PARTS

MANUAL
Model

PKV401T
PUMP

PUB-PP6353
Rev. 04/08
940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212
e-mail: [email protected] • www.robinamerica.com © Copyright 2008 Robin America, Inc.
HOW TO USE THIS MANUAL

Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifications. Each specification will be
unique in some way. The difference may only be the paint color or it may have a different
type of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specifica-
tion and code numbers for your engine. The specification and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:

P K V 401 XXXX

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

PKV401T -3- 04-08

 MANUAL LAYOUT

1 4

3
2

1 6 7 9
2

4 8

1. SECTION NAME Parts are broadly classified according to their functions.

Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).

3. REF. No . The Reference number identifies the part illustration with the corresponding part number in the
part list.

4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".

5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No.

2101- The part is used in the products with CODE No. of 2101 and after this number.
- 2100 The part is used in the products with CODE No. of 2100 and before this number.

PKV401T -4- 04-08

 GROUP INDEX
Group Name Page

PUMP ......................................................................................................... 6

CRANKCASE GROUP ............................................................................... 8

CRANKSHAFT GROUP ........................................................................... 10

INTAKE and EXHAUST GROUP .............................................................. 12

GOVERNOR GROUP .............................................................................. 16

COOLING and STARTING GROUP ......................................................... 18

FUEL, LUBRICANT GROUP .................................................................... 20

CARBURETOR GROUP .......................................................................... 22

ELECTRIC DEVICE GROUP .................................................................. 24

INDEX OF DESCRIPTION SYMBOLS

SYMBOL DESCRIPTION SYMBOL DESCRIPTION
AY ........................... ASSEMBLY P= ........................... PITCH (in mm)
CP........................... COMPLETE P.T.O. (PTO) ........... POWER TAKE OFF
EX ........................... EXPORT (from Japan) REF. ........................ REFERENCE
FIG.......................... FIGURE R.H. (RH) ................ RIGHT HAND SIDE
FR. .......................... FRONT RR. ......................... REAR
" .............................. INCH STD. ....................... STANDARD
INCL. ...................... INCLUDE SW .......................... SWITCH
~L............................ LITER T= ........................... THICKNESS (in mm)
L= ........................... LENGTH (in. mm) UN .......................... UNIT
L.H. (LH) ................. LEFT-HAND SIDE U.S.......................... UNDER SIZE
MECH ..................... MECHANICAL ~V ........................... VOLTAGE
NO (NON) ............... NONE ~W .......................... WATT
OPT......................... OPTIONAL W/ ........................... WITH
O.S. ........................ OVER SIZE W/O ........................ WITHOUT

PKV401T -5- 04-08

SECTION 1 PUMP GROUP

FIG. 100

PKV401T -6- 04-08

 SECTION 1 PUMP GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

110 470-01201-32 CASING 1 100
115 470-01162-70 O RING 1 100
120 470-01164-88 INNER CASING 1 100
130 470-01169-28 IMPELLER 1 100
140 470-01200-29 MECHANICAL SEAL 1 100
145 470-01100-81 ADJUSTING WASHER 3 100
150 470-01155-79 FRONT COVER PACKING 1 100
170 470-01180-79 PLUG AY 1 100
185 470-01164-19 SOCKET BOLT 3 100
210 470-01166-12 FRONT COVER PACKING 1 100
260 470-01180-79 PLUG AY 1 100
270 470-01155-80 COVER BOLT 4 100
272 471-00000-73 BOLT AND WASHER 2 100
277 470-01155-90 KNOB 4 100
280 470-01165-16 SOCKET BOLT 4 100
287 470-01164-93 WASHER 4 100
310 470-01115-79 SUCTION FLANGE 1 100
314 471-00000-42 BOLT AND WASHER AY 6 100
382 470-01107-51 PACKING, CHECK VALVE 1 100
383 470-01112-16 OUTER WEIGHT 1 100
384 470-01104-74 INNER WEIGHT 1 100
385 471-00000-83 SCREW 1 100
386 471-00000-57 NUT 1 100
387 471-00000-68 SPRING WASHER 1 100
410 470-01161-48 DELIVERY HOUSING 1 100
414 471-00000-34 BOLT AND WASHER AY 4 100
420 470-01155-48 HEAD PACKING 1 100
430 470-01129-96 DELIVERY FLANGE 1 100
435 471-00000-42 BOLT AND WASHER AY 4 100
440 470-01107-50 DELIVERY FLANGE PACK 1 100
460 470-01184-50 PLUG AY 1 100
510 470-01109-79 STRAINER 1 100
610 470-01281-17 FRAME 1 100
611 470-01162-73 RUBBER MOUNT 2 100
670 470-01161-72 CUSHION RUBBER 6 100
680 471-00000-36 BOLT AND WASHER AY 2 100
681 471-00000-81 BOLT AND WASHER AY 2 100
682 471-00000-33 BOLT AND WASHER AY 2 100
686 471-00000-82 WASHER 2 100
690 471-00000-38 NUT 2 100
691 471-00000-76 NUT 6 100
910 470-01207-27 LABEL, PUMP NAME 1 100
950 470-01162-04 TOOL 1 100
962 471-00000-79 WING NUT 1 100

PKV401T -7- 04-08

SECTION 2 CRANKCASE GROUP

FIG. 200

PKV401T -8- 04-08

 SECTION 2 CRANKCASE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

10 267-10101-81 CRANKCASE CP 1 200
20 263-14211-03 VALVE GUIDE 2 200
21 056-51000-50 CLIP 1 200
26 132-07AA0-50 SEAL, INTAKE VALVE 1 200
28 263-35341-03 RETAINER PLATE 1 200
30 044-03500-90 OIL SEAL 1 200
40 060-03500-10 BALL BEARING 1 200
46 060-01500-11 BALL BEARING 1 200
50 031-00600-20 DOWEL PIN 2 200
60 010-50802-90 STUD 2 200
70 010-50602-91 STUD 2 200
75 044-00800-10 OIL SEAL 1 200
80 040-11400-30 PLUG 2 200
90 021-11400-20 GASKET 2 200
210 267-11001-51 MAIN BEARING COVER 1 200
220 044-03500-90 OIL SEAL 1 200
230 060-03500-10 BALL BEARING 1 200
235 060-01500-11 BALL BEARING 1 200
250 267-45001-11 GOVERNOR GEAR CP 1 200
260 205-41901-03 GOVERNOR SLEEVE 1 200
270 224-63601-01 OIL GAUGE 2 200
280 021-32000-50 GASKET 2 200
300 011-00803-40 FLANGE BOLT 7 200
610 267-13001-41 CYLINDER HEAD CP 1 200
620 267-15002-11 GASKET, HEAD 1 200
630 011-01000-30 FLANGE BOLT 4 200
680 267-15501-11 ROCKER COVER CP 1 200
690 267-15201-13 GASKET, ROCKER COVER 1 200
700 031-00600-20 DOWEL PIN 2 200
710 011-00601-30 FLANGE BOLT 4 200
722 267-16001-13 LEAF VALVE 1 200
723 267-16101-13 RETAINER PLATE 1 200
726 011-00600-10 FLANGE BOLT 1 200
930 267-59652-03 SEAL RUBBER 1 200
960 267-99001-27 GASKET SET 1 200

PKV401T -9- 04-08

SECTION 3 CRANKSHAFT GROUP

FIG. 300

PKV401T - 10 - 04-08
 SECTION 3 CRANKSHAFT GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

10 267-20301-11 CRANKSHAFT CP 1 300
40 023-03501-60 SPACER 1 T=0.6 300
41 023-03501-70 SPACER 1 T=0.8 300
42 023-03501-80 SPACER 1 T=1.0 300
50 018-01800-10 FLANGE NUT 1 300
65 003-10180-00 WASHER 1 300
70 005-32054-01 WOODRUFF KEY 1 300
210 267-24101-13 BALANCER SHAFT 1 300
310 267-22501-10 CONNECTING ROD AY 1 300
311 267-22503-00 CONNECTING ROD AY 1 0.25mm Undersized 300
320 001-05084-00 FLANGE BOLT 2 300
350 263-23301-23 PISTON PIN 1 300
360 267-23401-03 PISTON 1 STD 300
361 267-23402-03 PISTON 1 0.25mm Oversized 300
362 267-23403-03 PISTON 1 0.50mm Oversized 300
370 267-23501-07 PISTON RING SET 1 STD 300
371 267-23502-07 PISTON RING SET 1 0.25mm Oversized 300
372 267-23503-07 PISTON RING SET 1 0.50mm Oversized 300
380 056-52100-20 CLIP 2 300

PKV401T - 11 - 04-08
SECTION 4 INTAKE and EXHAUST GROUP

FIG. 400

PKV401T - 12 - 04-08
 SECTION 4 INTAKE and EXHAUST GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

10 267-31701-01 CAMSHAFT CP 1 400
34 005-19041-00 SPRING PIN 1 400
35 246-36201-11 RELEASE LEVER CP 1 400
38 246-36701-03 RETURN SPRING 1 400
50 239-33301-13 TAPPET 2 400
60 246-33611-03 VALVE SPRING 2 400
70 246-33711-13 SPRING RETAINER 2 400
80 267-33402-H3 INTAKE VALVE 1 400
90 267-33502-H3 EXHAUST VALVE 1 400
95 246-35501-03 COLLET VALVE 4 400
100 023-02200-50 SPACER 1 T=0.6 400
101 023-02200-60 SPACER 1 T=0.7 400
102 023-02200-70 SPACER 1 T=0.8 400
210 267-35301-C1 PUSH ROD CP 2 400
220 267-36102-03 ROCKER ARM 2 400
230 261-35801-13 BOLT, PIVOT 2 400
235 267-35701-03 PIVOT 2 400
240 017-00601-10 NUT 2 400
260 267-36501-13 GUIDE PLATE 1 400
310 267-30112-12 MUFFLER UN 1 400
315 267-37601-01 SPARK ARRESTER CP 1 400
317 015-00400-60 TAPPING SCREW 1 400
320 267-34201-11 MUFFLER COVER CP 1 400
330 267-37001-01 MUFFLER BRACKET CP 1 400
340 246-35201-03 GASKET, MUFFLER 1 400
350 017-60800-20 SELF LOCK NUT 2 400
360 011-00600-10 FLANGE BOLT 4 400
370 001-04081-60 FLANGE BOLT 2 400
385 267-37101-12 TAIL SCREEN UN 1 400
387 015-00400-60 TAPPING SCREW 3 400
540 267-32901-03 INSULATOR 1 400
550 267-35901-13 GASKET, INSULATOR 2 400
570 002-38060-00 FLANGE NUT 2 400
580 011-00601-01 FLANGE BOLT 1 400
670 024-10200-10 GROMMET 1 400
675 246-45006-01 KNOB CP 1 400
850 085-11000-00 RUBBER PIPE 1 400

PKV401T - 13 - 04-08
SECTION 4 INTAKE and EXHAUST GROUP

FIG. 410

PKV401T - 14 - 04-08
 SECTION 4 INTAKE and EXHAUST GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

510 267-32601-20 AIR CLEANER AY 1 410
-200 267-35001-11 BASE CP 1 410
-210 267-35004-03 PACKING 1 410
-220 270-32720-08 PACKING 1 410
-250 267-35002-11 COVER CP 1 410
-260 267-35005-03 LABEL 1 410
-270 227-36523-03 CAP NUT 1 410
-520 267-35003-11 CLEANER ELEMENT 1 410

PKV401T - 15 - 04-08
SECTION 5 GOVERNOR GROUP

FIG. 500

PKV401T - 16 - 04-08
 SECTION 5 GOVERNOR GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

10 267-42301-43 GOVERNOR LEVER 1 500
20 267-42201-03 GOVERNOR SHAFT 1 500
26 003-11080-00 WASHER 1 500
30 267-42701-01 GOVERNOR ROD CP 1 500
40 267-42801-33 ROD SPRING 1 500
50 003-13060-00 CLIP 2 500
60 001-14063-00 BOLT AND WASHER AY 1 500
70 018-60600-20 NUT 1 500
80 267-42501-03 GOVERNOR SPRING 1 500
310 267-43302-01 SPEED CONTROL LEVER CP 1 500
340 227-43501-13 STOP PLATE 1 500
350 227-45002-03 SPRING WASHER 1 500
355 021-70600-60 FRICTION WASHER 2 500
360 004-31061-80 SCREW, PANHEAD 1 500
370 002-27060-00 NUT 1 500
450 017-60600-20 SELF LOCK NUT 1 500

PKV401T - 17 - 04-08
SECTION 6 COOLING and STARTING GROUP

FIG. 600

PKV401T - 18 - 04-08
 SECTION 6 COOLING and STARTING GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

10 267-51201-01 BLOWER HOUSING 1 600
20 073-20054-80 LABEL, TRADEMARK 1 600
35 267-91860-03 LABEL, ENGINE NAME 1 600
40 011-00600-20 FLANGE BOLT 5 600
60 267-52613-01 CYLINDER BAFFLE 13 CP 1 600
61 267-52701-03 CYLINDER BAFFLE 2 1 600
80 011-00600-10 FLANGE BOLT 4 600
210 267-50201-10 RECOIL STARTER AY 1 600
-1 261-50115-08 SPIRAL SPRING 1 600
-2 246-50120-08 REEL 1 600
-3 226-50113-08 STARTER ROPE 1 600
-4 261-50100-08 STARTER KNOB 1 600
-5 246-50125-08 RATCHET 2 600
-6 246-50130-08 FRICTION SPRING 1 600
-7 227-50135-08 RETURN SPRING 2 600
-8 246-50160-08 RATCHET GUIDE 1 600
-11 224-50150-08 STARTER PULLEY 1 600
-49 227-50152-08 SET SCREW 1 600
220 011-00600-10 FLANGE BOLT 4 600
230 001-65081-20 BOLT 3 600

PKV401T - 19 - 04-08
SECTION 7 FUEL, LUBRICATION GROUP

FIG. 700

PKV401T - 20 - 04-08
 SECTION 7 FUEL, LUBRICATION GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

10 267-60101-01 FUEL TANK CP 1 700
20 073-20044-50 LABEL, CAUTION 1 700
21 073-20039-00 LABEL, WARNING 1 700
23 267-91710-03 LABEL, MODEL 1 700
30 043-04300-15 FUEL TANK CAP CP 1 700
40 064-13600-10 FUEL FILTER 1 700
50 064-20116-00 FUEL STRAINER AY 1 700
-1 064-20002-20 FILTER 1 700
-2 064-20002-30 GASKET 1 700
-3 064-20019-10 CUP 1 700
-4 064-20003-20 NUT 1 700
-8 064-20027-90 BOLT 1 700
-9 064-20003-30 O RING 1 700
-10 064-20024-10 LOCK NUT 1 700
-15 064-20032-30 SPRING 1 700
63 001-13082-00 BOLT AND WASHER AY 4 700
70 267-62611-01 FUEL PIPE CP 1 7306- 700
267-62603-11 FUEL PIPE CP 1 -7305 700
71 267-62604-11 FUEL PIPE CP 1 700
90 056-11000-30 HOSE CLAMP 2 7306- 700
X56-11100-60 HOSE CLAMP 2 -7305 700
91 X56-11100-60 HOSE CLAMP 1 700
92 056-11200-40 HOSE CLAMP 1 700

PKV401T - 21 - 04-08
SECTION 7 FUEL, LUBRICATION GROUP

FIG. 710

PKV401T - 22 - 04-08
 SECTION 7 FUEL, LUBRICATION GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

210 267-62302-20 CARBURETOR AY 1 710
-1 267-62535-08 THROTTLE VALVE 1 710
-2 209-62351-08 SCREW 2 710
-3 267-62525-08 CHOKE VALVE 1 710
-4 237-62451-08 SCREW 2 710
-5 227-62422-08 PILOT JET 1 #50 710
-8 267-62520-08 CHOKE LEVER A 1 710
-9 239-62560-08 RING 1 710
-11 267-62531-08 THROTTLE SHAFT A 1 710
-12 150-62358-08 BOLT 1 710
-13 226-62550-08 RING 1 710
-14 224-62312-18 NEEDLE A 1 710
-15 214-62515-08 PIN 1 710
-16 234-62552-08 FLOAT BODY A 1 710
-17 207-62345-08 INSERT WASHER 1 710
-18 206-62540-08 PACKING 1 710
-19 234-62506-08 FLOAT A 1 710
-20 267-62440-08 MAIN NOZZLE 1 710
-21 246-62425-08 JET HOLDER 1 710
-22 267-62402-08 MAIN JET 1 710
-23 242-62323-08 SCREW 1 710
-24 224-62569-18 CLIP 1 710
-28 224-62450-08 SCREW 1 710
-29 209-62445-08 SPRING 1 710
-40 224-62452-08 SCREW 1 710
-41 206-62446-08 SPRING 1 710
-44 106-62411-08 AIR JET 1 710
-45 246-62410-08 AIR JET 1 710
-61 247-62550-08 CAP, CHOKE 1 710
-62 236-62680-08 SEAL 1 710
-102 106-62392-08 SEAL 1 710
-103 267-62450-08 RING 1 710
-155 267-62451-08 BRACKET 1 710
-157 267-62452-08 SCREW 1 710

PKV401T - 23 - 04-08
SECTION 8 ELECTRIC DEVICE GROUP

FIG. 800

PKV401T - 24 - 04-08
 SECTION 8 ELECTRIC DEVICE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

10 267-79201-11 FLYWHEEL CP 1 800
11 267-79401-21 IGNITION COIL CP 1 800
30 001-14062-50 BOLT AND WASHER AY 2 800
50 267-73101-01 WIRE 1 CP 1 800
60 066-00004-70 SWITCH AY 1 7275- 800
X66-00003-61 SWITCH AY 1 -7274 800
70 015-00400-90 TAPPING SCREW 2 800
80 227-75001-03 GROMMET 1 800
100 065-01404-80 SPARK PLUG 1 NGK BPR6ES 800
110 065-50002-30 SPARK PLUG CAP 1 800
700 KS3-11020-01 OIL SENSOR CP 11 1 800
760 214-73122-01 WIRE 22 CP 1 800
770 056-60002-50 CLAMP 2 800
775 011-00600-10 FLANGE BOLT 2 800

PKV401T - 25 - 04-08