Doc. No.

: PQR-STR-MRU-08
PROCEDURE QUALIFICATION RECORD WPS No. : WPS-STR-MRU-05
(PQR) Date : 10/04/2019 Page : 1 of 2
GENERAL INFORMATION
Specification : MYA-GEN-CST-SPC-000-1003_REV_00 Welding process : SMAW
Code/Standard : AWS D1.1 2015 Welding date : Start 04/04/2019
Tested Product Form : Pipe-8"SCH 80 API 5L GR. L360Q PSL 2 : Finish 04/04/2019
Test coupon : STR-MRU-05-2G- TP01
BASE METAL
Grade Mill Supply Cond. Grouping OD [mm] WT [mm] Heat No. Ceq Pcm Remarks
API 5L GR. L360Q PSL 2 JFE STEEL CORP NORMALIZED II 219.1 12.7 7-37407 0.32% 0.17% PIPE

FILLER METAL
Process Type Spec. AWS Class. Group F/A No Ø [mm] Manufacturer Tradename Batch No Remarks
SMAW Electrode A5.1 E7018-1 2 - 3.2 KOBE 7018-1 RB 19005 -
SMAW Electrode A5.1 E7018-1 2 - 4.0 KOBE 7018-1 RB 11004 -

JOINT CONFIGURATION JOINT DETAILS

30°

12.7
PIPE
API 5L GR. L360Q PSL 2

All dimensions in mm unless otherwise stated

JOINT DESIGN ALIGNMENT &TACK WELDING

Joint type : Edge preparation Tack/seal weld : N/A
Groove type : N/A Clamp type/removal : N/A
Preparation : Oxy-fuel cutting / milling followed by power grinding Remove/Integrate : N/A
Backing : Base metal for first layers, weld metal for rest Misalignment : N/A

PRE-, INTERPASS & POST HEAT TREATMENT WELDING TECHNIQUE

Preheat temp. : min. 50°C Welding position : 2G
Interpass temp. : max. 250°C to be measured 25mm from bevel edge Progression : N/A
Measuring method : Digital Thermometer at 75mm from bevel edge Stringer / weaver : Multiple passes
Heating method : LPG / Propane gas burner Electrode Pass : Stringer or Weaver
PWHT : N/A ( Multi/Single )
Bead Width : max. 2.5x electrode Ø (max 12mm)

SHIELDING & BACKING ADDITIONAL INFORMATION

Shielding gas : - Initial and Interpass Cleaning : Manual chipping, power brushing / grinding
Flow rate : - Cooling after welding : NA
Max. Oxygen Content : - Peening : Not permitted
WELDING SYSTEM NON-DESTRUCTIVE TEST (NDT) & DESTRUCTIVE TEST (DT)
Welding process : SMAW VI :X Tensile :-
Equipment Type : Rectifier RT :- Bend :-
Torch : N/A UT :- Hardness Survey :X
Polarity : DC+ (All Passes) MPI :X Macro Etch + Photo :X
Stick Out : NA Charpy Impact :-
CERTIFICATION
Welder's Name IC Number Stamp ID
AHMAD ZAHID BIN MOHD YASIN -TP-01 730625-04-5263 SE 150 Location of WPQT : MIEL Workshop, Pasir Gudang
NDT Company : OTI Sdn. Bhd
Testing Laboratory : Professional Testing Services Sdn. Bhd.

NON-DESTRUCTIVE TESTING

Method Visual Examination Magnetic Particle Inspection Radiographic Testing Manual Ultrasonic Testing
Report No. WPQT-PCSB-STR-VIS-01 PCSB/WPQT/STR/MT-06 N/A N/A

Testing Date 06/04/19 07/04/19 N/A N/A

Result Acceptable Acceptable N/A N/A

WE, THE UNDERSIGNED, CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND THAT THE TEST WELD
WAS PREPARED, WELDED, AND TESTED IN ACCORDANCE WITH THE SPECIFIED CODES / STANDARDS.

Sapura Offshore Sdn Bhd (SOSB) Third Party Inpection (Intertek) HESS
 Doc. No. : PQR-STR-MRU-08
PROCEDURE QUALIFICATION RECORD WPS No. : WPS-STR-MRU-05
(PQR) Date : 10/04/2019 Page : 2 of 2
GENERAL INFORMATION
Specification : MYA-GEN-CST-SPC-000-1003_REV_00 Welding process : SMAW
Code/Standard : AWS D1.1 2015 Welding date : Start 04/04/2019
Tested Product Form : Pipe-8"SCH 80 API 5L GR. L360Q PSL 2 : Finish 04/04/2019
Test coupon : STR-MRU-05-2G- TP01
WELDING PARAMETERS

TP: STR-MRU-05-2G- TP01

Wire / Electrode Polarity

Weave
String

Temp. Current Voltage Speed Heat Input

Pass Process Width [mm]
[°C ] [A] [V] [mm/min] [kJ/mm]
Tradename Ø [DC/AC]

BL 1 SMAW X - E7016 4.0 52 7.0 DCEP 57 ~ 66 17 ~ 22 35.9 1.62 ~ 2.43

BL 2 SMAW - X E7018-1 3.2 75 8.3 DCEP 93 ~ 112 19 ~ 23 100.6 1.05 ~ 1.54

BL 3 SMAW - X E7018-1 4.0 125 10.2 DCEP 128 ~ 156 20 ~ 27 152.9 1.00 ~ 1.65

BL 4 SMAW - X E7018-1 3.2 157 12.0 DCEP 170 ~ 193 21 ~ 26 224.8 0.95 ~ 1.34

BL 5 SMAW - X E7018-1 4.0 173 8.5 DCEP 88 ~ 124 20 ~ 24 83.9 1.26 ~ 2.13

BL 6 SMAW - X E7018-1 3.2 118 9.5 DCEP 113 ~ 126 19 ~ 25 169.5 0.76 ~ 1.12

DESTRUCTIVE TESTING

Transverse Tensile Test Bend Test

Result N/A Result N/A

Report no. N/A Report no. N/A

Date Tested N/A Date Tested N/A

Macro-Etch Charpy Impact Test

Result Acceptable Result N/A

Report no. M 18211 - 1001 Report no. N/A

Date Tested 4/9/2019 Date Tested N/A

Vickers Hardness Test

Result Acceptable

Report no. M 18211 - 1001

Date Tested 4/9/2019

WE, THE UNDERSIGNED, CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND THAT THE TEST WELD
WAS PREPARED, WELDED, AND TESTED IN ACCORDANCE WITH THE SPECIFIED CODES / STANDARDS.

Sapura Offshore Sdn Bhd (SOSB) Third Party Inpection (Intertek) HESS
 SAPURA OFFSHORE SDN. BHD.(198612-P)
PLO 607, JALAN MIEL 1, OFF JALAN KELULI 9,
KAWASAN PERINDUSTRIAN MIEL, PHASE 4,
81700 PASIR GUDANG, JOHOR, MALAYSIA
Tel: 07-2522196 / 07-2522194

TEST WELD DETAILS (RUN SHEET) STR-MRU-05-2G- TP01

Code/Standard: AWS D1.1 (2015) Specification : MYA-GEN-CST-SPC-000-1003_REV_00 PAGE : 1 OF 2

PQR NO. PQR-STR-MRU-08 TEST DATE: 3/20/2020
WPS NO. WPS-STR-MRU-05
PROCESS SMAW
TEST POSITION 2G
JOINT GROOVE N/A
30°
BASE MATELS
PIECE A PIPE
API 5L GR. L360Q PSL 2
MATERIAL GRADE PIPE API 5L GR. L360Q PSL 2
12.7
SAIZ / DIAMETER AND THICKNESS 8" (219.1) X 12.7mmWT
HEAT NO. 7-37407
%C; CEIIW , PCM: 0.09, 0.32, 0.17
PIECE B
MATERIAL GRADE N/A
SAIZ / DIAMETER AND THICKNESS N/A
HEAT NO. N/A
%C; CEIIW , PCM: N/A
FILLER METAL TRADE NAME, CLASIFICATION, DIAMETER & BATCH NO.:
KOBE LB 52- E7018-1, 3.2mm & RB 19 005
KOBE LB 52- E7018-1, 4.0mm & RB 11 005

WELDER NAME, I/C NO. & WELDER NO.

RAMLI BIN SALLEH 781002-11-5245 SE 489

PWHT TEMPERATURE NIL

HOLDING TIME NIL
PREHEAT
MIN. TEMPERATURE 91 °C
MAX. TEMPERATURE 198 °C
NOTES: 1. Number of passes de[endng on wall thickness & length of weld build-up required
2. This procedure shall be aplicable for buttering ( weld built-up ) only
3. The butterd area shall be grounded to desired profile & shall be visually inspected & non-destructive tested prior to fit-up. However it is not practical to perform later, the volume of the weld built-up
can be examined with the same NDT method required as per completed joint.
PREPARED BY REVIEWED BY WITHNESSED AND REVIEWED BY WITHNESSED AND REVIEWED BY

SOSB QC SOSB QC SUPERVISOR THIRD PARTY REPRESENTATIVE CLIENT REPRESENTATIVE

 SAPURA FABRICATION SDN. BHD.(83307-K)
PLO 607, JALAN MIEL 1, OFF JALAN KELULI 9,
KAWASAN PERINDUSTRIAN MIEL, PHASE 4,
81700 PASIR GUDANG, JOHOR, MALAYSIA
Tel: 07-2522196 / 07-2522194

TEST WELD DETAILS (RUN SHEET) STR-MRU-05-2G- TP01

PQR NO. PQR-STR-MRU-08 TEST DATE: 3/20/2020 PAGE : 2 OF 2

TRAVEL SPEED mm/Min

SHIELDING GAS FLOW

RANGE (kj/min)

ARC START TEMP. °C

BACKING GAS & GAS

MAX WELD WIDTH.

WELDING PROCESS

WELD BEAD THICK

FLOW RATE, LPM

STRING / WEAVE
CURRENT TYPE /
CLASSIFICATION

SHIELDING GAS

HEAT INPUT
PROGRESSION
FILLER MATEL

AMPERAGE
WELD LAYER

WELD PASS

TIME (min)
RATE, LPM
POSITION /

POLARITY
DIA (mm)

VOLTAGE

(mm)

(mm)
Max

Max

Max
Min

Min

Min
1 BL 1 SMAW AWS 5.1 E7018-1 4.0 2G DCEP - - - 129 ~ 136 29 ~ 32 259.62 0.86 ~ 1.01 S 3.0 6.5 91 2.39
2 BL 2 SMAW AWS 5.1 E7018-1 3.2 2G DCEP - - - 96 ~ 105 19 ~ 25 80.00 1.37 ~ 1.97 W 4.0 7.8 103 4.03
3 BL 3 SMAW AWS 5.1 E7018-1 4.0 2G DCEP - - - 141 ~ 148 20 ~ 27 113.02 1.50 ~ 2.12 W 4.8 9.5 143 2.52
3 BL 4 SMAW AWS 5.1 E7018-1 3.2 2G DCEP - - - 109 ~ 117 20 ~ 25 68.94 1.90 ~ 2.55 W 4.3 8.0 198 4.42
4 BL 5 SMAW AWS 5.1 E7018-1 4.0 2G DCEP - - - 132 ~ 143 19 ~ 27 140.96 1.07 ~ 1.64 W 3.6 9.5 176 2.26
4 BL 6 SMAW AWS 5.1 E7018-1 3.2 2G DCEP - - - 99 ~ 112 19 ~ 26 93.55 1.21 ~ 1.87 W 3.0 8.0 - 3.40

PREPARED BY REVIEWED BY WITHNESSED AND REVIEWED BY WITHNESSED AND REVIEWED BY

SOSB QC SOSB QC SUPERVISOR THIRD PARTY REPRESENTATIVE CLIENT REPRESENTATIVE

 Doc. No. : PQR-STR-MRU-09
PROCEDURE QUALIFICATION RECORD WPS No. : WPS-STR-MRU-05
(PQR) Date : 10/04/2019 Page : 1 of 2
GENERAL INFORMATION
Specification : MYA-GEN-CST-SPC-000-1003_REV_00 Welding process : SMAW
Code/Standard : AWS D1.1 2015 Welding date : Start 04/04/2019
Tested Product Form : Pipe-8"SCH 100 API 5L GR. X60QS/X60QO PSL 2 : Finish 04/04/2019
Test coupon : STR-MRU-05-5G- TP01
BASE METAL
Grade Mill Supply Cond. Grouping OD [mm] WT [mm] Heat No. Ceq Pcm Remarks
API 5L GR. X60QS/X60QO PSL 2 VOLZHSKY Q&T III 219.1 15.9 265258 0.36% 0.17% PIPE

FILLER METAL
Process Type Spec. AWS Class. Group F/A No Ø [mm] Manufacturer Tradename Batch No Remarks
SMAW Electrode A5.1 E7018-1 2 - 3.2 KOBE 7018-1 RB 19005 -
SMAW Electrode A5.1 E7018-1 2 - 4.0 KOBE 7018-1 RB 11004 -

JOINT CONFIGURATION JOINT DETAILS

15.8m
m
30°

PIPE
PIPE 15.9
API 5L GR. X60QS/X60QO
PSL 2

All dimensions in mm unless otherwise stated

JOINT DESIGN ALIGNMENT &TACK WELDING

Joint type : Edge preparation Tack/seal weld : N/A
Groove type : N/A Clamp type/removal : N/A
Preparation : Oxy-fuel cutting / milling followed by power grinding Remove/Integrate : N/A
Backing : Base metal for first layers, weld metal for rest Misalignment : N/A

PRE-, INTERPASS & POST HEAT TREATMENT WELDING TECHNIQUE

Preheat temp. : min. 50°C Welding position : 5G
Interpass temp. : max. 250°C to be measured 25mm from bevel edge Progression : N/A
Measuring method : Digital Thermometer at 75mm from bevel edge Stringer / weaver : Multiple passes
Heating method : LPG / Propane gas burner Electrode Pass : Stringer or Weaver
PWHT : N/A ( Multi/Single )
Bead Width : max. 2.5x electrode Ø (max 12mm)

SHIELDING & BACKING ADDITIONAL INFORMATION

Shielding gas : - Initial and Interpass Cleaning : Manual chipping, power brushing / grinding
Flow rate : - Cooling after welding : NA
Max. Oxygen Content : - Peening : Not permitted
WELDING SYSTEM NON-DESTRUCTIVE TEST (NDT) & DESTRUCTIVE TEST (DT)
Welding process : SMAW VI :X Tensile :-
Equipment Type : Rectifier RT :- Bend :-
Torch : N/A UT :- Hardness Survey :X
Polarity : DC+ (All Passes) MPI :X Macro Etch + Photo :X
Stick Out : NA Charpy Impact :-
CERTIFICATION
Welder's Name IC Number Stamp ID
AHMAD ZAHID BIN MOHD YASIN -TP-01 730625-04-5263 SE 150 Location of WPQT : MIEL Workshop, Pasir Gudang
NDT Company : OTI Sdn. Bhd
Testing Laboratory : Professional Testing Services Sdn. Bhd.

NON-DESTRUCTIVE TESTING

Method Visual Examination Magnetic Particle Inspection Radiographic Testing Manual Ultrasonic Testing
Report No. WPQT-PCSB-STR-VIS-01 PCSB/WPQT/STR/MT-06 N/A N/A

Testing Date 06/04/19 07/04/19 N/A N/A

Result Acceptable Acceptable N/A N/A

WE, THE UNDERSIGNED, CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND THAT THE TEST WELD
WAS PREPARED, WELDED, AND TESTED IN ACCORDANCE WITH THE SPECIFIED CODES / STANDARDS.

Sapura Offshore Sdn Bhd (SOSB) Third Party Inpection (Intertek) HESS
 Doc. No. : PQR-STR-MRU-09
PROCEDURE QUALIFICATION RECORD WPS No. : WPS-STR-MRU-05
(PQR) Date : 10/04/2019 Page : 2 of 2
GENERAL INFORMATION
Specification : MYA-GEN-CST-SPC-000-1003_REV_00 Welding process : SMAW
Code/Standard : AWS D1.1 2015 Welding date : Start 04/04/2019
Tested Product Form : Pipe-8"SCH 100 API 5L GR. X60QS/X60QO PSL 2 : Finish 04/04/2019
Test coupon : STR-MRU-05-5G- TP01
WELDING PARAMETERS

TP: STR-MRU-05-5G- TP01

Wire / Electrode Polarity

Weave
String

Temp. Current Voltage Speed Heat Input

Pass Process Width [mm]
[°C ] [A] [V] [mm/min] [kJ/mm]
Tradename Ø [DC/AC]

BL 1 SMAW X - E7016 4.0 52 7.0 DCEP 57 ~ 66 17 ~ 22 35.9 1.62 ~ 2.43

BL 2 SMAW - X E7018-1 3.2 75 8.3 DCEP 93 ~ 112 19 ~ 23 100.6 1.05 ~ 1.54

BL 3 SMAW - X E7018-1 4.0 125 10.2 DCEP 128 ~ 156 20 ~ 27 152.9 1.00 ~ 1.65

BL 4 SMAW - X E7018-1 3.2 157 12.0 DCEP 170 ~ 193 21 ~ 26 224.8 0.95 ~ 1.34

BL 5 SMAW - X E7018-1 4.0 173 8.5 DCEP 88 ~ 124 20 ~ 24 83.9 1.26 ~ 2.13

BL 6 SMAW - X E7018-1 3.2 118 9.5 DCEP 113 ~ 126 19 ~ 25 169.5 0.76 ~ 1.12

DESTRUCTIVE TESTING

Transverse Tensile Test Bend Test

Result N/A Result N/A

Report no. N/A Report no. N/A

Date Tested N/A Date Tested N/A

Macro-Etch Charpy Impact Test

Result Acceptable Result N/A

Report no. M 18211 - 1001 Report no. N/A

Date Tested 4/9/2019 Date Tested N/A

Vickers Hardness Test

Result Acceptable

Report no. M 18211 - 1001

Date Tested 4/9/2019

WE, THE UNDERSIGNED, CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND THAT THE TEST WELD
WAS PREPARED, WELDED, AND TESTED IN ACCORDANCE WITH THE SPECIFIED CODES / STANDARDS.

Sapura Offshore Sdn Bhd (SOSB) Third Party Inpection (Intertek) HESS
 SAPURA OFFSHORE SDN. BHD.(198612-P)
PLO 607, JALAN MIEL 1, OFF JALAN KELULI 9,
KAWASAN PERINDUSTRIAN MIEL, PHASE 4,
81700 PASIR GUDANG, JOHOR, MALAYSIA
Tel: 07-2522196 / 07-2522194

TEST WELD DETAILS (RUN SHEET) STR-MRU-05-5G- TP01

Code/Standard: AWS D1.1 (2015) Specification : MYA-GEN-CST-SPC-000-1003_REV_00 PAGE : 1 OF 2

PQR NO. PQR-STR-MRU-09 TEST DATE: 3/20/2020
WPS NO. WPS-STR-MRU-05
PROCESS SMAW
TEST POSITION 5G
JOINT GROOVE N/A
30°
BASE MATELS
PIECE A
MATERIAL GRADE PIPE API 5L GR. X60QS/X60QO PSL 2
12.7
SAIZ / DIAMETER AND THICKNESS 8" (219.1) X 15.9mmWT
HEAT NO. 265258 PIPE API 5L GR. X60QS/X60QO PSL 2
%C; CEIIW , PCM: 0.06, 0.36, 0.17
PIECE B
MATERIAL GRADE N/A
SAIZ / DIAMETER AND THICKNESS N/A
HEAT NO. N/A
%C; CEIIW , PCM: N/A
FILLER METAL TRADE NAME, CLASIFICATION, DIAMETER & BATCH NO.:
KOBE LB 52- E7018-1, 3.2mm & RB 19 005
KOBE LB 52- E7018-1, 4.0mm & RB 11 005

WELDER NAME, I/C NO. & WELDER NO.

RAMLI BIN SALLEH 781002-11-5245 SE 489

PWHT TEMPERATURE NIL

HOLDING TIME NIL
PREHEAT
MIN. TEMPERATURE 91 °C
MAX. TEMPERATURE 198 °C
NOTES: 1. Number of passes de[endng on wall thickness & length of weld build-up required
2. This procedure shall be aplicable for buttering ( weld built-up ) only
3. The butterd area shall be grounded to desired profile & shall be visually inspected & non-destructive tested prior to fit-up. However it is not practical to perform later, the volume of the weld built-up
can be examined with the same NDT method required as per completed joint.
PREPARED BY REVIEWED BY WITHNESSED AND REVIEWED BY WITHNESSED AND REVIEWED BY

SOSB QC SOSB QC SUPERVISOR THIRD PARTY REPRESENTATIVE CLIENT REPRESENTATIVE

 SAPURA FABRICATION SDN. BHD.(83307-K)
PLO 607, JALAN MIEL 1, OFF JALAN KELULI 9,
KAWASAN PERINDUSTRIAN MIEL, PHASE 4,
81700 PASIR GUDANG, JOHOR, MALAYSIA
Tel: 07-2522196 / 07-2522194

TEST WELD DETAILS (RUN SHEET) STR-MRU-05-5G- TP01

PQR NO. PQR-STR-MRU-09 TEST DATE: 3/20/2020 PAGE : 2 OF 2

TRAVEL SPEED mm/Min

SHIELDING GAS FLOW

RANGE (kj/min)

ARC START TEMP. °C

BACKING GAS & GAS

MAX WELD WIDTH.

WELDING PROCESS

WELD BEAD THICK

FLOW RATE, LPM

STRING / WEAVE
CURRENT TYPE /
CLASSIFICATION

SHIELDING GAS

HEAT INPUT
PROGRESSION
FILLER MATEL

AMPERAGE
WELD LAYER

WELD PASS

TIME (min)
RATE, LPM
POSITION /

POLARITY
DIA (mm)

VOLTAGE

(mm)

(mm)
Max

Max

Max
Min

Min

Min
1 BL 1 SMAW AWS 5.1 E7018-1 4.0 5G DCEP - - - 68 ~ 74 17 ~ 22 44.27 1.57 ~ 2.21 S 3.0 6.5 91 6.52
2 BL 2 SMAW AWS 5.1 E7018-1 3.2 5G DCEP - - - 96 ~ 105 19 ~ 25 80.00 1.37 ~ 1.97 W 4.0 7.8 103 4.03
3 BL 3 SMAW AWS 5.1 E7018-1 4.0 5G DCEP - - - 141 ~ 148 20 ~ 27 113.02 1.50 ~ 2.12 W 4.8 9.5 143 2.52
3 BL 4 SMAW AWS 5.1 E7018-1 3.2 5G DCEP - - - 109 ~ 117 20 ~ 25 68.94 1.90 ~ 2.55 W 4.3 8.0 198 4.42
4 BL 5 SMAW AWS 5.1 E7018-1 4.0 5G DCEP - - - 132 ~ 143 19 ~ 27 140.96 1.07 ~ 1.64 W 3.6 9.5 176 2.26
4 BL 6 SMAW AWS 5.1 E7018-1 3.2 5G DCEP - - - 99 ~ 112 19 ~ 26 93.55 1.21 ~ 1.87 W 3.0 8.0 - 3.40

PREPARED BY REVIEWED BY WITHNESSED AND REVIEWED BY WITHNESSED AND REVIEWED BY

SOSB QC SOSB QC SUPERVISOR THIRD PARTY REPRESENTATIVE CLIENT REPRESENTATIVE