QY160K TRUCK CRANE

OPERATION MANUAL

XUZHOU HEAVY MACHINERY CO., LTD.

XUZHOU CONSTRUCTION MACHINERY GROUP CO., LTD., CHINA

QY160K Truck Crane Operation Manual

XZJ5558JQZ160K TRUCK CRANE

OPERATION MANUAL

XUZHOU HEAVY MACHINERY CO., LTD.

XUZHOU CONSTRUCTION MACHINERY GROUP CO., LTD., CHINA

II
QY160K Truck Crane Operation Manual

QY160K TRUCK CRANE

OPERATION MANUAL

Total Pages：1-139

VIN
Date

The operation manual is part of the crane!

Always keep on hand!
This equipment is designed and manufactured by complying with the
standard Q/320301JAF83—2011!

XUZHOU HEAVY MACHINERY CO., LTD.

XUZHOU CONSTRUCTION MACHINERY GROUP CO., LTD., CHINA
Address: No.165 Tongshan Road, Xuzhou, Jiangsu Province, China
Tel: 0086-(0)516-83462242 83462350
Fax: 0086-(0)516-83461669
Post code: 221004

III
QY160K Truck Crane Operation Manual

XZJ5558JQZ160K

TRUCK CRANE

OPERATION MANUAL

Total Pages：1-139

VIN
Date

The operation manual is part of the crane!

Always keep on hand!
This equipment is designed and manufactured by complying with the
standard Q/320301JAF83—2011

XUZHOU HEAVY MACHINERY CO., LTD.

XUZHOU CONSTRUCTION MACHINERY GROUP CO., LTD., CHINA
Address: No.165 Tongshan Road, Xuzhou, Jiangsu Province, China
Tel: 0086-(0)516-83462242 83462350
Fax: 0086-(0)516-83461669
Post code: 221004
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QY160K Truck Crane Operation Manual

Contents
Preface------------------------------------------------------------------------------------------------------------Ⅸ
I. General safe operating practices------------------------------------------------------------------------------1
1.1 Highway traffic regulation----------------------------------------------------------------------------------1
1.1.1 Axle load----------------------------------------------------------------------------------------------------1
1.1.2 Transport of hook block for short distance-------------------------------------------------------------1
1.1.3 Camera viewing system-----------------------------------------------------------------------------------2
1.1.4 Carrying passengers---------------------------------------------------------------------------------------2
1.2 Running-in regulation---------------------------------------------------------------------------------------2
1.2.1 Checklist-----------------------------------------------------------------------------------------------------2
1.2.2 Breaking in the brake pads--------------------------------------------------------------------------------2
1.3 Operation planning ------------------------------------------------------------------------------------------2
1.4 Safety-technical notes ---------------------------------------------------------------------------------------3
1.4.1 Requirements of the crane operator ---------------------------------------------------------------------3
1.4.2 Selecting an operating site -------------------------------------------------------------------------------4
1.4.3 Set up outriggers -------------------------------------------------------------------------------------------4
1.4.4 Safe operation ----------------------------------------------------------------------------------------------6
1.4.5 Working on slopes and trenches-------------------------------------------------------------------------8
1.4.6 Working near transmitters --------------------------------------------------------------------------------9
1.4.7 Influence of wind-----------------------------------------------------------------------------------------10
1.4.8 Environment influence to cranes-----------------------------------------------------------------------11
1.5 Safety information------------------------------------------------------------------------------------------11
1.5.1 Minimum distance between boom, load and electrical overhead wires---------------------------11
1.5.2 Permissible ground-bearing load-----------------------------------------------------------------------11
1.5.3 Wind speed description----------------------------------------------------------------------------------12
1.5.4 Method of wind velocity measurement----------------------------------------------------------------13
1.6 Emergency methods----------------------------------------------------------------------------------------14
1.6.1 Emergency methods when electrical accident occurs-----------------------------------------------14
1.6.2 Precautions against lightning and earthquake--------------------------------------------------------14
1.6.3 Precautions against disasters and measures for survival --------------------------------------------14
1.6.4 Cleaning of the crane ------------------------------------------------------------------------------------14
1.6.5 Noise-------------------------------------------------------------------------------------------------------15
1.6.6 Safety protective equipments---------------------------------------------------------------------------15
1.7 Hand signs---------------------------------------------------------------------------------------------------15
1.8 Indication plates --------------------------------------------------------------------------------------------18

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QY160K Truck Crane Operation Manual

1.8.1 Nameplate -------------------------------------------------------------------------------------------------18

1.8.2 Other indication plates ----------------------------------------------------------------------------------19
1.9 Use the manual correctly ----------------------------------------------------------------------------------19
II. Applications and features ----------------------------------------------------------------------------------20
2.1 Application --------------------------------------------------------------------------------------------------20
2.2 Working scope ----------------------------------------------------------------------------------------------20
2.3 Operating conditions --------------------------------------------------------------------------------------20
2.4 Main features -----------------------------------------------------------------------------------------------20
2.5 Main technical specifications -----------------------------------------------------------------------------21
2.5.1 Terminology-----------------------------------------------------------------------------------------------21
2.5.2 Main parts-------------------------------------------------------------------------------------------------23
2.5.3 Truck crane outline in travel configuration-----------------------------------------------------------24
2.5.4 Technical specifications in travel configuration------------------------------------------------------26
2.5.5 Technical specifications for lifting operation---------------------------------------------------------27
2.5.6 Lifting height chart --------------------------------------------------------------------------------------28
2.5.7 Crane working areas-------------------------------------------------------------------------------------29
2.5.8 Notes on lifting capacity tables-------------------------------------------------------------------------29
2.5.9 Main parts and specifications---------------------------------------------------------------------------32
2.5.10 Composition and meaning of crane model----------------------------------------------------------33
Ⅲ. Crane Operation --------------------------------------------------------------------------------------------34
3.1 Superstructure engine--------------------------------------------------------------------------------------34
3.1.1 Operation of engine--------------------------------------------------------------------------------------34
3.1.2 Cautions on engine operation----------------------------------------------- ---------------------------36
3.2 Acceleration-------------------------------------------------------------------------------------------------36
3.2.1 Operating method-----------------------------------------------------------------------------------------36
3.2.2 Cautions on operation------------------------------------------------------------------------------------37
3.3 Operating winches------------------------------------------------------------------------------------------37
3.4 Boom telescoping operation-------------------------------------------------------------------------------40
3.5 Boom elevating operation---------------------------------------------------------------------------------46
3.6 Swing operation---------------------------------------------------------------------------------------------47
3.7 Operation of tilting operator’s cab------------------------------------------------------------------------49
3.8 Turntable locking device operation----------------------------------------------------------------------49
Ⅳ. Accessories--------------------------------------------------------------------------------------------------51
4.1 Counterweight-----------------------------------------------------------------------------------------------51
4.1.1 Cautions on operation------------------------------------------------------------------------------------51

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QY160K Truck Crane Operation Manual

4.1.2 Counterweight combination-----------------------------------------------------------------------------51

4.1.3 Counterweight installation------------------------------------------------------------------------------52
4.1.4 Counterweight dismantling -----------------------------------------------------------------------------53
4.1.5 Transportation of the counterweight-------------------------------------------------------------------54
4.2 Jib-------------------------------------------------------------------------------------------------------------55
4.2.1 Erecting jib------------------------------------------------------------------------------------------------55
4.2.2 Stowing jib ------------------------------------------------------------------------------------------------56
4.2.3 Cautions on operation------------------------------------------------------------------------------------60
4.3 Single top----------------------------------------------------------------------------------------------------60
4.3.1 Cautions on operation------------------------------------------------------------------------------------60
4.3.2 Boom single top lifting performance------------------------------------------------------------------61
4.4 Auxiliary winch---------------------------------------------------------------------------------------------61
4.4.1 Installation of auxiliary winch--------------------------------------------------------------------------61
4.4.2 Pipeline connection---------------------------------------------------------------------------------------62
4.5 Hook block --------------------------------------------------------------------------------------------------62
4.5.1 Basic structure of hook block---------------------------------------------------------------------------62
4.5.2 Inspection -------------------------------------------------------------------------------------------------62
4.6 Centralized lubrication system----------------------------------------------------------------------------64
4.6.1 Centralized lubrication system--------------------------------------------------------------------------64
4.6.2 Topping up of lubricant----------------------------------------------------------------------------------64
4.6.3 Setting of the lubrication time and interval-----------------------------------------------------------65
4.6.4 Compulsory lubrication----------------------------------------------------------------------------------66
4.7 Wire rope-----------------------------------------------------------------------------------------------------66
4.7.1 Re-reeving winch rope-----------------------------------------------------------------------------------66
4.7.2 Reeving diagrams-----------------------------------------------------------------------------------------68
4.7.3 Installation of weight-------------------------------------------------------------------------------------75
4.7.4 Cautions in handling winch rope-----------------------------------------------------------------------75
4.7.5 Wire rope replacement-----------------------------------------------------------------------------------76
Ⅴ. Superstructure electric system ----------------------------------------------------------------------------81
5.1 Engine control ----------------------------------------------------------------------------------------------81
5.2 Safety control------------------------------------------------------------------------------------------------81
5.3 Operation control-------------------------------------------------------------------------------------------81
5.4 Devices in operator’s cab ---------------------------------------------------------------------------------82
5.5 Cautions on operation--------------------------------------------------------------------------------------85
5.6 Superstructure battery -------------------------------------------------------------------------------------85

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QY160K Truck Crane Operation Manual

Ⅵ. Hydraulic system -------------------------------------------------------------------------------------------86

6.1 Check the level of hydraulic oil tank and butterfly valve---------------------------------------------86
6.2 Hydraulic system description-----------------------------------------------------------------------------86
6.2.1 Main winch oil circuit------------------------------------------------------------------------------------87
6.2.2 Auxiliary winch oil circuit-------------------------------------------------------------------------------87
6.2.3 Swing oil circuit------------------------------------------------------------------------------------------88
6.2.4 Elevating oil circuit--------------------------------------------------------------------------------------88
6.2.5 Telescoping oil circuit------------------------------------------------------------------------------------89
6.2.6 Auxiliary oil circuit---------------------------------------------------------------------------------------89
6.2.7 Main valve-------------------------------------------------------------------------------------------------89
6.2.8 Hydraulic oil tank----------------------------------------------------------------------------------------90
6.2.9 Specifications---------------------------------------------------------------------------------------------91
6.2.10 Hydraulic oil description-------------------------------------------------------------------------------91
Ⅶ. Safety devices-----------------------------------------------------------------------------------------------93
7.1 Load moment indicator (LMI)----------------------------------------------------------------------------93
7.1.1 Working principle----------------------------------------------------------------------------------------93
7.1.2 Safety function--------------------------------------------------------------------------------------------93
7.1.3 Logic control function-----------------------------------------------------------------------------------93
7.1.4 Hoist height limit function------------------------------------------------------------------------------93
7.1.5 Notes-------------------------------------------------------------------------------------------------------93
7.2 Lowering limiter -------------------------------------------------------------------------------------------94
7.3 Electric proportional system safety control switch-----------------------------------------------------95
7.4 Hydraulic safety valve-------------------------------------------------------------------------------------95
7.5 Hydraulic oil filter clogged warning lamp--------------------------------------------------------------95
7.6 Low engine oil pressure indicator lamp-----------------------------------------------------------------95
7.7 High water temperature indicator lamp------------------------------------------------------------------95
Ⅷ. General operating cautions--------------------------------------------------------------------------------96
Ⅸ. Transporting and loading crane-------------------------------------------------------------------------108
9.1 Notes on railroad transportation-------------------------------------------------------------------------108
9.2 Notes on road transportation----------------------------------------------------------------------------108
9.3 Notes on sea transportation ------------------------------------------------------------------------------108
Ⅹ. Appendix---------------------------------------------------------------------------------------------------110
10.1 Oil----------------------------------------------------------------------------------------------------------110
10.2 Main parts-------------------------------------------------------------------------------------------------111
Ⅺ. Lifting load tables-----------------------------------------------------------------------------------------112

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QY160K Truck Crane Operation Manual

Preface
This manual describes the correct operation, inspection and adjustment for QY160K Truck Crane,
as well as installation and transport method of accessories. Lifting operation is a work that may be
involved with risk, in order to ensure your safety and give full rein to the crane high performance,
please read, understand and use the operating instructions in this manual. And pay more attention to
the contents of “Danger”, “Caution” and “Note” in this manual.
All cranes have been checked strictly in our factory and are supplied to Customers with all control
components correctly set. Please don’t regulate them casually.
Warning: Only the trained and qualified personnel can work on this crane.
Pay attention to periodic inspections of crane safety devices and don’t use reluctantly the devices
with any defects and abnormalities. What you should always keep in mind is “Safety Is a Top
Priority”.
Please keep the supplied technical documents and operation manual carefully, and operate the
machine according to instructions in them. Our warranty is voided if your machine is not operated
and maintained in accordance with our instructions. For special application, please contact the
technical department of our company, we would like to supply technical support in time and
effectively.
Caution: All products made by our company are proven by national “3C” approval. In order to
keep the conformity of “3C” products, during maintenance and service, replace parts with those
which have same models and are made by original manufacturers, otherwise our company will not
bear the responsibility for accidents resulted.
We reserve the right to modify the design without notice for improvement.

Second edition September, 2011

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QY160K Truck Crane Operation Manual

Symbols and their meanings are as follows:

Danger: it means there is an imminent danger, injure or the death of persons will be caused if it
could not be avoided.
Warning: it means there is a potential danger, injure or the death of persons may be caused if it
could not be avoided.
Caution: it means there is a potential danger, light or medium injury to persons may be caused if it
could not be avoided.

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QY160K Truck Crane Operation Manual

I. General safe operating practices

1.1 Highway traffic regulation
Before traveling on the municipal highway, main stem and square, make sure that the total weight,
axle load and outline dimension do not exceed the limited value prescribed in municipal and local
traffic regulations.
1.1.1 Axle loads
For axle loads you must differentiate between technically possible and permissible loads
according to traffic regulations. Otherwise, the following danger will be resulted in:
Danger:
 If axle loads exceed the permissible limit, then the braking power of the vehicle will be
reduced in proportion to the excess weight.
 Brake pad wear and the danger that the brakes overheat will increase.
 The steering system, the service brake and parking brake will then no longer conform
to regulations.
 The life of the brakes, axles, wheel hubs, suspension cylinders and bearings will be
reduced.
1.1.2 Transport of hook block for short distance
100t, 65t and 11t hook blocks may be respectively carried on the front of the vehicle if:
It is reeved not more than 4 times;
The hook is held with an auxiliary cable and attached to the towing coupling as shown in the
figure below.

Danger:

When moving the crane on public highway, the hook is not allowed to suspend in the
front of the vehicle;
With the hook suspended in the front of the vehicle for short distance jobsite transfer,
1.1.3 Camera viewing system
the field of vision of the driver should not be obstructed by the hook block.
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QY160K Truck Crane Operation Manual

During driving, make sure the camera viewing system is in working position. When switch it to
front, it only takes the role of assistant, could not replace person for getting information directly.
1.1.4 Carrying passengers
Carrying passengers in the operator’s cab during travelling is not permitted.
1.2 Running-in regulation
Warning: the new cranes that just leave factory have not gone through running-in.
Please do the running-in operation according to the corresponding requirements in carrier
instruction.
The oil pressure gauge and water temperature gauge must be monitored constantly while driving.
If either gauge shows an excessive reading, stop operation immediately to check.
1.2.1 Checklist
Note: Please operate the checklist item according to the corresponding requirements in
carrier instruction.
After the first 50 and the first 100 kilometres of operation, check the following:
1.2.1.1 Check that wheel nuts are tightened securely
Caution: Do not over-tighten wheel nuts! Max. tightening torque is 600N.m~660 N.m.
1.2.1.2 Check coolant and oil levels in the engine.
1.2.1.3 Check oil level in transmission.
1.2.1.4 Check engine, transmission and axle mountings for secure seating and for leaks (visual
check).
1.2.1.5 Check air pressure and conditions of the tyres (visual check).
1.2.1.6 Check all other chassis components for secure mounting.
1.2.2 Breaking in the brake pads
In order to obtain optimum braking acting, new brake pads must be activated or broken in. Break
in the new pads by applying the brakes in intervals in low to medium speed range, do not brake
forcefully! The breaking in route is preferably at least 500 km. In this phase, the maximum brake
drum or brake disk temperature of 150℃ may not be exceeded. The increase in temperature
resulting from each individual braking action may not exceed 15 % of the maximum value.
Caution: do not break in new brake pads through one or more continuous braking actions
over a longer period of time or by applying the brakes forcefully while driving at high speed.
Danger: if this point is not strictly observed, a serious accident will be caused!
1.3 Operation planning
As well as a fully functioning crane and well qualified personnel, operational planning is an
important precondition for safe and reliable crane operation.
The crane operator must be in possession of or procure all the necessary information before
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QY160K Truck Crane Operation Manual

starting the crane operation, especially:

 Natural condition of working site
 Total vehicle weight, and required travelling speed range
 Site location (journey distance)
 Route to be driven
 Height and side clearances
 Electrical overhead wires (complete with voltage data)
 Space requirements at the operating sites
 Movement and operation restrictions due to surrounding structures
 Weight and dimension of load(s) to be lifted
 Required lifting height and radius
 Load-bearing capacity of soil or surface to be operated upon
The crane operator can then use this
information to decide on the correct crane Danger

operating equipment: If the crane operator does not possess all

Hook blocks necessary and required information, it may

Jib, auxiliary winch prove impossible to carry out the intended

Lifting/slinging tackle work, or he may be tempted to improvise

Counterweight and accidents may be resulted!

Underlay material for support pads

1.4 Safety-technical notes
1.4.1 Requirements of the crane operator
The most important requirement of the crane operator is to control, operate and adjust the crane so
that there is no danger to the crane crew and/or third party.
In order to fulfil this requirement, we would like to give you a few important safety notes in the
following.
Improper operating procedures most often
Caution:
carried out are:
Many problems involving cranes are due to
 Slewing too quickly, quick braking of the
improper crane operation, such as accident
load;
or damaged machine.
 Overloading;
 Locating load on an uneven surface;
 Cross pulling;
 Improperly slinging a load;
 Rotating of load suspended;
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QY160K Truck Crane Operation Manual

 Improperly driving on public roads without a load, for example, engine or transmission
overloaded;
 Collision with bridges, ceilings, high-voltage wires;
 Insufficient support;
 Improper assembly/ disassembly of boom sections.
20% of all accidents involving cranes are due to improper maintenance:
 Lack of oil, grease or antifreeze;
 Accumulation of dust; Danger
 Broken cables, defective tires, worn In your interest and in the interest of
parts; others, please learn to command your
 Emergency limit switch or load moment crane thoroughly and familiarize yourself
limiter not operational; with all the dangers associated with the
 Brake and/ or transmission failure; work to be carried out.
 Defects in the hydraulic system, for
example, tears in hoses;
 Loose screws.
1.4.2 Selecting an operating site
To avoid accidents from the outset, the correct selection of an operating site is extremely
important.
The operating site should be selected so that:
 The supports (outrigger floats) can be Caution
extended to the points prescribed in the The most important requirement for safe
load capacity tables; crane operation is working on firm ground
 Crane operation can be carried out with the capacity to support your loads.
within the smallest possible radius;
 No obstacles hinder necessary (slewing,
hoisting, elevating) movements;
 The ground at the operating site is able to support expected loads.
1.4.3 Set up outriggers
It must be assured that the ground can Caution

withstand the pressure of outriggers incurred The outriggers may only be used when

while operating the crane. In certain cases, they are extended to the specified positions.

individual outrigger must take up the weight

of the crane as well as the weight of the load
and this is transferred to the ground.
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QY160K Truck Crane Operation Manual

1.4.3.1 Equal distribution of pressure on the support pads of outriggers must be established so that
the transmission of transverse force between the outriggers is guaranteed.

Danger:
 Adjustment of outrigger span must depend on the values specified in load
capacity table.
 Outrigger beams must be pinned securely to prevent any movement of the jacks,
which could cause a serious accident!
 The pins for locking outrigger beams must be fully inserted, otherwise it could
cause a serious accident, such as toppling over.

1.4.3.2 Always extend all four ooutrigger beams and jacks, including those on the side opposite
the load. If only those on the load side are extended, the results could be dangerous as:
Danger:
 The load hanging on the hook tensions the hoist cable and the boom, and also deforms
them. If, in this situation, the load were to drop out of the lifting tackle cables, or if the
lifting tackle cable or hoist cable were to break, the load on the boom would be suddenly
lifted and the boom would jerk up violently. Therefore the crane may topple over.
 Despite what has been assumed before commencing operations, it may prove necessary
to slew the load to the opposite side. Therefore the crane may topple over.
 When turning from longitudinal direction, the crane can tip over due to the momentum
of the boom or counterweight.

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QY160K Truck Crane Operation Manual

1.4.3.3 The crane must be set up on a firm ground, and the inclination in respect of horizontal
could not exceed the value permitted (1%). Otherwise the crane may topple over.

Danger: If the crane is set up unevenly, the boom is swung toward a downhill grade, i.e.
the working radius will extend, which in extreme cases can cause the crane to topple over.

1.4.3.4 Checking safety measures

Before operation, check the following for safety:
 Has the operating site been selected so that the crane may operate within the smallest possible
working radius?
 Is the load bearing capacity of the ground sufficient?
 Is there sufficiently safe distance from slopes and trenches?
 Has it been confirmed that the crane is not in the vicinity of electrical overhead wires?
 Are there any obstacles in the area that will hinder necessary crane movements?
 Is axle suspension blocked?
 Are all outrigger beams and jacks extended to the positions as given in the load capacity
tables?
 Are outrigger beams secured with bolts?
 Are the support pads secured?
 Is the crane horizontally aligned?
 Have the axles been relieved of loads, i.e., is there no longer contact between the ground and
the tires?
1.4.4 Safe operation
Before beginning any work, the crane operator must be convinced that the crane is in safe
operating condition. The safety devices, such as load moment limiter, lowering limiter, anti-two
block switch and anemometer, etc. must all be operational.
 The load moment limiter must be set to the current operating status of the crane.
 The load capacities as given in the load capacity tables must be adhered to. The crane must
never be operated with a load exceeding the permissible load capacities.
 Before beginning any operations, the crane operator must know the weight and dimensions of
the load.
 All hoisting and slinging tackle must meet the Danger: if the maximum tensile force
requirements of the work to be carried out. is exceeded, there is the danger that
 It must be ensured that the weights of hook the cable(s) may snap or that the
block, hoisting ropes and slings are taken from hoisting gear and/or drive motor may
the load capacity table. be damaged.
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QY160K Truck Crane Operation Manual

Example: the highest permissible load capacity according to load capacity table is 50000kg,
weight of the hook block is 500kg, and weight of hoisting ropes and slings is 100kg, so the actual
useful load of the crane is 50000-500-100=49400kg.
Danger exists if:
 The load moment limiter is not set to the actual equipment status of the crane, and as a result,
cannot fulfil its function as a safety device.
 The load moment limiter is defective or put out of operation.
 The outrigger beams are not extended to the points specified in the load capacity table.
 The support pads are not supported with stable base material sufficiently large for the soil
conditions.
 The load is pulled at an angle, particularly sideways.
 Loads which have become stuck are pulled free with the hook block. Even the weight of the
load which is stuck is no greater than the permissible lifting load, the crane may topple over
backwards if the load is suddenly freed since the tension created in the boom can cause it to
jerk back violently.
 Work is carried out in strong winds without referring to the related data.
 The crane is not aligned horizontally and the load is slewed toward the slope.
 The hook load begins swinging because the crane operator has not properly controlled the
movements.
 The loads and radii contained in the load capacity tables are exceeded.
 When working in the vicinity of power cables, these are not isolated by electricity engineers
or if hazardous area is not covered or fenced off. If it is not possible to take such measures, a
sufficient safety clearance must be maintained.
 Lifting a load with two or more cranes at the same time, carrying out the lifting operation
with not straight wire ropes, movements of cranes are not synchronous and the load on each
crane exceed 80% of its rated load capacity.
 Handling a load fixed or weight unknown, no measures or improper are taken by operator
after load moment limiter warns.
 Caution: CAN bus control is adopted in the vehicle. Components in control system will be
damaged by the current when welding is performing. If the welding to load has to be carried
out when the load is lifted up, the insulating tape must be applied or disconnect the plugs
described below; if the welding to the machine body is performed, the same precaution must
be done:
 Remove plugs in carrier according to Carrier operation manual.
 Remove plugs in superstructure according to the requirements below:
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QY160K Truck Crane Operation Manual

1. Turn off the power main switch located under the seat

Power main switch

2. Remove the plug-ins X1 and X2 for connecting IFLEX5 extension main controller at right-rear
position of operator’s cab, as well as X4 and X5 for connecting auxiliary controller.
3. Remove the plug-in X3 for connecting the load moment indicator at right-rear position of
operator’s cab.
Operator’s cab
LMI

IFLEX5 main controller

IFLEX5 auxiliary controller

4. Welding to load or to machine body can be performed after all plugs mentioned above are
removed. After welding, reinsert these plugs and secure them.
1.4.5 Working on slopes and trenches
The crane must not be set up too close to slopes or
trenches and depending on the type of soil, a safe Note:

distance must always be kept from them. Safe distance D1 and D2 are measured

Soft or backfilled soil: D2=2×T from the foot of the trench T and are only

Hard or grown soil: D1=T for reference:

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QY160K Truck Crane Operation Manual

1.4.6 Working near transmitters

If there is a transmitter near the job site, strong electro-magnetic fields may exist.

Danger:
These electro-magnetic fields can pose direct or indirect danger to persons or objects.

For example:
 Effect on human organs due to temperature increase.
 Danger of burns or inflammation due to temperature increase.
 Spark or electric arc formation.
 Electro-magnetic interference to the function of load moment indicator and other electric
equipments on the crane.
 In any case, before working with the crane near transmitters, contact related representative or
consult a high frequency specialist.

Caution:
The high frequency rays from a transmitter require an increased working protection and
special guidelines for crane operator and crane personnel.

 Every crane must be “totally grounded”. Check visually or with a simple tester to ensure that
ladder, cab and cable pulleys are totally grounded.
 All persons working on the crane or on larger metal parts must carry special protective gloves
without metal connectors and suitable protective suits to protect them from burns while
working.
 If one should feel an increase in temperature, there is no need for panic. It is affected by
frequency rays that tool, component or carrier is “hot”.
 The temperature of the tools affected by high frequency depends on their “size”. Cranes,
carriers and coverings for example, are “hotter”.

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QY160K Truck Crane Operation Manual

 When moving the crane, do not allow it to touch other crane loads (light arcs). Since burn
nicks reduce the load carrying
Danger:
capacity of the cables significantly,
The temperature of the tool can be checked
contact your supervisor any time
with a suitable tester. If, for example 500V can
such a contact has occurred, so that
be measured on a tool at a distance of 1 to 2cm,
the cables can be checked and
then the tool may not be touched with bare
inspected.
hands. The larger the distance, the higher the
 An insulator must always be
voltage is on the tool: At a distance of 10cm,
between the load hook of the crane
the voltage is approx.600 V; at a distance of
and the tackle, and it is prohibited to
30cm, the voltage is approx. 2000 V.
remove the insulator.
 Never touch the crane with attached
load(s) with unprotected body parts after the load is lifted off or set down.
 Working with exposed, unclothed upper body or short pants is strictly prohibited!
 If possible, transport larger loads in horizontal direction, to reduce high frequency absorption!
 Before carrying out any necessary manual work, ground the loads first or insulate them (place
a rubber cloth between the tool and the glove).
 To prevent accidents, personnel working on components located higher up must wear with a
safety belt.
 Handling explosive matter (such as refuelling) may only be done at least 6m away from the
place where sparks could form due to handling of larger metal parts.
 All accidents or special occurrences must be reported immediately to the local construction
supervisor and the safety engineer.
1.4.7 Influence of wind
Influence of the wind on the machine becomes larger in proportion to the size of a lifted load,
lifting height, and boom length. Especially, the following cases are very dangerous, so utmost care
is necessary for operation.
Danger:
 When lifting a load of wide area,
Prior to operation, operator must obtain the
against which the wind blows hard, the
wind information such as wind velocity,
wind could cause the overturn of the
pressure from a weather report. Operation
machine and damage to the boom. The
should not be carried out if it exceeds rated
wind could also blow the load against
value, otherwise, danger will occur.
the boom, and could cause damage.
 When the boom is raised without a load, the wind could blow the boom backward resulting in
an overturn of the machine.
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QY160K Truck Crane Operation Manual

When performing crane operation in strong wind, utmost cautions are required according to the
wind velocity, machine condition and working environment. The wind velocity is different on the
ground than in the high air. It is also different on flat
Caution:
ground and in city air. Always considering these
When the wind velocity exceeds
conditions and taking proper measures to meet the
14.1m/s, stop the work and lower
situation. The wind velocity mentioned here means
the load onto the ground and
the instantaneous wind speed.
release hook block. Retract the
Measure the wind velocity with the anemometer
boom fully and position it on boom
provided on the boom head.
rest and stop engine.
The instantaneous wind speed can be approximated by
the table of Wind Speed Description.
1.4.8 Environment influence to cranes
Suitable working temperature for crane operation is -20℃～40℃. Beyond the range, the working
life of crane and operation safety will be reduced. Stop operation if atmospheric temperature is
beyond normal working temperature.
When operating the crane out of this temperature range:
1.4.8.1 Viscosity of hydraulic oil, lubricant and grease will be changed, and consequently
executive components are damaged mechanically;
1.4.8.2 Radiation of the crane, the starting of cooling system and engine will be influenced too.
1.5 Safety information
1.5.1 Minimum distance between boom, load and electrical overhead wires
Table 1-1
Voltage of power lines
V<1 1< V ≤15 15< V ≤40 40< V ≤100 100< V ≤220 220< V ≤380
(kV)
Safety distance D (m) 1.5 3 4 5 6 6.3
For the voltage higher, it can be calculated by the formula D=0.01(V-50) +3, in the same unit as
shown in the table above.
1.5.2 Permissible ground-bearing load
When the crane is supported, the outriggers exert considerable pressure F onto the ground. In
certain cases, individual outrigger must take up the weight of the crane as well as the weight of
the load and this is transferred to the ground. The ground must always be able to stand up to the
pressure exerted upon it. If the surface area of the support pads is not sufficient, these must be
fixed with a foundation corresponding to the load-bearing capacity of the ground. The necessary
supporting surface can be calculated from the load-bearing capacity of the ground and the

supporting pressure of the crane, S  F / p .

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QY160K Truck Crane Operation Manual

Table 1-2
No. Type of soil kg/cm2
1 Not artificially compacted 0~1
Natural soil, apparently undisturbed
1) Sludge, peat, marshy earth 0
A Non-cohesive, Fine to medium sand 1.5
2)
B sufficiently firm soil Coarse sand to gravel 2
A Loamy
Cohesive soil
B Soft 0
2 3) C Stiff 1
D Semi solid 2
E Hard 4
Rock with a minimum of fissures, in healthy, un-weathered
4)
condition and favorably situated:
A In densely packed strata 15
B Solid or column formation 30
Artificially compacted ground
1) Asphalt 5~15
3
2) Common concrete (concrete group B I) 50~150
3) High strength concrete (concrete group B II) 350~550
If there is any doubt as to the load-bearing capacity of the ground at the operating site, the ground
must be investigated.

Caution:
Only stable materials, such as wood planks of sufficient strength and size, may be used
to make a foundation beneath the support pads. In order to achieve an even
distribution of pressure above the foundation surface, the support pads must be
positioned in the middle of the foundation.

1.5.3 Wind speed description

Table 1-3
Wind speed Beaufort
Name Effects observed on land
(m/s) number
≤0.3 Calm 0 Calm; smoke rises vertically.
0.3~1.6 Light air 1 Smoke drift indicates wind direction.
1.6~3.4 Light breeze 2 Wind felt on face; leaves rustle.
3.4~5.5 Gentle breeze 3 Leaves, small twigs in constant motion, light flags extended.
5.5~8.0 Moderate breeze 4 Dust, leaves and loose paper rises up.

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Small trees in leaf begin to sway, and there are waves on the
8.0~10.8 Fresh breeze 5
surfaces of pool and natural pond.
Larger branches of trees in motion, whistling heard in wires;
10.8~13.9 Strong breeze 6
umbrella uneasy to open.
Whole trees in motion; resistance felt in walking against
13.9~17.2 Moderate gale 7
wind.
Twigs and small branches broken off trees; progress generally
17.2~20.8 Fresh gale 8
impeded.
Slight structural damage occurs (chimney broken, slate blown
20.8~24.5 Strong gale 9
from roofs).
Trees broken or uprooted; considerable structural damage
24.5~28.5 Whole gale 10
occurs.
Very rarely experienced on land; usually accompanied by
28.5~32.7 Storm 11
widespread damage.
≥32.7 12
1.5.4 Method of wind velocity measurement
The position where the wind works against the machine is the height above the ground that
corresponds to 60% of the boom length at that time. Since the wind velocity of the weather report
is the average wind speed for 10 minutes at a height of 10 meters above the ground, it is necessary
to convert it into the instantaneous wind speed.
Table 1-4 Conversion Table of wind velocity

Wind velocity of 3 5 8 10
weather Flat area City area Flat area City area Flat area City area Flat area City area
report
(m/s)
Av. Inst. Av. Inst. Av. Inst. Av. Inst. Av. Inst. Av. Inst. Av. Inst. Av. Inst.
Height
above ground (m)
5 2.7 9.8 2.5 10.0 4.5 11.7 4.2 11.4 7.1 14.5 6.7 14.0 8.9 16.3 8.4 15.8
10 3.0 10.2 3.0 10.2 5.0 12.3 5.0 12.3 8.0 15.4 8.0 15.4 10.0 17.5 10.0 17.5
15 3.2 10.4 3.3 10.5 5.4 12.7 5.6 12.9 8.6 16.0 8.9 16.3 10.7 18.2 11.1 18.7
20 3.4 10.5 3.6 10.8 5.6 12.9 6.0 13.3 9.0 16.5 9.5 17.0 11.2 18.8 11.9 19.5
25 3.5 10.7 3.8 11.0 5.9 13.2 6.3 13.6 9.4 16.9 10.1 17.6 11.7 19.3 12.6 20.2
30 3.6 10.8 4.0 11.2 6.0 13.3 6.6 13.9 9.6 17.1 10.6 18.1 12.0 19.6 13.2 20.9
40 3.8 11.0 4.2 11.5 6.3 13.6 7.1 14.5 10.1 17.6 11.3 18.9 12.6 20.2 14.1 21.8
50 3.9 11.1 4.5 11.7 6.6 13.9 7.5 14.9 10.5 18.0 12.0 19.6 13.1 20.8 15.0 22.8
75 4.2 11.4 5.0 12.2 7.0 14.4 8.3 15.7 11.2 18.8 13.2 20.9 14.0 21.7 16.5 24.8
100 4.4 11.6 5.3 12.6 7.4 14.8 8.9 16.3 11.8 19.4 14.2 21.9 14.7 22.4 17.8 26.7

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QY160K Truck Crane Operation Manual

1.6 Emergency methods

1.6.1 Emergency methods when electrical accident occurs
If any part of the crane or rigging contacts a high voltage line, the safest procedure for the
operator is to stay at his post until the contact is cleared, or the power has been shut off. If the
operator must leave the machine, he should jump off, rather than climb off.
If the lines are broken, inform people around to keep out the lines and barricade this area.
Notify the electrical power company immediately.
In case someone gets electric shock, artificial respiration and heart massage must be carried out at
once.
After an accident, if reuse the crane, inspect all instruments.

Danger:
If these instructions are not observed, injury to person or damage to the machine will occur.

1.6.2 Precautions against lightning and earthquake

When lightning or earthquake occurs, immediately do the following:
1.6.2.1 Stop the work, and lower the load onto the ground. Retract the boom fully and position it
on boom rest.
1.6.2.2 Engage the brakes, stop the engine, and turn off the electrical power of all electric circuits.
1.6.2.3 Advise all personnel to stay away from the surrounding area of the machine.
1.6.3 Precautions against disasters and measures for survival
Fire: when fire occurs, operator should stop operation immediately and carry out emergency
measures to avoid risk. Meanwhile, dial the fire number of the country where you stay in. Rescue
with the on board fire extinguisher can be performed on the condition that operator’s life will not
be endangered before rescuers arrive.
Accident: when the doors cannot be opened due to accident, operator and (or) driver may break
the glasses with the breaker equipped in the cabs.
1.6.4 Cleaning of the crane
Keep the working platform or access clean and dry, so that there is no slipping risk while operator
or serviceman is passing through it.
The crane should be cleaned after a period of operation. Flush the greasy dirt on the outside
surface of the crane with washer solvent. The ones in cabs should be removed with cleaning cloth,
plus related washer solvents if necessary. Prevent washer solvent entering into load moment
indicator and instrument panel, otherwise short circuit will occur.

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QY160K Truck Crane Operation Manual

1.6.5 Noise
Noise level at seated position is ≤90 dB(A), exterior noise level during acceleration traveling is
≤88 dB(A), exterior noise level during traveling with uniform velocity is ≤84 dB(A), and noise
level in operator’s cab during lifting operation is ≤90 dB(A).
1.6.6 Safety protective equipments
Safety protective equipments (helmet) should be worn by operator, signaler and management
working on or around the crane. Safety belt should be worn when perform work above the ground.
In specified working environment, wear special equipments according to employer’s
requirements.
1.7 Hand signs
When performing any movement, the crane operator must always keep his eye on the load, and
when moving the crane without a load, he should observe the crane hook or the lifting tackle. In
order to ensure operation safety and prevent accident, supervisor and operator should be familiar
with the meanings of various hand signs and signals.

Danger:
Risk exists in unknown load!

If this is not possible, he must only operate the crane according to instructions given to him by a
signaller. These instructions may be given in the form of hand signals or over a two-way radio.
Whatever method is used, precautions must be taken to eliminate the risk of misunderstandings.

Caution:
Operators must respond to emergency stop signal whenever and whoever sent during
lifting operation.

Danger: hand signals must first be discussed and agreed upon and then clearly given.
Misunderstandings can lead to serious accidents.

The hand signals illustrated in Fig. 1-1 are given as recommendations for safe working and they
are the basic hand signals. If they cannot satisfy the operation, please add some signals according
to the concrete operation situation.

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QY160K Truck Crane Operation Manual

1. Ready (Attention)
Arm outstretched over head, fingers extended, and palm forward motionless
2. Use main hook block
Tap fist on head; then use regular signals.
3. Use auxiliary hook block
Tap elbow with one hand, then use regular signals.
4. Hoist up
With forearm vertical, fingers outstretched above shoulder, move hand in small horizontal circles.
5. Hoist down
With arm extended downward 30° against the body, fingers extended, move hand in small
horizontal circles.
6. Hook block moves this way
With forearm vertical, palms facing outwards; forearms move slowly towards the direction of
load movement.
7. Lower load this way
With fingers outstretched, point to the direction of lowering load.
8. Extend boom
Both fists in front of body with thumbs pointing outward.
9. Stop!
Arm bent in front of chest, fingers extended, palm down, outstretch arm horizontally.
10. Emergency stop!
Both arms bent in front of chest, fingers extended, palm down, outstretch arm horizontally.
11. Dog everything
Clasp hands in front of forehead.
12. Raise boom
Arm extended, fingers closed, thumb pointing upward. Move arm upwards.
13. Lower boom
Arm extended, fingers closed, thumb pointing downward. Move arm downwards.
14. Swing boom
Arm extended points to the slewing direction of boom. With fingers closed, thumb pointing
upward, move hand by taking wrist as an axis.
15. Retract boom
Both fists in front of body with thumbs pointing toward each other.

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QY160K Truck Crane Operation Manual

Fig. 1-1 Hand signs

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QY160K Truck Crane Operation Manual

1.8 Indication plates

1.8.1 Nameplate
Nameplate is fixed on the outside of the door of the operator’s cab. Carrier nameplate is installed
on the front right of frame.
There are crane name, model, total rated capacity, VIN, manufacture date and manufacturer, as
well as engine series number and engine model, etc. on the nameplate.
VIN is located on nameplate and the front right side of frame beam.

Fig. 1-2 Superstructure nameplate position figure

No. Name No. Name No. Name
1 Lifting performance plate 2 Operator’s cab 3 Nameplate

Fig. 1-3 Carrier nameplate and VIN position

No. Name No. Name No. Name
1 Carrier nameplate 2 VIN

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1.8.2 Other indication plates

1.8.2.1 Warning plate
Various warning plates are fixed on boom, counterweight, etc. so as to guide operator for safe
operation and avoiding damage. Position of warning plates is shown in the figure below.

1.8.2.2 Indication plate: fixed on reducer, etc., consists of information about model, amount,
replacement time and notes on the reducer lubricating oil.

1.9 Use the manual correctly

a) It is an integral part of the crane.
b) Keep it properly in the working life of the product.
c) Pass it to any successive owner of the product.
d) Important information about all systems and parts are included in the manual. Prior to
operation, read it carefully, so as to prevent unnecessary accident by mis-operation.
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QY160K Truck Crane Operation Manual

II. Applications and features

2.1 Application
Lifting operation and installation projects.
2.2 Working scope
It is suitable for lifting operation and installation work in city construction, transportation, ports,
bridges, oil fields, plants and mines, etc.
2.3 Operating conditions
Job site: during crane operation, the ground should be firm and without the risk of sinking.
The tilt of the slewing ring installation plane: it should be no more than 0.5% with no load.
Environmental temperature: -20℃～40℃
Working wind pressure: should be no greater than 125N/m2.
2.4 Main features
a) Compact structure, good pass ability, maneuverable, wide outrigger span and excellent lifting
performance.
b) Six-axle truck crane specialized carrier equipped with AMT transmission, which may be
operated automatically and manually.
c) Hydraulic drive, pump-controlled open variable displacement system, combined with electric
proportional control system, and modularized design make operation smooth and improve the
control capacity of the crane greatly.
d) Electric proportional pilot control is used for superstructure control. With PLC control
technology adopted, a control network between superstructure and carrier are formed through
CAN-BUS, so all movements of the crane may be realized smoothly and flexibly after
combined with normal electric system.
e) Six-section boom with oviform profile, made of high tension steel plates. Single-cylinder
automatic telescoping system and interlocking system make various boom lengths and
powerful lifting capacity available.
f) Main winch and auxiliary winch with same model may be operated respectively, operation
efficiency is higher. There is a build-in planetary gear reducer fitted in drum for each winch.
g) World-class technology automatic moment limiter with trouble diagnostic function, rope
over-release and over-wind limiter, height limiter, anemometer, outrigger pinning device and
level gauge, as well as various working condition indicators and warning devices ensure safe
and stable operation.
h) Spacious and bright operator’s cab equipped with adjustable seat, air conditioner, etc. It can
be tilted backwards 20°, which enlarges the view of operator.

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QY160K Truck Crane Operation Manual

i) Imported progressively centralized lubrication system equipped makes vehicle maintenance

easier and more convenient.
j) Self-removal counterweight with various combined ways, convenient for operation.
k) Various optional parts are available, such as jib, auxiliary hoist system and single top, etc.
l) Inspection system of outrigger pressure is fitted, with which each outrigger pressure may be
monitored timely at operator’s cab during lifting operation.
2.5 Main technical specifications
2.5.1 Terminology
2.5.1.1 Lifting capacity Q
The mass to be lifted by crane is indicated by rated capacity. It means the permissible maximum
lifting load that the crane can lift up under various safe working conditions. It includes the weight
of lifting tackle, hook block and wire rope between boom head and hook.
2.5.1.2 Radius R
It is the horizontal distance from centerline of rotation to a vertical line through the center of
gravity of the load while the crane is set up level on ground, it is also called working radius.
2.5.1.3 Lifting height H
It is the vertical distance between supporting surface and the opening centre of hook block.
2.5.1.4 Lifting moment M
It is the product of working radius multiplied by lifting capacity under the radius.
2.5.1.5 Working area
Four areas are divided by connecting lines between slewing centre and four supporting points:
over rear, over side and over front working areas.
2.5.1.6 Outrigger span
It means the distance between two outrigger floats, such as b and a shown in the figure below.

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QY160K Truck Crane Operation Manual

Over side

Over front
Over rear

Over side

Fig. 2-1 Crane working radius, lifting height, outrigger span and working areas

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QY160K Truck Crane Operation Manual

2.5.2 Main parts

2.5.2.1 Carrier of truck crane
1) Driver’s cab
2) Camera viewing system
3) Tire
4) Truck crane dedicated carrier
5) Outrigger beam
6) Outrigger float
2.5.2.2 Superstructure of truck crane
7) Slewing ring
8) Operator’s cab
9) Elevating cylinder
10) Hook block
11) Main boom
12) Turntable
13) Covering
14) Main winch
15) Superstructure engine
16) Auxiliary winch-optional, including quick coupling, motor and wire rope
17) Counterweight-50t as standard

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QY160K Truck Crane Operation Manual

2.5.3 Truck crane outline in travel configuration

Fig. 2-2 QY160K Truck Crane Outline I

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QY160K Truck Crane Operation Manual

Fig. 2-3 QY160K Truck Crane Outline II

(Dead weight is 62200kg, suitable for short distance transfer)
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QY160K Truck Crane Operation Manual

2.5.4 Technical specifications in travel configuration

Table 2-1 Main technical data in travel configuration
Category Item Unit Parameter
Overall length mm 16060
Overall width mm 3000
Overall height mm 4000
1st and 2nd Axle mm 1420
Dimension 2nd and 3rd Axle mm 2420
Wheel base 3rd and 4th Axle mm 1950
4th and 5th Axle mm 1420
5th and 6th Axle mm 1505
Track mm 2610
Dead weight in travel configuration kg 55000
Axle 1/2 kg 7500
Weight Axle 3 kg 8300
Axle load
Axle 4/5 kg 12000
Axle 6 kg 7700
Model TAD720VE
Superstructure Rated power kw/(r/min) 162/2100
engine Rated torque N.m/(r/min) 850/1500
Rated rotational speed r/min 2100
Power
Model OM460LA
Rated power kw/(r/min) 360/1800
Carrier engine
Rated torque N.m/(r/min) 2200/1300
Rated rotational speed r/min 2000
Max. speed km/h 80
Travel speed
Min. stable speed km/h 2.6
Min. turning diameter m 24
Min. ground clearance mm 300
Travel Approach angle ° 20
Departure angle ° 14
Braking distance (at 30 km/h) m ≤ 10
Max. grade ability % 40
Fuel consumption of per 100 km l 75

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2.5.5 Technical specifications for lifting operation

Table 2-2 Main technical data for lifting operation
Category Item Unit Parameter
Max. total rated lifting capacity t 160
Min. rated working radius m 3
Swing radius at turntable tail
mm 4890
(At counterweight)
Max. load Base boom kN.m 5250
moment Fully-extended boom kN.m 2370
Longitudinal m 7.8
Main Outrigger span
Lateral m 8.0/5.3
performance
Base boom m 13.2
Lifting height Fully-extended boom m 61.4
Fully-extended boom + Jib of 28m m 88.6
Base boom m 13.2
Boom length Fully-extended boom m 62
Fully-extended boom + Jib of 28m m 90
Jib offset angle ° 0, 15, 30
Elevating time Boom raising s 80
Telescoping Full extension s 500
time Full retraction s 400
Max. swing speed r/min 1.3
Simultaneous
s 50
Outrigger extending
beam Simultaneous
Outrigger s 40
Speed retracting
extending/
Simultaneous
retracting time s 50
Outrigger extending
jack Simultaneous
s 45
retracting
Hoisting speed Main winch No load m/min 110
(single line at Auxiliary
No load m/min 110
4th layer) winch
Exterior noise level dB（A） ≤120
Noise
Noise at seated position dB（A） ≤90

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2.5.6 Lifting height chart

Lifting height (m)

Working radius (m)

Fig. 2-4 Lifting height chart

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QY160K Truck Crane Operation Manual

2.5.7 Crane working areas

360º operation of the boom

Forward direction Over rear

Over side

Fig. 2-5 QY160K Crane working areas

2.5.8 Notes on lifting capacity tables
a) The total rated loads given in the lifting capacity tables are the maximum lifting capacity for
the crane set up on firm and level ground, in t.
b) The total rated load includes the weight of the hook block and slings.
c) The working radius in the tables means the horizontal distance from centerline of rotation to a
vertical line through the center of gravity of the load while the crane is set up level on ground,
and it is the actual value including boom deflection while the load is been lifting, in m.
d) Each boom section has to be extended sequentially according to telescoping rate specified in
lifting capacity tables, in which “0” means the extended proportion is 0%, “1” means the
extended proportion is 46%, “2” means the extended proportion is 92%, “3” means the
extended proportion is 100%.
e) Operation of the crane only can be performed in the range designed for the crane. It is not
allowed to position the boom beyond the range specified in the lifting load tables, otherwise,
tipping over of the crane may be caused even if there is no load lifted. During normal
operation, they are limited by safety devices. When “set-up” function (the bridging switch on
instrument panel) is actuated, operation of raising or lowering boom must be done in the
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QY160K Truck Crane Operation Manual

working radius specified in the lifting load tables.

f) Prior to operation, hydraulic outriggers (on both sides) must be extended to the positions
specified in lifting capacity tables, and secured with pins.
g) Solid and stable materials may be applied underneath the outrigger floats according to ground
condition.
h) Before operation it must be confirmed that all tires clear off the ground.
i) The crane must be levelled according to level gauge. During operation, check the levelness of
the crane irregularly and level the crane in time if necessary.
j) The total rated loads for single top are the same as those for jib of 11.55m at 0º offset.
k) Lifting operation is allowable when wind force is less than grade 5, and wind pressure is not
more than 125N/m2.
l) The total rated lifting load shown in the tables for boom is the one that without jib attached.
When a jib is attached on the boom head, the lifting load should be reduced accordingly.
m) It is prohibited to telescope with a load suspended.
2.5.8.1 Notes about lifting boom
a) The lifting capacity of boom is limited, so never lift a load beyond that specified in lifting
load tables.
b) In any case, boom must be extended according to the lifting load tables.
c) Lifting load must be done after boom is extended.
d) The lifting boom only is allowed to move within permissible working radius.
2.5.8.2 Load moment limiter and safety device
a) IFLEX5 load moment limiter is equipped on the crane, please carefully read its instructions
before operation.
b) Current equipment mode and working condition code of the crane may be set through keys
on the indicator of the limiter.
c) Load moment limiter is a necessary device for ensuring lifting operation safe, but it should
not be regarded as a device interrupting the operating intention of operator. Prior to operation,
operator should know the weight of the load to be lifted. Installation of the device cannot
exempt the duty that operator must pay attention to operation safety.
d) The indicator of the limiter may indicate the working radius, boom length, lifting height and
moment percentage rate.
e) Anti-two block fitted on the boom head may prevent hook block from blocking with boom
head. Prior to operation, it should be checked to see it is functional.
f) Lowering limiter may stop hook lowering to ensure at least three turns of rope remained on
the winch drum.
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QY160K Truck Crane Operation Manual

g) Prior to operation, operator must check the function of safety devices.

2.5.8.3 Notes about rope
a) Looseness of wire rope must be prevented.
b) Wire rope must be taken in or let out while boom is telescoping,
c) Part line of rope between boom head pulley and hook depends on the max. rope strength and
the weight of load to be lifted.
d) Total part line of rope should be set on the load moment limiter.
2.5.8.4 Slewing speed
Refer to Table 2-3 for the percentage of the max. permissible slewing speed under various boom
lengths while a load is lifted to the max. slewing speed while no load is applied.
Table 2-3
Jib
Boom length 13.2 17.7 22.2 26.7 31.2 35.6 40.1 44.6 49.1 53.6 58.1 62 working
condition
Permissible
20 20 20 20 20 20 20 10 10 10 10 10 10
percentage
2.5.8.5 Reduction in the rated lifting load for boom
When a jib is attached on the boom head, the rated lifting load for boom should be reduced
accordingly. Refer to Table 2-4 for the reduction when jib is located alongside the boom and jib is
attached on the boom head at 0° or 15°offset angle, as for the one jib is attached on the boom head
at 30°offset angle see Table 2-5.
Table 2-4
Boom length (m) 13.2 17.7 22.2 26.7 31.2 35.6 40.1 44.6 49.1 53.6 58.1 62
Two jib sections alongside
1.3 0.9 0.8 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.3 0.3
the right of boom
11.55m jib on boom head,
jib top alongside the right 4.2 6.0 4.5 4.5 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.5
of boom
20m jib on boom head 5.6 9.3 6.8 6.8 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.0
28m jib on boom head 8.0 14 10.5 10.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.0
Table 2-5
Boom length (m) 13.2 17.7 22.2 26.7 31.2 35.6 40.1 44.6 49.1 53.6 58.1 62
11.55m jib on boom head,
jib top alongside the right 5.5 8.0 7.0 7.0 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.0
of boom
20m jib on boom head 7.5 13 11.8 11.8 8.2 8.2 8.2 8.2 8.2 8.2 8.2 7.8
28m jib on boom head 11 20 18 18 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12
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QY160K Truck Crane Operation Manual

2.5.9 Main parts and specifications

2.5.9.1 Parts as standard
2.5.9.1.1 Superstructure engine
Model: TAD720VE
Type: 6-cylinder in-line, supercharger intercooler and compliant with Euro Ⅱ emission standard
2.5.9.1.2 Oil pump
Model: A8VO140LA+A4VG56+038/011
2.5.9.1.3 Control system
Pilot electric proportional computer integrated Bus control, all operations are performed through
levers, and an automatic load moment limiter is available.
2.5.9.1.4 Main winch
Model: GFT80W3B77 winch reducer
Motor: A6VM200 hydraulic motor
Wire rope model: Trefileurope NOTORHP φ24-2160 L=300m
2.5.9.1.5 Slewing ring
3-row roller slewing ring driven by reducer
Model: 131.25.2000
2.5.9.1.6 Slewing gear
Model: GFB36T3B132 planetary reducer
Motor: A2FE45 hydraulic motor
2.5.9.1.7 Main boom
Box-typed telescopic boom with oval cross-section, single cylinder, no rope, automatic
telescoping
Length:13.2～62m
2.5.9.1.8 Jib
Type: lattice plus box-typed structure
Length: 11.55m and 20m
2.5.9.1.9 Operator’s cab
Streamlined structure, it can be tilted backwards 20º.
2.5.9.1.10 Counterweight
50t
2.5.9.2 Optional parts
2.5.9.2.1 160t hook block
2.5.9.2.2Additional boom head pulley
2.5.9.2.3 Auxiliary winch
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QY160K Truck Crane Operation Manual

Model: GFT80W3B77 planetary reducer

Motor: A2FE160 constant displacement motor
Wire rope model: Trefileurope NOTORHP φ24-2160 L=200m
2.5.9.2.4 Jib extension
Length: 8m
2.5.10 Composition and meaning of crane model

XZJ 5 55 8 J QZ 160K
Self-defined code
Specialized automobile code: Truck crane
Structure character code: lifting vehicle
Serial number, indicated by 0, 1, 2…
Main data: the gross vehicle weight in travel configuration (t)
Vehicle type code: specialized automobile
Manufacturer code: Xuzhou Construction Machinery Group

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Ⅲ. Crane operation
3.1 Superstructure engine
3.1.1 Operation of engine
An independent engine system is equipped for crane superstructure. VOLVO TAD720VE engine
specialized for construction machines is selected, which features low noise, compact structure,
strong output torque, suitable for crane operations. Before starting the engine, outriggers must be
deployed (see outrigger operation instructions in carrier operation manual), crane carrier engine is
shut down, and every control lever is secured in neutral position.
3.1.1.1 Starting the engine
Please refer to engine operation instructions.
After, insert the starting key into the starter switch, and turn it clockwise to positionⅠto turn on
power source, and then the superstructure electric system is powered. Further turn the key to
position Ⅱ, and then the engine may be started. The engine starting time for each attempt can’t
exceed 5 seconds and the interval between two attempts is not less than 15 seconds. If the engine
can’t be started after 2~3 times attempt, find the cause.
After it is confirmed that all control levers are in neutral, first, turn on the power main switch
under the seat in operator’s cab, and then insert the starting key into the starter switch (SO), and
turn it clockwise to positionⅠto turn on power source. After that depress accelerator pedal to
proper position (about a quarter of its stroke), and further turn the key to positionⅡ, and then the
engine may be started. Return the key to position ON if the engine couldn’t be started within 12
seconds, and start it again after 2 minutes.

If the engine can’t be started after 3 times attempt, stop starting and find the cause.

Seat in operator’s cab

Power main switch

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QY160K Truck Crane Operation Manual

Starting key

Fig. 3-1
3.1.1.2 Preheating the engine
The engine should be preheated under idle speed after starting. Only 60℃ of water temperature is
reached, can the engine run. In winter or cold area, the time of preheating the engine should be
enlarged to increase cylinder temperature and make the surfaces to be lubricated sufficiently.

Using the engine after starting without preheating will lead to serious wear and reduce the
working life of engine.
There is a hand pump equipped. Oil pressure in suction line will lower because the engine is not
used for a long time. If it is difficult to start the engine, open right covering and supply oil to
engine by the hand pump. Press the hand pump repeatedly until diesel enters into engine cylinder,
and then start the engine.

Hand pump

Fig. 3-2

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3.1.1.3 Stopping the engine

In normal condition, let the engine run at idle speed by releasing accelerator pedal, and stop all
operations. Press the stop switch A on the instrument panel, after delaying for 2~3 seconds, the
engine will be shut down. If intend to discontinue the crane, turn the starting key to position OFF
to turn off the main power.
In emergency, stop the engine by pressing the emergency switch B directly. Return the switch B
after engine shutdown.

Emergency stop switch B Stop switch A

Fig. 3-3
3.1.2 Cautions on engine operation
a. In the course of engine operation, pay attention to water temperature gauge, oil pressure gauge
and ammeter for normal work.
b. Engine maintenance and repair should be performed according to the requirements in the
engine operation manual.
c. Do not cut off main power switch in engine operation.
d. Drain out cooling water completely if antifreeze liquid is not used in winter in order to prevent
engine crack.
e. After job is completed, let the engine idle for about 5 minutes, and then stop it.
3.2 Acceleration
3.2.1 Operating method
Independent superstructure engine system is available for supplying power to lifting operation.
Accelerator operation for engine speed-up and speed-down is realized through hydrostatic oil.
Depressing the accelerator pedal in crane cab can increase the engine speed as well as the speed in
operations of swinging, boom telescoping, boom elevation and winch. After raising your foot, the
accelerator will return to its original position under the action of spring force and the engine will
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QY160K Truck Crane Operation Manual

return to the idle speed condition, refer to Fig. 3-4.

Fig. 3-4
3.2.2 Cautions on operation:
a) During operation, never depress the accelerator pedal abruptly to avoid risk and crane
damage. Uniformly accelerating and decelerating can make operation safe and smooth, and
prolong engine service life and decrease oil consumption.
b) Max. torque is reached when engine speed is 1400 r/min. Ideal engine speed will be got by
coordination of lever and acceleration.

Different brands of brake fluid should not be mixed.

3.3 Operating winches
3.3.1 Main winch operation (Right lever)
Push the right lever forward, the hook block will lower; pull it backward, the hook block will rise
up. The raising and lowering speed are adjusted by the lever and accelerator. With the main winch
high speed switch pressed, the raising speed will be increased.

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QY160K Truck Crane Operation Manual

Horn button
Free sliding button

Electro-hydraulic
proportional safety
control button

Right lever

High winch speed switch

Fig. 3-5 Main winch operation

3.3.2 Auxiliary winch operation (Left lever)
Push the left lever forward, the hook block will lower; pull it backward, the hook block will rise
up. The raising and lowering speed are adjusted by the lever and accelerator. With the telescoping/
high winch speed switch pressed, the raising speed will be increased.
Auxiliary winch is optional, and it is not on board when the crane is traveling on road. If it is to be
used, the auxiliary winch selector switch on instrument panel should be pressed before operation.

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Telescoping/elevating
selector button
Horn button Free sliding button

Electro-hydraulic
proportional safety
control button

Hydraulic proportional
Left lever
safety control

Right lever
Auxiliary winch selector switch

Fig. 3-6 Auxiliary winch operation

In order to avoid side loading during lifting operation, while operate the control lever for
lifting, press free sliding switch on the left lever or right control lever. Thus the boom can
slide to align with the load center of gravity. Release the switch after the load leaves the
ground.
3.3.3 Cautions on operation
1) Lift up load in vertical direction only. Avoid side loading or dragging on the ground.
2) Do not abruptly move the winch control lever.
3) Before operation, confirm the winch brake is operational.

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3.4 Boom telescoping operation

3.4.1 Telescoping control lever (left lever)
Prior to operation, press the lower end of telescoping/auxiliary winch selector switch on instrument
panel.
Boom telescoping operation can be controlled automatically and manually. The automatic method
is recommended. The control buttons are on the display. The telescoping speed will be adjusted by
the left lever and accelerator jointly.

Instrument panel in operator’s cab

Telescoping/auxiliary winch
selector switch

Fig. 3-7
Telescoping methods
3.4.1.1 Automatic telescoping operation
The automatic telescoping operation can be realized through selecting boom length telescoping
code and moving the left lever forwards or backwards.

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QY160K Truck Crane Operation Manual

Fig. 3-8
3.4.1.2 Manual operation
The cylinder pin and boom pin operations should be done slowly and cautiously. The operations
can be finished through the selection of the boom length telescopic code with the aid of “the
cylinder & boom pins selector switch”, “the cylinder & boom pins working condition indicator”,
“boom position indicator”, “telescopic ratio of the boom sections” and “left control lever ”.
Move the left control lever backwards to retract the boom; move it forwards to extend the boom.
Cylinder/boom pin selector switch

Fig. 3-9
3.4.2 Telescopic example
Boom extending procedure:
Extract the cylinder pin→locate the boom position→insert the cylinder pin→extract boom pin→
extend boom→insert boom pin (locate the pin position in the forward direction )
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QY160K Truck Crane Operation Manual

extract the cylinder pin→locate the boom position→insert the cylinder pin→extract boom pin→
extend boom→insert boom pin (locate the pin position in the backward direction )
Retract the boom procedure:
Extract cylinder pin→locate the boom position→insert the cylinder pin→extract the boom pin→
retract boom→insert boom pin( retract the non-current boom)
extract the boom pin→retract boom→insert boom pin*(retract the current boom)
Telescopic example
If boom length is 26.7m, telescoping code is “11100”, i.e. “T1: 46%, T2: 46%, T3: 46%, T4: 0%,
T5: 0%, it means that boom sections 2, 3 and 4 is respectively extended 46%, 5 and 6 are not
extended. The manual telescoping operation is as follows:

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Press the upper end of the Press the upper end of boom &
telescopic/auxiliary winch selector switch cylinder pins unlocked switch

Observe the
cylinder pin
condition
indicator

Left, right cylinder pin

Left lever neutral T3 lamp comes on Move left lever forwards
indicator light up

Locate boom position Cylinder pin out

Cylinder pin condition Press the lower end of

Move left lever forwards
Boom & cylinder pins indicator lights up boom & cylinder pins
unlocked switch neutral unlocked switch
按下缸销臂销锁死
解锁开关下位
Cylinder pin in

Boom pin indicator comes on

Boom telescopic ratio about 43% Move left lever forwards
Move left lever forwards slowly
低速向前扳动左手柄

T3 boom pin out

Boom & cylinder pins

Move left lever forwards slowly Boom pin indicator comes on
unlocked switch neutral

Release boom pin Boom pin in

46% of T3 boom
extending finished

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Press the upper end of boom &

cylinder pins unlocked switch
Observe the cylinder
46% of T3 boom pin condition
extending finished indicator

Left, right cylinder pin

T2 lamp comes on Move left lever backwards
indicators light up

Locate T2 boom position

Cylinder pin out

Left lever neutral

Cylinder pin condition Press the lower end of boom &

Move left lever backwards
indicator lights up cylinder pins unlocked switch
Boom & cylinder pins
unlocked switch neutral

Cylinder pin in

Boom telescopic ratio about 43% Move left lever forwards Boom pin indicator Move left lever forwards slowly
comes on

T2 pin out

Boom & cylinder pins

unlocked switch neutral Move left lever forwards slowly Boom pin indicator comes on

Release boom pin Boom pin in 46% of T2 boom

extending finished

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Press the upper end of Left, right cylinder pin

boom & cylinder pins indicator light up
unlocked switch

Retraction of boom

Cylinder pin out

Boom & cylinder pins unlocked switch
Left lever neutral T1 lamp comes on
neutral Move left lever backwards

Locate T1 boom position

Move left lever Cylinder pin condition Press the lower end of boom & Move left lever
indicator lights up cylinder pins unlocked switch
backwards forwards slowly

Cylinder pin in

Boom & cylinder pins Boom telescopic ratio about 2％ Move left lever forwards Boom pin indicator
unlocked switch neutral
时 comes on

T1 pin out

Release boom pin

Move left lever forwards Boom pin indicator comes on

slowly

Boom pin in T1 boom retracting

finished

Follow the procedure above for retracting T2 and T3.

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3.4.3 Notes on the telescopic operation

3.4.3.1 The hook block will be raised or lowered while the boom is telescoping. The boom
telescopic operation should be coupled with the winch operation so as to adjust the hook block
height to the ground.
3.4.3.2 Boom working radius should not exceed the value specified in the total rated lifting chart.
Otherwise, tipping may occur.
3.4.3.3 Telescopic operation can only be done when the hook block is not under load and the
boom angle is greater than 60°.
3.4.3.4 In the manual mode, the extending sequence is the 6th, 5th, 4th, 3rd and 2nd boom
sections. The reverse order is for the boom retraction.
3.4.3.5 In the manual mode, when extend or extract boom pin or cylinder pin, move the
telescoping cylinder forward or backward slightly, and do the next operation only when the
correct indicator comes on (e.g. the left and right “cylinder pin condition indicators” light up or go
out simultaneously).
3.4.3.6 In the manual mode, when the telescopic cylinder is extended to the desired position, the
boom position lamp lights up. At this time release the cylinder pin and operate the telescopic
cylinder cautiously. Never extend the cylinder to the position that the boom position lamp goes
out; otherwise, cylinder may extend to the outside of the boom or the chute, which will lead to
serious results.
3.4.3.7 In the manual mode, closely observe the percentage changes on the display when the
boom is extended forwards. When the value displayed approaches the desired boom position,
release the boom pin in advance, e.g. when the value is approaching 46%, 92% and 100%, release
ahead of 2~3 percentage. Otherwise, serious results may be caused.
3.5 Boom elevating operation
3.5.1 (Right lever) operating method
Move the right lever right, the boom will be lowered; move it left, the boom will be raised, see
The elevating speed will be adjusted by the control lever and accelerator.

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Fig. 3-10
3.5.2 Relationship among boom angle, total rated load and working radius
Except under base boom working condition with outriggers fully extended, do not lower the boom
excessively even if there is no load applied. Otherwise, tipping may occur.
Before lowering boom for erecting jib and re-reeving winch rope, extend outriggers fully first,
and then retract the boom fully. After operation is finished, raise the boom and extend it to the
desired length.

When the boom is lowered, the working radius increases and the value of the total rated
load decreases; when the boom is raised, the working radius decreases and the value of the
total rated load increases.
3.5.3 Cautions on operation
1) Lift up loads in the vertical direction only. Avoid side loading or dragging loads on the
ground.
2) Observe the boom angle limit.
3) Move the elevating control lever slowly when starting and stopping boom motions.
3.6 Swing operation
3.6.1 (Left lever) operating method
Before swing operation, first release turntable mechanical lock and press down the swing brake
release switch. Move the left lever to the right, the turntable will turn right; move it to the left, the
turntable will turn left.

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QY160K Truck Crane Operation Manual

Slewing brake
release switch

Fig. 3-11

 Prior to slewing operation, set up outriggers fully, otherwise there is a risk of tipping.
 It is forbidden that carrying out slewing operation fast, abruptly starting or stopping
slewing operation. Otherwise, hook and the load will swing out of control. Be sure to
start and stop slewing operation smoothly, and to perform slewing operation with a
speed that the load is under control.
3.6.2 Cautions on operation:
1) Before swinging operation, make sure that the lateral span is within the specified value.
2) Before the crane slewing operation first operate the turntable lock pin switch. Lift up the
turntable lock pin to disengage the turntable locking device (at this time, turntable lock pin
out indicator comes on), and press down the lower end of slewing brake release switch on left
control panel to release brake.
3) Make sure there is enough space for operation.
4) Move the slewing control lever slowly when starting and stopping swing operation.
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5) Do not carry out swing operation with the load on the ground.
6) Do not swing the turntable while traveling with the counterweight attached.
7) Apply slewing brake when do not perform swing operation.
3.7 Operation of tilting operator’s cab
3.7.1 Operating method
Press the top of the operator’s cab tilting switch on the instrument panel in the operator’s cab to
tilt the operator’s cab up. Press the bottom of the tilting switch to return the operator’s cab. Max.
tilting angle is 20°.

Operator’s cab tilting switch

Fig. 3-12
3.7.2 Cautions on operation
3.7.2.1 Tilt the operator’s cab slowly, and it’s better to let the engine run at idle.
3.7.2.2 During traveling, make sure the operator’s cab is located in horizontal condition.
3.8 Turntable locking device operation
3.8.1 Operating method
Press the top of the turntable lock pin switch on the instrument panel in the operator’s cab to let
turntable lock pin out. Press the bottom of the switch to let turntable lock pin in.
No. Name No. Name
1 Turntable lock pin 6 Turntable lock pin switch
2 Frame 7 Instrument panel in the operator’s cab
3 Turntable 8 Turntable lock pin locked indicator
4 Slewing ring 9 Turntable lock pin unlocked indicator
5 Instrument panel in the operator’s cab

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Fig. 3-13
3.8.2 Cautions on operation
1) During traveling, make sure the turntable and frame are secured by the lock pin.
2) Carry out operation slowly, and it’s better to let the engine run at idle.
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Ⅳ. Accessories
4.1 Counterweight
4.1.1 Cautions on operation
a) Loading the counterweight with basic boom is recommended.
b) Prior to erection of counterweight, retract the counterweight oil cylinder fully in order to avoid
damaging the cylinder rod.
c) Sufficient slewing space is needed, otherwise counterweight slab may fall down due to
collision, and important parts on the crane may be damaged.
d) The reference distance from the counterweight center of weight to the center of the turntable is
3850mm.
e) The operations of lifting and lowering counterweight should be done with the turntable locking
pin applied, i.e. the turntable and frame are locked.
f) In general highway transportation and long distance transfer, counterweight must be removed
from the crane for separate transfer.
4.1.2 Counterweight combination
4.1.2.1 Counterweight combination figure

Fig. 4-1

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4.1.2.2 Counterweight combination

The counterweight consists of slabs Ⅰ, Ⅱ, Ⅲ, Ⅳ, Ⅴ and Ⅵ shown in Fig. 4-1. Weight of
them is 12t, 10t, 9t, 9t, 5t and 5t respectively.
Counterweight combination
Total weight (t) Individual weight (t) Combination sequence
12t 12 Ⅰ
22t 12+10 Ⅰ＋Ⅲ
31t 12+10+9 Ⅰ＋Ⅱ＋Ⅲ
40t 12+10+9+9 Ⅰ＋Ⅱ＋Ⅲ＋Ⅳ
50t 12+10+9+9+2×5 Ⅰ＋Ⅱ＋Ⅲ＋Ⅳ＋Ⅴ＋Ⅵ
4.1.3 Counterweight installation
a) In the lifting operation, different counterweight combination can be selected according to the
load charts.
b) Well observe the counterweight combination sequence, and make sure the counterweight slab
Ⅰ is located at the bottom.
c) Set the crane on firm and level ground.
d) Adjust the working condition setting of LMI: fully extended outriggers, counterweight of 0t,
parts of line (12t of max. single line pull).
e) In the operation of lifting counterweight, please refer to the rated load chart with
counterweight of 0t.
f) Through the programmable controller, set the curve features for installation.
g) Lift the counterweight slabs and position them on the frame one by one (observe the
sequence)
h) Counterweight installation operation:
The operation of installing counterweight can be performed by the movable control box on the
turntable:
1) Turn the turntable anti-clockwise by moving the left control lever left, and then the
counterweight cylinder may be turned over the counterweight.
2) Operate swing switch 1 on the control box, so as to align the counterweight cylinder with its
extending position.
3) Operate switch 3 to extend the counterweight cylinder to the counterweight hole.
4) Operate switch 1 again to move the turntable anti-clockwise, so as to align the counterweight
cylinder with the counterweight lifting position.

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5) Operate switch 3 in order to retract the counterweight cylinder fully and lift the
counterweight away from the carrier frame. After it is confirmed that the counterweight is
safe, lift the counterweight to the highest position.

Fig. 4-2 Counterweight control box

1. Turntable low speed slewing switch

2. Stop switch
3. Counterweight cylinder up/down switch
4. Jib cylinder switch
5. Start switch

4.1.4 Counterweight dismantling

a) Position the boom over the right rear of the vehicle by slewing the turntable;
b) Press switch 3 to extend the counterweight cylinder fully, so as to locate the counterweight on
its support on the frame;
c) Turn the turntable anti-clockwise by moving switch 1, until the swing angle is approaching
10°, where the counterweight cylinder may be retracted.
d) Press the counterweight cylinder up/down switch 3 to retract the counterweight cylinder

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fully;
e) Remove the counterweight slabs from the vehicle one by one.
Cautions:
When install counterweight or remove it, the following has to be confirmed:
1) Before counterweight is installed, the counterweight cylinder can be extended only after
the counterweight cylinder aligns with the “counterweight cylinder extending” position
by slewing the turntable. Otherwise the oil cylinder may be damaged;
2) After the counterweight cylinder is extended completely, perform swing operation
anti-clockwise. Once the counterweight cylinder comes to the “counterweight cylinder lifting
position”, stop swinging. Otherwise, the cylinder may be damaged by the counterweight;
3) Perform the operation of lifting counterweight slowly;
4) When lowering the counterweight, make sure that the locating hole at the bottom of the
counterweight aligns with the semicircle shaped locating device on the carrier frame
reliably.
Counterweight cylinder extending position

Counterweight lifting position

Fig. 4-3 Counterweight

4.1.5 Transportation of the counterweight
4.1.5.1 Transportation for a short distance within job site
Counterweight of 12t may be on board during short distance transfer, but observe the following:
a) The counterweight of 12t must be located on the front of frame.
b) Traveling speed is not more than 20km/h;
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QY160K Truck Crane Operation Manual

Danger:
Failure to observe the items described above may result in tipping!

4.1.5.2 Transportation on road

In this condition, the counterweight slabs, hook block, auxiliary winch and jib should be removed to
reduce the weight for transportation, and lock the turntable with the lock pin. Transport
counterweight with a trailer. During transportation, counterweight must be secured on the trailer.
4.2 Jib
4.2.1 Erecting jib
Jib consists of a quadrangle lattice jib base, a quadrangle box-typed jib top and a quadrangle
lattice jib insert. Simple structure plus hand oil pump and jib oil cylinder equipped make erection
of jib easy.

Warning:
Operation of jib should be performed with outriggers extended fully and at least 31t of
counterweight equipped.

a) Retract the boom fully, and stow it on the rear-side of the crane.
b) Unfold the extension 2 on jib bracket in Fig. 4-4.
c) When use 1st jib section of 11.55m:
1) Remove pin shaft 4 and B before pulling the line at No. 3, and disconnect 1st and 2nd jib
sections. By operating the remote control box on turntable tail, extend jib oil cylinder 6 so as
to swing 1st jib section around pin shaft 7 to align jib pinhole with boom pinhole and connect
them with pin shaft A.
2) Disconnect pin 7 from its fixing bracket. Swing the 1st jib section around pin shaft A to align
another jib pinhole with another boom pinhole and connect them with another pin shaft A.
Refer to Fig. 4-5.
Note: while align pinholes connect the support for fixing cylinder with boom head to align
support hole C1 with connecting hole C2 on boom head, and then insert pin shaft C. Push hand oil
pump and control oil cylinder stroke by operating the pump. The force produced by oil cylinder
causes jib move and facilitates alignment of jib pinhole and boom pinhole.
d). When use combination of 1st and 2nd jib section of 20m:
1) Remove pin shaft 1, 4 and 5 on jib to disconnect jib from boom. Swing jib around pin shaft 7
to align jib pinhole with boom pinhole and connect them with pin shaft A.
2) Disconnect pin 7 from its fixing bracket by pushing rod on No. 6 up. Swing jib around pin
shaft A to align another jib pinhole with another boom pinhole and connect them with another
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QY160K Truck Crane Operation Manual

pin shaft A.
3) Pull out pin 3 between 1st and 2nd jib section and swing 2nd jib section around pin shaft B to
align 1st jib pinhole with 2nd jib pinhole and connect them with another pin shaft B (Refer to
Fig. 4-5).
e). When use combination of 1st, 2nd jib section and a jib insert of 28m:
Position jib insert between 1st jib section and rotating bracket, and let the roller of jib insert face
to 2nd jib section (see Fig. 4-6).
f). When operate the jib with 0°offset angle, reeve wire rope directly around the pulley on jib head;
with 15 °or 30° offset angle, raise pulley support and reeve wire rope around the guide pulley on
the support and pulley on jib head (Refer to Fig. 4-6).
g). Turn on jib height limiter switch, insert the jib cable plug into the socket in boom head control
box and install the weight of the limiter switch.
h). Install anemometer
Remove anemometer after its plug is disconnected from main boom, and then install the
anemometer on its bracket on jib by following the reverse procedure, and insert its plug in related
socket on jib control box. Reeve wire rope around the pulley bracket and the pulley on jib head
i). Install jib hook block of 11t.
j). Installation of jib with 15 °or 30°offset angle: install jib with 0°offset angle first, and then
lower the jib until the jib head reaches the ground, at this time disconnect pin shaft D and E and
insert them into the fixing pinhole of 15 °or 30°offset angle. (Refer to Fig. 4-6).
Thus, the jib is in working state and can be operated.
4.2.2 Stowing jib
After use of the jib, stow the jib in reverse order of the installation, and then fix it at the right side
of the base boom (refer to Fig. 4-4). Thus, the jib is in a stowing state.

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Fig. 4-4

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QY160K Truck Crane Operation Manual

Fig. 4-5

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QY160K Truck Crane Operation Manual

Offset angle of 0°

Offset angle of 15°

Offset angle of 30°

Connecting bracket Rotating bracket Jib insert Rope roller 1st Jib section 2nd Jib section

Combined jib of 28m

Fig. 4-6

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4.2.3 Cautions on operation:

a) Extend the outriggers fully, and set them.
b) When erecting the jib, make sure that there are no personnel and obstacles in its swing path.
c) When erecting and stowing the jib, make sure that there is enough space for operation.
Danger: to erect and stow the jib, be sure to follow the procedure given in this manual.
Observe the following, otherwise the jib or other parts can be damaged:
1) Do not lower the boom with the auxiliary hook block in contact with the jib head.
2) Do not operate the crane or drive the carrier with the jib stowing pin extracted.
3) To fold and unfold the jib, move it slowly.
4) To climb to a high position, use a ladder for safety.
4.3 Single top
4.3.1 Cautions on operation
a) The boom single top is positioned at the left side of boom head and fixed by pin shaft A and
B, as Fig. 4-7 shown while the vehicle is traveling on a road.
b) Align hole C2 on the single top with C1 on the boom head after removing pin shaft A and
turning the single top around pin shaft B, insert pin shaft C as Fig. 4-8 shown and spool
auxiliary winch wire rope around the pulley.
c) Connect hoist limiter switch, and insert cable plug into the socket in control box on boom
head and then attach the hoist limiter switch weight.
d) Install auxiliary hook block (11t hook block).

C1 A B C2
Fig. 4-7

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C B
Fig. 4-8
4.3.2 Boom single top lifting performance
The total rated loads for single top are the same as those for jib of 11.55m at 0º offset angle.
4.4 Auxiliary winch
When the vehicle travels on a road the auxiliary winch should be removed from the crane, and be
transported with another vehicle.
4.4.1 Installation of auxiliary winch
a) Insert the plate for connecting auxiliary winch system into the connecting ear on turntable
tail;
b) Insert pin shaft A (four), see Fig. 4-9;
c) Connect auxiliary winch motor B with main oil circuit by quick couplings.

Fig. 4-9
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4.4.2 Pipeline connection

Auxiliary winch hydraulic pipelines are shown in the following figure. Connect it correctly and
make sure there is no leakage.

Fig. 4-10
4.5 Hook block
4.5.1 Basic structure of hook block
Five hook blocks are available for QY160K Truck crane. Please select proper hook block
according to load chart and working conditions, so as to give rein to the lifting capacity of the
crane.

Name Max. parts of lines Dead weight (kg)

160t hook block 16 1871
100t hook block 9 1108
65t hook block 6 827
11t hook block 1 458
4.5.2 Inspection
The hook block must be discarded when one of the follows occurs (no welding is allowed on the
hook block):
a) Cracks and damage on hook surface;
b) The value of opening exceeds 10% of the nominal dimension (refer to the nameplates of main
and auxiliary hook block), refer to y1 and y2 shown in Fig. 4-11 for double hook and y shown
in Fig. 4-12 for single hook.
c) Critical section wore reaches 10% of the original dimension;
d) Wear of rope touching surface exceeds 5% of the original height, refer to △s shown in Fig.
4-11 and Fig. 4-12 for measuring position;
e) Twisting deformation of hook exceeds 10°, refer to α shown in Fig. 4-11 and Fig. 4-12 for
measuring position ;
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QY160K Truck Crane Operation Manual

f) Plastic deformations on critical section of hook tail and threads and on hook.
g) After being corroded the diameter d1 (see Fig. 4-11 and Fig. 4-12) of hook shank should not
be less than 95% of the original dimension, otherwise the hook should be discarded;
h) No corrosion on thread is allowed.

Hook neck

Fig. 4-11

Hook neck

Fig. 4-12

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4.6 Centralized lubrication system

4.6.1 Centralized lubrication system
Centralized lubrication system comprises pump set, lubrication lines and distributors,
sub-distributor as well as lubrication points, cycle switch, electric compartment and excess
pressure valve (see Fig. 4-13). It can effectively improve machine working efficiency and prolong
its service life.

1. Pump set
2. Lubrication line
3. Main distributor
4. Sub-distributor
5. Lubrication points
6. Cycle switch.
7. Electric compartment
8. Excess pressure valve

Fig. 4-13
4.6.2 Topping up of lubricant
The transparent lubricant vessel allows visual checking of the filling level. Such checking needs
to be carried out regularly for safety reasons. If the level falls below “min” mark and no
supplement is done in time, the air will enter into the lubricant lines, thereby leading to system
trouble (see Fig. 4-14). L-XBCHB2 or MOBILGREASE MP is used. 3# grease is forbidden.
Filling amount is about 2 L. Only one of the filling methods described below can be selected.

4 1 Cone-shaped grease nipple

2 Screw plug
3 “Max” mark
4 “Min” mark

Fig. 4-14
Method 1: filling with lubricant should be done through the cone-shaped grease nipple by means
of a common grease gun.
Method 2: remove screw plug and replace it with filler connector 169-000-170. For filling
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operation, remove protective caps at connector and filling cylinder.

Fig. 4-15
Method 3: remove grease nipple and replace it with filler connector 995-000-705. Mount the
coupling sleeve 955-001-500 on the filling pump (see Fig. 4-15).
4.6.3 Setting of the lubrication time and interval
The system is an automatic lubrication system. Prior to delivery the lubrication time and interval
are set well, so there is no need to alter them. If it is necessary to do so, follow the steps below:

Interval
Display indicator

Triangle key Working

time indicator

Testing lamp of the

“SET” key
pressure switch

Testing lamp of
“DK” key
Cycle switch

Fig. 4-16
a) Remove the transparent protecting cover on the control device.
b) Press “SET” longer than 3s, 000 display is flashing.
c) Press “SET” shortly, when TPA appears, setting of pump operation interval can be done in
hour.
d) Press the “triangle key” to increase or decrease the intervals. The range is 0.1~99.9 hours.
The value is 1 hour when the vehicle is delivered.
e) Press “SET”, when TCO appears，setting of pump operation time can be done in minute.
f) Press “▽&△” keys to select new codes in the range of 0.1~99.9 minute. Value set by
factory is 15 minutes.
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g) Press “SET” shortly to confirm new value.

h) Press “SET” longer than 2s, until the display goes off.
●Meaning of codes on the display:
The control device is working as timing pulse generator
tPA
(TIMER) and is in the PAUSE mode. Display values in hour.
The control device is working as pulse counter (COUNTER)
cPA
and is in the PAUSE mode.
The control device is working as timing pulse generator
tCO (TIMER) and is in the pump operating period (CONTACT).
Display values in hour.
The control device is working as pulse counter (COUNTER)
cCO
and is in the pump operating period.
COP Display of menu start “monitoring settings”
OFF No system monitoring.
CS Monitoring of cycle switch is activated.
FLL Minimum level in storage vessel is reached.
FCS No signal of pulse
Oh Operation hour meter.
Fh Fault hour meter.
The fault continues over 3 pump periods, and then a fault
BLo
message will be displayed.
4.6.4 Compulsory lubrication

Note:
If the vehicle hasn’t been used for a period of time, first lubricate the pivots bearings.
If the lubrication pump is in the off state, press the “DK” key to activate the
lubrication.

4.7 Wire rope

4.7.1 Re-reeving winch rope
Extend and set the outriggers. Fully retract the boom and swing it over side or rear.
a) Place the hook block on the ground by lowering the boom.
b) Remove the rope guards.
c) Remove the anti-two-block weight from the winch rope.
d) Remove the limiting pin on the rope socket shown in the figure below and pull out rope from
the rope socket, and then reeve the rope around the pulleys respective on boom head and
hook. After the desired number of parts of line is completed, install the rope into the rope
socket and reinsert the limiting pin and secure it with a clip.

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Pin Spring pin Pouch socket Wire rope

轴

Fig. 4-17 Installation of wire rope and socket

Rope socket anchored to boom Rope socket anchored to hook block

Fig. 4-18

e). Reeve the winch rope in the desired number of parts of line.
When pulling out the winch rope, run the winch and pull the rope by hand.

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4.7.2 Reeving diagrams

4.7.2.1 When 160t hook is used to lift a load, if intend to use 14-part line, reeve wire rope
according to the way shown in Fig. 4-19.

Fig. 4-19: 14-part line

4.7.2.2 When 160t hook is used to lift a load, if intend to use 13-part line, reeve wire rope
according to the way shown in Fig. 4-20.

Fig. 4-20: 13-part line

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4.7.2.3 When 160t hook is used to lift a load, if intend to use 12-part line, reeve wire rope
according to the way shown in Fig. 4-21.

Fig. 4-21: 12-part line

4.7.2.4 When 160t hook is used to lift a load, if intend to use 11-part line, reeve wire rope
according to the way shown in Fig. 4-22.

Fig. 4-22: 11-part line

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4.7.2.5 When 160t hook is used to lift a load, if intend to use 10-part line, reeve wire rope
according to the way shown in Fig. 4-23.

Fig. 4-23: 10 -part line

4.7.2.6 When 100t hook is used to lift a load, if intend to use 9-part line, reeve wire rope
according to the way shown in Fig. 4-24.

Fig. 4-24: 9-part line

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4.7.2.7 When 100t hook is used to lift a load, if intend to use 8-part line, reeve wire rope
according to the way shown in Fig. 4-25.

图 4—1 8

Fig. 4-25: 8-part line

4.7.2.8 When 100t hook is used to lift a load, if intend to use 7-part line, reeve wire rope
according to the way shown in Fig. 4-26.

Fig. 4-26: 7-part line

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4.7.2.9 When 65t hook is used to lift a load, if intend to use 6-part line, reeve wire rope according
to the way shown in Fig. 4-27.

Fig. 4-27: 6 -part line

4.7.2.10 When 65t hook is used to lift a load, if intend to use 5-part line, reeve wire rope
according to the way shown in Fig. 4-28.

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Fig. 4-28: 5-part line

4.7.2.11 When 65t hook is used to lift a load, if intend to use 4-part line, reeve wire rope
according to the way shown in Fig. 4-29.

Fig. 4-29: 4-part line

4.7.2.12 When 65t hook is used to lift a load,

if intend to use 3-part line, reeve wire rope
according to the way shown in Fig. 4-30.

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QY160K Truck Crane Operation Manual

Fig. 4-30: 3-part line

4.7.2.13 When 65t hook is used to lift a load, if intend to use 2-part line, reeve wire rope
according to the way shown in Fig. 4-31.

Fig. 4-31: 2-part line

4.7.2.14 When 11t hook is used to lift a load, if intend to use 1-part line, reeve wire rope
according to the way shown in Fig. 4-32.

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QY160K Truck Crane Operation Manual

Fig. 4-32: 1-part line

4.7.3 Installation of weight

a). The mounting position of the anti-two-block weight is determined by the position in which the
rope socket is attached, the anchor on the boom or that on the hook block.
Rope socket anchored to boom Rope socket anchored to hook block

Fig. 4-33
Mount the weight on the part of line Mount the weight on the part of line
with the rope socket. that is next to the rope-socketed one.
b). Make sure that the winch rope is wound neatly.
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c). When the crane is in travel configuration, rope end should be fixed with bolt on the rope guard
plate of turntable.
4.7.4 Cautions in handling winch rope
1) When winding a new wire rope on the winch drum, take care not to twine the rope.
2) After installing a new wire rope on the winch drum, repeat hoist up and down a load of 10 %
rated load several times.
3) Inspect and discard wire rope according to GB/T5972-2009 Cranes-Wire ropes-Care,
maintenance, installation, examination and discard.
4) Imported rotation-resistant rope is used for the crane. In general, it will not rotate. In case the
winch rope becomes twined, correct it as follows (refer to figure below):

“n” part line

Fig. 4-34
1) Check the direction of the twining and count the number of twining turns.
2) Lower the hook block to the ground. (If the hook block cannot be hoisted down, lower the
boom.)
3) Disconnect the rope socket from the hook block (or boom head). Turn the rope end in the
twine direction “n” times the number of twines as counted in step 1) before attaching the rope
socket to the hook block (or boom head).
Do not turn the rope five turns or more at a time. n: parts of line
1) Fully extend the boom and raise it to the maximum angle.Number
Repeatofhoisting up and down the
twining ×n
hook block several times.
2) Repeat the procedure above until no twining remains.
 If twining still remains after the above measures, replace the rope with a new one.
a) Wind the first layer of wire rope on the winch drum uniformly and with proper tension
applied to it.
b) Check the winch rope every working day to find the conditions of damage and deformation.
Warning: especially pay attention to fixing position of the winch rope. Positions inspected by

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QY160K Truck Crane Operation Manual

qualified inspector are as follows:

While you’re required to inspect the entire rope length, we recommend you pay particular
attention to the critical points of a wire rope.
Beginning and end of the winch rope.
Pick-up points, i.e. the rope section contacting the sheaves or on the drums.
End attachments
Check the inner broken wires of end attachment, corrosion or rust at rope fittings to ensure the
tightness of attachment and clamp.
4.7.5 Wire rope replacement
4.7.5.1 Wire rope replacement standard
Wire rope may be fatigue as time passes by. Continuous usage of the wire rope may be dangerous.
Inspect and replace the wire rope according to GB/T5972-2009 Cranes-Wire ropes-Care,
maintenance, installation, examination and discard. Replace any wire ropes which fall into one
or more of the categories below.
a) Wire rope of which 10% or more of all the wires (excluding filler wire) are broken in one
rope layer.
b) Wire ropes having a reduction in diameter exceeding 7% of the nominal diameter.
c) Kinked wire ropes.
d) Excessively deformed (indented strand, protrusion of wires, bird-caging) or corrode wire
ropes.
e) Wire ropes with an abnormal rope end.
4.7.5.2 Requirement of replacing wire rope
The newly replaced wire rope should be the same as the original one in terms of wire rope type
and specification. If a different type of wire rope has to be installed, the customer must ascertain
that the strength behavior of the new one is no less than the old one and the new wire rope has to
fit well with the drum and sheave trough.
One end of the replaced wire rope must be fixed and the size must be the same as the original one.
4.7.5.3 Working conditions
Before replacing wire rope, set the crane on the firm and level ground, and fully retract the boom.
Take the main winch replacement as an example.

No. Procedure Notes Tools

Place the main hook block on the Avoid disorderly rope
ground. winding on the drum.
1

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Disconnect the rope socket from the Keep the parts carefully so
boom head or main hook block. as not to lose them.

2 Wrench

Remove the rope from the rope socket.

Bar
Keep the parts carefully so
3 Hammer
as not to lose them.
Wrench

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No. Procedure Notes Tools

Let out the rope by turning the winch
under power.

4 Pull the rope.

Remove the rope end from the winch Keep the wedge.
drum.

Bar
5
Hammer

Reeve the new rope over all the

Through the correct route.
sheaves.

Install the rope end to the winch drum. 1. Put the wedge in the
correct orientation.
2. The rope end must not
protrude from the external
periphery of the drum.
7 Hammer

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QY160K Truck Crane Operation Manual

No. Procedure Notes Tools

Wind the rope on the drum. Avoid disorderly rope
winding on the drum.

Reeve the rope over the sheaves at the

boom head and the hook block.

Exercise care to route the Bar

9
rope correctly. Hammer

Attach the rope socket and rope clip to Put the wedge in the
the rope. correct orientation.

Hammer
10
Wrench

Attach the rope socket to the boom Rope socket is anchored to

head or the hook block depending on the boom head if the part
the number of parts of line. of line is even number, and
to the hook block if it is
odd number.

11 Wrench

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QY160K Truck Crane Operation Manual

No. Procedure Notes Tools

Raise and extend the boom, then lower
the hook block until no turn of the rope
remains on the winch drum.
Exercise care not to
excessively lower the hook Bar
12
block. Otherwise the rope Hammer
may be damaged.

Wind the rope on the drum while

hoisting a weight which applies
approx. 30% of the “maximum
permissible load for winch rope” to the
rope.

Do not exceed the total

rated load limit for winch
rope, the max. permissible Bar
13
load for main winch rope Hammer
is 12.7t, for auxiliary rope
is 11t.

14 Remove the weight from the hook.

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Ⅴ. Superstructure electric system

The electric system is supplied by the way of DC 24V, single line with negative ground. With
PLC programmable controller as core, the system consists of engine control, safety control,
electric-proportional control, load moment limiter control and auxiliary function control.
5.1 Engine control (refer to section 3.1)
a. Starting the engine
b. Stopping the engine
5.2 Safety control
a. Load moment indicator (Refer to IFLEX5 controller operation manual for details).
b. Safety control switch in electric-proportional system: the electric-proportional system can work
normally only after the switch is turned on.
c. Anti-two block: it consists of the limiter switch on boom head or jib head and weight. When the
distance of 710mm between the top of hook block and the center of pulley on boom is
approaching, the movement of hook is stopped automatically.
d. Lowering limiter: when only 3～5 turns of rope left on winch drum while winch rope is letting
out, the movement of hook will be stopped automatically.
e. Indicator lamps: oil filter clogged indicator lamp, low oil pressure indicator lamp, high water
temperature indicator lamp, etc.
5.3 Operation control
Crane operations consist of main, auxiliary winches, slewing, elevating, telescoping boom and
erecting counterweight. Basing on rated automatic and manual working modes, all operations can
be performed by operating two CAN bus levers respectively on the left and right armchair boxes.
Moving left lever towards X (horizontal) direction is to control crane slewing, Y (vertical)
direction is to control auxiliary winch and boom telescoping; moving right lever towards X
(horizontal) direction is to control boom elevating, Y (vertical) direction is to control main winch.

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5.4 Devices in operator’s cab

Fig. 5-1

1. Instrument panel assembly 2. Main body of extension IFLEX5 3. Main body of basic IFLEX5
4. Three-color warning lamp 5. Working lamp 6. On-board control module
7. Horn 8. Foot switch 9. Power main switch
10. Lever 11. Control box assembly

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QY160K Truck Crane Operation Manual

a.Instrument panel

Fig. 5-2

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QY160K Truck Crane Operation Manual

1. Oil pressure gauge 2. Water temperature gauge

3. Hour meter 4. Fuel gauge
5. Tachometer 6. Display
7. Air conditioner controller 8. CD player
9. Counterweight up/down switch 10. Counterweight working selector switch
11. Operator’s cab tilting switch 12. Turntable lock pin control switch
13. Hydraulic oil radiator switch 14. Telescoping/auxiliary winch selector switch
15. Cylinder/boom pin selector switch 16. High winch speed switch
17. Electric-proportional safety control switch 18. Telescoping/elevating confluence switch
19. Key switch 20. Emergency stop button
21. Instrument panel illuminator switch 22. Working lamp switch
23. Marker lamp switch 24. Warning lamp switch
25. Washer switch 26. Windshield wiper switch
27. Roof window wiper switch 28. Return oil filter warning lamp
29. Counterweight selected indicator lamp 30. Hydraulic oil radiator working indicator lamp
31. Counterweight cylinder retracted in place indicator lamp 32. Turntable lock pin locked indicator lamp
33. Counterweight cylinder extended fully indicator lamp 34. Constant displacement pump working indicator lamp
35. Auxiliary winch selector switch 36. Air conditioner switch
37. Slewing brake release switch 38. Horn switch
39. Auxiliary winch selector switch 40. Stop switch
41. Telescoping/elevating confluence indicator lamp 42. Slewing brake released indicator lamp
43. Free sliding indicator lamp 44. Turntable lock pin unlocked indicator lamp
45. Suction oil filter warning lamp 46. Low oil pressure warning lamp
47. Power indicator lamp 48. Charging indicator lamp
49. High water temperature warning lamp 50. Pilot oil filter warning lamp

b. Control levers Free sliding switch

Free sliding switch
Horn
Horn
Electro-hydraulic
proportional
safety control

Electro-hydraulic
proportional
safety control Right lever
Left lever
Extend boom

Auxiliary winch down Main winch down

Slew left Slew right Boom up Boom down

转
Auxiliary winch up
Main winch up
Retract boom

Fig. 5-3
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QY160K Truck Crane Operation Manual

5.5 Cautions on operation

a) Position all the control levers in neutral before turning on the main power.
b) Read IFLEX5 controller operation manual carefully before operation.
5.6 Superstructure battery
Regularly check the level and density of the battery electrolyte. The level should be 10~15 mm
above the electrode plates and the density should be more than 1.24g/cm3. If do not use the vehicle
for a long time and ambient temperature is very low, it is better to remove the battery from the
machine and stow it in a warm room.
a. Notes on battery checking:
△ Keep the battery clean and dry. Release the terminal for cleaning if it is contaminated, and then
lubricate it with clean, no-acid and acid-proof grease. Do not coat the grease on the filling port.
△ Do not put tools on the battery.
△ It is forbidden to remove the battery wire while the engine is running.
△ In summer, check the electrolyte acid quantity once a week, in other seasons check it once a
month, and fill distilled water if necessary.
b. Charging the battery:
Use hydrometer to check the electrolyte density once a month and the value measured can indicate
battery charging condition, see the Table below. If distilled water has been refilled, measure the
battery after half an hour. Ambient temperature for measuring the electrolyte density should be 20℃.
In very cold season, due to heavy power consumption for the battery, especially pay attention to
charging the battery for its service requirement.

Density Battery charging condition

1.28 Good
1.20 Half charged, filling in time
1.12 Lack of power, charging at once
If charging the battery, only charge with DC power and charging power can’t exceed 1/10 of battery
capacity. For example: charge a 165Ah battery, the charging currency should not be more than 16.5
A.

Ⅵ. Hydraulic system
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QY160K Truck Crane Operation Manual

6.1 Check the level of hydraulic oil tank and butterfly valve
Before lifting operation, first check the hydraulic oil level, and check if the butterfly valve on
suction filter of hydraulic oil tank is in open state (i.e. handle is in vertical state). If the level is
lower than the specific position, refill to the level.

Max. oil level

Liquidometer

Hydraulic oil tank

Suction filter

Caution:

The hydraulic oil refilled must be the same brand with that in the tank originally! Butterfly valve
must be in open state!

6.2 Hydraulic system description

The superstructure hydraulic system of QY160K truck crane consists of two parts: the first part is
an open circuit, main power components are variable displacement pump used for main winch,
auxiliary winch, elevating and telescoping systems, electric proportional pump control system is
adopted. Two-way cartridge valve suitable for large flow is adopted as main control valve, with
less inner pressure loss. When output signal changes, control oil pressure output is changed
through proportional signal sent by remote module, thus the inclination of oil distributor of
variable pump is changed, consequently delivery of the pump is changed. Variable displacement
pump has summation power control function, through PLC program controlling the output signal
of remote module, pump pressure and flow will be automatically adjusted to the best condition,
which will make control ability and the energy saving effect be enhanced greatly. The pilot lever
is electric-proportional controlled lever, and its moving angle is in direct proportion to the input
current of remote module, sequentially the output flow of variable displacement pump is in direct
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QY160K Truck Crane Operation Manual

proportion to the lever moving angle, so the crane has a fine inching control.
Slewing circuit is the closed system, which consists of swash plate axial plunger variable
displacement pump and bent axial constant displacement motor made by Rexroth Germany.
The oil port of pump is directly connected with the oil port of motor, thus a close oil circuit is
formed and no change valve is needed. The delivery and pressurized oil direction of the pump are
changed by adjusting the inclination of pump swash plate, consequently the rotation speed and
direction of the motor are changed, and fine inching control and smooth slewing movement are
gained. There are auxiliary pump and refilling device inside the variable displacement plunger
pump, they may effectively improve the rotation speed of the pump and prevent the pump from
being sucked empty.
6.2.1 Main winch oil circuit
Max. pump displacement (in confluent condition): 280 ml/r, variable motor displacement: 200
ml/r.
The winch brake for winch oil circuit is constant-closed type. The brake fluid is supplied from the
load ports on both ends of the motor, and a pressure signal led out via shuttle valve is feedback to
hydraulic control change valve. When operating the pilot control lever to control the main winch,
the main oil circuit A, B ports make hydraulic control change valve change flow direction. Main
circuit pressure decompressed (max. 3MPa) is used for starting winch brake, thus normal winding
or unwinding operations may be performed.
When the pilot control lever returns to neutral, the hydraulic control change valve is reset by the
action of returning spring, causing the pressure oil in winch brake to return into oil tank through
the hydraulic control change valve, the brake is activated by the action of spring.
Winch motor is variable displacement motor with range of 140~200 ml/r. Variable displacement
way is electric proportional control, pressure priority control.
Caution:

Customers should not adjust the pressure valve on the motor!

6.2.2 Auxiliary winch oil circuit

Max. pump displacement: 280 ml/r, constant motor displacement: 160 ml/r.
The winch brake for winch oil circuit is constant-closed type. The brake fluid is supplied from the
load ports on both ends of the motor, and a pressure signal is led out via shuttle valve to feedback
to hydraulic control change valve. When operating the pilot control lever to control the auxiliary
winch, the main oil circuit A, B ports make hydraulic control change valve change flow direction.
Main circuit pressure decompressed (max. 3MPa) is used for starting winch brake, thus normal
winding or unwinding operations may be performed.
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QY160K Truck Crane Operation Manual

When the pilot control lever returns to neutral, the hydraulic control change valve is reset by the
action of returning spring, causing the pressure oil in winch brake to return into oil tank through
the hydraulic control change valve, the brake is activated by the action of spring.
Caution:

Customers should not adjust the pressure valve on the motor!

6.2.3 Swing oil circuit

Max. pump displacement: 56 ml/r, constant piston motor displacement: 45 ml/r.
The swing brake is controlled by the slewing brake solenoid valve. When the solenoid valve is
de-energized, the brake is closed; when the solenoid valve is energized, the brake is opened by
action of pressurized oil. So operator must press the slewing brake solenoid valve control button
when the slewing operation is to be carried out.
A free sliding solenoid valve is fitted in the slewing main oil circuit, its function is to prevent the
boom from being broken due to a lateral force applied to it in load lifting, especially when the
load is about to leave the ground. Depressing the free sliding control pedal may simultaneously
energize the solenoid valve for controlling slewing brake and the free sliding solenoid valve, and
then two working oil ports of slewing motor are connected and the slewing brake is opened, thus
the whole superstructure is in the floating state and under the force of wire rope the boom will
automatically swing over the center of load gravity, consequently the boom is protected.
The refilling pump of the slewing pump may refill oil in time for the slewing oil circuit during
slewing operation, so as to prevent the motor and oil pump being sucked empty. An oil filter and a
luminous pollution indicator are fitted in its pressure circuit. When the filter is clogged, its
indicator comes on to remind replacement of the filter element. It is recommended that a cold start
valve is installed in the filter so as to protect oil pump. The refilling pump not only has the
function of refilling oil but also provides power for controlling the variable displacement of
slewing oil pump and opening the slewing brake.
6.2.4 Elevating oil circuit
Max. pump displacement: 280 ml/r.
The max. system pressure is set 10MPa for lowering boom. Weight lowering is adopted as the
way of elevating down. In order to get a smooth free-fall for boom lowering or stop lowering
reliably, an electric proportional balance valve is fitted in the circuit.

Caution:

Customers should not adjust the pressure valve on the balance valve!
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The boom lowers by its dead weight, so there is no need to accelerate the engine when
boom is lowering!
QY160K Truck Crane Operation Manual

6.2.3

6.2.5 Telescoping oil circuit

Max. pump displacement: 140 ml/r.
The crane has a 6-section boom, which sections 2, 3, 4, 5 and 6 are telescoped by the single
cylinder pinning system in sequence. During extending boom, the cylinder pin is firstly ejected to
boom, and then boom pin is ejected to insert into boom when desired boom length is reached.
Boom sections 2, 3, 4, 5 and 6 may be extended at will during operation. During retracting boom,
boom pin is extracted first, and then boom is retracted, at last cylinder pin is retracted. In order to
prevent piston rod from deflection due to high pressure during boom extending, the setting
pressure of pressure limit valve is 18MPa. A balance valve is fitted in the telescoping oil circuit
for boom stable retraction and reliable stopping.
Caution:

Customers should operate the boom according to the said procedure.

Never adjust the pressure limit valve randomly!

6.2.6 Auxiliary oil circuit

The pressure for auxiliary oil circuit is supplied alone by two gear pumps respectively with
displacement of 38 ml/r and 11 ml/r. The setting pressure for auxiliary oil circuit overflow valve is
21 MPa.
There is a solenoid valve of auxiliary oil source control fitted in the circuit. If the solenoid valve
is energized, the actuator of auxiliary oil circuit works, otherwise no any movement.
The auxiliary oil circuit is mainly to control operator’s cab titling cylinder, turntable locking pin
cylinder, jib erecting cylinder and counterweight cylinder. To make the movement of operator’s
cab titling cylinder and counterweight cylinder smooth, two secondary overflow valves are
respectively fitted in two circuits, and the setting pressure is 10MPa.
6.2.7 Main valve
It is for performing superstructure hydraulic circuit movements, for automatic changing for
operation of telescoping, elevating, main and auxiliary winch. It also can realize composite
proportional hydraulic control of the direction, flow and pressure of hydraulic oil, and step-less
regulation of executive mechanisms operated simultaneously under different loads. Its features
are:
a) Energy saving: through control to oil pump, hydraulic oil with flow and pressure suitable for
load change may be delivered, consequently the loss in flow and pressure is reduced and the
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working efficiency is improved 25%~30%, and system heating is decreased.

b) Regulating function: it may infinitely regulate the speed of four executive mechanisms, not
only in single operation but also in simultaneous operation, which there is no interference
under the control of PLC program. At the same time, in order to improve operation speed and
efficiency, main valve supplies confluent function, which combines the flow of two pumps
together to supply oil for certain actuator.
c) Combined operation function: each oil circuit in main valve is relatively independent, which
may be operated separately in the range of delivery supplied by oil pump, either individually
or simultaneously. For variable displacement pump, when executive mechanisms are out of
use, the pump unloads in form of low pressure and zero displacement, so hydraulic system
heating is reduced.
d) Because there is internal leakage in hoist motor, the load suspended in the air is held not only
depending on a balance valve, but also a brake for security. When the load is lifted again, if
the brake opens before or at the moment the pressure in hydraulic system is built, but the oil
flowing to the motor is not sufficient for forming driving moment, second sliding will occur.
An imported Rexroth balance valve is adopted, through control the distribution of damper
valve, it make the pressure sufficient for forming driving moment in hydraulic system is built
while the brake is opened, consequently the second sliding caused by motor leakage will be
eliminated.
6.2.8 Hydraulic oil tank
The main function of open-circuit hydraulic oil tank is storing oil and radiating heat. It also
has the function of separating air and deposit from oil. The suction port of the oil tank is
designed at the lower side of the tank, suction filter accuracy is 180μ. The return port of the oil
tank is designed at the upper side of the tank, return filter accuracy is 10μ. Check the suction
filter and return filter regularly to prevent clogging which affects the effect of suction and
return oil.
Change the hydraulic oil with superstructure in travel configuration and butterfly closed. First
prepare tools for cleaning oil tank and container for temporarily holding hydraulic oil, and
hose. And then deliver the oil remained in tank to container by opening the drain plug located
at the bottom of the oil tank. After the oil tank is cleaned refill it with new hydraulic oil till
specified level. Open the drain hole on main pump, idle the engine and close the drain hole
after air is drained off. Carry out operations such as hoisting, elevating, telescoping and
slewing (the boom must be retracted after it is extended; too high elevation is not allowed).
After all movements have been finished, check the oil level with the crane in travel
configuration. If the oil level is lower than the specified mark, refill to the specified level.
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6.2.9 Specifications
Main circuit working pressure 32 MPa (refer to nominal value in “Hydraulic system
scheme” for the setting of each relief valve )
Oil tank capacity 1050L
Oil suction filter accuracy 180μ
Oil return filter accuracy 10μ
Hydraulic oil brand: Ambient temperature
L-HM46 above 5℃
L-HM32 above -15℃
L-HV22 above -30℃
No. 10 aviation hydraulic oil below - 30℃
6.2.10 Hydraulic oil description
The suitable temperature for hydraulic system working is about 60℃. When the temperature is
more than 80℃, the volume efficiency of power parts and the sealing performance in hydraulic
system will lower sharply, especially under idle engine. Consequently result in hydraulic system
faulty; and when the temperature is lower than -20℃, hysteresis of hydraulic system will occur. In
practical working, select open and close of hydraulic oil radiator as well as viscosity according to
environmental temperature and working conditions.
Refer to the diagram below for working temperature related to environmental temperature when
select hydraulic oil.
For example: when environmental temperature is X℃, the working temperature in hydraulic oil
circuit is 60℃ (the temperature in oil tank), optimum viscosity range is in shadow, corresponding
viscosity grade is VG46 or VG68, select VG68.

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Viscosity

Oil temperature

Oil temperature range

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Ⅶ. Safety devices
7.1 Load moment indicator (LMI)
7.1.1 Working principle
According to the signals of boom length and boom angle input by related sensors, and the signal
input by pressure sensor, the computer in moment limiter calculates the crane working radius and
the load of elevating cylinder, and then calculates the crane load moment. After it is compared to
the maximum value stored in the data base, the indicator will display the corresponding
information for crane lifting operation.
7.1.2 Safety function
When an overload occurs, the moment limiter automatically cuts off all crane motions that will
increase the load moment (boom extending, boom lowering and hoist up) and only reserve those
motions that will decrease the load moment (boom retracting, boom raising and hoist down).
7.1.3 Logic control function
During lifting operation the controller will monitor the crane’s working condition. If the automatic
mode is set, the crane will perform the operation depending on signals input by control lever
according to the working mode set.
7.1.4 Hoist height limit function
When hook block is approaching boom head pulley (approx. 780 mm), the hoist limit switch will
be turned on and make the 4.7kΩ electric-resistance of boom length detector ground. After
processed by “controller”, the motion of extending boom and winding hook block is stopped. At
the same time, the warning lamp on indicator comes on.
7.1.5 Notes
a) Please read LMI operation instructions carefully before lifting operation and operate it
skillfully.
The LMI is an operational aid that warns a crane operator of approaching overload conditions and
of over-hoist conditions that could cause damage to equipment and personnel. The device is not,
and shall not, be a substitute for good operator judgment, experience and use of accepted safe
crane operating procedures.
The responsibility for the safe crane operation shall remain with the crane operator who shall
ensure that all warnings and instructions supplied are fully understood and observed.
Prior to operating the crane, the operator must carefully and thoroughly read and understand the
information in this manual to ensure that he knows the operation and limitations of indicator and
crane.
Proper functioning depends upon proper daily inspection and observance of the operating

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instructions set forth in this manual.

The Load Moment Indicator is designed for most kinds of cranes for to measure the load moment
of the crane and make a judgment whether the crane is overload or not. This can prevent
dangerous operation.
As the load moment value cannot be easily measured nor measured by eye, so it will cause wrong
judgment. The system monitor the real time running situation of the crane thus can control the
operation within allowed safety scope.
The system can monitor crane’s information such as boom length, boom angle, max. hoist height,
work radius, rated capacity and actual load, etc.
The system operates on the principle of reference/real comparison. The real value, resulting from
the pressure measurement is compared with the reference data. When limits are reached, an
overload warning signal is generated at the operator’s console, which is a LCD graphic display. At
the same time a warning signal will be output from the central unit to warn the operator to stop
the aggravating crane movements.
b) Caution: even if the LMI is equipped, the driver still has the safety operation
responsibility.
Before lifting, operator should estimate the weight of the load to be lifted, and determine if the
crane can lift the load or not in comparison with the total rated load chart. The controller is a very
important safety device, so never carry out the impermissible operations with it switched off (such
as extending the boom with a load suspended).
7.2 Lowering limiter (Fig. 7-1)
When lifting a load below the crane level and the wire rope unwinding until at least three turns
remained on the winch drum, the lowering limiter automatically activates to stop hook lowering,
at this time, the buzzer sounds.

Anti-two-block Lowering limiter

Fig. 7-1
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7.3 Electric proportional system safety control switch

See Fig. 5-2 Instrument panel.
It is equipped to avoid touching control handle by mistakes to cause dangerous crane movement
as access and egress operator’s cab. Before operation only the switch is turned on, the pressure in
the hydraulic system may be built up.
7.4 Hydraulic safety valve
It is used to prevent overloading. It can cut operations that will increase the load moment (boom
extending, boom lowering and hoist up) and only reserve those operations that will decrease the
load moment (boom retracting, boom raising and hoist down).
7.5 Hydraulic oil filter clogged warning lamp
See Fig. 5-2 Instrument panel.
When the oil filter is clogged, the warning lamp comes on. At this time, stop operation and
replace the oil filter.
7.6 Low engine oil pressure indicator lamp
See Fig. 5-2 Instrument panel.
The lamp comes on when the oil pressure in the engine system is too low. At this time, stop
operation (refers to engine operation instructions for pressure value).
7.7 High water temperature indicator lamp
See Fig. 5-2 Instrument panel.
The lamp comes on when the water temperature in engine system is too high. At this time, stop
operation and check coolant, and perform operation again after the water temperature drops down
(refer to engine operation instructions for details).

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Ⅷ. General operating cautions

Cautions in operating the crane are summarized here. Before starting to operate your crane,
carefully read and thoroughly understand them for safe operation.

No. Illustrations Cautions Remarks

Read the crane engine operation instructions
carefully

Check fuel gauge for fuel level, and add fuel

according to demand.
2

Check the oil dipstick for oil level and refill

if the level is lower than the specified level.
Refer to engine operation instructions for
3
details.

Preoperational checks
Check coolant level through the sight hole
of expansion tank. If no coolant is found,
add enough coolant until it is found. And
4 then start engine, and continue to add
coolant as the rotation speed of 1000 r/min
is reached until the specified level is found.

Check the hydraulic oil level with the crane

in the traveling configuration, to make sure
that the specified quantity is in the tank.
5

Check all the members for defects and

abnormalities.
Remove any fault immediately if it is found.
6 Never carry out operation with fault
remained.

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No. Illustrations Cautions Remarks

Do not check and repair the crane when it is
in lifting operation.

Before starting the engine, make sure that

the all levers and switches are in their
neutral or off positions.
8

After starting the engine, run it at low

speeds to warm it up sufficiently.
9

Preoperational checks
Move the control levers and switches
without load to check for correct crane
functions.
10 If any crane operation is faulty, repair
immediately.

Perform the specified preoperational checks

of the controller (Refer to controller
operation manual.)
11

Check all other safety devices (e.g. pressure

gauge, etc) for proper function.
12

Turn on the power switch and starting

switch in operator’s cab before starting to
operate the crane.
13

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No. Illustrations Cautions Remarks

Do not lift loads in excess of the total rated
loads.
Do not overload the crane. Avoid
14 side-loading or dragging loads on the
ground. Do not try to take a load pressed by
other loads or lift a load buried or stuck on
the ground due to freezing.
In general, lifting a load with two or more
cranes at the same time is not permitted.
In case it has to be done, according to
requirements in section 5.1.2.3 of
GB6067-85 the lifting operation must be
carried out with straight wire ropes,
15 synchronous movements of cranes and on
condition that load on each crane must not
exceed its rated load capacity. If
requirements could not be met, the load on

During crane operation

each crane must not exceed 80% of its rated
load capacity, and an engineer should be
available for guiding the operation.
The boom deflects under loads and the
working radius increases. When calculating
the total rated load, take this into
16
consideration.

Operate the crane slowly while you are

familiarizing yourself with its operation.

17

Do not look to the side when operating the

crane.
Only respond to the signal sent by
designated signalmen. Operators must
18 respond to emergency stop signal whenever
and whoever sent;

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No. Illustrations Cautions Remarks

Check safety conditions around the crane
during operation.
Never leave the crane with a load suspended
unattended.
19

Pay attention to the hydraulic oil

temperature, and stop operation when the
temperature rises above 80℃. Note that the
amount of oil in the cylinders, tanks, etc.
changes when the temperature changes.
Therefore, when the boom is extended with
20 the hydraulic oil at high temperatures, the

During crane operation

boom retracts as the oil temperature drops.
Compensate the boom retraction by
extending the boom further.

Take note of weather report

1) Where the wind velocity is over
14.1m/sec. do not operate the crane.
2) If it is very windy or thundering, stop
operating the crane and stow the boom.
21

Avoid side loading or dragging loads on the

ground.

22

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No. Illustrations Cautions Remarks

Set up the crane level on a firm and even
supporting surface (Where the ground is
suspected to be soft, place strong wood
23 blocks on the ground and set up the crane on
them.)

After setting up the crane, check that all the

Outrigger operation
tires are clear of the ground and that the
crane is level by monitoring the level gauge.
24

Extend the outriggers to the specified

position, and lock them with the lock pins.

25

Do not abruptly move the winch control

lever.

26

During hoisting, lift the load off the ground

Winch operation

150~200mm, hold it for 10 minutes and

check brake, and ascertain safety before
27 further hoisting the load.
Do not lift a load off the ground by raising
the boom or extending the boom.

Reeve the winch rope in a proper number of

parts of line according to the boom length.

28

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No. Illustrations Cautions Remarks

If the winch rope twines and the hook block
rotates, fully untwine the rope before lifting
loads.
29

Do not lower the hook block in the free-fall

mode with a load suspended.

Winch operation
Do not move the winch brake abruptly.
30

When lowering the hook block, leave at

least three turns of the winch rope on the
winch drum.
31

Sufficiently lower the hook block before

extending the boom.

32 Boom telescoping and elevating

With the boom fully retracted, check the

length indication of the controller.
Extend the boom only after making sure that
33 the indication is within the specified range.

Extend boom according to the order of the

boom section from the inner to the outer;
and take the reverse order for retracting
34 boom.

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No. Illustrations Cautions Remarks

Perform the operation of cylinder pin and

Boom telescoping and elevating

boom pin out or in slowly.

35

Do not abruptly move the elevating control

lever.

36

Before swinging the boom, make sure that

area in the swing path is clear off personnel
and obstructions.

37

Before operation of slewing, make sure that

the turntable lock pin is extracted.
Boom swinging
38

Before swinging the boom, check the preset

position of the free sliding switch.
Never move the switch during swinging.
39

While the free sliding switch is in FREE,

take care to prevent the boom from drifting
under tilt, wind pressure, or inertia.
40

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No. Illustrations Cautions Remarks

Do not abruptly move the swing control
lever.

41

Boom swinging
Keep the swing brake applied when the
boom is not swung.

42

Extend the outriggers fully.

43

When folding and unfolding the jib, hold it

by the auxiliary winch rope or the like, and
swing it slowly.
44
Jib

When the jib is erected (stowed), connect

(disconnect) the plug of jib height limiter to
(from) the boom side.
45

Do not operate the crane or drive the carrier

with the stowing pin extracted, otherwise
the jib may drop off.
46

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No. Illustrations Cautions Remarks

When stowing the jib, do not over-wind the
auxiliary winch rope.
47

Do not lower the boom immediately after

changing the offset to15°or 30°.

48

Jib
Before changing the jib offset or extending,
secure sufficient clearance above the ground
by raising the boom.
49

Carry out the operation of counterweight

self-erecting with basic boom.
50

Retract counterweight cylinder fully before

installing counterweight.

51
Counterweight erection

Before extending counterweight cylinder

make sure that the turntable cylinder lock
pin is inserted in the hole of frame
52 positioning plate.

Swing crane slowly about 10°to make the

counterweight cylinder slide into the
counterweight lifting hole.
53

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No. Illustrations Cautions Remarks

Before lifting counterweight make sure that
the turntable cylinder lock pin is inserted in
the lifting hole on frame positioning plate.
54

Counterweight erection
Operation must be performed with half or
fully extended outriggers.

55

Once every month and every year

periodically inspect the crane.

56

Maintain engine according to requirements

in engine operation instructions.

57 Maintenance and servicing

Clean or replace the air filter element

regularly.

58

Filter or replace the hydraulic oil regularly

to keep it clean.

59

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No. Illustrations Cautions Remarks

Replace the gear oil and other lubricants
regularly.

60

Grease all the specified greasing points, and

other rotating and sliding members
regularly.
61

Add NLGI2 lithium base grease to central

lubricating system, pump capacity is 2 L.

Maintenance and servicing

62

Replace the filter element regularly.

63

Check the oil levels of the hydraulic oil,

gear oil, and other lubricating oils for
correct quantity, and refill as necessary.
64

Keep all parts properly adjusted. Keep them

free from damage, loose mounting, etc.

65

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No. Illustrations Cautions

R
Secure turntable and frame with turntable

s
k
r
a
m
e
locking pin.

66

Driving the vehicle

Remove hook block, jib, auxiliary winch
and counterweight. Shutout engine, position
all switches and levers in neutral, and then
turn off superstructure power source.
67

Retract outriggers fully and secure with

pins.

68

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Ⅸ. Transporting and loading crane

Different method of transporting QY160K Truck crane should be selected according to the actual
situation; the gravity center of the whole vehicle is 2380mm away from the slewing center,
2200mm from the ground, and overall weight is 62t.
9.1 Notes railroad transportation
a) Research the requirements of railway transportation in the country, which the crane may pass
through, to see if it is suitable.
b) The crane can be transported on railway flat-car.
c) Block the crane wheels with wood wedges or cement blocks.
d) Tie the crane and the flat-car with ropes tightly.
e) All control handles and switches of the crane must be in neutral and off positions.
After loading the crane, lock all the doors and windows to prevent opening during transportation.
9.2 Notes on road transportation:
a) The crane can travel on road.
b) The relevant traffic laws should be observed when the crane travels on a road.
c) The control levers of the superstructure and the carrier should be kept in neutral and the
power switch should be in OFF position.
9.3 Notes on sea transportation:
a) The roll-on-roll-off ship is recommended on the crane transportation, which will save a lot of
time and money. The crane could travel to the roll-on-roll-off position.
b) When loading the crane (specific slings are recommended), extend four outrigger beams
separately outside about 5300mm and secured them with pins, and then wind wire ropes for
loading the crane around the four outrigger beams, position the hook block above the gravity
center of the vehicle.
c) When the crane has to be dismantled for transporting in containers, please contact our
company and we will provide the dimension and weight of the relating parts so as to make
the transportation convenient.

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Fig. 9-1 Loading the crane (62t)

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Ⅹ. Appendix
10.1 Oil

No. Name Model Qty (l) Interval Remark

12 months or 200 hours
1 Oil CF-4 20 (whichever expires Engine
earlier )
Diesel (Select 0#, -10# or
Clean fuel tank every half
2 Fuel -20# according to ambient 280 Fuel tank
~ one year with kerosene
temperature)
Clean radiator every half
~ one year with water or
3 Coolant Glycol: water=1:1 25 Radiator
cleaning solvent, and
replace coolant
Filter or replace oil after
3 months of working
L-HM46（>5℃） hours initially, afterwards
every half year.
L-HM32（-15～5℃）
Hydraulic Hydraulic oil must be Hydraulic oil
4 L-HV22（-30～-15℃） 1000
oil replaced after used tank
No. 10 aviation hydraulic beyond 1 year. If
oil（<-30℃） emulsion or deterioration
is found, replace
immediately.
Main winch
8.5
In winter: Filter or replace oil after 3 system
SHC220.L-CKT220 months of working hours Auxiliary
5 Gear oil 8.5
In summer: initially, afterwards every winch system
L-CKD220.L-320CKD half year. Slewing
6.5
mechanism
Lubricatin L-XBCHB2 EP lithium base Centralized
6 4 Lower than the min. mark
g grease grease or Mobil grease MP lubrication

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10.2 Main parts

Main parts list

Certified
No. Code Name Application Manufacturer
mark
Xuzhou Heavy
1 XZ160K.00 Truck carrier Carrier
Machinery Co., Ltd.
Superstructure
2 TAD720VE Power source VOLVO, Sweden
engine
Superstructure
A8VO140+A4V
3 Oil pump hydraulic Bosch Rexroth
G56+038/011
system
Load moment Superstructureel Xuzhou Hirschmann
4 IFLEX5
limiter ectric system Electronics Co., Ltd.
Xuzhou Rothe Erde
5 131.25.2000 Slewing ring Turntable-frame
Slewing Bearing Co.,Ltd.
Slewing Rexroth (Beijing)
6 GFB36T3B132
reducer Slewing system Hydraulic Co., Ltd.
7 A2FE45 Motor Bosch Rexroth
Rexroth (Beijing)
8 GFT80W3B77 Winch reducer
Hydraulic Co., Ltd.
Trefileurope
Wire rope Main winch
9 NOTORHP ArcelorMittal, France
280m
φ24-2160
10 A6VM200 Motor Bosch Rexroth
Rexroth (Beijing)
11 GFT80W3B77 Hoist reducer
Hydraulic Co., Ltd.
Trefileurope
Wire rope Auxiliary winch
12 NOTORHP ArcelorMittal, France
200m
φ24-2160
13 A2FE160 Motor Bosch Rexroth

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Ⅺ. Lifting load tables

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 QY160K Truck Crane Operation Manual
Ⅰ. Total rated lifting load table for main boom of QY160K

With counterweight of 50t, outrigger span of 8m

Working
13.2 17.7 17.7 22.2 22.2 22.2 26.7 26.7 26.7 31.2 31.2 31.2 35.7 35.7 35.7
radius
3 *160
3.5 130.0 111.0 50.5
4 120.0 111.0 48.6 103.0 102.5 44.3
4.5 110.0 104.0 44.0 100.0 100.0 37.5 87.0 82.7 39.8
5 104.0 100.0 42.4 97.0 96.0 35.3 86.0 81.5 39.5 68.0 67.5 32.4
6 89.0 88.0 41.0 85.0 85.0 32.3 82.0 77.0 37.6 63.0 62.0 32.4 53.0 51.5 33.3
7 76.0 76.0 36.5 76.0 76.0 29.3 71.0 67.2 33.6 57.0 57.0 32.4 50.0 48.6 30.6
8 67.0 67.0 35.2 66.0 65.7 26.3 63.0 60.0 30.4 53.0 53.0 25.2 47.0 45.8 28.9
9 58.0 58.0 31.6 58.0 57.0 23.4 56.0 55.2 28.0 48.0 45.9 23.6 44.0 42.9 28.9
10 53.0 53.0 29.5 53.0 52.7 21.7 51.0 41.6 21.5 44.0 42.9 22.1 41.0 40.4 27.3
12 42.0 26.9 42.0 42.0 18.9 42.0 32.9 17.1 38.0 35.5 18.0 35.0 34.3 21.3
14 33.0 24.4 35.0 35.0 18.0 36.0 32.0 16.9 33.0 30.1 15.3 30.0 30.0 18.0
16 28.0 28.0 13.2 29.0 26.4 13.8 28.0 26.8 13.3 27.0 25.5 16.4
18 23.0 23.0 12.3 24.0 22.0 12.7 23.0 21.6 11.7 24.0 23.7 15.0
20 20.0 18.3 12.5 19.0 18.2 9.6 20.0 20.0 14.1
22 17.0 17.0 12.0 16.0 15.1 8.3 17.0 17.0 11.2
24 14.0 13.4 6.9 15.0 14.1 9.8
26 12.0 12.0 6.2 13.0 12.2 8.5
28 11.0 10.5 7.5
30 10.0 9.3 6.5
32
34
36
38
40
42
44
46
48
50
52
Boom length
code 00000 01000 00001 11000 02000 00002 11100 21000 00012 11110 21100 00022 11111 21110 00122
Parts of line 16, 14 10 5 9 9 4 8 8 4 7 6 4 6 6 4
Boom angle 71～24 74～25 76～26 77～22 78～26 78～26
Hook block
capacity 160t 100t 65t
Hook weight 1.87 1.11 0.83

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With counterweight of 50t, outrigger span of 8m
Working radius 40.1 40.1 40.1 44.6 44.6 44.6 49.1 49.1 49.1 53.6 53.6 58.1 62
3
3.5
4
4.5
5
6
7 45.7 45.0 31.6
8 42.0 42.0 29.6 36.8 35.3 29.1
9 38.9 38.9 27.4 34.7 33.4 27.4 29.9 25.0 24.2
10 36.8 36.8 25.9 32.6 31.5 25.3 28.4 23.8 22.8 24.2 21.8
12 31.5 31.5 22.2 28.4 28.4 22.6 25.2 22.4 21.4 22.1 20.3 18.9 15.5
14 28.4 28.4 20.4 25.2 25.2 20.2 23.1 20.0 16.0 21.0 18.8 17.9 14.6
16 25.2 25.2 18.4 22.5 22.5 18.3 21.0 17.9 15.6 18.9 17.6 16.6 13.9
18 22.6 22.6 16.4 20.2 20.2 16.7 18.9 17.1 14.6 16.8 16.5 15.2 13.0
20 20.0 20.0 14.6 18.5 18.5 15.3 17.1 16.3 15.3 15.2 15.2 14.0 12.1
22 17.9 17.9 13.5 16.8 16.8 13.9 15.5 15.2 12.5 14.2 14.0 12.8 11.0
24 15.8 15.8 12.2 15.2 15.2 12.9 14.2 14.1 12.4 13.1 12.9 11.9 10.0
26 13.7 13.7 10.6 13.7 13.7 12.0 13.0 13.0 12.2 12.1 11.9 11.0 8.9
28 11.9 11.9 9.2 12.1 12.1 10.7 12.1 12.1 10.7 11.1 11.1 10.3 8.4
30 10.4 10.4 8.6 10.5 10.5 9.3 10.7 10.7 9.2 10.3 10.3 9.7 7.9
32 9.1 9.1 7.8 9.2 9.2 8.5 9.5 9.5 7.9 9.6 9.5 9.1 7.4
34 8.0 8.0 7.0 8.1 8.1 7.9 8.4 8.4 7.9 8.7 8.7 8.5 6.9
36 7.1 7.1 6.8 7.5 7.5 7.1 7.9 7.7 8.0 6.5
38 6.3 6.3 6.0 6.6 6.6 5.9 7.0 6.8 7.4 6.1
40 5.8 5.8 5.0 6.2 6.0 6.6 5.7
42 5.6 5.4 6.0 5.3
44 4.9 4.9 5.5 4.8
46 4.9 4.5
48 4.4 4.1
50 3.8
52 3.5
Boom length code 21111 11112 00222 22111 11122 01222 22211 11222 02222 22221 12222 22222 33333
Parts of line 4 4 3 4 4 3 3 3 3 3 2 2 2
Boom angle 78～26 78～26 78～31 78～31 78～30
Hook block
capacity 65t
Hook weight 0.83

115
 QY160K Truck Crane Operation Manual

With counterweight of 40t, outrigger span of 8m

Working
13.2 17.7 17.7 22.2 22.2 22.2 26.7 26.7 26.7 31.2 31.2 31.2 35.7 35.7 35.7
radius
3 140.0
3.5 130.0 111.0 50.5
4 120.0 111.0 48.6 103.0 101.0 44.3
4.5 110.0 104.0 44.0 100.0 99.0 37.5 87.0 82.7 39.8
5 103.0 100.0 42.4 97.0 94.0 35.3 86.0 81.5 39.5 68.0 66.4 32.4
6 89.0 87.2 41.0 85.0 84.6 32.3 82.0 77.0 37.6 63.0 63.0 32.4 53.0 51.3 33.3
7 76.0 76.0 36.5 76.0 74.0 29.3 71.0 67.2 33.6 57.0 57.0 32.4 50.0 50.0 30.6
8 67.0 66.6 35.2 65.0 63.7 26.3 63.0 60.0 30.4 53.0 51.7 25.2 47.0 47.0 28.9
9 58.0 58.0 31.6 58.0 54.1 23.4 56.0 55.2 28.0 48.0 45.9 23.6 44.0 44.0 28.9
10 53.0 52.6 29.5 52.6 51.3 21.7 51.0 41.6 21.5 44.0 42.9 22.1 41.0 41.0 27.3
12 41.7 26.9 41.1 41.4 18.9 41.6 32.9 17.1 38.0 35.5 18.0 35.0 35.0 21.3
14 32.4 24.4 31.9 32.2 18.0 32.4 31.2 16.9 32.8 30.1 15.3 30.0 30.0 18.0
16 25.3 25.6 13.2 25.9 24.6 13.8 26.3 25.2 13.3 27.0 25.8 16.4
18 20.5 20.8 12.3 21.1 19.9 12.7 21.6 20.5 11.7 22.5 21.1 15.0
20 17.6 16.4 12.5 18.0 17.0 9.6 19.0 17.6 14.1
22 14.9 13.7 12.0 15.3 14.3 8.3 16.2 14.9 11.2
24 13.1 12.1 6.9 14.0 12.8 9.8
26 11.3 10.4 6.2 12.3 11.0 8.5
28 10.8 9.5 7.5
30 9.5 8.3 6.5
32
34
36
38
40
42
44
46
48
50
52
Boom length
code 00000 01000 00001 11000 02000 00002 11100 21000 00012 11110 21100 00022 11111 21110 00122
Parts of line 13 10 5 9 9 4 8 8 4 6 6 3 5 5 4
Boom angle 71～24 74～25 76～26 77～22 78～26 78～26
Hook block
capacity 160t 100t 65t
Hook weight 1.87 1.11 0.83
116
 QY160K Truck Crane Operation Manual

With counterweight of 40t, outrigger span of 8m

Working radius 40.1 40.1 40.1 44.6 44.6 44.6 49.1 49.1 49.1 53.6 53.6 58.1 62
3
3.5
4
4.5
5
6
7 45.7 43.7 31.5
8 42.0 41.7 29.6 36.8 34.3 29.1
9 38.9 38.9 27.4 34.7 32.7 27.4 29.9 23.7 23.2
10 36.8 35.6 25.9 32.6 30.9 25.3 28.4 22.6 22.2 24.2 20.9
12 31.5 31.5 22.2 28.4 27.9 22.6 25.2 21.2 20.8 22.1 20.3 18.9 15.5
14 28.4 28.4 20.0 25.2 25.0 20.2 23.1 19.0 16.0 21.0 18.8 17.9 14.6
16 25.2 25.2 17.8 22.5 22.5 18.3 21.0 17.0 15.7 18.9 17.4 16.6 13.9
18 21.8 22.6 15.9 20.2 20.2 16.7 18.9 16.3 14.6 16.8 15.9 15.2 13.0
20 18.3 19.5 14.5 18.2 18.5 15.3 17.1 15.5 14.6 15.2 14.7 14.0 12.1
22 15.6 16.7 13.3 15.5 16.8 13.9 15.5 14.5 12.5 14.2 13.4 12.8 11.0
24 13.4 14.5 12.1 13.3 14.8 12.9 13.5 13.4 12.4 13.1 12.4 11.9 10.0
26 11.7 12.8 10.6 11.6 13.0 12.0 11.7 12.5 12.2 12.0 11.4 11.0 8.9
28 10.2 11.3 9.2 10.1 11.5 10.7 10.3 11.5 10.7 10.5 10.6 10.3 8.4
30 9.0 10.0 8.6 8.9 10.3 9.3 9.0 10.3 9.2 9.3 9.8 9.4 7.9
32 7.9 8.9 7.8 7.8 9.2 8.5 8.0 9.2 7.9 8.2 9.0 8.6 7.4
34 7.0 8.0 7.0 6.9 8.1 7.9 7.1 8.3 7.9 7.3 8.1 7.7 6.9
36 6.1 7.1 6.8 6.3 7.5 7.1 6.5 7.3 6.9 6.5
38 5.4 6.3 6.0 5.6 6.6 5.9 5.8 6.6 6.2 6.1
40 4.9 5.8 5.0 5.2 6.0 5.5 5.5
42 4.7 5.4 5.0 5.0
44 4.1 4.9 4.5 4.5
46 4.0 4.0
48 3.5 3.6
50 3.3
52 2.8
Boom length code 21111 11112 00222 22111 11122 01222 22211 11222 02222 22221 12222 22222 33333
Parts of line 4 4 3 4 3 3 3 3 3 3 2 2 2
Boom angle 78～26 78～26 78～31 78～31 78～30
Hook block
capacity 65t
Hook weight 0.83

117
 QY160K Truck Crane Operation Manual
With counterweight of 31t, outrigger span of 8m
Working
13.2 17.7 17.7 22.2 22.2 22.2 26.7 26.7 26.7 31.2 31.2 31.2 35.7 35.7 35.7
radius
3 140.0
3.5 130.0 111.0 50.5
4 120.0 111.0 48.6 103.0 100.0 44.3
4.5 110.0 104.0 44.0 100.0 98.0 37.5 87.0 82.7 39.8
5 101.0 98.0 42.4 92.2 91.2 35.3 86.0 81.5 39.5 68.0 66.1 32.4
6 86.0 85.0 41.0 81.9 81.4 32.3 82.0 77.0 37.6 63.0 61.2 32.4 53.0 50.9 33.3
7 75.5 75.0 36.5 74.7 73.5 29.3 71.0 67.2 33.6 57.0 57.0 32.4 50.0 50.0 30.6
8 66.2 66.0 35.2 65.0 62.4 26.3 63.0 60.0 30.4 53.0 53.0 25.2 47.0 45.7 28.9
9 58.0 58.0 31.6 57.0 54.1 23.4 55.1 54.2 28.0 48.0 45.9 23.6 44.0 44.0 28.9
10 49.5 48.6 29.5 47.7 47.4 21.7 49.2 41.6 21.5 44.0 42.9 22.1 41.0 41.0 27.3
12 35.9 26.9 35.3 35.6 18.9 35.9 32.9 17.1 36.4 35.1 18.0 35.0 35.0 21.3
14 27.1 24.4 26.5 26.9 18.0 27.2 25.9 16.9 27.6 26.5 15.3 28.7 27.1 18.0
16 20.8 21.1 13.2 21.4 20.2 13.8 21.9 20.8 13.3 22.9 21.4 16.4
18 16.7 17.0 12.3 17.3 16.1 12.7 17.8 16.7 11.7 18.7 17.4 15.0
20 14.3 13.1 12.5 14.7 13.7 9.6 15.7 14.4 14.1
22 11.9 10.8 12.0 12.4 11.4 8.3 13.3 12.0 11.2
24 10.5 9.5 6.9 11.4 10.2 9.8
26 9.0 8.0 6.2 9.9 8.6 8.5
28 8.6 7.4 7.5
30 7.5 6.3 6.5
32
34
36
38
40
42
44
46
48
50
52
Boom
length code 00000 01000 00001 11000 02000 00002 11100 21000 00012 11110 21100 00022 11111 21110 00122
Parts of line 13 10 5 9 9 4 8 8 4 6 6 3 5 5 3
Boom angle 71～24 74～25 76～26 77～22 78～26 78～26
Hook block
capacity 160t 100t 65t
Hook
weight 1.87 1.11 0.83
118
QY160K Truck Crane Operation Manual

With counterweight of 31t, outrigger span of 8m

Working
40.1 40.1 40.1 44.6 44.6 44.6 49.1 49.1 49.1 53.6 53.6 58.1 62
radius
3
3.5
4
4.5
5
6
7 45.7 43.7 31.5
8 42.0 41.7 29.6 36.8 34.3 29.1
9 38.9 38.9 27.4 34.7 32.7 27.4 29.9 23.7 23.2
10 36.8 35.6 25.9 32.6 30.9 25.3 28.4 22.6 22.2 24.2 20.9
12 31.5 31.5 22.2 28.4 27.9 22.6 25.2 21.2 20.8 22.1 19.0 18.9 15.5
14 27.9 28.4 20.0 25.2 25.0 20.2 23.1 19.0 16.0 21.0 18.8 17.9 14.6
16 22.1 23.4 17.8 22.0 22.5 18.3 21.0 17.0 15.7 18.9 17.2 16.6 13.9
18 18.1 19.3 15.9 18.0 19.5 16.7 18.1 16.3 14.6 16.8 15.7 15.2 13.0
20 15.0 16.2 14.5 15.0 16.4 15.3 15.1 15.5 14.6 15.2 14.5 14.0 12.1
22 12.7 13.8 13.3 12.6 14.1 13.9 12.8 14.1 12.5 13.0 13.3 12.8 11.0
24 10.8 11.9 12.1 10.8 12.2 12.7 10.9 12.2 12.3 11.2 12.0 11.5 10.0
26 9.3 10.4 10.6 9.2 10.6 11.1 9.4 10.6 10.8 9.7 10.5 10.0 8.9
28 8.0 9.1 9.2 8.0 9.4 9.8 8.1 9.4 9.5 8.4 9.2 8.7 8.4
30 7.0 8.0 8.5 6.9 8.3 8.7 7.1 8.3 8.4 7.3 8.1 7.7 7.6
32 6.0 7.1 7.6 6.0 7.3 7.8 6.1 7.4 7.5 6.4 7.1 6.8 6.7
34 5.2 6.3 6.8 5.2 6.5 7.0 5.3 6.6 6.7 5.6 6.4 6.0 5.9
36 4.4 5.8 6.3 4.5 5.9 6.0 4.8 5.6 5.3 5.2
38 3.6 5.1 5.7 3.7 5.2 5.4 4.1 4.9 4.6 4.7
40 3.1 4.7 4.8 3.5 4.4 4.0 4.0
42 2.9 3.9 3.4 3.4
44 2.3 3.4 2.8 2.9
46 2.8 2.8
48 2.4 2.4
50 2.1
52 1.7
Boom length
code 21111 11112 00222 22111 11122 01222 22211 11222 02222 22221 12222 22222 33333
Parts of line 4 4 3 4 3 3 3 3 3 3 2 2 2
Boom angle 78～26 78～26 78～31 78～31 78～30
Hook block
capacity 65t
Hook weight 0.83
119
 QY160K Truck Crane Operation Manual

With counterweight of 22t, outrigger span of 8m

Working
13.2 17.7 17.7 22.2 22.2 22.2 26.7 26.7 26.7 31.2 31.2 31.2 35.7 35.7 35.7
radius
3 139.0
3.5 128.0 111.0 50.5
4 119.0 111.0 48.6 103.0 99.0 44.3
4.5 110.0 104.0 44.0 100.0 96.9 37.5 87.0 82.7 39.8
5 98.8 95.0 42.4 91.2 88.3 35.3 86.0 81.5 39.5 68.0 65.9 32.4
6 85.5 83.6 41.0 80.0 77.3 32.3 80.2 77.0 37.6 63.0 63.0 32.4 53.0 50.1 33.3
7 75.1 71.3 36.5 68.5 66.2 29.3 68.3 66.9 33.6 57.0 57.0 32.4 50.0 50.0 30.6
8 64.9 62.7 35.2 60.0 58.0 26.3 59.2 58.2 30.4 53.0 53.0 25.2 47.0 45.6 28.9
9 51.8 50.9 31.6 50.1 50.5 23.4 50.8 49.2 28.0 48.0 45.9 23.6 44.0 44.0 28.9
10 42.4 41.6 29.5 40.9 41.4 21.7 41.6 40.0 21.5 42.2 40.7 22.1 41.0 41.0 27.3
12 29.1 26.9 28.5 28.9 18.9 29.2 27.7 17.1 29.7 28.4 18.0 30.8 29.1 21.3
14 21.7 23.5 21.2 21.5 18.0 21.8 20.5 16.9 22.3 21.1 15.3 23.3 21.8 18.0
16 16.3 16.7 13.2 17.0 15.7 13.8 17.4 16.3 13.3 18.5 17.0 16.4
18 12.9 13.2 12.3 13.5 12.4 12.7 14.0 12.9 11.7 15.0 13.6 15.0
20 11.0 9.8 12.5 11.4 10.4 9.6 12.4 11.1 14.1
22 9.0 7.8 11.9 9.5 8.5 8.3 10.4 9.1 11.2
24 7.9 6.7 6.9 8.8 7.5 9.8
26 6.6 5.2 6.2 7.5 6.1 8.5
28 6.4 4.8 7.5
30 5.4 3.8 6.5
32
34
36
38
40
42
44
46
48
50
52
Boom length
code 00000 01000 00001 11000 02000 00002 11100 21000 00012 11110 21100 00022 11111 21110 00122
Parts of line 13 10 5 9 9 4 8 8 4 6 6 3 5 5 3
Boom angle 71～24 74～25 76～26 77～22 78～26 78～26
Hook block
capacity 160t 100t 65t
Hook weight 1.87 1.11 0.83
120
QY160K Truck Crane Operation Manual

With counterweight of 22t, outrigger span of 8m

Working
40.1 40.1 40.1 44.6 44.6 44.6 49.1 49.1 49.1 53.6 53.6 58.1 62
radius
3
3.5
4
4.5
5
6
7 45.7 43.7 31.5
8 42.0 41.7 29.6 36.8 34.3 29.1
9 38.9 38.9 27.4 34.7 32.7 27.4 29.9 23.7 23.2
10 36.8 35.6 25.9 32.6 30.9 25.3 28.4 22.6 22.2 24.2 20.9
12 29.9 31.4 22.2 28.4 27.9 22.6 25.2 21.2 20.8 22.1 19.0 18.9 15.5
14 22.6 23.9 20.0 22.5 24.2 20.2 22.6 19.0 16.0 21.0 17.8 17.9 14.6
16 17.8 19.0 17.8 17.6 19.3 18.3 17.8 17.0 15.7 18.1 16.3 16.6 13.9
18 14.3 15.5 15.9 14.2 15.8 16.3 14.4 15.8 14.6 14.7 15.2 14.9 13.0
20 11.8 12.9 13.5 11.7 13.2 13.7 11.8 13.2 13.3 12.1 12.7 12.3 12.1
22 9.8 10.9 11.5 9.7 11.2 11.7 9.9 11.2 11.3 10.2 10.7 10.3 10.3
24 8.2 9.3 9.9 8.2 9.6 10.1 8.3 9.6 9.7 8.6 9.4 8.9 8.9
26 6.9 8.0 8.6 6.9 8.3 8.8 7.0 8.3 8.4 7.3 8.1 7.7 7.6
28 5.9 6.9 7.5 5.8 7.2 7.7 6.0 7.2 7.3 6.2 6.9 6.6 6.6
30 4.8 6.0 6.5 4.8 6.2 6.8 4.9 6.3 6.4 5.2 6.1 5.6 5.6
32 3.8 5.2 5.7 3.8 5.3 6.0 3.9 5.4 5.6 4.3 5.4 4.8 4.8
34 3.0 4.4 5.1 3.0 4.5 5.3 3.1 4.7 4.9 3.5 4.7 4.0 4.1
36 2.3 3.9 4.7 2.4 4.0 4.2 2.8 4.1 3.3 3.3
38 1.6 3.3 4.1 1.8 3.4 3.6 2.2 3.4 2.7 2.7
40 2.8 3.0 1.7 2.8 2.2 2.3
42 2.3 1.7 1.8
44 1.8
46
48
50
52
Boom length
code 21111 11112 00222 22111 11122 01222 22211 11222 02222 22221 12222 22222 33333
Parts of line 4 4 3 4 3 3 3 3 3 3 2 2 2
Boom angle 78～26 78～26 78～31 78～31 78～31
Hook block
capacity 65t
Hook weight 0.83
121
 QY160K Truck Crane Operation Manual

With counterweight of 12t, outrigger span of 8m

Working
13.2 17.7 17.7 22.2 22.2 22.2 26.7 26.7 26.7 31.2 31.2 31.2 35.7 35.7 35.7
radius
3 137.0
3.5 126.0 111.0 50.5
4 117.0 111.0 48.6 103.0 98.0 44.3
4.5 109.0 104.0 44.0 100.0 95.0 37.5 87.0 82.7 39.8
5 98.0 95.0 42.4 91.0 85.6 35.3 86.0 81.5 39.5 68.0 66.0 32.4
6 81.3 78.2 41.0 69.3 70.2 32.3 74.3 70.3 37.6 63.0 63.0 32.4 53.0 50.0 33.3
7 69.0 62.1 36.5 59.4 60.3 29.3 62.4 61.1 33.6 57.0 57.0 32.4 50.0 50.0 30.6
8 52.9 51.9 35.2 51.1 51.1 26.3 51.8 49.9 30.4 52.3 50.8 25.2 47.0 45.6 28.9
9 40.4 39.6 31.6 38.8 39.2 23.4 39.6 37.8 28.0 40.2 38.6 23.6 41.6 39.5 28.9
10 32.1 31.5 29.5 30.8 31.2 21.7 31.5 29.9 21.5 32.1 30.6 22.1 33.4 31.5 27.3
12 21.5 23.5 21.0 21.4 18.9 21.7 20.2 17.1 22.2 20.9 18.0 23.3 21.7 21.3
14 15.7 17.5 15.2 15.6 18.0 15.9 14.6 16.9 16.4 15.2 15.3 17.5 15.9 18.0
16 11.4 11.7 13.2 12.0 10.8 13.8 12.5 11.4 13.3 13.6 12.1 15.4
18 8.7 9.0 11.7 9.3 8.1 12.4 9.8 8.8 11.7 10.8 9.4 12.6
20 7.2 5.8 10.3 7.8 6.6 9.6 8.8 7.4 10.5
22 5.4 4.0 8.6 6.2 4.7 8.3 7.1 5.7 8.8
24 4.9 3.3 6.9 5.8 4.2 7.5
26 3.6 2.1 6.2 4.6 3.0 6.5
28 3.6 2.0 5.5
30 2.7 1.9 4.8
32
34
36
38
40
42
44
46
48
50
52
Boom length
code 00000 01000 00001 11000 02000 00002 11100 21000 00012 11110 21100 00022 11111 21110 00122
Parts of line 12 10 5 9 9 4 8 8 4 6 6 3 5 5 3
Boom angle 71～24 74～25 76～26 77～22 78～26 78～26
Hook block
capacity 160t 100t 65t
Hook weight 1.87 1.11 0.83
122
QY160K Truck Crane Operation Manual

With counterweight of 12t, outrigger span of 8m

Working
40.1 40.1 40.1 44.6 44.6 44.6 49.1 49.1 49.1 53.6 53.6 58.1 62
radius
3
3.5
4
4.5
5
6
7 45.7 43.7 31.5
8 42.0 41.7 29.6 36.8 34.3 29.1
9 38.9 38.9 27.4 34.7 32.7 27.4 29.9 23.7 23.2
10 32.4 34.1 25.9 32.2 30.9 25.3 28.4 22.6 22.2 24.2 20.9
12 22.5 24.0 22.2 22.4 24.3 22.6 22.5 21.2 20.8 22.1 19.0 18.9 15.5
14 16.7 18.1 18.7 16.6 18.3 18.9 16.8 18.3 16.0 17.1 17.0 17.5 14.6
16 12.9 14.2 14.8 12.8 14.4 15.0 13.0 14.4 14.6 13.3 12.8 13.6 12.9
18 10.2 11.4 12.0 10.1 11.6 12.2 10.3 11.7 11.8 10.6 9.9 10.9 10.1
20 8.1 9.3 9.9 8.1 9.6 10.1 8.2 9.6 9.7 8.5 8.7 8.9 8.2
22 6.6 7.7 8.3 6.5 8.0 8.5 6.7 8.0 8.1 6.7 7.5 7.4 6.7
24 5.2 6.4 7.0 5.2 6.7 7.2 5.3 6.7 6.9 5.4 6.1 5.9 5.4
26 4.0 5.4 5.9 4.0 5.5 6.2 4.1 5.6 5.8 4.3 5.0 4.6 4.4
28 3.0 4.4 5.1 2.9 4.5 5.3 3.1 4.7 4.9 3.3 4.2 3.7 3.5
30 2.1 3.5 4.3 2.0 3.7 4.6 2.2 3.9 4.0 2.5 3.5 2.9 2.7
32 2.1 2.8 3.7 1.9 3.0 3.8 1.5 3.1 3.3 2.0 3.1 2.7 2.6
34 1.6 2.1 3.1 1.6 2.5 3.1 1.4 2.5 2.6 1.3 2.4 2.3 2.2
36 1.1 1.9 2.5 1.3 1.9 2.1 1.2 1.8 1.8 1.7
38 2.0 1.2 1.7 1.5 1.5
40 1.6 1.2 1.2
42 1.2
44
46
48
50
52
Boom length
code 21111 11112 00222 22111 11122 01222 22211 11222 02222 22221 12222 22222 33333
Parts of line 4 4 3 4 3 3 3 3 3 3 2 2 2
Boom angle 78～26 78～26 78～31 78～35 78～44
Hook block
capacity 65t
Hook weight 0.83
123
 QY160K Truck Crane Operation Manual

With counterweight of 0t, outrigger span of 8m

Working
13.2 17.7 17.7 22.2 22.2 22.2 26.7 26.7 26.7 31.2 31.2 31.2 35.7 35.7 35.7
radius
3 135.0
3.5 124.0 111.0 50.5
4 112.0 111.0 48.6 98.0 97.0 44.2
4.5 100.0 96.0 44.0 89.3 89.3 37.5 85.5 82.7 39.8
5 90.3 84.6 42.4 80.8 80.8 35.3 75.0 73.0 39.5 68.0 59.0 32.4
6 70.2 66.6 41.0 63.9 63.9 32.3 62.1 60.3 37.6 60.3 58.5 32.4 53.0 49.4 33.3
7 49.0 47.9 36.5 46.8 47.5 29.3 48.0 45.5 33.6 48.5 46.6 32.4 47.6 45.1 30.6
8 34.0 33.2 35.2 32.3 32.9 26.3 33.3 31.3 30.4 34.1 32.2 25.2 34.4 32.5 27.3
9 25.3 24.7 27.2 24.0 24.5 23.4 24.9 23.1 28.0 25.5 24.0 23.6 26.2 24.5 25.2
10 19.7 19.2 21.5 18.6 19.0 21.7 19.4 17.8 21.5 20.0 18.6 22.1 20.8 19.3 22.5
12 12.5 14.5 11.9 12.3 15.5 12.7 11.3 16.4 13.3 12.0 16.4 14.2 12.8 15.8
14 8.5 10.3 8.0 8.4 11.3 8.7 7.4 12.1 9.3 8.1 12.2 10.2 8.9 12.1
16 5.4 5.8 8.5 6.1 4.9 9.3 6.6 5.5 9.4 7.7 6.3 9.5
18 3.6 3.9 6.6 4.3 3.1 7.3 4.8 3.7 7.4 5.8 4.4 7.6
20 2.8 1.4 5.9 3.4 2.1 6.0 4.4 2.9 6.1
22 1.5 4.7 2.3 1.3 4.8 3.3 1.7 5.0
24 1.5 3.9 2.2 1.1 4.0
26 3.2 1.7 3.3
28 1.1 2.6
30 2.0
32
34
36
38
40
42
44
46
48
50
52
Boom length
code 00000 01000 00001 11000 02000 00002 11100 21000 00012 11110 21100 00022 11111 21110 00122
Parts of line 12 10 5 9 9 4 8 8 4 6 6 3 5 5 3
Boom angle 71～24 74～25 76～26 77～22 78～26 78～26
Hook block
capacity 160t 100t 65t
Hook weight 1.87 1.11 0.83
124
 QY160K Truck Crane Operation Manual

With counterweight of 0t, outrigger span of 8m

Working radius 40.1 40.1 40.1 44.6 44.6 44.6 49.1 49.1 49.1 53.6 53.6 58.1 62
3
3.5
4
4.5
5
6
7 43.3 38.3 26.6
8 33.5 35.2 24.5 32.8 28.7 24.6
9 25.5 27.0 23.0 25.3 26.8 22.8 26.0 21.2 20.7
10 20.2 21.5 21.4 20.0 21.5 21.5 20.5 19.5 19.2 20.9 18.4
12 13.6 14.8 15.7 13.5 14.8 15.7 13.8 15.0 15.3 14.1 15.1 14.6 14.5
14 9.7 10.8 11.7 9.6 10.8 11.6 9.8 11.3 11.5 10.1 11.1 10.5 10.5
16 7.0 8.3 8.9 7.0 8.4 9.2 7.2 8.6 8.8 7.5 8.4 7.9 7.9
18 5.2 6.4 7.0 5.1 6.7 7.2 5.3 6.7 6.9 5.6 6.5 6.0 6.0
20 3.8 5.0 5.5 3.8 5.2 5.8 3.9 5.3 5.4 4.2 5.1 4.6 4.6
22 2.6 3.9 4.4 2.5 4.0 4.6 2.8 4.2 4.3 3.2 4.0 3.6 3.6
24 1.5 2.9 3.5 1.5 3.2 3.8 1.7 3.3 3.4 2.1 3.1 2.6 2.6
26 1.2 2.1 2.8 1.1 2.4 3.0 1.3 2.5 2.7 1.6 2.3 1.8 1.8
28 1.7 2.2 1.7 2.3 1.8 1.9 1.0 1.8 1.4 1.4
30 1.1 1.7 1.4 1.9 1.5 1.6 1.3
32 1.2 1.5 1.0 1.2
34 1.1
36
38
40
42
44
46
48
50
52
Boom length code 21111 11112 00222 22111 11122 01222 22211 11222 02222 22221 12222 22222 33333
Parts of line 4 4 3 3 3 3 3 2 2 2 2 2 2
Boom angle 78～32 78～37 78～47 78～54 78～60
Hook block
capacity 65t
Hook weight 0.83

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 QY160K Truck Crane Operation Manual
With counterweight of 40t, outrigger span of 5.3m
Working
13.2 17.7 17.7 22.2 22.2 22.2 26.7 26.7 26.7 31.2 31.2 31.2 35.7 35.7 35.7
radius
3 128.0
3.5 117.0 111.0 50.5
4 108.0 103.0 48.6 99.0 99.0 44.3
4.5 100.0 96.0 44.0 92.0 92.0 37.5 87.0 82.7 39.8
5 93.0 89.0 42.4 86.0 86.0 35.3 83.0 81.5 39.5 68.0 66.4 32.4
6 82.0 79.0 41.0 76.0 76.0 32.3 74.0 73.0 37.6 63.0 63.0 32.4 53.0 51.3 33.3
7 66.8 65.7 36.5 64.8 65.2 29.3 65.0 63.8 33.6 57.0 57.0 32.4 50.0 48.6 30.6
8 53.1 52.1 35.2 51.4 51.8 26.3 52.0 50.5 30.4 52.4 51.1 25.2 47.0 45.7 28.9
9 43.6 42.9 31.6 42.2 42.6 23.4 42.8 41.4 28.0 43.1 41.9 23.6 44.0 41.6 26.8
10 36.8 36.1 29.5 35.5 35.8 21.7 36.1 34.8 21.5 36.4 35.3 22.1 37.4 35.9 25.4
12 26.9 26.9 26.4 26.7 18.9 26.9 25.8 17.1 27.3 26.3 18.0 28.3 26.9 21.3
14 20.9 22.5 20.5 20.8 18.0 21.0 19.9 16.9 21.5 20.4 15.3 22.3 21.0 18.0
16 16.4 16.7 13.2 16.9 15.8 13.8 17.3 16.3 13.3 18.2 16.9 16.4
18 13.3 13.6 12.3 13.9 12.8 12.7 14.3 13.3 11.7 15.1 13.9 15.0
20 11.5 10.4 12.5 11.9 11.0 9.6 12.8 11.6 14.1
22 9.6 8.6 12.0 10.0 9.1 8.3 10.9 9.7 11.2
24 8.5 7.6 6.9 9.4 8.2 9.8
26 7.3 6.2 6.2 8.1 7.0 8.5
28 7.1 5.8 7.5
30 6.2 4.6 6.5
32
34
36
38
40
42
44
46
48
50
52
Boom length
code 00000 01000 00001 11000 02000 00002 11100 21000 00012 11110 21100 00022 11111 21110 00122
Parts of line 12 10 5 9 9 4 8 8 4 6 6 3 5 5 3
Boom angle 71～24 74～25 76～26 77～22 78～26 78～26
Hook block
capacity 160t 100t 65t
Hook weight 1.87 1.11 0.83

126
 QY160K Truck Crane Operation Manual

With counterweight of 40t, outrigger span of 5.3m

Working
40.1 40.1 40.1 44.6 44.6 44.6 49.1 49.1 49.1 53.6 53.6 58.1 62
radius
3
3.5
4
4.5
5
6
7 45.7 41.7 29.5
8 42.0 39.7 26.7 36.8 34.3 29.1
9 38.9 36.9 24.9 34.7 32.7 27.4 29.9 21.7 21.2
10 36.6 34.1 23.3 32.6 30.6 25.3 28.4 20.6 20.2 24.2 20.9
12 27.5 28.8 19.6 27.4 27.6 22.6 25.2 19.2 19.5 22.1 19.0 18.9 15.5
14 21.7 22.8 17.0 21.6 23.0 20.2 21.7 18.0 16.0 21.0 17.4 17.9 14.6
16 17.6 18.7 14.1 17.5 18.9 18.3 17.6 16.0 15.7 17.8 15.4 16.6 13.9
18 14.5 15.6 13.7 14.5 15.8 15.8 14.6 15.3 14.0 14.8 13.6 15.1 13.0
20 12.2 13.3 13.4 12.1 13.5 14.0 12.3 13.3 12.8 12.5 13.3 12.8 12.1
22 10.3 11.4 11.9 10.3 11.6 12.1 10.4 11.6 11.5 10.7 11.4 11.0 10.9
24 8.8 9.9 10.4 8.8 10.1 10.6 8.9 10.1 10.2 9.2 9.9 9.5 9.4
26 7.6 8.6 9.1 7.5 8.8 9.3 7.7 8.9 9.0 7.9 8.7 8.3 8.2
28 6.5 7.6 8.0 6.5 7.7 8.2 6.6 7.8 7.9 6.9 7.6 7.2 7.2
30 5.6 6.6 7.1 5.5 6.7 7.3 5.7 6.9 7.0 6.0 6.7 6.3 6.3
32 4.6 5.9 6.3 4.6 5.9 6.5 4.8 6.1 6.2 5.2 5.9 5.6 5.5
34 3.7 5.1 5.6 3.7 5.1 5.9 3.9 5.4 5.6 4.3 5.2 4.8 4.8
36 2.9 4.5 5.2 3.2 4.7 5.0 3.6 4.5 4.1 4.1
38 2.3 3.9 4.6 2.5 4.2 4.3 2.9 3.9 3.4 3.4
40 1.9 3.6 3.7 2.3 3.4 2.8 2.9
42 1.8 2.8 2.3 2.3
44 2.3 1.8 1.8
46
48
50
52
Boom length code 21111 11112 00222 22111 11122 01222 22211 11222 02222 22221 12222 22222 33333
Parts of line 4 4 3 4 3 3 3 2 2 2 2 2 2
Boom angle 78～26 78～26 78～31 78～31 78～30
Hook block
capacity 65t
Hook weight 0.83

127
 QY160K Truck Crane Operation Manual

With counterweight of 31t, outrigger span of 5.3m

Working radius 13.2 17.7 17.7 22.2 22.2 22.2 26.7 26.7 26.7 31.2 31.2 31.2 35.7 35.7 35.7
3 125.0
3.5 114.0 109.0 50.5
4 105.0 101.0 48.6 96.0 97.0 44.3
4.5 98.0 93.0 44.0 90.0 90.0 37.5 87.0 82.7 39.8
5 91.0 87.0 42.4 84.0 84.0 35.3 81.0 80.0 39.5 68.0 66.0 32.4
6 76.1 74.7 41.0 72.0 72.0 32.3 69.0 68.0 37.6 63.0 62.7 32.4 53.0 50.0 33.3
7 57.1 56.0 36.5 55.2 55.6 29.3 55.8 54.3 33.6 56.3 54.9 32.4 50.0 44.8 30.6
8 45.1 44.3 35.2 43.6 44.0 26.3 44.2 42.8 30.4 44.6 43.3 25.2 45.7 42.6 26.4
9 36.9 36.2 31.6 35.6 36.0 23.4 36.2 34.9 28.0 36.6 35.4 23.6 37.6 36.1 26.2
10 31.0 30.4 29.5 29.8 30.2 21.7 30.4 29.1 21.5 30.8 29.7 22.1 31.8 30.3 24.3
12 22.4 24.1 21.9 22.3 18.9 22.5 21.3 17.1 22.9 21.9 18.0 23.9 22.5 21.3
14 17.2 18.8 16.8 17.1 18.0 17.4 16.2 16.9 17.8 16.8 15.3 18.7 17.4 18.0
16 13.2 13.5 13.2 13.8 12.7 13.8 14.2 13.2 13.3 15.1 13.8 16.4
18 10.4 10.9 12.3 11.0 10.0 12.7 11.6 10.6 11.7 12.5 11.2 14.0
20 8.8 7.6 11.6 9.5 8.4 9.6 10.3 9.1 12.0
22 7.0 5.6 9.9 7.8 6.4 8.3 8.6 7.3 10.3
24 6.4 4.8 6.9 7.2 5.7 8.9
26 5.1 3.5 6.2 6.0 4.4 7.7
28 4.9 3.3 6.7
30 4.0 2.4 5.9
32
34
36
38
40
42
44
46
48
50
52
Boom length
code 00000 01000 00001 11000 02000 00002 11100 21000 00012 11110 21100 00022 11111 21110 00122
Parts of line 11 10 5 9 9 4 8 8 4 6 6 3 5 5 3
Boom angle 71～24 74～25 76～26 77～22 78～26 78～26
Hook block
capacity 160t 100t 65t
Hook weight 1.87 1.11 0.83

128
 QY160K Truck Crane Operation Manual

With counterweight of 31t, outrigger span of 5.3m

Working radius 40.1 40.1 40.1 44.6 44.6 44.6 49.1 49.1 49.1 53.6 53.6 58.1 62
3
3.5
4
4.5
5
6
7 43.3 38.3 25.6
8 39.7 36.5 24.0 36.8 31.5 27.0
9 36.8 34.1 22.4 31.2 27.4 23.4 29.9 21.5 20.9
10 31.0 31.6 21.1 29.6 26.3 23.2 28.4 20.4 20.0 24.2 20.7
12 23.2 24.4 17.8 23.0 24.2 18.5 23.1 17.3 17.0 22.1 18.6 18.9 15.5
14 18.1 19.2 17.0 18.0 19.4 17.2 18.1 17.0 16.0 18.3 17.0 17.8 14.6
16 14.5 15.6 13.9 14.4 15.8 15.8 14.5 15.2 14.9 14.8 15.2 15.1 13.9
18 11.9 13.0 11.3 11.8 13.1 13.0 11.9 13.2 13.3 12.1 12.9 12.5 12.4
20 9.8 10.9 11.1 9.8 10.9 10.7 9.8 11.1 11.3 10.0 10.8 10.4 10.4
22 8.1 9.2 9.8 8.0 9.2 10.0 8.1 9.4 9.6 8.3 9.1 8.7 8.7
24 6.7 7.8 8.4 6.6 7.7 8.6 6.7 8.0 8.3 7.0 7.7 7.4 7.3
26 5.4 6.6 7.3 5.3 6.6 7.4 5.5 6.8 7.1 5.8 6.6 6.2 6.2
28 4.2 5.6 6.4 4.2 5.6 6.4 4.4 5.9 6.1 4.8 5.6 5.3 5.3
30 3.3 4.7 5.6 3.2 4.7 5.5 3.5 5.0 5.3 3.9 4.8 4.4 4.4
32 2.5 3.9 4.9 2.4 4.0 4.8 2.6 4.3 4.5 3.0 4.1 3.6 3.6
34 1.7 3.2 4.3 1.7 3.4 4.2 1.9 3.6 3.8 2.3 3.4 2.8 2.9
36 2.8 3.5 2.9 3.1 1.7 2.7 2.2 2.2
38 2.3 3.0 2.4 2.6 2.2 1.6 1.7
40 1.9 2.1 1.7
42
44
46
48
50
52
Boom length code 21111 11112 00222 22111 11122 01222 22211 11222 02222 22221 12222 22222 33333
Parts of line 4 4 3 4 3 3 3 2 2 2 2 2 2
Boom angle 78～26 78～26 78～31 78～31 78～35
Hook block
capacity 65t
Hook weight 0.83

129
 QY160K Truck Crane Operation Manual
With counterweight of 22t, outrigger span of 5.3m
Working
13.2 17.7 17.7 22.2 22.2 22.2 26.7 26.7 26.7 31.2 31.2 31.2 35.7 35.7 35.7
radius
3 122.0
3.5 111.0 106.0 50.5
4 103.0 98.0 48.6 94.0 94.0 44.3
4.5 95.0 91.0 44.0 87.0 87.0 37.5 83.0 82.0 39.8
5 88.0 83.0 42.4 79.0 79.0 35.3 76.0 75.0 39.5 68.0 68.0 32.4
6 63.4 62.2 41.0 61.3 61.8 32.3 62.0 60.2 37.6 62.0 60.9 32.4 53.0 53.0 33.3
7 47.3 46.4 36.5 45.6 46.0 29.3 46.3 44.7 33.6 46.7 45.3 32.4 47.9 43.8 30.3
8 37.2 36.4 35.2 35.8 36.2 26.3 36.4 35.0 30.4 36.9 35.6 25.2 38.0 36.3 25.7
9 30.2 29.6 31.4 29.0 29.4 23.4 29.6 28.3 28.0 30.1 28.9 23.6 30.9 29.3 24.5
10 25.2 24.7 26.2 24.1 24.5 21.7 24.7 23.5 21.5 23.7 22.3 22.1 25.6 24.1 22.7
12 17.9 19.2 17.2 17.8 18.9 17.8 16.7 17.1 18.5 17.3 18.0 19.4 18.0 20.7
14 13.3 14.7 12.6 13.3 15.6 13.2 12.2 16.0 14.0 12.8 15.3 14.8 13.5 16.8
16 9.4 10.0 12.5 10.0 8.9 12.9 10.8 9.6 13.2 11.6 10.3 13.5
18 6.9 7.4 10.2 7.7 6.3 10.6 8.5 7.1 10.8 9.2 8.0 11.1
20 5.7 4.3 8.7 6.6 5.0 9.0 7.4 6.0 9.3
22 4.1 2.7 7.3 5.0 3.4 7.6 6.0 4.4 7.8
24 3.7 2.1 6.4 4.7 3.0 6.6
26 2.6 5.4 3.6 2.0 5.6
28 2.7 4.8
30 1.9 4.0
32
34
36
38
40
42
44
46
48
50
52
Boom length
code 00000 01000 00001 11000 02000 00002 11100 21000 00012 11110 21100 00022 11111 21110 00122
Parts of line 11 10 5 9 9 4 8 8 4 6 6 3 5 5 3
Boom angle 71～24 74～25 76～26 77～22 78～26 78～26
Hook block
capacity 160t 100t 65t
Hook weight 1.87 1.11 0.83

130
 QY160K Truck Crane Operation Manual

With counterweight of 22t, outrigger span of 5.3m

Working radius 40.1 40.1 40.1 44.6 44.6 44.6 49.1 49.1 49.1 53.6 53.6 58.1 62
3
3.5
4
4.5
5
6
7 42.3 37.3 25.1
8 37.1 35.5 23.5 35.8 30.5 26.0
9 30.2 30.6 21.1 30.0 26.4 22.4 29.4 21.0 20.4
10 24.9 25.2 20.0 24.7 24.8 21.0 24.2 19.9 19.5 23.8 19.1
12 18.8 20.0 17.1 18.7 20.0 18.5 17.3 16.8 16.5 17.3 16.5 17.8 15.4
14 14.3 15.5 14.7 14.2 15.4 16.3 14.2 15.7 15.9 14.4 15.2 14.8 14.4
16 11.1 12.2 13.1 11.0 12.2 13.1 11.1 12.5 12.7 11.3 12.1 11.7 11.6
18 8.8 9.9 10.8 8.7 9.8 10.7 8.8 10.1 10.4 9.0 9.8 9.4 9.4
20 6.9 8.0 9.0 6.9 8.0 8.9 7.0 8.3 8.6 7.2 8.0 7.6 7.6
22 5.3 6.6 7.7 5.3 6.6 7.4 5.5 6.9 7.1 5.8 6.6 6.2 6.2
24 4.0 5.4 6.5 3.9 5.4 6.2 4.2 5.7 5.9 4.6 5.4 5.1 5.1
26 2.9 4.4 5.5 2.8 4.4 5.2 3.1 4.7 5.0 3.5 4.5 4.0 4.0
28 2.0 3.4 4.6 1.9 3.6 4.4 2.2 3.8 4.0 2.6 3.6 3.1 3.1
30 2.6 3.8 2.9 3.6 3.0 3.2 1.8 2.8 2.3 2.3
32 1.9 3.1 2.3 2.9 2.4 2.5 2.2 1.6 1.6
34 2.5 1.7 2.3 1.8 1.9 1.6
36
38
40
42
44
46
48
50
52
Boom length
code 21111 11112 00222 22111 11122 01222 22211 11222 02222 22221 12222 22222 33333
Parts of line 4 4 3 4 3 3 3 2 2 2 2 2 2
Boom angle 78～26 78～37 78～43 78～43 78～52
Hook block
capacity 65t
Hook weight 0.83

131
 QY160K Truck Crane Operation Manual
Ⅱ. Total rated lifting load table for jib of QY160K

With jib of 11.55m, counterweight of 50t, outrigger span of 8m

Working
44.6 49.1 53.6 58 62
radius
Offset angle 0 15 30 0 15 30 0 15 30 0 15 30 0 15 30
10 10.5
12 10.2 8.0 9.8
14 9.8 7.3 6.0 9.5 7.0 9.0 7.3
16 9.5 6.8 5.7 9.2 6.6 5.8 8.5 6.7 7.0 6.5 6.5
18 9.1 6.3 5.5 8.4 6.2 5.6 7.5 6.3 5.5 6.8 6.1 5.5 6.3 6.0
20 8.7 5.9 5.2 7.5 5.8 5.3 6.7 6.0 5.3 6.2 5.7 5.3 5.6 5.5 5.0
22 7.8 5.6 5.0 6.7 5.6 5.1 6.0 5.7 5.2 5.5 5.3 5.1 5.0 4.9 4.8
24 7.1 5.3 4.7 6.0 5.4 4.9 5.4 5.3 5.0 5.0 4.8 4.8 4.4 4.4 4.3
26 6.4 5.1 4.5 5.5 5.2 4.7 4.8 4.8 4.7 4.4 4.4 4.3 4.0 4.0 3.9
28 5.9 4.9 4.4 4.9 4.9 4.5 4.3 4.3 4.3 4.1 4.0 4.0 3.6 3.6 3.5
30 5.4 4.7 4.3 4.5 4.5 4.3 4.0 4.0 4.0 3.6 3.6 3.6 3.2 3.2 3.2
32 4.8 4.5 4.2 4.1 4.1 4.1 3.6 3.6 3.6 3.3 3.3 3.3 2.9 2.9 2.9
34 4.4 4.3 4.0 3.6 3.7 3.7 3.2 3.2 3.3 2.9 2.9 2.9 2.6 2.6 2.7
36 4.1 4.1 3.9 3.3 3.4 3.4 2.9 2.9 3.0 2.7 2.7 2.8 2.3 2.4 2.4
38 3.6 3.6 3.7 3.0 3.1 3.0 2.6 2.7 2.7 2.5 2.5 2.5 2.1 2.2 2.2
40 3.4 3.4 3.4 2.7 2.8 2.8 2.4 2.5 2.5 2.2 2.2 2.2 1.9 2.0 2.0
42 3.1 3.2 3.2 2.5 2.6 2.5 2.2 2.2 2.2 2.0 2.0 2.0 1.6 1.8 1.8
44 2.9 2.9 2.8 2.2 2.3 2.4 1.9 2.0 2.0 1.8 1.8 1.9 1.5 1.5 1.5
46 2.3 2.0 2.1 2.1 1.8 1.8 1.8 1.6 1.7 1.7 1.3 1.4 1.4
48 2.3 1.8 1.9 1.9 1.5 1.6 1.6 1.5 1.5 1.5 1.2 1.2 1.3
50 1.5 1.6 1.4 1.5 1.5 1.3 1.3 1.4 1.0 1.1 1.1
52 1.3 1.3 1.3 1.2 1.2 1.2 0.9 0.9 1.0
54 1.1 1.1 1.1
56 0.9 1.0 1.0
58
60
62
64
66
68
Boom length
22222 33333
code 22111 11122 22211 11222 22221 12222
Parts of line 1
Boom angle 80～35 80～35 80～36 80～36 80～40
Hook block
capacity 11t
Hook weight 0.46

132
 QY160K Truck Crane Operation Manual
With jib of 11.55m, counterweight of 40t, outrigger span of 8m
Working
44.6 49.1 53.6 58 62
radius
Offset angle 0 15 30 0 15 30 0 15 30 0 15 30 0 15 30
10 10.5
12 10.5 8.3 9.8
14 10.2 8.0 6.1 9.8 7.3 9.3 7.4
16 9.8 7.3 6.0 9.5 7.0 5.9 9.0 6.7 7.3 6.6 6.6
18 9.5 6.8 5.7 9.2 6.6 5.8 8.5 6.7 5.6 7.0 6.5 5.5 6.5 6.1
20 9.1 6.3 5.5 8.4 6.2 5.6 7.5 6.3 5.5 6.8 6.1 5.5 6.3 6.0 5.0
22 8.7 5.9 5.2 7.5 5.8 5.3 6.7 6.0 5.3 6.2 5.7 5.3 5.6 5.5 5.0
24 7.8 5.6 5.0 6.7 5.6 5.1 6.0 5.7 5.2 5.5 5.3 5.1 5.0 4.9 4.8
26 7.2 5.3 4.7 6.0 5.4 4.9 5.4 5.3 5.0 5.0 4.8 4.8 4.4 4.4 4.3
28 6.7 5.1 4.5 5.5 5.2 4.7 4.8 4.8 4.7 4.4 4.4 4.3 4.0 4.0 3.9
30 6.2 4.9 4.4 4.9 4.9 4.5 4.3 4.3 4.3 4.1 4.0 4.0 3.6 3.6 3.5
32 5.7 4.7 4.3 4.5 4.5 4.3 4.0 4.0 4.0 3.6 3.6 3.6 3.2 3.2 3.2
34 5.3 4.5 4.2 4.1 4.1 4.1 3.6 3.6 3.6 3.3 3.3 3.3 2.9 2.9 2.9
36 4.9 4.3 4.0 3.6 3.7 3.7 3.2 3.2 3.3 2.9 2.9 2.9 2.6 2.6 2.7
38 4.6 4.1 3.9 3.3 3.4 3.4 2.9 2.9 3.0 2.7 2.7 2.8 2.3 2.4 2.4
40 4.3 3.6 3.7 3.0 3.1 3.0 2.6 2.7 2.7 2.5 2.5 2.5 2.1 2.2 2.2
42 4.0 3.4 3.4 2.7 2.8 2.8 2.4 2.5 2.5 2.2 2.2 2.2 1.9 2.0 2.0
44 3.8 3.2 3.2 2.5 2.6 2.5 2.2 2.2 2.2 2.0 2.0 2.0 1.6 1.8 1.8
46 3.5 2.9 2.8 2.2 2.3 2.4 1.9 2.0 2.0 1.8 1.8 1.9 1.5 1.5 1.5
48 2.3 2.0 2.1 2.1 1.8 1.8 1.8 1.6 1.7 1.7 1.3 1.4 1.4
50 1.8 1.9 1.9 1.5 1.6 1.6 1.5 1.5 1.5 1.2 1.2 1.3
52 1.6 1.4 1.5 1.5 1.3 1.3 1.4 1.0 1.1 1.1
54 1.3 1.3 1.3 1.2 1.2 1.2 0.9 0.9 1.0
56 1.1 1.1 1.1
58 0.9 1.0 1.0
60
62
64
66
68
Boom length
22222 33333
code 22111 11122 22211 11222 22221 12222
Parts of line 1
Boom angle 80～35 80～35 80～36 80～36 80～40
Hook block
capacity 11t
Hook weight 0.46

133
 QY160K Truck Crane Operation Manual
With jib of 11.55m, counterweight of 31t, outrigger span of 8m
Working
44.6 49.1 53.6 58 62
radius
Offset angle 0 15 30 0 15 30 0 15 30 0 15 30 0 15 30
10 10.5
12 10.5 8.3 9.8
14 10.2 8.0 6.1 9.8 7.3 9.3 7.4
16 9.8 7.3 6.0 9.5 7.0 5.9 9.0 6.7 7.3 6.6 6.6
18 9.5 6.8 5.7 9.2 6.6 5.8 8.5 6.7 5.6 7.0 6.5 5.5 6.5 6.1
20 9.1 6.3 5.5 8.4 6.2 5.6 7.5 6.3 5.5 6.8 6.1 5.5 6.3 6.0 5.0
22 8.7 5.9 5.2 7.5 5.8 5.3 6.7 6.0 5.3 6.2 5.7 5.3 5.6 5.5 5.0
24 7.8 5.6 5.0 6.7 5.6 5.1 6.0 5.7 5.2 5.5 5.3 5.1 5.0 4.9 4.8
26 7.1 5.3 4.7 6.0 5.4 4.9 5.4 5.3 5.0 5.0 4.8 4.8 4.4 4.4 4.3
28 6.4 5.1 4.5 5.5 5.2 4.7 4.8 4.8 4.7 4.4 4.4 4.3 4.0 4.0 3.9
30 5.9 4.9 4.4 4.9 4.9 4.5 4.3 4.3 4.3 4.1 4.0 4.0 3.6 3.6 3.5
32 5.4 4.7 4.3 4.5 4.5 4.3 4.0 4.0 4.0 3.6 3.6 3.6 3.2 3.2 3.2
34 4.8 4.5 4.2 4.1 4.1 4.1 3.6 3.6 3.6 3.3 3.3 3.3 2.9 2.9 2.9
36 4.4 4.3 4.0 3.6 3.7 3.7 3.2 3.2 3.3 2.9 2.9 2.9 2.6 2.6 2.7
38 4.1 4.1 3.9 3.3 3.4 3.4 2.9 2.9 3 2.7 2.7 2.8 2.3 2.4 2.4
40 3.6 3.6 3.7 3.0 3.1 3.0 2.6 2.7 2.7 2.5 2.5 2.5 2.1 2.2 2.2
42 3.4 3.4 3.4 2.7 2.8 2.8 2.4 2.5 2.5 2.2 2.2 2.2 1.9 2.0 2.0
44 3.1 3.2 3.2 2.5 2.6 2.5 2.2 2.2 2.2 2.0 2.0 2.0 1.6 1.8 1.8
46 2.6 2.8 2.8 2.2 2.3 2.4 1.9 2.0 2.0 1.8 1.8 1.9 1.5 1.5 1.5
48 2.3 2.0 2.1 2.1 1.8 1.8 1.8 1.6 1.7 1.7 1.3 1.4 1.4
50 1.7 1.9 1.9 1.5 1.6 1.6 1.5 1.5 1.5 1.2 1.2 1.3
52 1.5 1.4 1.5 1.5 1.3 1.3 1.4 1.0 1.1 1.1
54 1.1 1.3 1.3 1.2 1.2 1.2 0.9 0.9 1.0
56 1.1 1.1 1.1
58
60
62
64
66
68
Boom length
22222 33333
code 22111 11122 22211 11222 22221 12222
Parts of line 1
Boom angle 80～35 80～35 80～36 80～36 80～40
Hook block
capacity 11t
Hook weight 0.46

134
 QY160K Truck Crane Operation Manual
With jib of 20m, counterweight of 50t, outrigger span of 8m
Working
44.6 49.1 53.6 58 62
radius
Offset angle 0 15 30 0 15 30 0 15 30 0 15 30 0 15 30
12 6.0 5.8
14 5.9 5.6 5.4
16 5.8 4.0 5.3 5.1 4.8 4.5
18 5.5 4.0 5.0 3.8 4.9 3.6 4.8 4.5
20 5.2 4.0 3.0 4.7 3.7 3.0 4.6 3.6 4.8 3.3 4.3 3.0
22 5.0 3.8 3.0 4.5 3.5 2.9 4.4 3.4 2.8 4.6 3.0 2.9 4.0 2.8
24 4.7 3.5 2.9 4.2 3.3 2.8 4.2 3.2 2.7 4.1 2.9 2.7 3.9 2.7 2.5
26 4.3 3.3 2.8 4.0 3.1 2.8 4.1 3.1 2.6 4.0 2.8 2.6 3.7 2.6 2.4
28 4.0 3.0 2.8 3.8 2.9 2.8 3.9 2.9 2.6 3.8 2.7 2.5 3.5 2.5 2.4
30 3.8 2.9 2.7 3.8 2.7 2.7 3.8 2.6 2.5 3.6 2.6 2.5 3.3 2.4 2.3
32 3.7 2.7 2.6 3.6 2.6 2.7 3.6 2.5 2.5 3.3 2.5 2.5 2.9 2.3 2.3
34 3.5 2.6 2.6 3.5 2.5 2.6 3.3 2.4 2.4 3.0 2.4 2.4 2.7 2.2 2.2
36 3.4 2.5 2.5 3.4 2.4 2.6 3.0 2.3 2.3 2.7 2.3 2.4 2.4 2.2 2.1
38 3.3 2.4 2.5 3.1 2.3 2.4 2.7 2.2 2.2 2.5 2.2 2.3 2.2 2.1 2.1
40 3.1 2.4 2.5 2.8 2.2 2.4 2.5 2.2 2.2 2.2 2.1 2.3 2.0 2.0 2.0
42 2.9 2.3 2.4 2.7 2.1 2.4 2.2 2.1 2.2 2.0 2.1 2.2 1.7 1.8 1.9
44 2.8 2.2 2.4 2.4 2.1 2.3 2.0 2.1 2.1 1.8 1.9 2.0 1.5 1.6 1.7
46 2.6 2.1 2.4 2.2 2.0 2.3 1.9 2.0 2.0 1.7 1.8 1.8 1.3 1.5 1.5
48 2.5 2.1 2.3 1.9 2.0 2.1 1.7 1.8 1.8 1.5 1.5 1.6 1.2 1.3 1.4
50 2.3 2.0 2.2 1.8 1.8 1.9 1.5 1.5 1.6 1.3 1.4 1.5 1.1 1.1 1.2
52 2.2 2.0 2.2 1.6 1.7 1.7 1.3 1.4 1.4 1.2 1.3 1.3 0.9 1.1 1.1
54 1.8 2.0 2.0 1.4 1.5 1.5 1.2 1.3 1.3 1.1 1.1 1.2 0.9
56 1.6 1.8 1.3 1.3 1.4 1.1 1.1 1.1 0.9 1.0 1.1
58 1.3 1.2 0.9 1.0 1.1 0.9
60 0.9
62
64
66
68
Boom
22222 33333
length code 22111 11122 22211 11222 22221 12222
Parts of line 1
Boom angle 80～35 80～37 80～37 80～43 80～45
Hook block
capacity 11t
Hook
weight 0.46

135
 QY160K Truck Crane Operation Manual
With jib of 20m, counterweight of 40t, outrigger span of 8m
Working
44.6 49.1 53.6 58 62
radius
Offset angle 0 15 30 0 15 30 0 15 30 0 15 30 0 15 30
12 6.0 5.8
14 5.9 5.6 5.4
16 5.8 4.3 5.3 5.1 4.8 4.5
18 5.5 4.3 5.0 3.8 4.9 3.6 4.8 4.5
20 5.2 4.0 3.0 4.7 3.7 3.0 4.6 3.6 4.8 3.3 4.3 3.0
22 5.0 3.8 3.0 4.5 3.5 2.9 4.4 3.4 2.8 4.6 3.0 2.9 4.0 2.8
24 4.7 3.5 2.9 4.2 3.3 2.8 4.2 3.2 2.7 4.1 2.9 2.7 3.9 2.7 2.5
26 4.3 3.3 2.8 4.0 3.1 2.8 4.1 3.1 2.6 4.0 2.8 2.6 3.7 2.6 2.4
28 4.0 3.0 2.8 3.8 2.9 2.8 3.9 2.9 2.6 3.8 2.7 2.5 3.5 2.5 2.4
30 3.8 2.9 2.7 3.8 2.7 2.7 3.8 2.6 2.5 3.6 2.6 2.5 3.3 2.4 2.3
32 3.7 2.7 2.6 3.6 2.6 2.7 3.6 2.5 2.5 3.3 2.5 2.5 2.9 2.3 2.3
34 3.5 2.6 2.6 3.5 2.5 2.6 3.3 2.4 2.4 3.0 2.4 2.4 2.7 2.2 2.2
36 3.4 2.5 2.5 3.4 2.4 2.6 3.0 2.3 2.3 2.7 2.3 2.4 2.4 2.2 2.1
38 3.3 2.4 2.5 3.1 2.3 2.4 2.7 2.2 2.2 2.5 2.2 2.3 2.2 2.1 2.1
40 3.1 2.4 2.5 2.8 2.2 2.4 2.5 2.2 2.2 2.2 2.1 2.3 2.0 2.0 2.0
42 2.9 2.3 2.4 2.7 2.1 2.4 2.2 2.1 2.2 2.0 2.1 2.2 1.7 1.8 1.9
44 2.8 2.2 2.4 2.4 2.1 2.3 20 2.1 2.1 1.8 1.9 2.0 1.5 1.6 1.7
46 2.6 2.1 2.4 2.2 2.0 2.3 1.9 2.0 2.0 1.7 1.8 1.8 1.3 1.5 1.5
48 2.5 2.1 2.3 1.9 2.0 2.1 1.7 1.8 1.8 1.5 1.5 1.6 1.2 1.3 1.4
50 2.3 2.0 2.2 1.8 1.8 1.9 1.5 1.5 1.6 1.3 1.4 1.5 1.1 1.1 1.2
52 2.2 2.0 2.2 1.6 1.7 1.7 1.3 1.4 1.4 1.2 1.3 1.3 0.9 1.1 1.1
54 1.8 2.0 2.0 1.4 1.5 1.5 1.2 1.3 1.3 1.1 1.1 1.2 0.9
56 2.0 1.8 1.3 1.3 1.4 1.1 1.1 1.1 0.9 1.0 1.1
58 1.3 1.2 0.9 1.0 1.1 0.9
60 0.9
62
64
66
68
Boom length
22222 33333
code 22111 11122 22211 11222 22221 12222
Parts of line 1
Boom angle 80～35 80～37 80～37 80～43 80～45
Hook block
capacity 11t
Hook weight 0.46

136
 QY160K Truck Crane Operation Manual
With jib of 20m, counterweight of 31t, outrigger span of 8m
Working
44.6 49.1 53.6 58 62
radius
Offset angle 0 15 30 0 15 30 0 15 30 0 15 30 0 15 30
12 6.0 5.8
14 5.9 5.6 5.4
16 5.8 4.0 5.3 5.1 4.8 4.5
18 5.5 4.0 5.0 3.8 4.9 3.6 4.8 4.5
20 5.2 4.0 3.0 4.7 3.7 3.0 4.6 3.6 4.8 3.3 4.3 3.0
22 5.0 3.8 3.0 4.5 3.5 2.9 4.4 3.4 2.8 4.6 3.0 2.9 4.0 2.8
24 4.7 3.5 2.9 4.2 3.3 2.8 4.2 3.2 2.7 4.1 2.9 2.7 3.9 2.7 2.5
26 4.3 3.3 2.8 4.0 3.1 2.8 4.1 3.1 2.6 4.0 2.8 2.6 3.7 2.6 2.4
28 4.0 3.0 2.8 3.8 2.9 2.8 3.9 2.9 2.6 3.8 2.7 2.5 3.5 2.5 2.4
30 3.8 2.9 2.7 3.8 2.7 2.7 3.8 2.6 2.5 3.6 2.6 2.5 3.3 2.4 2.3
32 3.7 2.7 2.6 3.6 2.6 2.7 3.6 2.5 2.5 3.3 2.5 2.5 2.9 2.3 2.3
34 3.5 2.6 2.6 3.5 2.5 2.6 3.3 2.4 2.4 3.0 2.4 2.4 2.7 2.2 2.2
36 3.4 2.5 2.5 3.4 2.4 2.6 3.0 2.3 2.3 2.7 2.3 2.4 2.4 2.2 2.1
38 3.3 2.4 2.5 3.1 2.3 2.4 2.7 2.2 2.2 2.5 2.2 2.3 2.2 2.1 2.1
40 3.1 2.4 2.5 2.8 2.2 2.4 2.5 2.2 2.2 2.2 2.1 2.3 2.0 2.0 2.0
42 2.9 2.3 2.4 2.7 2.1 2.4 2.2 2.1 2.2 2.0 2.1 2.2 1.7 1.8 1.9
44 2.8 2.2 2.4 2.4 2.1 2.3 2.0 2.1 2.1 1.8 1.9 2.0 1.5 1.6 1.7
46 2.6 2.1 2.4 2.2 2.0 2.3 1.9 2.0 2.0 1.7 1.8 1.8 1.3 1.5 1.5
48 2.5 2.1 2.3 1.9 2.0 2.1 1.7 1.8 1.8 1.5 1.5 1.6 1.2 1.3 1.4
50 2.3 2.0 2.2 1.8 1.8 1.9 1.5 1.5 1.6 1.3 1.4 1.5 1.1 1.1 1.2
52 2.0 2.0 2.2 1.6 1.7 1.7 1.3 1.4 1.4 1.2 1.3 1.3 0.9 1.1 1.1
54 1.7 1.9 2.0 1.4 1.5 1.5 1.2 1.3 1.3 1.1 1.1 1.2 0.9
56 1.5 1.6 1.2 1.3 1.4 1.1 1.1 1.1 0.9 1.0 1.1
58 1.2 1.2 0.9 1.0 1.1 0.9
60 0.9
62
64
66
68
Boom length
22222 33333
code 22111 11122 22211 11222 22221 12222
Parts of line 1
Boom angle 80～35 80～37 80～37 80～43 80～45
Hook block
capacity 11t
Hook weight 0.46

137
 QY160K Truck Crane Operation Manual
With jib of 28m, counterweight of 50t, outrigger span of 8m
Working
44.6 49.1 53.6 58 62
radius
Offset angle 0 15 30 0 15 30 0 15 30 0 15 30 0 15 30
10
12
14 3.7 3.6
16 3.6 3.5 3.4 3.2
18 3.4 3.3 3.3 3.2 2.8
20 3.2 2.4 3.2 3.2 3.1 2.8
22 3.0 2.4 3.1 2.3 3.0 2.3 3.1 2.8
24 2.8 2.3 2.9 2.3 2.8 2.3 2.8 2.2 2.7 2.2
26 2.7 2.2 1.8 2.8 2.2 2.7 2.2 2.7 2.2 2.6 2.2
28 2.6 2.1 1.8 2.7 2.1 1.7 2.6 2.1 1.7 2.6 2.2 2.5 2.2
30 2.5 2.0 1.8 2.5 2.1 1.7 2.5 2.1 1.7 2.5 2.1 1.5 2.4 2.1 1.5
32 2.4 2.0 1.7 2.4 2.0 1.7 2.5 2.0 1.7 2.4 2.1 1.5 2.3 2.1 1.5
34 2.3 1.9 1.6 2.3 2.0 1.7 2.4 2.0 1.7 2.3 2.0 1.5 2.3 2.0 1.5
36 2.2 1.9 1.6 2.3 1.9 1.6 2.3 1.9 1.7 2.3 1.9 1.5 2.2 1.9 1.5
38 2.1 1.8 1.6 2.2 1.8 1.6 2.3 1.8 1.6 2.2 1.9 1.4 2.0 1.9 1.4
40 2.0 1.7 1.6 2.1 1.8 1.6 2.2 1.8 1.6 2.0 1.8 1.4 1.8 1.8 1.4
42 1.9 1.7 1.5 2.0 1.7 1.5 2.0 1.7 1.5 1.8 1.8 1.4 1.5 1.7 1.3
44 1.9 1.7 1.5 1.9 1.7 1.5 1.8 1.7 1.5 1.7 1.7 1.3 1.3 1.5 1.3
46 1.9 1.6 1.5 1.9 1.6 1.5 1.7 1.6 1.4 1.5 1.5 1.3 1.2 1.3 1.3
48 1.8 1.6 1.4 1.8 1.6 1.4 1.5 1.6 1.4 1.3 1.4 1.3 1.0 1.2 1.2
50 1.7 1.5 1.4 1.6 1.6 1.4 1.3 1.5 1.4 1.2 1.3 1.2 0.9 1.1 1.1
52 1.7 1.5 1.3 1.5 1.5 1.4 1.2 1.3 1.3 1.0 1.1 1.2 0.8 0.9 1.0
54 1.6 1.5 1.3 1.3 1.5 1.3 1.1 1.2 1.3 0.9 1.0 1.1 0.9
56 1.6 1.4 1.3 1.2 1.3 1.3 0.9 1.0 1.1 1.0
58 1.5 1.4 1.3 1.1 1.1 1.2 0.9 1.0
60 1.4 1.2 0.9 1.1 1.1
62 0.9 1.0
64
66
68
Boom
22222 33333
length code 22111 11122 22211 11222 22221 12222
Parts of line 1
Boom angle 80～40 80～40 80～44 80～50 80～55
Hook block
capacity 11t
Hook
weight 0.46
138
 QY160K Truck Crane Operation Manual

With jib of 28m, counterweight of 40t, outrigger span of 8m

Working
44.6 49.1 53.6 58 62
radius
Offset angle 0 15 30 0 15 30 0 15 30 0 15 30 0 15 30
14 3.7 3.6
16 3.6 3.5 3.4 3.2
18 3.4 3.3 3.3 3.2 2.8
20 3.2 2.4 3.2 3.2 3.1 2.8
22 3.0 2.4 3.1 2.3 3.0 2.3 3.1 2.8
24 2.8 2.3 2.9 2.3 2.8 2.3 2.8 2.2 2.7 2.2
26 2.7 2.2 1.7 2.8 2.2 2.7 2.2 2.7 2.2 2.6 2.2
28 2.6 2.1 1.7 2.7 2.1 1.7 2.6 2.1 1.7 2.6 2.2 2.5 2.2
30 2.5 2.0 1.7 2.5 2.1 1.7 2.5 2.1 1.7 2.5 2.1 1.5 2.4 2.1 1.5
32 2.4 2.0 1.7 2.4 2.0 1.7 2.5 2.0 1.7 2.4 2.1 1.5 2.3 2.1 1.5
34 2.3 1.9 1.6 2.3 2.0 1.7 2.4 2.0 1.7 2.3 2.0 1.5 2.3 2.0 1.5
36 2.2 1.9 1.6 2.3 1.9 1.6 2.3 1.9 1.7 2.3 1.9 1.5 2.2 1.9 1.5
38 2.1 1.8 1.6 2.2 1.8 1.6 2.3 1.8 1.6 2.2 1.9 1.4 2.0 1.9 1.4
40 2.0 1.7 1.5 2.1 1.8 1.6 2.2 1.8 1.6 2.0 1.8 1.4 1.8 1.8 1.4
42 1.9 1.7 1.5 2.0 1.7 1.5 2.0 1.7 1.5 1.8 1.8 1.4 1.5 1.7 1.3
44 1.9 1.7 1.5 1.9 1.7 1.5 1.8 1.7 1.5 1.7 1.7 1.3 1.3 1.5 1.3
46 1.9 1.6 1.5 1.9 1.6 1.5 1.7 1.6 1.4 1.5 1.5 1.3 1.2 1.3 1.3
48 1.8 1.6 1.4 1.8 1.6 1.4 1.5 1.6 1.4 1.3 1.4 1.3 1.0 1.2 1.2
50 1.7 1.5 1.4 1.6 1.6 1.4 1.3 1.5 1.4 1.2 1.3 1.2 0.9 1.1 1.1
52 1.7 1.5 1.3 1.5 1.5 1.4 1.2 1.3 1.3 1.0 1.1 1.2 0.9 1.0
54 1.6 1.5 1.3 1.3 1.5 1.3 1.1 1.2 1.3 0.9 1.0 1.1 0.9
56 1.6 1.4 1.3 1.2 1.3 1.3 0.9 1.0 1.1 0.9 1.0
58 1.5 1.4 1.3 1.1 1.1 1.2 0.9 1.0
60 1.4 1.2 0.9 1.1 1.1
62 1.0
64
66
68
70
Boom length
22222 33333
code 22111 11122 22211 11222 22221 12222
Parts of line 1
Boom angle 80～40 80～40 80～44 80～50 80～55
Hook block
capacity 11t
Hook weight 0.46

139
 QY160K Truck Crane Operation Manual

With jib of 28m, counterweight of 31t, outrigger span of 8m

Working
44.6 49.1 53.6 58 62
radius
Offset angle 0 15 30 0 15 30 0 15 30 0 15 30 0 15 30
14 3.7 3.5
16 3.6 3.5 3.4 3.2
18 3.4 3.3 3.3 3.2 2.8
20 3.2 2.4 3.2 3.2 3.1 2.8
22 3.0 2.4 3.1 2.3 3.0 2.3 3.1 2.8
24 2.8 2.3 2.9 2.3 2.8 2.3 2.8 2.2 2.7 2.2
26 2.7 2.2 1.7 2.8 2.2 2.7 2.2 2.7 2.2 2.6 2.2
28 2.6 2.1 1.7 2.7 2.1 1.7 2.6 2.1 1.7 2.6 2.2 2.5 2.2
30 2.5 2.0 1.7 2.5 2.1 1.7 2.5 2.1 1.7 2.5 2.1 1.5 2.4 2.1 1.5
32 2.4 2.0 1.6 2.4 2.0 1.7 2.5 2.0 1.7 2.4 2.1 1.5 2.3 2.1 1.5
34 2.3 1.9 1.6 2.3 2.0 1.7 2.4 2.0 1.7 2.3 2.0 1.5 2.3 2.0 1.5
36 2.2 1.9 1.6 2.3 1.9 1.6 2.3 1.9 1.7 2.3 1.9 1.5 2.2 1.9 1.5
38 2.1 1.8 1.6 2.2 1.8 1.6 2.3 1.8 1.6 2.2 1.9 1.5 2.0 1.9 1.4
40 2.0 1.7 1.5 2.1 1.8 1.6 2.2 1.8 1.6 2.0 1.8 1.4 1.8 1.8 1.4
42 1.9 1.7 1.5 2.0 1.7 1.5 2.0 1.7 1.5 1.8 1.8 1.4 1.5 1.7 1.3
44 1.9 1.7 1.5 1.9 1.7 1.5 1.8 1.7 1.5 1.7 1.7 1.3 1.3 1.5 1.3
46 1.9 1.6 1.5 1.9 1.6 1.5 1.7 1.6 1.4 1.5 1.5 1.3 1.2 1.3 1.3
48 1.8 1.6 1.4 1.8 1.6 1.4 1.5 1.6 1.4 1.3 1.4 1.3 1.0 1.2 1.2
50 1.7 1.5 1.4 1.6 1.6 1.4 1.3 1.5 1.4 1.2 1.3 1.2 0.9 1.1 1.1
52 1.7 1.5 1.3 1.5 1.5 1.4 1.2 1.3 1.3 1.0 1.1 1.2 0.9 1.0
54 1.6 1.5 1.3 1.3 1.5 1.3 1.1 1.2 1.3 0.9 1.0 1.1 0.9
56 1.6 1.4 1.3 1.2 1.3 1.3 0.9 1.0 1.1 0.9 1.0
58 1.3 1.4 1.3 1.1 1.1 1.2 0.9 1.0
60 1.3 1.2 1.1 1.1
62 0.9 1.0
64
66
68
70
Boom length
22222 33333
code 22111 11122 22211 11222 22221 12222
Parts of line 1
Boom angle 80～40 80～40 80～44 80～50 80～55
Hook block
capacity 11t
Hook weight 0.46

140
QY160K Truck Crane Operation Manual

XUZHOU HEAVY MACHINERY CO., LTD.

XUZHOU CONSTRUCTION MACHINERY GROUP CO., LTD., CHINA
Add：No.165 Tongshan Road, Xuzhou, Jiangsu Province, China
Tel：+86-516-83462242, 83462350
Fax：+86-516-83461669
Post Code：221004
Service Tel：+86-516-83461183
Service Fax：+86-516-83461180
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