW / CATEGORY 4 Low priority, monitor and improve effectiveness of current controls.
Manager

*Financial criteria for Operating Companies shall be specified by ADNOC Corporate / for upward reporting Operating Companies shall report against the ADNOC Corporate & Operating Company Financial Consequence levels.
**Financial Impact is the combination of Direct and Indirect costs.

*** For Investments, “Financial” refers to NPV impact. IN CASE OF

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