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net

EZ Ridert
t
Operator Manual

330730
Rev. 03

*330730*
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This manual is furnished with each new TENNANT Model EZ Ridert. It provides necessary operating
and preventive maintenance instructions. Read this manual completely and understand the machine
before operating or servicing it.

This machine will provide excellent service. However, the best results will be obtained at minimum
costs if:

D The machine is operated with reasonable care.

D The machine is maintained regularly -- per the maintenance instructions provided.
D The machine is maintained with TENNANT supplied or equivalent parts.

Manual Number -- 330730

Revision: 03
Published: 6--02

Copyright E 2000 -- 2002 TENNANT, Printed in U.S.A.

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CONTENTS
CONTENTS

Page Page
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . 3 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CHARGING THE BATTERIES . . . . . . . . 41
OPERATOR RESPONSIBILITY . . . . . . . . . 5 SELF--DIAGNOSTIC TEST . . . . . . . . . . . . . . 43
MACHINE COMPONENTS . . . . . . . . . . . . . 6 ELECTRIC MOTORS . . . . . . . . . . . . . . . . . . . 44
CONTROL PANEL SYMBOLS . . . . . . . . . . 7 SCRUB BRUSHES AND PADS . . . . . . . . . . 44
CONTROLS AND INSTRUMENTS . . . . . . 8 DISK BRUSHES . . . . . . . . . . . . . . . . . . . . 44
OPERATION OF CONTROLS . . . . . . . . . . . . 9 REPLACING THE DISK BRUSHES
BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . 9 OR PADS . . . . . . . . . . . . . . . . . . . . . 45
PARKING BRAKE PEDAL . . . . . . . . . . . . . 9 CYLINDRICAL BRUSHES . . . . . . . . . . . . 48
DIRECTIONAL PEDAL . . . . . . . . . . . . . . . . 9 CHECKING AND ADJUSTING
STEERING WHEEL . . . . . . . . . . . . . . . . . 10 CYLINDRICAL BRUSH
ON--OFF KEY SWITCH . . . . . . . . . . . . . . 11 PATTERN . . . . . . . . . . . . . . . . . . 48
POWER KILL SWITCH . . . . . . . . . . . . . . . 11 REPLACING THE CYLINDRICAL
HOURMETER . . . . . . . . . . . . . . . . . . . . . . 11 BRUSHES . . . . . . . . . . . . . . . . . . . . 51
HORN BUTTON . . . . . . . . . . . . . . . . . . . . . 11 SOLUTION SYSTEM . . . . . . . . . . . . . . . . . . . 53
SCRUB SWITCH . . . . . . . . . . . . . . . . . . . . 12 RECOVERY TANK . . . . . . . . . . . . . . . . . . 53
REAR SQUEEGEE SWITCH . . . . . . . . . 13 SOLUTION TANK . . . . . . . . . . . . . . . . . . . 53
RECOVERY TANK FULL INDICATOR . . 13 REAR SQUEEGEE ASSEMBLY . . . . . . . . . . 54
BATTERY DISCHARGE INDICATOR . . 14 REMOVING THE REAR SQUEEGEE
SOLUTION FLOW LEVER . . . . . . . . . . . . 14 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 54
CIRCUIT BREAKERS . . . . . . . . . . . . . . . . 15 REPLACING THE REAR SQUEEGEE
FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 55
OPERATOR SEAT . . . . . . . . . . . . . . . . . . . 16 LEVELING THE REAR SQUEEGEE . . . 55
SEAT SUPPORT ARM . . . . . . . . . . . . . . . 16 ADJUSTING REAR SQUEEGEE
SQUEEGEE WHEEL CAMS . . . . . . . . . . 16 BLADE DEFLECTION . . . . . . . . . . . . . 56
SQUEEGEE LEVELING KNOB . . . . . . . 17 ADJUSTING THE SQUEEGEE GUIDE
HOW THE MACHINE WORKS . . . . . . . . . . . 17 ROLLER . . . . . . . . . . . . . . . . . . . . . . . . 57
PRE-OPERATION CHECKLIST . . . . . . . . . . 18 REAR SQUEEGEE BLADES . . . . . . . . . . . . 57
STARTING THE MACHINE . . . . . . . . . . . . . . 19 REPLACING OR ROTATING THE
FILLING THE TANKS . . . . . . . . . . . . . . . . . . . 20 REAR SQUEEGEE BLADE . . . . . . . . 57
SCRUBBING AND BRUSH INFORMATION 22 REPLACING OR ROTATING THE
SCRUBBING . . . . . . . . . . . . . . . . . . . . . . . . . . 24 FRONT SQUEEGEE BLADE . . . . . . . 59
DOUBLE SCRUBBING . . . . . . . . . . . . . . . . . . 26 SIDE SQUEEGEE BLADES . . . . . . . . . . . . . 60
OPERATION ON INCLINES . . . . . . . . . . . . . 26 REPLACING SIDE SQUEEGEE
STOP SCRUBBING . . . . . . . . . . . . . . . . . . . . 27 BLADES . . . . . . . . . . . . . . . . . . . . . . . . . 60
DRAINING AND CLEANING THE TANKS . 28 BELTS AND CHAINS . . . . . . . . . . . . . . . . . . . 61
STOP THE MACHINE . . . . . . . . . . . . . . . . . . 31 BRUSH DRIVE BELTS . . . . . . . . . . . . . . . 61
POST-OPERATION CHECKLIST . . . . . . . . . 32 STATIC DRAG CHAIN . . . . . . . . . . . . . . . 61
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 STEERING GEAR CHAIN . . . . . . . . . . . . 61
QUICK MOPt . . . . . . . . . . . . . . . . . . . . . . 33 SKIRTS AND SEALS . . . . . . . . . . . . . . . . . . . 62
MACHINE TROUBLESHOOTING . . . . . . . . 35 SCRUB HEAD FLOOR SKIRTS . . . . . . . 62
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 36 VACUUM FAN SEAL . . . . . . . . . . . . . . . . . 62
MAINTENANCE CHART . . . . . . . . . . . . . . . . 37 SOLUTION TANK SEAL . . . . . . . . . . . . . . 63
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . 38 RECOVERY TANK SEAL . . . . . . . . . . . . . 63
STEERING CASTER PIVOT BEARING 38 BRAKES AND TIRES . . . . . . . . . . . . . . . . . . . 64
REAR SQUEEGEE CASTERS . . . . . . . . 38 BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
STEERING GEAR CHAIN . . . . . . . . . . . . 38 BRAKE ADJUSTMENT: . . . . . . . . . . . 64
TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

EZ Rider 330730 (9--00) 1

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CONTENTS
Page
PUSHING, TOWING, AND TRANSPORTING
THE MACHINE . . . . . . . . . . . . . . . . . . . . . 66
PUSHING OR TOWING THE
MACHINE . . . . . . . . . . . . . . . . . . . . 66
TRANSPORTING THE MACHINE . . . . . 66
MACHINE JACKING . . . . . . . . . . . . . . . . . . . . 68
STORAGE INFORMATION . . . . . . . . . . . . . . 69
FREEZE PROTECTION . . . . . . . . . . . . . . . . . 69
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 70
GENERAL MACHINE
DIMENSIONS/CAPACITIES . . . . . . . . . . . . . 70
GENERAL MACHINE PERFORMANCE . . . . . . 70
POWER TYPE . . . . . . . . . . . . . . . . . . . . . . . . . 71
TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . 72
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

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SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The following symbols are used throughout this lever in neutral (if so equipped).
manual as indicated in their description:
4. When using machine:
WARNING: To warn of hazards or -- Use brakes to stop machine (if so
unsafe practices that could result in equipped).
severe personal injury or death. -- Go slow on inclines and slippery
surfaces.
FOR SAFETY: To identify actions that -- Use care when reversing machine.
must be followed for safe operation of -- Do not carry riders on machine.
equipment. -- Always follow safety and traffic rules.
-- Report machine damage or faulty
This machine is designed solely for scrubbing dirt operation immediately.
and dust in an indoor environment. Tennant does -- Follow mixing and handling
not recommend using this machine in any other instructions on chemical containers.
environment.
5. Before leaving or servicing machine:
The following information signals potentially -- Stop on level surface.
dangerous conditions to the operator or -- Set parking brake.
equipment. Read this manual carefully. Know -- Turn off machine.
when these conditions can exist. Locate all safety
devices on the machine. Then, take necessary 6. When servicing machine:
steps to train machine operating personnel. -- Avoid moving parts. Do not wear loose
Report machine damage or faulty operation jackets, shirts, or sleeves when
immediately. Do not use the machine if it is not in working on machine.
proper operating condition. -- Block machine tires before jacking
machine up.
WARNING: Batteries emit hydrogen gas. -- Jack machine up at designated
Explosion or fire can result. Keep locations only. Block machine up with
sparks and open flame away. Keep jack stands.
covers open when charging. -- Use hoist or jack that will support the
weight of the machine.
WARNING: Flammable materials can -- Wear eye and ear protection when
using pressurized air or water.
cause an explosion or fire. Do not use
-- Disconnect battery connections before
flammable materials in tank(s).
working on machine.
-- Avoid contact with battery acid.
WARNING: Flammable materials or
-- Use Tennant supplied or equivalent
reactive metals can cause explosion or replacement parts.
fire. Do not pick up.
7. When loading/unloading machine
FOR SAFETY: onto/off truck or trailer:
-- Turn off machine.
1. Do not operate machine: -- Use truck or trailer that will support
-- Unless trained and authorized. the weight of the machine.
-- Unless operation manual is read and -- Use winch. Do not drive the machine
understood. onto/off the truck or trailer unless the
-- In flammable or explosive areas unless load height is 380 mm (15 in) or less
designed for use in those areas. from the ground.
-- Set parking brake after machine is
2. Before starting machine: loaded.
-- Make sure all safety devices are in -- Block machine tires.
place and operate properly. -- Tie machine down to truck or trailer.
-- Check brakes and steering for proper
operation (if so equipped).

3. When starting machine:

-- Keep foot on brake and directional

EZ Rider 330730 (6--02) 3

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SAFETY PRECAUTIONS
The safety labels appear on the machine in the
locations indicated. If these or any label becomes
damaged or illegible, install a new label in its
place.
FLAMMABLE MATERIALS LABEL -- LOCATED
BATTERY CHARGING LABEL -- LOCATED ON ON THE UNDERSIDE OF THE TANK COVER
AND UNDERNEATH THE SEAT SUPPORT. AND ON THE LEFT SIDE OF THE OPERATOR
COMPARTMENT.

FLAMMABLE SPILLS LABEL --

LOCATED ON THE SEAT SUPPORT.

FOR SAFETY LABEL -- LOCATED ON THE

SEAT SUPPORT.

353451

4 EZ Rider 330730 (9--00)

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OPERATION
OPERATION

OPERATOR RESPONSIBILITY

- The operator’s responsibility is to take care

of the daily maintenance and checkups of
the machine to keep it in good working
condition. The operator must inform the
service mechanic or supervisor when the
maintenance intervals are required as stated
in the MAINTENANCE section of this
manual.

- Read this manual carefully before operating

this machine.

FOR SAFETY: Do not operate machine,

unless operation manual is read and
understood.

- Check the machine for shipping damage.

Check to make sure machine is complete
per shipping instructions.

- Keep your machine regularly maintained by

following the maintenance information in this
manual. We recommend taking advantage 07324

of a regularly scheduled service contract

from your TENNANT representative.

- Order parts and supplies directly from your

authorized TENNANT representative. Use
the parts manual provided when ordering
parts.

EZ Rider 330730 (9--00) 5

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OPERATION

MACHINE COMPONENTS

B C D
A

E
F

I
K J

C B
E
D

A
F

K
J
H
L I

A. Solution tank
B. Tank Cover
C. Vacuum fan inlet screen
D. Steering wheel
E. Recovery tank
F. Operator seat
G. Batteries
H. Scrub head
I. Side squeegee
J. Rear wheel
K. Rear squeegee
L. Front wheel

6 EZ Rider 330730 (9--00)

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OPERATION

CONTROL PANEL SYMBOLS

These symbols identify controls and displays on

the machine:

Key switch Circuit breaker #1

Battery charge Circuit breaker #2

Scrubbing Circuit breaker #3

Squeegee Circuit breaker #4

Brush pressure Circuit breaker #5

Recovery tank full Circuit breaker #6

Solution flow Circuit breaker #7

Circuit breaker #8

Circuit breaker #9

EZ Rider 330730 (9--00) 7

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OPERATION

CONTROLS AND INSTRUMENTS

C D
B E
F
A G
H

M I

L
K J

A. Steering wheel
B. Control panel
C. Rear squeegee switch
D. Hourmeter
E. Power kill switch
F. On/Off key switch
G. Horn button
H. Solution flow lever
I. Directional pedal
J. Brake pedal
K. Parking brake pedal
L. Operator seat
M. Recovery tank full indicator
N. Circuit breaker panel
O. Battery discharge indicator
P. Scrub switch

8 EZ Rider 330730 (9--00)

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OPERATION

OPERATION OF CONTROLS

BRAKE PEDAL
The brake pedal stops the machine.

Stop: Take your foot off the directional pedal and

allow it return to the Neutral position. Step on the
brake pedal.

PARKING BRAKE PEDAL

The parking brake pedal sets the front wheel
brake.

Set: Press the brake pedal down as far as

possible with the right foot, then press on the
parking brake pedal with the toe of your left foot to
lock the parking brake pedal in place.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

Release: Press the brake pedal to unlock the

parking brake pedal.

DIRECTIONAL PEDAL
The directional pedal controls direction of travel
and the propelling speed of the machine. You
change the speed of the machine with the
pressure of your foot; the harder you press the
faster the machine travels.

When the machine is moving forward and the

directional pedal is reversed, the machine will
coast for a short distance before changing
direction. Use the brake pedal to stop the
machine.

EZ Rider 330730 (9--00) 9

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OPERATION
Forward: Press the top of the directional pedal
with the upper part of your foot.

NOTE: The machine will not travel unless the

operator is sitting in the operator’s seat.

Reverse: Press the bottom of the directional

pedal with the heel of your foot.

When the directional pedal is placed into the

reverse position, the rear squeegee will
automatically raise. After a short delay, the
vacuum will stop.

Neutral: Take your foot off the directional pedal

and it will return to the neutral position.

When the directional pedal returns to the neutral

position, the scrub brushes will stop and after a
short delay, the scrub head will raise.

STEERING WHEEL
The steering wheel controls the machine’s
direction of travel.

Left: Turn the steering wheel to the left.

Right: Turn the steering wheel to the right.

10 EZ Rider 330730 (9--00)

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OPERATION
ON--OFF KEY SWITCH
The on--off key switch controls the machine’s
power with a key.

FOR SAFETY: When starting machine,

keep foot on brake and directional pedal
in neutral.

On: Turn the key all the way clockwise and

release it to the on position.

Off: Turn the key all the way counterclockwise

until it clicks into the off position.

POWER KILL SWITCH

The power kill switch halts all power to the
machine.

Stop machine power: Press the power kill switch.

Restart machine power: Turn off the machine

with the on/off switch. Turn the power kill switch to
the right to release the switch. Turn on the
machine with the on/off key switch.

HOURMETER
The hourmeter records the number of hours the
machine has been operated. Check the hourmeter
regularly; this information is used to determine
when to perform routine machine maintenance.

HORN BUTTON
The horn button operates the horn.

Sound: Press the button.

EZ Rider 330730 (9--00) 11

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OPERATION
SCRUB SWITCH
The scrub switch controls the scrub head, scrub
brushes, squeegee, and vacuum fan. The scrub
switch is also used to set the scrub brush
pressure.

Start scrubbing: Press the scrub switch. The

pressure indicator light will illuminate, the
squeegee will lower, and the vacuum fan will start.
The scrubbing system and solution flow will start
when the directional pedal is pressed and the
machine begins to move forward.

Stop scrubbing: Press the scrub switch. The

pressure indicator light will go out. The scrub
brushes will stop, the scrub head will raise, and
the solution flow will stop. After a short delay, the
rear squeegee will automatically raise. After
another delay, the vacuum will stop.

The brush down pressure indicators display the

pressure selection. The brush pressure indicator
has three positions. Brush pressure increases as
the indicator light moves to the right across the
display. Travel speed and floor conditions will
affect the scrubbing performance. Under normal
conditions, the brush pressure should be set in
one of the minimum settings. Set the brush
pressure in the maximum setting to scrub a
heavily soiled floor.

Change brush pressure: Press and hold the

scrub switch. The pressure indicator light will
cycle through the three brush pressure settings.
When the switch is pressed and held, the brush
pressure will increase until it reaches the
maximum setting. The pressure will then return to
the minimum setting. Release the scrub switch
when the desired setting is indicated on the
display.

NOTE: When the machine power is turned off, the

brush pressure will remain in the last setting used.

12 EZ Rider 330730 (12--00)

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OPERATION
REAR SQUEEGEE SWITCH
The rear squeegee switch controls the vacuum
fan and the position of the rear squeegee. The
rear squeegee can be operated separately from
the scrub brushes for the purpose of picking-up
excess water without scrubbing, or double
scrubbing without water pick up

Lower squeegee and start the vacuum fan: Press

the rear squeegee switch. The indicator light
above the switch will illuminate.

Raise squeegee and stop the vacuum fan: Press

the squeegee switch. The indicator light above the
switch will go off. There will be a slight delay
before the vacuum shuts off.

NOTE: The rear squeegee lowers and the

scrubbing vacuum starts automatically, when the
scrubbing operations start.

NOTE: The rear squeegee will raise and the

scrubbing vacuum will shut off after a short delay
when the machine travels in reverse.

NOTE: The rear squeegee will raise and the

scrubbing vacuum fan will shut off after a short
delay when the scrubbing operations are shut off.

RECOVERY TANK FULL INDICATOR

The recovery tank full indicator light will illuminate
when the recovery tank is full.

NOTE: When the indicator illuminates, all

scrubbing functions will shut off automatically.

EZ Rider 330730 (9--00) 13

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OPERATION
BATTERY DISCHARGE INDICATOR
The battery discharge indicator displays the
charge level of the batteries while the machine is
operating.

When the batteries are fully charged, all four

indicator lights are lit. As the batteries discharge,
the indicator lights will go out from right to left.
The batteries should be recharged when the
indicator on the left flashes. When the indicator
flashes, all scrubbing functions will shut off
automatically. Drive the machine to the battery
charging area and charge the batteries
immediately after the battery discharge indicator
begins to flash.

NOTE: The battery discharge indicator will not

stop flashing until the batteries have been fully
charged.

NOTE: Do not charge the batteries more often

than is necessary to prolong the life of the
batteries. Do not charge the batteries with a “top
off” charge if there is enough remaining charge in
the batteries for the next machine use. Discharge
the batteries to a 20% level, when the battery
discharge indicator segments shut off, before fully
charging the batteries. Do not allow the batteries
to become completely discharged as this will also
damage the batteries. See BATTERIES in the
MAINTENANCE section.

SOLUTION FLOW LEVER

The solution flow lever controls the amount of
solution that flows to the floor while scrubbing.

Increase solution flow: Push the lever forward.

Decrease solution flow: Pull the lever backward.

NOTE: The machine is equipped with a solenoid

valve that automatically stops the solution flow
when the directional pedal is in the neutral
position or when the scrub head is raised.

14 EZ Rider 330730 (9--00)

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OPERATION
CIRCUIT BREAKERS
Circuit breakers are resetable electrical circuit
protection devices designed to stop the flow of
current in the event of a circuit overload. Once a
circuit breaker is tripped, reset it manually by
pressing the reset button after the breaker has
cooled down.

If the overload that caused the circuit breaker to

trip is still present, the circuit breaker will continue
to stop current flow until the problem is corrected.

The circuit breakers are located on the operator

console.

The chart below shows the circuit breakers and

the electrical components they protect.

Circuit
Breaker Rating Circuit Protected
CB1 5A Machine power
CB2 10 A Lights
CB3 10 A Horn
CB4 10 A Back up alarm
CB5 10 A Control panel
CB6 20 A Vacuum fan
CB7 25 A Left brush motor
CB8 25 A Right brush motor

FUSE
The fuse is a one-time protection device designed
to stop the flow of current in the event of a circuit
overload.

NOTE: Always replace the fuse with a fuse of the

same amperage.

The fuse is located behind the operator console.

Access the fuse by lowering the operator console.

Fuse Rating Circuit Protected

FU-1 40 A Propelling

EZ Rider 330730 (9--00) 15

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OPERATION
OPERATOR SEAT
The operator seat is designed to be adjusted
forward and backward.

Adjust: Move the lever toward the center of the

seat, slide the seat backward or forward to the
desired position, and release the lever.

NOTE: A seat switch is located under the

operator seat. If there is no weight on the operator
seat, the machine WILL NOT propel in any
direction.

SEAT SUPPORT ARM

The seat support arm holds the seat up to allow
access to the batteries. The support arm
automatically engages when the seat is lifted all
the way up. Lower the seat support by slightly
raising it while pushing the seat support arm
inward.

SQUEEGEE WHEEL CAMS

The squeegee wheel cams adjust the squeegee
deflection along the entire length of the squeegee.
There are wheel cams at either end of the
squeegee.

Increase deflection: Turn the cams

counter-clockwise.

Decrease deflection: Turn the cams clockwise.

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OPERATION
SQUEEGEE LEVELING KNOB
The squeegee leveling knob adjusts the deflection
at the ends of the squeegee.

The squeegee leveling knob is located directly

behind the squeegee suction hose. DO NOT
disconnect the suction hose from the squeegee
frame when leveling the squeegee.

Increase end deflection: Turn the squeegee

leveling knob counter-clockwise to increase the
deflection at the end of the squeegees.

Decrease end deflection: Turn the squeegee

leveling knob clockwise to decrease the deflection
at the end of the squeegees.

HOW THE MACHINE WORKS

The following machine components work together

to effectively clean dirty floors: solution tank,
scrub brushes, squeegee, vacuum fan, and
recovery tank.

Water and detergent from the solution tank flow to

the floor through a solution valve. The brushes
use the detergent and water solution to scrub the
floor clean. As the machine propels forward, the
squeegee wipes the dirty solution from the floor.
The suction created by the vacuum fan then
draws the dirty solution from the squeegee into
the recovery tank.

The steering wheel controls the direction of

machine travel.The directional pedal controls the
speed and direction of the machine. The brake
pedal slows and stops the machine.

The two available 700 mm (28 in) scrub head

types use disk or cylindrical brushes.

NOTE: The amount and type of soilage play an

important role in determining the type of brushes
to be used. For specific recommendations,
contact your Tennant representative.

When finished scrubbing, clean the recovery tank.

EZ Rider 330730 (9--00) 17

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OPERATION

PRE-OPERATION CHECKLIST

Perform the following steps before operating the

machine:

- Check under the machine for leaks.

- Check the brakes and steering for proper

operation.

- Check the squeegees for wear and damage.

18 EZ Rider 330730 (9--00)

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OPERATION

STARTING THE MACHINE

1. You must be in the operator’s seat with the

directional pedal in neutral, and your foot on
the brake pedal or with the parking brake
set.

FOR SAFETY: When starting machine,

keep foot on brake and directional pedal
in neutral.

2. Turn the machine power on.

3. Release the machine parking brake.

4. Drive the machine to the area to be cleaned.

NOTE: The machine will not travel unless the

operator is sitting in the operator’s seat.

EZ Rider 330730 (9--00) 19

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OPERATION

FILLING THE TANKS

1. Turn the machine power on. See the

STARTING THE MACHINE section of the
manual.

FOR SAFETY: When starting machine,

keep foot on brake and directional pedal
in neutral.

2. Drive the machine to the tank filling site.

3. Turn the machine power off. See the STOP

THE MACHINE section of the manual.

4. Set the machine parking brake.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

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OPERATION
5. Open the solution tank cover. Measure and
pour in the correct amount of detergent. Fill
the rest of the solution tank with water up to
the FULL line near the top of the tank.

NOTE: Floor conditions, water condition, amount

of soilage, type of soilage, and brush pressure all
play an important role in determining the type and
concentration of detergent to be used. For specific
recommendations, contact your Tennant
representative.

WARNING: Flammable materials can

cause an explosion or fire. Do not use
flammable materials in tank(s).

FOR SAFETY: When using machine,

follow mixing and handling instructions
on chemical containers.

6. Lower the tank cover.

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OPERATION

SCRUBBING AND BRUSH INFORMATION

Pick up oversized debris before cleaning. Pick up

pieces of wire, string, twine, etc., which could
become wrapped around the scrub brushes.

Plan the scrubbing in advance. Try to arrange

long runs with minimum stopping and starting. Do
an entire floor or section at one time.

Drive as straight a path as possible. Avoid

bumping into posts or scraping the sides of the
machine. Overlap the scrub paths by several
centimeters.

Avoid turning the steering wheel too sharply when 07218

the machine is in motion. The machine is very

responsive to the movement of the steering
wheel. Avoid sudden turns, except in
emergencies.

When scrubbing dead end aisles, start at the

closed end of the aisle and scrub your way out.

Adjust the machine speed, scrub brush pressure,

and solution flow as required when scrubbing.
Use minimum scrub brush pressure and solution
flow required for the best results.

If you see poor scrubbing performance, stop

scrubbing and refer to MACHINE
TROUBLESHOOTING.

For best results, use the correct brush type for

your cleaning application. The following are
recommended brush applications.

Non-scuff polypropylene scrub brush -- This

brush uses a softer, general purpose
polypropylene bristle to lift lightly compacted
soilage without scuffing high-gloss coated floors.

Nylon scrub brush -- Recommended for

scrubbing coated floors. Cleans without scuffing.

Super abrasive bristle scrub brush -- Nylon

fiber impregnated with abrasive grit to remove
stains and soilage. Strong action on any surface,
performing well on buildup, grease, or tire marks.

05939

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OPERATION
Heavy duty stripping pad -- This black pad is for
stripping floors. Cuts through old heavy finishes
easier, to prepare the floor for re-coating.

Stripping pad -- This brown pad is for stripping

floors. Quickly and easily cuts through old finish to
prepare the floor for re-coating.

Scrubbing pad -- This blue pad is for scrubbing

floors. Removes dirt, spills and scuffs, leaving a
clean surface ready for re-coating.

Buffing pad -- This red pad is for buffing floors.

Quickly cleans and removes scuff marks while
polishing the floor to a high gloss.

Polishing pad -- This white pad is for polishing

floors. Maintains a high gloss. Use for buffing very
soft finishes and lower traffic areas, or use for
polishing soft waxes on wood floors.

Cylindrical polypropylene scrub brush -- This

cylindrical brush uses a softer, general purpose
polypropylene bristle to lift lightly compacted
soilage without scuffing high-gloss coated floors.

Cylindrical nylon scrub brush -- This cylindrical

brush is recommended for scrubbing coated
floors. Cleans without scuffing.

Cylindrical super abrasive bristle scrub brush

-- Nylon fiber impregnated with abrasive grit to
remove stains and soilage. Strong action on any
surface, performing well on buildup, grease, or tire
marks.

NOTE: Cylindrical scrub brushes must be

installed with the herringbone patterns on the
brushes pointing towards each other for best
debris pick up.

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OPERATION

SCRUBBING

1. Start the machine. See the STARTING THE

MACHINE section of the manual.

FOR SAFETY: When starting machine,

keep foot on brake and directional pedal
in neutral.

2. Drive the machine to the area to be cleaned.

3. Press the scrub switch to start the scrubbing

operations. See the SCRUB SWITCH
section of the manual.

WARNING: Flammable materials or

reactive metals can cause explosion or
fire. Do not pick up.

4. Adjust the solution flow as needed.

Increase flow: Push the solution flow lever

forward. Use this flow rate for rough floors
and heavy or compacted dirt.

Decrease flow: Pull the solution flow lever

back. Use this flow rate for smooth floors
and light dirt.

Stop flow: Pull the lever all the way back.

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OPERATION
As long as the machine is moving forward
the scrub head will lower and the scrub
brushes will start. The rear squeegee will
lower and the vacuum fan will start. The
solution system will start when the machine
first begins to move forward.

NOTE: The scrub head will raise when the

directional pedal is in the neutral position. The
rear squeegee will raise when the directional
pedal is in the reverse position.

NOTE: If an excess of water in the recovery tank

triggers an overflow switch, the recovery tank full
indicator will light on the control panel. All
scrubbing functions will be cancelled. To turn the
indicator light off, drain the recovery tank, then
press the scrub switch.

NOTE: A low battery and a no brush current

sensed will also cancel the scrub system.

5. Adjust brush pressure for cleaning

application. See the SCRUB SWITCH
section of the manual.

6. Drive the machine forward and scrub as

required.

WARNING: Flammable materials or

reactive metals can cause explosion or
fire. Do not pick up.

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OPERATION

DOUBLE SCRUBBING

Double scrubbing is the process of making two or

more scrubbing passes over a heavily soiled area.
The first scrubbing pass is made with the rear
squeegee up to allow the solution to soak into the
floor.

Press the scrub switch to start the normal

scrubbing operations.

Press the rear squeegee switch to raise the rear

squeegee and turn off the vacuum system.

Use the maximum solution flow setting and a

higher brush pressure setting. Let the solution
remain on the floor for 10 to 15 minutes, then
make a second scrubbing pass with the rear and
side squeegees down.

FOR SAFETY: When using machine, go

slow on inclines and slippery surfaces.

OPERATION ON INCLINES

Drive the machine slowly on inclines.

FOR SAFETY: When using machine, go

slow on inclines and slippery surfaces.

The maximum rated climb and descent incline

with empty tanks is 11_, with full tanks is 4_.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface.

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OPERATION

STOP SCRUBBING

1. Press the scrub switch to stop the scrubbing

operations.

The scrub brushes will stop and the scrub head

will raise. The solution flow will stop, and after a
short delay, the rear squeegee will automatically
raise and the scrubbing vacuum fan will stop.

Continue driving the machine forward until the

rear squeegee raises, and the vacuum fan shuts
off.

2. When the vacuum fan stops, take your foot

off the directional pedal.

3. Press the brake pedal to stop the machine.

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OPERATION

DRAINING AND CLEANING THE TANKS

When you are finished scrubbing, or when the

recovery tank full indicator illuminates, the
recovery tank should be drained and cleaned. The
solution tank can then be filled again for additional
scrubbing if necessary.

1. Stop scrubbing. See the STOP

SCRUBBING section of the manual.

2. Drive the machine next to an appropriate

disposal site.

3. Turn the machine power off. See the STOP

THE MACHINE section of the manual.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

4. Set the machine parking brake.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

5. Lift the recovery tank draining hose off the

retaining hook.

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OPERATION
6. Remove the drain hose cap while holding
the hose up, then slowly lower the drain
hose to the floor drain.

7. Flush out the inside of the recovery tank with

clean water.

NOTE: DO NOT use steam to clean the tanks.

Excessive heat can damage the tanks and
components.

WARNING: Flammable materials can

cause an explosion or fire. Do not use
flammable materials in tank(s).

8. Check the vacuum fan inlet filter daily. Clean

inlet filter with a damp cloth or hose when
dirty. Allow filter to dry completely before
replacing it into machine.

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OPERATION
9. Lower the tank cover.

10. Cylindrical scrub head: Lower the scrub

head approximately 25mm (1 in). Remove
the cotter pin that holds the side squeegee
in place on the right hand side of the
machine. Swing the squeegee away from
the scrub head.

11. Cylindrical scrub head: Remove and clean

the debris trough. Place the trough back in
the scrub head when clean.

NOTE: The scrub head must be lowered

approximately 25 mm (1 in) to remove debris
trough.

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OPERATION

STOP THE MACHINE

1. Stop scrubbing. See the STOP

SCRUBBING section of the manual.

2. Take your foot off the directional pedal. Step

on the brake predal to stop the machine.

3. Turn the machine power off.

4. Set the machine parking brake.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

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OPERATION

POST-OPERATION CHECKLIST

- Check the battery charge level.

NOTE: The reading on the battery discharge

indicator may not be accurate when the machine
is first powered on. Operate the machine a few
minutes before reading the charge level of the
batteries.

- Check for wire, string, or twine wrapped

around the scrub brushes.

- Check the squeegees for wear or damage.

- Check the squeegee suction hose for

obstructions.

- Cylindrical brushes: Empty and clean the

debris tray.

- Drain and clean the recovery tank.

- Check under the machine for leaks.

- Check the service records to determine

maintenance requirements.

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OPERATION

OPTIONS

QUICK MOPt
t
The QuickMop  is a front end sweeping
attachment that sweeps a clean path on the floor,
as the machine scrubs the floor.

1. Drive the machine close to QuickMopt

attachment.

2. Set the machine parking brake and turn the

machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

3. Connect the QuickMopt attachment to the

mounting bracket on the front of the
machine.

4. Fasten the latches on the front of the

mountng bracket. Release the parking brake
and drive to the designated area to be
swept.

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OPERATION
5. Pull the release lever to raise or lower each
side of the QuickMopt.

6. Turn the vacuum and brushes on, lower

brushes and begin scrubbing.

7. Remove and refasten the QuickMopt head

covers with the easy to remove snaps.
Remove the head covers to rotate, shake
and clean at regular intervals.

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OPERATION

MACHINE TROUBLESHOOTING

Problem Cause Remedy

Trailing water -- poor or no water Worn squeegee blades Rotate or replace squeegee
pickup blades
Squeegee out of adjustment Adjust squeegee
Vacuum hose clogged Flush vacuum hoses
Vacuum fan inlet filter dirty Clean inlet filter
Debris caught on squeegee Remove debris
Vacuum hose to squeegee or Reconnect or replace vacuum
recovery tank disconnected or hose
damaged
Tank cover not completely closed Check for obstructions
Torn seals on recovery tank Replace seals
Vacuum fan will not turn on Recovery tank full Drain recovery tank
Foam filling
g recoveryy tank Empty recovery tank
Use less or change detergent
Use a defoamer
Vacuum fan circuit breaker Reset circuit breaker
tripped
Little or no solution flow to the Solution tank empty Fill solution tank
floor
Solution control rod broken or out Replace and/or adjust rod
of adjustment
Solution flow turned off Turn solution flow on
Solution supply lines plugged Flush solution supply lines
Solution solenoid clogged or Clean or replace
stuck
Poor scrubbing performance Debris caught on scrub brushes Remove debris
Improper detergent or brush Check with TENNANT
used representative for advice
Worn scrub brush(es) Replace scrub brush(es)
Scrub brush motor circuit Reset circuit breaker(s)
breaker(s) tripped
Reduce scrub brush down
pressure
Uneven brush pressure, level
scrub head
Broken brush drive belts on
cylindrical scrub head, replace
belt
Check with TENNANT
representative for advice
Low battery charge Charge batteries until the charger
automatically turns off

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MAINTENANCE
MAINTENANCE

7
11

10

12 14
3 2
6
5
13 1

4 12
14

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MAINTENANCE

MAINTENANCE CHART

No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
Dailyy 1 Side and rear squeegees
q g Check for damage and wear -- 3
Check deflection and leveling -- 6
2 Scrub brushes Check for damage, wear, debris -- 2
8 Recovery tank Clean tank -- 1
9 Vacuum fan inlet filter Clean -- 1
-- Machine Check for leaks -- 3
11 Cylindrical brushes only: Clean -- 1
debris trough
50 Hours 5 Cylindrical brushes Check taper and rotate front to -- 2
rear
10 Squeegee caster wheels Lubricate SPL 4
and pivot points
4 Battery cells Check electrolyte level DW 3
12 Disk scrub head floor skirts Check for damage and wear -- 2
100 Hours 5 Cylindrical scrub brush Check tension -- 2
drive belts
3 Steering caster pivot bear- Lubricate SPL 1
ing
9 Tank and vacuum fan seals Check for damage and wear -- 3
14 Tires Check for damage and wear -- 3
200 Hours 4 Battery terminals and HCheck and clean -- 12
cables
13 Brake Check adjustment -- 1
6 Steering gear chain Lubricate GL 1
500 Hours 9 Vacuum fan motor Check motor brushes -- 1 (2)
3 Steering gear chain HCheck deflection -- 1
1000 5 Scrub brush motors Check motor brushes -- 2
Hours 6 Propelling motor Check motor brushes -- 1

LUBRICANT/FLUID
DW . . . . Distilled water
SPL . . . Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433--1)
GL . . . . SAE 90 weight gear lubricant
NOTE: Also check procedures indicated (H) after the first 50 hours of operation.

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MAINTENANCE

LUBRICATION

STEERING CASTER PIVOT BEARING

The steering caster bearing is located on the
floorplate. Lubricate with Lubriplate EMB grease
(TENNANT part no. 01433--1) every 100 hours.

REAR SQUEEGEE CASTERS

The rear squeegee casters are located on the
back side of the rear squeegee. Lubricate the
pivot point and caster bearing on each squeegee
caster with Lubriplate EMB grease (TENNANT
part no. 01433--1) every 50 hours.

STEERING GEAR CHAIN

The steering gear chain is located directly above
the front tire.

Lubricate with SAE 90 weight gear lubricant every

200 hours of use.

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MAINTENANCE

BATTERIES

The batteries are designed to hold their power for

long periods of time. The lifetime of the batteries
is limited to number of charges the batteries
receive. To get the most life from the batteries,
recharge them immediately when the battery
discharge indicator begins to blink.

After every 200 hours of use check for loose

battery connections and clean the surface of the
batteries, including terminals and cable clamps,
using a strong solution of baking soda and water.
Brush the solution sparingly over the battery tops.
Do not allow any baking soda solution to enter the
batteries. Use a wire brush to clean the terminal
posts and the cable connectors. Wipe off all
cleaning solution residue. After cleaning, apply a
coating of clear battery post protectant to the
terminals and the cable connectors. Keep the tops
of the batteries clean and dry.

Objects made of metal can potentially short circuit

the batteries. Keep all metallic objects off the
batteries. Replace any worn or damaged wires.

Check the electrolyte level in each battery cell

before and after charging, and after every 50
hours of operation. Do not charge the batteries
unless the fluid is slightly ablove the battery
plates. If needed, add just enough distilled water
to cover the plates. Never add acid to the
batteries. Do not overfill. Always keep the battery
caps on, except when adding water or taking
hydrometer readings.

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MAINTENANCE
Using a hydrometer, measure the specific gravity
to determine the charge level and condition of the
batteries. If one or more of the battery cells test
lower than the other battery cells (0.050 or more),
the cell is damaged, shorted, or is near failure.
Completely recharge the batteries, then retest
them.

NOTE: Do not take readings immediately after

adding distilled water. If the water and acid are not
thoroughly mixed, the readings may not be
accurate. Check the hydrometer readings against
the following chart to determine the remaining
battery charge level: 04380

SPECIFIC GRAVITY BATTERY

at 27_ C (80_F) CHARGE
1.265 100% Charged
1.223 75% Charged
1.185 50% Charged
1.148 25% Charged
1.110 Discharged

NOTE: If the readings are taken when the battery

electrolyte is any temperature other than 27_ C
(80_ F), the reading must be temperature
corrected. Add or subtract to the specific gravity
reading 0.004, 4 points, for each 6_ C(10_ F)
above or below 27_C(80_ F).

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MAINTENANCE
CHARGING THE BATTERIES
1. Drive the machine to a flat, dry surface.

NOTE: Make sure the area is well ventilated.

2. Turn the machine power off and set the

parking brake.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

3. Lift the operator seat to access the batteries.

The support arm automatically engages
when the seat is lifted all the way up.

4. Check the water level in all battery cells. If

the level is low, add just enough distilled
water to cover the plates. DO NOT
OVERFILL. The batteries can overflow
during charging due to expansion.

NOTE: Make sure the battery caps are in place

while charging.

FOR SAFETY: When maintaining or

servicing machine, avoid contact with
battery acid.

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MAINTENANCE
5. Plug the charger connector into the machine
connector.

WARNING: Batteries emit hydrogen

gas. Explosion or fire can result. Keep
sparks and open flame away. Keep
covers open when charging.

6. Plug the battery charger into the wall outlet.

NOTE: If the red “ABNORMAL CYCLE” lamp

lights when the TENNANT charger is plugged into
a wall outlet, the charger cannot charge the
battery and there is something wrong with the
battery.

7. The TENNANT charger will start

automatically. When the batteries are fully
charged, the TENNANT charger will
automatically turn off.

8. After the charger has turned off, unplug the

charger from the battery connector on the
machine. 07224

9. Reconnect the battery connector to the

machine connector.

FOR SAFETY: When maintaining or

servicing machine, avoid contact with
battery acid.

10. Check the electrolyte level in each battery

cell after charging. If needed, add distilled
water to raise the electrolyte level to about
12 mm below the bottom of the sight tubes.

11. Lower the seat support by slightly raising it

while pushing the support arm inward.

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MAINTENANCE

SELF--DIAGNOSTIC TEST

The machine is capable of running a

self-diagnostic test of its electrical system and
components.

1. Turn the machine power off.

2. Press and hold the squeegee switch while

turning the machine power on. Continue
holding the squeegee switch for five
seconds, then release the switch.

3. While the self--diagnostic test is running, the

battery discharge indicator on the far right
will flash. The machine systems will activate
as follows:

D The brushes and squeegee raise.

D The vacuum fan starts and the

squeegee lowers. The squeegee raises
and the vacuum fan shuts off.

D The scrub head lowers and raises.

D The brushes turn on and off.

D The solution valve turns on and off.

D The vacuum fan relay is momentarily

energized (the vacuum fan does not
turn on).

D The brushes turn on and off.

4. If the electrical system passes the

self-diagnostic test, the indicator light above
the squeegee switch will blink (green).

If the self-diagnostic test finds an error in the

system, the recovery tank full indicator will
blink (red).

To determine which errors were found, hold

down the rear squeegee switch and record
which, if any, of the brush down pressure
indicators illuminate or blink. Repeat this
operation with the scrub switch. Be sure to
record which pressure indicators illuminate
or blink when each switch is held down.

Contact service personnel with the error

code data.

5. Turn off the self--diagnostic test by turning

off the machine power.

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MAINTENANCE

ELECTRIC MOTORS

The carbon brushes on the vacuum fan motor

should be inspected after every 500 hours of
machine operation. The carbon brushes on the
scrub brush motors and propelling motor should
be inspected after every 1000 hours of machine
operation.

SCRUB BRUSHES AND PADS

The machine can be equipped with either disk or

cylindrical scrub brushes, or cleaning pads. Check
scrub brushes daily for wire or string tangled
around the brush or brush drive hub. Also check
for brush damage and wear.

DISK BRUSHES
The disk brushes should be replaced if a large
number of bristles are missing or if bristle length is
less than 10 mm (0.5 in).

Cleaning pads must be placed on pad drives

before they are ready to use. The cleaning pad is
held in place by a pad holder.

Cleaning pads need to be cleaned immediately

after using with soap and water. Do not wash the
pads with a pressure washer. Hang pads, or lie
pads flat to dry.

NOTE: Be sure to replace brushes and pads in

sets. Otherwise one brush or pad will be more
aggressive than the other.

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MAINTENANCE
REPLACING THE DISK BRUSHES OR PADS
1. Raise the scrub head.

2. Turn the machine power off and set the

parking brake.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

3. Remove the cotter pin and washer holding

the side squeege in the closed position.

4. Open the side squeege.

5. Turn the scrub brush/pad driver, until you

can see the brush/driver spring clip.

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MAINTENANCE
6. Press the brush/driver spring clip together
with your thumb and index finger. The scrub
brush/pad driver will drop off the drive hub.
Pull the brush/driver out from under the
scrub head.

7. PAD DRIVER ONLY: Turn the pad driver

over to access the spring clip underneath.

8. Press the spring clip together with your

thumb and index finger to remove the center
disk.

9. Flip or replace the scrub pad, center the

scrub pad on the pad driver.

10.Replace the center disk to secure the pad in

place on the driver.

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MAINTENANCE
11. Place the new scrub brush/pad driver on the
floor to the side of the scrub head. Push the
brush under the scrub head.

12.Line up the brush /pad driver socket with the

drive plug.

13.While pressing the brush spring clip together

with your thumb and index finger, lift the
scrub brush onto the drive plug.

14.Check to make sure the brush is securely

mounted on the brush drive hub.

15.Close the side squeege, and secure in place

with the washer and cotter key.

16.Repeat for the other brush.

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MAINTENANCE
CYLINDRICAL BRUSHES
Check the brush taper and rotate the brushes
from front-to-rear every 50 hours of machine
operation for maximum brush life and best
scrubbing performance.

The cylindrical brushes should be replaced if large

amounts of bristles are missing, or if the
remaining bristle length is less than 10 mm
(0.38 in).

NOTE: Replace worn brushes in pairs. Scrubbing

with brushes of unequal bristle length will result in
diminished scrubbing performance.

NOTE: Fill the solution tank before checking or

adjusting the brush pattern.

CHECKING AND ADJUSTING CYLINDRICAL

BRUSH PATTERN
1. Apply chalk (or another material that will not
easily blow away), to a smooth, level section
of the floor.

2. Set the parking brake.

3. Lower the scrub head in the chalked area.

Allow the machine to scrub in the same
place for 15 to 20 seconds.

NOTE: If chalk or other material is not available,

allow the brushes to spin on the floor for two
minutes. A polish mark will remain on the floor.

4. Raise the scrub head and move the machine

away from the chalked area. Turn the
machine power off.

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MAINTENANCE
5. Observe the shape of the brush patterns. If
the brush patterns have parallel sides, the
brushes do not need adjustment.

10355

If one, or both of the brush patterns are

tapered, the brushes need adjustment to
straighten the brush pattern.

10356

A. To adjust brush taper, push downward

on the mounting spring and idler door
until the top of the door releases from
the scrub head. Pull the bottom of the
door outward, then pull the idler door
and idler plug off the brush.

B. While holding the flat end of the idler

shaft with a wrench, loosen the
mounting screw on the outside of the
idler door.

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MAINTENANCE
C. Turn the idler shaft to raise or lower the
end of the brush as needed to
straighten the brush pattern. Tighten
the mounting screw.

D. Check the brush patterns again and

readjust as necessary until both
patterns are the same.

6. If one brush pattern is wider than the other,

the scrub head needs to be leveled.

350630

Level the scrub head by turning the scrub

head links. Both scrub head links should be
adjusted equally.

Check the brush patterns again and readjust

as necessary until both patterns are the
same.

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MAINTENANCE
REPLACING THE CYLINDRICAL BRUSHES
1. Press the scrubbing switch. When the scrub
head is approximately 25 mm (1 in) from the
floor, turn the machine power off.

2. Set the parking brake.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

3. Remove the cotter pin that holds the side

squeegee in place. Swing the squeegee
away from the scrub head.

4. Push downward on the mounting spring and

idler door until the top of the door releases
from the scrub head. Pull the bottom of the
door outward, then pull the idler door and
idler plug off the brush.

5. Pull the old brush out of the scrub head.

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MAINTENANCE
6. Position the brush with the double row end
towards you. Guide the new brush onto the
drive hub.

7. Insert the Idler plug (on the inside of the idler

door), into the brush.

8. Push down on the door to catch the door in

the scrub head, then pull up on the door to
latch it into the spring.

9. Repeat for the other brush on the other side

of the scrub head.

NOTE: Each side of the scrub head is stamped

with a letter. The idler door of that side of the
scrub head is stamped with the same letter. Make
sure the letter on the door matches the letter on
the scrub head when replacing the doors.

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MAINTENANCE

SOLUTION SYSTEM

RECOVERY TANK
The recovery tank holds recovered solution. Clean
and drain the recovery tank after each use. The
outside of the tank can be cleaned with vinyl
cleaner.

NOTE: DO NOT use steam to clean the tanks.

Excessive heat can damage the tanks and
components.

Thoroughly rinse the pressure switches inside the

recovery tank after each use.

The vacuum fan inlet filter is located above the

recovery tank, on the inside of the tank cover.

Check the vacuum fan inlet filter daily. Clean inlet

filter with a damp cloth or hose when dirty. Allow
filter to dry completely before replacing it into
machine.

SOLUTION TANK
The solution tank holds the cleaning solution.

If deposits form on the bottom of the tank, rinse

the tank and with a strong blast of warm water.

A solution filter is located under the machine near

the solution control valve. If the filter becomes
dirty, the solution flow will be reduced. Check and
clean this filter regularly.

NOTE: DO NOT use steam to clean the tanks.

Excessive heat can damage the tanks and
components.

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MAINTENANCE

REAR SQUEEGEE ASSEMBLY

The squeegee assembly channels water into the

vacuum fan suction. The front blade channels the
water, and the rear blade wipes the floor.

Check the squeegee blades for damage and wear

daily. Rotate or replace either of the squeegee
blades if the leading edge is torn or worn half-way
through the thickness of the blade.

The squeegee can be adjusted for leveling and

deflection. The deflection and leveling of the
squeegee blades should be checked daily, or
when scrubbing a different type of floor.

The squeegee assembly can be removed from

the squeegee pivot to prevent damage during
transport of the machine.

REMOVING THE REAR SQUEEGEE

ASSEMBLY
1. Lower the squeegee to approximately
25 mm (1 in) from the floor.

2. Turn the machine power off and set the

parking brake.

3. Remove the squeegee suction hose from

the squeegee.

4. Remove both squeegee mounting knobs.

5. Pull the squeegee off the machine.

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REPLACING THE REAR SQUEEGEE
ASSEMBLY
1. Make sure the squeegee pivot is lowered.

2. Place the squeegee under the squeegee

pivot.

3. Push the squeegee frame onto the

squeegee pivot.

4. Tighten the mounting knobs.

5. Push the squeegee suction hose onto the

squeegee fitting.

LEVELING THE REAR SQUEEGEE

Leveling of the squeegee assures even contact
the length of the squeegee blade with the surface
being scrubbed. Make sure this adjustment is
done on an even, level floor.

1. Turn the machine power on.

2. Lower the squeegee.

3. Drive the machine forward a few feet, then

set the parking brake.

4. Look at the deflection of the squeegee over

the full length of the squeegee blade.

5. If the deflection is not the same over the full

length of the blade, turn the squeegee
leveling knob to make adjustments.

The squeegee leveling knob is located

directly behind the squeegee suction hose.
DO NOT disconnect the suction hose from
the squeegee frame when leveling
squeegee.

Turn the squeegee leveling knob

counter-clockwise to increase the deflection
at the ends of the squeegee.

Turn the squeegee leveling knob clockwise

to decrease the deflection at the ends of the
squeegee blade.

6. Drive the machine forward with the

squeegee down to check the squeegee
blade deflection.

7. Readjust the squeegee blade deflection if

necessary.

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MAINTENANCE
ADJUSTING REAR SQUEEGEE BLADE
DEFLECTION
Deflection is the amount of curl the squeegee
blade has when the machine moves forward while
the squeegee lowered to the floor. The best
deflection is when the squeegee wipes the floor
just dry with a minimum amount of deflection.

1. Turn the machine power on.

2. Lower the squeegee.

3. Drive the machine forward, and look at the

deflection of the squeegee blade. The
correct amount of deflection is 12 mm 12 mm
(0.50 in) for scrubbing smooth floors and (0.50 in)
15 mm (0.62 in) for rough floors.

4. Turn the machine power off. 03719

5. To adjust the amount of deflection, turn the

squeegee deflection cams clockwise to
decrease the blade deflection.

Turn the squeegee deflection cams

counter--clockwise to increase blade
deflection.

6. Drive the machine forward again to check

the squeegee blade deflection.

7. Readjust the squeegee blade deflection if

necessary.

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MAINTENANCE
ADJUSTING THE SQUEEGEE GUIDE ROLLER
The squeegee guide rollers are located on both
ends of the rear squeege. The rollers guide the
squeegee blade end along a wall. Loosen the nut
at the top of the guide roller and move the roller in
or out to adjust how close the end of the
squeegee blade is to the wall. The squeegee
blade end should be further away from the wall
when the floor curves up into the wall.

REAR SQUEEGEE BLADES

The rear squeegee has two squeegee blades, the

front and rear. Each blade has four wiping edges.
To use them all, start with one wiping edge. To
use the next wiping edge, rotate the blade
end-for-end. To use the next wiping edge, rotate
the top edges down, bottom edges up. To use the
last edge, rotate the blade end-for-end. Rotate
squeegee blades when they become worn
half--way through the thickness of the blade.

Replace damaged squeegee blades.

REPLACING OR ROTATING THE REAR

SQUEEGEE BLADE
1. Make sure the squeegee is raised off the
floor.

2. Turn the machine power off and set the

parking brake.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

3. Loosen the two retainer knobs, one at each

end of the squeegee.

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MAINTENANCE
4. Pull off the retaining band.

5. Pull off the rear squeegee blade.

6. Insert the rotated or new squeegee blade

and then insert the retainer band.

7. Tighten the two retainer knobs until the ends

of the front and rear squeegee blades touch.
Do not over--tighten.

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REPLACING OR ROTATING THE FRONT
SQUEEGEE BLADE
1. Make sure the squeegee is raised off the
floor.

2. Turn the machine power off and set the

parking brake if your machine has this
option.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, and turn off machine.

3. Remove the squeegee from the machine.

See REMOVING THE REAR SQUEEGEE
ASSEMBLY.

4. Remove the rear squeegee blade and

retainer. See REPLACING OR ROTATING
THE REAR SQUEEGEE BLADE.

5. Loosen the two remaining knobs on top of

the squeegee assembly.

6. Pull the retainer plate back and pull out the

front squeegee blade of the squeegee
frame.

7. Insert the rotated or new squeegee blade in

the squeegee frame, lining up the slots in
the blade with the tabs on the retainer plate.

8. Push the retainer plate forward. Tighten the

two outside knobs on top of the squeegee
assembly.

9. Insert the rear squeegee blade and retainer.

Tighten the two rear blade retainer knobs
until the ends of the front and rear squeegee
blades touch. Do not over--tighten.

10. Install the squeegee assembly on the

squeegee pivot. See REPLACING THE
SQUEEGEE ASSEMBLY.

11. Adjust the squeegee blade leveling and

deflection as stated in LEVELING THE
REAR SQUEEGEE and ADJUSTING REAR
SQUEEGEE BLADE DEFLECTION.

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MAINTENANCE

SIDE SQUEEGEE BLADES

The side squeegees control water spray and

channel water into the path of the rear squeegee.
Check the side squeegees for damage and wear
daily.

Replace the side squeegee blades if they become

damaged or lose their shape. Replace the
squeegee deflectors if they become worn.

REPLACING SIDE SQUEEGEE BLADES

1. Raise the scrub head.

2. Turn the machine power off and set the

parking brake.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

3. Remove the cotter pin, clevis pin, deflector

and the retainer bracket from the side
squeegee and slide the squeegee out of the
frame.

4. Slide a new squeegee blade into the frame.

5. Replace the retainer bracket, deflector,

clevis pin, and cotter pin.

6. Repeat for the side squeegee on the other

side of the scrub head.

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MAINTENANCE

BELTS AND CHAINS

BRUSH DRIVE BELTS

The two brush drive belts are located on the
cylindrical brush scrub head. The belts drive the
cylindrical brushes. Proper belt tension is a 3 mm
(0.1 in) deflection from a force of 1.1 to 1.2 kg (2.5
to 2.7 lb) at the belt midpoint.

Check and adjust the belt tension every 100 hours

of operation.

STATIC DRAG CHAIN

The static drag chain prevents the buildup of
static electricity in the machine. The chain is
attached to the machine frame.

Make sure the chain is always touching the floor.

STEERING GEAR CHAIN

The steering gear chain is located directly above
the front tire.

The steering gear chain tension should be

checked after the first 50 hours of operation and
every 500 hours thereafter. The proper deflection
should be 3 to 6 mm (0.1 to 0.3 in) between the
steering sprocket and the idler sprocket when the
steering wheel is turned as far as it will go in
either direction.

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MAINTENANCE

SKIRTS AND SEALS

SCRUB HEAD FLOOR SKIRTS

The skirts are located in front and rear of the disc
brush scrub heads. Check the skirts for damage
and wear every 50 hours of operation.

The skirts should clear the floor by 0 to 6 mm

when the scrub brushes are new, and the scrub
head is down.

VACUUM FAN SEAL

The vacuum fan seal is located on top of the
vacuum fan under the tank cover.

Check the seal for damage and wear after every

100 hours of operation.

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MAINTENANCE
SOLUTION TANK SEAL
The solution tank seal is located around the
opening above the solution tank, under the tank
cover.

Check the seal for damage and wear after every

100 hours of operation.

RECOVERY TANK SEAL

The recovery tank seal is located around the filter,
under the tank cover.

Check the seal for damage and wear after every

100 hours of operation.

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MAINTENANCE

BRAKES AND TIRES

BRAKES
The mechanical brake is located on the front
wheel. The brake is operated by the brake pedal.

Check the brake adjustment after every 200 hours

of operation. If the brake does not respond well to
pressure on the brake pedal, you may need to
adjust the brake.

BRAKE ADJUSTMENT:
Remove the cotter key from the brake extension
arm, and position the extension arm in the next
adjustment hole in the brake link.

Insert the cotter key back into the brake extension

arm, and check the brake for proper operation.

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TIRES
The machine has three tires: one in front, and
two in the rear of the machine. All three tires are
solid rubber. Check the tires for damage and wear
after every 100 hours of operation.

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MAINTENANCE

PUSHING, TOWING, AND TRANSPORTING

THE MACHINE

PUSHING OR TOWING THE MACHINE

If the machine becomes disabled, it can be
pushed from the front or rear, but only tow it from
the front.

Only push or tow the machine for a very short

distance and do not exceed 3.2 kp/h (2 mph). It is
NOT intended to be pushed or towed for a long
distance or at a high speed.

ATTENTION! Do not push or tow

machine for a long distance or damage
may occur to the propelling system.

TRANSPORTING THE MACHINE

1. Position the front of the machine at the
loading edge of the truck or trailer.

FOR SAFETY: Use a truck or trailer that

will support the weight of the machine.

NOTE: Empty the recovery and solution tanks

before transporting the machine.

2. If the loading surface is not horizontal or is

higher than 380 mm from the ground, use a
winch to load machine.

If the loading surface is horizontal AND is

380 mm (15 in) or less from the ground, the
machine may be driven onto the truck or
trailer.

3. To winch the machine onto the truck or

trailer, attach the winching chains to the front
tie down locations. The front tie-down
locations are on the front sides of the
machine. Make sure the machine is
centered.

FOR SAFETY: When loading machine

onto truck or trailer, use winch. Do not
drive the machine onto the truck or
trailer unless the loading surface is
horizontal AND is 380 mm (15 in) or less
from the ground.

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MAINTENANCE
4. Position the machine onto the truck or trailer
as far as possible. If the machine starts to
veer off the centerline of the truck or trailer,
stop and turn the steering wheel to center
the machine.

5. Set the parking brake, lower the scrub head

and block the machine tires. Tie down the
machine to the truck or trailer before
transporting.

The front tie-down locations are on the front

jack supports.

The rear tie-down locations are on the rear

corners of the machine.

6. If the loading surface is not horizontal or is

higher than 380 mm (15 in) from the ground,
use a winch to unload machine.

If the loading surface is horizontal AND is

380 mm (15 in) or less from the ground, the
machine may be driven off the truck or
trailer.

FOR SAFETY: When unloading machine

off truck or trailer, use winch. Do not
drive the machine off the truck or trailer
unless the loading surface is horizontal
AND 380 mm (15 in) or less from the
ground.

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MAINTENANCE

MACHINE JACKING

Empty the recovery and solution tanks before

jacking the machine. You can jack up the machine
for service at the designated locations. Use a
hoist or jack that will support the weight of the
machine. Always stop the machine on a flat, level
surface and block the tires before jacking up the
machine.

The front jacking locations are located on both

sides of the machine, behind the sweeping
assembly.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake.

FOR SAFETY: When servicing machine,

use a hoist or jack that will support the
weight of the machine.

Jack up the rear of the machine from underneath

the rear corners. Use a piece of wood between
the jack and the frame to distribute the machine
weight load.

FOR SAFETY: When servicing machine,

block machine tires before jacking
machine up.

FOR SAFETY: When servicing machine,

jack machine up at designated locations
only. Block machine up with jack
stands.

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MAINTENANCE

STORAGE INFORMATION

The following steps should be taken when storing

the machine for extended periods of time.

1. Drain and clean the solution and recovery

tanks.

2. Park the machine in a cool, dry area.

3. Remove the batteries, or charge them every

three months.

FREEZE PROTECTION
1. Be sure the solution tank is empty.

2. Pour 3.8 L (1 gal) of pre-mixed

automotive-type windshield washer solution
into the solution tank.

3. Turn the machine power on.

4. Start the solution flow system to circulate

the washer solution through the
components.

5. The washer solution does not need to be

drained from the solution tank.

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SPECIFICATIONS
SPECIFICATIONS
GENERAL MACHINE DIMENSIONS/CAPACITIES

Item Dimension/capacity
Length 1690 mm (66.5 in)
Width (less squeegee) 820 mm (32.25 in)
Width (with squeegee) 850 mm (33.5 in)
Height 1372 mm (54 in)
Height with overhead guard NA
Disk brush diameter for 700 mm (28 in) scrub head 355 mm (14 in)
Cylindrical brush diameter 150 mm (6 in)
Cylindrical brush length for 700 mm (28 in) scrub head 700 mm (28 in)
Squeegee width for 700 mm (28 in) scrub head 850 mm (33.5 in)
Scrubbing path width for 700 mm (28 in) scrub head 700 mm (28 in)
Solution tank capacity 130 L (30 gallons)
Recovery tank capacity 210 L (30 gallons)
GVWR 1134 Kg (1285 lbs)

GENERAL MACHINE PERFORMANCE

Item Measure
Aisle turnaround width 1840 mm (72.5 in)
Travel Speed 9.6 Km (6 mph)
Maximum rated climb and descent angle with full tanks 4_
Maximum rated climb and descent angle with empty tanks 11_

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SPECIFICATIONS
POWER TYPE

Type Quantity Volts Ah Rating Weight

Batteries 6 6 244 @ 20 hr rate 32 kg (72 lb)

Type Use VDC kW (hp)

Electric Motors Scrub brush (disk) 36 0.50 (0.67)
Scrub brush (Heavy Duty disk) 36 0.60 (0.80)
Scrub brush (cylindrical) 36 0.56 (0.75)
Vacuum fan 36 0 6 (0.8)
0.6 (0 8)
Propelling 36 1 0 (1.34)
1.0 (1 34)

Type VDC amp Hz Phase VAC

Chargers (Smart) 36 25 60 1 120
36 25 50 1 230

TIRES

Location Type Size

Front (1) Solid 90 mm wide x 250 mm OD (3.5 in wide x 9.8 in OD)
Rear (2) Solid 90 mm wide x 310 mm OD (3.5 in wide x 12.3 in OD)

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SPECIFICATIONS

28 in scrub 820 mm
850 mm (32.25 in)
(33.5 in)

1370 mm
(54 in)

1690 mm 820 mm
(66.5 in) (32.25 in)
353501

MACHINE DIMENSIONS

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INDEX
INDEX

A Controls
Brake pedal, 9
Adjustments Circuit breakers, 15
Rear squeegee blade deflection, 56 Directional pedal, 9
Service brakes, 64 Fuse, 15
Steering gear chain, 61 Hourmeter, 11
Aisle turn, 70 On-off key switch, 11
Operation of controls, 9
Parking brake pedal, 9
B Power kill switch, 11
Rear squeegee switch, 13
Batteries, 39 Scrub switch, 12
Charging the batteries, 41 Solution flow lever, 14
Checking electrolyte level, 39, 41 Steering wheel, 10
Maintenance, 39
Measuring specific gravity, 40 Cylindrical brushes, 22
Specifications, 71 Checking and adjusting brush pattern, 48–50
Replacing brushes, 51
Battery discharge indicator, 14
Belts and chains, 61, 62
Brush drive belts, 61 D
Brake pedal, 9 Debris trough, 30, 32
Brushes Diagnostics,
Cylindrical, 22 Self---Diagnostic test, 43
Checking and adjusting brush pattern, 48 Dimensions, 70
Replacing, 51
Disk, 44 Directional pedal, 9
Replacing, 45 Disk brushes,22
Specifications, 70 Replacement, 44
information, recommendations, 22
Scrubbing, 22 Draining and cleaning tanks, 28–31

C E

Capacities, 70 Electric motors, 44

Chains, 61 Electrical system

Static drag, 61 Batteries, 39
Steering gear, 61 Charging the batteries, 41
Circuit breakers, 15
Circuit breakers, 15 Fuse, 15
Control panel, 12 Electrolyte level, Checking, 41
Self--diagnostic test, 43
Symbols, 7
F
Filling the tanks, 20
Freeze protection, Storage, 69
Fuse, 15

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INDEX
H Maintenance, 36–60
Adjusting rear squeegee blade deflection, 56
Horn button, 11 Adjusting squeegee guide rollers, 57
Hourmeter, 11 Batteries, 39
Checking electrolyte level, 41
How the machine works, 17 Belts and chains, 61, 62
Brush drive belts, 61
Charging batteries, 41
I Checking and adjusting brush pattern, 48–50
Indicators Cylindrical brushes, 48
Battery discharge, 14 Disk brushes, 44–49
Recovery tank full, 13 Electric motors, 44
Scrub brush pressure, 12 Leveling the rear squeegee, 55
Lubrication, 38
Rear squeegee assembly, 54–57
J Rear squeegee assembly removal, 54
Rear squeegee assembly replacement, 55
Jack points, 68 Rear squeegee blades, 57
Rear squeegee rotation and replacement, 57
Recommended, 5
K Recovery tank, 53
Knobs Replacing cylindrical brushes, 51
Squeegee leveling, 17 Replacing or rotating front squeegee blade, 59
Replacing side squeegee blades, 60
Scheduled intervals, 37
L Scrub brushes, 44–49
Self--Diagnostic test, 43
Levers Side squeegee blades, 60
Solution flow, 14 Solution system, 53
Lubrication, 38 Solution tank, 53
Rear squeegee casters, 38 Maintenance chart, 37
Steering caster pivot bearing, 38
Motors
Steering gear chain, 38
Electric motors, 44

M O
Machine components, 6
On-off key switch, 11
Machine dimensions, 72
Operator responsibility, 5
Machine operation
Operator seat, 16
Double scrubbing, 26
How the machine works, 17 Options, 33–35
Operation on inclines, 26 QuickMop, 33
Post--operation checklist, 32
Pre--operation checklist, 18
Starting the machine, 19
Stop scrubbing, 27
Stopping the machine, 31
Troubleshooting, 35
Machine performance
Aisle turnaround width, 70
Climb and descent angles, 70
Machine specifications, 70–73
Machine tie down locations, 67

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INDEX
P S
Pedals Safety
Brake, 9 Labels, 4
Directional, 9 Precautions, 3
Parking brake, 9 Scrub brushes, 44–49
Post ---operation checklist, 32 Adjusting cylindrical brush pattern, 48–50
Power kill switch, 11 Brush pressure, 12
Checking cylindrical brush pattern, 48–50
Pre---operation checklist, 18 Cylindrical brushes, 48
Pushing, towing, and transporting machine, 66 Replacing, 51
Disk brushes, 44
Replacing, 45
Q Scrub head floor skirts, 62
QuickMopt Option, 33 Scrub pads, 46
Scrub switch, 12
Brush down pressure indicators, 12
R
Brush pressure settings, 12
Rated incline and descent, 26 Scrubbing, 24
Rear squeege casters, 38 Brushes, 22
Double scrubbing, 26
Rear squeegee
Information, 22
Adjusting blade deflection, 56
Operation on inclines, 26
Leveling, 55
Pads, 23
Rotating or replacing blades, 57
Stop scrubbing, 27–29
Rear squeegee assembly, 54–57
Seals
Removal, 54
Recovery tank, 63
Replacement, 55
Solution tank, 63
Rear squeegee blades, 57 Vacuum fan, 62
Rear squeegee switch, 13 Seat
Recovery tank, 53 Adjustment lever, 16
Operator, 16
Recovery tank full indicator, 13
Seat support arm, 16
Recovery tank seal, 63
Side squeegee blades, 60
Replacing the disk brushes or pads, 45 Replacement, 60
Skirts, Scrub head floor, 62
Solution flow lever, 14
Solution system, 53
Solution tank, 53
Filling the tank, 20
Solution tank seal, 63
Specifications, 70–73
Battery chargers, 71
Electric motors, 71
Machine capacities, 70
Machine dimensions, 70
Machine performance, 70
Power type, 71
Tires, 71

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INDEX
Squeegees
Adjusting deflection, 16
Adjusting guide rollers, 57
Blade rotation or replacement, 59
Leveling knob, 17
Squeegee leveling knob, 17
Squeegee wheel cams, 16
Starting the machine, 19
Steering gear chain, 38
Steering wheel, 10
Storage information, 69
Freeze protection, 69
Switches
On-off key, 11
Power kill switch, 11
Rear squeegee, 13
Scrub, 12
Symbols, Control panel, 7

T
Tanks
Draining and cleaning, 28–31
Filling the tanks, 20
Recovery tank, 53
Solution tank, 53
Tie down location, 67
Tires, 64, 65
Specifications, 71
Towing machine, 66
Transporting machine, 66
Troubleshooting, 35

V
Vacuum fan, 44
Seal, 62

76 EZ Rider 330730 (9--00)