FIELD-SAVER SEALANT SOLUTION
Overview of the Service Offering for Surface Applications
Rev.2 / July, 2020
Our Service Footprint
▪ Service has long been a key “Your Committed Local Partner
differentiator for TechnipFMC, Maximizing Value through Fit for Purpose & Innovative Solutions”
supporting our customers
around the world with a full
range of services on a 24/7
basis.
▪ We support your operations
from our strategically located
field bases to provide
responsive service, quality
equipment and local expertise.
▪ Our commitment to HSE,
quality, and service excellence
help our customers succeed in
maximizing their potential.
Global Footprint
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Our Solution and Key Objectives
Field-Saver Sealant Solution is created to enable our Customers to re-establish pressure retaining barriers and reinstate Well Head
integrity. We can provide environmental emergency isolations on a variety of surface applications by means of sealant injected against
pressure.
APPROACH TO RESOLVING CUSTOMER ISSUES BY PROVIDING A SOLUTION PACKAGE
OUR SOLUTION CONSIST ON KEY OBJECTIVES
1 Perform a Field Survey / Assessment of issue Bespoke Solution
2 Perform a Feasibility Study Quick Local Support
3 Perform the Calculation of volumes / Viscosity / Curing time Safe and with extreme low risk
4 Prepare an Ad-Hoc procedure Cost effective
5 Supply Sealant and mobilize tool set on site High Level of sustained success
6 Execute field intervention by highly qualified FST Little or no disruption to production
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Sealant Features & Capabilities
SEALANT FEATURES CAPABILITIES AND LIMITATIONS
FIELD-SAVER ▪ The sealants consists of a compound and activator ▪ Short or Long Term isolations, depending
on operational requirements
▪ Wide temperatures range
▪ Operational Temperature : -50°C ÷ +250°C
▪ Deployed as a fluid and converts to a solid (once cured)
▪ Inert to UV, H2S/sour gas, most solvents & Acids ▪ Deployment ambient Temperature: -20°C ÷
+60°C
▪ Sink and cure under Water, Brine, Mineral Oil and Oil
Based Mud. ▪ Maximum pressure rating depends on the
application and sealing geometry: the
▪ When Cured: Typical shore Hardness : 50-55 Shore A , bigger the leak rate, the lower the pressure
Tensile Strenght 2-2.6 Mpa , Color White capacity is.
▪ Structure: Flexible solid texture
Compound & Activator ▪ Excellent bonding properties
▪ It flows thru leak paths and restores the sealing
integrity. Like every elastomeric seals, it has to be
supported by the defined geometry.
▪ Can be sheared for removal
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Typical Applications
We can provide environmental emergency isolations on a variety of surface applications, here some typical applications
Leaking LDS Packing Leaking WH Seals Damaged Ring Joint Grooves
▪ Injected against pressure ▪ Self-energizing & Non self-energizing seals ▪ Applied with spatula before flange make up.
▪ Any type of LDS packing ▪ Primary and Secondary packings
▪ TBG HGR and CSG HGR Packoff’s
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Typical Applications
We can provide environmental emergency isolations on a variety of surface applications, here some typical applications
Downhole line Isolation VR plug preparation
▪ Damaged downhole line isolation ▪ VR plug preparation damage
▪ Isolate a leaking control/injection line without ▪ It works with either Sharp Vee thread or
removing Xmas tree HPVR prep.
▪ Extremely important for gas lift wells where
gas is injected thru A-annulus side outlets.
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How it works
▪ TechnipFMC ‘Field-Saver’ restores a static seal onto damaged sealing
surfaces.
▪ It is mixed on site and pumped while still in fluid condition under pressure
in the damaged sealing area. Maximum pumping pressure is 10000 psi,
(690 bar)
▪ Depending on the application, it can be pumped to partially or completely
fill the cavity. The sealant flow into the leakage paths and seal them off.
To ensure a proper sealing capability it is important to maintain a
pumping pressure.
▪ The viscosity is an important parameter of the compound and it is
adjusted based on the planned application and on the measured leakage
rate.
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Assessment
▪ After the initial feedback obtained from the
customer by mean of the QUESTIONNAIRE, a
field survey shall be performed to validate and
implement the information.
▪ The main data needed to define the right mix of
compound are:
a) Pressure
b) Leak rate
c) Ambient temperature
d) Equipment or flowing temperature
▪ Volume is driven by the cavity to be filled, so a
layout showing the internals is extremely
important for the evaluation.
▪ Deployment procedures are mainly dictated by:
a) Wellhead / Equipment architecture
b) Availability of injection, monitor and bleed
ports
c) Possibility to safely bleed off the
overpressure
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How it is deployed
Sealant Deployment Tool Set is designed for 10K psi (690 bar)
▪ Field-Saver sealant and the
deployment procedure are
engineered based on the information
received from the Customer thru the
specific Questionnaire and the Field
survey ad Assessment.
▪ From the collected information and
the engineering analysis, TFMC
Arnhem prepares the base
compound and activator in the
correct quantity to be used.
▪ The two components are mixed on
the field and deployed immediately
after with the dedicated tooling set.
▪ Once cured, the sealant can be
inflow tested.
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Field Saver Deployment Tool set
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Commercial Model
DESCRIPTION UOM RATE TO CUSTOMER
FULL PACKAGE (LOF ENG. + TOOLS + SEALANT UP TO 2 LITRES MAX. VOLUME) PER JOB
STANDARD RATE
AVAILABLE UPON REQUEST
ADDITIONAL SEALANT + ACTIVATOR PER LITER
FIELD SERVICE TECHNICIAN (FST) PER DAY FST LOCAL RATE
MOBILIZATION / DEMOBILIZATION FST
FEES INCLUDES VISAS, FLIGHT TICKETS. VACCINES, MEDICAL CHECKS, SECURITY FEES FOR PASSES, LOCAL LUMP SUM LOCAL RATE
TRANSPORT AND TRANSIT HOTEL AS NEEDED FOR THE ACTIVITY.
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Experience List
Almost 10 Years of proven experience on Leak Repair Solutions
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