DX-D 600 - System Service Manual - Chapter 04 - Functional Description
DX-D 600 - System Service Manual - Chapter 04 - Functional Description
DX-D 600
This document explains the functional principle including the functions of the individual
assemblies always under normal conditions (nominal functional sequence).
► Document History
► Referenced Documents
Document Title
For the lists of referenced documents, refer to following pages.
Edition 1, Revision 1
02-2012 Printed in Germany Document Node ID: 33246811
so_standard_e_template_v08
Agfa Company Confidential Copyright © 2012 Agfa HealthCare N.V.
DD+DIS101.11E Functional Description
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2012 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium,
or its affiliates.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library > General Info > Agfa HealthCare > Publications >
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare or one of its affiliates
or who are otherwise authorized by Agfa HealthCare or one of its affiliates to provide
such services.
NOTE:
To verify the latest version of a chapter of the Service Manual refer to the “Checklist for
Completeness” in the Agfa HealthCare Library.
LIST OF CONTENTS
1.2 Basic Workflow with DX-D FLFS Stand and Fixed DR Detector in Wall Stand ........................8
5 XRDI .......................................................................................................................................26
5.1 XRDI Workflow ........................................................................................................................26
6 NX WORKSTATION ...............................................................................................................27
6.1 Communication between NX Workstation and X-Ray Generator ...........................................27
This section shows the following basic workflows of the DX-D 600 system:
Basic workflow with DR Detectors in RAD Table and Wall Stand; see section 1.1.
Basic workflow with Fixed DR Detector in Wall Stand and DX-D FLFS Stand;
see section 1.2.
For more information concerning the different DX-D 600 configurations refer to
Technical system manual, Chapter 1 - Solution Identification.
1.1 Basic Workflow with DR Detectors in RAD Table and Wall Stand
Figure 1
(1) In the operator room at the NX workstation define the patient info for the exam.
(2) Start the exam.
(1) In the operator room at the NX workstation select the thumbnail for the exposure
in the image overview pane of the examination window.
The thumbnail shows the status of the DR Detector by means of a color indication:
Red (flashing): Starting up
Green (constant): Ready for exposure
The default X-ray exposure parameters for the selected exposure are sent to the
modality and displayed on the soft console.
NOTE:
Only when using the “DX-D 600 Automatic System” configuration:
The default X-ray system position for the selected exposure is sent to the modality and
displayed on the soft console, for automatic positioning of the X-ray system.
(1) To position the X-ray system automatically, press and hold the Autocenter
button on the automatic positioning control box.
The X-ray system moves to the configured position for the selected exposure.
NOTE:
To position the X-ray system manually, use the control buttons on the control
panel.
WARNING:
Monitor the patient position (hands, feet, fingers, etc.) with special care
to avoid injury to the patient caused by unit movements.
Patient hands must be kept away from mobile components of the unit.
Intravenous tubing, catheters and other patient connected lines should be routed
away from moving equipment.
In the operator room at the soft console, or in the examination room at the
touch screen console:
(1) Check if the exposure settings displayed on the console are suitable
for the exposure.
NOTE:
If other exposures values are required than those defined in the
NX exam, the console can be used to overwrite the default defined exposure
settings.
WARNING:
Do not select another thumbnail until the preview image is visible in the active
thumbnail.
(1) In the operator room press the exposure button to execute the exposure.
The exposure is sent to the NX workstation.
NOTE:
The radiation indicator on the control console lights up and a signal sounds
during exposure release.
(1) Select the image on the NX for which quality control is to be performed.
(2) Prepare the image for diagnosis by using e.g. L/R markers or annotations.
(3) If the image is OK, send the image to a hardcopy printer and/or PACS
(Picture Archiving and Communication System).
For more information refer to the DX-D 600 User Manual (0240) delivered with
the DX-D 600 system.
1.2 Basic Workflow with DX-D FLFS Stand and Fixed DR Detector in Wall
Stand
NOTE:
This Full Leg Full Spine (FLFS) workflow can only be used with the “DX-D 600
Automatic system” configuration!
For more information refer to the DX-D 600 User Manual (0240) delivered with
the DX-D 600 system.
Figure 2
(1) In the operator room at the NX workstation define the patient info for the exam.
(2) Start the exam.
(1) In the Image Overview pane of the Examination window, select the thumbnail
for the FLFS examination.
(2) In the Image Detail pane, click: <Start FLFS>
(1) In the examination room, position the X-ray system and the DX-D FLFS Stand.
(2) On the X-ray system control panel or remote control, press and hold the button
that moves the X-ray system to the automatic position.
The X-ray system moves to the default position for the FLFS examination.
WARNING:
Lock both sides of the DX-D FLFS Stand before positioning the patient.
WARNING:
The housings of the floor mount locks can cause a tripping hazard.
(3) Position the DX-D FLFS Stand by locking it into the floor mounts:
Before moving the stand from its parking position, release the brakes
on the four wheels.
When moving the stand over a longer distance, turn the stand to its lateral
direction so it will not block your sight.
Two floor mount locks are located at the side of the DX-D FLFS Stand. The
exact position depends on the configuration. Position the locks right above
the floor mount. Push the upper lever to fixate the lock in the floor mount.
NOTE:
When the DX-D FLFS Stand is not used, position the stand in such a way that tripping
over the floor mount locks is avoided.
When performing a FLFS examination, the system imposes limits to the bottom
and the top of the region of interest, depending on the X-ray system installation.
NOTE:
On DX-D 600, the region of interest on the vertical ruler cannot go lower than 15 cm.
This value may be slightly different depending on the relative installation position of
the X-ray system and the DX-D FLFS Stand.
WARNING:
Monitor the patient position (hands, feet, fingers, etc.) with special care
to avoid injury to the patient caused by unit movements.
Patient hands must be kept away from mobile components of the unit.
Intravenous tubing, catheters and other patient connected lines should be routed away
from moving equipment.
(1) In the examination room, position the patient and specify the region of interest
for the examination.
NOTE:
Positioning instructions:
The patient should use the handles to obtain a stable position.
Use the patient belt to stabilize the patient or to apply compression.
The patient should be standing against the stitching grid,
but not leaning against it.
When performing a Full Leg examination, the patient’s feet
should be as close as possible to the stitching grid.
(2) Enter the values for the region of interest by using the up and down arrows
at the touch screen console.
(3) On the collimator, switch on the light localizer.
(4) Collimate in transversal direction, if required.
NOTE:
For automatic stitching, the width of the collimated area must be
more than 15 cm.
The X-ray system moves to the starting position for the examination.
NOTE:
When the position is reached the position status in the soft console is
changed to “on target”.
(1) Check if the settings for patient size and X-ray tube load that are displayed
on the console are suitable for the examination.
NOTE:
Hold the release button pressed until three beeps are heard from the
NX to indicate that the examination has finished.
(2) Let the patient step down from the DX-D FLFS Stand.
(3) Unlock the DX-D FLFS Stand by pushing the lower lever of the floor mount locks
and releasing the locks on the four wheels.
(4) Move the stand to its parking position and activate the brakes on the wheels
to prevent unintended movement.
NOTE:
No images will be sent and a thumbnail for a new FLFS examination is
created.
For more information concerning FLFS application refer to the DX-D Full Leg Full Spine
User manual (0179) delivered with the DX-D 600 system.
2 X-ray System
Refer to relevant service documentation from the DX-D 600 partner company Sedecal
for functional descriptions.
4 Wireless DR Detector
The Wireless DR Detector is a flat panel detector (FPD) for obtaining the X-ray images.
The images obtained are transferred to the NX workstation using wireless network
technology.
The X-rays are first converted into visible light using a fluorescent screen, and then
stored electrically in the Wireless DR Detector. The stored electrical signals are then
loaded from the Wireless DR Detector, and A/D conversion is performed.
This board provides the functions for controlling the Wireless DR Detector and
communicating between the image processing unit and X-ray control unit.
This board contains the infrared communication (IrDA) unit, LED display (blue: Power,
green: Ready, blue-green: Link) and power switch, and it relays the signals as an
interface with the PCA-FE board.
Refer to section 4.1.2.1
The power switch provided on the Wireless DR Detector can be used to perform
the operations of power ON/OFF and infrared communication so that the Wireless
DR Detector is recognized by the NX workstation.
Figure 3
Lights on
Lights off
Flashes (On/Off status changes every second)
Flashes slowly (On/Off status changes every 2 seconds)
-- Unspecified status
Power is supplied to the PCA-FE board inside the Wireless DR Detector when the
battery pack is installed in the Wireless DR Detector.
In this mode, only the main power control circuit that monitors the power switch on the
PCA-FE board is powered and operated, and the power switch input is awaited.
4.1.2.3 Power ON
Tap the switch for infrared communication; push it down all the way for one second
to turn on the power.
When the main power control circuit detects that the power switch of the Wireless DR
Detector has been pushed down all the way, power begins to be supplied to the other
circuits, and the system operation mode is established.
Tap the switch for infrared communication; push it down all the way for five second
to turn off the power.
When the firmware detects that the power switch on the main unit of the Wireless
DR Detector has been held down all the way for five seconds, the shutdown process
is initiated, after which the power is turned off.
This board contains the wireless LAN control IC that supports the IEEE 802.11n
standard, and it relays the data which has passed through the access point from
the NX and X-ray interface box to the PCA-FE board through the antenna.
This board meets the IEEE 802.11n standard in order to achieve a data transfer
performance of around 50 to 60 Mbps.
This standard is a wireless LAN standard established by the IEEE 802 Committee of
the United States, and although the 11a, 11b and 11g standards were already in place,
this new high-speed wireless LAN standard was added to them.
This board generates the power used by the boards inside the Wireless DR Detector
from the battery or a single power supply which is input from external power source.
It generates the power used for the PCA-REF board and PCA-FE board from the
battery or external power source.
It controls the ON/OFF of the analog power supply used for the PCA-REF board
and monitors the voltage.
It exercises DC/DC synchronized control using the signals which are supplied
from the FPGA on the PCA-FE board.
It detects the external power input, and switches the power supply.
It provides protection from overcurrents.
It relays the battery installation detection and signal between the battery and
PCA-FE board.
This board relays the power and communication control signals between the battery
and PCA-DCDC board, and contains the start program selector switch (hereafter
referred to as the boot switch).
This board contains the analog circuits used to generate the reference voltages.
The X-ray interface box monitors the statuses of the X-ray generator and the Wireless
DR Detector to control the X-ray exposure and imaging.
It consists of:
PCA-XIF board
AC adapter
X-ray interface cable
Grounding wire
Covers
Even when a multiple number of Wireless DR Detectors are in use, only one Wireless
DR Detector per X-ray interface box can be specified from the NX to take images.
Figure 4
In the imaging sequence the items printed in bold represent the control operations
performed by the X-ray interface box:
The user presses the exposure switch.
The exposure enable request signal from the X-ray generator is monitored
by the X-ray interface box.
The X-ray interface box makes an enable judgment for the exposure enable
request signal, and sends the trigger signal to the Wireless DR Detector.
When the imaging preparations of the Wireless DR Detector are completed,
the imaging enable signal is sent from the Wireless DR Detector to the X-ray
interface box.
The X-ray interface box monitors the imaging enable signal from the Wireless
DR Detector.
The X-ray interface box makes an enable judgment for the imaging enable signal,
and sends the exposure enable signal to the X-ray generator.
With the Wireless DR Detector now in the imaging status, X-ray exposure is
commenced.
When the Wireless DR Detector has finished imaging, the images are transferred
to the NX. This completes the imaging sequence.
The PCA-XIF board is located inside the X-ray interface box, and has the following
main functions:
It has a function for interfacing with X-ray generator. In addition, the board
employs a relay circuit for the output signals and a photo-coupler for the input
signals to protect the internal circuitry.
It has an exposure control function which monitors the statuses of the X-ray
generator and Wireless DR Detector to determine whether exposure is possible
and, if it is possible, to enable it.
It has a function for interfacing with the Wireless DR Detector.
It uses LEDs to display the power supply status.
Figure 5
LED (A)
AC adapter connector (B)
LAN cable connector (C)
Grounding terminal (D)
SW1 (RESET) switch (E)
SW2 (BOOTSEL) switch (F)
X-ray interface cable (G)
NOTE:
The dedicated AC adapter is used to supply power to the PCA-XIF board.
It does not have a power switch because the X-ray interface box and the
AC adapter are supported to be used by continuous energization.
The PCA-XIF board must be turned on and off by connecting or disconnecting
the plug on the wall.
For safety concerns, do not disconnect the cable from the X-ray interface box
or disconnect the AC adaptor. It would expose the electrically-activated part.
To avoid this, disconnect the plug on the wall or turn off the commercial power
supply.
The use of table tap, which causes a change in electrical safety, is not allowed
according to the electrical safety standards.
Figure 6
100 to 60 % -
59 to 9 % -
The remaining charge level is posted with the Wireless DR Detector serving as the
master.
Immediately after the power of the Wireless DR Detector is turned on, this level is read
from the battery and sent to the software in the NX workstation.
After this, the level is read inside the Wireless DR Detector from the battery at fixed
intervals, but no data is sent until a level below that indicated by the red underbars in
the above table is read.
The figure below shows the correlation between the discharge curves, remaining
charge level prediction curves and posting of the remaining charge level displays.
Figure 7
NOTE:
BMU corrects the remaining charge level prediction line from the actual remaining
charge level when the remaining charge level is predicted to be 8 %.
If the actual remaining charge level (voltage level) when the remaining charge level is
predicted to be 8 % is higher than the prediction, the gradient of the remaining charge
level prediction curve is increased.
Conversely, if it is lower, BMU works to correct the gradient so that the prediction curve
gradient is reduced. Therefore, if charging and discharging are repeated at shallow
remaining charge levels which fail to reach the remaining charge prediction of 8 %, the
compensation described above is not performed and, along with the deterioration in the
battery capacity caused by the repeated charging and discharging, the accuracy with
which the remaining charge level is predicted may suffer as well.
What is ideal is for the battery to be used to below the 8 % remaining charge level
(at which imaging is no longer possible) each time the battery is used but, in practical
terms, it is recommended that the battery be used to below the 8 % remaining charge
level once every several times the battery is charged and discharged.
5 XRDI
In the NX workstation configuration tool, several settings can be entered and changed.
These settings configure devices such as e.g. the generator as well as the exam tree.
NOTE:
Before these settings become active, the operator has to activate these settings
explicitly. In the activation procedure, the complete NX workstation configuration tool
settings are first verified by the configuration tool to check for inconsistencies.
When the modality settings for a specific exposure type have to be validated,
the configuration tool queries the XRDI itself.
In the NX workstation configuration tool, the settings for the X-ray device itself
can also be edited. This includes the communication settings and the specific
model definition (e.g. Sedecal.DXD600.xml).
The XRDI should be considered as the link between the NX workstation and the X-ray
generator. It will generate and manage all communication exposure relevant dialogue
via a RS232 link.
6 NX Workstation