INDUSTRIAL INTERNSHIP JYOTI
CNC AUTOMATION LIMITED.
Presented by,
Ankola Tirth Bharatbhai
Enroll no : 200430119510
Semster : 8th
Branch : Mechanical Engineering
Guided by, Head of Department
Prof : B.M. TRIVEDI SIR Prof: G.J.CHAUHAN SIR
SHANTILAL SHAH ENGINEERING COLLEGE, BHAVNAGAR
ABOUT INDUSTRY :
Driven by a vision to build the company into “A
Temple of Technology” Jyoti was established in
1989 and today it is one of the largest
multinational.
Jyoti was the first company to manufacture CNC
machines in Gujarat.
Mr. P.G. Jadeja and Mr. S.L. Jadeja being the
promoters of Jyoti were involved in the machine
tools business since 1989. This business including
manufacturing of CNC machine was continued by
them in Jyoti since 2002.
Company has three different plants located at
GIDC, Metoda, RAJKOT – Gujarat.
Jyoti Manufactures CNC & VMC Machines, UMC
Machines, HMC Machines And Other Special
Purpose Machines
Jyoti supplys its machines across the country and
foreign countries as well
Jyoti has installed more than 1,25,000 machines
globally
Jyoti Has acquired a 150 years old French machine
tool giant in 2007- Huron Graffenstaden SAS,
Jyoti – Huron has a strong sales network
internationally at ASEAN countries.
COMPANY PRODUCTS:
CNC Turning / Turn Mill Centers
DX Series, TS Series, VTL Series, ATM Series, Etc.
CNC Vertical Machining Centers
Tachyon Series, Rx/Rax/Rdx Series, VMC Performing Machines Etc
CNC Horizontal Machining Centers
HX Series, HSX Series
CNC 5 Axis Machining Centers
U Mill Series, ABX 40, KX Seies, MX 4, EX Series Etc.
CNC Multi Tasking Machines
MTX Seris, MX Series, TMX Series
DEPARTMENTS OF COMPANY :
Unit 1 :
Workshop 1 to 5
Grinding shop 1,2
Unit 3 :
R & D Department
Foundary
Paint shop
Sheet metal
Store
Assembly
Electric subassembly
FOUNDRY :
Fig; Layout of foundry
There are some areas in foundry.
pattern shop
Core shop
Moulding area
Pouring area
Knock off area
Factling area
Pattern shop :
3 types of pattern
1. Wood
2. Aluminium,
3. Thermocoal
Wood & Al pattern is reuse but
Thermocoal pattern is one time use.
Allowance :
1.Machining
2. Draft
3. Shrinkage
Core Shop :
Make mixture of 2 sand + resin and
catalyst Filled core
After dust collect from dust collector
There are five steps in this process :
Place a pattern in sand to create a mold.
Incorporate the pattern and sand in a gating system. Remove the pattern.
Incorporate the pattern and sand in a gating system. Remove the pattern.
Allow the metal to cool.
Break away the sand mold and remove the casting.
knockout in foundry :
In investment casting, the term knockout refers to the process of removing
the ceramic mold from the casting. After the poured castings have cooled to
an acceptable temperature, they are transferred to the knockout area.
Furnace :
3 ton capacity type
10 ton capacity type
PAINT SHOP :
The plant can be divided in two parts.
Pretreatment
Powder coating
Paint name used in company :
White
Grey
Blue
Water
blue
Black
Orange Layout of paint shop
Red
SHEET METAL SHOP C
Fig. Laser cutting machine
Cutting in X,Y,Z axis
Laser made by co2+h2 & N2
Run on program
Bending :
HG 8025/AMADA Company.
HG 1303/ AMADA Company.
Fig : AMADA Bending machine
Welding :
GMAW : ( Gas Metal Arc Welding )
Gas metal arc welding is generally used due to the high efficiency of filler metal that can
be deposited per hour. GMAW is approximately 92% - 98%efficient. GMAW requires a
shielding gas. The GMAW process is performed using DCEP ( Direct Current Electrode
Positive). Alternating current is never used for GMAW.
Advantages of GMAW :
High operating factor
• Easy to learn
• Limited cleanup
• Use on many different metals: stainless steel, mild (carbon) steel,aluminium and more.
MIG Welding :
MIG welding is an arc welding process in which a continuous solid wire electrode is
Fed through a welding gun and into the weld pool, joining the two base materials
together. A shielding gas is also sent through the welding gun and protects the weld pool
From contamination. In fact, MIG stands for metal inert gas.
STORE:
Store is divided into 7 zone.
Table 1 : Zone wise store area
OVERVIEW OF STORE :
Component's in store
Mounting ring l & inner, Bearings, Bracket bottom, Connector, Bed etc... 1 lakh
components present in store.
There are 3 main teams in store.
Inward team
issue team,
QC team
Inward area :
Unloading & visually check products.
Unloading items using manually, crank, forklift or stacker.
Material verify :
Visually check, Check quentity, Inward checking –OK
Don’t ok then send to mail and check again
PO – Production order SO – Selling order
ASSEMBLY :
In assembly many machines
assemble and manufacture.
There are many types of machines
CNC Turing, Milling, VMC, HMC,
Universal axis etc…
There are many types of series in
assembly like DX, ATM, AX, VTL,
TECHYON, NX, HURON, etc...
Assemble process :
Base
LM
Block Surface
Turret
Head stock
Tail stock
Layout of Assembly
Table: Machine name and its application
ASSEMBLY PROCESS MONITOR CHECKLIST :
Fig : Assembly process checklist
ELECTRIC ASSEMBLY :
Show making panel of CNC,VMC & HMC Machines
GI of panel : ( For wiring )
Components :
FRC
Relay
QC Relay
Timer contactor
WAGO
Fuse WAGO
EPFR
MPCB
PTB
Earthing WAGO
AC ampier contactor
REFERENCE :
https://jyoti.co.in
https://m.indiamart.com
THANK YOU
