27.
Reboiler-01 (RB-01)
Fungsi : Mengubah sebagian bottom produk kolom distilasi
sebagai refluks gas
Tipe : Double Pipe
Bahan Baku : Carbon steel
Jumlah : 1 Unit
Gambar :
TC
RB-01
Fluida panas :
W = 32.303,4354 kg/jam = 71.229,0750 lb/jam
t1 = 110,0000 ℃ = 230,0000 ℉
t2 = 60,0000 ℃ = 140,0000 ℉
Fluida dingin :
w = 486,3126 kg/jam = 1.072,3192 lb/jam
T1 = -33,0000 ℃ = -27,4000 ℉
T2 = 50,0000 ℃ = 122,0000 ℉
Beban Panas Chiller
Q = 4.216,7540 kJ/jam = 3.996,6901 Btu/jam
LMTD
Fluida Panas (oF) Fluida Dingin (oF) Selisih
230,0000 Suhu tinggi 122,0000 180,0000
140,0000 -27,4000 167,4000
Suhu rendah
90,0000 149,4000
LMTD = = 135,5376 oF
Tavg = 185,0000 oF; tavg = 47,3000 oF
Asumsi UD = 8 Btu/hr ft2oF (Tabel 8 Kern)
A =
= 0,0590 ft2
Karena A < 200 ft2, maka dipilih Chiller jenis Double pipe dari data tabel 11, buku
kern didapatkan :
Annulus Inner
IPS = 4,0000 IPS = 3,0000
Sch. No = 40,0000 inch Sch. No. = 40,0000 inch
OD = 4,5000 inch OD = 3,5000 inch
ID = 4,0260 inch ID = 3,0680 inch
a'' = 12,7000 ft2 a'' = 7,3800 ft2
Hot Fluid (Steam) : Annulus
Flow area, aa
D2 = 4,5000 in = 0,3750 ft Tabel. 11, Kern
D1 = 4,0260 in = 0,3355 ft
aa =
= 3,1724 ft2
Equivalent Diameter, De
De = = 1,0038 ft
Kecepatan Massa, Ga
Ga = W/aa
= 22.452,4624 lb/hr ft2
Reynold Number, Rea
Pada tavg = 185,0000 oF
= 4,0000 lb/hrft Fig. 14, Kern
Rea =
= 2.328,2978
jH = 7,0000 Fig. 28, Kern
k = 0,0253 Btu/hr ft2 (oF/ft) Fig. 16, Kern
Cp = 66,7226 Btu/lboF
= 8.509,7726
ho =
= 1.501,3269 Btu/hr ft2oF
Cold Fluid (Umpan) : Inner pipe
Flow area, ap
D = 3,0680 in = 0,2557 ft
ap = = 0,0513 ft2
Kecepatan Massa, Gp
Gp = W/ap
= 20.898,0721 lb/hr ft2
Reynold Number, Rep
Pada tavg = 47,3000 oF
= 26,0000 lb/hrft Tabel 14, Kern
Rep =
= 84,9164
jH = 150,0000 Fig. 24, Kern
Pada tavg = 47,3000
k = 0,0167 Btu/hr ft2 (oF/ft) Fig. 16, Kern
cp = 18,1543 Btu/lboF
= 22,799,7476
hi =
= 233.389,9655 Btu/hr ft2oF
Koreksi hi pada permukaan OD
hio = hi
= 195.817,2612 Btu/hr ft2oF
Clean Overall Coefficient, UC
UC =
= 1.489,9038 Btu/hr ft2oF
Design Overall Coefficient, UD
UD = 272,3947 Btu/hr ft2oF
Required Length
A = = 0,1083 ft2
Required Length = 0,0147
Diambil panjang 1 hairpin = 20,0000 ft
Jumlah hairpin yang dibutuhkan =
Sehingga digunakan 1 hairpin 20 ft
Actual Length = 2 jumlah harpin x panjang harpin
= 0,0046 ft
Actual Surface = L a”
= 0,0336 ft2
Actual Design Coefficient
UD =
= 272,3947 Btu/hr ft2oF
Dirt Factor, Rd
Rd =
= 0,0030 Btu/hr ft2oF
Pressure Drop
Hot Fluid : Annulus
De’ = (D2 – D1)
= 0,4740 ft
Re’a =
= 2.328,2978
0,264
f = 0,0035
(Re a)0, 42
= 0,00137
ρ = 295,6046 lb/ft3
Fa =
= 0,0087 ft
Va = Ga / (3600 . ρ )
=0,0211 ft/det
V 2
2 x
2g
F = 0,0000
( Fa F1) x
Pa = 144
= 0,0178
Cold Fluid : Inner Pipe
Rep = 84,9164
0 , 264
0 ,0035
f = (Re p ) 0 , 42
= 0,0444
ρ = 295,6046 lb/ft3
2
Fp = 4 . f . Gp . L
2 g . 2 .D
= 0,0000
Pp = Fp .
144
= 0,0000000625 Psi
IDENTIFIKASI
Nama Alat Chiller-02
Kode Alat CH-02
Fungsi Untuk menurunkan suhu buttom keluaran FD-01
Jumlah 1 unit
DATA DESAIN
Tipe Double Pipe
Bahan Konstruksi Carbon Steel SA-212 Grade A
UC 1489,9038 Btu/hr ft2 oF
UD 272,3947 Btu/hr ft2 oF
DATA MEKANIK
FLUIDA PANAS FLUIDA DINGIN
OD 4,5000 in OD 3,5000 in
ID 4,0260 in ID 3,0680 in
0,017808823
ΔP ΔP 0,000000 Psi
psi
