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Multi-Turn Actuators Profox PF-M25 - PF-M100: Assembly and Commissioning Operation Instructions

This document provides instructions for assembly, commissioning, and maintenance of multi-turn actuators. It includes safety instructions, a short description of the product, instructions for transport and storage, assembly, electrical connection, commissioning, operation, status indication, troubleshooting, servicing, and technical specifications.

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Johan
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0% found this document useful (0 votes)
309 views56 pages

Multi-Turn Actuators Profox PF-M25 - PF-M100: Assembly and Commissioning Operation Instructions

This document provides instructions for assembly, commissioning, and maintenance of multi-turn actuators. It includes safety instructions, a short description of the product, instructions for transport and storage, assembly, electrical connection, commissioning, operation, status indication, troubleshooting, servicing, and technical specifications.

Uploaded by

Johan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Multi-turn actuators

PROFOX
PF-M25 – PF-M100

Operation instructions Assembly and commissioning


PF-M25 – PF-M100
Table of contents

Read operation instructions first.



Observe safety instructions.

These operation instructions are part of the product.

Store operation instructions during product life.

Pass on instructions to any subsequent user or owner of the product.

Target group:
This document contains information for assembly, commissioning and maintenance staff.

Table of contents Page


1. Safety instructions................................................................................................................. 4
1.1. Prerequisites for the safe handling of the product 4
1.2. Range of application 4
1.3. Warnings and notes 5
1.4. References and symbols 5
2. Short description................................................................................................................... 7
3. Name plate.............................................................................................................................. 9
4. Transport and storage........................................................................................................... 11
4.1. Transport 11
4.2. Storage 11
5. Assembly................................................................................................................................ 12
5.1. Mounting position 12
5.2. Fit ball handle to handwheel 12
5.3. Mount actuator to valve 12
5.3.1. Overview on coupling variants 12
5.3.2. Mount actuator (with coupling) 13
6. Electrical connection............................................................................................................. 16
6.1. Basic information 16
6.2. Open terminal compartment 17
6.3. Cable connection 18
6.4. Close terminal compartment 21
6.5. External earth connection 21
7. Commissioning...................................................................................................................... 23
7.1. End position setting (via push buttons) 23
7.1.1. Set end position CLOSED 24
7.1.2. Set end position OPEN 25
7.2. Position indicator setting 27
7.3. Configuration of further parameters 28
7.3.1. Speed setting 28
8. Operation................................................................................................................................ 31
8.1. Manual operation 31
8.2. Motor operation 31
8.2.1. Actuator operation via push buttons 31
8.2.2. Actuator operation via AUMA Assistant App 32
8.2.3. Actuator operation from Remote 33

2
PF-M25 – PF-M100
Table of contents

9. FOX-EYE indication light and status indication.................................................................. 35


10. Corrective actions.................................................................................................................. 38
10.1. Faults during commissioning 38
10.2. Fault indications and warning indications 38
10.3. Not ready REMOTE 41
11. Servicing and maintenance................................................................................................... 43
12. Disposal and recycling.......................................................................................................... 45
13. Technical data......................................................................................................................... 46
13.1. Technical data Multi-turn actuators with integral controls for open-close and modulating duty 46
14. Spare parts............................................................................................................................. 51
14.1. Multi-turn actuators PF-M25 – PF-M100 51
Index........................................................................................................................................ 53

3
PF-M25 – PF-M100
Safety instructions

1. Safety instructions
1.1. Prerequisites for the safe handling of the product
Standards/directives The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Depending on the actuator version, this includes:
● Applicable configuration guidelines for fieldbus applications.
● Applicable configuration guidelines for network applications.

Safety instructions/
All personnel working with this device must be familiar with the safety and warning
warnings
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.

Commissioning Prior to commissioning, imperatively check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.

Operation Prerequisites for safe and smooth operation:


● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature prior to working on the device using an appropriate thermometer and
wearing protective gloves.
● During operation, accelerating loads up to maximum 15 % of the maximum
torque may occur. Higher values might damage the electronics.

Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.

Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.

The following applications are not permitted, e.g.:


● Industrial trucks according to EN ISO 3691

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PF-M25 – PF-M100
Safety instructions

● Lifting appliances according to EN 14502


● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
● Escalators
● Continuous duty
● Buried service
● Continuous underwater use (observe enclosure protection)
● Potentially explosive atmospheres
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Warnings and notes

The following warnings draw special attention to safety-relevant procedures in these


operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failure


to observe this warning results in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk. Failure


to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure to


observe this warning could result in minor or moderate injury. May also be
used with property damage.

Potentially hazardous situation. Failure to observe this warning could result


in property damage. Is not used for personal injury.

Safety alert symbol warns of a potential personal injury hazard.


The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed)


Symbol for OPEN (valve open)
Via the menu to parameter
Describes the menu path of AUMA Assistant App or the AUMA CDT software to the
parameter/process data on the basis of the display texts. Display texts, parameter
and process data are highlighted in grey: Example. In addition, in most cases, the
ID of the display text(DIS), of the parameter (PRM) or the process date (PZD) is
indicated. The search function of AUMA CDT software (Strg + F) can be used to
quickly find the display texts, parameters and process data.

5
PF-M25 – PF-M100
Safety instructions

➥ Result of a process step


Describes the result of a preceding process step.

6
PF-M25 – PF-M100
Short description

2. Short description
Multi-turn actuator Definition in compliance with EN 15714-2/EN ISO 5210:
A multi-turn actuator is an actuator which transmits torque to a valve for at least one
full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators PF-M25 – PF-M100 are driven by an electric motor. For
control in motor operation and for processing the actuator signals, controls are
integrated within the housing. Push buttons allow for local actuator operation. A
handwheel is provided for occasional manual operation. Manual operation is possible
without change-over.
Switching off in end positions may be either by limit or torque seating.
The self-locking of the actuator is ensured by means of the braking function. As soon
as the actuator is at standstill, the motor takes over the brake function for the first
20 seconds. This period is defined through a parameter which can be set via
Bluetooth. After this, the locking brake takes over the brake function by disconnection
from power and renewed engagement. Brake engagement generates a clicking noise
and is part of the standard operational behaviour.
The actuator performs a torque measurement. The measured values can be read
by means of the AUMA Assistant App or AUMA CDT. Measured values are only
generated during motor operation. No measured value is generated during manual
operation. The last measured value remains frozen and is displayed. This is not the
case when starting from the torque seating end position. In this case, the value is
set to zero and also displayed as zero.
AUMA multi-turn actuat- Figure 1: PF-M50
or
PROFOX PF-M50

[1] Push buttons


[2] Position indicator
[3] Screw plug
[4] FOX-EYE (indication LED)
[5] Screw plug for manual emergency operation
[6] Handwheel

Information Only smaller sizes without handwheel function are equipped with a manual drive
option via Allen key, located below the screw plug for manual emergency operation
[5].

App and software

Using the AUMA CDT software for Windows-based computers (notebooks or tablets)
and the AUMA Assistant App, actuator data can be uploaded and read, settings
can be modified and stored. The connection between computer and AUMA actuator
is established wireless via Bluetooth interface. With the AUMA Cloud, we provide
an interactive platform to collect and assess e.g. detailed device data of all actuators
within a plant.

7
PF-M25 – PF-M100
Short description

Figure 2: Communication via Bluetooth

AUMA CDT AUMA CDT is a user-friendly setting and operation program for AUMA actuators.
Connection between computer (notebook, tablet) and actuator is wireless via
Bluetooth interface.
AUMA CDT software can be downloaded free of charge from our website
www.auma.com.

The AUMA Cloud is the driving element of the digital AUMA world, acting as
interactive platform for efficient maintenance of AUMA actuators at moderate cost.
AUMA Cloud The AUMA Cloud collects all device data of all actuators within one site and provides
a clear overview at a glance. Detailed analysis provides valuable information on
potential maintenance requirements. Additional functions foster smooth asset
management.

The AUMA Assistant App enables commissioning, configuration and diagnostics of


AUMA Assistant App AUMA actuators via Bluetooth using either smartphone or tablet.
The AUMA Assistant App can be downloaded free of charge from the Play Store
(Android) or App Store (iOS).
Figure 3: Link to AUMA Assistant App

8
PF-M25 – PF-M100
Name plate

3. Name plate
Figure 4: Name plate arrangement

Figure 5: PROFOX name plate (example of I/O interface)

[1] Product name


[2] Type designation
[3] Order number
[4] Actuator serial number
[5] Torque range in direction OPEN/CLOSE
[6] Control
[7] Speed range
[8] Current type, mains voltage, mains frequency
[9] Type of duty
[10] Permissible ambient temperature
[11] Threads for cable entries at electrical connection
[12] FCC ID
[13] Name and address of manufacturer (manufacturer logo: )
[14] Data Matrix code
[15] Nominal power and nominal current
[16] Enclosure protection

9
PF-M25 – PF-M100
Name plate

Descriptions referring to name plate indications


Type designation Table 1:
Description of type designation (with the example of PROFOX PF-M50-F07-F10-N)
PROFOX PF M 50 F07–F10 N
PROFOX Product name
PF Type (abbreviation PROFOX)
M Type of movement: Multi-turn actuator
50 Size (max. torque in Nm)
F07–F10 Flange sizes
N Flange surface flat, without spigot

Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com > Service & Support >myAUMA, we offer
a service allowing authorised users to download order-related documents such as
wiring diagrams and technical data (both in German and English), inspection certificate
and the operation instructions when entering the order number.

Serial number Table 2:


Actuator Description of serial number (example of 0520NS12345)
05 20 NS12345
05 Positions 1+2: Assembly in week = week 05
20 Positions 3+4: Year of manufacture = 2020
NS12345 Internal number for unambiguous product identification

Data Matrix code When registered as authorised user, you may use our AUMA Assistant App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.
Figure 6: Link to AUMA Assistant App:

For further Service & Support, Software/Apps/... refer to www.auma.com

10
PF-M25 – PF-M100
Transport and storage

4. Transport and storage


4.1. Transport
For transport to place of installation, use sturdy packaging.

Suspended load!
Death or serious injury.
→ Do NOT stand below suspended load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Respect total weight of combination (actuator, gearbox, valve)
→ Secure load against falling down, sliding or tilting.
→ Perform lift trial at low height to eliminate any potential danger e.g. by tilting.

Information Please refer to the technical data sheet for actuator weights.

4.2. Storage

Risk of corrosion due to inappropriate storage!


→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.

Long-term storage For long-term storage (more than 6 months), observe the following points:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.

11
PF-M25 – PF-M100
Assembly

5. Assembly

5.1. Mounting position

The product described in this document can be operated without restriction in any
mounting position.
5.2. Fit ball handle to handwheel
To avoid damage during transport, the ball handle is fitted at the rear of the
handwheel.
Prior to commissioning, mount the ball handle into correct position:

1. Remove cap nut [1] and pull out ball handle [2].
2. Insert ball handle [2] in correct position and fasten with cap nut [1].

Information The end position detection can be modified by rotating the handwheel even if the
actuator is not mounted to a valve.Therefore, we recommend refraining from rotating
the handwheel several times prior to mounting the actuator to the valve.

5.3. Mount actuator to valve

Corrosion due to damage to paint finish and condensation!


→ Touch up damage to paint finish after work on the device.
→ After mounting, immediately perform electrical connection of the device to min-
imise condensation cause by standby current.

5.3.1. Overview on coupling variants

Design Figure 7: Coupling variants

[1] Bore with keyway


[2] Square bore
[3] Bore with two-flats
Application ● For valve attachments according to EN ISO 5211
● For rotating, non-rising valve stem

12
PF-M25 – PF-M100
Assembly

5.3.2. Mount actuator (with coupling)


Unbored couplings or couplings with pilot bore must be machined to match the valve
shaft prior to mounting the actuator to the valve (e.g. with bore and keyway, two-flat
or square bore).

Assemble valve and actuator in the same end position. As standard, the actu-
ator is supplied in end position CLOSED.
→ Recommended mounting position for butterfly valves: End position CLOSED.
→ Recommended mounting position for ball valves: End position OPEN.

Assembly steps 1. If required, move actuator in same end position as valve using the handwheel.
2. Clean mounting faces, thoroughly degrease uncoated mounting surfaces.
3. Apply a small quantity of grease to the valve shaft [2].

13
PF-M25 – PF-M100
Assembly

4. Place coupling [1] onto valve shaft [2] and secure against axial slipping by using
a grub screw [3] or a clamping washer and a screw with curved spring lock
washer [4]. Thereby, ensure that dimensions X, Y or L are observed (refer to
figure and table <Mounting positions for coupling>).
Figure 8: Examples: Fit coupling

[1] Coupling
[2] Valve shaft
[3] Grub screw
[4] Clamping washer and screw with curved spring lock washer
Figure 9: Mounting positions for coupling

Table 3:
Mounting position of the coupling within fitting dimensions according to AUMA definition
Dimensions M25 M50 M100
[mm]
EN ISO 5211 F05 F07 F10 F05 F07 F10 F07 F10
X max. 3 3 3 3 3 3 4.5 4.5
Y max. 2 2 2 2 2 2 4.5 4.5
L max. 381)/40 381)/40 381)/40 381)/40 381)/40 381)/40 50 50

1) Thread with grub screw

5. Apply non-acidic grease at splines of coupling (e.g. Gleitmo by Fuchs).

14
PF-M25 – PF-M100
Assembly

6. Fit actuator. If required, slightly turn actuator until splines of coupling engage.
Figure 10: Mounting the actuator onto valve

Information Ensure complete contact of flanges.

7. If flange bores do not match thread:


7.1 Slightly rotate handwheel until bores line up.
7.2 If required, shift actuator by one tooth on the coupling.
8. Fasten actuator with screws.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
9. Fasten screws crosswise to a torque according to table.
Table 4:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M6 10
M8 24
M10 48
M12 82
M16 200
M20 392

15
PF-M25 – PF-M100
Electrical connection

6. Electrical connection
6.1. Basic information

Electric shock due to presence of hazardous voltage!


Risk of death or serious injury!
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.

Risk of immediate actuator operation when connecting to mains!


Risk of death, severe injury or damage to valve.
→ Check operation signals and operation behaviour prior to switching on the mains
voltage.
→ Ensure that the tripping conditions for the failure behaviour are not fulfilled when
switching on.
→ Ensure that the tripping conditions for the EMERGENCY behaviour are not ful-
filled when switching on.

Reasons for immediate operation:


● The signal and fieldbus cables are connected and a respective operation com-
mand has been issued.
● The “Failure behaviour” function was configured as to ensure that this state
results in an operation once the mains voltage is applied. Factory setting para-
meter Failure operation: STOP (the actuator stops).
● The “EMERGENCY behaviour” function was configured as to ensure that this
state results in an operation once the mains voltage is applied. Factory setting
function EMERGENCY behaviour: Function not activated.

Wiring diagram/terminal The pertaining wiring diagram/terminal plan (in German or English) is attached to
plan the device in a weather-proof bag, together with these operation instructions. It can
also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).

Permissible networks The actuators are suitable for use in TN and TT networks. For IT network, a suitable,
(supply networks) approved insulation monitor measuring the pulse code is required.

Current type, mains Type of current, mains voltage and mains frequency must match the data on the
voltage, mains fre- name plate.
quency For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches or circuit breakers have to be provided by the customer.
For circuit breakers, the following sizing/characteristics are recommended:

Sizing/
Number of actuators characteristics
1 B06
2 B10
4 C13
10 D16

Refer to electric data for the maximum current values of individual models and
versions.

Potential of customer Refer to Technical data for options of isolated potentials.


connections

16
PF-M25 – PF-M100
Electrical connection

Safety standards Safety measures and safety equipment must comply with the respectively valid
national on site specifications. All externally connected devices shall comply with
the relevant safety standards applicable for the place of installation.

Connecting cables, ● We recommend using connecting cables and connecting terminals according
cable glands, reducers, to rated current (IN) (refer to motor or electrical data sheet).
blanking plugs ● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● To avoid contact corrosion, we recommend the use of sealing agents for cable
glands and blanking plugs made of metal.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
● For the connection of position transmitters, screened cables must be used.

Cable installation in ac- Signal and fieldbus cables are susceptible to interference. Motor cables are
cordance with EMC interference sources.
● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of signal and fieldbus cables increases if the cables
are laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid parallel paths with little cable distance of cables being either susceptible
to interference or interference sources.
6.2. Open terminal compartment
Figure 11: Open terminal compartment (example of I/O interface)

[1] Cover
[2] Screws
[3] Cable entry
[4] Blanking plug
[5] Cable gland (not included in scope of delivery)

17
PF-M25 – PF-M100
Electrical connection

Electric shock due to presence of hazardous voltage!


Death or serious injury.
→ Disconnect device from the mains before opening.
→ Wait for 60 seconds after power cut-off prior to opening the housing.

1. Loosen screws [2] and remove cover [1].


2. Insert cable glands [5].
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 12: Example: Name plate for enclosure protection IP68

3. Tighten cable glands and blanking plugs with the appropriate torque in compli-
ance with the manufacturer's specifications.
6.3. Cable connection
Cable arrangement

The shown cable arrangement is only applicable for actuators with I/O interface!
For actuators with fieldbus interface, please refer to appropriate short instructions
(if available).

Cable arrangement depends on the number of cables connected in addition to the


mains cable. There are two options:
Figure 13: Cable arrangement

[1] Cable arrangement for one mains cable and one signal cable
[2] Cable arrangement for one mains cable and two additional cables

For better accessibility, we recommend heeding the following order.

1. Insert signal cable into cable gland on the right and push upward until the cable
is visible.

18
PF-M25 – PF-M100
Electrical connection

2. In case a further signal cable is connected: Insert second signal cable into
middle cable gland and push upward until the cable is visible.
3. Insert mains cable into left cable gland and also push upward until the cable is
visible.
4. Remove cable sheathing.
5. Strip wires.
→ Controls approx. 6 mm, power supply unit approx. 10 mm
6. For flexible cables: Use wire end sleeves according to DIN 46228.
PE connection

In case of a fault, electric shock due to presence of hazardous voltage if the


PE conductor is NOT connected!
Risk of death or serious injury!
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.

7. Fasten PE using spade lugs or wire end sleeves at protective earth connection
( ) as shown. Do not completely loosen screw!
Figure 14: Protective earth connection (example)

Table 5:
Terminal cross sections and tightening torques of PE connection
Designation Terminal cross sections Tightening torques
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) via spade lug or 3 – 4 Nm
wire end sleeve
2
1.5 – 2.5 mm (flexible) directly
2
1.5 – 6 mm (rigid) directly

Connection of mains and signal cables


8. Connect mains cable according to order-related wiring diagram.
Table 6:
Terminal cross sections
Designation Wire type Cross section
min. [mm²] max. [mm²]
Mains cable rigid/flexible 0.08 2.5
AWG AWG 28 AWG 12

19
PF-M25 – PF-M100
Electrical connection

9. Connect signal cables in push-in technology according to order-related wiring


diagram.

Damage to push-in terminals by jamming of wire end sleeves with the housing!
Replacement of the complete component is required.
→ Use wire end sleeves with smooth surface.
→ Always press the push-in terminals completely down using a screwdriver and
always carefully remove signal cables.
→ It must be possible to pull out the signal cable without resistance when the push-
in terminal held down.

Information: To avoid unevenness at wire end sleeve, AUMA recommends


using the Crimpfox 6 model by Phoenix Contact as suitable crimping pliers.
Figure 15: Connect signal cables

Table 7:
Terminal cross sections
Designation Wire type Cross section
min. [mm²] max. [mm²]
I/O signal cable solid 0.2 1.5
flexible 0.2 1.5
flexible with wire end 0.2 1.5
sleeve without plastic
sleeve
AWG AWG 24 AWG 16

10. For shielded cables: Link the cable shield end via the cable gland to the housing
(earthing).
11. If the PE conductor has been removed from the cover, it must be tightened
applying 2.2 Nm tightening torque prior to re-placing the cover.
12. Fasten cable glands with the torque as specified by the manufacturer to ensure
respect of required enclosure protection.
13. Connect power supply.

If the end position setting is carried out with the internal operation buttons
following the connection to the power supply: Do not close cover!

20
PF-M25 – PF-M100
Electrical connection

6.4. Close terminal compartment


Figure 16: Close terminal compartment (example of I/O interface)

[1] Cover
[2] Screws
[3] O-ring

Short-circuit and electric shock due to pinching of cables!


Risk of death or serious injury!
→ Carefully assemble cover to avoid pinching the cables.

1. Clean sealing faces of cover [1] and housing.


2. Check whether O-ring [3] is mounted in the provided groove.
3. Fit cover [1] and fasten screws [2] evenly crosswise at 24 Nm (M8).
Information: The PE conductor must be correctly connected to the cover
housing. If the cable has been removed from the cover, it must be tightened
applying 2.2 Nm tightening torque prior to re-placing the cover.
6.5. External earth connection

Standard version: Without earth connection, with plastic plate and screw only.
Option: With earth connection consisting of metal plate and hex. socket cap head
screw with shaft bearing race.

21
PF-M25 – PF-M100
Electrical connection

Figure 17: Earth connection

Application External earth connection (U-bracket) for connection to equipotential compensation.

Information The earthing cable must be attached between the U-bracket and the metal washer
resting on the housing.

Information Strip powder from actuator surface below the U-bracket (file down).

Table 8:
Terminal cross sections and earth connection tightening torques
Conductor type Terminal cross sections Tightening torques
solid 2.5 mm² to 6 mm² 3 – 4 Nm
flexible 1.5 mm² to 4 mm² 3 – 4 Nm
For fine stranded (flexible) wires, connection is made via cable lugs/ring terminals. When connecting
two individual wires with a U-bracket, cross sections have to be identical.

22
PF-M25 – PF-M100
Commissioning

7. Commissioning
Commissioning is made in three steps:
1. End position setting
2. Position indicator setting
3. Configuration of further parameters

Besides end position settings, all other settings have already been made in
the factory in compliance with the order.
If correctly ordered, only end position setting is required.

The following table shows the most important parameters and how they can be
configured.

Step Setting Parameter/desig- At the actuator AUMA Assistant AUMA CDT Page
nation App
End position set- Positions End position Yes Yes Yes page 24, Set end
ting CLOSED setting position CLOSED

End position OPEN Yes Yes Yes page 25, Set end
setting position OPEN

Position indicator Indication for the Indication end posi- Yes No No page 27, Position
setting end positions tion CLOSED indicator setting
Indication end posi- Yes No No
tion OPEN
Configuration of Type of seating End position No Yes Yes —
further parameters CLOSED
End position OPEN No Yes Yes
Torque switching Tripping torque No Yes Yes
CLOSE
Tripping torque No Yes Yes
OPEN
Speeds Speed No Yes Yes page 28, Speed
setting

I/O signals (bin- Type and assign- No Yes Yes —


ary/analogue) ment
Positioner Various paramet- No Yes Yes —
ers

Many further parameters can be configured using the AUMA Assistant App or AUMA
CDT. Refer to Manual “PROFOX Parameters and functions”.
7.1. End position setting (via push buttons)
When setting the end positions, the actuator acts in accordance with the selected
type of seating:
Limit seating
The final position of the end position is set to the exact current position. Once the
final position is reached, the actuator switches off.
Torque seating
The final position of the end position is set to <1 % before the current position. Once
the torque is reached, the actuator switches off.

In case of torque seating: Check factory torque setting!

23
PF-M25 – PF-M100
Commissioning

The end positions may also be set using the AUMA Assistant App or the AUMA
CDT software.

Valve damage at valve/gearbox due to incorrect setting!


→ When setting with motor operation: Interrupt operation in time prior to reaching
the end stop.
→ Heed overrun when selecting actuator seating via positions.

7.1.1. Set end position CLOSED

Electric shock due to presence of hazardous voltage!


Failure to observe this warning results in death or serious injury.
→ Electrical connection and commissioning must be carried out exclusively by
suitably qualified personnel if circuit is live.
→ Do not touch any cables.

1. Remove cover from actuator.


2. Operate in direction CLOSE via push button until complete valve closing.

Risk of passing set end positions!


→ During operation in directions OPEN/CLOSE, the actuator stops when reaching
the set end position. When pressing again the push button, the actuator runs
until reaching a mechanical stop (end stop of the actuator or the valve) or passes
the end position when releasing the push button.

➥ The operation in direction CLOSE is signalled by the LED flashing in red.


Figure 18: Example with I/O interface

3. Once the desired end position CLOSED has been reached, release the push
button .
➥ The LED continues flashing in blue for approx. 10 seconds. This time span al-
lows for end position setting.

24
PF-M25 – PF-M100
Commissioning

4. While LED is flashing in blue, hold down push button for at least two seconds
until the LED is illuminated in red.
Figure 19: Example with I/O interface

➥ The end position CLOSED setting has been successfully completed.

7.1.2. Set end position OPEN

Electric shock due to presence of hazardous voltage!


Failure to observe this warning results in death or serious injury.
→ Electrical connection and commissioning must be carried out exclusively by
suitably qualified personnel if circuit is live.
→ Do not touch any cables.

1. Remove cover from actuator.

25
PF-M25 – PF-M100
Commissioning

2. Operate in direction OPEN via push button until complete valve opening.

Risk of passing set end positions!


→ During operation in directions OPEN/CLOSE, the actuator stops when reaching
the set end position. When pressing again the push button, the actuator runs
until reaching a mechanical stop (end stop of the actuator or the valve) or passes
the end position when releasing the push button.

➥ The operation in direction OPEN is signalled by the LED flashing in green.


Figure 20: Example with I/O interface

3. Once the desired end position OPEN has been reached, release the push button
.
➥ The LED continues flashing in blue for approx. 10 seconds. This time span al-
lows for end position setting.
4. While LED is flashing in blue, hold down push button for at least two seconds
until the LED is illuminated in green.
Figure 21: Example with I/O interface

➥ The end position OPEN setting has been successfully completed.

26
PF-M25 – PF-M100
Commissioning

7.2. Position indicator setting

The following description applies for clockwise closing standard version.


Separate instructions are available for counterclockwise special version.

The position indicator shows the valve position by means of a yellow position
indication disc moving up and down. The white end position indication ring shows
the end position OPEN and the bottom final point of the position indication shows
the end position CLOSED.
Figure 22: Mechanical position indicator

[1] End position indication ring with symbol for OPEN


[2] Position indication disc

Risk of valve damage in case of incorrect selection of stem pitch!


→ Order position indicator suitable for the valve.

The position indication is auto-adjusting during commissioning. Upon delivery, both


the yellow position indication disc and the white end position indication ring are flush
with the housing.
Figure 23: Delivery setting

27
PF-M25 – PF-M100
Commissioning

During first operation in direction OPEN, the yellow position indication disc pushes
the white end position indication ring until reaching the end position.
Figure 24: Operation in direction OPEN

During operation in direction CLOSE, only the yellow position indication disc is
moving. The white end position indication ring remains in end position OPEN.

After having changed the end position OPEN, it is possible to open the position
indicator and readjust the white end position indication ring using a screw-
driver.

Information In case of problems with the mechanical position indicator, refer to Corrective action
chapter.
7.3. Configuration of further parameters

Either the AUMA Assistant App or AUMA CDT software is required to use the
complete range of configuration options.
The user level defines which parameters are displayed or can be changed.

Information For further information relating to user levels and passwords, please refer to page
33, Table 16

7.3.1. Speed setting


The speeds are determined by the motor speed. The motor speed and thus the
actuator speed can be modified using the AUMA Assistant App or AUMA CDT.
Setting is made using a percentage value within the range of 10 % and 100 %.
Thereby, 100 % corresponds to the maximum motor speed and thus to the maximum
actuator speed.

Table 9: Assignment of power levels to the motors and power supply units used
Power level Motor Power supply unit
V1 18 W 65 W
V2 25 W 65 W
V3 50 W 85 W

The speeds can be individually set for the following functions:


● Standard speed for operations in directions OPEN and CLOSE and back
(parameter: PRM_5587 Motor speed 1).
● Alternative standard speed if different speeds are required for operations in
directions OPEN and CLOSE or if continuous changes between two specified
speeds via a digital input are required (parameter: PRM_5588 Motor speed 2).

28
PF-M25 – PF-M100
Commissioning

● Speeds for “Failure behaviour” and “EMERGENCY behaviour” functions:


- For operation in direction CLOSE (parameter: PRM_5592 Motor speed
for failure behaviour CLOSE and emergency operation CLOSE)
- For operation in direction OPEN (parameter: PRM_5591 Motor speed for
failure behaviour OPEN and emergency operation OPEN)
Variable speeds
For operations between OPEN and CLOSE, the speed can be specified via an
analogue input or the fieldbus. The analogue input must be configured to interpret
this signal.
The speed can be set within the range of 10 % and 100 % of the maximum motor
speed:
0/4 mA = 10 % of the maximum motor speed
20 mA = 100 % of the maximum motor speed
The applicable scaling limits are identical for the fieldbus. A respective field within
the process representation is available.

Table 10: Example values for M25 size setting


Speed in % of the maximum motor speed
Output drive speed V3 V2
in rpm 1.4 rpm – 14 rpm 0.6 rpm – 6 rpm
0.6 — 10 %
1 — 17 %
1.4 10 % 23 %
1.5 11 % 25 %
2.0 14 % 33 %
2.5 18 % 42 %
3 21 % 50 %
3.5 25 % 58 %
4 29 % 67 %
5 36 % 83 %
6 43 % 100 %
7 50 % —
10 71 % —
14 100 % —

Table 11: Example values for M50 size setting


Speed in % of the maximum motor speed
Output drive speed V3 V2
in rpm 0.6 rpm – 6 rpm 0.3 rpm – 3 rpm
0.3 — 10 %
0.5 — 17 %
0.6 10 % 20 %
1 17 % 33 %
1.5 25 % 50 %
2.5 42 % 83 %
3 50 % 100 %
3.5 58 % —
4 67 % —
5 83 % —
6 100 % —

29
PF-M25 – PF-M100
Commissioning

Table 12: Example values for M100 size setting


Speed in % of the maximum motor speed
Output drive speed V3 V2
in rpm 0.3 rpm – 3 rpm 0.15 rpm – 1.5 rpm
0.15 — 10 %
0.3 10 % 20 %
0.5 17 % 33 %
1 33 % 67 %
1.5 50 % 100 %
2.5 83 % —
3 100 % —

30
PF-M25 – PF-M100
Operation

8. Operation

8.1. Manual operation

The following description applies for clockwise closing standard version.


Separate instructions are available for counterclockwise special version.

The handwheel allows actuator operation even in case of power failure. Handwheel
operation is only provided for occasional manual valve operation.
The handwheel does not rotate during motor operation. Change-over from motor
operation to manual operation is not required.

1. Close valve: Turn handwheel clockwise.

➥ Drive shaft (valve) turns clockwise in direction CLOSE.


2. Open valve: Turn handwheel counterclockwise.

➥ Drive shaft (valve) turns counterclockwise in direction OPEN.


Information Turning the handwheel during motor operation extends or reduces the operating
time, depending on the direction of rotation.

8.2. Motor operation

Valve damage due to incorrect settings!


→ Check the parameters configured in the factory prior to electrical actuator oper-
ation.
→ In case of deviations, adapt the parameters according to the valve and application
requirements.

Frozen valves when used in low temperatures below –15 °C


→ Recommendation: Activate excessive torque (parameter PRM_5718 ) to allow
using a peak torque of up to 127 % of the max. tripping torque when leaving
the end position.

8.2.1. Actuator operation via push buttons


The actuator can be locally operated by means of four push buttons.
Information To perform actuator operation via push buttons, please connect to power supply.

31
PF-M25 – PF-M100
Operation

Figure 25: Push button (example of I/O interface)

[1] Set end position OPEN push button


[2] Set operation in direction OPEN push button
[3] Set operation in direction CLOSE push button
[4] Set end position CLOSED push button
[5] LED

Risk of passing set end positions!


→ During operation in directions OPEN/CLOSE, the actuator stops when reaching
the set end position. When pressing again the push button, the actuator runs
until reaching a mechanical stop (end stop of the actuator or the valve) or passes
the end position when releasing the push button.

1. Run actuator in direction OPEN: Hold down button [2].


➥ The LED flashes in green during operation in direction OPEN.
2. Run actuator in direction CLOSE: Hold down button [3].
➥ The LED flashes in red during operation in direction CLOSE.

8.2.2. Actuator operation via AUMA Assistant App


Functions Alternatively, actuator operation is possible using the “AUMA Assistant” smartphone
App or the AUMA CDT software.The following table shows an overview of the menus
of the AUMA Assistant App and the AUMA CDT software.

Menu Description
Diagnostics Display of all available warnings and faults including
respective details.
Actuator diagnostics and detailed diagnostics
Operation function Operation in direction of end positions
Resetting the fault log
Setting end positions Setting the positions for end positions CLOSED and
OPEN
Device ID Device designation
Order number, serial number
Configuration Configuration of all parameters
Service functions Factory settings
Rebooting the actuator

32
PF-M25 – PF-M100
Operation

User level User level (1), (2), (3), ... defines which menu items or parameters can be displayed
or modified by the active user.
6 different users/user levels are available. User level (1), (2), (3), ... is indicated in
the top display row.
Figure 26: User level display (example user level 4)

Password A specific password is assigned to each user level and allows different actions. The
password must comprise 6 characters.

Table 13: User level and password


User levels and authorisations
User (user level) Authorisation/password
Observer (1) Verify settings
No password required
Operator (2) Change configuration parameters (low level)
Factory password: 000000
Maintenance (3) Reserved for future use
Specialist (4) Change configuration parameters (high level)
e.g. type of seating, assignment of output contacts
Factory password: 000000
Service (5) Service staff
Change configuration parameters (service level)
AUMA (6) AUMA administrator

Unauthorised access due to insecure password!


→ We recommend changing the password during initial commissioning.

8.2.3. Actuator operation from Remote

Risk of immediate actuator operation when connecting to mains!


Risk of death, severe injury or damage to valve.
→ Check operation signals and operation behaviour prior to switching on the mains
voltage.
→ Ensure that the tripping conditions for the failure behaviour are not fulfilled when
switching on.
→ Ensure that the tripping conditions for the EMERGENCY behaviour are not ful-
filled when switching on.

Operation mode REMOTE setting

Operation mode REMOTE is the preliminary condition for actuator control via binary
signals, analogue signals or via fieldbus.
The operation mode can be activated via AUMA Assistant App or AUMA CDT
software:
AUMA Assistant App DIS_53 Configuration
DIS_2919 Operation mode
PRM_5535 Selector
Or directly via the Remote operation menu in DIS_2250 Operation function.
Default setting: Operation mode = REMOTE
AUMA CDT DIS_53 Configuration
DIS_2919 Operation mode

33
PF-M25 – PF-M100
Operation

PRM_5535 Selector
Or directly via the tool bar in the “Device” tab in PRM_5535 Selector or Remote
control.
Default setting: Operation mode = REMOTE

Information The actuator only reacts to the currently selected command source. However, the
command source can be changed during running operation. The OPEN/CLOSE
operation is usually performed via the digital inputs. The setpoint control (e.g. for
modulating duty) can only be performed via the analogue inputs or the fieldbus.

Change-over between OPEN-CLOSE control and setpoint control

For PROFOX actuators, it is possible to select between OPEN - CLOSE control


(REMOTE OPEN-CLOSE) and setpoint control (REMOTE SETPOINT).
For the change-over, a digital input must be available and configured for the PZD_22
MODE signal.
● PZD_22 MODE input = high level (default: + 24 V DC) = Remote OPEN-CLOSE
Control is made via binary OPEN, STOP, CLOSE commands.
● PZD_22 MODE input = low level (0 V or input open) = REMOTE SETPOINT
Control takes place via an analogue signal (e.g. 0/4 – 20 mA).
Configuration of digital input

Required user level: Specialist (4).


DIS_53 Configuration
DIS_139 I/O interface
DIS_116 Digital inputs
Example: Use Signal DIN 1 input for change-over:
Parameters: PRM_873 Signal DIN 1
Setting value: MODE
EMERGENCY operation

An EMERGENCY operation is triggered by a signal at EMERGENCY input or the


Fieldbus EMERGENCY command bit. The actuator moves to a predefined
EMERGENCY position (i.e. end position OPEN or end position CLOSED). During
EMERGENCY operation, the actuator does not react to other operation commands
such as Remote OPEN/Remote CLOSE, Remote SETPOINT, Fieldbus
OPEN/Fieldbus/CLOSE or Fieldbus SETPOINT.

34
PF-M25 – PF-M100
FOX-EYE indication light and status indication

9. FOX-EYE indication light and status indication


Figure 27: FOX-EYE LED colours (PF-M)

[1] FOX-EYE indication light


[2] Position indicator

FOX-EYE indication light

Various profiles can be selected for the FOX-EYE indication light. Depending on the
profile, colours and states of the indication light provide a different signal.
Use the following menu for active profile setting:
DIS_53 Configuration
DIS_2269 Indication
DIS_2684 Actuator internal control unit
PRM_5506 Configuration FOX-EYE (blinking behaviour/colours)
The following profiles can be selected by means of the AUMA Assistant App or AUMA
CDT:
Default value: CUSTOMER
Setting values: CUSTOMER, AUMA, NAMUR, FLEXIBLE
Information The “Flexible” profile allows setting of colours and states of the signals as required.
Most signals can be activated and deactivated. Also refer to the table at the end of
the section.

Table 14: Customer profile


Colour/state Signal Description
Illuminated in white Ready for opera- The actuator:
tion (REMOTE) ● is in operation mode REMOTE.
● is ready for operation.
● is not in any end position.
blinking in white Ready for opera- The actuator:
(double flash) tion (LOC- ● is in operation mode LOCAL or OFF.
AL/OFF) ● is ready for operation.
Information: In the Ready for operation LOCAL/OFF mode, the
FOX-EYE indication light also blinks in end positions and for
operations in directions CLOSE/OPEN.
Illuminated in blue Bluetooth active The actuator is connected via Bluetooth.
illuminated in red End position The actuator is in end position CLOSED.
CLOSED
illuminated in green End position The actuator is in end position OPEN.
OPEN
blinking in blue Bluetooth inter- The Bluetooth interface is provisionally activated.
face ready for re- Safety function: refer to Manual “PROFOX Parameters and
ception functions”.
blinking in red Operation in direc- The actuator runs in direction CLOSE.
tion CLOSE

35
PF-M25 – PF-M100
FOX-EYE indication light and status indication

Colour/state Signal Description


flashing in red (fast) Fault Refer to Corrective action chapter.
blinking in green Operation in direc- The actuator runs in direction OPEN.
tion OPEN
blinking in orange Ping Blinking function
(fast)

Table 15: AUMA profile


Colour/state Signal Description
Illuminated in white Ready for opera- The actuator:
tion (REMOTE) ● is in operation mode REMOTE.
● is ready for operation.
● is not in any end position.
blinking in white Ready for opera- The actuator:
(double flash) tion (LOC- ● is in operation mode LOCAL or OFF.
AL/OFF) ● is ready for operation.
Illuminated in blue Bluetooth active The actuator is connected via Bluetooth.
blinking in blue Bluetooth inter- The Bluetooth interface is provisionally activated.
face ready for re- Safety function: refer to Manual “PROFOX Parameters and
ception functions”.
flashing in red (fast) Fault Refer to Corrective action chapter.
blinking in red Warning Refer to Corrective action chapter.
(double flash)
blinking in orange Ping Blinking function
(fast)

Table 16: NAMUR profile


Colour/state Signal Description
Illuminated in blue Bluetooth active The actuator is connected via Bluetooth.
illuminated in red Failure Refer to Corrective action chapter.
illuminated in green Ready for opera- The actuator:
tion (REMOTE) ● is in operation mode REMOTE.
● is ready for operation.
blinking in blue Bluetooth inter- The Bluetooth interface is provisionally activated.
face ready for re- Safety function: refer to Manual “PROFOX Parameters and
ception functions”.
blinking in red Function check Refer to Corrective action chapter.
or
Out of specifica-
tion
blinking in green Maintenance re- Maintenance is required.
quired
blinking in orange Ping Blinking function
(fast)

Table 17: Flexible profile: Default values and options


Signal Default value Options
Ready for operation Illuminated in illuminated in green
(REMOTE) white
Ready for operation blinking in white blinking in red
(LOCAL/OFF) (double flash) blinking in red (double flash)
blinking in orange
Bluetooth active Illuminated in blue —
Bluetooth interface blinking in blue —
ready for reception
End position illuminated in or- illuminated in red
CLOSED ange illuminated in green
illuminated in magenta

36
PF-M25 – PF-M100
FOX-EYE indication light and status indication

Signal Default value Options


End position OPEN illuminated in illuminated in orange
green illuminated in red
illuminated in magenta
Operation in direc- blinking in orange blinking in red
tion CLOSE blinking in green
blinking in magenta
Operation in direc- blinking in green blinking in orange
tion OPEN blinking in red
blinking in magenta
Fault flashing in red illuminated in red
(fast)
Warning blinking in red blinking in red
(double flash) blinking in orange
Blinking function blinking in orange —
(Ping) (default (fast)
value)

Position indicator

Mechanical position indicator:


● Independent of power supply
● continuously indicates the valve position
● indicates whether the actuator is moving (running indication)
● indicates that end positions have been reached
Table 18: Position indicator
Position indication Signification Description
disc
Resting at the bot- CLOSED The actuator is in end position CLOSED.
tom
Resting at the end OPEN The actuator is in end position OPEN.
position indication
ring
Resting in the Intermediate posi- The actuator is not in any of the end positions.
middle tion

37
PF-M25 – PF-M100
Corrective actions

10. Corrective actions


10.1. Faults during commissioning

Table 19:
Faults during operation/commissioning
Faults Description/cause Remedy
Actuator operation is either too fast Speed setting is incorrect. Change speed.
or to slow.
Actuator suddenly stops in end posi- Speed reduction switched off or incorrectly set be- Set speed reduction and/or adapt parameter.
tions. fore reaching end positions.
Mechanical position indicator stops; Incorrect position indicator selection when placing Replace position indicator.
however, the actuator continues oper- the order.
ation. This can cause the position in-
dicator to break.
The position indication disc jams at In relation to the actuator stroke range, the position Open blanking plugs with screwdriver.
the upper or lower edge of the posi- indicator has been incorrectly set. This causes the ● Position indication disc jams at the top (end
tion indicator and does no longer position indicator to be pressed to the end stop and position OPEN):
move in the event of a change of dir- the slip clutch is activated. The position indication Briefly turn the spindle shaft with slotted
ection. disc jams in the event of high speeds. screwdriver clockwise.
● Position indication disc jams at the bottom (end
position CLOSED):
Briefly turn the spindle shaft with slotted
screwdriver counterclockwise.
The yellow position indication disc The setting range of the position indication disc is Operate the actuator sufficiently in opposite direc-
stops before the end position indica- larger than the actual stroke range of the actuator. tion.
tion ring. Open blanking plugs with screwdriver.
Press down the end position indication ring using
a screwdriver and approach again the end position,
ensuring that the end position indication ring is
pushed to the end position by the position indication
disc.
Actuator exceeds the end position. Overrun due to excessive speed. Advance electronic end position switch by the
overrun margin or adapt the parameters to an ex-
tended speed reduction curve in the “Speed
red.pr.end pos.” [speed reduction prior to end pos-
ition] section.
Actuator repeatedly corrects the set- Overrun due to excessive speed. Adapt the speed reduction prior to setpoint position
point position during positioning. parameters to an extended speed reduction curve
in the positioner menu or adjust optimally the
parameters for the positioner.

10.2. Fault indications and warning indications

Faults interrupt or prevent the electrical actuator operation. If a fault occurs, the
FOX-EYE indication light is quickly flashing in red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes. The FOX-EYE remains white.
Further signals are comprised in collective signals. The FOX-EYE remains white.
For the content of the respective collective signals, refer to the Manual PROFOX
“Parameters and functions”.

Faults and warnings may exclusively be read via AUMA Assistant App or AUMA
CDT software.

The individual signals are listed in the subsequent tables.

38
PF-M25 – PF-M100
Corrective actions

Table 20:
Fault / NAMUR failure
Display (App or CDT) Description/cause Remedy
Torque fault CLOSE The actuator has reached the preset tripping torque Perform one of the following measures:
in direction CLOSE. ● Issue operation command in direction OPEN.
● Reset the fault signal either via AUMA Assistant
App or AUMA CDT software.
● For control via fieldbus: Execute reset command
via fieldbus.
Torque fault OPEN The actuator has reached the preset tripping torque Perform one of the following measures:
in direction OPEN. ● Issue operation command in direction CLOSE.
● Reset the fault signal either via AUMA Assistant
App or AUMA CDT software.
● For control via fieldbus: Execute reset command
via fieldbus.
Thermal fault Motor protection tripped. Perform one of the following measures:
● Cool down, wait.
● If the fault indication display persists after cool-
ing down:
- Reset the fault signal either via AUMA As-
sistant App or AUMA CDT software
- For control via fieldbus: Execute reset
command via fieldbus
● Check fuses.
Fault no reaction No actuator reaction to operation commands within Check movement at actuator.
the set reaction time.
Incorrect rotary direction Contrary to the configured direction of rotation and ● Check operation command control.
the active operation command, the motor turns into ● Check the parameter PRM_5515 Rot. dir. motor,
the wrong direction. whether it is suitable for the gearbox. The fault
may only occur after modification of the actuat-
or/gearbox.
● Check the parameter PRM_79 Closing rotation.
For a 1-phase AC motor, this can be caused by a
defective auxiliary capacitor.
Internal error Collective signal 14: Use AUMA Assistant App or AUMA CDT to visualise
Internal error has occurred. the individual signals by means of the Diagnostics
Different causes can be the reason: Memory over- menu.
flow in firmware, firmware error, electronic sub-as- If a memory overflow occurs, reboot the actuator.
sembly defective. In case the problem persists: Contact AUMA Ser-
vice.
IE logic Check logic.
IE fieldbus Check fieldbus interface.
IE MWG Check MWG.
IE version Check configuration.
IE EEPROM Check configuration.
IE parameter Check configuration.
IE file access Check configuration.
IE registration Check configuration.
IE startup FB Check configuration.
IE CAN Overflow Check configuration.
IE MWG measurement system defective Check configuration.
Wrn signal loss actual position Check configuration.
Configuration error Collective signal 11: Use AUMA Assistant App or AUMA CDT to visualise
A configuration fault has occurred preventing actu- the individual signals by means of the Diagnostics
ator operation. menu.
Check the applicable configuration parameters.
In case the problem persists: Contact AUMA Ser-
vice.
IE parameter configuration Check position transmitter parameters.

39
PF-M25 – PF-M100
Corrective actions

Fault / NAMUR failure


Display (App or CDT) Description/cause Remedy
Configuration error REMOTE Collective signal 22: Use AUMA Assistant App or AUMA CDT to visualise
Configuration error has occurred. the individual signals by means of the Diagnostics
The fieldbus or I/O board fails either due to incor- menu.
rectly set configuration parameters or caused by Check the configuration parameters for the sub-as-
defective hardware sembly.
In case the problem persists: Contact AUMA Ser-
vice.
IE remote parameter configuration Check configuration.
IE fieldbus Check configuration.
Fault motor controls Collective signal 28: Contact AUMA service.
Hardware or software faults of motor or motor con-
trols
Motor shutdown Contact AUMA service.
Motor overvoltage Contact AUMA service.
Motor overcurrent Contact AUMA service.
Motor overtemp. Contact AUMA service.
MotCtrl Fault control Contact AUMA service.

Table 21:
Warning / NAMUR out of specification
Display (App or CDT) Description/cause Remedy
Internal warning Collective signal 15: Use AUMA Assistant App or AUMA CDT to visualise
Device warnings. the individual signals by means of the Diagnostics
The device can still be operated with restrictions. menu.

24 V DC customer Part of collective signal 15: Check 24 V DC inputs (DIN).


The 24 V DC customer auxiliary supply (to control
the digital inputs) has failed.
24 V DC internal Part of collective signal 15: Check internal 24 V DC voltage supply.
The internal 24 V DC supply voltage of the controls
for supply of the electronic components is outside
the supply voltage limits.
Configuration warning Collective signal 06: Use AUMA Assistant App or AUMA CDT to visualise
Faulty configuration. the individual signals by means of the Diagnostics
The device can still be operated with restrictions. menu.

Wrn Setpoint Source Configure analogue inputs AIN 1 or AIN 2.


Wrn dead bands Check positioner setting.
Wrn Fieldbus configuration Check fieldbus interface configuration.
Torque configuration CLOSE Verify torque switching setting.
Torque configuration OPEN Verify torque switching setting.
Configuration EMERGENCY Check EMERGENCY configuration.
Configuration reaction monitoring Check configuration of reaction monitoring.
Wrn operation mode run time Warning on time max. running time/h exceeded. ● Check modulating behaviour of actuator.
● Check parameter PRM_2122 Permissible run
time, set again if required.
Wrn operation mode starts Warning on time max. number of motor starts ● Check modulating behaviour of actuator.
(starts) exceeded. ● Check parameter PRM_2123 Permissible starts,
set again if required.
Failure behaviour active The failure behaviour is active since all required Check signals:
setpoints and actual values are incorrect. ● Setpoint E1
● Actual value E2
● Actual process value E4
● Check connection to master.
● For Profibus or Profinet: Check (clear) status of
master.
Wrn input AIN 1 Warning: Loss of signal analogue input 1 Check wiring.

40
PF-M25 – PF-M100
Corrective actions

Warning / NAMUR out of specification


Display (App or CDT) Description/cause Remedy
Wrn setpoint position Warning: Loss of signal setpoint position Check setpoint signal.
Possible causes:
For an adjusted setpoint range of e.g. 4 – 20 mA,
the input signal is 0 (signal loss)
For a setpoint range of 0 – 20 mA , monitoring is
not possible.
Operating time warning The set time has been exceeded. The preset oper- The warning is automatically cleared once a new
ating time is exceeded for a complete travel from operation command is executed.
end position OPEN to end position CLOSED. ● Check valve.
● Check parameter PRM_2547 Permissible oper-
ating time, manual.
Time not set Real time clock has not yet been set. Set time.
RTC voltage Voltage of RTC button cell too low. Replace button cell.
Warning, no reaction No actuator reaction to operation commands within ● Check movement at actuator.
the set reaction time. ● Check parameter PRM_3158 Reaction time.
Maintenance required Maintenance is due. Perform maintenance.
WarnTempControlsHi
WarnTempControlsLo
Wrn motor temperature high
Wrn motor temperature low
Torque warning OPEN Limit value for torque warning in direction OPEN Check parameter PRM_3657 Warning torque OPEN,
exceeded. set again if required.
Torque warning CLOSE Limit value for torque warning in direction CLOSE Check parameter PRM_3667 Warning torque
exceeded. CLOSE, set again if required.
Torque prof. 1 high
Torque prof. 2 high
Warning counter for excessive
torque

10.3. Not ready REMOTE

Table 22:
Not ready REMOTE / NAMUR function check
Display (App or CDT) Description/cause Remedy
OFF active The actuator is in operation mode OFF. Change operation mode.
Operation mode Local The actuator is in operation mode LOCAL. Change operation mode.
Operating mode Commissioning The actuator is in operation mode Commissioning. End commissioning and change the operation mode.
EMCY behav. active Operation mode EMERGENCY is active (EMER- ● Detect cause for the EMERGENCY signal.
GENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input. ● Apply +24 V DC at EMERGENCY input.
Service active Operation via service interface (Bluetooth) and Exit service software.
AUMA CDT service software.
Disabled The actuator is in operation mode Disabled. Check configuration.
I/O interface The actuator is controlled via the I/O interface Check I/O interface.
FailState fieldbus Fieldbus connection available, however no process Verify master configuration.
data transmission by the master.

41
PF-M25 – PF-M100
Corrective actions

Not ready REMOTE / NAMUR function check


Display (App or CDT) Description/cause Remedy
Wrong operation cmd Collective signal 13: Use AUMA Assistant App or AUMA CDT to visualise
Possible causes: the individual signals by means of the Diagnostics
● Several operation commands (e.g. OPEN and menu.
CLOSE simultaneously, or OPEN and SET- ● Check operation commands (reset/clear all op-
POINT operation simultaneously) eration commands and send one operation
● A setpoint is present and the positioner is not command only).
active ● Activate parameter PRM_1169 Positioner.
● Check setpoint.
Incorrect operation command REMOTE1I Correct operation command, i.e. delete and set
anew.
Wrong operation command fieldbus Correct operation command.
Setpoint position disabled Check availability of the function (menu Activation)

42
PF-M25 – PF-M100
Servicing and maintenance

11. Servicing and maintenance

Damage caused by inappropriate maintenance!


→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
We recommend contacting our service for any interventions.
→ Only perform servicing and maintenance tasks when the device is switched off.

AUMA
AUMA offers extensive service such as servicing and maintenance as well as
Service & Support customer product training. For the contact addresses, refer to our website
(www.auma.com).
The following actions are at least required to ensure safe device function during
operation:
Enclosure protection IP68

After submersion:
● Check actuator.
● In case of ingress of water, locate leaks and repair. Dry device correctly and
check for proper function.
6 months after commissioning and then once a year
● Carry out visual inspection:
Cable entries, cable glands, blanking plugs, etc. have to be checked for correct
tightness and sealing. If required, tighten cable glands and blanking plugs with
torque in compliance with the manufacturer's specifications.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
Seals

Preventive actions to ensure the IP protection degree. The seals of seal kit S1 should
be replaced within a period of 4 – 8 years:
After 4 years: In case of outdoor installation (frequent changes of temperature and
humidity, extreme weathers)
After 8 years: In case of indoor installation (constant or virtually constant
environmental conditions)
If original AUMA screw plugs are used, original AUMA seals must also be used.
They are included with the AUMA seal kit S1.The seal kit can be ordered with AUMA.
Lubrication
● Within the device lifetime, no additional lubrication of the gear housing is required
during operation.
Lifetime

The maximum lifetime depends on the number of operating cycles or the number of
starts (refer to technical data) as well as the respectively applicable AUMA load
profiles. Distinction is made between actuators in open-close or modulating duty:
Open-close duty The load is measured by means of the number of operating cycles at a defined torque
(OPEN/CLOSE) characteristics, the AUMA load profile.
One operating cycle corresponds to 25 turns respectively to OPEN and CLOSE.
AUMA load profile:
10 % of the travel at 100 % of maximum torque.
90 % of the travel at 35 % of maximum torque.

43
PF-M25 – PF-M100
Servicing and maintenance

Modulating duty The load is measured by means of the switching frequency, e.g. the number of
starts/hour at a defined torque, the AUMA load profile.
One start corresponds to a movement of 0.25 turns in both directions.
AUMA load profile:
35 % of maximum actuator torque.
Determination Operating cycles and number of starts for PROFOX actuators can be determined
Key figures using the AUMA CDT software.
Operating cycles
The number of operating cycles can be further determined using the AUMA CDT
software and the AUMA Cloud. For this, create an actuator snapshot and upload it
to the AUMA Cloud. The AUMA Cloud menu “My devices” indicates the value for
“Number of Full Stroke Equivalent” for the actuator.
Number of starts
The number of starts in indicated in starts/h. The exact sum of this key figure is made
in the actuator and can be read via AUMA Assistant App or the AUMA CDT software
in “Operational info”.
AUMA recommendation
We recommend contacting the AUMA Service for an inspection of the actuator if one
of the following conditions is reached:
● The actuator life is more than 12 years
● The maximum number of operating cycles has been reached at a lower load
profile than specified by AUMA (for open-close duty).
● The maximum number of starts has been reached at a lower load profile than
specified by AUMA (for modulating duty).
An inspection by the AUMA Service can also be carried out using digital snapshots
from the AUMA Assistant App or the AUMA CDT software.
Mechanical position indicator

Both indicator glass and screw plug of mechanical position indicator are made of
plastic. To ensure enclosure protection and a long lifetime, both components must
be fastened at a defined torque:
Indicator glass cover: 6 Nm (special tool art. no. V004.027-02, available with AUMA)
Screw plug: 1.6 Nm

44
PF-M25 – PF-M100
Disposal and recycling

12. Disposal and recycling


Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● Electronic scrap
● Various metals
● Plastic materials
● Greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.

45
PF-M25 – PF-M100
Technical data

13. Technical data


Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).

13.1. Technical data Multi-turn actuators with integral controls for open-close and modulating duty

Features and functions


Type of duty Open-close Classes A and B according to ISO 22153, short-time duty S2 - 15 min
duty:
Modulating Class C according to ISO 22153, intermittent duty S4 - 50 % with maximum number of
duty: starts:
● PF-M25: 1,200 starts/h
● PF-M50: 1,200 starts/h
● PF-M100: 1,200 starts/h
For nominal voltage and +40 °C ambient temperature and at load with 35 % of the maximum torque.
The type of duty must not be exceeded.
Motor Variable speed, brushless motor
Soft start/soft stop. The progress characteristics can be configured as requested.
Insulation class F (motor winding)
Motor protection Via short-circuit protection and current measurement
Self-locking At standstill with spring-applied brake
Turns / stroke Standard: 1 – 27 turns/stroke
Option: 27 – 400 turns/stroke
Solutions for a mechanical position indication are available up to maximum 54 turns/stroke.
Limit switching Via hall sensors
Torque switching Via electronic current measurement. Tripping torques infinitely adjustable via Bluetooth. 8 levels can be
selected when placing the order.
Mechanical position indicator Standard: Continuous indication.
Versions:
1 – 9 turns/stroke
9 – 14 turns/stroke
14 – 27 turns/stroke
27 – 54 turns/stroke
Option: Without mechanical position indicator
Manual operation Standard: Manual drive for setting and emergency operation, handwheel does not rotate during
electrical operation.
Option: Without manual operation, this means handwheel and handwheel shaft are obsolete.
Coupling Standard: Coupling unbored
Options: ● Coupling unbored extended
● Finish machining of coupling (standard or extended)
- Bore according to EN ISO 5211 with 1 keyway according to DIN 6885-1
- Square bore according to EN ISO 5211
- Two-flat according to EN ISO 5211
Valve attachment Standard: Dimensions according to EN ISO 5211
Options: ● With output drive type A
● With LE linear thrust unit
● With GS worm gearbox

46
PF-M25 – PF-M100
Technical data

Features and functions


Power supply Standard voltages:
1-phase AC current:
100 – 240 V / 50 – 60 Hz
Permissible variation of mains voltage: ±10 %
Permissible variation of mains frequency: ±5 %
Option:
DC current: 24 V DC ±10 %
For current consumption, refer to Electrical data for PROFOX Part-turn actuators
Overvoltage category Category III according to IEC 60364-4-443
Category II in compliance with IEC 60364-4-443 (according to cDEKRAus for the North American market)
Power electronics With integral motor controller (current consumption in standby mode < 3 W)
Fieldbus interface Access to parameters, the electronic name plate and the operating and diagnostic services with acyclic
write/read services
Galvanically isolated towards I/O interfaces.
Control fieldbus Operation commands and setpoint via fieldbus interface
(input signals)
I/O interface control 3 digital in- 3 digital inputs (via opto-isolator, with one common)
(input signals) puts ● Control voltage 24 V DC, current consumption: approx. 15 mA per input
● Minimum pulse duration for shortest operation pulse: 100 ms
● All digital inputs must be supplied with the same potential
● All inputs can be configured as required
● Standard assignment (without positions and without fieldbus interface):
CLOSE, OPEN, STOP
● Assignment for option with positioner:
MODE, CLOSE, OPEN
● Assignment for option with fieldbus interface:
OPEN, CLOSE, I/O interface
I/O interface: Selection of the control source (fieldbus interface or I/O input signals)
Factory setting of “I/O Interface” signal: Input signal 0 V = fieldbus interface is active
Analogue in- ● 0/4 – 20 mA or 0 – 10 V
put ● No galvanic isolation
(option) ● For option with positioner: Used as input signal for position setpoint or as input signal
for motor speed
● For option with fieldbus interface: Used as input for the position setpoint (definition
via 2 digital inputs which command source is active for the positioning: fieldbus or
analogue input) or for a sensor signal which can be further transmitted via fieldbus.
Status signals fieldbus Via fieldbus interface
(output signals)
Status signals of I/O interface 3 digital out- ● Freely configurable semi-conductor output contacts, per contact max. 24 V DC, 100 mA
(output signals) puts (resistive load)
● Outputs can be configured as required
● Standard assignment:
End position CLOSED (high active), end position OPEN (high active), collective fault
signal (low active)
Analogue ● Position feedback signal 0/4 – 20 mA (load maximum 500 Ω) or 0 – 10 V
output ● No galvanic isolation
Voltage output (option) Auxiliary voltage 24 V DC, max. 40 mA for supply of control inputs, without galvanic isolation.

47
PF-M25 – PF-M100
Technical data

Features and functions


Functions (actuators with fieldbus Standard: ● Switch-off mode adjustable:
interface) Limit or torque seating for end positions OPEN and CLOSED
● Torque monitoring across the whole travel
● Torque by-pass
● Programmable EMERGENCY behaviour:
- Digital input low active,
- Reaction can be selected: Stop, run to end position CLOSED, run to end position
OPEN
● Speed control
- Ramps
- Program operation profiles
- Programming specific speed for OPEN and CLOSE operations or one digital input
● Positioner
- Automatic adaptation of dead band (adaptive behaviour selectable)
Functions (actuators with I/O inter- Standard: ● Switch-off mode adjustable:
face) Limit or torque seating for end positions OPEN and CLOSED
● Torque monitoring across the whole travel
● Torque by-pass
● Programmable EMERGENCY behaviour:
- Digital input low active,
- Reaction can be selected: Stop, run to end position CLOSED, run to end position
OPEN
● Speed control
- Ramps
- Program operation profiles
- Programming specific speed for OPEN and CLOSE operations or one digital input
Option: ● Positioner
- Position setpoint via analogue input E1 = 0/4 – 20 mA or 0 – 10 V
- Programmable behaviour on loss of signal
- Automatic adaptation of dead band (adaptive behaviour selectable)
- Selection between open-close duty and modulating duty via digital MODE input
Bluetooth Bluetooth class II chip, with a range of min. 3 m in industrial environments.
Communication interface Required accessories:
● AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
● AUMA Assistant App (Commissioning and Diagnostic Tool for Android and iOS devices)
Electrical connection Cable entry: 3 x M20x1.5 threads for cable glands.
Inside rail with spring clamp terminals for wire connection.
Wiring diagram (basic version) Refer to name plate

48
PF-M25 – PF-M100
Technical data

Operation and display


Basic Status indica- FOX-EYE (indication LED)
at the actuator tion Status indications: OK, end positions, faults and “Bluetooth connection active”.
Set end posi- 4 push buttons and 1 LED are located below the hood.
tions Run actuator in directions OPEN and CLOSE. Set end position once mounted to the valve
Smart Set end posi- Run actuator in directions OPEN and CLOSE. Set end position once mounted to the valve.
Via Bluetooth using AUMA Assistant tions
App or AUMA CDT software in the Configura- Basic settings for opera- ● Rotation speed
latest version tion tion: ● Type of seating for end positions,
Torque switching
● Assignment of signal inputs and outputs
● Fieldbus parameter (if fieldbus option has been selected).
Additional functions: For applications, safety and service, including:
● Positioner
● EMERGENCY behaviour
● Torque by-pass
● Failure behaviour
● Signal configuration
Diagnostics Monitoring key figures and measured values for preventive maintenance and consequently
increasing process safety. Limit values can be set. Deviations generate warning signals
which can be transmitted to the DCS via binary outputs or fieldbus.
Actuator: Temperature value within actuator
Key figures regarding lifetime of mechanics, grease, electronics,
and motor.
Actuator and valve: Method for identifying changes in torque requirement: Perform
reference operation and save torque as reference profile. Define
tolerance range. Perform comparative operation if required.
Values outside tolerance initiate a signal which is communicated
as described above.
Further key figures: In basic version, the actuator monitors and records further figures
and conditions. The generated fault and warning signals are
saved within the event log. These signals can be configured as
requested. An overview in the AUMA Assistant App or the CDT
software shows all available fault/warning signals with option to
enter the details.

With output drive type A for valve shafts with threads (option)

Stem stroke Trapezoidal thread Valve attachment


Max. Ø
[mm] Max.
M25 with A07.2-F07 40 TR22 F07 (option F10)
M50 with A07.2-F07 40 TR22 F07 (option F10)
M100 with A07.2-F07 65 TR26 F07 (option F10)
M100 with A07.2-F10 50 TR26 F10

The stem stroke can be increased by using spacer elements as special solution; available on request.

Service conditions
Mounting position Any position
Installation altitude ≤ 2,000 m above sea level
> 2 000 m above sea level on request
Ambient temperature –30 °C to +70 °C
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection in accordance Standard: IP67
with IEC 60529
Option: According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Continuous immersion in water: maximal 96 hours
● Up to 10 operations during immersion
● Modulating duty is not possible during immersion

49
PF-M25 – PF-M100
Technical data

Service conditions
Pollution degree according to Pollution degree 4 (when closed), pollution degree 2 (internal)
IEC 60664-1
Vibration resistance according to 2 g, from 10 Hz to 200 Hz
IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. Not valid in combination with gearboxes.
Seismic resistance according to Test proof for application class 3
IEC 60068-3-3
Corrosion protection Standard: KS
Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX (upon request)
Suitable for use in areas with extremely high salinity, permanent condensation, and high
pollution.
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
Driving load During operation, accelerating loads up to 15 % of the max. torque may occur.
Lifetime Open-close 10,000 operating cycles OPEN - CLOSE - OPEN
duty: One operation cycle consists of 25 turns in both directions (OPEN-CLOSE-OPEN)
Modulating 1.8 million modulating steps
duty:
The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve
the modulating accuracy. To reach the longest possible maintenance and fault-free operating time, the
number of starts per hour chosen should be as low as permissible for the process.

Further information
EU Directives Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU

50
PF-M25 – PF-M100
Spare parts

14. Spare parts


14.1. Multi-turn actuators PF-M25 – PF-M100

51
PF-M25 – PF-M100
Spare parts

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Only the designated spare parts with reference
numbers or spare parts sets for replacement are available for the customer. The are specified in the following list. The parts shown in the
exploded view without reference numbers may only be replaced by AUMA. Representation of spare parts may slightly vary from actual delivery.

Ref. no. Designation Type


006.0 Power supply unit
525.0 Coupling
541.0 Earth connection Sub-assembly
542.0 Handwheel with ball handle Sub-assembly
542.1 Ball handle Sub-assembly
553.0 Mechanical position indicator1) Sub-assembly
553.1 Screw plug M40 Sub-assembly
612.0 Screw plug for end stop Sub-assembly
658.0 I/O board as option
659.0 Fieldbus boards (fieldbus and connection board) Sub-assembly
663.0 Screw plug for manual emergency operation2) Sub-assembly
663.0 Screw plug for cable gland Sub-assembly
664.0 Protective earth connection Sub-assembly
665.0 Cover for electronics housing Sub-assembly
666.0 Handwheel bearing flange Sub-assembly
670.0 Auxiliary voltage output 24 V DC Sub-assembly
S1 Seal kit Set

1) A special tool is required for disassembly/assembly of mechanical position indicator. This can be ordered from AUMA (parts number:
V004.027-02).
2) The manual emergency operation is only available for models PF-M5 and PF-M10, which are not equipped with a handwheel.

52
PF-M25 – PF-M100
Index

L
Index LEDs (indication lights) 35
Lubrication 43
A
Ambient temperature 9 M
App functions 32 Mains cable 18
Applications 4 Mains connection 16
Assembly 12 Mains frequency 9, 16
Assistant App 10 Mains voltage 9, 16
AUMA Assistant App 8, 10 Maintenance 4, 43, 43
AUMA Cloud 8 Maintenance intervals 43
Manual operation 31
B Mechanical position indcator 27
Blanking plug 17 Mechanical position indicator 35
Bluetooth 8 MODE 34
C Motor operation 31
Cable connection 18 N
Cable glands 17 Name plate 9, 16
Cable path 18
Cables 17 O
CDT 8 OPEN-CLOSE control 33
Change-over between OPEN- 33 Open terminal compartment 17
CLOSE control and setpoint Operating time 9, 28
control Operation 4, 31
Commissioning 4, 23 Operation and display 49
Connecting cables 17 Order number 9, 10
Control inputs Potential 16 Output signals Potential 16
Corrective actions 38
Corrosion protection 11 P
Coupling 12, 13 Password 33
Current type 9, 16 PE connection 18
Position indication 27
D Power supply 18
Data Matrix code 10 Protective measures 4
Directives 4 Push buttons 31
Disposal 45
Q
E Qualification of staff 4
Earth connection 22
Electrical connection 16 R
EMC 17 Range of application 4
EMERGENCY operation 34 rated current 9
End position CLOSED 24 Rated power 9
End position OPEN 25 Recycling 45
End position setting 23 reductions 17
Remote 33
F Remote operation 33
Fault 38 Running indication 35
Features and functions 46, 48
Flange size 10
FOX-EYE 35
Further information 50
Fuse 16

H
Handwheel 12

I
Indication lights 35
Input signals Potential 16
Inspection certificate 10

53
PF-M25 – PF-M100
Index

S
Safety instructions 4
Safety instructions/warnings 4
Safety measures 17
Safety standards 17
Screw plugs 17
Serial number 9, 10
Service 43
Service conditions 50
Setpoint control 33
Short description 7
Signal cable 18
Size 10
Spare parts 51
Speed 28
Speed range 9
Speeds 28
Standards 4
Status signals Potential 16
Storage 11
Supply networks 16
Support 43

T
Technical data 46
Terminal compartment: close 21
Terminal plan 16
Torque range 9
Transport 11
Type 10
Type designation 9
Type of duty 9
Type of networks 16

U
User 33
User level 33

W
Wiring diagram 9, 10, 16

Y
Year of manufacture 10
Year of production 10

54
AUMA worldwide

55
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com

Y008.951/003/en/2.22

For detailed information on AUMA products, refer to the Internet: www.auma.com

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