Installing للسيرفو امبلفير
Installing للسيرفو امبلفير
Model
DG2GWY31
Before using this product, please read this manual and the relevant manuals carefully and pay full attention to
safety to handle the product correctly.
The precautions described in this manual are concerned with this product only. For Motion controller system
safety precautions, refer to the user's manual of the CPU module used.
In this manual, the safety precautions are ranked as "DANGER" and "CAUTION".
DANGER
Indicates that incorrect handling may cause hazardous conditions, resulting in
minor or moderate injury or physical damage.
CAUTION
Under some circumstances, failure to observe the precautions given under “ CAUTION” may lead to serious
consequences.
Observe the precautions of both levels because they are important for personal and system safety.
Make sure that the end users read this manual and then keep the manual in a safe place for future reference.
A-1
[Design Precautions]
DANGER
● Configure safety circuits external to the conversion unit to ensure that the entire system operates safely even
when a fault occurs in the external power supply or the conversion unit. Failure to do so may result in an
accident due to a malfunction or incorrect output.
(1) Configure external safety circuits, such as an emergency stop circuit, protection circuit, and protective
interlock circuit for forward/reverse operation or upper/lower limit positioning.
(2) When the conversion unit detects an error such as a watchdog timer error by the self-diagnostic function,
all outputs are turned off. Also, output controls may not work when an error occurs in a part, such as I/O
control part, where the conversion unit cannot detect any error. To ensure safety operation in such a
case, provide a safety mechanism or external circuit.
(3) Outputs may remain on or off due to a failure of an output module relay, transistor, or triac. To ensure
safety operation, configure an external circuit to monitor output signals that could cause a serious
accident.
CAUTION
● Noise interference can cause erroneous data to be written to the conversion unit, resulting in an incorrect
operation of the conversion unit which may cause an accident, or damage the machine. Always ensure the
following items are observed.
(1) Do not bundle main circuit lines or high-voltage lines with load lines.
Do not keep these lines close to each other as they are easily affected by noise and surge induction.
When wiring, keep the above lines at least 100 mm apart.
(2) The shield of shielded cords and shielded cables must be grounded to a point on the programmable
controller side. However, do not use a common ground with strong electrical equipment.
(3) Input, power supply, and optical fiber connectors should be used without any force applied on them.
Excessive force will cause cables to disconnect and fail.
● Provide appropriate circuits external to the conversion unit to prevent cases where danger may result from
abnormal operation of the overall system in the event of an external power supply fault or conversion unit
failure.
● If a fault occurs in the conversion unit or servo amplifier, shut off the power at the servo amplifier's power
source. If a large current continues to flow, fire may occur.
● Do not apply a voltage other than that specified in the instruction manual on any terminal. Doing so may
cause destruction or damage.
● Do not reverse the polarity (+ / -). Doing so can cause an explosion or damage.
[Installation Precautions]
DANGER
● Shut off the external power supply (all phases) used in the system before mounting or removing the
conversion unit. Not doing so could result in an electric shock or damage to the unit.
CAUTION
● Never try to disassemble or modify the conversion unit. It may cause a product failure, operation failure,
injury, or fire.
● Do not drop or apply strong impact on the conversion unit. Doing so will damage the unit.
● Use the conversion unit in an environment that meets the general specifications contained in this manual.
Using the conversion unit in an environment outside the range of the general specifications could result in an
A-2
electric shock, fire, operation failure, and damage to or deterioration of the unit.
● When using the conversion unit in places subject to vibration, fix the unit with screws. Tighten the screws
within the specified torque range. Undertightening may cause a drop, short circuit or malfunction.
Overtightening may cause a drop, short circuit, or malfunction due to damage to the screws or conversion
unit.
● Do not directly touch the conductive parts and electronic components of the conversion unit. Doing so may
cause malfunction or failure of the unit.
● Lock the control panel and prevent access to those who are not certified to handle or install electric
equipment.
● Mount the conversion unit, servo amplifier, servo motor, and regenerative resistor on incombustible material.
Mounting them directly or close to combustibles will lead to fire.
[Wiring Precautions]
DANGER
● Shut off the external power supply (all phases) used in the system before installation or wiring.
Not doing so could result in an electric shock or damage to the product.
CAUTION
● Be sure to ground the earth terminal FG and LG. (Ground resistance: 100 or less)
Not doing so could result in an electric shock or malfunction.
● Check the product's rated voltage and the terminal layout. Make sure to wire the conversion unit correctly.
Connecting a power supply that differs from the rating or incorrectly wiring the product could result in fire or
failure.
● External connections shall be crimped or pressure welded with the specified tools, or correctly soldered.
Imperfect connections could result in a short circuit, fire, or malfunction.
● Tighten the terminal screws within the specified torque range. Undertightening may cause a drop, short
circuit, fire, or malfunction. Overtightening may cause a drop, short circuit, or malfunction due to damage to
the screws or conversion unit.
● Make sure that no foreign matter such as sawdust or wiring debris enters the conversion unit. Such debris
could cause fire, damage, or malfunction.
● Do not reverse the polarity (+ / -). Doing so can cause an explosion or damage.
CAUTION
● Never try to disassemble or modify the conversion unit. It may cause a product failure, operation failure,
injury, or fire.
● Use any radio communication device such as a cellular phone or a PHS phone more than 25 cm away from
the conversion unit in all directions. Not doing so may cause a malfunction.
● Shut off the external power supply (all phases) used in the system before installing or removing the
A-3
conversion unit. Not doing so may cause the unit to fail or malfunction.
● Before handling the conversion unit, always touch grounded metal, etc. to discharge static electricity from
human body. Not doing so may cause the unit to fail or malfunction.
● Do not directly touch the conductive parts and electronic components of the conversion unit. Doing so could
cause the unit to malfunction or fail.
A-4
[Disposal Precautions]
DANGER
● A capacitor is mounted into the conversion unit. Do not incinerate the conversion unit, or the capacitor may
burst. For disposal of the conversion unit, request for the specialized industrial waste disposal service who
has incineration facilities.
CAUTION
● This product is not designed or manufactured to be used in equipment or systems in situations that can affect
or endanger human life.
● When considering this product for operation in special applications such as machinery or systems used in
passenger transportation, atomic power, electric power, aerospace, or medical or submarine repeating
applications, please contact your nearest Mitsubishi sales representative.
● Although this product was manufactured under conditions of strict quality control, you are strongly advised to
install safety devices to forestall serious accidents when it is used in facilities where a breakdown in the
product is likely to cause a serious accident.
[Transportation Precautions]
CAUTION
● When not using the product for a long time, disconnect the power line from the unit or servo amplifier.
● Place the conversion unit and servo amplifier in anti-static vinyl bags to store.
A-5
REVISIONS
*The manual number is noted on the lower left of the back cover.
Print Date *Manual Number Revision
June 2015 50GR-041196-A First edition
This manual confers no industrial property rights or rights of any other kind, nor does it confer any patent licenses.
Mitsubishi Electric Engineering Company Limited cannot be held responsible for any problems involving industrial property rights which
may arise from the use of the contents given in this manual.
© 2015 MITSUBISHI ELECTRIC ENGINEERING COMPANY LIMITED
A-6
INTRODUCTION
CONTENTS
SAFETY PRECAUTIONS ....................................................................................................................... A-1
REVISIONS ............................................................................................................................................. A-6
INTRODUCTION ..................................................................................................................................... A-7
CONTENTS ............................................................................................................................................. A-7
About the manuals .................................................................................................................................. A-8
Generic terms and abbreviations ............................................................................................................ A-8
1. OVERVIEW .............................................................................................................................................1
3. SPECIFICATIONS ..................................................................................................................................5
(1) General specifications ..................................................................................................................5
(2) SSCNET conversion function, performance specifications .........................................................5
(3) Names of each section .................................................................................................................6
(4) 7-segment LED display ................................................................................................................8
(5) Setting the rotary switch .............................................................................................................10
(6) Compatibility with SSCNET and SSCNET III/H .........................................................................12
6. TROUBLESHOOTING ..........................................................................................................................30
Appendix-2 Compliance to the EMC and Low Voltage Directives ..................................................... App.-2
A-7
About the manuals
Order the following manuals that are related to this product when necessary.
Detailed manual
POINT
Apart from the conversion unit (DG2GWY31) and the 24 V DC power supply input connector
(DG8PW3CON), the software package, modules, and cables of Mitsubishi Electric Corporation are used to
configure the systems described in this manual.
A-8
1. OVERVIEW
1. OVERVIEW
By using this conversion unit (model: DG2GWY31), the controller section of a system can be upgraded from
the SSCNET compatible controller (A series Motion controller) to the SSCNET III/H compatible controller
(QDS Motion controller). The SSCNET compatible servo amplifiers (MR-J2S-B, etc.) in the same system do
not need to be upgraded simultaneously.
Since the controller and drive sections can be upgraded independently, the potential risks at upgrading can
be reduced and the machine halt time can be shortened.
The range of upgrading is flexible since the drive section can be upgraded by SSCNET line (max. 16 axes).
Existing design assets can be used.
1
2. SYSTEM CONFIGURATION
2. SYSTEM CONFIGURATION
(1) Overall configuration of the system (product model, related product model)
The following shows the overall configuration of the system when the conversion unit is used.
1)
2)
8)
3)
7)
4)
5)
6)
2
2. SYSTEM CONFIGURATION
[Before upgrade]
SSCNET
MR-J2S-B
MR-J2M-B
[After upgrade]
SSCNET III/H
Conversion unit
SSCNET
MR-J2S-B
MR-J2M-B
3
2. SYSTEM CONFIGURATION
POINT
If a MR-J2S-B servo amplifier malfunctions, it can be replaced with the following
combined equipment:
SSCNET conversion unit for MR-J2S-B (model: MR-J4-T20)
Servo amplifier compatible with an SSCNET conversion unit for MR-J2S-B
(model: MR-J4-B-RJ020)
However, if a MR-J2M-B servo amplifier malfunctions, it cannot be replaced with
[MR-J4-B-RJ020] + [MR-J4-T20].
For the replacement procedure, refer to Appendix 1 of the "Transition from
MELSERVO-J2-Super/J2M Series to J4 Series Handbook" (L(NA)03093).
SSCNET III/H
SSCNET
MR-J2S-B
4
3. SPECIFICATIONS
3. SPECIFICATIONS
(*1) Indicates the power distribution section to which the device is assumed to be connected, between the
public power grid and the machinery within the premises. Category II applies to the devices that are
supplied with power from fixed facilities. The surge withstand voltage is 500 V for devices with ratings up
to 50 V.
(*2) Indicates the extent to which conductive substances are found in the device operating environment.
Pollution degree 2 indicates an environment in which normally only nonconductive pollution occurs and
the temporary conductivity caused by condensation is to be expected.
5
3. SPECIFICATIONS
POINT
(1) Input power
1) This conversion unit must be supplied with 24 V DC. An input voltage of 28 V
DC or above can cause the unit to fail.
2) Perform voltage measurements at the input connector of the conversion unit,
and select the DC power supply and wire with voltages ranging from 20.4 to
26.4 V DC (including the ripple voltage and spike voltage).
(2) Power on
Turn on or off the power at the primary side (AC side) of the DC power supply.
(3) Permissible instantaneous power failure time
Select a DC power supply with a permissible instantaneous power failure time
of 20 ms or more.
1)
2)
3)
4)
5)
6)
DIN rail mounting
7) groove
8)
6
3. SPECIFICATIONS
FG Grounding terminal
7
3. SPECIFICATIONS
POINT
If an SSCNET III/H communication error occurs, "AA" is shown on the 7-segment
LED display.
(*1) List of system setting errors
LED display Error description
0 3 Servo amplifier axis number overlapping
0 4 Axis number not set
1 3 System setting not registered
8
3. SPECIFICATIONS
(*3) If an error occurs during the display, the error code will be displayed.
(*4) When the rotary switch is set to "1", "3", "5", or "7", the 7-segment LED display shows information as
below.
In the hundreds place of the 7-segment LED display, "b" indicates ready-off and servo-off status, "C"
indicates ready-on and servo-off status, and "d" indicates ready-on and servo-on status.
When the rotary switch is set to "2", "4", "6", or "8", the switch is used for manufacturer settings.
Rotary switch setting LED display
"1" b01, C01, or d01
"3" b02, C02, or d02
"5" b03, C03, or d03
"7" b04, C04, or d04
9
3. SPECIFICATIONS
1) To read or write parameters from or to the conversion unit by USB communication, set the rotary switch to
"0". This setting disables SSCNET communication.
2) To use SSCNET line 1 and line 2, set the rotary switch to "1".
SSCNET line 1
SSCNET line 2
3) To use SSCNET line 2 and line 3, set the rotary switch to "3".
SSCNET line 2
SSCNET line 3
10
3. SPECIFICATIONS
4) To use SSCNET line 3 and line 4, set the rotary switch to "5".
SSCNET line 3
SSCNET line 4
SSCNET line 4
11
3. SPECIFICATIONS
12
4. INSTALLATION AND WIRING
40 mm or Wiring clearance
Clearance
more
Conversion unit
80 mm or more
10 mm or more 10 mm or more
40 mm or
more
100
100mm
mmor more
or more
1 mm
20 mm or more 30 mm or more
40 mm or more
POINT
● When mounting the two conversion units closely, keep the ambient temperature
within 0˚C to 45˚C.
13
4. INSTALLATION AND WIRING
CN1
CN2
QDS Motion controller
SSCNET III/H cable
(option) CN3
CN4
(max. 8 axes)
SSCNET cable
(option)
MR-J2S-B MR-J2S-B
MR-J2M-B MR-J2M-B
(max. 8 axes)
○ SSCNET cable
Cable Cable model Cable length:
Bus cable MR-J2HBUS_M 0.5/1/5 m
○ USB cable
Cable Cable model Cable length
USB cable MR-J3USBCBL3M 3m
14
4. INSTALLATION AND WIRING
Approx. 10 mm
Cut the wire sticking out from the end of the ferrule to 0.5 mm or less.
0.5 mm or less
When using a twin ferrule, be sure to insert the wire in a manner that will keep the insulation
sleeve from interfering with the neighboring poles. Be sure to crimp the ferrule.
Crimp
Crimp
15
4. INSTALLATION AND WIRING
Release
(a)
(b)
Wire
* When using a ferrule, make sure its bumpy side is facing toward the release.
To insert two wires into one terminal, use a twin ferrule.
16
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
The conversion unit firmware has the MR-J4-B module function and the Q Motion module function.
The MR-J4-B module function receives position commands, etc. from the QDS Motion controller. Then, the Q
Motion module function sends the commands to the actual MR-J2S-B/MR-J2M-B servo amplifiers. The Q Motion
module function also manages the system settings (axis configuration information) and the
MR-J2S-B/MR-J2M-B servo parameters.
SSCNET III/H
Conversion unit
SSCNET
MR-J2S-B
MR-J2M-B
17
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
Before starting operations, follow the procedure from [Step 1] to [Step 2] to configure the settings.
[Step 1] Set the QDS Motion controller. (Refer to Chapter 5.2 (1).)
Using MELSOFT MT Works2, convert the source Motion controller project to write it to the QDS
Motion controller.
[Step 2] Set the conversion unit. (Refer to Chapter 5.2 (2).)
Using MELSOFT MT Works2, convert the source Motion controller project to write it to the conversion
unit.
USB cable
SSCNET III/H
[Step 2]
Conversion unit
USB cable
SSCNET
MR-J2S-B
MR-J2M-B
18
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
Start
Prepare the project file of the source Motion ■ Source Motion controller
controller. A171SHCPU(N)/A172SHCPU(N)/A173UHCPU/Q172C
PU(N)/Q173CPU(N)
■ Source operating system software
SV13/SV22
Convert the project using the "project diversion ■ Destination CPU type: Q173DSCPU/Q172DSCPU/
function" of MELSOFT MT Works2. Q170MSCPU(-S1)
(Refer to Chapter 5.3.)
Apply the electronic gear setting of the source ■ In the converted project, configure the electronic gear setting
Motion controller to the converted project. as described in the POINT below.
End
POINT
When the source Motion controller is A171SHCPU(N)/A172SHCPU(N)/A173UHCPU
Set the number of pulses per revolution the same as the source Motion controller.
Set the movement amount per revolution by multiplying the movement amount per revolution
of the source Motion controller by the unit scaling factor.
When the source Motion controller is Q172CPU(N)/Q173CPU(N)
Set the number of pulses per revolution the same as the source Motion controller.
Set the movement amount per revolution the same as the source Motion controller.
19
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
Start
Convert the project using the "project diversion ■ Destination CPU type: Q173CPU(N)
function" of MELSOFT MT Works2.
(Refer to Chapter 5.4 (1).)
Set the rotary switch of the conversion unit to "0". Turn off the power of the conversion unit.
Turn on the power of the conversion unit. Set the rotary switch of the conversion unit according
to the SSCNET line.
End
20
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
21
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
3) Select the source project to be used, and click the [Open] button.
4) In "Select Type/OS Type", select Q173CPU(N) for "Type" and select SW6-SV22QA for "OS Type".
"Type": Q173CPU(N)
"OS Type": SW6-SV22QA
22
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
6) The message "Project creation is completed. Update the screen display." appears.
Click the [OK] button.
23
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
24
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
25
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
Select "Parameter".
4) A confirmation message appears: "The motion controller OS [SV22QA VER300S] at the connection
destination does not support the following functions."
Click the [OK] button.
26
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
6) Set the rotary switch of the conversion unit according to the SSCNET line.
For details on the setting method, refer to Chapter 3 (5).
7) Turn on the power of the Motion controller, conversion unit, and servo amplifiers to start the system.
27
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS
5.5 Restrictions
the adjustment result is not written to the conversion unit after servo amplifiers are adjusted, the servo
parameters will return to the previous value by turning off and on the conversion unit.
29
6. TROUBLESHOOTING
6. TROUBLESHOOTING
The following shows the corrective actions for the errors displayed on the 7-segment LED display of the
conversion unit.
30
7. EXTERNAL DIMENSIONS
7. EXTERNAL DIMENSIONS
2-ø62-φ6取付け穴
mounting hole 30 (80) 100
6 6
84
168
156
DIN rail
center
DINレール
中心
(84)
6
(4)
6 6
Mounting
取付けねじ screw
Screw size: M5
ねじサイズ:M5
Tightening torque: 1.87 [N·m]
締付けトルク:1.87[N・m] 6
(30)
2-M5 screw
2-M5ねじ (6)
(6)
(156±0.5)
(168)
(6)
31
APPENDICES
Appendix-1
WARRANTY
Please confirm the following product warranty details before using this product.
App. -1
APPENDICES
Appendix-2
Compliance to the EMC Directive, which is one of the EU Directives, has been a legal obligation for the products
sold in European countries since 1996 as well as the Low Voltage Directive since 1997.
To prove the compliance with the EMC and Low Voltage Directives, manufacturers must issue an EC
Declaration of Conformity and the products must bear a CE marking.
1) Control panel
(a) Use a conductive control panel.
(b) When attaching the control panel's top plate or base plate using bolts, mask the area used for
grounding so that the area is not painted.
(c) To ensure good electrical contact with the control panel, mask the mounting bolt area of the inner
plate in the control panel so that contact between surfaces can be ensured over the widest possible
area.
(d) Ground the control panel with a thick wire to ensure a low impedance connection to ground even at
high frequencies.
(e) Holes in the control panel must measure 10 cm or less in diameter, or radio frequency noise may be
emitted.
In addition, because radio waves leak through a clearance between the control panel door and the
main unit, reduce the clearance as much as practicable.
2) Connection of power line and ground wire
(a) Provide a grounding point near the FG terminals. Ground the FG terminals with the thickest and
shortest possible wire (wire length: 30 cm or shorter, diameter: 2 mm or less).
(b) Twist the grounding wire from the grounding point with the power supply wire. This enables more
noise from the power supply wire to run off to the ground. However, when a noise filter has been
installed on the power supply wire, twisting with the grounding wire is not required.
App. -2
SSCNET,SSCNETⅢ,SSCNETⅢ/H and MELSOFT MT Works2 are registered trademarks or trademarks of Mitsubishi Electric Corporation.
URL http://www.mee.co.jp/
Model DG2GWY31-MAN-E
50GR-041196-A (1506) MEE
Before using this product, ensure the safety in case of failure.
We shall not bear any responsibility for consequential damages caused by failure of the product.