AXLES, BRAKES AND STEERING - D

580N
580SN-WT
580SN
590SN
Loader Backhoe

SERVICE MANUAL

Printed in U.S.A. Part number 84393973

English
Copyright © 2010 CNH America LLC. All Rights Reserved.
Case is a registered trademark of CNH America LLC. October 2010
Racine Wisconsin 53404 U.S.A.
AXLES, BRAKES AND STEERING - D

FRONT AXLE - 10.A

580N
580SN WT
580SN
590SN

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 Contents

AXLES, BRAKES AND STEERING - D

FRONT AXLE - 10.A

TECHNICAL DATA
FRONT AXLE
General specification - Carraro Front axle two wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Special tools - Carraro Front axle two wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General specification - CNH Front Axle - Two Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Special tools - CNH Front axle Two Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General specification - CNH Front Axle Four Wheel Drive - 580N and 580SN . . . . . . . . . . . . . . . . . . . . . . 6
General specification - CNH Front Axle Four Wheel Drive - 580SN-WT and 590SN . . . . . . . . . . . . . . . . . 7
Special tools - CNH Front Axle Four Wheel Drive - 580N, 580SN, 580SN-WT, 590SN . . . . . . . . . . . . . . . 8
General specification - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . 13
Special tools - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . 14
General specification - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . 17
Special tools - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . 18

FUNCTIONAL DATA
Axle
Exploded view - CNH Four wheel drive axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Drawing - Front axle-four wheel drive- measuring toe-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Differential
Exploded view - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . 26
Exploded view - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . 28
Exploded view - Carraro Front axle-four wheel drive limited slip differential- 580SN-WT and 590SN only
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Exploded view - CNH- Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Housing
Exploded view - Carraro Front axle- swivel housing- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Exploded view - CNH Front axle - swivel housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Planetary and hub
Exploded view - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . 38
Exploded view - Carraro Front axle-four wheel drive - 580SN-WT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Exploded view - Carraro Front axle-four wheel drive - 590SN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Exploded view - CNH Front Axle - Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

SERVICE
FRONT AXLE
Remove - Two wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Install - Two wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
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 Remove - Four wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Install - Four wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Disassemble - Carraro Front axle two wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Inspect - Carraro Front axle two wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Assemble - Carraro Front axle two wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Disassemble - CNH Front Axle - Two Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Inspect - CNH Front Axle - Two Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Assemble - CNH Front Axle - Two Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Differential
Remove - CNH Front Axle -Four Wheel Drive - Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Disassemble - CNH Front Axle -Four Wheel Drive- Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Disassemble - CNH Front Axle -Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Inspect - CNH Front Axle - Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Assemble - CNH Front Axle - Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Assemble - CNH Front Axle - Four Wheel Drive - Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Remove - Carraro Front axle-four wheel drive differential carrier- 580N and 580SN only . . . . . . . . . . . . 91
Disassemble - Carraro Front axle-four wheel drive differential carrier- 580N and 580SN only . . . . . . . . 94
Disassemble - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . 99
Inspect - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Assemble - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . 103
Assemble - Carraro Front axle-four wheel drive differential carrier- 580N and 580SN only . . . . . . . . . . 107
Remove - Carraro Front axle-four wheel drive differential carrier- 580SN-WT and 590SN only . . . . . . 119
Disassemble - Carraro Front axle-four wheel drive differential carrier- 580SN-WT and 590SN only . . 122
Disassemble - Carraro Front axle-four wheel drive - differential - 580SN-WT and 590SN only . . . . . . 127
Inspect - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . 130
Assemble - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . 131
Assemble - Carraro Front axle-four wheel drive differential carrier- 580SN-WT and 590SN only . . . . . 136
Housing
Disassemble - CNH Front Axle -Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Assemble - CNH Front Axle- Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Disassemble - Carraro Front axle-four wheel drive swivel housing and universal joint- 580N and 580SN
only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Assemble - Carraro Front axle-four wheel drive swivel housing and universal joint- 580N and 580SN only
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Disassemble - Carraro Front axle-four wheel drive swivel housing- 580SN-WT and 590SN only . . . . 173
Assemble - Carraro Front axle-four wheel drive swivel housing- 580SN-WT and 590SN only . . . . . . . 183
Planetary and hub
Disassemble - CNH Front Axle Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Inspect - CNH Front Axle Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Assemble - CNH Front Axle Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Disassemble - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . 203
Inspect - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Assemble - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . 210
Disassemble - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . 216

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Inspect - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . 224
Assemble - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . 225

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - General specification - Carraro Front axle two wheel

drive
Bolts for steering cylinder 335 N·m (247.1 lb ft)
Tie rod ball joint to steering cylinder 300 N·m (221.3 lb ft)
Tie rod to steering knuckle 165 N·m (121.7 lb ft)
Jam nut for tie rod 120 N·m (88.5 lb ft)
Bolts for king pin 120 N·m (88.5 lb ft)
Bolts for bearing caps 120 N·m (88.5 lb ft)
Bearing cap plug 15 N·m (11.1 lb ft)

FRONT AXLE - Special tools - Carraro Front axle two wheel drive
CAS-1842 Wheel stud removal and installation

RCPH10TLB466ABL 1

CAS-2159 Wrench to loosen and tighten tie rods for steer-

ing cylinder

RCPH10TLB235ABL 2

FRONT AXLE - General specification - CNH Front Axle - Two Wheel

Drive
Specifications
Tie rod length securing nut 213 - 263 N·m (157.1 - 194.0 lb ft)
Tie rod ball joint nut 162 - 200 N·m (119.5 - 147.5 lb ft)
Tie rod ball joint 255 - 315 N·m (188.1 - 232.3 lb ft)
Breather 11 - 14 N·m (8.1 - 10.3 lb ft)
Plug, oil drain 54 - 66 N·m (39.8 - 48.7 lb ft)
Lube fitting, king pin 20 - 30 N·m (14.8 - 22.1 lb ft)
Planet carrier retention screw 21 - 26 N·m (15.5 - 19.2 lb ft)
King pin bolt 154 - 188 N·m (113.6 - 138.7 lb ft)
Differential cover bolt 96 - 118 N·m (70.8 - 87.0 lb ft)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Specifications
Steering cylinder bolt 358 - 442 N·m (264.0 - 326.0 lb ft)
Steering stop nut 200 - 244 N·m (147.5 - 180.0 lb ft)
Sun shaft retention nut 358 - 442 N·m (264.0 - 326.0 lb ft)
Ring gear support bolt 96 - 118 N·m (70.8 - 87.0 lb ft)
Planet pin screw 95 - 105 N·m (70.1 - 77.4 lb ft)
Drain plug 72 - 88 N·m (53.1 - 64.9 lb ft)
Bearing cap bolt 96 - 118 N·m (70.8 - 87.0 lb ft)
Ring nut retainer bolt 21 - 26 N·m (15.5 - 19.2 lb ft)
Bevel crown bolt 96 - 118 N·m (70.8 - 87.0 lb ft)
Pinion shaft 1.7 - 2.2 N·m (1.3 - 1.6 lb ft)
Differential 1.5 - 2.5 N·m (1.1 - 1.8 lb ft)
Wheel bearing with seal 12 - 25 N·m (8.9 - 18.4 lb ft)
Open differential 0 - 1 N·m (0.0 - 0.7 lb ft)
Limited slip differential 1 - 5 N·m (0.7 - 3.7 lb ft)

Capacities
Axle
Differential 8.6 l (9.1 US qt) or bottom of fill hole.
Planetary 1.0 l (1.1 US qt) or fill to line.
Type of Fluid Wet Brake/Transmission Lubricant - SAE 80W140
(MAT3510)
Lubricant Kluberplus 84279121

NOTE: All hardware is self-locking and uses pre-applied loctite. It is recommended replacing all hardware.

FRONT AXLE - Special tools - CNH Front axle Two Wheel Drive
CAS-1842 Wheel stud removal and installation

RCPH10TLB466ABL 1

CAS-2159 Wrench to loosen and tighten tie rods for steer-

ing cylinder

RCPH10TLB235ABL 2

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - General specification - CNH Front Axle Four Wheel

Drive - 580N and 580SN
Specifications
Tie rod length securing nut 111 - 137 N·m (81.9 - 101.0 lb ft)
Tie rod ball joint nut 129 - 160 N·m (95.1 - 118.0 lb ft)
Tie rod ball joint 255 - 315 N·m (188.1 - 232.3 lb ft)
Breather 11 - 14 N·m (8.1 - 10.3 lb ft)
Beam drain plug/fill 54 - 66 N·m (39.8 - 48.7 lb ft)
Lube fitting, king pin 25 - 35 N·m (18.4 - 25.8 lb ft)
Planet carrier retention screw 21 - 26 N·m (15.5 - 19.2 lb ft)
King pin bolt 154 - 188 N·m (113.6 - 138.7 lb ft)
Differential cover bolt 96 - 118 N·m (70.8 - 87.0 lb ft)
Steering cylinder bolt 358 - 442 N·m (264.0 - 326.0 lb ft)
Steering stop nut 200 - 244 N·m (147.5 - 180.0 lb ft)
Sun shaft retention nut 358 - 442 N·m (264.0 - 326.0 lb ft)
Ring gear support bolt 55 - 68 N·m (40.6 - 50.2 lb ft)
Planet pin screw 95 - 105 N·m (70.1 - 77.4 lb ft)
Planetary drain plug 72 - 88 N·m (53.1 - 64.9 lb ft)
Bearing cap bolt 96 - 118 N·m (70.8 - 87.0 lb ft)
Ring nut retainer bolt 21 - 26 N·m (15.5 - 19.2 lb ft)
Bevel crown bolt 96 - 118 N·m (70.8 - 87.0 lb ft)
Pinion shaft bearing rolling torque 1.7 - 2.2 N·m (1.3 - 1.6 lb ft)
Differential bearing rolling torque 1.5 - 2.5 N·m (1.1 - 1.8 lb ft)
Wheel bearing with seal rolling torque 8 - 30 N·m (5.9 - 22.1 lb ft)
Open differential rolling torque (Internal diff gears) 0 - 1 N·m (0.0 - 0.7 lb ft)
Limited slip differential rolling torque (Internal diff gears) 1 - 5 N·m (0.7 - 3.7 lb ft)

Capacities
Differential 7.7 l (8.1 US qt) or bottom of fill hole.
Planetary 0.5 l (0.5 US qt) or fill to line.
Type of Fluid Wet Brake/Transmission Lubricant - SAE 80W140
(MAT3510)
Lubricant Kluberplus 84279121

NOTE: All new or used hardware should have Loctite 242 applied prior to installation. The manufacturer recommends
replacement of all hardware to include O-rings.

FRONT AXLE - General specification - CNH Front Axle Four Wheel

Drive - 580SN-WT and 590SN
Specifications
Tie rod length securing nut 213 - 263 N·m (157.1 - 194.0 lb ft)
Tie rod ball joint nut 162 - 200 N·m (119.5 - 147.5 lb ft)
Tie rod ball joint 255 - 315 N·m (188.1 - 232.3 lb ft)
Breather 11 - 14 N·m (8.1 - 10.3 lb ft)
Beam drain plug/fill 54 - 66 N·m (39.8 - 48.7 lb ft)
Lube fitting, king pin 20 - 30 N·m (14.8 - 22.1 lb ft)
Planet carrier retention screw 21 - 26 N·m (15.5 - 19.2 lb ft)
King pin bolt 154 - 188 N·m (113.6 - 138.7 lb ft)
Differential cover bolt 96 - 118 N·m (70.8 - 87.0 lb ft)
Steering cylinder bolt 358 - 442 N·m (264.0 - 326.0 lb ft)
Steering stop nut 200 - 244 N·m (147.5 - 180.0 lb ft)
Sun shaft retention nut 358 - 442 N·m (264.0 - 326.0 lb ft)
Ring gear support bolt 96 - 118 N·m (70.8 - 87.0 lb ft)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Specifications
Planet pin screw 95 - 105 N·m (70.1 - 77.4 lb ft)
Planetary drain plug 72 - 88 N·m (53.1 - 64.9 lb ft)
Bearing cap bolt 96 - 118 N·m (70.8 - 87.0 lb ft)
Ring nut retainer bolt 21 - 26 N·m (15.5 - 19.2 lb ft)
Bevel crown bolt 96 - 118 N·m (70.8 - 87.0 lb ft)
Pinion shaft bearing rolling torque 1.7 - 2.2 N·m (1.3 - 1.6 lb ft)
Differential bearing rolling torque 1.5 - 2.5 N·m (1.1 - 1.8 lb ft)
Wheel bearing with seal rolling torque 12 - 25 N·m (8.9 - 18.4 lb ft)
Open differential rolling torque (Internal diff gears) 0 - 1 N·m (0.0 - 0.7 lb ft)
Limited slip differential rolling torque (Internal diff gears) 1 - 5 N·m (0.7 - 3.7 lb ft)

Capacities
Axle
Differential 8.6 l (9.1 US qt) or bottom of fill hole.
Planetary 1.0 l (1.1 US qt) or fill to line.
Type of Fluid Wet Brake/Transmission Lubricant - SAE 80W140
(MAT3510)
Lubricant Kluberplus 84279121

NOTE: All new or used hardware should have Loctite 242 applied prior to installation. The manufacturer recommends
replacement of all hardware to include O-rings.

FRONT AXLE - Special tools - CNH Front Axle Four Wheel Drive -
580N, 580SN, 580SN-WT, 590SN
CAS1840C or DMT100002 Spanner Wrench

RCPH10TLB633ABL 1

Yoke to hold shaft

RCPH10TLB638ABL 2

CAS-1980 V-Block. Used to support coupling when replacing a universal joint.

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AXLES, BRAKES AND STEERING - FRONT AXLE

RCPH10TLB684ABL 3

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 AXLES, BRAKES AND STEERING - FRONT AXLE

380100092 Wrench to loosen and tighten tie rods for steering cylinder.

RCPH10TLB235ABL 4

CAS2369 or 380100103- Seal protector

RCPH10TLB635ABL 5

DMT100001- Pinion Seal Installation Tool

RCPH10TLB025FAL 6

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 AXLES, BRAKES AND STEERING - FRONT AXLE

DMT100002- Thrust Bearing Installation/Removal Tool

RCPH10TLB026FAL 7

DMT100003- Sun Shaft Seal Installation Tool

RCPH10TLB027FAL 8

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 AXLES, BRAKES AND STEERING - FRONT AXLE

DMT100004- Hub Seal Installation Tool

RCPH10TLB033FAL 9

DMT100005- Axle Housing Shaft Bushing Installation Tool

RCPH10TLB029FAL 10

DMT100006- Axle Housing Shaft Seal Installation Tool

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 AXLES, BRAKES AND STEERING - FRONT AXLE

RCPH10TLB030FAL 11

3800000468- Pinion Nut Wrench

RCPH10TLB261ACL 12

380100102- Pinion Shaft Wrench

RCPH10TLB260ACL 13

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - General specification - Carraro Front axle-four

wheel drive - 580N and 580SN only
General specifications
Backlash for ring gear 0.20 - 0.25 mm (0.008 - 0.010 in)
Rotating torque for pinion shaft without seal 1.1 - 2.3 N·m (9.74 - 20.36 lb in)

Lubricant 580N and 580SN

Capacity - center bowl 5.5 l (5.8 US qt)
Capacity - each wheel end 0.71 l (0.75 US qt)
Type of fluid Wet brake/Transmission lubricant - SAE 80W140
MAT3510

Special torques
Studs for wheels 70 N·m (51.6 lb ft)
Allen head bolts for carrier 25 N·m (18.4 lb ft)
Self locking nut for tie rod ball joint 165 N·m (121.7 lb ft)
Jam nut for tie rod 120 N·m (88.5 lb ft)
Nut for ball joint for steering cylinder 300 N·m (221.3 lb ft)
Bolts for steering cylinder 120 N·m (88.5 lb ft)
Jam nuts for steering stops 150 N·m (110.6 lb ft)
Bolts for king pin 120 N·m (88.5 lb ft)
Bolts for adjusting ring lock 13 N·m (115.1 lb in)
Bolts for bearing caps 266 N·m (196.2 lb ft)
Bolts for hub for planetary ring gear 95 N·m (70.1 lb ft)
Bolts for differential carrier 169 N·m (124.6 lb ft)
Oil drain plugs in axle housing 60 N·m (44.3 lb ft)
Oil drain plugs in planetary ends 80 N·m (59.0 lb ft)
Breather 10 N·m (88.5 lb in)
Grease zerks 8 N·m (70.8 lb in)
Wheel nuts 350 N·m (258.1 lb ft)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - Special tools - Carraro Front axle-four wheel drive -

580N and 580SN only
CAS 1839 Pinion setting kit
1. CAS1839-1 Gauge tube

RCPH10TLB461ABL 1

2. CAS1839-2 Gauge block

3. CAS1668 Metric feeler gauge
4. CAS2401 Pilot
5. CAS1596A-4 Handle
6. CAS1596A Stud
CAS1840C Spanner wrench

RCPH10TLB468ABL 2

CAS2151A Wrench for pinion nut

RCPH10TLB465ABL 3

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Yoke to hold shaft

RCPH10TLB467ABL 4

CAS1842 Wheel stud removal and installation

RCPH10TLB466ABL 5

CAS1980 V-Block used to support coupling when replac-

ing a universal joint

RCPH10TLB469ABL 6

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 AXLES, BRAKES AND STEERING - FRONT AXLE

380100091 for all two wheel drive and the 580N, 580SN
four wheel drive front axle

RCPH10TLB235ABL 7

38010092 for the 580SN - WT and 590SN four wheel drive

front axle

CAS2369 - Seal protector

CAS2375 - Shaft adapter

CAS10468 - Puller

FRONT AXLE - General specification - Carraro Front axle-four

wheel drive - 580SN-WT and 590SN only
Backlash for ring gear 0.20 - 0.25 mm (0.008 - 0.010 in)
Rotating torque for pinion shaft without seal 1.1 - 2.3 N·m (9.7 - 20.4 lb in)

Lubricant - 580SN
Capacity - center bowl 6.3 l (6.7 US qt)
Capacity - each wheel end 0.59 l (0.6 US qt)
Type of fluid Wet brake/transmission lubricant - SAE 80W140
MAT3510

Lubricant - 590SN
Capacity - center bowl 6.7 l (7.1 US qt)
Capacity - each wheel end 0.65 l (0.7 US qt)
Type of fluid Wet brake/transmission lubricant - SAE 80W140 MAT
3510

Special torques
Stud for wheels 70 N·m (51.6 lb ft)
Allen head bolts for carrier 25 N·m (18.4 lb ft)
Nut for ball joint for steering cylinder 300 N·m (221.3 lb ft)
Bolts for steering cylinder 120 N·m (88.5 lb ft)
Jam nuts for steering stops 150 N·m (110.6 lb ft)
Bolts for king pins 190 N·m (140.1 lb ft)
Bolts for adjusting ring lock 13 N·m (115.1 lb in)
Bolts for bearing caps 266 N·m (196.2 lb ft)
Bolts for differential case 169 N·m (124.6 lb ft)
Bolts for differential carrier 169 N·m (124.6 lb ft)
Oil drain plugs in axle housing 60 N·m (44.3 lb ft)
Oil drain plugs in planetary ends 80 N·m (59.0 lb ft)
Breather 10 N·m (88.5 lb in)
Grease zerks 8 N·m (70.8 lb in)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Self locking nut for tie rod ball joint

580SN-WT 165 N·m (121.7 lb ft)
590SN 220 N·m (162.3 lb ft)

Jam nut for tie rod

580SN-WT 120 N·m (88.5 lb ft)
590SN 250 N·m (184.4 lb ft)

Bolts for hub for planetary ring gear

580SN-WT 95 N·m (70.1 lb ft)
590SN 120 N·m (88.5 lb ft)

FRONT AXLE - Special tools - Carraro Front axle-four wheel drive -

580SN-WT and 590SN only
CAS 1839 Pinion setting kit
1. CAS1839-1 Gauge tube

RCPH10TLB461ABL 1

2. CAS1839-2 Gauge block

3. CAS1668 Metric feeler gauge
4. CAS2401 Pilot
5. CAS1596A-4 Handle
6. CAS1596A Stud
CAS1840C Spanner wrench

RCPH10TLB633ABL 2

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 AXLES, BRAKES AND STEERING - FRONT AXLE

CAS2151A Wrench for pinion nut

RCPH10TLB637ABL 3

Yoke to hold shaft

RCPH10TLB638ABL 4

CAS1842 Wheel stud removal and installation

RCPH10TLB683ABL 5

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 AXLES, BRAKES AND STEERING - FRONT AXLE

CAS1980 V-Block used to support coupling when replac-

ing a universal joint

RCPH10TLB684ABL 6

38010092 Wrench to loosen and tighten tie rods for steer-

ing cylinder

RCPH10TLB235ABL 7

Seal driver 380002431

RCPH10TLB636ABL 8

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Seal protector CAS2369

RCPH10TLB635ABL 9

Seal driver 380002432

RCPH10TLB634ABL 10

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Axle - Exploded view - CNH Four wheel drive axle

1. Axle 5. Pivot pin 9. Bolt
2. Bolt 6. Drive Shaft 10. Washer
3. Snap ring 7. Retainer 11. Drive Shaft Guard
4. Spacer 8, Bolt

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AXLES, BRAKES AND STEERING - FRONT AXLE

RCPH10TLB388ACL 1

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Axle - Drawing - Front axle-four wheel drive- measuring toe-in

1. Mark around center of tire
2. Steering cylinder
3. Loosen the jam nut and turn the piston rod as required
Top axle measurement must be equal to or up to 5 mm (0.2 in) less than bottom axle measurement.

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AXLES, BRAKES AND STEERING - FRONT AXLE

RCPH10TLB001FAL 1

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Differential - Exploded view - Carraro Front axle-four wheel drive -

580N and 580SN only
1. Cover 12. O-ring
2. Seal 13. Lock
3. Pinion nut 14. Shim
4. Washer 15. Pinion gear
5. Bearing 16. Ring gear
6. Flat washer 17. Case half
7. Spacer 18. Thrust washer
8. Bearing cup 19. Side gear
9. Differential carrier 20. Pinion gear
10. Adjusting ring 21. Pinion shaft
11. Bearing cap 22. Dowel pin

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AXLES, BRAKES AND STEERING - FRONT AXLE

RCPB10TLB002HAL 1

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Differential - Exploded view - Carraro Front axle-four wheel drive -

580SN-WT and 590SN only
1. Cover 12. O-ring
2. Seal 13. Lock
3. Pinion nut 14. Shim
4. Washer 15. Pinion gear
5. Bearing 16. Ring gear
6. Flat washer 17. Case half
7. Spacer 18. Thrust washer
8. Bearing cup 19. Side gear
9. Differential carrier 20. Pinion gear
10. Bearing cap 21. Pinion shaft
11. Bearing cap 22. Dowel pin

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AXLES, BRAKES AND STEERING - FRONT AXLE

RCPB10TLB002HAL 1

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Differential - Exploded view - Carraro Front axle-four wheel drive

limited slip differential- 580SN-WT and 590SN only
1. Locking plate and bolt 7. Friction plate special (2)
2. Ring nut 8. Thrust washer
3. Bearing 9. Side and pinion gears
4. Differential housing 10. Pin
5. Reaction plate (10) 11. Shaft
6. Friction plate (8) 12. Bolt (12)

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RCPH10TLB004GAL 1

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Differential - Exploded view - CNH- Front Axle - Differential

Differential
1. Differential Carrier 7. Crush sleeve 13. Side gear 19. Bolt 25. Bolts
2. Cover 8. Bearing 14. Thrust Washer 20. Bearing caps 26. Locking finger
bolts
3. O-ring 9. Spacer 15. Differential 21. Side gear 27. Locking pin for
housing diff. cross shaft
4. Seal 10. Pinion shaft 16. Bearing 22. Crown gear 28. Differential cross
shaft
5. Outboard bearing 11. Thrust Washer 17. Spanner nut 23. Bearing
6. Washer 12. Spider gear 18. Locking finger 24. Spanner nut

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AXLES, BRAKES AND STEERING - FRONT AXLE

RCPH10TLB171GAL 1

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Housing - Exploded view - Carraro Front axle- swivel housing-

1. Bolt 4. Bushing 7. Swivel housing
2. Top king pin 5. Seal 8. Grease zerk
3. Belleville washer 6. Bushing 9. Bottom king pin

RCPH10TLB001GAL 1

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AXLES, BRAKES AND STEERING - FRONT AXLE

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Housing - Exploded view - CNH Front axle - swivel housing

Swivel Housing
1. Bolt
2. Bottom king pin
3. Grease zirk
4. Bushing
5. Bellville washer
6. Swivel housing
7. Top king pin

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RCPH10TLB182GAL 1

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Planetary and hub - Exploded view - Carraro Front axle-four wheel

drive - 580N and 580SN only
1. Seal 11. Thrust washer
2. Wheel bearing 12. Snap ring
3. Bearing cup 13. Retainer
4. Planetary housing 14. Pinion gear
5. Stud 15. Pin
6. Retaining ring 16. O-ring
7. Hub 17. Carrier
8. Bolt 18. Allen head bolt
9. Ring gear 19. Pinion shaft
10. Thrust plate 20. Bushing

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RCPH10TLB001HAL 1

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Planetary and hub - Exploded view - Carraro Front axle-four wheel

drive - 580SN-WT
1. Axle shaft 16. Snap ring
2. Seal 17. Retainer
3. Bearing assembly 18. Pinion gear
4. Planetary housing 19. Needles
5. Stud 20. O-ring
6. Bearing assembly 21. Allen head bolt
7. Retaining ring 22. Carrier
8. Hub 23. Pinion shaft
9. Ring gear 24. Plug
10. Bolt 25. O-ring
11. Bushing 26. Nut
12. Snap ring 27. Washer
13. Thrust plate 28. Pin
14. Thrust plate 29. Thrust washer
15. Thrust washer

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RCPH10TLB002GAL 1

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Planetary and hub - Exploded view - Carraro Front axle-four wheel

drive - 590SN
1. Seal 11. Bushing
2. Bearing assembly 12. Needles
3. Planetary housing 13. Plug
4. Stud 14. Allen head bolt
5. O-ring 15. Carrier
6. Bearing assembly 16. Thrust button
7. Retaining ring 17. Pinion shaft
8. Hub 18. Pinion gear
9. Ring gear 19. Retainer
10. Bolt 20. Snap ring

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RCPH10TLB003GAL 1

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Planetary and hub - Exploded view - CNH Front Axle - Planetary

Planetary
1. Drain Plug 6. Planet pinion gear 11. Ring gear 16. Stud
w/needles
2. Drain Plug O-ring 7. Retainers 12. Hub 17. Seal
3. Allen head bolts 8. Bolts 13. Retaining ring
4. Planetary Carrier 9. T-dowels 14. Wheel Bearing
5. O-ring 10. Pinion nut 15. Wheel hub

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RCPH10TLB180GAL 1

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - Remove - Two wheel drive machines

NOTE: Refer to illustration FRONT AXLE - Install
(D.10.A).
1. Raise the front wheels above the floor and use suit-
able stands to hold the machine in place.
2. Loosen and remove the wheel bolts and remove the
wheels.
3. Fasten an identification tag to one of the hoses for
the steering cylinder.
4. Disconnect the hoses from the fittings in the steering
cylinder. Install a plug in each hose and a cap on
each fitting.
5. Loosen and remove the lubrication hose (1) from the
fitting.
6. Put a floor jack under the axle to hold the axle in
position.
7. Remove snap ring (3) from the pivot pin (4), remove
the thrust washer.
8. Drive the pivot pin (4) out of the frame.
9. Spacers are used at the front and rear of the axle,
between the axle and the frame. Lower the axle and
remove the spacers (5).
10. Remove the axle from under the machine.

RCPH10TLB129GAL 1

Next operation:
FRONT AXLE - Install (D.10.A)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - Install - Two wheel drive machines

Prior operation:
FRONT AXLE - Remove (D.10.A)

1. Raise the axle into alignment with the machine.

2. Install a spacer (5) between the front of the axle and
the frame.
3. Start the pivot pin (4) into the frame, spacer(s) (5)
and axle.
4. Drive the pivot pin (4) into the rear pivot of the axle
but not through the rear pivot.
5. Install the washer (2) between the rear of the axle
and the frame.
NOTE: Remove or install washer(s) (2) as required be-
tween the axle and the frame to remove any and play.
6. Drive the pivot pin (4) through the rear pivot and the
frame.
7. Install the snap rings.
8. Connect the lubrication hose (1) to the fitting.
9. Loosen and remove the plugs from the hoses and the
caps from the fittings for the steering cylinder.
10. Connect the hoses to the steering cylinder.
11. Install the wheels and wheel bolts. do not use an
impact wrench to tighten the wheel bolts.
12. Tighten the bolts to 251 N·m (185 lb ft).
13. Remove the stands and lower the wheels to the floor.
14. Lubricate the pivot pin (4) for the axle.
15. Check and adjust the toe-in according to FRONT
AXLE - Assemble (D.10.A).

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 AXLES, BRAKES AND STEERING - FRONT AXLE

RCPH10TLB129GAL 1

1. Remote grease hose 3. Snap ring 5. Spacer

2. Washer thrust 4. Pivot pin

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - Remove - Four wheel drive machines

NOTE: Refer to illustration on Axle - Exploded view
(D.10.A).
1. Put a floor jack under the drive shaft guard (11) to
hold the drive shaft guard in position.
2. Loosen and remove the bolts (9) and flat washers
(10) that fasten the drive shaft guard (11) to the
frame.
3. Lower the drive shaft guard (11) and remove it from
under the machine.
4. Loosen and remove the bolts (8) and retainers (7)
that fasten the drive shaft (6) to the flange on the
transmission. Remove the drive shaft (6).
5. Raise the front wheels above the floor and use suit-
able stands to hold the machine in place.
6. Install blocks between the axle (1) stops and the
frame to prevent the axle from tilting.
7. Loosen and remove the wheel nuts and hardened
washers and remove the wheels.
8. Fasten an identification tag to one of the hoses for
the steering cylinder.
9. Disconnect the hoses from the fittings in the steering
cylinder. Install a plug in each hose and a cap on
each fitting.
10. Disconnect the lubrication hose from the axle (1).
11. Put a floor jack under the axle (1) to hold the axle in
position.
12. Remove the snap ring (3) from the rear of the pivot
pin (5).
13. Remove bolt (2) and install a slide hammer into the
pivot pin (5), pull the pivot pin (5) out of the frame.
14. Washers are used at the front and rear of the axle
(1), between the axle and the frame. Lower the axle
(1) and remove the washers (4).
15. Remove the axle (1) from under the machine.

Next operation:
FRONT AXLE - Install (D.10.A)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - Install - Four wheel drive machines

Prior operation:
FRONT AXLE - Remove (D.10.A)

1. Raise the axle (1) into alignment with the frame.

2. Install the pivot pin (5) with the bolt hole end of the
pivot pin toward the front of the machine.
3. Install a washer (4) between the front of the axle (1)
and the frame. Use washer(s) as required for mini-
mum end play between the frame and the axle (1).
4. Start the pivot pin (5) into the frame, washer (4), and
axle (1).
5. Drive the pivot pin (5) into the rear pivot of the axle
(1) but not through the rear pivot.
6. Install a washer (4) between the rear of the axle (1)
and the frame.
7. Drive the pivot pin (5) through the rear pivot and the
frame.
8. Install the snap ring (3) on the pivot pin (5).
9. Drive the pivot pin (5) toward the front of the machine
as far as possible.
10. Check the end play between the frame and the snap
ring (3) on the pivot pin (5) at the front of the machine.
Use washers (4) as required to remove any end play.
11. Connect the lubrication hose to the axle (1).
12. Loosen and remove the plugs from the hoses and the
caps from the fittings for the steering cylinder.
13. Connect the hoses to the steering cylinder.
14. Install the wheels, hardened washers , and nuts.
15. Tighten the wheel nuts to 122 N·m (90 lb ft)+ 3 - 10
N·m (2 - 7 lb ft). Then turn nut an additional 90 ° ±
5 °.
16. Remove the blocks from between the axle (1) stops
and the frame.
17. Remove the stands and lower the wheels to the floor.
18. Lubricate the pivot pin (5) for the axle (1).
19. Install the drive shaft (6). Install the bolts (8) and re-
tainers (7) that fasten the drive shaft (6) to the flange
on the transmission.
20. Tighten the bolts to 33 - 39 N·m (24 - 29 lb ft).
21. Raise the drive shaft guard (11) in position.
NOTE: If your machine is equipped with a powershift trans-
mission, install O-ring and spacer on the bolts, use the
O-ring to hold the hardware in place.
22. Install the bolts (9) and flat washers (10) that fasten
the drive shaft guard (11) to the frame.
23. Torque the bolts (9) to 50 - 90 N·m (36.9 - 66.4 lb ft).

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - Disassemble - Carraro Front axle two wheel drive

1. Loosen and remove the tie rod ends from the swivel
housings.

RCPH10TLB603ABL 1

2. Remove the steering cylinder, ball joints, and tie rod

ends from the axle.

RCPH10TLB716ABL 2

3. Attach suitable lifting equipment to the wheel hub.

Remove the wheel hub cover, bearing retainer plate
bolts, and bearing retainer plate.

RCPH10TLB604ABL 3

4. Remove the wheel hub from the axle.

RCPH10TLB605ABL 4

NOTE: Repeat steps 3 and 4 for the other wheel hub.

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 AXLES, BRAKES AND STEERING - FRONT AXLE

5. Remove the bearing cups from the wheel hubs.

RCPH10TLB606ABL 5

6. Remove the bearing cone from the swivel housing.

RCPH10TLB607ABL 6

7. Attach suitable lifting equipment to the swivel hous-

ing. Remove the upper and lower king pins.

RCPH10TLB608ABL 7

8. Remove the swivel housing from the axle beam.

RCPH10TLB609ABL 8

NOTE: Repeat steps 7 and 8 for the other swivel housing.

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 AXLES, BRAKES AND STEERING - FRONT AXLE

9. Remove the bevelled washers from the axle beam.

RCPH10TLB610ABL 9

10. If required, remove the upper bushing and lower

bearing cup for the king pins.

RCPH10TLB611ABL 10

11. If required, remove the front and rear pivot seals and
bushings.

RCPH10TLB612ABL 11

Next operation:
FRONT AXLE - Inspect (D.10.A)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - Inspect - Carraro Front axle two wheel drive

Prior operation:
FRONT AXLE - Disassemble (D.10.A)

1. Clean all parts in cleaning solvent.

2. Inspect the bearing cups and the rollers in the wheel
bearings for flat areas, pitting, scoring, and other
damage. Also check the bearing cones for damage.
If any of these defects are found, new wheel bearing
cups and cones must be installed.
3. Inspect king pin bushings and bearings for flat ar-
eas, pitting, scoring, and other damage. Replace as
needed.
4. Inspect axle pivot bushings and pivot pin for flat ar-
eas, pitting, scoring, and other damage. Replace as
needed.
5. Remove and discard all seals and O-rings.

Next operation:
FRONT AXLE - Assemble (D.10.A)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - Assemble - Carraro Front axle two wheel drive

Prior operation:
FRONT AXLE - Inspect (D.10.A)

1. Install bushings and seals in the pivot on the axle

beam.

RCPH10TLB612ABL 1

NOTE: To ease installation, cool bushings to -100 °C (-148.0 °F).

2. Install the upper bushing and lower bearing cup using
suitable bearing drivers.

RCPH10TLB611ABL 2

NOTE: To ease installation, cool bushings to -100 °C (-148.0 °F).

3. Apply grease to the bevelled washers to assist hold-
ing them in place during assembly.

RCPH10TLB610ABL 3

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 AXLES, BRAKES AND STEERING - FRONT AXLE

4. Use suitable lifting equipment and install the swivel

housing on the axle.

RCPH10TLB609ABL 4

5. Make sure the bevelled washers are in place, install

the upper and lower king pins. Torque the bolts to
120 N·m (88.5 lb ft)

RCPH10TLB608ABL 5

6. Grease the bearing cone and install it onto the swivel

housing.

RCPH10TLB607ABL 6

7. Use suitable drivers and install new bearing cups and

seal into wheel hub.

RCPH10TLB613ABL 7

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 AXLES, BRAKES AND STEERING - FRONT AXLE

8. Use suitable lifting equipment and install wheel hub

onto the swivel housing.

RCPH10TLB614ABL 8

9. Grease and install the outer bearing on the swivel

housing. Use LOCTITE® 270 on the bolts, position
the thrust washer, install and torque the bolts to 120
N·m (88.5 lb ft).

RCPH10TLB615ABL 9

10. Install a new O-ring on the wheel hub cover, lubricate

the O-ring with grease. Use a suitable driver and
install the wheel hub cover into the wheel hub.

RCPH10TLB616ABL 10

11. Use LOCTITE® 270 on the bolts, mount the steering

cylinder and torque the bolts to 335 N·m (247.1 lb ft).

RCPH10TLB717ABL 11

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 AXLES, BRAKES AND STEERING - FRONT AXLE

12. Install the ball joints to the steering cylinder, torque

the ball joints to 300 N·m (221.3 lb ft).

RCPH10TLB717ABL 12

13. Loosen the locking nut for the tie rod end, place the
swivel housing parallel with the axle. Adjust the tie
rod end so that it can be slipped into the swivel hous-
ing.

RCPH10TLB617ABL 13

14. Tighten the tie rod end to a torque of 165 N·m (121.7
lb ft).

RCPH10TLB603ABL 14

Toe-in Adjustment
15. Place two 1 m (39.37 in) bars on the wheel hubs with
500 mm (19.69 in) on each side of the center line of
the axle.

RCPH10TLB618ABL 15

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 AXLES, BRAKES AND STEERING - FRONT AXLE

16. Use lug nuts to hold the bars into place on the wheel
hub.

RCPH10TLB619ABL 16

17. Measure the distance between the bars, adjust the

toe-in so that (A) is -12 - -24 mm (-0.47 - -0.94 in).

RCPH10TLB718ABL 17

18. Snug the jam nuts for the tie rods and recheck toe-in.

RCPH10TLB620ABL 18

19. Torque the jam nut to 120 N·m (88.5 lb ft).

RCPH10TLB621ABL 19

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - Disassemble - CNH Front Axle - Two Wheel Drive

1. Raise the wheel(s) off the floor and use acceptable
supports to hold the machine in position.
2. Remove the nuts and hardened washers and remove
the wheel(s). FRONT AXLE - Remove (D.10.A)
Drain the oil from the carrier.

RCPH10TLB303ACL 1

3. Loosen and remove the tie rod ends from the swivel
housings.

RCPH10TLB951ABL 2

4. Remove the steering cylinder, ball joints, and tie rod

ends from the axle.

RCPH10TLB240ACL 3

5. Attach suitable lifting equipment to the wheel hub.

Remove the wheel hub cover, bearing retainer plate
bolts, and bearing retainer plate.

RCPH10TLB311ACL 4

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 AXLES, BRAKES AND STEERING - FRONT AXLE

6. Remove the wheel hub from the axle.

RCPH10TLB605ABL 5

NOTE: Repeat steps 3 through 6 for the other wheel hub.

7. Remove the bearing cups from the wheel hubs.

RCPH10TLB606ABL 6

8. Remove the bearing cone from the swivel housing.

RCPH10TLB607ABL 7

9. Attach suitable lifting equipment to the swivel hous-

ing. Remove the upper and lower king pins.

RCPH10TLB954ABL 8

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 AXLES, BRAKES AND STEERING - FRONT AXLE

10. Remove the swivel housing from the axle beam.

RCPH10TLB956ABL 9

NOTE: Repeat steps 9 and 10 for the other swivel housing.

11. Remove the bevelled washers from the axle beam.

RCPH10TLB699ABL 10

12. If required, remove the upper bushing and lower

bearing cup for the king pins.

RCPH10TLB926ABL 11

13. If required, remove the front and rear pivot seals and
bushings.

RCPH10TLB612ABL 12

Next operation:
FRONT AXLE - Inspect (D.10.A)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

FRONT AXLE - Inspect - CNH Front Axle - Two Wheel Drive

1. Clean all parts in cleaning solvent.
2. Inspect the bearing cups and the rollers in the wheel
bearings for flat areas, pitting, scoring, and other
damage. Also check the bearing cones for damage.
If any of these defects are found, new wheel bearing
cups and cones must be installed.
3. Inspect king pin bushings and bearings for flat ar-
eas, pitting, scoring, and other damage. Replace as
needed.
4. Inspect axle pivot bushings and pivot pin for flat ar-
eas, pitting, scoring, and other damage. Replace as
needed.
5. Remove and discard all seals and O-rings.

Next operation:
FRONT AXLE - Assemble (D.10.A)

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FRONT AXLE - Assemble - CNH Front Axle - Two Wheel Drive

1. Install bushings and seals in the pivot on the axle
beam.

RCPH10TLB612ABL 1

NOTE: To ease installation, cool bushings to -100 °C (-148.0 °F).

2. Install the upper bushing and lower bearing cup using
suitable bearing drivers.

RCPH10TLB926ABL 2

NOTE: To ease installation, cool bushings to -100 °C (-148.0 °F).

3. Apply grease to the bevelled washers to assist hold-
ing them in place during assembly.

RCPH10TLB699ABL 3

4. Use suitable lifting equipment and install the swivel

housing on the axle.

RCPH10TLB269ACL 4

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 AXLES, BRAKES AND STEERING - FRONT AXLE

5. Make sure the bevelled washers are in place, install

the upper and lower king pins. Torque the bolts to
120 N·m (88.5 lb ft)

RCPH10TLB002ACL 5

6. Grease the bearing cone and install it onto the swivel

housing.

RCPH10TLB607ABL 6

7. Use suitable drivers and install new bearing cups and

seal into wheel hub.

RCPH10TLB613ABL 7

8. Use suitable lifting equipment and install wheel hub

onto the swivel housing.

RCPH10TLB614ABL 8

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 AXLES, BRAKES AND STEERING - FRONT AXLE

9. Grease and install the outer bearing on the swivel

housing. Use LOCTITE® 270 on the bolts, position
the thrust washer, install and torque the bolts to 120
N·m (88.5 lb ft).

RCPH10TLB311ACL 9

10. Install a new O-ring on the wheel hub cover, lubricate

the O-ring with grease. Use a suitable driver and
install the wheel hub cover into the wheel hub.

RCPH10TLB616ABL 10

11. Use LOCTITE® 270 on the bolts, mount the steering

cylinder and torque the bolts to 335 N·m (247.1 lb ft).

RCPH10TLB240ACL 11

12. Install the ball joints to the steering cylinder, torque

the ball joints to 300 N·m (221.3 lb ft).

RCPH10TLB239ACL 12

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 AXLES, BRAKES AND STEERING - FRONT AXLE

13. Tighten the tie rod end to a torque of 165 N·m (121.7
lb ft).

RCPH10TLB006ACL 13

Toe-in Adjustment
14. Place two 1 m (39.37 in) bars on the wheel hubs with
500 mm (19.69 in) on each side of the center line of
the axle.

RCPH10TLB618ABL 14

15. Use lug nuts to hold the bars into place on the wheel
hub.

RCPH10TLB619ABL 15

16. Measure the distance between the bars, adjust the

toe-in so that (A) is -12 - -24 mm (-0.47 - -0.94 in).

RCPH10TLB718ABL 16

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 AXLES, BRAKES AND STEERING - FRONT AXLE

17. Snug the jam nuts for the tie rods and recheck toe-in.

RCPH10TLB620ABL 17

18. Torque the jam nut to 120 N·m (88.5 lb ft).

RCPH10TLB621ABL 18

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Differential - Remove - CNH Front Axle -Four Wheel Drive -

Differential Carrier
Prior operation:
Planetary and hub - Disassemble (D.10.A)

1. Drain oil.

RCPH10TLB276ACL 1

2. Remove knuckle assembly.

3. Loosen and remove the steering cylinder bolts and
washers.

RCPH10TLB957ABL 2

4. Remove the differential carrier bolts (12).

RCPH10TLB958ABL 3

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 AXLES, BRAKES AND STEERING - FRONT AXLE

5. Use suitable lifting equipment and remove the differ-

ential carrier.

RCPH10TLB255ACL 4

Next operation:
Differential - Disassemble (D.10.A)

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Differential - Disassemble - CNH Front Axle -Four Wheel Drive-

Differential Carrier
1. See differential and differential carrier and exploded
view Differential - Exploded view (D.10.A)
2. Place the differential on an approved working area
so the differential gear is free to rotate.

RCPH10TLB962ABL 1

3. Prevent the pinion shaft from turning. Measure the

backlash of the ring gear. Record the reading.

RCPH10TLB963ABL 2

4. Make an identification mark on the bearing cap and

leg on one side of the differential carrier.

RCPH10TLB964ABL 3

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 AXLES, BRAKES AND STEERING - FRONT AXLE

5. Loosen the bolt.

RCPH10TLB964ABL 4

6. Loosen both adjusting rings. Use DMT100002 tool or

suitable alternative, such as CAS1840C, if available.

RCPH10TLB964ABL 5

NOTE: Record the number of turns while removing the nuts.

7. Remove the bolts. Loosen the 2 bearing caps.

RCPH10TLB966ABL 6

8. Remove the adjusting rings, bearing cups and differ-

ential.

RCPH10TLB989ABL 7

9. If the bearing cups are to be used again, fasten an

identification tag to one bearing cup for the current
installation.
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10. Remove the seal and cover.

RCPH10TLB972ABL 8

11. Use a very narrow chisel/round end punch to unstake

the nut.

RCPH10TLB512ABL 9

12. Use special tool 380000468 and 380100102 or yolk

to remove the pinion nut.

RCPH10TLB263ACL 10

13. Remove the tab washer.

RCPH10TLB976ABL 11

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14. Use a press and drive the pinion shaft out of the outer
bearing.

RCPH10TLB977ABL 12

NOTE: Take care to avoid pinion shaft falling on the ground.

15. Remove the flat washers and crush sleeve. Discard
the crush sleeve. The crush sleeve MUST NOT be
used again.

RCPH10TLB978ABL 13

16. Press the pinion shaft out of the inner bearing.

RCPH10TLB979ABL 14

17. Remove the spacer.

RCPH10TLB535ABL 15

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 AXLES, BRAKES AND STEERING - FRONT AXLE

18. Use a soft punch to remove the bearing cups only if

inspection indicates the need for new parts.

RCPH10TLB531ABL 16

19. Use an acceptable puller to remove the seal from the

cover, if needed. Discard the seal.

RCPH10TLB713ABL 17

20. Remove and discard the O-ring from the cover.

RCPH10TLB974ABL 18

Next operation:
Differential - Disassemble (D.10.A)

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Differential - Disassemble - CNH Front Axle -Four Wheel Drive

1. Remove the bolts (12).

RCPH10TLB967ABL 1

2. Use a soft faced hammer to remove the ring gear and

bushings.

RCPH10TLB968ABL 2

3. Remove the outer side gear, as required.

RCPH10TLB970ABL 3

4. Use a suitable punch to remove retaining pin.

RCPH10TLB928ABL 4

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 AXLES, BRAKES AND STEERING - FRONT AXLE

5. Remove cross pin.

RCPH10TLB930ABL 5

6. Remove the thrust washer, spider gears and remain-

ing side gear, as required.

RCPH10TLB931ABL 6

Next operation:
Differential - Inspect (D.10.A)

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Differential - Inspect - CNH Front Axle - Four Wheel Drive

1. Clean all parts in cleaning solvent.
2. Inspect all bearing assemblies for flat areas, pitting,
scoring, and other damage. Also check the races for
damage. If any of these defects are found, a new
wheel bearing and bearing cup must be installed.
3. Inspect the teeth on the pinion gear and ring gear for
pitting, scoring, and broken teeth. The ring gear and
pinion gear must be replaced as a set.
4. Inspect the side gears, the cross pin, and the teeth of
the spider gears for pitting, scoring, and other dam-
age. Also inspect the thrust surfaces and the bore of
each spider gear. Check the splines (limited slip op-
tion only) in the side gears for wear. Use new parts
as required. Differential gears must be replaced as
a set.
5. Inspect the thrust washers for pitting, scoring, and
other damage. Use new parts as required.
6. Inspect the spider shaft for wear. If wear can be felt
with a finger nail, then replace.

Next operation:
Differential - Assemble (D.10.A)

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Differential - Assemble - CNH Front Axle - Four Wheel Drive

NOTE: For limited slip differentials install 5 reaction and 4 friction plates starting with a reaction plate. Make sure the
one sided friction plate with friction material on one side is placed against the side gear with the friction material facing
away from the gear.
1. Install the thrust gear and washer, as required.

RCPH10TLB931ABL 1

2. Install the cross pin and spider gears.

RCPH10TLB930ABL 2

NOTE: For limited slip option: Install one spider and washer with differential shaft, then insert second spider and
washer rolling next to first one. Hold up the side gear and roll spider and washer into place. Then push the shaft
through the second spider. Finish inserting plates.
3. Use a suitable punch to install the retaining pin.

RCPH10TLB928ABL 3

NOTE: Grease all gear and plate contact surfaces before assembly with specified oil.

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 AXLES, BRAKES AND STEERING - FRONT AXLE

4. Install the outer side gear.

RCPH10TLB970ABL 4

5. Make sure that the mounting surfaces for the ring

gear are clean and install the ring gear.

RCPH10TLB987ABL 5

6. Use the vise to prevent the differential from turning

and install and tighten the (12) bolts to 96 - 118 N·m
(70.8 - 87.0 lb ft). Tighten in a star pattern and use
medium thread Loctite 242.

RCPH10TLB988ABL 6

Next operation:
Differential - Assemble (D.10.A)

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Differential - Assemble - CNH Front Axle - Four Wheel Drive -

Differential Carrier
1. Use a suitable driver and drive the bearing cup(s) into
the differential carrier. Use a feeler gauge to ensure
cups are fully seated to 0.008 mm (0.003 in).

RCPH10TLB532ABL 1

2. Install the spacer. The chamfer on the ID of the

spacer must be towards the pinion gear.

RCPH10TLB535ABL 2

3. Use a suitable tool and press the inner bearing

against the spacer. Use a feeler gauge to ensure
bearing is fully seated.

RCPH10TLB981ABL 3

NOTE: Bearing heating is permitted as long as checked with feeler gauge when bearing is cooled.
4. Lubricate the bearings with gear lubricant.

RCPH10TLB542ABL 4

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 AXLES, BRAKES AND STEERING - FRONT AXLE

5. Install a new crush sleeve and two flat washers. The

old crush sleeve MUST NOT be used again. One flat
washer goes on each side of the crush sleeve.

RCPH10TLB533ABL 5

6. Install the pinion shaft and the outer bearing.

RCPH10TLB982ABL 6

7. Install the tab washer, round edges down.

RCPH10TLB983ABL 7

8. Install a new pinion nut.

RCPH10TLB984ABL 8

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9. Use the yoke and 380000468 wrench for the follow-

ing procedure.

RCPH10TLB263ACL 9

10. The pinion shaft and bearings will still be loose.

Tighten the pinion nut in SMALL amounts until the
bearings becomes seated.

NOTICE: If the pinion nut is tightened too much (rotating torque more than specified), the pinion will have to be re-
moved and a new crush sleeve installed on the pinion shaft.
11. Use 380100102 and a pound-inch torque wrench to
check the rotating torque of the pinion shaft. The
shaft must be rotated during tightening of the nut.
Final reading to be verified after 3 complete revolu-
tions of the shaft. The rotating torque must be 1.7 -
2.2 N·m (15.0 - 19.5 lb in). If the rotating torque is
less than specified, tighten the pinion nut a SMALL
amount and check the rotating torque again. Record
actual rolling torque for later use.

RCPH10TLB546ABL 10

12. When the rotating torque is as specified, use a ham-

mer and punch and drive part of the pinion nut into
the slot in the pinion shaft.

RCPH10TLB985ABL 11

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13. Install the differential carrier and lubricate the bear-

ings with gear lubricant.

RCPH10TLB989ABL 12

14. Install bearing cups and bearing caps with the align-
ment marks.

RCPH10TLB990ABL 13

15. Tighten the bolts to pull the bearing caps against the
differential carrier. Do not overtighten the bolts. The
bearings must be able to rotate. Tighten to 20 N·m
(14.8 lb ft)

RCPH10TLB990ABL 14

USED BEVEL SET

NOTE: All bearings in axle should get a few drops of oil before setup. Never rotate the axle dry.
16. Use the CAS1840C or DMT100002 and tighten both
adjusting rings while making sure that there is clear-
ance (backlash) between the ring gear and pinion
gear. Bring adjusting rings into position using the
counted turns from Step 5 of the disassembly sec-
tion Differential - Disassemble (D.10.A). Small fi-
nal alignment may be needed to align marks. Verify
locking finger is aligned.

RCPH10TLB715ABL 15

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17. Tighten the adjusting nut on gear teeth side, to get

rolling torque measured on pinion shaft. See chart
below:

Diff Preload (Nm)

Measured at Pinion
Pinion, Z Crown Z Bevel Ratio FD Ratio Total Ratio Min Max
16 32 2.0 6.0 12.0 0.75 1.25
14 32 2.3 6.0 13.7 0.66 1.09
15 32 2.1 6.0 12.8 0.70 1.17
14 32 2.3 6.0 13.7 0.66 1.09
13 31 2.4 6.0 14.3 0.63 1.05
14 31 2.2 6.0 13.3 0.68 1.13
13 35 2.7 6.0 16.2 0.56 0.93

18. In chart above using Total Ratio field (12.0) as a ref-

erence. Use value from step 20 to determine differ-
ential preload. So: a value of 2.0 Nm would result in
a minimum value of 2.75 Nm and a maximum value
of 3.25 Nm.
19. Rotate bevel set approximately 3 or 4 turns, ensure
proper seating. Use a dial indicator to check for back-
lash. Check in 3 places, approximately 120 degrees
apart. Current value should be (0.008 - 0.013 in). . If
values vary more than (0.005 in), then replace bevel
set. .

RCPH10TLB991ABL 16

20. If backlash value is to large, loosen the adjusting nut

1 slot on gear side and tighten the adjusting nut 1
slot on the back face of the bevel gear. Recheck
backlash. Each slot ~ .004 in.
21. If the backlash value is to small, do the opposite of
step 20.
22. Confirm backlash with dial indicator. Value should be
(0.008 in - 0.013 in).

RCPH10TLB992ABL 17

23. Make final adjustment of nuts to align locking fingers

and confirm rolling torque. See chart, step 17.

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 AXLES, BRAKES AND STEERING - FRONT AXLE

24. Apply bevel set pattern yellow compound in 3 places

120 degrees apart, on 3 teeth each. Rotate bevel set
enough to see pattern in yellow compound. Pattern
should be per chart below. Normal wear will flatten
(elongate) the contact pattern.

NOTE: This is a nonadjustable bevel set. If pattern is significantly different than spec, then replace bevel set.
25. If the original ring gear and pinion gear are being
used, the backlash should be close to the measure-
ment made during disassembly.

RCPH10TLB352ACL 18

26. When the backlash is correct, tighten the bolts to 96

- 118 N·m (70.8 - 87.0 lb ft).

RCPH10TLB990ABL 19

27. Install the lock bolt and lock washer that hold each
adjusting ring. Tighten to 21 - 26 N·m (15.5 - 19.2 lb
ft)
28. Apply form-in-place gasket material, Loctite 515.

RCPH10TLB995ABL 20

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 AXLES, BRAKES AND STEERING - FRONT AXLE

NEW BEVEL SET

29. Install the adjusting rings. Turn nuts into position.
Leave enough clearance on gear teeth side nut to
prevent any bearing preload while tightening the ad-
justing nut on back face of bevel gear. Tighten to
zero backlash.

RCPH10TLB715ABL 21

NOTE: All bearings in axle should get a few drops of oil before setup. Never rotate the axle dry.
30. Tighten the adjusting nut on gear teeth side, to get
rolling torque measured on pinion shaft. See chart
below: In chart above using Total Ratio field (12.0)
as a reference. Use value from step 20 to determine
differential preload. So: a value of 2.0 Nm would
result in a minimum value of 2.75 Nm and a maximum
value of 3.25 Nm.

Diff Preload (Nm)

Measured at Pinion
Pinion, Z Crown Z Bevel Ratio FD Ratio Total Ratio Min Max
16 32 2.0 6.0 12.0 0.75 1.25
14 32 2.3 6.0 13.7 0.66 1.09
15 32 2.1 6.0 12.8 0.70 1.17
14 32 2.3 6.0 13.7 0.66 1.09
13 31 2.4 6.0 14.3 0.63 1.05
14 31 2.2 6.0 13.3 0.68 1.13
13 35 2.7 6.0 16.2 0.56 0.93

31. Rotate bevel set approximately 3 or 4 turns, ensure

proper seating of bearings. Use a dial indicator to
check for backlash. Check in 3 places, approxi-
mately 120 degrees apart. Current value should be
0. If values vary more than 0.005 inch, then replace
bevel set. If not, repeat steps 32 and 33 to get zero
backlash.

RCPH10TLB991ABL 22

32. Loosen the adjusting nut 2 teeth/slots on back face

of bevel gear. Tighten the adjusting nut on gear teeth
side the same amount. Maintain input rolling torque
throughout the process. Each slot ~ 0.00045 N·m
(0.004 lb in). Hold adjusting nut locking finger in
place and move adjusting nut to closest slot that al-
lows finger in slot.

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 AXLES, BRAKES AND STEERING - FRONT AXLE

33. Check backlash with dial indicator. Value should be

(0.010 in). Try for lowest value.

RCPH10TLB992ABL 23

34. Make final adjustments to adjusting nuts to bring

backlash in line with step 33.
35. Confirm rolling torque per step 33:
36. If backlash value is to large, loosen the adjusting nut
1 slot on gear side and tighten the adjusting nut 1
slot on the back face of the bevel gear. Recheck
backlash. Each slot ~ (0.004) in.
37. If the backlash value is to small, do the opposite of
step 36.
38. Confirm backlash with dial indicator. Value should be
(0.010) in.

RCPH10TLB992ABL 24

39. Apply bevel set pattern yellow compound in 3 places

120 degrees apart, on 3 teeth each. Rotate bevel set
enough to see pattern in yellow compound. Pattern
should be per chart.

RCPH10TLB352ACL 25

NOTE: This is a non-adjustable bevel set. If pattern is significantly does not match, then replace bevel set.
NOTE: Each tooth is ~ 0.004 inches.

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 AXLES, BRAKES AND STEERING - FRONT AXLE

40. When the backlash is correct, tighten the bolts to 96

- 118 N·m (70.8 - 87.0 lb ft).

RCPH10TLB990ABL 26

41. Install the locking finger bolts and lock washer that
hold each adjusting ring. Tighten to 21 - 26 N·m (15.5
- 19.2 lb ft)
42. Install a new O-ring on the cover.

RCPH10TLB973ABL 27

43. Use DMT100001 and drive a new seal into the cover.
The OD of the seal should be lightly coated with Klu-
berplus. The seal will be approximately 1/16 from the
inner face of the cover. Pack seal lips with approved
grease.

RCPH10TLB714ABL 28

44. Lubricate the O-ring with clean oil FRONT AXLE -

General specification (D.10.A). Install the cover

RCPH10TLB264ACL 29

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 AXLES, BRAKES AND STEERING - FRONT AXLE

45. Apply form-in-place gasket material, Loctite 515.

RCPH10TLB995ABL 30

46. Install the differential carrier.

RCPH10TLB996ABL 31

47. Install and tighten the bolts to 96 - 118 N·m (70.8 -

87.0 lb ft).

RCPH10TLB997ABL 32

48. Proceed with knuckle installation procedure Hous-

ing - Assemble (D.10.A)
49. See specifications for the correct lubricant for the
axle housing.
50. Lubricate the removed king pins with molydisulfide
grease.
51. Measuring to in, if required Axle - Drawing (D.10.A)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Differential - Remove - Carraro Front axle-four wheel drive

differential carrier- 580N and 580SN only
1. Drain the lubricant from the center bowl.
2. Loosen the nut.

RCPH10TLB693ABL 1

3. Use the CAS10468 puller to loosen the ball joint.

RCPH10TLB692ABL 2

4. Remove the nut and ball joint.

RCPH10TLB484ABL 3

5. Loosen and remove the bolts that hold the top king
pin.

RCPH10TLB695ABL 4

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 AXLES, BRAKES AND STEERING - FRONT AXLE

6. Fasten suitable lifting equipment as shown and re-

move the top king pin.

RCPH10TLB697ABL 5

7. Remove the planetary and axle assembly.

RCPH10TLB698ABL 6

8. Repeat steps 1 through 7 for the opposite end of the

axle.
9. Use tool 380100091 and loosen and remove the right
steering cylinder.

RCPH10TLB502ABL 7

10. Remove the fitting from the closed end of the steering
cylinder.
11. Remove the bolts.

RCPH10TLB639ABL 8

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 AXLES, BRAKES AND STEERING - FRONT AXLE

12. Remove the plug from the cylinder.

RCPH10TLB287ABL 9

13. Remove the steering cylinder.

RCPH10TLB288ABL 10

14. Remove the bolts.

RCPH10TLB508ABL 11

15. Use suitable lifting equipment and remove the differ-

ential carrier.

RCPH10TLB509ABL 12

Next operation:
Differential - Disassemble (D.10.A)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Differential - Disassemble - Carraro Front axle-four wheel drive

differential carrier- 580N and 580SN only
1. Fasten the differential carrier in a repair stand.

RCPH10TLB462ABL 1

2. Prevent the pinion shaft from turning. Measure the

backlash of the ring gear. Record the reading.

RCPH10TLB701ABL 2

3. Make an identification mark on the bearing cap and

leg on one side of the differential carrier.

RCPH10TLB702ABL 3

4. Remove the bolt and lock that hold each adjusting

ring.

RCPH10TLB703ABL 4

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 AXLES, BRAKES AND STEERING - FRONT AXLE

5. Loosen the bolts.

RCPH10TLB704ABL 5

6. Loosen both adjusting rings.

RCPH10TLB715ABL 6

7. Remove the 4 bolts. Use a hammer to loosen the 2

bearing caps.

RCPH10TLB706ABL 7

8. Remove the adjusting rings, bearing cups and differ-

ential.

RCPH10TLB707ABL 8

9. If the bearing cups are to be used again, fasten an

identification tag to one bearing cup for the current
installation.

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 AXLES, BRAKES AND STEERING - FRONT AXLE

10. Remove the seal and cover.

RCPH10TLB511ABL 9

11. Use a narrow chisel to push the nut out of the pinion
shaft.

RCPH10TLB512ABL 10

12. Use the yoke and CAS2151 tool to remove the pinion
nut.

RCPH10TLB471ABL 11

13. Remove the washer.

RCPH10TLB529ABL 12

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 AXLES, BRAKES AND STEERING - FRONT AXLE

14. Use a soft hammer and drive the pinion shaft out of
the outer bearing.

RCPH10TLB530ABL 13

15. Remove the flat washers and spacer. Discard the

spacer. The spacer MUST NOT be used again.

RCPH10TLB533ABL 14

16. Press the pinion shaft out of the inner bearing.

RCPH10TLB534ABL 15

17. Remove the shim.

RCPH10TLB535ABL 16

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 AXLES, BRAKES AND STEERING - FRONT AXLE

18. Remove the bearing cups only if inspection indicates

the need for new parts.

RCPH10TLB531ABL 17

19. Use an acceptable puller and remove the seal form

the cover.

RCPH10TLB713ABL 18

20. Remove the O-ring from the cover.

RCPH10TLB691ABL 19

Next operation:
Differential - Disassemble (D.10.A)

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 AXLES, BRAKES AND STEERING - FRONT AXLE

Differential - Disassemble - Carraro Front axle-four wheel drive -

580N and 580SN only
1. Remove the bolts.

RCPH10TLB513ABL 1

2. Remove the ring gear.

RCPH10TLB514ABL 2

3. Separate the case halves.

RCPH10TLB515ABL 3

4. Remove the thrust washer and side gear.

RCPH10TLB516ABL 4

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5. Remove the pinion shaft assembly and pin.

RCPH10TLB518ABL 5

6. Remove the side gear.

RCPH10TLB520ABL 6

7. Remove the thrust washer.

RCPH10TLB521ABL 7

8. Remove and install new bushings in the case halves

as required.

RCPH10TLB522ABL 8

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9. Remove the bearing from either case half as shown.

RCPH10TLB464ABL 9

Next operation:
Differential - Inspect (D.10.A)

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Differential - Inspect - Carraro Front axle-four wheel drive - 580N

and 580SN only
1. Clean all parts in cleaning solvent.
2. Inspect the bearing cup and the rollers in the bear-
ings for flat areas, pitting, scoring, and other dam-
age. Also check the inner race for damage. If any of
these defects are found, a new bearing and bearing
cup must be installed.
3. Inspect the teeth on the pinion gear and ring gear for
pitting, scoring, and broken teeth. The ring gear and
pinion gear must be replaced as a set.
4. Inspect the side gears, the pinion shaft, and the teeth
of the pinion gears for pitting, scoring, and other dam-
age. Also inspect the thrust surfaces and the bore of
each pinion gear. Check the splines in the side gears
for wear. Use new parts as required.
5. Inspect the thrust washers for pitting, scoring, and
other damage. Use new parts as required.

Next operation:
Differential - Assemble (D.10.A)

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Differential - Assemble - Carraro Front axle-four wheel drive - 580N

and 580SN only
1. Use the CAS 2395 and press a new bearing onto
each case half.

RCPH10TLB463ABL 1

2. Find the case half that has the threaded holes. Make
sure that the threads are free of lubricant.

RCPH10TLB523ABL 2

3. Lubricate the thrust washers, pinion gears and pinion

shaft with gear lubricant.

RCPH10TLB524ABL 3

4. Install a thrust washer in the case half that has

threaded holes.

RCPH10TLB521ABL 4

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5. Install a side gear.

RCPH10TLB520ABL 5

6. Install the thrust washers and pinion gears on the

pinion shaft.

RCPH10TLB525ABL 6

7. Install the pin.

RCPH10TLB519ABL 7

8. Install the pinion shaft assembly.

RCPH10TLB518ABL 8

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9. Apply 270 Loctite to the threads in the case half.

RCPH10TLB526ABL 9

10. Install the other side gear.

RCPH10TLB517ABL 10

11. Install the other thrust washer in the other case half.

RCPH10TLB527ABL 11

NOTE: For limited slip differentials install 5 reaction and 4 friction plates starting with a reaction plate. Make sure the
special friction plate is against the side gear.
12. Using the two reference notches on the case halves,
assemble the two case halves.

RCPH10TLB515ABL 12

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13. Make sure the mounting surfaces for the ring gear
are clean and install the ring gear.

RCPH10TLB514ABL 13

14. Use the press to prevent the differential from turning

and install and tighten the bolts to 95 Nm (70 pound-
ft).

RCPH10TLB528ABL 14

Next operation:
Differential - Assemble (D.10.A)

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Differential - Assemble - Carraro Front axle-four wheel drive

differential carrier- 580N and 580SN only
1. Use a suitable driver and drive the bearing cup(s) into
the differential carrier.

RCPH10TLB532ABL 1

2. Assemble the gauge block, pilot and stud from the

CAS1839 pinion setting kit.
3. Install the gauge block, pilot, bearings and handle.
See special tools. Tighten the handle until the bear-
ings become difficult to turn.

RCPH10TLB537ABL 2

4. Install the gauge tube and bearing caps with marks

aligned.

RCPH10TLB538ABL 3

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5. Tighten the bolts to 156Nm (115 pound-feet).

RCPH10TLB539ABL 4

6. Use the metric feeler gauge and measure the space

between the gauge block and the gauge tube. Write
the measurement on line "b"in step 8.

RCPH10TLB540ABL 5

7. Write the number on the end of the pinion shaft on

line "d" in step 8.

RCPH10TLB458ABL 6

8. The number on line "a" does not change. Add line "a"
and line "b" and write the answer on link "c". Subtract
line "d" from line "c" and write the answer on line "e".
Line "e" is the thickness of the shim to be installed on
the pinion shaft. Example: Use 2.75 MM. thick shim

A. 109.75 MM A. 109.75 MM
B.+ MM B. +0.45 MM
C. MM C. 110.20MM
D. - MM D. -107.45MM
E. MM E. 2.75 MM

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9. Remove the bolts, bearing caps, gauge tube, handle,

gauge block assembly and the bearings.

RCPH10TLB541ABL 7

10. Install the shim with the thickness specified in step 8.

The chamfer on the ID of the shim must be towards
the pinion gear.

RCPH10TLB535ABL 8

11. Use the CAS2370 inner/outer pinion bearing cone in-

staller and press the inner bearing against the shim.

RCPH10TLB536ABL 9

12. Lubricate the bearings with gear lubricant.

RCPH10TLB542ABL 10

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13. Install a new spacer and flat washers. The old spacer
MUST NOT be used again.

RCPH10TLB533ABL 11

14. Install the pinion shaft and the outer bearing.

RCPH10TLB543ABL 12

15. Install the washer.

RCPH10TLB544ABL 13

16. Install a new pinion nut.

RCPH10TLB545ABL 14

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17. Use the yolk and the CAS2151 wrench and tighten
the pinion nut to 68Nm (50 pound-feet).

RCPH10TLB470ABL 15

18. The pinion shaft and bearings will still be loose.

Tighten the pinion nut in SMALL amounts until the
bearings become seated.

NOTE: If the pinion nut is tightened too much (rotating torque more than specified), the pinion will have to be removed
and a new spacer installed on the pinion shaft.
19. The art shows a socket being used, use the
CAS2375 and a pound-inch torque wrench to check
the rotating torque of the pinion shaft. The ro-
tating torque must be 1.7 to 2.2 Nm (15 to 20
pound-inches). If the rotating torque is less than
specified, tighten the pinion nut a SMALL amount
and check the rotating torque again.

RCPH10TLB546ABL 16

20. When the rotating torque is as specified, use a ham-

mer and punch and drive part of the pinion nut into
the slot in the pinion shaft.

RCPH10TLB547ABL 17

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21. Install a new O-ring on the cover.

RCPH10TLB691ABL 18

22. Use a suitable driver and drive a new seal into the
cover.

RCPH10TLB714ABL 19

23. Put the CAS2369 seal protector on the pinion shaft.

RCPH10TLB709ABL 20

24. Lubricate the O-ring and the seal with clean oil. In-
stall the cove.

RCPH10TLB710ABL 21

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25. Install the differential carrier and lubricate the bear-

ings with gear lubricant.

RCPH10TLB707ABL 22

26. Install the bearing cups and bearing caps with the
alignment marks.

RCPH10TLB700ABL 23

27. Tighten the bolts to pull the bearing caps against the
differential carrier. Do not overtighten the bolts. The
bearings must be able to rotate.

RCPH10TLB704ABL 24

28. Install the adjusting rings.

RCPH10TLB715ABL 25

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29. Use the CAS1840C and tighten both adjusting rings

while making sure that there is clearance (backlash)
between the ring gear and pinion gear.

RCPH10TLB715ABL 26

30. Use a dial indicator to check for end play.

RCPH10TLB555ABL 27

31. If there is end play, tighten the adjusting ring on the

tooth side of the ring gear until there is no end play.
32. If there is no end play, loosen the adjusting ring on the
back face side of the ring gear to make sure that there
is clearance between the ring gear and pinion gear
and tighten the opposite adjusting ring until there is
no end play.
33. When there is no end play, tighten each adjusting ring
one notch.
34. Use the dial indicator and check the backlash for the
ring gear at 90 degree intervals. If the reading are not
equal, adjust the backlash at the position that had the
smallest reading.

RCPH10TLB701ABL 28

35. If the original ring gear and pinion gear are being
used, the backlash must be equal to the measure-
ment made during disassembly.
36. If a new ring and pinion gear ar being used, the back-
lash must be 0.002 to 0.0025 MM )0.008 to 0.010
inch)

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37. If there is not enough backlash, use the CAS1840C

and loosen the adjusting ring on the back face side
of the ring gear one notch and tighten the opposite
adjusting ring one notch. Check the backlash again.
Continue with this step until the backlash is correct.

RCPH10TLB715ABL 29

38. If there is too much backlash, use the CAS1840C

and loosen the adjusting ring on the tooth side of the
ring gear one notch and tighten the opposite adjust-
ing ring one notch. Check the backlash again. Con-
tinue with this step until the backlash is correct.

RCPH10TLB557ABL 30

39. When the backlash is correct, tighten the bolts to 266

Nm (197 pound-feet).

RCPH10TLB705ABL 31

40. Install the lock, bolt and lock washer that hold each
adjusting ring. Tighten the bolts to 13 Nm (120
pound-inches).

RCPH10TLB708ABL 32

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41. Apply form-in-place gasket material.

RCPH10TLB559ABL 33

42. Install the differential carrier.

RCPH10TLB560ABL 34

43. Install and tighten the bolts to 169 Nm (125 pound-

feet).

RCPH10TLB508ABL 35

44. Install the steering cylinder.

45. Install and tighten the bolts to 120 Nm (89 pound-
feet).

RCPH10TLB504ABL 36

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46. Install and tighten the tie rod using the 380100091
for the 580N and 580SN and torque to 300 Nm (222
pound-feet)

RCPH10TLB503ABL 37

47. Install and tighten the fitting at the closed end of the
steering cylinder.
48. Install the planetary and axle assembly. It may be
necessary to have another person turn the pinion
shaft.

RCPH10TLB698ABL 38

49. Install the top kin pin, spacer, and bolts. Tighten the
bolts to a torque of 120 Nm (89 pound-feet).

RCPH10TLB696ABL 39

50. Install the bottom kin pin, belleville washer and bolts.
Tighten the bolts to a torque of 120 Nm (89 pound-
feet).

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51. Install the ball join and nut.

RCPH10TLB498ABL 40

52. Tighten the nuts to 165 Nm (122 pound-feet).

RCPH10TLB694ABL 41

53. Repeat steps 47 through 51 for the opposite end of

the axle.
54. See specifications for the correct lubricant for the
center bowl.
55. Lubricate the king pins with molydisulfide grease.

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Differential - Remove - Carraro Front axle-four wheel drive

differential carrier- 580SN-WT and 590SN only
1. Drain the lubricant from the center bowl.
2. Loosen but do not remove the nut.

RCPH10TLB482ABL 1

3. Use an acceptable puller to loosen the ball joint.

RCPH10TLB483ABL 2

4. Remove the nut and ball joint.

RCPH10TLB484ABL 3

5. Fasten suitable lifting equipment as shown and re-

move the bolts from the top king pin. Use acceptable
tools and remove the top king pin.

RCPH10TLB711ABL 4

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6. Remove the bolts and use acceptable tools to re-

move the bottom king pin.

RCPH10TLB500ABL 5

7. Remove the planetary and axle assembly.

RCPH10TLB712ABL 6

8. Repeat steps 2 through 7 for the opposite end of the

axle.
9. Use tool 38010092 and remove the right tie rod.

RCPH10TLB502ABL 7

10. Remove the fitting from the closed end of the steering
cylinder.
11. Remove the bolts.

RCPH10TLB505ABL 8

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12. Use a soft-faced hammer to remove the steering

cylinder.

RCPH10TLB506ABL 9

13. Remove the bolts.

RCPH10TLB508ABL 10

14. Use suitable lifting equipment and remove the differ-

ential carrier.

RCPH10TLB509ABL 11

Next operation:
Differential - Disassemble (D.10.A)

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Differential - Disassemble - Carraro Front axle-four wheel drive

differential carrier- 580SN-WT and 590SN only
1. Fasten the differential carrier in a repair stand.

RCPH10TLB462ABL 1

2. Prevent the pinion shaft from turning. Measure the

backlash of the ring gear. Record the reading.

RCPH10TLB701ABL 2

3. Make an identification mark on the bearing cap and

leg on the ring gear side of the differential carrier.

RCPH10TLB702ABL 3

4. Remove the bolt and lock that hold each adjusting

ring.

RCPH10TLB703ABL 4

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5. Remove the bolts.

RCPH10TLB704ABL 5

6. Loosen both adjusting rings.

RCPH10TLB715ABL 6

7. Remove the 4 bolts. Use a soft-faced hammer to

loosen the 2 bearing caps.

RCPH10TLB706ABL 7

8. Remove the adjusting rings, bearing cups, and dif-

ferential.

RCPH10TLB707ABL 8

9. If the bearing cups are to be used again, fasten an

identification tag to one bearing cup for the current
installation.

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 AXLES, BRAKES AND STEERING - FRONT AXLE

10. Remove the seal and cover.

RCPH10TLB511ABL 9

11. Use a narrow chisel to push the nut out of the pinion
shaft.

RCPH10TLB512ABL 10

12. Use the yoke and CAS-2151 tool to remove the pin-
ion nut.

RCPH10TLB471ABL 11

13. Remove the washer.

RCPH10TLB529ABL 12

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14. Use a soft hammer and drive the pinion shaft out of
the outer bearing.

RCPH10TLB530ABL 13

15. Remove the flat washers and spacer. Discard the

spacer. The spacer MUST NOT be used again.

RCPH10TLB533ABL 14

16. Press the pinion shaft out of the inner bearing.

RCPH10TLB534ABL 15

17. Remove the shim.

RCPH10TLB535ABL 16

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18. Remove the bearing cups only if inspection indicates

the need for new parts.

RCPH10TLB531ABL 17

19. Use an acceptable puller and remove the seal form

the cover.

RCPH10TLB713ABL 18

20. Remove the O-ring from the cover.

RCPH10TLB691ABL 19

Next operation:
Differential - Disassemble (D.10.A)

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Differential - Disassemble - Carraro Front axle-four wheel drive -

differential - 580SN-WT and 590SN only
1. Remove the bolts.

RCPH10TLB513ABL 1

2. Remove the ring gear.

RCPH10TLB514ABL 2

3. Separate the case halves.

RCPH10TLB515ABL 3

4. Remove the thrust washer and side gear.

RCPH10TLB516ABL 4

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5. Remove the pinion shaft assembly and pin.

RCPH10TLB518ABL 5

6. Remove the side gear.

RCPH10TLB520ABL 6

7. Remove the thrust washer.

RCPH10TLB521ABL 7

NOTE: Steps 8 through 10 are for limited slip differentials.

8. Remove the pinion shaft assembly and pin.

RCPH10TLB632ABL 8

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9. Remove the side gear.

RCPH10TLB631ABL 9

10. Remove the reaction and friction plates.

RCPH10TLB630ABL 10

NOTE: The plate at the side gear must be kept in that position.
11. Remove and install new bushings in the case halves
as required.

RCPH10TLB522ABL 11

12. Remove the bearing from either case half as shown.

RCPH10TLB463ABL 12

Next operation:
Differential - Inspect (D.10.A)

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Differential - Inspect - Carraro Front axle-four wheel drive -

580SN-WT and 590SN only
1. Clean all parts in cleaning solvent.
2. Inspect the bearing cup and the rollers in the bear-
ings for flat areas, pitting, scoring, and other dam-
age. Also check the inner race for damage. If any of
these defects are found, a new bearing and bearing
cup must be installed.
3. Inspect the teeth on the pinion gear and ring gear for
pitting, scoring, and broken teeth. The ring gear and
pinion gear must be replaced as a set.
4. Inspect the side gears, the pinion shaft and the teeth
of the pinion gears for pitting, scoring, and other dam-
age. Also inspect the thrust surfaces and the bore of
each pinion gear. Check the splines in the side gears
for wear. Use new parts as required.
5. Inspect the thrust washers for pitting, scoring, and
other damage. Use new parts as required.
6. Limited slip differentials, check reaction and friction
plates for discoloration, scarring and chipping. Mea-
sure thickness of friction and separator plates, use
new parts as required.

NOTICE: 1. Separator plate new 1.5 +- 0.03MM. (0.059+- 0.001 IN) minimum thickness 1.4 MM (0.055 IN). 2. Friction
plate new 1.6 +- 0.03 MM. (0.063 +- 0.001 IN) minimum thickness 1.45MM. (0.057 IN). 3. Friction plate new 2.8 +-
0.03 MM. (0.11 +- 0.001 IN) minimum thickness 2.7 MM. (0.10 IN).

Next operation:
Differential - Assemble (D.10.A)

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Differential - Assemble - Carraro Front axle-four wheel drive -

580SN-WT and 590SN only
1. Use the CAS-2395 and press a new bearing onto
each case half.

RCPH10TLB463ABL 1

2. Find the case half that has the threaded holes. Make
sure that the threads are free of lubricant.

RCPH10TLB523ABL 2

3. Lubricate the thrust washers, pinion gears and pinion

shaft with gear lubricant.

RCPH10TLB524ABL 3

NOTE: Step 4 through 7 pertain to the limited slip differential.

4. Lubricate and place a reaction plate in the case half.

RCPH10TLB629ABL 4

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5. Lubricate and place a friction plate in the case half,

alter reaction and friction plates until five reaction and
four friction plates are inside the case half.

RCPH10TLB628ABL 5

6. Lubricate and place the side gear friction plate on the

side gear.

RCPH10TLB627ABL 6

7. Work the side gear in a rotating motion until the gear

has engaged all of the friction plates.

RCPH10TLB632ABL 7

NOTE: Repeat steps 4 through 7 for the other case half.

8. Install a thrust washer in the case half that has
threaded holes.

RCPH10TLB521ABL 8

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9. Install a side gear.

RCPH10TLB520ABL 9

10. Install the thrust washers and pinion gears on the

pinion shaft.

RCPH10TLB525ABL 10

11. Install the pin.

RCPH10TLB519ABL 11

12. Install the pinion shaft assembly.

RCPH10TLB518ABL 12

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 AXLES, BRAKES AND STEERING - FRONT AXLE

13. Apply Loctite to the threads in the case half.

RCPH10TLB526ABL 13

14. Install the other side gear.

RCPH10TLB517ABL 14

15. Install the other thrust washer in the other case half.

RCPH10TLB527ABL 15

16. Using the two reference marks on the case halves,

assemble the two case halves.

RCPH10TLB515ABL 16

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 AXLES, BRAKES AND STEERING - FRONT AXLE

17. Make sure that the mounting surfaces for the ring
gear are clean and install the ring gear.

RCPH10TLB514ABL 17

18. Use the press to prevent the differential from turning

and install and tighten the bolts to: 580SN - WT -
95 Nm (70 pound-feet), 590SN - 120 Nm (88 pound-
feet).

RCPH10TLB528ABL 18

Next operation:
Differential - Assemble (D.10.A)

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Differential - Assemble - Carraro Front axle-four wheel drive

differential carrier- 580SN-WT and 590SN only
1. Use a soft-faced hammer and a suitable driver and
drive the bearing cup(s) into the differential carrier.

RCPH10TLB532ABL 1

2. Assemble the gauge block, pilot and stud from the

CAS-1839 pinion setting kit.
3. Install the gauge block, pilot, bearings and handle.
See special tools. Tighten the handle until the bear-
ings become difficult to turn.

RCPH10TLB537ABL 2

4. Install the gauge tube and bearing caps with marks

aligned.

RCPH10TLB538ABL 3

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5. Tighten the bolts to 156 Nm (115 pound-feet).

RCPH10TLB539ABL 4

6. Use the metric feeler gauge and measure the space

between the gauge black and the gauge tube. Write
the measurement on line "b" in step 8.

RCPH10TLB540ABL 5

NOTE: The pinion gear shown is for a Powershift transmission. The helix spiral is opposite of the Carraro pinion gear.
The procedure is the same.
7. Write the number on the end of the pinion shaft on
line "d" in step 8.

RCPH10TLB458ABL 6

8. The number on line "A" does not change. Add line

"A" and line "B" and write the answer on line "C".
Subtract line "D" from line "C" and write the answer
on line "E". Line "E" is the thickness of the shim to
be installed on the pinion shaft. Use 2.75 MM thick
shim.

A. 109.75 MM A. 109.75 MM
B. MM B. +0.45 MM
C. MM C. 110.20 MM
D. MM D. -107.45 MM
E. MM E. 2.75 MM

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9. Remove the bolts, bearing caps, gauge tube, handle,

gauge block assembly and the bearings.

RCPH10TLB541ABL 7

10. Install the shim with the thickness specified in step 8.

The chamfer on the ID of the shim must be towards
the pinion gear.

RCPH10TLB535ABL 8

11. Use the CAS-2370 inner/outer pinion bearing cone

installer and press the inner bearing against the
shim.

RCPH10TLB536ABL 9

12. Lubricate the bearings with gear lubricant.

RCPH10TLB542ABL 10

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13. Install a new spacer and flat washers. The old spacer
MUST NOT be used again.

RCPH10TLB533ABL 11

14. Install the pinion shaft and the outer bearing.

RCPH10TLB543ABL 12

15. Install the washer.

RCPH10TLB544ABL 13

16. Install a new pinion nut.

RCPH10TLB545ABL 14

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 AXLES, BRAKES AND STEERING - FRONT AXLE

17. Use the yoke and the CAS-2151A wrench and

tighten the pinion nut to 68 Nm (50 pound-feet).

RCPH10TLB470ABL 15

18. The pinion shaft and bearings will still be loose.

Tighten the pinion nut in SMALL amounts until the
bearings become seated.
NOTE: If the pinion nut is tightened too much (rotating
torque more than specified), the pinion will have to be re-
moved and a new spacer installed on the pinion shaft.
19. The art shows a socket being used. Use the
CAS-2375 and a pound-inch torque wrench to
check the rotating torque of the pinion shaft. The
rotating torque must be 1.7 to 2.2 Nm (15 to 20
pound-inches). If the rotating torque is less than
specified, tighten the pinion nut a SMALL amount
and check the rotating torque again.

RCPH10TLB546ABL 16

20. When the rotating torque is as specified, use a soft-

faced hammer and punch and drive part of the pinion
nut into the slot in the pinion shaft.

RCPH10TLB547ABL 17

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21. Install a new O-ring on the cover.

RCPH10TLB691ABL 18

22. Use a soft-faced hammer and a suitable driver and

drive a new seal into the cover.

RCPH10TLB714ABL 19

23. Put the CAS-2369 seal protector on the pinion shaft.

RCPH10TLB709ABL 20

24. Lubricate the O-ring and the seal with clean oil. In-
stall the cover.

RCPH10TLB710ABL 21

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25. Install the differential carrier and lubricate the bear-

ings with gear lubricant.

RCPH10TLB548ABL 22

26. Install the bearing cups.

RCPH10TLB549ABL 23

27. Install the bearing caps.

RCPH10TLB550ABL 24

NOTE: Align marks made during disassembly.

28. Tighten the bolts to pull the bearing caps against then
differential carrier. Do not overtighten the bolts. The
bearings must be able to rotate.

RCPH10TLB551ABL 25

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29. Install the adjusting rings.

RCPH10TLB552ABL 26

30. Use the CAS-1840C and tighten both adjusting rings

while making sure that there is clearance (backlash)
between the ring gear and pinion gear.

RCPH10TLB553ABL 27

31. Use a dial indicator and check for end play.

RCPH10TLB555ABL 28

32. If there is end play, tighten the adjusting ring on the

tooth side of the ring gear until there is no end play.
33. If there is no end play, loosen the adjusting ring on the
back face side of the ring gear to make sure that there
is clearance between the ring gear and pinion gear
and tighten the opposite adjusting ring until there is
no end play.
34. When there is no end play, tighten each adjusting ring
one notch.

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35. Use the dial indicator and check the backlash for the
ring gear at 90 degree intervals. If the readings are
not equal, adjust the backlash at the position that had
the smallest reading.

RCPH10TLB510ABL 29

36. If the original ring gear and pinion gear are being
used, the backlash must be equal to the measure-
ment made during disassembly.
37. If a new ring and pinion gear are being used, the
backlash must be 0.20 to 0.25 mm (0.008 to 0.010
inch).
38. If there is not enough backlash, use the CAS-1840C
and loosen the adjusting ring on the backface side
of the ring gear one notch and tighten the opposite
adjusting ring one notch. Check the backlash again.
Continue with this step until the backlash is correct.

RCPH10TLB556ABL 30

39. If there is too much backlash, use the CAS-1840C

and loosen the adjusting ring on the tooth side of the
ring gear one notch and tighten the opposite adjust-
ing ring one notch. Check the backlash again. Con-
tinue with this step until the backlash is correct.

RCPH10TLB557ABL 31

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40. When the backlash is correct, tighten the bolts to 226

Nm (197 pound-feet).

RCPH10TLB554ABL 32

41. Install the lock, bolt and lock washer that hold each
adjusting ring. Tighten the bolts to 13 Nm (120
pound-inches).

RCPH10TLB558ABL 33

42. Apply Loctite 510

RCPH10TLB559ABL 34

43. Install the differential carrier.

RCPH10TLB560ABL 35

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44. Install and tighten the bolts to 169 Nm (125 pound-

feet).

RCPH10TLB508ABL 36

45. Install the steering cylinder.

RCPH10TLB507ABL 37

46. Install and tighten the bolts to 120 Nm (88.5 pound -

feet).

RCPH10TLB504ABL 38

47. Install and tighten the tie rod using the 38010092 to
a torque of 300 Nm (222 pound-feet).

RCPH10TLB503ABL 39

48. Install and tighten the fitting at the closed end of the
steering cylinder.

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49. Install the planetary and axle assembly. It may be

necessary to have another person turn the pinion
shaft.

RCPH10TLB712ABL 40

50. Install the top king pin, belville washer, spacer, blots
and lock washers. Tighten the bolts to a torque of
190 Nm (140 pound-feet).

RCPH10TLB501ABL 41

51. Install the bottom king pin, belville washer, bolts and
lock washers. Tighten the bolts to a torque of 190
Nm (140 pound-feet).
52. Install the ball joint and nut. Tighten the nut to
a torque of 165 Nm (122 pound-feet) for the 580
SN-WT and 220 Nm (162 pound-feet) for the 590
SN.
53. Repeat steps 47 through 51 for the opposite end of
the axle.
54. Fill the center bowl. Refer to the specifications.
55. Lubricate the king pins with molydisulfide grease.

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Housing - Disassemble - CNH Front Axle -Four Wheel Drive

1. See housing exploded view: Housing - Exploded
view (D.10.A)

NOTE: Steering stop screws are set per tires/loader combinations.

2. Do the necessary steps under disassembly of Plane-
tary Planetary and hub - Disassemble (D.10.A) for
access to the swivel housing.
3. Loosen the tie rod nut.

RCPH10TLB951ABL 1

4. Use a two jaw puller to loosen the ball joint. Remove

the tie rod nut and remove the ball joint from the
swivel housing. Remove the tie rod.

RCPH10TLB952ABL 2

NOTE: Remove and discard nut. DO NOT reuse.

5. Remove the nut and ball joint.

RCPH10TLB484ABL 3

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6. Fasten acceptable lifting equipment as shown.

RCPH10TLB390ACL 4

7. Remove the bolts (3)and use acceptable tools to re-

move the top king pin.

RCPH10TLB391ACL 5

8. Remove top king pin.

RCPH10TLB405ACL 6

9. Repeat steps 7 through 9 for the bottom king pin.

10. Remove the swivel housing.

RCPH10TLB956ABL 7

NOTE: Take care when removing shaft. Do not cut the seal and bushing the splines on the axle shaft.

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11. Repeat steps1 through 11 for the other swivel hous-

ing.
12. Remove the belleville washer from the top and bot-
tom of the axle housing.

RCPH10TLB699ABL 8

NOTE: Mark washers for reassembly.

13. Remove the top cylindrical bushing and bottom
spherical bushing. using an acceptable puller.

RCPH10TLB926ABL 9

14. Use an acceptable puller and remove the axle shaft

seal.

RCPH10TLB959ABL 10

15. Use an acceptable puller and remove the axle shaft

bushing.

RCPH10TLB492ABL 11

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16. Use a hammer and a chisel that has a long taper to

remove the bearing cone from the bottom king pin.

RCPH10TLB459ABL 12

Replacing a Universal Joint

17. Remove the four snap rings.

RCPH10TLB472ABL 13

18. Use the CAS1980 V-block to support the coupling.

Adjust the Allen bolts in the V-block to hold the cou-
pling level and use additional support as required.
Use an acceptable driver and press the bottom bear-
ing cap against the V-block.

RCPH10TLB599ABL 14

19. Fasten the bearing cap in a vise and drive the cou-
pling off the bearing cap.

RCPH10TLB473ABL 15

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20. Use the V-block to support the coupling and press

the other bearing cap against the V-block.

RCPH10TLB593ABL 16

21. Remove the long axle shaft (or short axle shaft) from
the coupling.

RCPH10TLB594ABL 17

22. Remove the coupling from the bearing cap.

RCPH10TLB596ABL 18

23. Use an acceptable support and driver to press the

bottom bearing cap out of the yoke as far as possible.

RCPH10TLB474ABL 19

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24. Remove the yoke from the bearing cap. DO NOT hit
the axle shaft in the seal area.

RCPH10TLB475ABL 20

25. Press the other bearing cap out of the yoke as far as
possible.

RCPH10TLB476ABL 21

26. Remove the cross.

RCPH10TLB477ABL 22

27. Use an acceptable driver and press the bearing cap

out of the yoke.

RCPH10TLB478ABL 23

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28. Press a bearing cap into the yoke until the top of the
bearing cap is 6 mm (0.24 in) above the top of the
yoke.

RCPH10TLB585ABL 24

29. Carefully install the cross in the bearing cap.

RCPH10TLB586ABL 25

30. Press the other bearing cap into the yoke until the top
of the bearing cap is 9 mm (0.35 in) above the top of
the yoke.

RCPH10TLB587ABL 26

31. Carefully raise the cross into the bearing cap so that
the cross is in both bearing caps.

RCPH10TLB588ABL 27

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32. Hold the cross and press the bearing caps into the
yoke.

RCPH10TLB589ABL 28

33. Use an acceptable driver and press a bearing cap

into the yoke so that a snap ring can be installed.

RCPH10TLB590ABL 29

34. Install a snap ring.

RCPH10TLB591ABL 30

35. Repeat steps 30 and 31 for the other bearing cap.

36. Use the V-block to support the coupling and press a
bearing cap into the coupling even with the OD of the
coupling.

RCPH10TLB592ABL 31

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37. Carefully install the cross in the bearing cap.

RCPH10TLB595ABL 32

38. Use an acceptable driver and press the other bearing

cap into the coupling until the top of the bearing cap
is 6 mm (0.24 in) above the top of the coupling.

RCPH10TLB597ABL 33

39. Carefully raise the cross into the top bearing cap so
that the cross is in both bearing caps.

RCPH10TLB598ABL 34

40. Hold the cross and press the bearing cap into the
coupling so that a snap ring can be installed.

RCPH10TLB600ABL 35

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 AXLES, BRAKES AND STEERING - FRONT AXLE

41. Install a snap ring.

RCPH10TLB601ABL 36

42. Repeat steps 37 and 38 for the other bearing cap.

Next operation:
Housing - Assemble (D.10.A)

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Housing - Assemble - CNH Front Axle- Four Wheel Drive

1. Drive the bushing into the bore until the bushing is
3.175 mm (0.125 in) beyond the end of the bore.
Then install the seal. Use DMT100005 for the bush-
ing and DMT100006 for the seal.

RCPH10TLB994ABL 1

2. Install the cylindrical bushing for the top king pin on a

driver that has a pilot. Drive the bushing all the way
into the bore until fully seated.

RCPH10TLB490ABL 2

NOTE: Freezing of part to enable assembly is acceptable.

3. Repeat step 2 for the bottom bushing.
4. Insert shaft without cutting seal. Maneuver shaft to
align splines with the differential.

RCPH10TLB956ABL 3

NOTE: Take care not to cut seal during installation. It is necessary to rotate the input shaft to align splines.

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 AXLES, BRAKES AND STEERING - FRONT AXLE

5. Install the belleville washer on the top of the axle

housing. Then install the belleville washer on the
bottom of the axle housing. Make final adjustments
of the swivel housing to align king pins..

RCPH10TLB002ACL 4

6. Install the top king pin, and bolts. Tighten the bolts
(3) to a torque of 154 - 188 N·m (113.6 - 138.7 lb ft).

RCPH10TLB004ACL 5

7. Install the bottom king pin and bolts. Tighten the bolts
(3) to 154 - 188 N·m (113.6 - 138.7 lb ft). If bearing
cone is removed in the previous step replace with
new cone at this time.

RCPH10TLB497ABL 6

8. Install the ball joint and new nut.

RCPH10TLB005ACL 7

NOTE: Nut must be replaced with new nut each time it is removed.

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9. Tighten the nut for models 580N & 580SN to: 129 -
160 N·m (95.1 - 118.0 lb ft) Tighten the nut for mod-
els 580SN-WT & 590SN to: 162 - 200 N·m (119.5 -
147.5 lb ft).

RCPH10TLB006ACL 8

10. Repeat steps 1 through 9 for the opposite end of the

axle.
11. Lubricate the king pins.
12. Assemble the planetary according to instructions
Planetary and hub - Assemble (D.10.A).

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Housing - Disassemble - Carraro Front axle-four wheel drive swivel

housing and universal joint- 580N and 580SN only
1. Do the necessary steps under Disassembly of plan-
etary for access to the swivel housing.
2. Loosen the nut.

RCPH10TLB693ABL 1

3. Use the CAS10468 puller to loosen the ball joint.

Remove the nut and remove the ball joint from the
swivel housing.

RCPH10TLB692ABL 2

4. Loosen the bolts that hold the top king pin.

RCPH10TLB695ABL 3

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5. Fasten acceptable lifting equipment as shown. Re-

move the bolts and use acceptable tools to remove
the top king pin.

RCPH10TLB697ABL 4

6. Repeat steps 4 and 5 for the bottom kin pin.

7. Remove the swivel housing.

RCPH10TLB698ABL 5

8. Remove the belleville washer from the bottom of the

axle housing.

RCPH10TLB699ABL 6

9. Remove the belleville washer from the top of the axle

housing.

RCPH10TLB640ABL 7

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10. Use an acceptable puller and remove the top and

bottom bushings.

RCPH10TLB489ABL 8

11. Use an acceptable puller and remove the seal.

RCPH10TLB491ABL 9

12. Use an acceptable puller and remove the bushing.

RCPH10TLB492ABL 10

13. Use an acceptable puller and remove the seal from

the swivel housing.

RCPH10TLB456ABL 11

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14. Support the swivel housing on a sleeve and press the

bushing out of the swivel housing.

RCPH10TLB457ABL 12

15. Use a hammer and a chisel that has a long taper to

start the bushing off the bottom of the kin pin.

RCPH10TLB459ABL 13

16. Press the bottom kin pin out of the bushing.

RCPH10TLB460ABL 14

Replacing a universal joint

17. Remove the four snap rings.

RCPH10TLB472ABL 15

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18. Use the CAS1980 V-block to support the coupling.

Adjust the allen bolts in the V-block to hold the cou-
pling level and use additional support as required.
Use an acceptable driver and press the bottom bear-
ing cap against the V-block.

RCPH10TLB599ABL 16

19. Fasten the bearing cap in a vise and drive the cou-
pling off the bearing cap.

RCPH10TLB473ABL 17

20. Use the V-block to support the coupling and press

the other bearing cap against the V-block.

RCPH10TLB593ABL 18

21. Remove the long axle shaft (or short axle shaft) from
the coupling.

RCPH10TLB594ABL 19

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22. Remove the coupling from the bearing cap.

RCPH10TLB596ABL 20

23. Use an acceptable support and driver to press the

bottom bearing cap out of the yoke as far as possible.

RCPH10TLB474ABL 21

24. Remove the yoke from the bearing cap. DO NOT hit
the axle shaft in the seal area.

RCPH10TLB475ABL 22

25. Press the other bearing cap out of the yoke as far as
possible.

RCPH10TLB476ABL 23

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26. Remove the cross.

RCPH10TLB477ABL 24

27. Use an acceptable driver and press the bearing cap

out of the yoke.

RCPH10TLB478ABL 25

28. Press a bearing cap into the yoke until the top of the
bearing cap is 6 MM. (1/4 inch) above the top of the
yoke.

RCPH10TLB585ABL 26

29. Carefully install the cross in the bearing cap.

RCPH10TLB586ABL 27

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 AXLES, BRAKES AND STEERING - FRONT AXLE

30. Press the other bearing cap into the yoke until the
top of the bearing cap is 9 MM. (3/8 inch) above the
top of the yoke.

RCPH10TLB587ABL 28

31. Carefully raise the cross into the bearing cap so that.
the cross is in both bearing caps.

RCPH10TLB588ABL 29

32. Hold the cross and press the bearing caps into the
yoke.

RCPH10TLB589ABL 30

33. Use an acceptable driver and press a bearing cap

into the yoke so that a snap ring can be installed.

RCPH10TLB590ABL 31

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 AXLES, BRAKES AND STEERING - FRONT AXLE

34. Install a snap ring.

RCPH10TLB591ABL 32

35. Repeat steps 31and 32for the remaining bearing

cap.
36. Use the V-block to support the coupling and press a
bearing cap into the coupling even with the OD of the
coupling.

RCPH10TLB592ABL 33

37. Carefully install the cross in the bearing cap.

RCPH10TLB595ABL 34

38. Use an acceptable driver and press the other bearing

cap into the coupling until the top of the bearing cap
is 6 MM. (1/4 inch) above the top of the coupling.

RCPH10TLB597ABL 35

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 AXLES, BRAKES AND STEERING - FRONT AXLE

39. Carefully raise the cross into the top bearing cap so
that the cross is in both bearing caps.

RCPH10TLB598ABL 36

40. Hold the cross and press the bearing cap into the
coupling so that a snap ring can be installed.

RCPH10TLB600ABL 37

41. Install a snap ring.

RCPH10TLB601ABL 38

42. Repeat steps 38 and 39 for the other bearing cap.

Next operation:
Housing - Assemble (D.10.A)

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Housing - Assemble - Carraro Front axle-four wheel drive swivel

housing and universal joint- 580N and 580SN only
1. Drive the bushing into the bore until the bushing is 8
MM. (5/16 inch) beyond the end of the bore. Then
install the seal.

RCPH10TLB493ABL 1

2. Install the bushing for the top king pin on a driver that
has a pilot and drive the bushing all the way into the
bore.

RCPH10TLB490ABL 2

3. Repeat step 2for the bottom bushing.

4. Install the belleville washer on the top of axle frame.
Then install the belleville washer on the bottom of the
axle frame. Install the swivel housing.

RCPH10TLB698ABL 3

5. Install the top king pin, belleville washer, spacer, and

bolts. Tighten the bolts to a torque of 120 Nm (88.5
pound-feet).

RCPH10TLB696ABL 4

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 AXLES, BRAKES AND STEERING - FRONT AXLE

6. Install the bottom king pin, belleville washer and self-

locking bolts. Tighten the bolts to 120 Nm (88.5
pound-feet).

RCPH10TLB497ABL 5

7. Install the ball joint and nut.

RCPH10TLB498ABL 6

8. Tighten the nut to 165 Nm (122 pound-feet).

RCPH10TLB693ABL 7

9. Repeat steps 1 through 7 for the opposite end of the

axle.
10. Lubricate the king pins.
11. Assemble the planetary according to instructions.

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Housing - Disassemble - Carraro Front axle-four wheel drive swivel

housing- 580SN-WT and 590SN only
1. Loosen but do not remove the tie rod nut.

RCPH10TLB482ABL 1

2. Use the CAS-10468 puller to loosen the ball joint.

RCPH10TLB483ABL 2

3. Remove the nut and remove the ball joint from the
swivel housing.

RCPH10TLB484ABL 3

4. Loosen and remove the self-locking bolts that hold

the top king pin.

RCPH10TLB486ABL 4

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 AXLES, BRAKES AND STEERING - FRONT AXLE

5. Remove the top king pin.

RCPH10TLB487ABL 5

6. Repeat steps 4 and 5 for the bottom king pin.

7. Remove the swivel housing.

RCPH10TLB488ABL 6

8. Remove the bellville washer and spacer for the top.

Remove the bellville washer from the bottom.

RCPH10TLB640ABL 7

9. Remove the axle shaft.

RCPH10TLB488ABL 8

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 AXLES, BRAKES AND STEERING - FRONT AXLE

10. Use an acceptable puller and remove the top and

bottom bushings.

RCPH10TLB489ABL 9

11. Use an acceptable puller and remove the seal.

RCPH10TLB491ABL 10

12. Use an acceptable puller and remove the bushing.

RCPH10TLB492ABL 11

13. Use an acceptable puller and remove the seal from

the swivel housing.

RCPH10TLB456ABL 12

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 AXLES, BRAKES AND STEERING - FRONT AXLE

14. Support the swivel housing on a sleeve and press the

bushing out of the swivel housing.

RCPH10TLB457ABL 13

15. Use a soft-faced hammer and a chisel that has a long

taper to start the bushing off the bottom king pin.

RCPH10TLB459ABL 14

16. Press the bottom king pin out of the bushing.

RCPH10TLB460ABL 15

Replacing a universal joint

17. Remove the four snap rings.

RCPH10TLB472ABL 16

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18. Use the CAS-1980 V-block to support the coupling.

Adjust the Allen bolts in the V-block to hold the cou-
pling level and use additional support as required.
Use an acceptable driver and press the bottom bear-
ing cap against the V-block.

RCPH10TLB599ABL 17

19. Fasten the bearing cap in a vise and use a soft-faced

hammer to drive the coupling off the bearing cap.

RCPH10TLB473ABL 18

20. Use the V-block to support the coupling and press

the other bearing cap against the V-block.

RCPH10TLB593ABL 19

21. Remove the long axle shaft (or short axle shaft) from
the coupling.

RCPH10TLB594ABL 20

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 AXLES, BRAKES AND STEERING - FRONT AXLE

22. Use a soft-faced hammer to remove the coupling

from the bearing cap.

RCPH10TLB596ABL 21

23. Use an acceptable support and driver to press the

bottom bearing cap out of the yoke as far as possible.

RCPH10TLB474ABL 22

24. Use a soft-faced hammer to remove the yoke from

the bearing cap. DO NOT hit the axle shaft in the
seal area.

RCPH10TLB475ABL 23

25. Press the other bearing cap out of the yoke as far as
possible.

RCPH10TLB476ABL 24

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 AXLES, BRAKES AND STEERING - FRONT AXLE

26. Remove the cross.

RCPH10TLB477ABL 25

27. Use an acceptable driver and press the bearing cap

out of the yoke.

RCPH10TLB478ABL 26

28. Press a bearing cap into the yoke 6mm (1/4 inch)
from the top of the yoke.

RCPH10TLB585ABL 27

29. Carefully install the cross into the bearing cap.

RCPH10TLB586ABL 28

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30. Press the other bearing cap into the yoke 9mm (3/8
inch) from the tops of the yoke.

RCPH10TLB587ABL 29

31. Carefully raise the cross into the bearing cap so that
the cross is in both bearing caps.

RCPH10TLB588ABL 30

32. Hold the cross and press the bearing caps into the
yoke.

RCPH10TLB589ABL 31

33. Use an acceptable driver and press a bearing cap

into the yoke so that a snap ring can be installed.

RCPH10TLB590ABL 32

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34. Install a snap ring.

RCPH10TLB591ABL 33

35. Repeat steps 33 and 34 for the other bearing cap.

36. Use the V-block to support the coupling and press a
bearing cap into the coupling even with the OD of the
coupling.

RCPH10TLB592ABL 34

37. Carefully install the cross in the bearing cap.

RCPH10TLB595ABL 35

38. Use an acceptable driver and press the other bearing

cap into the coupling 6mm (1/4 inch) from the top of
the coupling.

RCPH10TLB597ABL 36

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39. Carefully raise the cross into the top bearing cap so
that the cross is in both bearing caps.

RCPH10TLB598ABL 37

40. Hold the cross and press the bearing cap into the
coupling so that a snap ring can be installed.

RCPH10TLB600ABL 38

41. Install a snap ring.

RCPH10TLB601ABL 39

42. Repeat steps 40 and 41 for the other bearing cap.

Next operation:
Housing - Assemble (D.10.A)

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Housing - Assemble - Carraro Front axle-four wheel drive swivel

housing- 580SN-WT and 590SN only
1. Use a soft-faced hammer to drive the bushing into the
bore until the bushing is 8 mm (5/16 inch) beyond the
end of the bore. The install the seat.

RCPH10TLB493ABL 1

2. Use a soft-faced hammer to install the bushing for

the top king pin on a driver that has a pilot and drive
the bushing all the way into the bore.

RCPH10TLB490ABL 2

3. Repeat step 2 for the bottom bushing.

4. Use a soft-faced hammer to install the axle shaft.

RCPH10TLB494ABL 3

5. Install the swivel housing.

RCPH10TLB488ABL 4

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6. Install the top king pin, beveled washer, spacer, and

self-locking bolts.

RCPH10TLB495ABL 5

7. Tighten the self-locking bolts to 190 Nm (141 pound-

feet).

RCPH10TLB485ABL 6

8. Install the bottom king pin, beveled washer, and self-

locking bolts.

RCPH10TLB496ABL 7

9. Tighten the self-locking cap screws to 190 Nm (141

pound-feet).

RCPH10TLB497ABL 8

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10. Install the ball joint and nut.

RCPH10TLB498ABL 9

11. Tighten the nut to: 580SN - WT 165Nm (122 pound

feet) and 590SN - 220 Nm (162 pound-feet).

RCPH10TLB499ABL 10

12. Repeat steps 1 through 11 for the opposite end of the

axle.
13. Lubricate the king pins.
14. Assemble the planetary according to instructions in
this section.

Next operation:
Differential - Remove (D.10.A)

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Planetary and hub - Disassemble - CNH Front Axle Four Wheel Drive
Prior operation:
FRONT AXLE - Remove (D.10.A)

1. See planetary exploded view: Planetary and hub -

Exploded view (D.10.A)

NOTE: The following procedures show the axle already removed from the machine for ease of explanation.
2. Raise the wheel(s) off the floor and use acceptable
supports to hold the machine in position.
3. Remove the nuts and hardened washers and remove
the wheel(s). FRONT AXLE - Remove (D.10.A)
4. Drain the oil.

RCPH10TLB276ACL 1

5. Remove the two Allen head bolts 6mm that hold the
carrier.

RCPH10TLB946ABL 2

6. Separate the carrier from the planetary housing us-

ing the 2 prybar slots.

RCPH10TLB277ACL 3

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Planetary Carrier
7. Remove the carrier from the planetary housing.

RCPH10TLB947ABL 4

NOTE: Take care when removing the cover. Pull the cover evenly on both sides to prevent gear damage. Capture
and discard residual oil from the cover.
8. Discard the O-ring.

RCPH10TLB275ACL 5

NOTE: Hub seal should be replaced.

9. Loosen 3 retaining screws 8 mm.

RCPH10TLB292ACL 6

NOTE: Use a hand wrench, not impact gun to avoid gear damage. Use care to avoid stripping socket in bolt head.
Replace bolt if needed. Easy out size 11/32" is effective for stripped bolt head hex sockets.

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10. Mark retainers, gears and pins.

RCPH10TLB360ACL 7

11. Remove retainers.

RCPH10TLB361ACL 8

12. Inspect retainers for dents or damage in roller contact

area.

RCPH10TLB362ACL 9

NOTE: Visually inspect. Also, inspect by running finger around the outer edge of the lower surface. Any detected
dents or damage will require rework to polish off rough edges.
13. During inspection, the use of a magnifying glass is
recommended.

RCPH10TLB363ACL 10

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14. Any dent or rough edge that can be felt or seen must
be reworked.

RCPH10TLB364ACL 11

15. Example of an unacceptable dent in the bearing con-

tact area.

RCPH10TLB365ACL 12

16. For slight damage rework retainer using 400 grit

sandpaper, as shown or replace, as required.

RCPH10TLB366ACL 13

17. Example of reworked retainer with the bearing con-

tact area removed.

RCPH10TLB367ACL 14

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18. Remove gear, as necessary. and place rollers into

individual containers for possible reuse.

RCPH10TLB360ACL 15

NOTE: . The drain plug has a powerful magnet. The technician may choose to cover the magnet with a rag, tape or
cardboard to allow rollers to be more easily removed from the carrier.
19. Ensure all rollers have been removed and wipe off
any contamination on the drain plug.

RCPH10TLB369ACL 16

NOTE: Thoroughly inspect entire carrier for rollers, including inside the threaded holes in the gear pins.

Hub
20. Use acceptable tools to loosen the crimping on the
nut.

RCPH10TLB279ACL 17

NOTE: Use a very narrow chisel/round end punch to unstake the nut. to avoid gear damage.

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21. Loosen nut. Use a 55mm socket or special tool

380000468.

RCPH10TLB961ABL 18

22. Remove the nut.

RCPH10TLB281ACL 19

23. Remove the bolts for the hub The axle will have either
10 bolts (M10) or 8 bolts (M12).

RCPH10TLB282ACL 20

24. Install two bolts in the two threaded holes in the hub.
Tighten the two bolts evenly until the ring gear is free
of the swivel housing. Use 2 bolts removed from step
22.

RCPH10TLB284ACL 21

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25. Remove the ring gear assembly. See section Hous-

ing - Disassemble (D.10.A) for knuckle removal.

RCPH10TLB285ACL 22

NOTE: Ensure you slide the axle shaft from the swivel housing assembly.
26. If necessary, remove the retaining ring which fastens
the hub in the ring gear.

RCPH10TLB289ACL 23

27. Separate the hub and ring gear.

RCPH10TLB290ACL 24

28. Press the T-dowels from the hub and discard.

RCPH10TLB625ABL 25

NOTE: Manufacturer recommends replacement of T-dowels if they are pressed out of the hub.

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29. Use an acceptable puller to remove the wheel hub

assembly from the swivel housing.

RCPH10TLB299ACL 26

30. Remove the outer wheel bearing.

RCPH10TLB300ACL 27

31. Remove the wheel hub assembly.

RCPH10TLB301ACL 28

32. Remove the cassette seal and bearing cups, as nec-

essary.

RCPH10TLB302ACL 29

NOTE: Cassette seal must be replaced. Replace bearing cups as necessary.

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33. Remove the wheel bearing from the swivel housing,

if necessary.

RCPH10TLB400ACL 30

34. Remove the axle shaft seal.

RCPH10TLB401ACL 31

35. Remove the snap ring.

RCPH10TLB261ACL-2 32

36. Remove axle shaft ball bearing.

RCPH10TLB260ACL-2 33

Next operation:
Planetary and hub - Inspect (D.10.A)

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Planetary and hub - Inspect - CNH Front Axle Four Wheel Drive
1. Clean all parts in cleaning solvent.
2. Inspect all bearing assemblies for flat areas, pitting,
scoring, and other damage. Also check the races for
damage. If any of these defects are found, a new
wheel bearing and bearing cup must be installed.
3. Inspect the planetary shafts for wear and damage.
4. Inspect the teeth of the planet gears, sun gear and
ring gear for wear, pitting, scoring, and other dam-
age. Use new parts as required.

Next operation:
Planetary and hub - Assemble (D.10.A)

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Planetary and hub - Assemble - CNH Front Axle Four Wheel Drive
Planetary Carrier
1. Install planetary gear over installation tool
DMT100002

RCPH10TLB370ACL 1

2. Insert rollers between installation assembly tool and

gear as shown. Apply petroleum jelly to help retain
rollers.

RCPH10TLB371ACL 2

3. Ensure all rollers are installed.

RCPH10TLB372ACL 3

4. Install gears on the same pin they were removed

from using marks as a guide.

RCPH10TLB374ACL 4

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5. Push roller installation tool (DMT100002) off of gear

as gear & rollers engage pin.

RCPH10TLB375ACL 5

6. Confirm all lower rollers are properly installed. After

all 3 gears are installed, confirm all lower rollers are
properly installed. After all 3 gears are installed, re-
orient planetary carrier horizontally.

RCPH10TLB376ACL 6

7. Install upper rollers into gears, as shown. Ensure all

rollers are installed.

RCPH10TLB402ACL 7

8. Where possible align retainers with the original pin

using the marks applied previously. Align dowel with
offset hole on retainer.

RCPH10TLB378ACL 8

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9. Use an 8mm allen wrench and tighten. Use torque

wrench Do not use an impact gun.

RCPH10TLB380ACL 9

NOTE: Apply 3 drops of Loctite 242.

10. Tighten to 95 - 105 N·m (70.1 - 77.4 lb ft)

NOTE: Apply approximately 5 drops of MS1317 oil at top of all rollers. Ensure gear has free end play by moving it up
and down. Should be approximately 1 mm play. Spin each gear to make sure they are free to rotate.
11. If bearing cups were removed, use an acceptable
driver to press new bearing cups into the planetary
housing. Special Tool DMT100004

RCPH10TLB578ABL 10

12. The words "OUTSIDE" on the seal must be facing

up. Use hub seal installation tool (DMT100004) to
drive the new seal into the wheel hub. . Use the
flat side of the hub seal installer. Do not damage
the seal. Lightly coat outside diameter of seal with
Kluberplus.. Depth: 580N & 580SN 1.5 mm (0.059
in), 580SN-WT & 590SN 6.5 mm (0.256 in)

RCPH10TLB622ABL 11

13. Install two new T-dowels 180 degrees apart such that
they protrude 4 mm (0.157 in).

RCPH10TLB626ABL 12

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14. Install the hub to the ring gear.

RCPH10TLB624ABL 13

15. Install the retaining ring. Ensure it is fully seated into

the groove.

RCPH10TLB998ABL 14

16. Install inner wheel bearing.

RCPH10TLB400ACL 15

17. Install the hub. Use a press to pshl hub on evenly

and square to ensure proper seal seating. Seal ID
must have light coat of Kluberplus.

RCPH10TLB387ACL 16

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18. Install a wheel bearing on the swivel housing. In-

stallation will be easier if you heat the wheel bearing
slightly. Do not heat the wheel bearing higher than
149 °C (300.2 °F). Use clean gear lubricant to lubri-
cate the wheel bearing.

RCPH10TLB388ACL 17

19. Install the axle shaft bearing. Install snap ring. Install
axle shaft seal to a depth of 6.1 mm (0.240 in).

RCPH10TLB261ACL-2 18

NOTE: Ensure proper seating of snap ring into groove.

20. Align the two bushings with two of the holes on the
swivel housing, then simultaneously press the heads
of the bushings to install the ring gear assembly.

RCPH10TLB285ACL 19

21. Press remaining T- dowels into place 2 at a time 180

degrees apart.
22. Apply Loctite to bolts . Instal bolts l and tighten evenly
to pull the ring gear assembly against the swivel
housing. Tighten the bolts in a star pattern to a final
torque of: 580N & 580SN 55 - 68 N·m (40.6 - 50.2
lb ft) and 580SN-WT & 590SN 96 - 118 N·m (70.8 -
87.0 lb ft).

RCPH10TLB282ACL 20

NOTE: Tighten bolts in a star pattern. Rotate hub while tightening bolts to avoid damage to wheel bearings.
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23. Install the nut. Use 3 to 4 drops of Loctite 242.

Tighten to 358 - 442 N·m (264.0 - 326.0 lb ft). Use
special tool 380000468 to tighten. Stake the nut in 2
places approximately 180 degrees apart.

RCPH10TLB961ABL 21

NOTE: Nut staking material should be crimped and not cracked or torn. Ensure opposite side of shaft is secure while
tightening nut.
24. Install a new O-ring on the planetary carrier.

RCPH10TLB275ACL 22

NOTE: Lubricate O-ring with oil prior to installation

25. Install the planetary carrier. Hold planetary carrier in
a level position. Do not force, it may be necessary to
turn input pinion.

RCPH10TLB947ABL 23

26. Install and tighten the two Allen head bolts to a torque
of 21 - 26 N·m (15.5 - 19.2 lb ft)

RCPH10TLB945ABL 24

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27. Lubricate the planetary FRONT AXLE - General

specification (D.10.A)
28. Install the wheel(s), hardened washers, and nuts.
FRONT AXLE - Install (D.10.A) Tighten the nuts.
FRONT AXLE - Install (D.10.A)

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Planetary and hub - Disassemble - Carraro Front axle-four wheel

drive - 580N and 580SN only
1. Raise the wheel(s) off the floor and use acceptable
supports to hold the machine in position.
2. Remove the nuts and hardened washers and remove
the wheel(s). Drain the oil from the carrier.
3. Remove the two Allen head bolts that hold the carrier.

RCPH10TLB561ABL 1

4. Separate the carrier from the planetary housing.

RCPH10TLB562ABL 2

5. Remove the carrier.

RCPH10TLB563ABL 3

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6. Remove the snap ring.

RCPH10TLB564ABL 4

7. Remove the thrust washer with the internal tabs.

RCPH10TLB565ABL 5

8. Remove the thrust plate with the external tabs.

RCPH10TLB566ABL 6

9. Remove the bolts for the hub.

RCPH10TLB567ABL 7

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10. Install two 10mm. bolts in the two threaded holes in

the hub. Tighten the two bolts evenly until the ring
gear is free of the swivel housing.

RCPH10TLB568ABL 8

11. Remove the ring gear.

RCPH10TLB569ABL 9

12. Use an acceptable puller to remove the outer wheel

bearing from the swivel housing.

RCPH10TLB570ABL 10

13. Remove the planetary housing and the wheel bear-

ing.

RCPH10TLB571ABL 11

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14. Use prybars to remove the inner wheel bearing from

the swivel housing. Be careful so that you do not
damage the inner wheel bearing.

RCPH10TLB572ABL 12

15. Remove the retaining ring which fastens the hub in

the ring gear.

RCPH10TLB660ABL 13

16. Remove the hub.

RCPH10TLB624ABL 14

17. Press the bushings from the hub only if new bush-
ing(s) are needed or a new hub is installed.

RCPH10TLB625ABL 15

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18. Remove the snap rings.

RCPH10TLB573ABL 16

19. Remove the retainer.

RCPH10TLB574ABL 17

20. Remove the pinion gears and thrust washers. Be

careful so that you do not lose the needles.

RCPH10TLB575ABL 18

21. Press the pinion shafts out of the carrier.

RCPH10TLB576ABL 19

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22. Remove the bearing cups and the seal as necessary.

RCPH10TLB577ABL 20

Next operation:
Planetary and hub - Inspect (D.10.A)

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Planetary and hub - Inspect - Carraro Front axle-four wheel drive -

580N and 580SN only
Refer to Planetary and hub - Exploded view (D.10.A) for
more details
1. Clean all parts with cleaning solvent.
2. Inspect the bearing cup and the rollers in the wheel
bearings for flat areas, pitting, scoring, and other
damage. Also check the inner face for damage. If
any of these defects are found, a new wheel bearing
and bearing cup must be installed.
3. Inspect the pinion shafts for wear and damage.
4. Inspect the teeth of the pinion gears, the axle shafts,
and the ring gear for wear, pitting, scoring, and other
damage. Use new parts as required.
5. Inspect the needles for the pinion gears for flat areas,
pitting, scoring, and other damage. If any of these
defects are found, also inspect the bore of the pinion
gears and use new parts as required.
6. Inspect the thrust washer for the axle shaft in the bore
in the carrier. Do not remove the thrust washer un-
less there is wear or damage. The thrust washer is
held in position with adhesive. If replacement is nec-
essary, use B500621 kit (324 Loctite and 707 Activa-
tor) to install the new thrust washer. Use the instruc-
tions on the container. Curing time is approximately
five minutes.

Next operation:
Planetary and hub - Assemble (D.10.A)

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Planetary and hub - Assemble - Carraro Front axle-four wheel drive

- 580N and 580SN only
1. If bearing cups were removed, use an acceptable
driver to press new bearing cups into the planetary
housing.

RCPH10TLB578ABL 1

2. The words “OUTSIDE” on the seal must be facing

up. Use the CAS2374A to drive the new seal into
the planetary housing. Use the flat side of the Hub
Seal Installer. Be careful not to damage the seal.

RCPH10TLB622ABL 2

3. Press the pinion shafts into the carrier until the inner
end of the pinion shafts are 34.3 to 36.8 MM. (1.350
to 1.450 inch) from the machined surface on the car-
rier.
4. Apply petroleum jelly to one side and the bore of the
pinion gears.

RCPH10TLB479ABL 3

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5. Install a thrust washer.

RCPH10TLB480ABL 4

6. Install 30 needles in each pinion gear using petro-

leum jelly to hold the needles in place.

RCPH10TLB481ABL 5

7. Install the pinion gears so that each thrust washer is

toward the carrier.

RCPH10TLB575ABL 6

8. Install the retainer.

RCPH10TLB574ABL 7

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9. Install the snap rings.

RCPH10TLB573ABL 8

10. Press bushings into the hub as required.

RCPH10TLB626ABL 9

11. Install the hub.

RCPH10TLB624ABL 10

12. Install the retaining ring.

RCPH10TLB623ABL 11

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13. Install a wheel bearing on the swivel housing. In-

stallation will be easier if you heat the wheel bearing
slightly. Do not heat the wheel bearing higher than
149° C (300° F). Use clean gear lubricant to lubri-
cate the wheel bearing.

RCPH10TLB579ABL 12

14. Install the planetary housing.

RCPH10TLB580ABL 13

15. Install the outer wheel bearing. Installation will be

Install the thrust plate with the external tabs. easier
if you heat the wheel bearing slightly. Do not heat the
wheel bearing higher than 149° C (300° F).

RCPH10TLB581ABL 14

16. Align the holes in the hub with the holes in the swivel
housing and install the ring gear.

RCPH10TLB582ABL 15

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17. Put 270 Loctite in the female threads in the swivel

housing. Install and tighten the bolts evenly to pull
the hub against the swivel housing. Tighten the bolts
to a final torque of 95 Nm (70 pound-feet).

RCPH10TLB567ABL 16

18. Install the thrust plate with the external tabs.

RCPH10TLB566ABL 17

19. Install the thrust washer with the internal tabs.

RCPH10TLB565ABL 18

20. Install the snap ring.

RCPH10TLB564ABL 19

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21. Install a new O-ring on the planetary housing.

RCPH10TLB583ABL 20

22. Install the carrier.

RCPH10TLB584ABL 21

23. Install and tighten the Allen head bolts to a torque of

25 Nm (19 pound-feet).

RCPH10TLB561ABL 22

24. See Specifications for the correct lubricant for the

planetary.
25. Install the wheel(s), hardened washers, and nuts.
Tighten the nuts to specifications.

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Planetary and hub - Disassemble - Carraro Front axle-four wheel

drive - 580SN-WT and 590SN only
1. Raise the wheel(s) off the floor and use acceptable
support to hold the machine in position.
2. Remove the nuts and hardened washers and remove
the wheel(s).
3. Remove the drain plug from the carrier.

RCPH10TLB642ABL 1

4. Drain the oil from the carrier.

RCPH10TLB641ABL 2

5. Remove the two allen head bolts that hold the carrier.

RCPH10TLB643ABL 3

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6. Use a soft-faced hammer to separate the carrier from

the planetary housing.

RCPH10TLB645ABL 4

7. Remove the carrier.

RCPH10TLB646ABL 5

8. Discard O-ring.

RCPH10TLB680ABL 6

9. Remove the snap ring.

RCPH10TLB647ABL 7

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10. Remove the thrust washer with the internal tabs.

RCPH10TLB648ABL 8

11. Remove the thrust washer with the external tabs.

RCPH10TLB649ABL 9

12. Remove the bolts from the hub.

RCPH10TLB650ABL 10

13. Use two bolts that were removed from the hub and
install them in the two threaded holes in the hub.
Tighten the bolts evenly until the ring gear is free of
the wheel hub.

RCPH10TLB652ABL 11

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14. Remove the ring gear.

RCPH10TLB653ABL 12

15. Use an acceptable puller to remove the outer wheel

bearing from the wheel hub.

RCPH10TLB654ABL 13

16. Remove the wheel bearing.

RCPH10TLB655ABL 14

17. Remove the planetary housing from the wheel hub.

RCPH10TLB656ABL 15

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18. Use prybars to remove the inner wheel bearing form

the swivel housing. Be careful so that you do not
damage the inner wheel bearing.

RCPH10TLB657ABL 16

19. Remove the retaining ring.

RCPH10TLB660ABL 17

20. Remove the hub.

RCPH10TLB662ABL 18

21. Press the busings from the hub only if new bushing(s)
are needed or a new hub is installed.

RCPH10TLB670ABL 19

NOTE: Steps 22 through 24 is for the 580SN-WT

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22. Remove the snap rings securing the retaining plate.

RCPH10TLB688ABL 20

23. Remove the retaining plate.

RCPH10TLB689ABL 21

24. Remove the pinion gears and thrust washers. Be

careful so that you do not lose the needles.

RCPH10TLB690ABL 22

NOTE: Steps 25 through 27 are for the 590 SN.

25. Remove the snap rings from the pinion gears.

RCPH10TLB665ABL 23

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26. Remove the retainer.

RCPH10TLB664ABL 24

27. Remove the pinion gears being careful not to lose the
needles.

RCPH10TLB669ABL 25

28. Press the pinion shafts out of the carrier if new ones
are to be installed.

RCPH10TLB672ABL 26

29. Remove the bearing cups and seal as required.

RCPH10TLB674ABL 27

Next operation:
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Planetary and hub - Inspect (D.10.A)

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Planetary and hub - Inspect - Carraro Front axle-four wheel drive -

580SN-WT and 590SN only
1. Clean all parts in cleaning solvent.
2. Inspect the bearing cup and the rollers in the wheel
bearings for flat areas, pitting, scoring, and other
damage. Also check the inner race for damage. If
any of these defects are found, a new wheel bearing
and bearing cup must be installed.
3. Inspect the pinion shafts for wear and damage.
4. Inspect the teeth of the pinion gears, the sun gear,
and the ring gear for wear, pitting, scoring, and other
damage. Use new parts as required.
5. Inspect the needles for the pinion gears for flat areas,
pitting, scoring and other damage. If any of these
defects are found, also inspect the bore of the pinion
gears and use new parts as required.
6. Inspect the thrust washer for the axle shaft in the bore
in the carrier. Do not remove the thrust washer un-
less there is wear or damage. The thrust washer is
held in position with adhesive. If replacement is nec-
essary, use B500621 kit (324 Loctite and 707 Activa-
tor) to install the new thrust washer. Use the instruc-
tions on the container. Curing time is approximately
five minutes.

Next operation:
Planetary and hub - Assemble (D.10.A)

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Planetary and hub - Assemble - Carraro Front axle-four wheel drive

- 580SN-WT and 590SN only
1. If bearing cups were removed, use a suitable driver
to press new bearing cups into the wheel hub.
2. Clean hub prior to seal installation

RCPH10TLB682ABL 1

3. The lip on the seal must be facing in towards bearing.

RCPH10TLB675ABL 2

4. Use seal driver 380002431 to drive the new seal into

the wheel hub. Be careful not to damage the seal.

RCPH10TLB673ABL 3

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5. If the pinion shafts were removed, use acceptable

tools to press the pinion shafts into the carrier until
the inner end of the pinion shafts are 34.3 to 36.8
mm (1.350 to 1.450 inch) from the machined surface
on the carrier.

RCPH10TLB676ABL 4

NOTE: Steps 1 through 10 are for the 580SN-WT.

6. Apply petroleum jelly to one side of the bore of the
pinion gears.

RCPH10TLB685ABL 5

7. Install a thrust washer.

RCPH10TLB686ABL 6

8. Install 30 needles in each pinion gear using petro-

leum to hold the needles in place.

RCPH10TLB687ABL 7

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9. Install the pinion gears so that each thrust washer is

toward the carrier.

RCPH10TLB690ABL 8

10. Install the retainer.

RCPH10TLB689ABL 9

11. Install the snap rings.

RCPH10TLB688ABL 10

NOTE: Steps 12 through 17 are for the 590SN.

12. Apply petroleum jelly to the inside of the pinion gears.

RCPH10TLB666ABL 11

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13. Install needles in each pinion gear using petroleum

jelly to hold the needles in place.

RCPH10TLB667ABL 12

14. Install the pinion gears onto the pinion shafts.

RCPH10TLB668ABL 13

15. Install needles into the top of the pinion gears.

RCPH10TLB679ABL 14

16. Install the retainer.

RCPH10TLB664ABL 15

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17. Install the snap ring.

RCPH10TLB665ABL 16

18. Press bushings into the hub as required.

RCPH10TLB671ABL 17

19. Install the hub.

RCPH10TLB663ABL 18

20. Install the retaining rings.

RCPH10TLB661ABL 19

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21. Install inner bearing on the swivel housing.

RCPH10TLB658ABL 20

22. Lubricate the bearings with gear lubricant.

RCPH10TLB659ABL 21

23. Clean seal surface prior to wheel hub installation.

RCPH10TLB678ABL 22

24. Ensure the surface of the seal is clean and dry prior
to installing the wheel hub.

RCPH10TLB681ABL 23

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25. Install the wheel hub onto the swivel housing.

RCPH10TLB656ABL 24

26. Install outer bearing.

RCPH10TLB655ABL 25

27. Align the holes in the hub with the holes in the swivel
housing and install the ring gear.

RCPH10TLB677ABL 26

28. Put Loctite 270 in the female threads in the wheel

hub. Install and tighten the bolts evenly to pull the
hub against the wheel hub. Tighten the bolts to a
final torque of 95 Nm (70 pound-feet).

RCPH10TLB651ABL 27

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29. Ensure shaft is all the way out prior to installing thrust
washers and snap ring.

RCPH10TLB649ABL 28

30. Install the thrust washer with the external tabs.

RCPH10TLB649ABL 29

31. Install the thrust washer with the internal tabs.

RCPH10TLB648ABL 30

32. Install the snap ring.

RCPH10TLB647ABL 31

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33. Install new O-ring on the carrier.

RCPH10TLB680ABL 32

34. Install the carrier.

RCPH10TLB646ABL 33

35. Install and tighten the Allen head bolts to 80 Nm (59

pound-feet).

RCPH10TLB644ABL 34

36. Fill the 580 SN-WT planetary(ies) with 80W/40 0.59

liters (0.63 U.S. quarts). Fill the 590 SN plane-
tary(ies) with 80W/40 0.65 liters (0.69 U.S. quarts).

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37. Install the plug and torque to 80Nm (59 pound-feet).

RCPH10TLB642ABL 35

Next operation:
Housing - Disassemble (D.10.A)

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 Index

AXLES, BRAKES AND STEERING - D

FRONT AXLE - 10.A

Axle - Drawing - Front axle-four wheel drive- measuring toe-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Axle - Exploded view - CNH Four wheel drive axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Differential - Assemble - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . 103
Differential - Assemble - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . 131
Differential - Assemble - Carraro Front axle-four wheel drive differential carrier- 580N and 580SN only . . . . . . 107
Differential - Assemble - Carraro Front axle-four wheel drive differential carrier- 580SN-WT and 590SN only . 136
Differential - Assemble - CNH Front Axle - Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Differential - Assemble - CNH Front Axle - Four Wheel Drive - Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Differential - Disassemble - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . 99
Differential - Disassemble - Carraro Front axle-four wheel drive - differential - 580SN-WT and 590SN only . . . 127
Differential - Disassemble - Carraro Front axle-four wheel drive differential carrier- 580N and 580SN only . . . . . 94
Differential - Disassemble - Carraro Front axle-four wheel drive differential carrier- 580SN-WT and 590SN only 122
Differential - Disassemble - CNH Front Axle -Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Differential - Disassemble - CNH Front Axle -Four Wheel Drive- Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . 71
Differential - Exploded view - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . 26
Differential - Exploded view - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . . . 28
Differential - Exploded view - Carraro Front axle-four wheel drive limited slip differential- 580SN-WT and 590SN
only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Differential - Exploded view - CNH- Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Differential - Inspect - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . 102
Differential - Inspect - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . 130
Differential - Inspect - CNH Front Axle - Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Differential - Remove - Carraro Front axle-four wheel drive differential carrier- 580N and 580SN only . . . . . . . . . 91
Differential - Remove - Carraro Front axle-four wheel drive differential carrier- 580SN-WT and 590SN only . . . 119
Differential - Remove - CNH Front Axle -Four Wheel Drive - Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
FRONT AXLE - Assemble - Carraro Front axle two wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
FRONT AXLE - Assemble - CNH Front Axle - Two Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FRONT AXLE - Disassemble - Carraro Front axle two wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
FRONT AXLE - Disassemble - CNH Front Axle - Two Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
FRONT AXLE - General specification - Carraro Front axle two wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FRONT AXLE - General specification - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . 13
FRONT AXLE - General specification - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . 17
FRONT AXLE - General specification - CNH Front Axle - Two Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FRONT AXLE - General specification - CNH Front Axle Four Wheel Drive - 580N and 580SN . . . . . . . . . . . . . . . . 6
FRONT AXLE - General specification - CNH Front Axle Four Wheel Drive - 580SN-WT and 590SN . . . . . . . . . . . 7

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FRONT AXLE - Inspect - Carraro Front axle two wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
FRONT AXLE - Inspect - CNH Front Axle - Two Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
FRONT AXLE - Install - Four wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
FRONT AXLE - Install - Two wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
FRONT AXLE - Remove - Four wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
FRONT AXLE - Remove - Two wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
FRONT AXLE - Special tools - Carraro Front axle two wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FRONT AXLE - Special tools - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . 14
FRONT AXLE - Special tools - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . 18
FRONT AXLE - Special tools - CNH Front Axle Four Wheel Drive - 580N, 580SN, 580SN-WT, 590SN . . . . . . . . . 8
FRONT AXLE - Special tools - CNH Front axle Two Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Housing - Assemble - Carraro Front axle-four wheel drive swivel housing and universal joint- 580N and 580SN only
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Housing - Assemble - Carraro Front axle-four wheel drive swivel housing- 580SN-WT and 590SN only . . . . . . 183
Housing - Assemble - CNH Front Axle- Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Housing - Disassemble - Carraro Front axle-four wheel drive swivel housing and universal joint- 580N and 580SN
only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Housing - Disassemble - Carraro Front axle-four wheel drive swivel housing- 580SN-WT and 590SN only . . . 173
Housing - Disassemble - CNH Front Axle -Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Housing - Exploded view - Carraro Front axle- swivel housing- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Housing - Exploded view - CNH Front axle - swivel housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Planetary and hub - Assemble - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . 210
Planetary and hub - Assemble - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . 225
Planetary and hub - Assemble - CNH Front Axle Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Planetary and hub - Disassemble - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . 203
Planetary and hub - Disassemble - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . 216
Planetary and hub - Disassemble - CNH Front Axle Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Planetary and hub - Exploded view - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . 38
Planetary and hub - Exploded view - Carraro Front axle-four wheel drive - 580SN-WT . . . . . . . . . . . . . . . . . . . . . . 40
Planetary and hub - Exploded view - Carraro Front axle-four wheel drive - 590SN . . . . . . . . . . . . . . . . . . . . . . . . . 42
Planetary and hub - Exploded view - CNH Front Axle - Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Planetary and hub - Inspect - Carraro Front axle-four wheel drive - 580N and 580SN only . . . . . . . . . . . . . . . . . 209
Planetary and hub - Inspect - Carraro Front axle-four wheel drive - 580SN-WT and 590SN only . . . . . . . . . . . . 224
Planetary and hub - Inspect - CNH Front Axle Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

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AXLES, BRAKES AND STEERING - D

REAR AXLE - 12.A

580N
580SN WT
580SN
590SN

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 Contents

AXLES, BRAKES AND STEERING - D

REAR AXLE - 12.A

TECHNICAL DATA
REAR AXLE
General specification - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Special tools - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General specification - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Special tools - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

FUNCTIONAL DATA
Differential
Exploded view - Differential lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exploded view - Differential - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exploded view - Ring and pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Exploded view - Differential - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Housing
Drawing - Axle housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hub
Exploded view - Wheel hub and final reduction unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SERVICE
REAR AXLE
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Differential
Remove - Carrier removal 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Disassemble - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Remove - Differential lock fork removal - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Install - Differential lock housing and piston - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Install - Differential lock fork installation - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Assemble - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Adjust - Pinion gear backlash adjustment - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Adjust - Differential bearing preload adjustment - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Install - Pinion shaft seal installation - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Install - Carrier installation - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Check - Checking the differential lock - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Remove - Carrier removal - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Disassemble - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

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 Remove - Differential lock for removal - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Install - Differential lock for installation - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Assemble - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Adjust - Pinion gear backlash adjustment - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Adjust - Differential bearing preload adjustment - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . 99
Install - Pinion shaft seal installation - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Install - Carrier Installation - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Check - Checking the differential lock - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Hub
Disassemble - Wheel hub and brakes - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Inspect - Wheel hub and brakes - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Assemble - Wheel hub and brakes - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Disassemble - Wheel hub and brakes - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Inspect - Wheel hub and brakes - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Assemble - Wheel hub and brakes - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

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 AXLES, BRAKES AND STEERING - REAR AXLE

REAR AXLE - General specification - 580N and 580SN only

Gear lubricant Wet brake/Transmission lubricant - SAE 80W140 MAT
3510
Capacity 13.6 l (14.4 US qt)

Special torques
Allen head bolts for hub housing 226 N·m (166.7 lb ft)
Bolts for ring gear 155 N·m (114.3 lb ft)
Bolts for differential support long bolts 80 N·m (59.0 lb ft)
Bolts for differential support short bolts 169 N·m (124.6 lb ft)
Drain hole plugs at wheel hub 60 N·m (44.3 lb ft)
Fill and drain hole plugs at differential 80 N·m (59.0 lb ft)
Ring nut for wheel hub 1000 N·m (737.6 lb ft)
Differential adjusting ring lock screws 10 N·m (88.5 lb in)
Brake self adjuster shouldered bolt 16 N·m (141.6 lb in)
Brake bleeder 8 - 12 N·m (70.8 - 106.2 lb in)
Differential pin plug 25 N·m (18.4 lb ft)
Differential lock plug 180 N·m (132.8 lb ft)
Wheel studs 70 N·m (51.6 lb ft)

Pinion rotating torque (without seal) 2 - 2.4 N·m (17.7 - 21.2 lb in)
Differential bearing preload rotating torque (with seal) 2.6 - 3.3 N·m (23.0 - 29.2 lb in)
Backlash for ring gear 0.2 - 0.29 mm (0.008 - 0.011 in)

REAR AXLE - Special tools - 580N and 580SN only

Differential ring nut wrench 380002433

RCPH10TLB379AAL 1

Pinion depth gauge

1. CAS1596A-4
2. CAS1596A-7
3. CAS1596A-6
4. 380002436

RCPH10TLB380AAL 2

CAS2151A offset spanner wrench used to remove and

install the pinion nut

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 AXLES, BRAKES AND STEERING - REAR AXLE

OEM4185 universal bearing cup installer - used to install

the hub bearing cups

RCPH10TLB484AAL 3

CAS1716-3 handle (part of CAS1716 Ag tool kit) - Used

with CAS2374 hub seal installer

RCPH07SPT024AAA 4

Yoke to hold shaft. Order p/n 144279A1

Self adjusting brake tools 380002435

RCPH10TLB378AAL 5

Socket for ring nut on wheel flange 380002434

RCPH10TLB377AAL 6

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 AXLES, BRAKES AND STEERING - REAR AXLE

Seal protector CAS2369

Pinion depth gauge bar 380000407

RCPH10TLB381AAL 7

Wheel hub seal driver 380002431

Seal driver 380002432
Spanner wrench CAS1840C
CAS1968 Stud remover/installer - used to remove shoul-
der studs from wheel hubs

RCPH10TLB590AAL 8

Fabricate from locking differential cylinder, used to com-

press differential lock spring to remove "C" clip

RCPH10TLB584AAL 9

REAR AXLE - General specification - 580SN-WT and 590SN only

Gear lubricant Wet brake/transmission lubricant - SAE 80W140 MAT
3510
Capacity 18.6 l (19.7 US qt)

Special torques
Allen head bolts for hub housing 226 N·m (166.7 lb ft)
Bolts for ring gear 155 N·m (114.3 lb ft)

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 AXLES, BRAKES AND STEERING - REAR AXLE

Special torques
Bolts for differential support long bolts 80 N·m (59.0 lb ft)
Bolts for differential support short bolts 169 N·m (124.6 lb ft)
Drain hole plugs at wheel hub 60 N·m (44.3 lb ft)
Fill and drain hole plugs at differential 80 N·m (59.0 lb ft)
Ring nut for wheel hub 1000 N·m (737.6 lb ft)
Differential adjusting ring lock screws 10 N·m (88.5 lb in)
Brake self adjuster shouldered bolt 16 N·m (141.6 lb in)
Brake bleeder 8 - 12 N·m (70.8 - 106.2 lb in)
Differential pin plug 25 N·m (18.4 lb ft)
Differential lock plug 180 N·m (132.8 lb ft)
Wheel studs 70 N·m (51.6 lb ft)

Pinion rotating torque (without seal) 2 - 2.4 N·m (17.7 - 21.2 lb in)
Differential bearing preload rotating torque (without seal) 2.6 - 3.3 N·m (23.0 - 29.2 lb in)
Backlash for ring gear 0.2 - 0.29 mm (0.008 - 0.011 in)

REAR AXLE - Special tools - 580SN-WT and 590SN only

Differential ring nut wrench - 380002433

RCPH10TLB379AAL 1

False pinion - 380100090

RCPH10TLB380AAL 2

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 AXLES, BRAKES AND STEERING - REAR AXLE

Offset spanner wrench - used to remove and install the

pinion nut - 380100093

RCPH10TLB637ABL 3

Universal bearing cup installer - used to install the hub

bearing cups - OEM4185

RCPH10TLB484AAL 4

Handle (part of CAS1716 Ag tool kit) - Used with CAS2374

hub seal installer - CAS1716-3

RCPH10TLB485AAL 5

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 AXLES, BRAKES AND STEERING - REAR AXLE

Yoke to hold shaft - 144279A1

RCPH10TLB638ABL 6

Self adjusting brake tools - 380002435

RCPH10TLB378AAL 7

Socket for ring nut on wheel flange - 380002434

RCPH10TLB377AAL 8

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 AXLES, BRAKES AND STEERING - REAR AXLE

Seal protector - CAS2369

RCPH10TLB635ABL 9

Pinion depth gauge bar - 380000407

RCPH10TLB381AAL 10

Wheel hub seal driver - 380002431

RCPH10TLB636ABL 11

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 AXLES, BRAKES AND STEERING - REAR AXLE

Seal driver - 380002432

RCPH10TLB634ABL 12

Spanner wrench - CAS1840C

RCPH10TLB633ABL 13

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 AXLES, BRAKES AND STEERING - REAR AXLE

Differential - Exploded view - Differential lock

Differential lock
1. Cylinder 6. Bushing
2. Cylinder O-ring 7. Spring
3. Piston 8. Shaft
4. Piston O-rings 9. Fork
5. Locking ring

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RCPH10TLB9GAL 1

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 AXLES, BRAKES AND STEERING - REAR AXLE

Differential - Exploded view - Differential - 580N and 580SN only

Differential
1. Ring nut 11. Spider gear
2. Bearing 12. Differential pin
3. Sleeve 13. Pin
4. Cap screw M12 x 25 14. Spacer
5. Pin 15. Housing cover
6. O-ring 16. Locking ring
7. Housing 17. Locking side spider gear
8. Thrust washer 18. Differential pin
9. Plug 19. Side spider gear
10. Thrust washer 20. Pin

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RCPH10TLB10GAL 1

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 AXLES, BRAKES AND STEERING - REAR AXLE

Differential - Exploded view - Ring and pinion

Ring and pinion
1. Ring gear 7. Outer bearing
2. Pinion gear 8. Lock washer
3. Shim 9. Ring nut
4. Inner bearing 10. Seal
5. Washer 11. O-ring
6. Crush sleeve 12. Cap

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RCPH10TLB11GAL 1

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 AXLES, BRAKES AND STEERING - REAR AXLE

Differential - Exploded view - Differential - 580SN-WT and 590SN

only
(1) Ring nut
(2) Bearing
(3) Sleeve
(4) Cap screw M12 x 25
(5) Pin
(6) O-ring
(7) Housing
(8) Thrust washer
(9) Plug
(10) Thrust washer
(11) Spider gear
(12) Differential pin
(13) Pin
(14) Spacer
(15) Housing cover
(16) Locking ring
(17) Locking side spider gear
(18) Differential pin
(19) Side spider gear
(20) Pin
(21) Thrust washer
(22) Plug

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RCPH10TLB13GAL 1

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 AXLES, BRAKES AND STEERING - REAR AXLE

Housing - Drawing - Axle housing

Axle housing

(1) Vent
(2) Axle housing
(3) Plugs
(4) Pin D15x35
(5) Bolt M6x25
(6) Differential support
(7) Bolt M12x100
(8) Bolt M12x1.75

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RCPH10TLB7GAL 1

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 AXLES, BRAKES AND STEERING - REAR AXLE

Hub - Exploded view - Wheel hub and final reduction unit

Wheel hub and final reduction unit

(1) Ring nut

(2) Inner bearing
(3) O-ring
(4) Ring gear (not serviced)
(5) Bleeder valve
(6) Shipping plug
(7) Hub
(8) Spacer
(9) Outer bearing
(10) Cassette seal
(11) Pad
(12) Wheel flange
(13) Snap ring
(14) Gear
(15) Snap ring
(16) Bearing
(17) Planetary carrier
(18) Bolt
(19) Stud

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RCPH10TLB12GAL 1

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 AXLES, BRAKES AND STEERING - REAR AXLE

REAR AXLE - Remove

1. Park the machine on a level surface. Put the back-
hoe in the transport position with the stabilizers
down. Also put the loader bucket on the ground.
2. Raise the wheels off the ground high enough to re-
move the rear axle from under the machine. Put suit-
able stands under the frame at the rear of the ma-
chine.
3. Drain the oil from the center differential section of the
rear axle using the following procedure: 1. Loosen
the fill plug (1)to relieve any pressure. 2. Remove the
drain plug (2). Use a container capable of containing
20 liters (22 U.S. quarts).

RCPH10TLB063AAL 1

4. Drain the brake hubs.

RCPH10TLB064AAL 2

5. Install the drain plugs.

6. Remove the retainer and bolts which fasten the rear
drive shaft to the transmission output shaft yoke.

RCPH10TLB069AAL 3

7. Remove the rear drive shaft by sliding it off the rear

axle shaft splines.

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 AXLES, BRAKES AND STEERING - REAR AXLE

8. Disconnect the differential lock hose, plug the hose

and cap the fitting.

RCPH10TLB068AAL 4

9. Raise the rear tires off of the ground, support the

machine with suitable stands.
10. Remove the tires from the machine.
11. Remove the mounting bolts for the brake hose guard,
disconnect the brake hose. Plug the hose and cap
the fitting.

RCPH10TLB066AAL 5

12. Position a jack under the center of the rear axle and
apply light pressure.
13. Remove the rear axle mounting bolts from both
sides.
14. Slowly lower the rear axle and remove from under
the machine.

Next operation:
REAR AXLE - Install (D.12.A)

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 AXLES, BRAKES AND STEERING - REAR AXLE

REAR AXLE - Install

1. Position the rear axle under the machine, slowly raise
the axle and align with the mounting holes in the
chassis wheel wells.
2. Install the bolts. Tighten the bolts evenly to pull the
axle against the frame, torque bolts to 610 to 678 Nm
(450 to 500 pound-feet).
3. Connect the brake hose (1) to the wheel cylinder,
install and tighten the hose guard mounting bolts (2).

RCPH10TLB066AAL 1

4. Connect the differential lock hose.

RCPH10TLB068AAL 2

5. Install the rear drive shaft onto the rear axle by sliding
it on the rear axle pinion shaft splines. Tighten drive
shaft dust seal hand tight after assembling drive shaft
to rear axle.
6. Apply Loctite 243 to the bolts for the retainer. Tighten
the bolts to 33 to 39 Nm (24 to 29 pound-feet).

RCPH10TLB069AAL 3

7. Fill the axle with all, see capacities.

8. Bleed the brakes.

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 AXLES, BRAKES AND STEERING - REAR AXLE

9. Install the wheel, do an initial torque of 136 Nm (100

pound-feet) in sequence shown, do a second torque
of 271 Nm (200 pound-feet) in sequence shown, turn
the lug nuts an additional 30 degrees.

RCPH10TLB306AAL 4

10. Remove the stands from under the machine and

lower the machine to the ground.

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Differential - Remove - Carrier removal 580N and 580SN only

1. Remove the wheel hubs and brakes, see Wheel
Hubs And Brakes Disassembly in this section.
2. Remove the differential mounting bolts.

RCPH10TLB373AAL 1

3. Use pry bars in slots.

RCPH10TLB374AAL 2

4. Have an assistant hold the differential housing up

away from the axle housing, attach a lifting eye to
the bottom of the differential housing.

RCPH10TLB370AAL 3

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 AXLES, BRAKES AND STEERING - REAR AXLE

5. Have an assistant hold the differential housing up

away from the axle housing, attach a lifting eye to
the top of the differential housing.

RCPH10TLB371AAL 4

6. Attach lifting equipment to lifting eyes.

RCPH10TLB369AAL 5

7. Remove the differential and place on a work bench.

Next operation:
Differential - Disassemble (D.12.A)

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Differential - Disassemble - 580N and 580SN only

1. Remove the bolts securing the ring nut.

RCPH10TLB364AAL 1

2. Remove the ring nuts.

RCPH10TLB362AAL 2

3. Remove the differential from the carrier.

4. The bearing cups can be removed with a roll head
pry bar if replacement is needed.

RCPH10TLB432AAL 3

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 AXLES, BRAKES AND STEERING - REAR AXLE

5. Remove the locking ring.

RCPH10TLB433AAL 4

6. Remove the differential housing cover, remove the

anti rotation pin.

RCPH10TLB434AAL 5

7. The thrust washer may stay on the cover, remove the

thrust washer.

RCPH10TLB435AAL 6

8. Remove the gear from the housing.

RCPH10TLB436AAL 7

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 AXLES, BRAKES AND STEERING - REAR AXLE

9. Remove three plugs from the differential.

RCPH10TLB437AAL 8

10. Remove the three pins securing the spider pins in the
differential.

RCPH10TLB438AAL 9

11. Remove the ring gear cap screws, remove the ring
gear.

RCPH10TLB440AAL 10

NOTE: Large amounts of Loctite was used during assembly, remove cap screws slowly. If screw binds, turn back in
and then back out.

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 AXLES, BRAKES AND STEERING - REAR AXLE

12. Note the flat surface on pin (1) and spacer (2).

RCPH10TLB441AAL 11

13. Push the pin towards the flat surface side noted in
the previous step.

RCPH10TLB442AAL 12

NOTE: DO NOT force the pin, it will not come out of the housing at this time.
14. Remove the spider gear and thrust washer.

RCPH10TLB443AAL 13

15. Push the pin out of the housing.

RCPH10TLB444AAL 14

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 AXLES, BRAKES AND STEERING - REAR AXLE

16. Remove the spider gear and thrust washer.

RCPH10TLB445AAL 15

17. Push one of the short spider pins out of the spacer
by pushing it through the hole in the spacer.

RCPH10TLB446AAL 16

NOTE: Do not remove the pin at this time, leave the pin in far enough to support the spider gear and thrust washer.
18. Push the other short spider pin out of the spacer by
pushing it through the hole in the spacer.

RCPH10TLB447AAL 17

NOTE: Do not remove the pin at this time, leave the pin in far enough to support the spider gear and thrust washer.

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 AXLES, BRAKES AND STEERING - REAR AXLE

19. Remove the spacer from the housing.

RCPH10TLB448AAL 18

20. Remove the spider pin, gear and thrust washer from
the housing.

RCPH10TLB449AAL 19

21. Remove the other pin, gear and thrust washer from
the housing.

RCPH10TLB450AAL 20

22. Remove the gear and thrust washer from the hous-
ing.

RCPH10TLB452AAL 21

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 AXLES, BRAKES AND STEERING - REAR AXLE

23. Remove the differential locking pins from the hous-

ing.

RCPH10TLB359AAL 22

24. Remove the cover and seal from the carrier.

RCPH10TLB340AAL 23

25. The pinion gear nut is staked into place on the pinion
shaft.

RCPH10TLB341AAL 24

26. Use a chisel punch to remove the stake from the

pinion shaft NUT.

RCPH10TLB342AAL 25

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 AXLES, BRAKES AND STEERING - REAR AXLE

27. Use the offset spanner, CAS2151A, and yoke P/N

144279A1 to remove the pinion gear ring nut.

RCPH10TLB343AAL 26

28. Use a soft faced hammer and drive the pinion out of
the carrier housing.
29. Remove the crush sleeve and shims from the pinion
shaft.

RCPH10TLB344AAL 27

30. Press the bearing from the pinion shaft.

RCPH10TLB345AAL 28

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 AXLES, BRAKES AND STEERING - REAR AXLE

31. Remove the shim from the pinion.

RCPH10TLB346AAL 29

32. Remove the outer bearing cup from the carrier.

RCPH10TLB347AAL 30

33. Remove the inner bearing cup from the carrier.

RCPH10TLB348AAL 31

Next operation:
Differential - Remove (D.12.A)

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 AXLES, BRAKES AND STEERING - REAR AXLE

Differential - Remove - Differential lock fork removal - 580N and

580SN only
NOTE: The differential lock fork may look different for machines equipped with a Power Shift transmission. The
procedure is the same.
1. Loosen the differential lock cylinder from the carrier.

RCPH10TLB349AAL 1

2. Hold the differential lock fork down to catch a block

inside of the housing, remove the cylinder.

RCPH10TLB350AAL 2

NOTE: Use caution removing the cylinder, it is under spring pressure.

3. Place a flat washer over the shaft.

RCPH10TLB351AAL 3

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 AXLES, BRAKES AND STEERING - REAR AXLE

4. Start the modified cylinder into the differential hous-

ing.

RCPH10TLB352AAL 4

5. Block the fork from moving.

RCPH10TLB353AAL 5

6. Tighten the modified cylinder and press down on the

bushing, remove the snap ring.

RCPH10TLB354AAL 6

7. Remove the bushing.

RCPH10TLB355AAL 7

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 AXLES, BRAKES AND STEERING - REAR AXLE

8. Remove the spring.

RCPH10TLB356AAL 8

9. Remove the shaft.

RCPH10TLB357AAL 9

10. Remove the fork, spring and bushing from the shaft.

RCPH10TLB460AAL 10

Next operation:
Differential - Install (D.12.A)

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 AXLES, BRAKES AND STEERING - REAR AXLE

Differential - Install - Differential lock housing and piston - 580N

and 580SN only
1. Install new O-rings on the piston. Lubricate the
O-rings with clean hydraulic oil. Install a new O-ring
on the cover for the differential lock.

RCPH10TLB459AAL 1

2. Lubricate the bore in the cover for the piston with

clean hydraulic oil. Install the piston in the cover for
the differential lock.

Next operation:
Differential - Install (D.12.A)

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Differential - Install - Differential lock fork installation - 580N and

580SN only
NOTE: The differential lock fork will look different for machines equipped with a Power Shift transmission. The pro-
cedure is the same.
1. When installing the bushings on the shaft make sure
the chamfer is over the snap ring.

RCPH10TLB461AAL 1

2. Lubricate the shaft with clean hydraulic oil. Install the

fork on the shaft with collar towards snap ring (1).
Install bushing (2) and spring (3) onto shaft.

RCPH10TLB460AAL 2

3. Install the shaft into the carrier.

RCPH10TLB357AAL 3

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 AXLES, BRAKES AND STEERING - REAR AXLE

4. Install the spring.

RCPH10TLB356AAL 4

5. Place the bushing on the shaft, make sure the cham-

fer in the bushing is facing out.

RCPH10TLB355AAL 5

6. Place a flat washer over the shaft.

RCPH10TLB351AAL 6

7. Start the modified cylinder into the differential hous-

ing.

RCPH10TLB352AAL 7

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 AXLES, BRAKES AND STEERING - REAR AXLE

8. Block the fork from moving.

RCPH10TLB353AAL 8

9. Compress the spring by tightening the modified cylin-

der and install the snap ring.

RCPH10TLB354AAL 9

10. Remove the block, push the fork into the carrier and
lock it behind the block inside of the carrier. Hand
start the locking cylinder.

RCPH10TLB350AAL 10

11. Torque the locking cylinder to 180 Nm (133 pound-

feet).

RCPH10TLB360AAL 11

Next operation:
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Differential - Assemble (D.12.A)

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 AXLES, BRAKES AND STEERING - REAR AXLE

Differential - Assemble - 580N and 580SN only

1. Install new O-rings on the pins. Lubricate the O-rings
with clean hydraulic oil.

RCPH10TLB481AAL 1

2. Install the pins in the differential housing.

RCPH10TLB358AAL 2

3. Lubricate the gear and thrust washer with clean hy-

draulic oil. Install the gear and thrust washer.

RCPH10TLB452AAL 3

4. When installing the pins and thrust washers, align the

flats on the pins with the flats in the thrust washer.

RCPH10TLB451AAL 4

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 AXLES, BRAKES AND STEERING - REAR AXLE

5. Install the pin, thrust washer and spider gear.

RCPH10TLB450AAL 5

NOTE: Push the pin in just far enough to hold the thrust washer and spider.
6. Install the pin, thrust washer, and spider gear.

RCPH10TLB449AAL 6

NOTE: Push the pin in just far enough to hold the thrust washer and spider.
7. Install the spacer as shown, push the pins into the
spacer.

RCPH10TLB448AAL 7

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 AXLES, BRAKES AND STEERING - REAR AXLE

8. Make sure to install the pin so that the dowel pin hole
aligns with the dowel pin hole in the housing.

RCPH10TLB445AAL 8

9. Place the spider gear and thrust washer into the

housing. Align the bushing with the pin and push the
pin in as far as possible.

RCPH10TLB444AAL 9

10. Install the spider gear and thrust washer, push the
pin into the gear and washer.

RCPH10TLB443AAL 10

11. Install the retaining pins for the spider gear pins into
the housing.

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 AXLES, BRAKES AND STEERING - REAR AXLE

12. The pinion gear and ring gear are a matched set.
Make sure the numbers on the pinion gear and ring
gear are the same.

RCPH10TLB589AAL 11

13. Use LOCTITE 270 on cap screws, install and torque

ring gear cap screws to 155 Nm (114 pound-feet).

RCPH10TLB439AAL 12

NOTE: Torque cap screws in a staggered pattern in order to draw the ring gear up flush.
14. Install plugs and torque to 25 Nm (18.5 pound-feet).

RCPH10TLB437AAL 13

15. Use an acceptable driver and install a bearing cup

into the housing.

RCPH10TLB457AAL 14

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 AXLES, BRAKES AND STEERING - REAR AXLE

NOTE: The bearing cup will stay raised above the housing even when properly seated.
16. Place the gear into the housing while aligning the
teeth.

RCPH10TLB436AAL 15

17. Apply a light coat of grease to the thrust washer to

hold it in place on the differential housing cover. The
ears of the thrust washer must align with the slots in
the cover.

RCPH10TLB435AAL 16

18. When installing the differential housing cover, place

the pin in the slot of the cover and align it into the
grove in the housing during assembly.

RCPH10TLB453AAL 17

19. Install the cover into the housing, install the locking
ring.

RCPH10TLB434AAL 18

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20. Use an acceptable driver and install the bearing cup.

RCPH10TLB491AAL 19

21. Install the differential lock ring onto the housing. If it

is difficult to push down, reach through the housing
and rotate the spider gears until the differential lock
ring will go down.

RCPH10TLB458AAL 20

22. Use an acceptable driver and install the inner bearing

cup.

RCPH10TLB454AAL 21

23. Use an acceptable driver and install the outer bearing

cup.

RCPH10TLB455AAL 22

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24. Install the inner bearing.

RCPH10TLB390AAL 23

25. Install depth gauge 380002436, adapter

CAS1596A-6, and bolt CAS1596A-7 into the
bearing.

RCPH10TLB389AAL 24

26. CAS1596A-4 must be facing up as shown.

RCPH10TLB391AAL 25

27. Place the outer bearing on CAS1596-A as shown.

RCPH10TLB392AAL 26

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28. Tighten CAS1596A-4 and 380002436 until the bear-

ings are tight.

RCPH10TLB388AAL 27

29. Place CAS1716-3 handle in bearing cradles of the

carrier housing.

RCPH10TLB387AAL 28

NOTE: Make sure the carrier housing is level.

30. Use the metric feeler gauge and measure the space
between the gauge block and the gauge tube. Write
the measurement on line “b” in step 32.

RCPH10TLB386AAL 29

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31. Find the number on the end of the pinion shaft. Write
this number on line “d” of the worksheet.

RCPH10TLB480AAL 30

32. See the example and worksheet. The number on line

“a” does not change. Add line “a” and line “b” and
write the answer on line “c”. Subtract line “d” from
line “c” and write the answer on line “e”. Line “e” is
the thickness of the shim to be installed on the pinion
shaft.

Example
a. 74.6 mm a. Tool constant
b. +0.203 mm b. Gap measurement
c. 74.803 mm c. Total distance
d. - 68 mm d. Reading on pinion
e. 6.803 mm e. Required shim thickness

Worksheet
a. 74.6 mm a. Tool constant
b. + mm b. Gap measurement
c. mm c. Total distance
d. - mm d. Reading on pinion
e. mm e. Required shim thickness

33. Remove the special tools from the center section.

34. Install the shim with the thickness specified in step
32. The chamfer on the ID of the shim must be to-
ward the pinion gear.

RCPH10TLB482AAL 31

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35. Put the inner bearing in position on the shaft.

RCPH10TLB483AAL 32

36. Use a suitable driver and press the inner bearing

against the shim.

RCPH10TLB483AAL 33

37. Lubricate the bearing with hydraulic oil. Install the

washers and a new collapsible spacer on the pinion
gear. The old collapsible spacer MUST NOT be used
again.

RCPH10TLB462AAL 34

38. Lubricate the outer bearing with hydraulic oil. Install

the outer bearing.

RCPH10TLB463AAL 35

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39. Install the special washer, make sure to align the

washer with the slot in the pinion shaft.

RCPH10TLB464AAL 36

40. Lubricate the face of the nut, special washer and

threads with hydraulic oil. Install the pinion nut.

RCPH10TLB465AAL 37

41. Use the P/N 144279A1 Yoke and the CAS2151A to

start the pinion nut onto the pinion gear.

RCPH10TLB466AAL 38

42. Install the CAS2375 on the pinion shaft.

NOTICE: If the pinion nut is tightened too much (rotating torque more than specified), pinion shaft must be removed
and a new collapsible spacer must be installed.

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43. Use the torque wrench to check the rotating torque of

the pinion gear. The rotating torque of the pinion gear
must be 2 to 2.4 Nm (17.7 to 21.1 pound-inches).

RCPH10TLB467AAL 39

44. Remove the torque wrench and the CAS2375 from

the pinion shaft.
45. Use the yoke and the CAS2151A to tighten the pinion
nut in SMALL amounts as required. Repeat steps 40
through 44 until the rotating torque is as specified in
step 43.

RCPH10TLB466AAL 40

46. Stake the lip on the pinion nut into the slot in the
pinion shaft.

RCPH10TLB468AAL 41

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47. Use an acceptable driver and install the bearings

onto the ring nuts.

RCPH10TLB456AAL 42

48. Install the differential housing into the carrier. Tighten

the ring nuts evenly and center the differential hous-
ing in the carrier.

RCPH10TLB362AAL 43

Next operation:
Differential - Adjust (D.12.A)

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Differential - Adjust - Pinion gear backlash adjustment - 580N and

580SN only
1. Mount a dial indicator onto the carrier, set the shaft
of the dial indicator onto the center of a tooth of the
ring gear.

RCPH10TLB361AAL 1

2. Use your hand and move the ring gear back and
forth to check for backlash. Check back lash at three
points on the ring gear approximately 120° apart.
3. The pinion gear backlash must be 0.20 to 0.29 mm
(0.008 to 0.011 inch). If the backlash is not correct
do the following procedure.
4. If there is not enough backlash, loosen (turn counter-
clockwise) the adjusting ring on the other side of the
center section one notch. tighten (turn clockwise) the
adjusting ring one notch on the side shown. Continue
with this step until the backlash is 0.20 to 0.29 mm
(0.008 to 0.011 inch). If there is too much backlash,
loosen (turn counterclockwise) the adjusting ring on
the side shown one notch. tighten (turn clockwise)
the adjusting ring one notch on the side opposite of
that shown. Continue with this step until the back-
lash is 0.20 to 0.29 mm (0.008 to 0.011 inch).

RCPH10TLB362AAL 2

Next operation:
Differential - Adjust (D.12.A)

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Differential - Adjust - Differential bearing preload adjustment - 580N

and 580SN only
1. Install the CAS2375 on the pinion shaft. Check
the rotating torque of the pinion shaft. The ro-
tating torque must be 2.6 to 3.3 Nm (23 to 29
pound-inches).

RCPH10TLB469AAL 1

2. If the rotating torque is not correct do the following

procedure.
3. If the rotating torque is too high, loosen (turn counter-
clockwise) the adjusting ring one notch on both sides.
Continue with this step until the rotating torque is 2.6
to 3.3 Nm (23 to 29 pound-inches). If the rotating
torque is too low, tighten (turn clockwise) the adjust-
ing ring one notch on both sides. Continue with this
step until the rotating torque is 2.6 to 3.3 Nm (23 to
29 pound-inches).

RCPH10TLB362AAL 2

4. Secure the adjusting rings with the Allen screws,

torque the Allen screws to 10 Nm (88.5 pound
inches).

RCPH10TLB363AAL 3

Next operation:
Differential - Install (D.12.A)

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Differential - Install - Pinion shaft seal installation - 580N and 580SN

only
1. Use seal driver, 380002432, and drive the seal into
the cover. The lips on the seal must be toward the
inside of the cover.

RCPH10TLB366AAL 1

2. Install a new O-ring on the cover.

RCPH10TLB365AAL 2

3. Put the CAS2369 Pinion Spline Seal Protector on the

pinion gear shaft.

RCPH10TLB367AAL 3

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4. Lubricate the O-ring and the seal with clean oil. In-
stall the cover on the center section.

RCPH10TLB368AAL 4

5. Remove the CAS2369 from the pinion gear shaft.

Next operation:
Differential - Install (D.12.A)

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Differential - Install - Carrier installation - 580N and 580SN only

1. Apply a coat of Loctite 510 to the mating surface for
the carrier.

RCPH10TLB470AAL 1

2. Attach lifting equipment to the carrier and place onto

the axle housing.

RCPH10TLB369AAL 2

3. Remove the lifting equipment from the carrier, use a

rubber mallet and tap the carrier until the dowel pins
are fully seated.
4. Use Loctite 638 on carrier bolts and torque the short
carrier bolts to 169 Nm (124.5 pound-feet). Torque
the long carrier bolts to 80 Nm (59 pound-feet).

RCPH10TLB372AAL 3

NOTE: DO NOT use any thread locking compound on these bolts.

Next operation:
Differential - Check (D.12.A)

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Differential - Check - Checking the differential lock - 580N and

580SN only
1. Connect a hand pump and gauge to the fitting on the
differential lock. Have someone turn the wheel hub
as slight pressure is applied to the hand pump. If the
differential lock is working correctly the wheel hub
will become hard to turn and the wheel hub on the
opposite side of the axle will turn at the same time.

NOTE: Make sure the air is removed from the brake system when the axle is installed on the machine.

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Differential - Remove - Carrier removal - 580SN-WT and 590SN only

1. Remove the wheel hubs and brakes, see Wheel
Hubs And Brakes Disassembly in this section.
2. Remove the differential mounting bolts.

RCPH10TLB532AAL 1

3. Use pry bars in slots to loosen the carrier from the

axle housing.

RCPH10TLB531AAL 2

4. Have an assistant hold the differential housing up

away from the axle housing, attach suitable lifting
equipment to the differential housing.

RCPH10TLB530AAL 3

5. Remove the differential and place on a work bench.

Next operation:
Differential - Disassemble (D.12.A)

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Differential - Disassemble - 580SN-WT and 590SN only

1. Remove the differential and place on a work bench.
2. Remove the bolts securing the ring nut.

RCPH10TLB535AAL 1

3. Remove the ring nuts.

RCPH10TLB362AAL 2

4. Remove the differential from the carrier.

5. Remove the differential lock sleeve.

RCPH10TLB552AAL 3

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6. Remove the locking ring.

RCPH10TLB545AAL 4

7. Use a plate just large enough to cover the side gear

and will not interfere with the removal of the differen-
tial housing cover.

RCPH10TLB544AAL 5

8. Use an acceptable puller to remove the differential

housing cover.

RCPH10TLB546AAL 6

9. Remove the cover.

RCPH10TLB547AAL 7

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10. Remove the bearing cup.

RCPH10TLB550AAL 8

11. Remove the side gear.

RCPH10TLB548AAL 9

12. Remove the anti-rotation pin.

RCPH10TLB549AAL 10

13. Remove three plugs from the differential.

RCPH10TLB551AAL 11

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14. Remove the three pins securing the spider pins in the
differential.

RCPH10TLB553AAL 12

15. Note the flat surface on pin.

RCPH10TLB554AAL 13

16. Push the pin towards the flat surface side noted in
the previous step.

RCPH10TLB512AAL 14

NOTE: DO NOT force the pin, it will not come out of the housing at this time.
17. Remove the spider gear and thrust washer.

RCPH10TLB511AAL 15

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18. Push the pin out of the housing.

RCPH10TLB516AAL 16

19. Remove the spider gear and thrust washer.

RCPH10TLB511AAL 17

20. Push one of the short spider pins out of the spacer
by pushing it through the hole in the spacer.

RCPH10TLB585AAL 18

NOTE: Do not remove the pin at this time, leave the pin in far enough to support the spider gear and thrust washer.
21. Push the other short spider pin out of the spacer by
pushing it through the hole in the spacer.

RCPH10TLB586AAL 19

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NOTE: Do not remove the pin at this time, leave the pin in far enough to support the spider gear and thrust washer.
22. Remove the spacer from the housing.

RCPH10TLB555AAL 20

23. Remove the spider pin, gear and thrust washer from
the housing.

RCPH10TLB556AAL 21

24. Remove the other pin, gear and thrust washer from
the housing.

RCPH10TLB556AAL 22

25. Remove the gear from the housing.

RCPH10TLB504AAL 23

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26. Remove the thrust washer from the housing.

RCPH10TLB502AAL 24

27. Remove the ring gear cap screws, remove the ring.

RCPH10TLB492AAL 25

NOTE: Large amounts of Loctite was used during assembly, remove cap screws slowly. If screws bind, turn back in
and then back out.
28. Remove the differential locking pins from the hous-
ing.

RCPH10TLB495AAL 26

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29. Remove the cover and seal from the carrier.

RCPH10TLB538AAL 27

30. The pinion gear nut is staked into place on the pinion
shaft.

RCPH10TLB539AAL 28

31. Use a chisel punch to remove the stake from the

pinion shaft nut.

RCPH10TLB540AAL 29

32. Use the offset spanner, 380100093, and yoke P/N

144279A1 to remove the pinion gear ring nut.

RCPH10TLB541AAL 30

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33. Use a soft faced hammer and drive the pinion out of
the carrier housing.

RCPH10TLB559AAL 31

34. Remove the crush sleeve and shims from the pinion
shaft.

RCPH10TLB561AAL 32

35. Press the bearing from the pinion shaft.

RCPH10TLB575AAL 33

36. Remove the shim from the pinion.

RCPH10TLB576AAL 34

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37. Remove the outer bearing cup from the carrier.

RCPH10TLB580AAL 35

38. Remove the inner bearing cup from the carrier.

RCPH10TLB579AAL 36

Next operation:
Differential - Remove (D.12.A)

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Differential - Remove - Differential lock for removal - 580SN-WT

and 590SN only
1. Remove elbow from the differential lock cylinder.

RCPH10TLB562AAL 1

2. Loosen the differential lock cylinder from the carrier.

RCPH10TLB563AAL 2

NOTE: Use caution removing the cylinder, it is under spring pressure.

3. Loosen the differential cylinder plug.

RCPH10TLB564AAL 3

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4. Remove the differential cylinder plug from the carrier.

RCPH10TLB566AAL 4

5. Remove the differential lock fork.

RCPH10TLB567AAL 5

6. Place differential lock fork in a soft-jawed vise.

Tighten vise enough to gain access to the snap ring.
Remove the snap ring.

RCPH10TLB570AAL 6

7. Remove the fork.

RCPH10TLB572AAL 7

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 AXLES, BRAKES AND STEERING - REAR AXLE

8. Remove the spring.

RCPH10TLB573AAL 8

9. Remove the spacer.

RCPH10TLB574AAL 9

Next operation:
Differential - Install (D.12.A)

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Differential - Install - Differential lock for installation - 580SN-WT

and 590SN only
NOTE: When installing the bushings on the shaft, make sure the chamfer is over the snap ring.
1. When installing the bushings on the shaft make sure
the chamfer is over the snap ring.

RCPH10TLB574AAL 1

2. Install the spring onto the shaft.

RCPH10TLB573AAL 2

3. Install the fork onto the shaft with collar of fork to-
wards the retaining ring.

RCPH10TLB572AAL 3

NOTE: Position fork as shown.

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4. Place differential lock fork in a soft-jawed vise.

Tighten vise enough to gain access to the snap ring.
Install the snap ring.

RCPH10TLB571AAL 4

5. Install shaft into the carrier.

RCPH10TLB569AAL 5

6. Install the bushing and spring.

RCPH10TLB568AAL 6

7. Position bushing in the opening in the carrier.

RCPH10TLB567AAL 7

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8. Install a new O-ring on the plug for the differential

lock.

RCPH10TLB566AAL 8

9. Tighten the differential lock plug to a torque of Nm

180 (133 Pound-feet).

RCPH10TLB565AAL 9

10. Install and tighten the differential lock cylinder to a

torque of 180 Nm (133 Pound-feet).

RCPH10TLB563AAL 10

11. Install new O-ring on elbow. Install elbow to the

proper position and tighten jam nut to a torque of 30
Nm (262 Pound-inches).

RCPH10TLB562AAL 11

Next operation:
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Differential - Assemble (D.12.A)

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Differential - Assemble - 580SN-WT and 590SN only

1. Install ring gear.

RCPH10TLB494AAL 1

2. Use two Allen head screws to hold the ring gear in

place.

RCPH10TLB496AAL 2

3. Tighten the screws evenly to pull the ring gear par-

tially into position.

RCPH10TLB497AAL 3

4. Install two ring gear screws in the ring gear.

RCPH10TLB498AAL 4

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5. Tighten the screws evenly to draw up the ring gear.

RCPH10TLB499AAL 5

6. Remove the two long Allen head screws.

RCPH10TLB500AAL 6

7. Apply Loctite 270 on the screws. Install ring gear cap

screws.

RCPH10TLB501AAL 7

8. Tighten cap screws to a torque of 155 Nm (114

Pound-feet).

RCPH10TLB493AAL 8

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9. Install the thrust washer.

RCPH10TLB503AAL 9

10. Install the side gear with differential lock slots.

RCPH10TLB504AAL 10

11. When installing the pins and thrust washers, align the
flats on the pins with the flats in the thrust washer.

RCPH10TLB506AAL 11

12. Lubricate thrust washer and spider gear. Install the

spider gear.

RCPH10TLB505AAL 12

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13. Make sure to install the pin so that the pin hole aligns
with the pin hole in the housing.

RCPH10TLB507AAL 13

14. Push the pin in just far enough to hold the thrust
washer and spider.

RCPH10TLB508AAL 14

15. Install the pin, thrust washer and spider gear on the
opposite side.

RCPH10TLB509AAL 15

NOTE: Push the pin in just far enough to hold the thrust washer and spider.
16. Place the spacer between the spider gears as
shown.

RCPH10TLB510AAL 16

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17. Make sure to install the pin so that the pin hole (1),
aligns with the pin hole in the housing.

RCPH10TLB513AAL 17

NOTE: Notice the position of the shoulder (2), on the pin.

18. Install the spider gear and thrust washer.

RCPH10TLB511AAL 18

19. Align the bushing with the pin and push the pin into
the bushing.

RCPH10TLB514AAL 19

20. Install the spider gear and thrust washer into the
housing.

RCPH10TLB515AAL 20

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21. Push the pin into the gear and washer.

RCPH10TLB516AAL 21

22. Install the pins for the spider gear shaft.

RCPH10TLB517AAL 22

23. Install plugs and tighten to a toque of 25 Nm (221

Pound-inches).

RCPH10TLB518AAL 23

24. Install side gear.

RCPH10TLB519AAL 24

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25. Install thrust washer.

RCPH10TLB588AAL 25

26. Install bearing cup if removed.

RCPH10TLB550AAL 26

27. Install anti-rotation pin.

RCPH10TLB549AAL 27

28. Align the notch in the bearing housing with the anti-
rotation pin. Install the bearing housing.

RCPH10TLB520AAL 28

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29. Install the retaining ring.

RCPH10TLB521AAL 29

30. Install new O-rings on the differential lock pins. Lu-

bricate the O-rings with clean oil. Install pins.

RCPH10TLB522AAL 30

NOTE: Position differential lock sleeve with chaffered side down.

31. Install the lock ring.

RCPH10TLB524AAL 31

32. Install outer bearing cup into the carrier.

RCPH10TLB581AAL 32

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33. Install inner bearing cup into the carrier.

RCPH10TLB582AAL 33

34. The pinion gear and ring gear are a matched set.
Make sure the numbers on the pinion gear and ring
gear are the same.

RCPH10TLB480AAL 34

35. Insert bearing (7) and (8) in the housing. Assemble

the false pinion 380100090 (1a) , spacer (2) , and
ring nut (1) , on the differential carrier (9). Tighten
with the ring nut until the bearings are tight.

RCPH10TLB487AAL 35

36. Place special tool 380000407 (2a) in the differential

group supports (3).

RCPH10TLB583AAL 36

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37. Use a depth gauge to measure distance “X” (distance

between the axis of the differential bearings and the
point at which the pinion head is supported, or the
base of the bearing).

RCPH10TLB488AAL 37

38. To adjust bevel gear/pinion, measure the distance

“A” with a depth gauge. Calculate the value “X” as fol-
lows: X=(A+C)-B mm Where “B” and “C” are known.

RCPH10TLB489AAL 38

NOTE: Distance B was not known at time of printing, measure the tool as shown above to obtain distance B. Distance
C is obtained by measuring the internal distance from the bottom of the bearing support to the top and divided by two
(50 MM).
39. S=(X-V) mm In order to determine the necessary
thickness value (S) between the pinion and the bear-
ing, subtract the value (V), stamped on the pinion
head (V = requested distance), from the measured
value (X).

RCPH10TLB480AAL 39

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40. Select the shim with the thickness value (S) among
the range of available shims. Shim thickness-mm

RCPH10TLB576AAL 40

2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4

NOTE: The chamfer of the shim goes toward the gear.

41. Remove special tool 38000408 from the differential
group supports (9). Remove the ring nut (1), spacer
(2), and false pinion 30100090 (1a), and the bearings
(7) and (8).

RCPH10TLB487AAL 41

42. Install the bearing on the shaft.

RCPH10TLB577AAL 42

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43. Use a suitable driver and press the bearing onto the
shaft.

RCPH10TLB578AAL 43

44. Lubricate the bearing with hydraulic oil. Install the

washers and a NEW crush sleeve on the shaft. The
old collapsible spacer MUST NOT be used again.

RCPH10TLB561AAL 44

45. Install shaft into the carrier.

46. Heat the outer bearing and install on the shaft.

RCPH10TLB560AAL 45

47. Install the special washer, make sure to align the

washer with the slot in the pinion shaft.

RCPH10TLB558AAL 46

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48. Lubricate the face of the nut, special washer and

threads with hydraulic oil. Install the pinion nut.

RCPH10TLB557AAL 47

49. Use the P/N 144279A1 Yoke and the 380100093 to

start the pinion nut onto the pinion gear.

RCPH10TLB541AAL 48

50. Install the CAS2375 on the pinion shaft.

RCPH10TLB528AAL 49

NOTICE: If the pinion nut is tightened too much (rotating torque more than specified), pinion shaft must be removed
and a new collapsible spacer must be installed.
51. Use the torque wrench to check the rotating torque of
the pinion gear. The rotating torque of the pinion gear
must be 2 to 2.4 Nm (17.7 to 21.1 pound-inches).

RCPH10TLB587AAL 50

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52. Remove the torque wrench and the CAS2375 from

the pinion shaft.
53. Use the yoke and the 380100093 to tighten the pinion
nut in SMALL amounts as required. Repeat steps
49through 53 until the rotating torque is as specified
in step 51.

RCPH10TLB542AAL 51

54. Stake the lip on the pinion nut into the slot in the
pinion shaft.

RCPH10TLB539AAL 52

55. Use an acceptable driver and install the bearings

onto the ring nuts.
56. Install the differential housing into the carrier. Tighten
the ring nuts evenly and center the differential hous-
ing in the carrier.

RCPH10TLB362AAL 53

Next operation:
Differential - Adjust (D.12.A)

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Differential - Adjust - Pinion gear backlash adjustment - 580SN-WT

and 590SN only
1. Mount a dial indicator onto the carrier, set the shaft
of the dial indicator onto the center of a tooth of the
ring gear.

RCPH10TLB525AAL 1

2. Use your hand and move the ring gear back and
forth to check for backlash. Check back lash at three
points on the ring gear approximately 120° apart.

RCPH10TLB526AAL 2

3. The pinion gear backlash must be 0.20 to 0.29 mm

(0.008 to 0.011 inch). If the backlash is not correct
do the following procedure.
4. If there is too much backlash, loosen (turn counter-
clockwise) the adjusting ring on the other side of the
center section one notch. tighten (turn clockwise) the
adjusting ring one notch on the side shown. Continue
with this step until the backlash is 0.20 to 0.29 mm
(0.008 to 0.011 inch). If there is not enough backlash,
loosen (turn counterclockwise) the adjusting ring on
the side shown one notch. tighten (turn clockwise)
the adjusting ring one notch on the side opposite of
that shown. Continue with this step until the back-
lash is 0.20 to 0.29 mm (0.008 to 0.011 inch).

RCPH10TLB362AAL 3

Next operation:
Differential - Adjust (D.12.A)

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Differential - Adjust - Differential bearing preload adjustment -

580SN-WT and 590SN only
1. Install the CAS2375 on the pinion shaft.

RCPH10TLB528AAL 1

2. Check the rotating torque of the pinion shaft. The

rotating torque must be 2.6 to 3.3 Nm (23 to 29
pound-inches).

RCPH10TLB587AAL 2

3. If the rotating torque is not correct do the following

procedure.
4. If the rotating torque is too high, loosen (turn counter-
clockwise) the adjusting ring one notch on both sides.
Continue with this step until the rotating torque is 2.6
to 3.3 Nm (23 to 29 pound-inches). If the rotating
torque is too low, tighten (turn clockwise) the adjust-
ing ring one notch on both sides. Continue with this
step until the rotating torque is 2.6 to 3.3 Nm (23 to
29 pound-inches).

RCPH10TLB362AAL 3

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5. Secure the adjusting rings with the Allen screws,

torque the Allen screws to 10 Nm (88.5 pound
inches).

RCPH10TLB527AAL 4

Next operation:
Differential - Install (D.12.A)

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Differential - Install - Pinion shaft seal installation - 580SN-WT and

590SN only
1. Use seal driver, 380002432, and drive the seal into
the cover. The lips on the seal must be toward the
inside of the cover.

RCPH10TLB366AAL 1

2. Install a new O-ring on the cover.

RCPH10TLB365AAL 2

3. Put the CAS2369 Pinion Spline Seal Protector on the

pinion gear shaft.

RCPH10TLB536AAL 3

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4. Lubricate the O-ring and the seal with clean oil. In-
stall the cover on the center section.

RCPH10TLB543AAL 4

5. Use a soft-face hammer to seat the seal.

RCPH10TLB537AAL 5

6. Remove the CAS2369 from the pinion gear shaft.

Next operation:
Differential - Install (D.12.A)

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Differential - Install - Carrier Installation - 580SN-WT and 590SN only

1. Apply a coat of Loctite 510 to the mating surface for
the carrier.

RCPH10TLB534AAL 1

2. Attach lifting equipment to the carrier and place onto

the axle housing.

RCPH10TLB529AAL 2

3. Have an assistant hold the differential housing up

away from the axle housing, remove the lifting at-
tached equipment from the differential housing. Use
a soft-face hammer and tap the carrier until the dowel
pins are fully seated.

RCPH10TLB530AAL 3

4. Use Loctite 638 on carrier bolts and torque the short

carrier bolts to 169 Nm (124.5 pound-feet). Torque
the long carrier bolts to 80 Nm (59 pound-feet).

RCPH10TLB533AAL 4

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NOTE: DO NOT use any thread locking compound on these bolts.

Next operation:
Differential - Check (D.12.A)

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Differential - Check - Checking the differential lock - 580SN-WT

and 590SN only
1. Connect a hand pump and gauge to the fitting on the
differential lock. Have someone turn the wheel hub
as slight pressure is applied to the hand pump. If the
differential lock is working correctly the wheel hub
will become hard to turn and the wheel hub on the
opposite side of the axle will turn at the same time.

NOTE: Make sure the air is removed from the brake system when the axle is installed on the machine.

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Hub - Disassemble - Wheel hub and brakes - 580N and 580SN only
1. Remove the axle vent to relieve any pressure inside
of the axle.

RCPH10TLB384AAL 1

2. Place an oil receptacle under the outer housings of

the axle and drain the oil.

RCPH10TLB385AAL 2

3. Place an oil receptacle under the differential carrier

and drain the oil.

RCPH10TLB376AAL 3

4. Remove all but two of the cap screws.

NOTICE: Large amounts of Loctite were used during as-
sembly, remove cap screws slowly. If screw binds, turn
back in and then back out.

RCPH10TLB382AAL 4

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5. Insert three long dowel rods for in vehicle service or

two short dowel rods for bench service.

RCPH10TLB393AAL 5

6. Remove the remaining cap screws.

RCPH10TLB394AAL 6

7. Pry the hub from the axle using slots.

RCPH10TLB395AAL 7

8. Slowly pull hub away from axle, make sure that the
brake disks and plates stay with the hub.

RCPH10TLB396AAL 8

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9. Pull the half shaft out with the hub and brakes.

RCPH10TLB397AAL 9

10. Place the hub, brakes and half shaft on a suitable

work bench.

RCPH10TLB398AAL 10

11. Stand the hub up, mark the reaction plat that was
against the axle housing. Remove the reaction and
brake disks.
NOTE: Keep brake surfaces in same relationship to each
other if being reused.

RCPH10TLB399AAL 11

12. Remove the half shaft from the planetary gears.

RCPH10TLB311AAL 12

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13. Left hand shaft is 807 mm (31.8 in) long and the right
hand shaft is 701 mm (27.6 in) long.

RCPH10TLB375AAL 13

14. Loosen and remove the shouldered bolts, and spring

washers from the brake self adjusters.

RCPH10TLB312AAL 14

15. Check springs and shouldered bolt for damage. If

brakes are being replaced, replace springs and bolts
with kit.

RCPH10TLB401AAL 15

16. Remove the lock ring.

RCPH10TLB314AAL 16

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17. Remove the self adjuster. If brakes are being re-

placed replace adjusters.
NOTE: Once removed the self adjusters spring clips must
be replace with genuine parts, DO NOT use after market
parts.

RCPH10TLB315AAL 17

18. Place the tapered end of the self adjuster (1) on tool
380002435.

RCPH10TLB404AAL 18

19. Place the 380002435 driver tool (1) onto the self ad-
juster (2) and drive the spring clips (3) off of the ad-
juster.

RCPH10TLB405AAL 19

20. Inspect adjuster bushing for wear.

RCPH10TLB406AAL 20

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21. Use two acceptable flat bars and evenly pry the brake
piston up from the hub.

RCPH10TLB316AAL 21

22. Remove the piston from the hub.

RCPH10TLB317AAL 22

23. Remove the inner cylinder.

RCPH10TLB421AAL 23

24. If the cylinder remained in the housing, use a suitable

pry bar to remove the cylinder.

RCPH10TLB318AAL 24

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25. If the machine has high work hours, remove and dis-
card the outer brake piston O-ring.

RCPH10TLB415AAL 25

26. If the machine has high work hours, remove and dis-
card the inner brake piston O-ring.

RCPH10TLB416AAL 26

27. If the machine has high work hours, remove and dis-
card the brake cylinder O-ring.

RCPH10TLB418AAL 27

28. Remove and discard the hub O-ring.

RCPH10TLB319AAL 28

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29. Attach suitable lifting equipment to the planetary

gears.

RCPH10TLB320AAL 29

30. Locate the snap ring slot and place snap ring pliers
in slot.

RCPH10TLB334AAL 30

31. Hold the snap ring open. Carefully raise and remove
the planetary set from the hub. Release the snap ring
after the end of the wheel flange shaft is cleared.

RCPH10TLB321AAL 31

32. Remove planetary gear retainer snap rings.

RCPH10TLB322AAL 32

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33. Remove planetary gear and bearings.

RCPH10TLB323AAL 33

34. Place the wheel end in a suitable press and lock the
wheel hub so it can will not turn.
NOTICE: Do not use excessive force, otherwise damage
to the hub will occur.

RCPH10TLB326AAL 34

35. Loosen the wheel flange nut using a ring nut socket
tool 380002434 and a torque multiplier.

RCPH10TLB320AAL 35

36. Remove ring nut from wheel hub.

RCPH10TLB423AAL 36

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37. Do not press directly against the sun gear pad.

RCPH10TLB329AAL 37

38. Place the wheel hub in a press.

RCPH10TLB330AAL 38

39. Press the wheel flange from the wheel hub.

RCPH10TLB331AAL 39

40. Attach lifting equipment to hub housing and remove

from the wheel flange.

RCPH10TLB332AAL 40

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41. Remove the inner bearing race.

RCPH10TLB425AAL 41

42. Remove the cassette seal.

RCPH10TLB426AAL 42

43. Remove the outer race.

RCPH10TLB429AAL 43

44. Remove spacer from wheel flange.

RCPH10TLB431AAL 44

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45. To remove the inner bearing, use a die grinder to cut

the roller retainer and race. Use a chisel in the slot
cut in the race to crack the race, remove the race.

RCPH10TLB430AAL 45

Next operation:
Hub - Inspect (D.12.A)

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Hub - Inspect - Wheel hub and brakes - 580N and 580SN only
1. Clean all parts in cleaning solvent.
2. Discard all seals and O-rings.
3. Inspect the bearing cups and the rollers in the wheel
bearings for flat areas, pitting, scoring, and other
damage. Also check the inner race for damage. If
you find any of these defects, you must install new
wheel bearings and bearing cups.
4. Inspect the planetary shafts for wear and damage.
The planetary shaft bushings are not sold separately.
If a shaft bushing is damaged, you must use a new
carrier.
5. Inspect the teeth on the planetary gears, the half
shaft, and the ring gear for wear, pitting, scoring, and
other damage. Use new parts as required.
6. Inspect the needle bearings for the planetary gears
for flat areas, pitting, scoring, and other damage. If
you find any of these defects, use new parts as re-
quired.
7. Inspect the brake disks and reaction plates for pitting,
scoring, excessive surface wear, and other damage.
Use new parts as required.
8. Inspect brake pistons and cylinders for scaring on
sliding surfaces, brake pistons for pitting, scoring,
and excessive surface wear at brake contact point.
Use new pars as required.
9. Replace O-rings on brake cylinders and pistons.

NOTICE: Use only genuine parts. DO NOT use after market O-rings, they will fail.

Next operation:
Hub - Assemble (D.12.A).

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Hub - Assemble - Wheel hub and brakes - 580N and 580SN only
When installing new brake discs, soak the new brake discs in oil for 24 hours prior to installation.

1. If the outer bearing cups were removed, use an Uni-

versal Bearing Cup Installer or a suitable tool to in-
stall the bearing cups.
NOTE: The illustration shows the cassette seal installed,
the cassette seal will be installed during a later step.

RCPH10TLB427AAL 1

2. If the inner bearing cups were removed, use an Uni-

versal Bearing Cup Installer or other acceptable tool
to install the bearing cups.

RCPH10TLB428AAL 2

NOTICE: Caution possible component damage. The word

"OUTSIDE" on the hub seal must face outward. Do not
push the hub seal further than required during the instal-
lation. Failure to comply may result in damage to the hub
seal.
3. Attach the 380002431 hub seal installer with handle
to install the hub seal. Push only until the hub seal
makes contact with the shoulder inside the hub.

RCPH10TLB333AAL 3

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4. Install the outer wheel flange bearing with a suitable

driver.

RCPH10TLB430AAL 4

5. Install spacer on wheel flange.

RCPH10TLB431AAL 5

6. Clean all sealing surfaces with an alcohol based

cleaner, if any oil residue is on sealing surfaces the
seal will leak.
NOTICE: Caution possible component damage. Install the
hub straight onto the wheel flange, damage to seal can
occur if angled. DO NOT use excess force to seat hub onto
wheel flange. Failure to comply may damage the wheel
flange of hub seal.
7. Attach lifting equipment to hub and carefully install
onto wheel flange.

RCPH10TLB332AAL 6

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8. Install inner bearing with a suitable driver and the ring

nut.

RCPH10TLB423AAL 7

9. Attach the ring nut socket, 380002434, and torque to

1000 N·m (738 lb ft).
NOTE: The use of a torque multiplier as shown is accept-
able.

RCPH10TLB328AAL 8

10. With a suitable driver, press the planetary gears onto

the planet carrier.

RCPH10TLB324AAL 9

11. Install the retaining snap rings on the carrier.

RCPH10TLB325AAL 10

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12. Attach lifting equipment to the planetary set and

lower into the hub.
13. Engage the locking ears on the planetary carrier to
secure the ring nut.

RCPH10TLB424AAL 11

14. Hold the snap ring open and lower the planetary as-
sembly into position.

RCPH10TLB334AAL 12

15. Make sure that the snap ring is fully closed, the two
tips touch before removing the lifting equipment.

RCPH10TLB335AAL 13

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16. Install a new O-ring on the hub.

RCPH10TLB336AAL 14

17. Apply hydraulic oil to the brake cylinder O-ring.

RCPH10TLB419AAL 15

18. Apply hydraulic oil to the inner O-ring of the brake

piston. Press the brake cylinder into the brake piston.

RCPH10TLB420AAL 16

19. Apply hydraulic oil to the outer O-ring of the brake

piston.

RCPH10TLB422AAL 17

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20. Apply hydraulic oil to the brake cavity of the hub

housing.

RCPH10TLB337AAL 18

NOTE: Use brake pins as guides.

21. Place the brake piston and cylinder onto the hub.

RCPH10TLB417AAL 19

22. Tighten the three shoulder bolts to pull the brake pis-
ton and cylinder into the hub.

RCPH10TLB339AAL 20

23. Place the tapered edge of the brake adjuster into the
depth setting tool, part of tool kit 380002435.

RCPH10TLB407AAL 21

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24. Place aligning tool into brake adjuster tool, part of

tool kit 380002435.

RCPH10TLB408AAL 22

NOTE: For ease of installation, look at the inside of the

adjuster ring, place tapered end down.
25. Place the first adjuster ring onto aligning tool.

RCPH10TLB409AAL 23

26. Place the second adjuster ring onto aligning tool with
the slot at 90° from the slot of the first ring.

RCPH10TLB410AAL 24

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27. Place the third adjuster ring onto aligning tool with
the slot at 180° from the slot of the first ring.

RCPH10TLB411AAL 25

28. Place the fourth adjuster ring onto aligning tool with
the slot at 270° from the slot of the first ring.

RCPH10TLB412AAL 26

29. Place driver tool onto aligning tool, driver part of tool
kit 380002435.

RCPH10TLB413AAL 27

30. Drive the rings onto the adjuster until they are seated
against the depth setting tool.

RCPH10TLB414AAL 28

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31. Insert the adjuster into the brake piston, make sure
that the chaffered side is up.

RCPH10TLB403AAL 29

32. Make sure the tabs of the snap ring face the adjuster
during installation.

RCPH10TLB490AAL 30

33. Install the snap ring into the self adjuster bore.

RCPH10TLB314AAL 31

34. Make sure the snap ring fully engages the groove in
the brake piston.

RCPH10TLB338AAL 32

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35. Place spring washers onto the shoulder bolt facing

as shown.

RCPH10TLB400AAL 33

36. Hand tighten the shouldered bolt until seated into

adjuster, spring washers can become bound on the
shoulder of the bolt and be damaged.

RCPH10TLB402AAL 34

37. Torque shoulder bolts to 16 N·m (142 lb in).

RCPH10TLB313AAL 35

38. Put the half shaft (1) and brake separator plate pins
(2) into the axle housing.

RCPH10TLB473AAL 36

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39. Using the reference mark made during disassembly,

place the thinner of the two inner brake separator
plate into the axle housing.

RCPH10TLB474AAL 37

40. Place the inner brake disc onto the half shaft, do not
damage any of the splines or teeth.

RCPH10TLB475AAL 38

NOTE: For the 580N there is only one brake disc, for all Super N models there are two brake discs.
41. Install the second brake separator, SN models only.

RCPH10TLB476AAL 39

NOTE: The thicker of the two separator plates is used here.

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42. Place the outer brake disc onto the half shaft, do not
damage any of the splines or teeth.

RCPH10TLB477AAL 40

43. Make sure the slots of the inner and outer brake discs
are aligned with each other.

RCPH10TLB471AAL 41

44. Install dowel rods into axle housing, two short rods
for bench repair, three long for in vehicle repair.

RCPH10TLB472AAL 42

NOTE: Care needs to be taken that the self adjusters are

not damaged by falling plates or by hitting them on the
housing when bringing hub into position.

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45. Attach lifting equipment to hub assembly and guide

onto dowel rods.

RCPH10TLB478AAL 43

NOTE: The input shaft for the differential may need to be

turned in order to align the splines on the half shaft sun
gear and the planetary gears.
46. Wrap a piece of rope around the axle shaft and lift
the shaft into the planetary gears while pushing the
hub onto the axle. Remove the rope once the axle is
in the planetary gears.

RCPH10TLB479AAL 44

47. Apply LOCTITE® 270 to the threads of the bolts and

systematically tighten the bolts to a torque to 226
N·m (167 lb ft).

RCPH10TLB383AAL 45

48. Install and tighten drain plugs.

49. Fill the axle with oil.

Next operation:
Differential - Remove (D.12.A)

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Hub - Disassemble - Wheel hub and brakes - 580SN-WT and 590SN

only
1. Remove the axle vent to relieve any pressure inside
of the axle.

RCPH10TLB384AAL 1

2. Place an oil receptacle under the outer housings of

the axle and drain the oil.

RCPH10TLB385AAL 2

3. Place an oil receptacle under the differential carrier

and drain the oil.

RCPH10TLB376AAL 3

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4. Remove all but two of the cap screws.

RCPH10TLB382AAL 4

NOTE: Large amounts of Loctite was used during assembly, remove cap screws slowly. If screw binds, turn back in
and then back out.
5. Insert dowel rods to guide the wheel hubs off.

RCPH10TLB393AAL 5

6. Remove the remaining cap screws.

RCPH10TLB394AAL 6

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7. Pry the hub from the axle using slots.

RCPH10TLB395AAL 7

8. Slowly pull hub away from axle, make sure that the
brake disks and plates stay with the hub.

RCPH10TLB396AAL 8

9. Pull the half shaft out with the hub and brakes.

RCPH10TLB397AAL 9

10. Place the hub, brakes and half shaft on a suitable

work bench.

RCPH10TLB398AAL 10

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11. Stand the hub up, mark the reaction plat that was
against the axle housing. Remove the reaction and
brake disks.

RCPH10TLB399AAL 11

NOTE: Keep brake surfaces in same relationship to each other if being reused.
12. Remove the half shaft from the planetary gears.

RCPH10TLB311AAL 12

13. Left hand shaft is 807 mm (31.7 in) long and the right
hand shaft is 701 mm (27.5 in) long.

RCPH10TLB375AAL 13

14. Loosen and remove the shouldered bolts, and spring

washers from the brake self adjusters.

RCPH10TLB312AAL 14

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15. Check springs and shouldered bolt for damage. If

brakes are being replaced, replace springs and bolts
with kit.

RCPH10TLB401AAL 15

16. Remove the lock ring.

RCPH10TLB314AAL 16

17. Remove the self adjuster. If brakes are being re-

placed replace adjusters.

RCPH10TLB315AAL 17

NOTE: Once removed the self adjusters spring clips must be replace with genuine parts, DO NOT use after market
parts.

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 AXLES, BRAKES AND STEERING - REAR AXLE

18. Place the self adjuster on 3800002435.

RCPH10TLB404AAL 18

19. Place the driver 3800002435 onto self adjuster and

drive the spring clips from the adjuster.

RCPH10TLB405AAL 19

20. Inspect adjuster bushing for wear.

RCPH10TLB406AAL 20

21. Use an acceptable flat bars and pry the brake piston
up from the hub.

RCPH10TLB316AAL 21

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22. Remove the piston from the hub.

RCPH10TLB317AAL 22

23. Remove the inner cylinder.

RCPH10TLB421AAL 23

24. The cylinder may remain in the housing, use pry bar
and remove the cylinder.

RCPH10TLB318AAL 24

25. Remove and discard outer brake piston O-ring only

if machine has high hours.

RCPH10TLB415AAL 25

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26. Remove and discard inner brake piston O-ring only

if machine has high hours.

RCPH10TLB416AAL 26

27. Remove and discard brake cylinder O-ring only if ma-

chine has high hours.

RCPH10TLB418AAL 27

28. Remove and discard the hub O-ring.

RCPH10TLB319AAL 28

29. Attach lifting equipment to the planetary gears.

RCPH10TLB320AAL 29

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30. Locate the snap ring slot and place snap ring pliers
in slot.

RCPH10TLB334AAL 30

31. Carefully raise the planetary set, hold the snap ring
open until it has cleared the end of the wheel flange
shaft.

RCPH10TLB321AAL 31

32. Remove planetary set from the hub.

33. Remove planetary gear retainer snap rings.

RCPH10TLB322AAL 32

34. Remove planetary gear and bearings.

RCPH10TLB323AAL 33

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35. Place the wheel end in a press and lock the wheel
hub so it can not turn.

RCPH10TLB326AAL 34

NOTE: Do not use excessive force.

36. Use ring nut socket, 380002434, a torque multiplier,
and loosen wheel flange ring nut.

RCPH10TLB327AAL 35

37. Remove ring nut from wheel hub.

RCPH10TLB423AAL 36

38. Do not press directly against the sun gear pad.

RCPH10TLB329AAL 37

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39. Place the wheel hub in a press.

RCPH10TLB330AAL 38

40. Press the wheel flange from the wheel hub.

RCPH10TLB331AAL 39

41. Attach lifting equipment to hub housing and remove

from the wheel flange.

RCPH10TLB332AAL 40

42. Remove the inner bearing race.

RCPH10TLB425AAL 41

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43. Remove the cassette seal.

RCPH10TLB426AAL 42

44. Remove the outer race.

RCPH10TLB429AAL 43

45. Remove spacer from wheel flange.

RCPH10TLB431AAL 44

46. To remove the inner bearing, use a die grinder to cut

the roller retainer and race. Use a chisel in the slot
cut in the race to crack the race, remove the race.

RCPH10TLB430AAL 45

Next operation:
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Hub - Inspect (D.12.A)

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Hub - Inspect - Wheel hub and brakes - 580SN-WT and 590SN only
1. Clean all parts in cleaning solvent.
2. Discard all seals and O-rings.
3. Inspect the bearing cups and the rollers in the wheel
bearings for flat areas, pitting, scoring, and other
damage. Also check the inner race for damage. If
you find any of these defects, you must install new
wheel bearings and bearing cups.
4. Inspect the planetary shafts for wear and damage.
The planetary shaft bushings are not sold separately.
If a shaft bushing is damaged, you must use a new
carrier.
5. Inspect the teeth on the planetary gears, the half
shaft, and the ring gear for wear, pitting, scoring, and
other damage. Use new parts as required.
6. Inspect the needle bearings for the planetary gears
for flat areas, pitting, scoring, and other damage. If
you find any of these defects, use new parts as re-
quired.
7. Inspect the brake disks and reaction plates for pitting,
scoring, excessive surface wear, and other damage.
Use new parts as required.
8. Inspect brake pistons and cylinders for scaring on
sliding surfaces, brake pistons for pitting, scoring,
and excessive surface wear at brake contact point.
Use new pars as required.
9. Replace O-rings on brake cylinders and pistons.

NOTICE: Use only genuine parts. DO NOT use after market O-rings, they will fail.

Next operation:
Hub - Assemble (D.12.A)

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Hub - Assemble - Wheel hub and brakes - 580SN-WT and 590SN

only
1. If the outer bearing cups were removed, use an
OEM-4185 Universal Bearing Cup Installer or other
acceptable tool to install the bearing cups.

RCPH10TLB427AAL 1

NOTE: The above photo shows the cassette seal installed, the cassette seal will be installed during a later step.
2. If the inner bearing cups were removed, use an
OEM-4185 Universal Bearing Cup Installer or other
acceptable tool to install the bearing cups.

RCPH10TLB428AAL 2

NOTICE: The words “OUTSIDE” on the hub seal must be facing out.
3. Use the 380002431 hub seal installer with handle
to install the hub seal. Push only until the hub seal
makes contact with the shoulder inside the hub. Con-
tinued pushing can damage the hub seal.

RCPH10TLB333AAL 3

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4. Install the outer wheel flange bearing with a suitable

driver.

RCPH10TLB430AAL 4

5. Install spacer on wheel flange.

RCPH10TLB431AAL 5

6. Clean all sealing surfaces with an alcohol based

cleaner, if any oil residue is on sealing surfaces the
seal will leak.
7. Attach lifting equipment to hub and carefully install
onto wheel flange.

RCPH10TLB332AAL 6

NOTE: Use care and install the hub straight onto the wheel flange, damage to seal can occur if angled. DO NOT use
excess force to seat hub onto wheel flange.

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8. Install inner bearing with a suitable driver, install ring

nut.

RCPH10TLB423AAL 7

NOTE: The ring nut can be installed with either side up or down.
9. Use ring nut socket, 380002434, torque ring nut to
1000 Nm (737.5 pound-feet).

RCPH10TLB328AAL 8

NOTE: The use of a torque multiplier as shown is acceptable.

10. Use a suitable driver and press the planetary gears
onto the planet carrier.

RCPH10TLB324AAL 9

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11. Install the retaining snap rings on the carrier.

RCPH10TLB325AAL 10

12. Attach lifting equipment to planetary set and lower

into hub.
13. During installation the locking ears on the planetary
carrier must engage the ring nut as shown.

RCPH10TLB424AAL 11

14. Hold the snap ring open and lower the planetary as-
sembly into position.

RCPH10TLB334AAL 12

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15. Make sure that the snap ring is fully closed, two tips
touch, remove lifting equipment.

RCPH10TLB335AAL 13

16. Install a new O-ring onto the hub.

RCPH10TLB336AAL 14

17. Use hydraulic oil to lubricate the brake cylinder

O-ring.

RCPH10TLB419AAL 15

18. Use hydraulic oil to lubricate the inner O-ring of the

brake piston, press the brake cylinder into the brake
piston.

RCPH10TLB420AAL 16

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19. Use hydraulic oil to lubricate the outer O-ring of the

brake piston.

RCPH10TLB422AAL 17

20. Use hydraulic oil to lubricate the brake cavity of the

hub housing.

RCPH10TLB337AAL 18

21. Place the brake piston and cylinder onto the hub.

RCPH10TLB417AAL 19

NOTE: Use brake pins for guides.

22. Use the three shouldered bolts and washers to pull
the brake piston and cylinder into the hub.

RCPH10TLB339AAL 20

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23. Place the brake adjuster with tapered edge facing up

into depth setting tool, part of tool kit 380002435.

RCPH10TLB407AAL 21

24. Place aligning tool into brake adjuster tool, part of

tool kit 380002435.

RCPH10TLB408AAL 22

25. Place the first adjuster ring onto aligning tool.

RCPH10TLB409AAL 23

NOTE: For ease of installation, look at the inside of the adjuster ring, place tapered end down.
26. Place the second adjuster ring onto aligning tool with
the slot at 90° from the slot of the first ring.

RCPH10TLB410AAL 24

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27. Place the third adjuster ring onto aligning tool with
the slot at 180° from the slot of the first ring.

RCPH10TLB411AAL 25

28. Place the fourth adjuster ring onto aligning tool with
the slot at 270° from the slot of the first ring.

RCPH10TLB412AAL 26

29. Place driver tool onto aligning tool, driver part of tool
kit 380002435.

RCPH10TLB413AAL 27

30. Drive the rings onto the adjuster until they are seated
against the depth setting tool.

RCPH10TLB414AAL 28

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31. Insert the adjuster into the brake piston, make sure
that the chaffered side is up.

RCPH10TLB403AAL 29

32. Make sure the tips of the snap ring face the adjuster
during installation.

RCPH10TLB490AAL 30

33. Install the snap ring into the self adjuster bore.

RCPH10TLB314AAL 31

34. Make sure the snap ring fully engages the grove in
the brake piston.

RCPH10TLB338AAL 32

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35. Place spring washers onto shouldered bolt facing as

shown.

RCPH10TLB400AAL 33

36. Hand tighten the shouldered bolt until seated into

adjuster, spring washers can become bound on the
shoulder of the bolt and be damaged.

RCPH10TLB402AAL 34

37. Torque shouldered bolts to 16 Nm (141.4 pound-

inches).

RCPH10TLB313AAL 35

38. Put the half shaft and brake separator plate pins into
the axle housing.

RCPH10TLB473AAL 36

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39. Using the reference mark made during disassembly,

place the inner brake separator plate into the axle
housing.

RCPH10TLB474AAL 37

NOTE: The thinner of the two separator plates is used here.

NOTICE: If using new brake disks they must be soaked in oil for 24 hours prior to installation.
40. Place the inner brake disk onto the half shaft, do not
damage any of the splines or teeth.

RCPH10TLB475AAL 38

NOTE: For the 580N there is only one brake disk, for all Super N models there are two brake disks.
41. Install the second brake separator, SN models only.

RCPH10TLB476AAL 39

NOTE: The thicker of the two separator plates is used here.

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42. Place the outer brake disk onto the half shaft, do not
damage any of the splines or teeth.

RCPH10TLB477AAL 40

43. Make sure the slots of the inner and outer brake disks
are aligned with each other.

RCPH10TLB471AAL 41

44. Install dowel rods into axle housing, two short rods
for bench repair, three long for in vehicle repair.

RCPH10TLB472AAL 42

45. Attach lifting equipment to hub assembly and guide

onto dowel rods.

RCPH10TLB478AAL 43

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NOTE: Care must be taken so the self adjusters are not damaged by falling plates or by hitting them on the housing
when bringing the hub into position.
46. Use a piece of rope and lift the axle shaft into the
planetary gears while pushing the hub onto the axle.

RCPH10TLB479AAL 44

NOTE: The input shaft for the differential may need to be turned in order to align the splines on the half shaft sun gear
and the planetary gears.
47. Use Loctite 270 on thread of the bolts and torque to
226 Nm (166.5 pound-feet).

RCPH10TLB383AAL 45

48. Install and tighten drain plugs.

49. Fill the axle with oil, see specification for quantity and
type.

Next operation:
Differential - Remove (D.12.A)

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 Index

AXLES, BRAKES AND STEERING - D

REAR AXLE - 12.A

Differential - Adjust - Differential bearing preload adjustment - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . 61
Differential - Adjust - Differential bearing preload adjustment - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . 99
Differential - Adjust - Pinion gear backlash adjustment - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Differential - Adjust - Pinion gear backlash adjustment - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . 98
Differential - Assemble - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Differential - Assemble - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Differential - Check - Checking the differential lock - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Differential - Check - Checking the differential lock - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . 105
Differential - Disassemble - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Differential - Disassemble - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Differential - Exploded view - Differential - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Differential - Exploded view - Differential - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Differential - Exploded view - Differential lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Differential - Exploded view - Ring and pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Differential - Install - Carrier installation - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Differential - Install - Carrier Installation - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Differential - Install - Differential lock for installation - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Differential - Install - Differential lock fork installation - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Differential - Install - Differential lock housing and piston - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Differential - Install - Pinion shaft seal installation - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Differential - Install - Pinion shaft seal installation - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Differential - Remove - Carrier removal - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Differential - Remove - Carrier removal 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Differential - Remove - Differential lock for removal - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Differential - Remove - Differential lock fork removal - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Housing - Drawing - Axle housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hub - Assemble - Wheel hub and brakes - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Hub - Assemble - Wheel hub and brakes - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Hub - Disassemble - Wheel hub and brakes - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Hub - Disassemble - Wheel hub and brakes - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Hub - Exploded view - Wheel hub and final reduction unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hub - Inspect - Wheel hub and brakes - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Hub - Inspect - Wheel hub and brakes - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
REAR AXLE - General specification - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

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REAR AXLE - General specification - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
REAR AXLE - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
REAR AXLE - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
REAR AXLE - Special tools - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REAR AXLE - Special tools - 580SN-WT and 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

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AXLES, BRAKES AND STEERING - D

STEERING Hydraulic - 20.C

580N
580SN WT
580SN
590SN

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 Contents

AXLES, BRAKES AND STEERING - D

STEERING Hydraulic - 20.C

TECHNICAL DATA
STEERING Hydraulic
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General specification - Steering relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General specification - Rotor and stator clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Special tools - Pressure fitting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Special tools - Rotor and stator clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Steering cylinder
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

FUNCTIONAL DATA
STEERING Hydraulic
Drawing - Steering control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Drawing - Optional comfort steering control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Control valve
Exploded view - 580N, 580SN, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Exploded view - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Exploded view - Comfort steering valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exploded view - Steering control valve - Standard Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sectional view Standard Steering Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Sectional view Optional Comfort Steering Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Steering cylinder
Exploded view - Two wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Steering column
Exploded view - Front console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Exploded view - Cab models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Exploded view - Canopy models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SERVICE
Control valve
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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Relief valve
Pressure test - 580N, 580SN, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Pressure test - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Steering cylinder
Remove - Two wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Install - Two wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Remove - Four wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Install - Four wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Check - Piston packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Disassemble - Two wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Inspect - Two wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Assemble - Two wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Disassemble - Four wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Inspect - Four wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Assemble - Four wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Steering column
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

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STEERING Hydraulic - General specification

Special torques
Nut for the steering wheel 41 - 54 N·m (30.2 - 39.8 lb ft)
Steering cylinder two wheel drive axle 335 N·m (247.1 lb ft)
Steering cylinder four wheel drive axle 120 N·m (88.5 lb ft)
Front drive shaft 33 - 39 N·m (24.3 - 28.8 lb ft)
Front drive shaft guard 50 - 90 N·m (36.9 - 66.4 lb ft)
Nut that fastens the tie rod end to the pivot arm
Four wheel drive axle (580N, 580SN, 165 N·m (121.7 lb ft)
580SN-WT)
Four wheel drive axle (590SN) 220 N·m (162.3 lb ft)
Two wheel drive axle all models 165 N·m (121.7 lb ft)
Wheel nuts 4 WD axles 122 N·m (90.0 lb ft)+ 3 - 10 N·m (2.2 - 7.4 lb ft) Then turn nut
an additional 90 ° +/- 5 °
Wheel bolts 2 WD axles 251 N·m (185.1 lb ft)

STEERING Hydraulic - General specification - Steering relief valve

SPECIFICATIONS
Location of steering relief valve In steering control valve
Pressure setting 172 +0/-10 bar (2500 +0/-150 psi)

STEERING Hydraulic - General specification - Rotor and stator

clearance
Rotor and stator clearance 0.13 mm (0.005 in)
Special torques
Allen Head Plug 11 N·m (97.4 lb in)
Ferry Head Screws 25 - 31 N·m (221.3 - 274.4 lb in)

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STEERING Hydraulic - Special tools

The tool shown is needed to remove the steering wheel.
Make the tool in your shop.

Make from 6 mm (0.24 in) Cold Rolled Steel

RCPH10TLB077GAL 1

1. 50.4 mm (2 in) 5. 19 mm (0.750 in)

2. 25.4 mm (1 in) 6. Two holes 5.5 mm
(0.217 in)
3. 15.9 mm (0.625 in) 7. Use No.4 drill for 1/4-24
4. 9.5 mm (0.375 in) 8. Threads metric thread
optional two 10-32 x 1 inch
screws required
CAS10486 Puller This tool is used to remove the ball joint
for the steering cylinder from the axle.

RCPH10TLB300ABL 2

380100091 for all two wheel drive and the 580N, 580SN
four wheel drive front axle. 38010092 for the 580SN+ and
590SN and 590SN+ four wheel drive front axle. This tool
is used to remove and install the tie rod.

RCPH10TLB235ABL 3

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STEERING Hydraulic - Special tools - Pressure fitting kit

Special Tool
CAS-1804 Pressure Fitting Kit

RCPH10TLB234ABL 1

STEERING Hydraulic - Special tools - Rotor and stator clearance

CAS-1239 Centering spring tool

RCPH10TLB233ABL 1

380002000 and 380002001

RCPH10TLB284ABL 2

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Steering cylinder - General specification

Four wheel drive steering cylinder mounting screws 120 N·m (89 lb ft)
Two wheel drive steering cylinder mounting screws 335 N·m (247 lb ft)

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STEERING Hydraulic - Drawing - Steering control valve

Illustrations

RCPH10TLB001HAM 1

1. Inlet 4. Check valve 7. Gerotor

2. Outlet 5. Spool and sleeve assembly 8. Steering relief valve
3. Pilot 6. Drive link 9. Anti-cavitation relief valve

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STEERING Hydraulic - Drawing - Optional comfort steering control

valve

RCPH10TLB070GAL 1

1. Anti-cavitation check valve 4. Spool 7. Spool and sleeve assembly 10. Load sense
2. Gerotor 5. Solenoid 8. Check valve 11. Return
3. Gerotor 6. Drive link 9. Inlet 12. Steering relief valve

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Control valve - Exploded view - 580N, 580SN, 590SN only

Steering control valve hydraulic installation 580N, 580SN AND 590SN

RCPH10TLB071GAL 1
Steering Control Valve Hydraulic Installation 580N, 580SN and 590SN

1. Hydraulic filter 4. Return hose 7. Left hose for steering cylinder

2. Hydraulic pump 5. Pressure hose 8. Load sense hose
3. Steering pump 6. Right hose for steering cylinder

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Control valve - Exploded view - 580SN-WT only

Steering control valve hydraulic installation 580 SN-WT only

RCPH10TLB072GAL 1

1. Hydraulic filter 4. Return hose 7. Left hose for steering cylinder

2. Loader valve 5. Pressure hose 8. Load sense hose
3. Steering pump 6. Right hose for steering cylinder

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Control valve - Exploded view - Comfort steering valve

RCPH10TLB073GAL 1

1. Pressure hose to solenoid 4. Return hose to reservoir 7. Hydraulic filter

2. Steering pump 5. Comfort steer solenoid
3. Pressure hose from solenoid 6. Solenoid to tank fitting

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Control valve - Exploded view - Steering control valve - Standard

Steering

RCPH10TLB076GAL 1

1. Cap Screws 7. O-ring 13. Sleeve 19. Needle thrust bearing

2. End plate 8. Gerotor 14. Pin 20. Bearing race
3. Spring 9. O-ring 15. Spring retainer 21. O-ring
4. Pin 10. Drive shaft 16. Centering spring 22. Seal half
5. Spring 11. Spacer plate 17. O-ring 23. Housing
6. Ball 12. Spool 18. Bearing race 24. Dust seal

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Control valve - Sectional view Standard Steering Control Valve

RCPH10TLB001HAM 1

1. Inlet 4. Check Valve 7. Gerotor

2. Outlet 5. Spool and Sleeve Assembly 8. Steering Relief Valve
3. Load Sense 6. Drive Link 9. Anti-cavitation check valve

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Control valve - Sectional view Optional Comfort Steering Control

Valve

RCPH10TLB070GAL 1

1. Anti-Cavitation Check Valve 4. Spool 7. Spool and Sleeve Assembly 10 Load Sense
2. Gerotor 5. Solenoid 8. Check Valve 11. Return
3. Gerotor 6. Drive Link 9. Inlet 12. Steering Relief Valve

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Steering cylinder - Exploded view - Two wheel drive steering

cylinder
1. Left end cap
2. Seals
3. Piston shaft
4. O-rings
5. Tube
6. O-rings
7. Right end cap
8. Piston

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RCPH10TLB068GAL 1

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Steering column - Exploded view - Front console

1. Cover
2. O-Ring
3. Nut
4. Steering wheel
5. Bolt
6. Upper steering column cover
7. Turn signal indicator connector
8. Lower steering wheel column cover
9. Turn signal/driving light switch
10. Transmission shift lever connector
11. Power shift controller wire harness
12. Screw
13. Transmission shift lever
14. Rocker switches
15. Front console cover

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RCPH10TLB128GAL 1

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Steering column - Exploded view - Cab models

RCPH10TLB075GAL 1
Cab Models

1. Nut 5. Column
2. Nut 6. U-bolt mounting holes for tilt columns
3. Washer 7. U-bolt mounting hole for non-tilt columns
4. U-bolt

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Steering column - Exploded view - Canopy models

RCPH10TLB074GAL 1
Canopy Models

1. Bolt 4. Nut 7. Spacer

2. Washer 5. Washer 8. Steering column
3. Steering control valve 6. U-bolt 9. U-bolt mounting holes for non-tilt columns

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Control valve - Remove

NOTE: Put identification tags on all disconnected hoses.

Close disconnected hoses and fittings with caps and plugs.
1. Park the machine on a level surface and apply the
parking brake.
2. Raise the loader and lock the support strut to hold
the loader.
3. Open the hood.
4. Tag and disconnect the wires for the air restriction
switch. Cut the tie strap from the wires.

RCPH10TLB025AAL 1

5. Loosen the clamp on the air cleaner hose. Discon-

nect the air cleaner hose from the turbo. Put a shop
cloth in the turbo opening or the intake opening.

RCPH10TLB024AAL 2

6. Remove the bolts and flat washers that fasten the

fixed hood to the uprights. Use acceptable lifting
equipment and remove the fixed hood and air cleaner
as an assembly.

RCPH10TLB023AAL 3

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7. Push the wires for the air restriction switch through

the hole in the curtain. Remove the bolts and the
engine curtain from the engine compartment.

RCPH10TLB240ABL 4

8. Tag and disconnect the hoses from the fittings in the

steering control valve.
NOTE: Refer to illustration this page for the following steps.

RCPH10TLB289ABL 5

9. If your machine has a cab go to step 12. If the ma-

chine has a canopy go to step 10.
10. Have another person hold the steering control valve
in position. Remove the bolts (1) and washers (2)
that fasten the steering control valve (3) to the steer-
ing column.
11. Remove the steering control valve from the canopy.
12. Remove the bolts (4), washers (5), and mount (6)
that fasten the steering control valve (7) to the cab.
13. Remove the steering control valve (7), mount (8),
and spacer (9) from the cab.

RCPH10TLB066GAL 6

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1. Bolt 6. Mount
2. Washer 7. Control Valve
3. Control valve 8. Mount
4. Bolt 9. Spacer
5. Washer

Next operation:
Control valve - Install (D.20.C)

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Control valve - Install

Prior operation:
Control valve - Remove (D.20.C)

1. Have another person hold the steering control valve

in position.
2. If your machine is equipped with a cab go to step 3.
If it is equipped with a canopy go to step 5.
NOTE: Refer to illustration.
3. Put the spacer (9), mount (8), and steering control
valve (7) into position.
4. Install the mounts (6), washers (5), and bolts (4). Go
to step 7.
5. Put the steering control valve (3) into position.
6. Install the washers (2) and bolts (1) that fasten the
steering control valve (3) to the steering column.
7. Connect hoses to the fittings on the steering control
valve, remove the tags.

RCPH10TLB289ABL 1

8. Remove the shop cloth from the turbo opening, start

and run the engine at low idle.
9. Turn the steering wheel all the way to the right and
left several times to remove any air from the steering
system.
10. Stop the engine and check for oil leaks, put a shop
cloth in the turbo opening.
11. Check the oil level in the hydraulic reservoir. Add oil
as required.
12. Push the wires for the air restriction switch through
the hole in the engine curtain. Put the engine curtain
in position on the mounting bracket and install the
bolts that fasten the engine curtain to the mounting
bracket.

RCPH10TLB240ABL 2

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13. Put the fixed hood and air cleaner assembly in posi-
tion on the uprights. Install the bolts and flat washers
that fasten the fixed hood to the uprights.

RCPH10TLB023AAL 3

14. Remove the shop cloth from the turbo opening. Con-
nect the air cleaner hose to the turbo. Tighten the
clamp on the air cleaner hose.

RCPH10TLB024AAL 4

15. Connect the electrical connector for the air restriction

switch. Install a new tie strap.

RCPH10TLB025AAL 5

16. Close the hood.

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Control valve - Disassemble

1. Mark the pump for proper alignment during assem-
bly.

RCPH10TLB241ABL 1

2. Put the steering control valve in the vise so that the

end plate is up.

RCPH10TLB242ABL 2

3. Remove the cap screws and end cap.

RCPH10TLB243ABL 3

4. Remove the O-ring from the stator of the metering

gear set.

RCPH10TLB244ABL 4

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5. Lift the spacer plate from the body.

RCPH10TLB245ABL 5

6. Remove the metering gear from the pump.

RCPH10TLB246ABL 6

7. Remove the O-ring from the spacer plate, remove the

spacer plate. Remove and discard the O-ring from
the body.

RCPH10TLB247ABL 7

8. Find the anti-cavitation valves (1) in the body. Put

identification marks on the body for use during as-
sembly.

RCPH10TLB248ABL 8

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9. Remove the 4 springs, the pins, and the balls from

the ports in the body.

RCPH10TLB249ABL 9

10. Find the manual steering check valve. Remove the

manual steering check valve ball and roll pin.
NOTE: The manual steering check valve is located in the
bolt hole with the thread insert.

RCPH10TLB250ABL 10

11. Pull the sleeve and spool out of the body.

NOTE: The diagram shows the steering control in a hori-
zontal position, disassemble steering control unit in a verti-
cal position, the pin that links the sleeve, spool, and driver
could possibly slip and lock the parts in the housing.

RCPH10TLB251ABL 11

12. Use a punch to push the pin out of the sleeve and
spool.

RCPH10TLB252ABL 12

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13. Remove the drive shaft from the sleeve and spool.

RCPH10TLB253ABL 13

14. Remove the thrust washer, the thrust bearing, and

lower thrust washer.

RCPH10TLB254ABL 14

15. Remove the spring retainer.

NOTE: Hold the spring into the sleeve and spool while re-
moving the ring, they can come out unexpectedly.

RCPH10TLB255ABL 15

16. Remove the springs and centering spacers from the

sleeve and spool.

RCPH10TLB256ABL 16

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17. Pull the spool straight out of the sleeve.

RCPH10TLB257ABL 17

18. There are four centering springs and three spacers.

RCPH10TLB258ABL 18

19. Remove the seal from the gland.

RCPH10TLB259ABL 19

20. Remove the spool seal.

RCPH10TLB260ABL 20

Next operation:
Control valve - Inspect (D.20.C)

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Control valve - Inspect

Prior operation:
Control valve - Disassemble (D.20.C)

Use cleaning solvent to clean all parts. Put the parts on

paper towels until the parts are dry. Do not use cloths to
wipe the parts dry.
Check all machined surfaces for wear or damage. If there
are rough places on the ends of the stator and rotor or on
the machined surfaces on the body, end plate, or spacer
plate, use 600 grit emery cloth to make the surfaces
smooth. Put the emery cloth on a flat surface. If the emery
cloth is new, move a piece of steel across the emery cloth
six times to remove the sharp pieces of grit. Move the
rotor, stator, body, end plate, or spacer across the emery
cloth six times. Then check to see if the rough places have
been removed. Use this method until all rough places are
gone. Make sure that you keep the part flat on the emery
cloth as you move the part across the emery cloth. Use
cleaning solvent to remove any grit from the parts.

RCPH10TLB064GAL 1

1. If the spool (1), sleeve (2), or bore in the body (3)is

damaged or worn, replace the steering control valve.
The spool (1), sleeve (2), and body (3) are not avail-
able separately.
2. Inspect the thrust washers (1) and the thrust bearing
(2) for damage or wear. Replace as required.

RCPH10TLB065GAL 2

3. Inspect the springs, the pins, and the balls of the

anticavitation valve for damage or wear. Use new
parts as required.
4. Inspect the roll pin and ball of the manual steering
valve for damage or wear. Use new parts as re-
quired.

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5. Use a feeler gauge to measure the clearance be-

tween the rotor and the stator. If the clearance is
more than 0.13 mm (0.005 in), a new metering gear
set must be used.

RCPH10TLB283ABL 3

Next operation:
Control valve - Assemble (D.20.C)

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Control valve - Assemble

Prior operation:
Control valve - Inspect (D.20.C)

1. Install the sleeve into the body.

RCPH10TLB261ABL 1

2. Put the “O” ring of the two piece seal on the recessed
tip of the plunger.

RCPH10TLB262ABL 2

3. Place the seal cup onto the recessed tip of the

plunger.

RCPH10TLB263ABL 3

4. Press the seal cup into the “O” ring.

RCPH10TLB264ABL 4

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5. Lubricate the seal with hydraulic oil.

RCPH10TLB265ABL 5

6. Install the plunger into the bore of the sleeve.

RCPH10TLB266ABL 6

7. Push the plunger into the sleeve until it bottoms out,

remove the special tools.

RCPH10TLB267ABL 7

8. Inspect the seal to make sure that it is seated prop-

erly in the body.

RCPH10TLB268ABL 8

NOTE: Seal and “O” ring must both be within shaft seal counterbore of the housing.

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9. Install the seal in the gland so that the lip is toward

the outside of the body. Drive the seal into the gland
until the seal stops moving.

RCPH10TLB269ABL 9

10. Use clean hydraulic oil to lubricate the inside of the

sleeve.
11. Use clean hydraulic oil to lubricate the outside of the
spool.
12. Install the spool in the sleeve. The spool must be
installed straight into the sleeve. Turn the spool in
both directions as the spool is pushed into the sleeve.

RCPH10TLB071ABL 10

13. There are four centering springs and three spacers.

RCPH10TLB258ABL 11

14. Insert the spring spacers and springs one at a time

into the spool and sleeve.

RCPH10TLB270ABL 12

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15. Place the spring retainer onto the sleeve.

RCPH10TLB271ABL 13

16. Work the retaining ring into place over the springs.

RCPH10TLB272ABL 14

17. Install the inner thrust washer, the thrust bearing, and
the outer thrust washer on the spool.

RCPH10TLB273ABL 15

18. Put the drive shaft into the spool.

RCPH10TLB274ABL 16

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19. Align the holes for the sleeve, spool, and drive shaft.
Press the pin into the sleeve until it is flush with the
sleeve.

RCPH10TLB275ABL 17

20. Find the port with the screw insert, install the ball and
roll pin for the manual steering check valve.

RCPH10TLB276ABL 18

21. Install the anti cavitation balls, pins, and springs into
the holes that were marked during disassembly.

RCPH10TLB277ABL 19

22. Assembly the steering control unit in a vertical po-

sition. The pin can move out of the sleeve and the
spool. If the pin moves out of the sleeve and the
spool, the pin can keep the sleeve and the spool from
being pushed into the body.

RCPH10TLB278ABL 20

NOTE: The diagram shows the steering control in a horizontal position, assemble steering control unit in a vertical
position, the pin that links the sleeve, spool, and driver could possibly slip and lock the parts in the housing.

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23. Install a new O-ring in the groove in the body, place

the spacer on the body. Put a new O-ring in the
spacer.

RCPH10TLB279ABL 21

24. Align the timing mark on the drive shaft with a valley
of the gerotor.

RCPH10TLB280ABL 22

25. Align the marks made during disassembly, install the

gerotor spacer.

RCPH10TLB281ABL 23

26. Install a new O-ring in the gerotor spacer. Install the

end plate on the metering gear set. Align the holes
in the end plate with the holes in the stator.

RCPH10TLB282ABL 24

27. Torque the cap screws to a torque of 11 - 17 N·m

(100 - 150 lb in) in the sequence shown. Then final
torque the cap screws to a final torque of 25 - 31 N·m
(225 - 275 lb in) in the sequence shown.

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RCPH10TLB003BAM 25

28. Assembled unit should rotate smoothly.

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Relief valve - Pressure test - 580N, 580SN, 590SN only

Checking the pressure setting of the relief valve 580N, 580SN, and 590SN
1. Park the machine on a level surface. Put the back-
hoe in the transport position and lower the loader
bucket to the floor.
2. The oil must be at operating temperature. To heat
the oil, do the following steps:
A. With the engine running at full throttle, hold the
loader control lever in the rollback position for
15 s.
B. Put the loader control lever in the neutral posi-
tion for 15 s.
C. Repeat steps A and B until the temperature
of the oil is 51 °C (125 °F) or the side of the
reservoir is very warm.
3. See the illustration below. Use a pressure gauge with
a capacity of at least 276 bar (4000.0 psi). Connect
the pressure gauge to the quick is connect fitting at
the test port. The quick disconnect fitting is located
on the pump at the rear of the transmission.
4. With the engine running at full throttle, turn and hold
the steering wheel all the way to the right or to the left
and read the gauge. Make a record of the reading.
5. Decrease the engine speed to low idle for two min-
utes and stop the engine.
6. Compare the reading with the specification STEER-
ING Hydraulic - General specification (D.20.C) If
the reading is not correct, repair or replace the steer-
ing control valve.

RCPH10TLB069GAL 1

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(1) To inlet of loader control valve (3) Hydraulic pump 580N

(2) Test port 1 (4) Hydraulic pump SN all

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Relief valve - Pressure test - 580SN-WT only

Checking the pressure setting of the relief valve 580SN-WT
1. Park the machine on a level surface. Put the back-
hoe in the transport position and lower the loader
bucket to the floor.
2. The oil must be at operating temperature. To heat
the oil, do the following steps:
A. Run the engine at full throttle, with the boom in
the travel lock position, hold the boom control
lever in the lower position (lever pushed away
from seat) for 15 s.
B. Put the boom control lever in the neutral posi-
tion for 15 s.
C. Repeat steps A and B until the temperature
of the oil is 51 °C (125 °F) or the side of the
reservoir is very warm.
3. See illustration. Use a pressure gauge with a ca-
pacity of at least 276 bar (4000.0 psi). Connect the
pressure gauge to the quick disconnect fitting that
was installed at “D” port.
4. With the engine running at full throttle, turn and hold
the steering wheel all the way to the right or to the left
and read the gauge. Make a record of the reading.
5. Decrease the engine speed to low idle for two min-
utes and stop the engine.
6. Compare the reading with the specification STEER-
ING Hydraulic - General specification (D.20.C). If
the reading is not correct, repair or replace the steer-
ing control valve.

NOTE: A Tee connection will have to be installed at the “D” port on the loader valve for steering pressure tests.

RCPH10TLB285ABL 1

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Steering cylinder - Remove - Two wheel drive machines

1. Clean the hose connection at the steering cylinder.
2. Put and identification tag on one of the hoses.
3. Disconnect the hoses from the steering cylinder and
cap the fittings and plug the hoses.
4. Loosen and remove the tie rod end.

RCPH10TLB238ABL 1

5. Remove the mounting bolts for the cylinder, remove

the steering cylinder from the axle.

RCPH10TLB237ABL 2

Next operation:
Steering cylinder - Install (D.20.C)

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Steering cylinder - Install - Two wheel drive machines

Prior operation:
Steering cylinder - Remove (D.20.C)

1. Install the steering cylinder on the axle and install the

bolts.
2. Torque the bolts to 335 N·m (247 lb ft).
3. Install the tie rod ends and torque to 165 N·m (122
lb ft).
4. Connect the hoses to the steering cylinder.
5. Start and run the engine at low idle.
6. Turn the steering wheel all the way to the right and
left several times to remove any air from the steering
system.
7. Stop the engine and check for oil leaks.
8. Check the level of the oil in the reservoir and add oil
as required.
9. Grease the pins for the steering links.
10. Check and adjust the toe-in according to the instruc-
tions in FRONT AXLE - Assemble (D.10.A).

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Steering cylinder - Remove - Four wheel drive machines

NOTE: The following photographs show the steering cylin-

der being removed from the axle with the axle removed
from the machine. It is not necessary to remove the axle
from the machine to remove the steering cylinder.
1. Clean the hose connections and the steering cylin-
der.
2. Fasten an identification tag to one of the hoses to the
steering cylinder.
3. Disconnect the hoses from the steering cylinder. In-
stall a plug is each hose and a cap on each fitting.
NOTE: Some of the photo may look different than your
machine. The procedure is the same.
4. Loosen the nut several turns. Do not remove the nut
at this time.

RCPH10TLB301ABL 1

5. Install the CAS10486 puller and tighten the screw to

loosen the ball joint.
6. Remove the nut and remove the ball joint from the
arm.

RCPH10TLB302ABL 2

7. Repeat steps 4, 5 and 6 for the other end of the axle.

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8. Install the 380100091 or 380100092 tool on the flats

of the piston rod and install a wrench on the tie rod.
Prevent the piston rod from turning and loosen the
tie rod.

RCPH10TLB303ABL 3

9. Remove the tie rod and ball joint assembly from the
piston rod.
10. Loosen and remove the bolts that fasten the steering
cylinder to the axle.

RCPH10TLB286ABL 4

11. A hose fitting will be installed in your steering cylin-

der. Remove the hose fitting.

RCPH10TLB287ABL 5

12. Hit the steering cylinder with a soft hammer to drive

the steering cylinder out of the axle.

RCPH10TLB288ABL 6

13. Remove the steering cylinder from the axle.

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Next operation:
Steering cylinder - Install (D.20.C)

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Steering cylinder - Install - Four wheel drive machines

Prior operation:
Steering cylinder - Remove (D.20.C)

1. Install the steering cylinder in the axle.

2. Install the bolts that fasten the steering cylinder to the
axle. Tighten the bolts to 120 N·m (89 lb ft).

RCPH10TLB286ABL 1

3. Start the ball joint assembly and tie rod onto the pis-
ton rod.
4. Install the 380100091 or 380100092 tool on the
flats of the piston rod and install a wrench on the tie
rod. Prevent the piston rod from turning the tie rod.
Tighten the tie rod to a torque of 300 N·m (221 lb ft).

RCPH10TLB304ABL 2

5. Install the ball joint in the arm.

RCPH10TLB302ABL 3

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6. Install the nut on the ball joint and tighten the nut to
165 N·m (122 lb ft) for the 580N, 580SN and 580SN
+. Tighten to 220 N·m (162 lb ft) for the 590SN.

RCPH10TLB305ABL 4

7. Repeat steps 5, 6, and 7 for the other end of the axle.

8. Connect the hoses to the fittings in the steering cylin-
der.
9. Start and run the engine at low idle.
10. Turn the steering wheel all the way to the right and
left several times to remove any air from the steering
system.
11. Stop the engine and check for oil leaks.
12. Check the level of the oil in the reservoir and add oil
as required.

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Steering cylinder - Check - Piston packing

Checking piston packing for the steering cylinder
1. Apply the parking brake and lower the loader bucket
to the floor.
2. Turn the steering wheel all the way to the right and
stop the engine.
3. Disconnect the hose at the left side of the steering
cylinder.
4. Install a plug in the hose.
5. Start the engine and run the engine at full throttle.
6. Turn the steering wheel all the way to the right and
continue to turn the steering wheel to the right while
another person checks for leakage at the open fitting.
7. If there is constant leakage, the piston packing is
damaged and must be repaired.

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Steering cylinder - Disassemble - Two wheel drive steering cylinder

1. Clean the outside of the steering cylinder.
2. Fasten the steering cylinder in a vise or other hold-
ing equipment. Be careful to prevent damage to the
tube. (5)
3. Remove the right (7) and left (1) end caps.
4. Pull the piston rod (3) out of the tube (5).
5. Remove and discard all O-rings and seals.

RCPH10TLB068GAL 1

Next operation:
Steering cylinder - Inspect (D.20.C)

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Steering cylinder - Inspect - Two wheel drive steering cylinder

Prior operation:
Steering cylinder - Disassemble (D.20.C)

1. Clean all parts in cleaning solvent.

2. Illuminate the inside of the tube (5). Inspect the in-
side of the tube (5) for deep grooves and other dam-
age. If there is damage to the tube (5), a new steering
cylinder must be used.
3. Verify that the piston rod (3) is straight. If the piston
rod (3) is not straight, a new steering cylinder must
be used.
4. Inspect the piston (8) for damage and wear. If the
piston (8) is damaged, or worn, a new steering cylin-
der must be used.
5. Remove the small scratches on the piston rod (3) and
inside the tube (5) with emery cloth of medium grit.
Use emery cloth with a rotary motion.
6. Inspect both ends of the tube (5) for sharp edges that
will cut the end cap O-rings (1) and (7) and remove
the sharp edges as necessary.
7. Inspect all components for rust. Clean and remove
rust as necessary.

RCPH10TLB068GAL 1

Next operation:
Steering cylinder - Assemble (D.20.C)

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Steering cylinder - Assemble - Two wheel drive steering cylinder

Prior operation:
Steering cylinder - Inspect (D.20.C)

1. Install a new seals and O-rings.

2. Fasten the tube (5) in the vise or other holding equip-
ment. Be careful to prevent damage to the tube (5).
3. Lubricated the bore of the tube (5) with clean oil.
4. Lubricate the O-rings (6) on both end caps (1) and
(7) and the bore of both end caps (1) and (7) with
clean oil.
5. Lubricate the piston (3) with clean oil.
6. Push the piston rod assembly (3) straight into the
tube (5).
7. Carefully start the end caps (1) and (7) onto the pis-
ton (3).
8. Verify the ports in both glands (8) are installed cor-
rectly and drive the end caps (1) and (7) into the tube
(5).

RCPH10TLB068GAL 1

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Steering cylinder - Disassemble - Four wheel drive steering cylinder

1. Remove the tie rod ball joint assembly.
2. Fasten the tube in a vise or other holding equipment.
Do not damage the tube.

RCPH10TLB290ABL 1

3. Use a soft faced hammer and separate the gland

from the tube.

RCPH10TLB291ABL 2

4. Remove the gland from the piston rod assembly.

RCPH10TLB292ABL 3

5. Use a soft faced hammer and drive the piston against

the gland, remove the gland from the tube.

RCPH10TLB293ABL 4

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6. Pull the piston rod assembly straight out of the tube

to prevent damage to the tube.

RCPH10TLB294ABL 5

7. Remove the gland from the piston rod.

RCPH10TLB295ABL 6

8. Remove the wiper and the seal from the gland. Re-
move the seal ring from the gland. Repeat the pro-
cedure for the other gland.

RCPH10TLB296ABL 7

9. Remove the seals from the piston rod assembly.

RCPH10TLB297ABL 8

Next operation:
Steering cylinder - Inspect (D.20.C)

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Steering cylinder - Inspect - Four wheel drive steering cylinder

Prior operation:
Steering cylinder - Disassemble (D.20.C)

1. Discard the parts that were removed from the glands

and piston rod assembly.
2. Clean all parts in cleaning solvent.
3. Inspect the gland, piston rod assembly and the tube
for damage and wear. These parts are not serviced
separately, if these parts need to be replaced, a new
steering cylinder must be used.

Next operation:
Steering cylinder - Assemble (D.20.C)

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Steering cylinder - Assemble - Four wheel drive steering cylinder

1. Install a new seal in the grooves of the piston rod
assembly.

RCPH10TLB299ABL 1

2. Install a new seal in the gland. The lip of the seal

must be toward the inside of the gland.

RCPH10TLB297ABL 2

3. Install a new wiper in the gland. The lip of the wiper

must be toward the outside of the gland.

RCPH10TLB298ABL 3

4. Install a new seal ring in the groove on the gland.

5. Lubricate the piston seals with clean oil.
6. Fasten the tube in a vise with soft jaws. Start the
piston rod assembly into the tube, be careful not to
damage the seals.

RCPH10TLB294ABL 4

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7. Push the piston rod assembly all the way into the
tube, use a soft faced hammer and drive the gland
into the tube.
8. Lubricate the wiper, seal, and seal ring on the gland
with clean oil.
9. Install the gland on the piston rod assembly and push
the gland against the tube, use a soft faced hammer
and drive the gland into the tube.

RCPH10TLB292ABL 5

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Steering column - Remove

1. Park the machine on a level surface and apply the
parking brake.
2. Lower the bucket to the floor.
NOTE: Refer to Steering column - Exploded view
(D.20.C) for the following steps.
3. Remove the cover (1) from the steering wheel (4).
The cover is held by the fit of an O-ring (2).
4. Loosen and remove the nut (3) that holds the steering
wheel (4) in place. Remove the steering wheel (4).
5. Remove the screws (5) that fasten the upper and
lower steering column cover (6) and (8) in place.
6. Remove the upper steering column cover (6). Dis-
connect the wiring connector from the turn signal in-
dicator (7).
7. Remove the lower steering column cover (8). Dis-
connect the wiring connector from the turn signal/
driving light switch (9).
8. Disconnect the connector (10) from the transmission
shift lever (13).
9. Loosen and remove the screws (12) that fasten the
transmission shift lever (13) to the steering column.
Remove the transmission shift lever (13).
10. Disconnect the connectors from the rocker switches
(14) in the front console (15).
11. Remove the bolts that fasten the instrument console
cover (15) to the cab.
12. If equipped, remove the filler cap from the windshield
washer reservoir. Remove the front console (15).
13. If your machine is equipped with a cab go to step 14.
If it is equipped with a canopy go to step 16
NOTE: Refer to Steering column - Exploded view
(D.20.C) and Steering column - Exploded view (D.20.C)
for steps 14 and 15.
14. Remove the nuts (1) from the steering column (5).
15. Remove the nuts (2), washers (3), and U-bolt (4)
from the steering column (5). Go to step 18.
NOTE: Refer to Steering column - Exploded view
(D.20.C) for steps 16
16. Have another person hold the steering control valve
(3) in place and remove the bolts (1) and washers (2)
that fasten the steering column (8) to the canopy and
the steering control valve (3).
17. Remove the nuts (4), washers (5), U-bolt (6), and
spacer (7) from the steering column (8).
18. Remove the steering column from the machine.

Next operation:
Steering column - Install (D.20.C)

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Steering column - Install

Prior operation:
Steering column - Remove (D.20.C)

1. If your machine is equipped with a cab go to step 2.

If it is equipped with a canopy go to step 4.
NOTE: Refer to Steering column - Exploded view
(D.20.C) for steps 2 and 3.
2. Grease the splines of the steering column and control
valve with high temperature grease. Put the steering
column (5) in place and install the nuts (1). Tighten
the nuts (1) to a torque of 46 - 50 N·m (34 - 37 lb ft).
3. Install the U-bolt (4), washers (3), and nuts (2). Go
to step 7.
NOTE: Refer to Steering column - Exploded view
(D.20.C) for steps 4 through 6.
4. Grease the splines of the steering column and control
valve with high temperature grease. Put the steering
column in place on the machine.
5. Have another person hold the steering control valve
(3) in place. Install the washers (2) and bolts (1) that
fasten the steering column (8) to the canopy and the
steering control valve (3). Tighten the bolts (1) to a
torque of 46 - 50 N·m (34 - 37 lb ft).
6. Install the spacer (7), U-bolt (6), washers (5), and
nuts (4).
NOTE: Refer to Steering column - Exploded view
(D.20.C) for the following steps.
7. Put the front console cover (15) in position. If
equipped, install the cap on the windshield washer
reservoir.
8. Install the bolts that fasten the front console cover
(15) to the cab.
9. Connect the connectors to the rocker switches (14)
in the front console (15).
10. Put the transmission shift lever (13) in place. In-
stall the screws (12) that fasten the transmission shift
lever (13) to the steering column.
11. Connect the connector (10) to the transmission shift
lever.
12. Connect the wiring connector (9) to the turn signal/
driving light switch. Put the lower steering column
cover (8) in place.
13. Connect the wiring connector to the turn signal indi-
cator (7). Install the upper steering column cover (6).
14. Install the screws (5) that fasten the upper and lower
steering column cover (6) and (8) in place.
15. Put the steering wheel (4) in place. Install the nut (3)
that holds the steering wheel in place. Tighten the
nut to a torque of 41 - 54 N·m (30 - 40 lb ft)

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16. Install the cover (1) on the steering wheel (4). The
cover is held by the fit of an O-ring (2).
17. With the engine off, turn the steering wheel about 5
° in either direction. Effort will be light when work-
ing against the springs, but stiff when approaching
manual steer. Release the wheel when approaching
manual steer, and confirm the wheel returns back to
neutral freely. If not free, check the bind.

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 Index

AXLES, BRAKES AND STEERING - D

STEERING Hydraulic - 20.C

Control valve - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Control valve - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control valve - Exploded view - 580N, 580SN, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Control valve - Exploded view - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Control valve - Exploded view - Comfort steering valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Control valve - Exploded view - Steering control valve - Standard Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control valve - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Control valve - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Control valve - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Control valve - Sectional view Optional Comfort Steering Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Control valve - Sectional view Standard Steering Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Relief valve - Pressure test - 580N, 580SN, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Relief valve - Pressure test - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Steering column - Exploded view - Cab models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Steering column - Exploded view - Canopy models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Steering column - Exploded view - Front console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Steering column - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Steering column - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Steering cylinder - Assemble - Four wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Steering cylinder - Assemble - Two wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Steering cylinder - Check - Piston packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Steering cylinder - Disassemble - Four wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Steering cylinder - Disassemble - Two wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Steering cylinder - Exploded view - Two wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Steering cylinder - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Steering cylinder - Inspect - Four wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Steering cylinder - Inspect - Two wheel drive steering cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Steering cylinder - Install - Four wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Steering cylinder - Install - Two wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Steering cylinder - Remove - Four wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Steering cylinder - Remove - Two wheel drive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
STEERING Hydraulic - Drawing - Optional comfort steering control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
STEERING Hydraulic - Drawing - Steering control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
STEERING Hydraulic - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

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STEERING Hydraulic - General specification - Rotor and stator clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
STEERING Hydraulic - General specification - Steering relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
STEERING Hydraulic - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
STEERING Hydraulic - Special tools - Pressure fitting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
STEERING Hydraulic - Special tools - Rotor and stator clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

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AXLES, BRAKES AND STEERING - D

SERVICE BRAKE Hydraulic - 30.C

580N
580SN WT
580SN
590SN

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 Contents

AXLES, BRAKES AND STEERING - D

SERVICE BRAKE Hydraulic - 30.C

TECHNICAL DATA
SERVICE BRAKE Hydraulic
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

FUNCTIONAL DATA
SERVICE BRAKE Hydraulic
Exploded view - Brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Master cylinder
Exploded view - Brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Brake
Exploded view - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SERVICE
SERVICE BRAKE Hydraulic
Adjust - Brake pedal height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Master cylinder
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Adjust - Brake pedal height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Brake
Remove - Removing air from the brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

SERVICE BRAKE Hydraulic - General specification

Rear Axle
580N, 580SN
Capacity 13.6 l (14.4 US qt)
Type of Fluid Wet Brake/Transmission Lubricant - SAE 80W140
MAT3510

580SN-WT, 590SN
Capacity - center bowl 18.6 l (19.7 US qt)
Type of Fluid. Wet Brake/Transmission Lubricant - SAE 80W140
MAT3510

Axle Special Torques

Allen head bolts for hub housing 226 N·m (166.7 lb ft)
Drain hole plugs at wheel hub 60 N·m (44.3 lb ft)
Fill and drain hole plugs at differential 80 N·m (59.0 lb ft)
Brake self adjuster shouldered bolt 16 N·m (141.6 lb in)
Brake bleeder 8 - 12 N·m (70.8 - 106.2 lb in)
Wheel studs 70 N·m (51.6 lb ft)

Wheel Nuts Special Torques

Initial torque 136 N·m (100.3 lb ft)
2nd torque 271 N·m (199.9 lb ft)

NOTE: Turn nuts an additional 30 ° after second torque.

Transmission Special Torques

Park brake housing 50 N·m (36.9 lb ft)
Output flange bolt 139 N·m (102.5 lb ft)
Park brake solenoid 20 N·m (14.8 lb ft)

SERVICE BRAKE Hydraulic - Special tools

RCPH10TLB378AAL 1
Self adjusting brake tools 380002435
NOTE: Part of rear axle service tools.

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RCPH10TLB043ABL 2
CAS-2379 input shaft holder and spring compressor
NOTE: Part of transmission service tools.

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SERVICE BRAKE Hydraulic - Exploded view - Brake pedal

RCPH10TLB033GAL 1

1. Bolt 7. Bolt 13. Height adjusting bolt

2. Pivot pin 8. 60 mm (2.36 in) 14. Spring
3. Spacer 9. 27 mm (1.06 in) 15. Brake light switch
4. Shim 10. Clevis pin 16. Right pedal
5. Self locking nut 11. Cotter pin 17. Left pedal
6. Bushings 12. Master cylinder 18. Pedal locking pin

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

Master cylinder - Exploded view - Brake pedal

RCPH10TLB033GAL 1

1. Bolt 7. Bolt 13. Height adjusting nut

2. Pivot pin 8. 60 mm (2.36 in) 14. Spring
3. Spacer 9. 27 mm (1.06 in) 15. Brake light switch
4. Shim 10. Clevis pin 16. Right pedal
5. Self locking nut 11. Cotter pin 17. Left pedal
6. Bushings 12. Master cylinder 18. Pedal locking pin

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

Brake - Exploded view - Brakes

Rear brakes

1. Lock ring
2. Self adjusting kit
3. Brake piston
4. O-ring
5. O-ring
6. Brake cylinder
7. O-ring
8. Pin
9. Hub
10. Axle housing
11. Pin
12. Half shaft
13. Brake plate
14. Brake disk
15. Brake plate
16. Brake disk

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AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

RCPH10TLB8GAL 1

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SERVICE BRAKE Hydraulic - Adjust - Brake pedal height adjustment

1. Using the adjustment bolts, adjust the LH and RH
pedals to 90 - 92 mm (3.54 - 3.62 in).
2. Adjust the master cylinder push rods in order to
achieve 1 - 3 mm (0.039 - 0.118 in) of free play
measured at the pedal pad.

RCPH10TLB591AAL 1

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Master cylinder - Remove

1. Park the machine on a level surface. Raise the
loader and lock the support strut to hold the loader.
2. Open the hood.
3. Disconnect the electrical connectors for the air re-
striction switch.
4. Loosen the clamp on the air cleaner hose. Discon-
nect the hose from the turbo. Put a shop cloth in the
turbo opening.

RCPH10TLB024AAL 1

5. Remove the bolts and flat washers that fasten the

fixed hood to the uprights. Remove the fixed hood
and air cleaner as an assembly.

RCPH10TLB023AAL 2

6. Push the wires for the air restriction switch through

the hole in the curtain. Remove the bolts, flat wash-
ers, and insulator curtain that covers the master
cylinders.

RCPH10TLB240ABL 3

7. Remove any dirt from the master cylinder and the

area around the master cylinder.

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8. Disconnect the supply and return hoses from the

master cylinder. Put caps on the fittings and plugs
in the hoses.

RCPH10TLB593AAL-2 4

NOTE: Supply hose and fitting are located behind the return elbow.
9. Disconnect the tubes from the master cylinder. Put
caps on the fittings and plugs in the tubes.

RCPH10TLB593AAL 5

10. Remove the cotter pins and clevis pins. Loosen and
remove the nuts that fasten the master cylinder to the
frame.

RCPH10TLB592AAL 6

11. Remove the master cylinder from the frame.

Next operation:
Master cylinder - Install (D.30.C)

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Master cylinder - Install

Prior operation:
Master cylinder - Remove (D.30.C)

1. Hold the master cylinder in alignment with the holes

in the frame and install the nuts that fasten the master
cylinder to the frame.
2. Connect the tubes to the master cylinder.

RCPH10TLB593AAL 1

3. Connect the supply line (1) from the transmission to

the supply fitting (2) on the master cylinder, connect
the return line (3) to the return fitting (4).

RCPH10TLB167ABL 2

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4. Put the clevis on the master cylinder in position on

the brake pedal. Install the clevis pin that fastens the
clevis to the brake pedal. Install the cotter pin in the
clevis pin.

RCPH10TLB592AAL 3

5. Adjust the push rods in order to achieve 1 - 3 mm

(0.039 - 0.118 in)1 to 3 MM (0.039 to 0.118 inches)
of free play measured at the pedal pad.
6. See Brake - Remove (D.30.C) and remove the air
from the brake system.
7. Check for leakage at the master cylinder.
8. Push the wires for the air restriction switch through
the hole in the curtain. Put the insulator curtain into
position and install the washers and bolts.

RCPH10TLB240ABL 4

9. Put the fixed hood and air cleaner assembly in posi-

tion on the uprights. Install the bolts and flat washers
that fasten the fixed hood to the uprights.

RCPH10TLB023AAL 5

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10. Remove the shop cloth from the turbo. Connect the
air cleaner hose to the turbo. Tighten the clamp on
the air cleaner hose.

RCPH10TLB024AAL 6

11. Connect the electrical connector for the air restriction

switch.

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Master cylinder - Adjust - Brake pedal height adjustment

1. Using the adjustment bolts, adjust the LH and RH
pedals to 90 - 92 mm (3.54 - 3.62 in).
2. Adjust the master cylinder push rods in order to
achieve 1 - 3 mm (0.039 - 0.118 in) of free play
measured at the pedal pad.

RCPH10TLB591AAL 1

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Brake - Remove - Removing air from the brake system

NOTE: Two people are required to perform this procedure, one to actuate the master cylinder and the other to open
and close the brake bleeder valve on the rear axle.
1. Raise the machine up with the stabilizers at full
height. Support back end of machine with appropri-
ate stands.
2. Remove rear wheels.
3. Attach clear brake bleeding hoses to the LH and RH
bleeding ports.
4. Loosen LH and RH brake bleeders.
5. Start engine and leave at low idle. Ensure that the
transmission oil level is correct.
6. Fully stroke both pedals together 15 times.
7. Fully stroke the RH pedal individually until clear
columns of oil without air bubbles are observed in
the clear plastic tube. Close RH bleeder.
8. Repeat for LH side.
9. Verify that the park brake is not engaged. Ensure
that the service brakes will stop both rear wheels with
the tractor in 2nd gear at 1500 RPM with the brake
pedal pads 30 mm (1.181 in) above the top of the
floor plate 37 mm (1.457 in) above the top of the floor
plate for units that will be equipped with a floormat).
If the service brakes do not stop the wheels as noted
above, open each bleeder and repeat steps 7 and 8
until columns of oil without air bubbles are observed
in the LH and RH bleeder hoses. Verify that the ser-
vice brakes hold the tractor in 2nd gear at 1500 RPM
as noted above.
10. Shut engine off.
11. Remove brake bleeding hoses.
12. Replace covers on LH and RH brake bleeders.

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

Brake - Disassemble
1. Park the machine on a level surface, apply the park-
ing brake.
2. Raise the rear tires off of the ground, support the
machine with suitable stands.
3. Remove the tires from the machine.
4. Remove the mounting bolts for the brake hose guard,
disconnect the brake hose. Plug the hose and cap
the fitting.

RCPH10TLB066AAL 1

5. Remove the axle vent to relieve any pressure inside

of the axle.

RCPH10TLB384AAL 2

6. Place an oil receptacle under the outer housings of

the axle and drain the oil.

RCPH10TLB385AAL 3

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7. Place an oil receptacle under the differential carrier

and drain the oil.

RCPH10TLB376AAL 4

8. Remove all but two of the cap screws.

NOTE: Large amounts of LOCTITE® was used during as-
sembly, remove cap screws slowly. If screw binds, turn
back in and then back out.

RCPH10TLB382AAL 5

9. Insert 3 long dowel rods, (tool number), for in vehicle

service or two short dowel rods, (tool number), for
bench service.

RCPH10TLB393AAL 6

10. Remove the remaining cap screws.

RCPH10TLB394AAL 7

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11. Pry the hub from the axle using slots.

RCPH10TLB395AAL 8

12. Slowly pull hub away from axle, make sure that the
brake disks and plates stay with the hub.

RCPH10TLB396AAL 9

13. Pull the half shaft out with the hub and brakes.

RCPH10TLB397AAL 10

14. Place the hub, brakes and half shaft on a suitable

work bench.

RCPH10TLB398AAL 11

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15. Stand the hub up, mark the reaction plat that was
against the axle housing. Remove the reaction and
brake disks.
NOTE: Keep brake surfaces in same relationship to each
other if being reused.

RCPH10TLB399AAL 12

16. Remove the half shaft from the planetary gears.

RCPH10TLB311AAL 13

17. Left hand shaft is 807 mm (31.8 in) long and the right
hand shaft is 701 mm (27.6 in) long.

RCPH10TLB375AAL 14

18. Loosen and remove the shouldered bolts, and spring

washers from the brake self adjusters.

RCPH10TLB312AAL 15

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19. Check springs and shouldered bolt for damage. If

brakes are being replaced, replace springs and bolts
with kit.

RCPH10TLB401AAL 16

20. Remove the lock ring.

RCPH10TLB314AAL 17

21. Remove the self adjuster. If brakes are being re-

placed replace adjusters.
NOTE: Once removed the self adjusters spring clips must
be replace with genuine parts, DO NOT use after market
parts.

RCPH10TLB315AAL 18

22. Place the self adjuster on (tool number).

NOTE: Place the tapered end of the self adjuster into (tool
number).

RCPH10TLB404AAL 19

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23. Place the driver (tool number) onto self adjuster and
drive the spring clips from the adjuster.

RCPH10TLB405AAL 20

24. Inspect adjuster bushing for wear.

RCPH10TLB406AAL 21

25. Use an acceptable flat bars and pry the brake piston
up from the hub.

RCPH10TLB316AAL 22

26. Remove the piston from the hub.

RCPH10TLB317AAL 23

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27. Remove the inner cylinder.

RCPH10TLB421AAL 24

28. The cylinder may remain in the housing, use pry bar
and remove the cylinder.

RCPH10TLB318AAL 25

29. Remove and discard outer brake piston O-ring only

if machine has high hours.

RCPH10TLB415AAL 26

30. Remove and discard inner brake piston O-ring only

if machine has high hours.

RCPH10TLB416AAL 27

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

31. Remove and discard brake cylinder O-ring only if ma-

chine has high hours.

RCPH10TLB418AAL 28

32. Remove and discard the hub o-ring.

RCPH10TLB319AAL 29

Next operation:
Brake - Inspect (D.30.C)

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Brake - Inspect
Prior operation:
Brake - Disassemble (D.30.C)

1. Clean all parts in cleaning solvent.

2. Inspect the brake disks and reaction plates for pitting,
scoring, excessive surface wear, and other damage.
Use new parts as required.
3. Inspect brake pistons and cylinders for scaring on
sliding surfaces, brake pistons for pitting, scoring,
and excessive surface wear at brake contact point.
Use new parts as required.
4. Replace O-rings on brake cylinders and pistons.
NOTE: Use only genuine parts. DO NOT use after market
O-rings, they will fail.

Next operation:
Brake - Assemble (D.30.C)

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

Brake - Assemble
Prior operation:
Brake - Inspect (D.30.C).

1. Install a new O-ring onto the hub.

RCPH10TLB336AAL 1

2. Use hydraulic oil to lubricate the brake cylinder

O-ring.

RCPH10TLB419AAL 2

3. Use hydraulic oil to lubricate the inner O-ring of the

brake piston, press the brake cylinder into the brake
piston.

RCPH10TLB420AAL 3

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

4. Use hydraulic oil to lubricate the outer O-ring of the

brake piston.

RCPH10TLB422AAL 4

5. Use hydraulic oil to lubricate the brake cavity of the

hub housing.

RCPH10TLB337AAL 5

6. Place the brake piston and cylinder onto the hub.

NOTE: Use brake pins for guides.

RCPH10TLB417AAL 6

7. Use the three shouldered bolts and washers to pull

the brake piston and cylinder into the hub.

RCPH10TLB339AAL 7

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8. Place the brake adjuster with tapered edge facing up

into depth setting tool, part of tool kit 380002435.

RCPH10TLB407AAL 8

9. Place aligning tool into brake adjuster tool, part of

tool kit 380002435.

RCPH10TLB408AAL 9

10. Place the first adjuster ring onto aligning tool.

NOTE: For ease of installation, look at the inside of the
adjuster ring, place tapered end down.

RCPH10TLB409AAL 10

11. Place the second adjuster ring onto aligning tool with
the slot at 90° from the slot of the first ring.

RCPH10TLB410AAL 11

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12. Place the third adjuster ring onto aligning tool with
the slot at 180° from the slot of the first ring.

RCPH10TLB411AAL 12

13. Place the fourth adjuster ring onto aligning tool with
the slot at 270° from the slot of the first ring.

RCPH10TLB412AAL 13

14. Place driver tool onto aligning tool, driver part of tool
kit 380002435.

RCPH10TLB413AAL 14

15. Drive the rings onto the adjuster until they are seated
against the depth setting tool.

RCPH10TLB414AAL 15

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16. Insert the adjuster into the brake piston, make sure
that the chaffered side is up.

RCPH10TLB403AAL 16

17. Make sure the tips of the snap ring face the adjuster
during installation.

RCPH10TLB490AAL 17

18. Install the snap ring into the self adjuster bore.

RCPH10TLB314AAL 18

19. Make sure the snap ring fully engages the grove in
the brake piston.

RCPH10TLB338AAL 19

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20. Place spring washers onto shouldered bolt facing as

shown.

RCPH10TLB400AAL 20

21. Hand tighten the shouldered bolt until seated into

adjuster, spring washers can become bound on the
shoulder of the bolt and be damaged.

RCPH10TLB402AAL 21

22. Torque shouldered bolts to 16 N·m (141.6 lb in).

RCPH10TLB313AAL 22

23. Put the half shaft and brake separator plate pins into
the axle housing.

RCPH10TLB473AAL 23

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

24. Using the reference mark made during disassembly,

place the inner brake separator plate into the axle
housing.
NOTE: The thinner of the two separator plates is used here.
NOTICE: If using new brake disks they must be soaked in
oil for 24 hours prior to installation.

RCPH10TLB474AAL 24

25. Place the inner brake disk onto the half shaft, do not
damage any of the splines or teeth.
NOTE: For the 580N there is only one brake disk, for all
SN models there are two brake disks.

RCPH10TLB475AAL 25

26. Install the second brake separator, SN models only.

NOTE: The thicker of the two separator plates is used here.

RCPH10TLB476AAL 26

27. Place the outer brake disk onto the half shaft, do not
damage any of the splines or teeth.

RCPH10TLB477AAL 27

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

28. Make sure the slots of the inner and outer brake disks
are aligned with each other.

RCPH10TLB471AAL 28

29. Install dowel rods into axle housing, two short rods
for bench repair, three long for in vehicle repair.

RCPH10TLB472AAL 29

30. Attach lifting equipment to hub assembly and guide

onto dowel rods.
NOTE: Care needs to be taken that the self adjusters are
not damaged by falling plates or by hitting them on the
housing when bringing hub into position.

RCPH10TLB478AAL 30

31. Use a piece of rope and lift the axle shaft into the
planetary gears while pushing the hub onto the axle.
NOTE: The input shaft for the differential may need to be
turned in order to align the splines on the half shaft sun
gear and the planetary gears.

RCPH10TLB479AAL 31

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

32. Use LOCTITE® 270 on thread of the bolts and torque

to 226 N·m (166.7 lb ft).

RCPH10TLB383AAL 32

33. Install and tighten drain plugs and torque to 60 N·m

(44.3 lb ft).
34. Fill the axle with oil, see section 1002 for quantity and
type.
35. Connect the brake hose to the wheel cylinder, install
and tighten the hose guard mounting bolts.

RCPH10TLB066AAL 33

36. Bleed the brake according to instructions in this sec-

tion.
37. Install the wheel, do an initial torque of 136 N·m
(100.3 lb ft) in sequence shown, do a second torque
of 271 N·m (199.9 lb ft) in sequence shown, turn the
lug nuts an additional 30°.

RCPH10TLB306AAL 34

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

Brake - Test
Vehicle Brakes

NOTE: Check brake pedal free travel before proceeding.

See Master cylinder - Adjust - Brake pedal height ad-
justment (D.30.C) section. Check the brake system for
leaks or damaged lines. Repair or replace as necessary.
1. Place the backhoe in the travel lock position, use the
stabilizers and raise the rear wheels off of the floor.
2. Lock the brake pedals with the brake pedal locking
pin.
3. Place the range selector in 2nd gear, release the
parking brake and place the FNR selector in F or R
position.
NOTE: Make sure the differential lock is not engaged.
4. Slowly apply the brakes, both tires should stop rotat-
ing at the same time.
5. Move the machine to a clear level area with sufficient
space to accelerate the machine to 5 km/h (3 mph).
6. Once the machine has reached 5 km/h (3 mph),
quickly apply the brakes, both tires should lock and
slide.
7. Accelerate the machine to 5 km/h (3 mph).
8. Slowly apply the brakes, there should be no chat-
tering, growling, or squealing sound from the brake
system.
9. Unlock the brake pedal locking pin.
10. Accelerate the machine to 1 km/h (0.6 mph), quickly
apply the right brake, the right tire should lock and the
machine should pull to the right.
NOTE: Repeat the step for the left brake.

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 AXLES, BRAKES AND STEERING - SERVICE BRAKE Hydraulic

Brake - Check
NOTE: Check brake pedal free travel before proceeding.
1. Place the backhoe n the travel lock position, use the
stabilizers and raise the rear wheels off the floor.
2. Place stands under the machine, lower the machine
onto the stands making sure the wheels remain off of
the floor.
3. Attach a hose to the right bleeder valve, place the
other end in a clear container.
4. Have an assistant press the left brake pedal. Open
the bleeder valve for one minute and take measure-
ment of hydraulic fluid from the system.
5. Attach a hose to the left bleeder valve, place the
other end in a clear container.
6. Have an assistant press the right brake pedal. Open
the bleeder valve for one minute and take a measure-
ment of hydraulic fluid from the system.

NOTE: If measurements are not equal there is a restriction on the side with the lesser amount of fluid. Check lines
from axle to master cylinder and from brake reservoir to master cylinder. If no oil was present, check the feed line to
the reservoir from the oil filter.
7. Stop the engine.
8. Disconnect the brake lines from the axle, cap the
fittings on the axle, attach pressure gauges capable
of reading pressure of 3500 kPa (500 psi) to both
hoses.
9. Lock the brake pedals with the brake pedal locking
pin.
10. Have another person apply the brakes and observe
the pressure readings, the pressure readings should
be the same on both gauges.
NOTE: If pressure readings are not equal, replace the mas-
ter cylinder with the lower reading,.
11. Hold the pedals in place for one minute, the pressure
should stay the same on both gauges.

NOTE: If one of the pressure readings begins to drop replace that master cylinder,.
12. Remove the gauges from the hoses, plug the hoses.
13. Remove one of the caps from the axle and con-
nect a hand pump and gauge to the brake section.
Loosen the air bleeder screw and pump the hand
pump until oil with no air flows from the air bleeder
screw. Tighten the air bleeder screw to 12 Nm (108
pound-inches). Apply 10 342 kPa (1500 psi) pres-
sure to the brake and turn off the valve on the hand
pump.
14. Observe the pressure reading for one minute, the
pressure should not drop.

NOTE: If pressure drops the brake piston seal is leaking and needs to be replaced.
NOTE: Repeat the procedure for the other side of the axle.
15. Connect the hoses to the axle and bleed the brakes.
16. Adjust the parking brake.
84390833 11/10/2010
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 Index

AXLES, BRAKES AND STEERING - D

SERVICE BRAKE Hydraulic - 30.C

Brake - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Brake - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Brake - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Brake - Exploded view - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Brake - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Brake - Remove - Removing air from the brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Brake - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Master cylinder - Adjust - Brake pedal height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Master cylinder - Exploded view - Brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Master cylinder - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Master cylinder - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SERVICE BRAKE Hydraulic - Adjust - Brake pedal height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SERVICE BRAKE Hydraulic - Exploded view - Brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SERVICE BRAKE Hydraulic - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE BRAKE Hydraulic - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

84390833 11/10/2010
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AXLES, BRAKES AND STEERING - D

PARKING BRAKE Mechanical - 32.B

580N
580SN WT
580SN
590SN

84390833 11/10/2010
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 Contents

AXLES, BRAKES AND STEERING - D

PARKING BRAKE Mechanical - 32.B

SERVICE
Brake
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Check - Disabled vehicle parking brake release procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

Brake - Disassemble

NOTE: Some of the following images may not represent

your transmission, the procedures are the same.
1. Park the machine on a level surface, apply the park-
ing brake.
2. Block the wheels to keep the machine from moving.
3. Drain the transmission.
4. Remove the rear drive shaft.
5. Loosen the flange bolt.

RCPH10TLB596AAL 1

6. Remove the flange bolt and washer.

RCPH10TLB868AAL 2

7. Remove the O-ring and flange.

NOTE: The transmission was removed from the machine
for clarity only, it is not necessary to remove the transmis-
sion.

RCPH10TLB869AAL 3

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

8. Loosen brake housing bolts.

RCPH10TLB871AAL 4

9. Remove bolts (A), and alternately loosen bolts (B) to

release the load of bellville washer.
NOTE: Housing is under spring pressure, failure to fol-
low instructions will result in serious injury and damage to
equipment.

RCPH10TLB594AAL 5

10. Remove the brake cover from the transmission.

RCPH10TLB872AAL 6

11. Remove and discard the O-ring.

RCPH10TLB873AAL 7

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

12. Remove back plate.

RCPH10TLB874AAL 8

13. Remove the springs and remove the friction disc.

RCPH10TLB875AAL 9

14. Remove the reaction plates.

RCPH10TLB876AAL 10

15. Remove the hub.

RCPH10TLB877AAL 11

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

16. Remove the retaining plate.

RCPH10TLB599AAL 12

17. Remove and discard the O-rings and backup ring

from the retaining plate.

RCPH10TLB600AAL 13

18. Use CAS2379 to compress the bellville washers, re-

move the retaining ring.

RCPH10TLB601AAL 14

19. Remove the piston from the brake housing.

RCPH10TLB602AAL 15

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

20. Remove and discard the O-rings and backup rings

from the piston.

RCPH10TLB603AAL 16

21. Remove the bellville washers from the brake hous-

ing.

RCPH10TLB604AAL 17

22. Remove the seal from the brake housing.

RCPH10TLB605AAL 18

23. Remove and discard the O-ring from the brake hous-
ing.

RCPH10TLB606AAL 19

Next operation:
Brake - Inspect (D.32.B)

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

Brake - Inspect
Prior operation:
Brake - Disassemble (D.32.B)

1. Clean all parts in cleaning solvent.

2. Inspect the brake disks and reaction plates for pitting,
scoring, excessive surface wear, and other damage.
Use new parts as required.
3. Inspect the bellville washer for cracking and exces-
sive surface wear at contact points. Use new parts
as required.
4. Inspect brake pistons and housing for scaring on slid-
ing surfaces, brake pistons for pitting, scoring, and
excessive surface wear at brake contact point. Use
new parts as required.
5. Replace O-rings on brake cylinders and pistons.
NOTE: Use only genuine parts. DO NOT use after market
O-rings, they will fail.

Next operation:
Brake - Assemble (D.32.B)

84390833 11/10/2010
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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

Brake - Assemble
Prior operation:
Brake - Inspect (D.32.B)

NOTE: Some of the following images may not represent your transmission, the procedures are the same.
1. Install a new O-ring on the brake housing.

RCPH10TLB607AAL 1

2. Install the bellville washers as shown.

RCPH10TLB595AAL 2

3. Install the backup ring, install the seal ring.

RCPH10TLB608AAL 3

NOTE: Make sure that the seal ring does not twist during installation.

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

4. Lubricate the piston seals with transmission fluid, in-

stall the piston into the brake housing.

RCPH10TLB602AAL 4

5. Use CAS2379 and compress the bellville washers,

install the retaining ring.
NOTICE: Make sure the retainer is properly seated before
removing spring compressor.

RCPH10TLB601AAL 5

6. Install new O-rings and backup ring in the retaining

plate.

RCPH10TLB600AAL 6

7. Lubricate the O-rings on the retaining plate, install

the plate into the brake housing.

RCPH10TLB599AAL 7

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

8. Install the hub onto the output shaft as shown.

RCPH10TLB877AAL 8

9. Install a reaction plate first.

RCPH10TLB876AAL 9

10. Install a friction plate and a wave spring, continue to

install a reaction plate, friction plate and wave spring
until all components are installed.

RCPH10TLB875AAL 10

11. Install the back plate as shown.

RCPH10TLB874AAL 11

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

12. Install a new O-ring.

RCPH10TLB873AAL 12

13. Install the brake housing.

RCPH10TLB872AAL 13

14. Install the bolts, use an alternately tightening pattern

until the brake housing is tight against the transmis-
sion. Torque the bolts to 50 N·m (37 lb ft).

RCPH10TLB871AAL 14

15. Install the flange and a new O-ring.

RCPH10TLB869AAL 15

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

16. Install the bolt and washer.

RCPH10TLB868AAL 16

17. Torque bolt to 139 N·m (103 lb ft).

RCPH10TLB870AAL 17

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

Brake - Check - Disabled vehicle parking brake release procedures

1. Block the wheels of the vehicle to prevent any move-
ment.
2. Remove the floor plates in the cab to gain access to
the brake solenoid.

RCPH10TLB597AAL 1

3. Remove the solenoid mounting bolts, remove the so-

lenoid from the transmission.

RCPH10TLB598AAL 2

4. Turn the solenoid 90° and torque the solenoid to 20

N·m (14.8 lb ft). Pump grease into the grease fitting
until the brake releases.

NOTE: Do not use excess pressure or damage can be done to internal components.

Activate
5. Slowly remove the bolts from the brake solenoid to
release the pressure.
NOTE: Do not unscrew the grease fitting to release the
pressure.
6. Clean excess grease from the solenoid and trans-
mission housing.
7. Install new O-rings on the transmission.
8. Install the solenoid on the transmission, torque the
solenoid to 20 N·m (14.8 lb ft).
9. Activate and release the brake several times to re-
move excess grease from the system.
10. Change the transmission filter, check the oil level in
the transmission, add oil as required.
11. Replace the floor plates in the cab.

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 AXLES, BRAKES AND STEERING - PARKING BRAKE Mechanical

Brake - Test
Parking brake
1. Apply the parking brake.
2. Lock the brake pedals with the brake pedal locking
pin.
NOTICE: Be prepared to stop the machine in case of sud-
den movement.
3. Place the gear selector in 3rd gear on manual trans-
mission machines. For power shift transmission,
place the auto/manual switch to manual, select 3rd
gear on the FNR lever.
4. With engine running at low idle place the selector
lever in F position.
5. Raise engine RPM to 1500 RPM, the machine should
not move.
6. Repeat the procedure with the selector in the R po-
sition.
NOTE: If the machine moves the parking brake will have
to be repaired, see Brake - Disassemble (D.30.C).

84390833 11/10/2010
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 Index

AXLES, BRAKES AND STEERING - D

PARKING BRAKE Mechanical - 32.B

Brake - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Brake - Check - Disabled vehicle parking brake release procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Brake - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Brake - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Brake - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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AXLES, BRAKES AND STEERING - D

WHEELS AND TRACKS Wheels - 50.C

580N
580SN WT
580SN
590SN

84390833 11/10/2010
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 Contents

AXLES, BRAKES AND STEERING - D

WHEELS AND TRACKS Wheels - 50.C

TECHNICAL DATA
WHEELS AND TRACKS Wheels
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front wheel
Torque - Front wheel mounting nut torque procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tire pressure - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tire pressure - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tire pressure - 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rear wheel
Torque - Rear wheel mounting nut torque procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tire pressure - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tire pressure - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tire pressure - 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

84390833 11/10/2010
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 AXLES, BRAKES AND STEERING - WHEELS AND TRACKS Wheels

WHEELS AND TRACKS Wheels - General specification

NOTE: When the machine is new or when a wheel is removed for service, check the wheel nut or bolt torques every
10 hours of operation until the wheel nuts or bolts remain tight.
NOTE: The rear wheel mounting nuts on this machine are metric. Use only the mounting nuts shown in the parts
catalog for this machine.
NOTE: Check the torque with a dial or click wrench. If the
nut does not move on the following torques, it is tight and
does not need re-torqued:

Front wheel, two wheel 156 N·m (115.1 lb ft)

drive
Front wheel, four wheel 251 N·m (185.1 lb ft)
drive
Rear wheel, mounting nuts 305 N·m (225.0 lb ft)

WHEELS AND TRACKS Wheels - Torque

Front wheel, two wheel drive 156 - 203 N·m (115.1 - 149.7 lb ft)
Front wheel, four wheel drive 251 N·m (185.1 lb ft)
Rear wheel, mounting nuts 305 N·m (225.0 lb ft)

84390833 11/10/2010
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 AXLES, BRAKES AND STEERING - WHEELS AND TRACKS Wheels

Front wheel - Torque - Front wheel mounting nut torque procedure

1. Install all eight (8) mounting nuts. Tighten all mount-
ing nuts, in the sequence shown, until the wheel is snug
against the axle hub.
2. Tighten the mounting nuts, in the sequence shown, to
a torque of 122 Nm (90 pound-feet)
3. Then turn each nut in the tightening direction, in the
sequence shown, an additional 90 degrees to set the re-
quired pre-load on the front wheel mounting nuts.

RCPH10TLB610AAL 1

Front wheel - Tire pressure - 580N and 580SN only

11L x 16 (2wd), 10 PR, F3 52 psi (358 kPa, 3.6 bar)
4WD - 12 x 16.5 (4wd), 8 PR, Lug 50 psi (345 kPa, 3.4 bar)

Front wheel - Tire pressure - 580SN-WT only

12.5/80x18 42wd), 10 PR 4.1 bar (59.5 psi)

Front wheel - Tire pressure - 590SN only

14.5 x 17.5 (2wd), 10 PR, F3 40 psi (276 kPa, 2.8 bar)
14 x 17.5 (4wd), 10PR, Lug 55 psi (380 kPa, 3.8 bar)

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 AXLES, BRAKES AND STEERING - WHEELS AND TRACKS Wheels

Rear wheel - Torque - Rear wheel mounting nut torque procedure

1. Install all ten (10) wheel mounting nuts. Tighten all mounting nuts, in the sequence shown, until the wheel is snug
against the axle hub.
2. Tighten the mounting nuts, in the sequence shown, to a torque of 136 Nm (100 pound-feet).
3. Then turn the mounting nuts again, in the sequence shown, to a torque of 271 Nm (200 pound-feet).
4. Then turn each mounting nut in the tightening direction, in the sequence shown, an additional 30 degrees to set
the required pre-load on the rear wheel mounting nuts.

RCPH10TLB611AAL 1

Rear wheel - Tire pressure - 580N and 580SN only

16.9 x 28, 10 PR, R4 32 psi (220 kPa, 2.2 bar)
17.5Lx24, 10 PR, R4 32 psi (220 kPa, 2.2 bar)
19.51L x 24, 10 PR, R4 28 psi (193 kPa, 2.3 bar)

Rear wheel - Tire pressure - 580SN-WT only

21L x 24, 10 PR 26 psi (179 kPa, 1.8 bar)

Rear wheel - Tire pressure - 590SN only

21 L x 24, 10 PR, R4 26 psi (179 kPa, 1.8 bar)

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 Index

AXLES, BRAKES AND STEERING - D

WHEELS AND TRACKS Wheels - 50.C

Front wheel - Tire pressure - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Front wheel - Tire pressure - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Front wheel - Tire pressure - 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Front wheel - Torque - Front wheel mounting nut torque procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rear wheel - Tire pressure - 580N and 580SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rear wheel - Tire pressure - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rear wheel - Tire pressure - 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rear wheel - Torque - Rear wheel mounting nut torque procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
WHEELS AND TRACKS Wheels - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
WHEELS AND TRACKS Wheels - Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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