FATİH ZAFER ZORLU

Candidate Msc. Industriyal Engineer

Sakarya University, Member of the Graduate School of Natural and Applied
Sciences Advisory Board Member
6 Sigma Black Belt

18.02.1978 Adapazarı / Sakarya

542 422 81 31 Yeşiltepe Mah. 8054.sok. No:9 Kat:2

zorluzafer@gmail.com Erenler/Sakarya 54400
www.linkedin.com/in/fatih-zafer-zorlu-96182a1b1
MY INTEREST
EXPERIENCE
➢ Aluminium Extrusion
➢ Aluminium usage for Automotive & Industriyel Projects Group Manager
Railway ASAŞ Alüminyum San.Tic.A.Ş
➢ Quality System Manangement Dec. 2006 – , Akyazı, Sakarya
➢ Cost/Benefit Analysis
➢ Operations Research • Method Engineer. (2006 – 2007 )
➢ R&D Study First time in ASAŞ Aluminyum Process observation and detecting of lost point (muda),
➢ Funded project management reported directly Quality Manager and Board of member.
• TPM (Total Productive Maintenance) Office Leader (2007 – 2009)
✓ KPIs detecting-tracking and preparing monthly report,
✓ All Committees coordinations (Autonomous Manintenance, Kaizen, Planned
LANGUAGES Manintanence, Training, HSE, Quality),
✓ Preparations for Auditor visit, all preparation for Final and pre assessment
organization.
✓ Training (Poka Yoke, Kaizen, 5S etc.)for worker.
✓ Created and published TPM Management Book includes all activities last three years.
• Process Improveming Engineer (2009-2010)
✓ Deeply analysis unefficiency process or line,
✓ New process layout study, ergonomi study for efficiency,
✓ Just within a year I provided zero accident target Al. Composite Panel production line
with my project.at the same time, I have been providing raughly 240.000 €/year net
PERSONAL TRAITS benefit. This System has still working in Factory. ( Utility Model 2017-GE-438915)
➢ Hard Working • Initial Sample Commissioning Team Leader (NPI) (2010 – 2014)
➢ Standardization&Sustainability ✓ Created NPI (new production Intruduce) management System for Automotive and
➢ Motivator&Leader railway sector.
➢ Presantation ability ✓ These System includes all documentation for quality System request.( Control Plan,
➢ Self Confidance FMEA, Process Flow Chart, PPAP documentation, SPC and MSA application,
➢ Change Leadership Operation cards, Process KPI etc.)
✓ All new Project (automotive,railway,defence,other industrials) commissioning,
preparetions report, approved phase and hand over to serial Production.
HOBBIES ✓ Operators Training
✓ First Contact with customer, customer visit organization for better understanding
➢ Camp – Caravan customer expectation.
➢ Badminton ✓ 3 white collar and 3 blue collar
➢ Football ✓ Internal auditor for TS 16949 and IRIS
➢ Voleyball • R&D Executive (2014-2015)
➢ Movie & Series ✓ Created Project Management System for ASAŞ Grup factory, Project management
System cover R&D Project, process Improveming, Social responsibility, HSE
improveming
✓ Created Aluminium Profile Factory R&D Center infustructure (Main topic, human
research, new process implementation etc.)
✓ Intersted with special customer new production intruduce (especially Automotive and
Railway sectors)
✓ Worked ASAŞ Alüminyum R&D Center established project. (2015)
 • Project Coordination Manager (20.01.2015 – 5.9.2019)
✓ Designed and created Online Project Management System (PYS) our PYS software
recognized several platform and I made a deal with external software company for
AWARDS & RECOGNITIONS sell that System to other sector. Our company first time earn income for software
selling. Project Management System Handbook has been created.
Ministry of Science, Industry and ✓ Online Idea Management System (FYS), I created that System with my experience and
Technology Efficiency Project Awards our team benchmarking study, FYS is totaly original idea management system. We
Chief Auditor Certificate of can taking all idea from emloyees paper or online. And we can give feed back via text
Appreciation,2021 message and online.
✓ Online Recognition and Appreciate System, main idea is providing company
Ministry of Science, Industry and development with employee contrubition. Employees contiribute company
improveming with proper new idea, Project, training,socialization,loyality etc.
Technology Productivity Project
application Afterthat they can provide benefit. This System applied all ASAŞ facilities.
Awards, Large Enterprises Category Recognition and Appreciate System Handbook has been created.
R&D Encourage Award,” To provide ✓ Project Competation Organization (ASAŞ ın AS ları Proje Yarışması) All Company
the design and prototype production facilities realized Project competation. Thus, we provided competative ambiant
of Domestic Aluminum Trailer between factory and department about contribute company improvement and we
Components that will prevent foreign prepare proper area for make visible our employees’s extra effort front of board of
dependency in the Trailer Industry member. We applied external Project competation with top projects. (the third 2016,
2019 R&D encouragement award 2018 and 2019)
✓ European and Government (Frame6,Frame7,Horizon,Europe) funded Project
Management System, we jointed European union projects first time in ASAŞ. I
TTGV (Technology Development
prepared all funded Project process flow, tracking and management method
Foundation of Turkey) Refik Üreyen between all deptartments (factory, financal,R&D) we have been involved in many
Award Finalist, "Contribution to the Project by task leader,work package leader. (Vulkano, Mat4Rail,Retrofeed vb.) thus,
Establishment of ASAŞ Aluminum we gain lot of experience, know how from other company and we earn raughly 1,5
Innovation Ecosystem",2018 M € with in 3 years.
✓ Carried out the LEAR task for two years. LEAR (Legal Entity Appointed Representative)
Ministry of Science, Industry and is main responsible in EU Project, I represented our Board of Member.
Technology R&D Centers Best ✓ R&D Center Coordination, there are 3 R&D Department in R&D center. My
Practices Summit Best Practice “Online department is provide coordination between R&D dept. and Universties, Ministry,
other Company (common projects), Consultants. R&D Center management
Project Management System” – 2017
Handbook has been created.
Kahramanmaraş/Türkiye ✓ Involved in the establishment of ASAŞ System. ( Inovation Culture, YAK (QRQC))
✓ Managed Project apply phase +15 TEYDEB Project, Economy Minister Design and
YAEM2017 (Operation research new product Project, +5 EU Project.
Society) Application competation first ✓ intellectual and industrial property rights division estabilished, All System created
Prize “Improvement of Aluminum and manage together consultant. (Patented, Utility Model, Design and brand
Extrusion Process by Experiment registration)
Design and Artificial Neural Networks PYS, FYS, Recognition and Appreciate System etc. tools belong to Inovation culture
Method” 2017 won prize from TTVG, TIM (Inosuit programme), PERYÖN, BST Ministry.
• Technical Evaluation and Product Commissioning Manager (5.9.2019-
TPM Awards JIPM(Japan Institute of 28.07.2023)
✓ Online Technical Evaluation System (TVS) designed and commissioning, Master Data
Plant Maintenance) Excellence Award,
Management and TVS integration (we evaluate all customer demand via that System
2008 Kyoto/Japan
thus , we have ensured that we can give the offers to our customers quickly and
accurately. All Customer feasibility offer data reported with that System. Technical
Project Evaluation independent Evaluation Principles Handbook has been created.
assessor Online Configuration Management System has been created.
Online Team Feasibility Commitment has been created.
➢ Bilim ve Sanayi Bakanlığı Verimlilik Online Risc Analysis System has been created.
Proje Ödülleri Bağımsız Baş Online Customer Documentation evaluation System has been created.
Değerlendirici ,2021 Development Plan Project, with that Project provide better understanding our
➢ Bilim ve Sanayi Bakanlığı Verimlilik process and evaluation criterias. Our technical evaluation specialist giving education
in process. Thus, we provide right evaluation first time.
Proje Ödülleri Bağımsız
Online quality scrap, die size and die cost determination has been created.
Değerlendirici ,2019 ✓ New Product Introduced Handbook has been created.
➢ Bilim ve Sanayi Bakanlığı Verimlilik New Product Archieve System and area has been created.
Proje Ödülleri Bağımsız QAcad program was activated. Especially, PPAP documentation problem and faulty
Değerlendirici, 2017 has been removed.
➢ KAL-DER Kaizen ve Kalite Last three year we hand over many Project in Company. That projects annually turn
Çemberleri Bağımsız Değerlendirici, over < 100 M €
2016 Our team created 34 people (18 engineer and 3 executive)
 • Industriyel Projects Group Manager (28.07.2023-…)

✓ All Industriyel Projects (Automotive-Railway and other Industriyel Projects)

evaluation, Feasibilty Study,Product Commisioning, offer costing and pricing
manangement.
✓ Establishing and developing an online bid evaluation system (with artificial
intelligence and machine learning tools)
✓ Quality Manager position management (establishing a quality organization, online
Oral Statement reporting system estabilishing, creation of a quality manual)
✓ Mentoring for young and potential talent
• ALUS’10_ “The Effect of Mn and Cr Ratios
on Product Properties in 6005A Textile Sector, Fabric Cutting, Stock and Sewing Engineer
Aluminum Alloy Produced by Direct GALS Anonim Şirketi
Extrusion Method”, (second writer), 2021 Nov. 2002 – July 2004 , Hayrabolu, Tekirdağ
• ALUS’09_ “Innovative Productıon
Applıcatıon For Provıdıng Localızatıon Wıth • >50 blue collar employees management,Main responsibility are order
Alumınıum Extrusıon Alloy Selectıon manangement, provide fabric enterance quality control, accessories
Instead Of Alumınıum Hot Rollıng manangement System estabilished, decrease fabric scrap ratio (I finished
Products.”, 2019 fabric scrap ration decrease projet with time study method)
• ALUS’09_ “Internatıonal Cooperatıons In
Textile sector, Packaging and shipment Section Executive
The Alumınum Sector And Structurıng
Eroğlu Şirketler Grubu Colins Factory
Funded Projects” (second writer) 2019 August. 2004 – Oct. 2006 , Çorlu, Tekirdağ
• TIM “UNOSUIT Programı, İnovasyon
Odaklı Mentörlük Zirvesi” İyi Uygulama • >100 blue collar employees + 3 chief leader management. Main
örnekleri zirvesi, İnovasyon Kültürü responsibility are manage order for packaging dept., contract
Proje sunumu, 2018 manufacturing, fabric printing manufacturing team leader.
• ALUS’04_ “TPM application and effect My dept. was provide all finish part inspection with external assosors and
in ASAŞ Aluminium” _ 2009 start billing procudure.

EDUCATION
Industrial Engineer, Bachelor
Patented/Utility Model Balıkesir Universtiy, Balıkesir
1997 – 2001 , 62,22/100
• TR 2018 18896 Y- Mekanik Özellikte Bir
Industrial Engineer, Master of Degree
Ayak
Sakarya Universtiy, Sakarya
• TR/12.07.17/TRA 201710225, “One
pieces cross section for carrier trucks 2020 – in progress (thesis phase) ,
chassis” English in Chester,Language Training Center
• 2017-GE-438915, “Bir Atık Hammadde April 2018 – July 2018 , Chester / The U.K
Kesim Aparatı” Total course time, 270 hours
• 2017-GE-275193, “Taşıyıcı Araç Şaseleri Executive MBA, Sabancı University
için Yekpare Kros”
October 2022 – July 2023 , İstanbul / Türkiye

PROJECTS
✓ New and hybrid Project management model development including Waterfall,
Stage-Gate and agile approach 2020-2023 (Master of degree thesis)
✓ Aluminium Barrier System Design 2022
✓ National Defense Sector Aluminium missile launcher and missile launch pod
complex 2012, 2020
✓ National Automotive Al.Battery Frame and Cover Plate co-Design and Production
2020-2022
✓ 10 mt and monoblock Aluminium Treyler chassis and monoblock Hanger Bracket
co-design and production 2018
✓ National Train Aluminium Profile Production 2017
✓ National Space Study (TAI) Satalite Cooling System Profile Design and support
Project (axial slotted coupling cooling profile)2015-2016
✓ Aluminium Landing Gear System (Treyler Machanic foot), 2013
✓ Reducing Ext. Dies Failure Rate from 19% to 9% (6 Sigma Black Belt Project)
COURSES & CERTIFICATE PROGRAMMES

Mentorluk Eğitimi 23.11.2023

APQP ve PPAP Eğitimi 25-28.03.2022
AIAG&VDA FMEA Eğitimi 25-25.01.2022
Product Safety&Conformity Representative (PSCR) 14-15.02.2022
Usta Öğreticilik Belgesi 8.06.2022
SPC (İstatiksel Proses Kontrol) Eğitimi 3.03.2022
MSA (Ölçüm Sistemleri Analizi) Eğitimi 18.02.2022
Değer Akış Haritalama Eğitimi 11.02.2022
Waterfall (PMP) Temel Proje Yönetimi Yaklaşımı 6.02.2022
Kısa ve Uzun Vadeli Proses Kabiliyeti (Cpk-Ppk) 31.01.2022
Ekip Yönetimi 24.01.2022
Agile (Çevik) Proje Yönetimi ve Scrum Metodolojisi 3.01.2022
Geometrik Boyutlandırma ve Toleranslandırma Eğitimi 8-9.12.2021
Çok Kriterli Karar Verme Yöntemleri 10.10.2021
ISO 1101 Semineri 9-10.10.2020
AB ve Diğer Hibe Prog. için Proje Döngüsü Yön.(PCM) Eğitimi 22.07.2019
Ar-GE ve Tasarım Mrk. Yönetimsel ve Mali Teşvik Uygulamaları 5.04.2019
İkna ve Müzakere Yöntemleri 16.03.2017
Project Management Methodology (PMI) 30.01.2015
MS Project 2010 Eğitimi 19.04.2014
Veritabanı (Access) Eğitimi 17.09.2011
Geçer-Geçmez ve Fonk.Kontrol Mastarları Tasarım Esasları Eğitimi 28.05.2011
Poka Yoke Eğitimi 16.10.2010
6 Sigma Siyah Kuşak Eğitimi 20.07.2010
İleri Excel Uygulamaları Eğitimi 13.03.2010
Teknik Resim Okuma Eğitimi 30.01.2010
IMDS (international material data system) eğitimi 21.11.2009
ISO 14001 / TS 18001 Entegre Yön. Sistemi ve İç Tetkikçi Eğitimi 13.08.2009
Verimlilik Arttırma Teknikleri Semineri 12.06.2009
Bilg.Destekli Tasarım (Solidworks) Kursu 30.05.2009
Ölçme Sistemleri Analizi 23.05.2008
Proses FMEA Eğitimi 26.04.2008
APQP-PPAP semiresi 12.04.2008
ISO/TS 16949:2002 semineri 27.03.2008
Süreç Yönetimi ve İyileştirilmesi semineri 18.01.2008
Kaizen Semineri 23.11.2007
ISO 19011:2002 Kalite ve Çevre Yön. Semineri İç Tetkikçi Eğitimi 22.12.2006
ISO 14001:2004 Çevre Yön.Sistemi Genel Bilgilendirme Eğitimi 21.12.2006
Bilgisayar Operatörlüğü Eğitimi 20.07.1998