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Installing للسيرفو امبلفير

how to install servo amplifier

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0% found this document useful (0 votes)
26 views43 pages

Installing للسيرفو امبلفير

how to install servo amplifier

Uploaded by

moohamedmmagdy10
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 43

Drive Goods®

SSCNET Conversion Unit

Model
DG2GWY31

User's Manual (Detailed)


SAFETY PRECAUTIONS
(Please read the instructions carefully before using the equipment.)

Before using this product, please read this manual and the relevant manuals carefully and pay full attention to
safety to handle the product correctly.
The precautions described in this manual are concerned with this product only. For Motion controller system
safety precautions, refer to the user's manual of the CPU module used.
In this manual, the safety precautions are ranked as "DANGER" and "CAUTION".

Indicates that incorrect handling may cause hazardous conditions, resulting in


death or severe injury.

DANGER
Indicates that incorrect handling may cause hazardous conditions, resulting in
minor or moderate injury or physical damage.

CAUTION

Under some circumstances, failure to observe the precautions given under “ CAUTION” may lead to serious
consequences.
Observe the precautions of both levels because they are important for personal and system safety.
Make sure that the end users read this manual and then keep the manual in a safe place for future reference.

A-1
[Design Precautions]
DANGER
● Configure safety circuits external to the conversion unit to ensure that the entire system operates safely even
when a fault occurs in the external power supply or the conversion unit. Failure to do so may result in an
accident due to a malfunction or incorrect output.
(1) Configure external safety circuits, such as an emergency stop circuit, protection circuit, and protective
interlock circuit for forward/reverse operation or upper/lower limit positioning.
(2) When the conversion unit detects an error such as a watchdog timer error by the self-diagnostic function,
all outputs are turned off. Also, output controls may not work when an error occurs in a part, such as I/O
control part, where the conversion unit cannot detect any error. To ensure safety operation in such a
case, provide a safety mechanism or external circuit.
(3) Outputs may remain on or off due to a failure of an output module relay, transistor, or triac. To ensure
safety operation, configure an external circuit to monitor output signals that could cause a serious
accident.

CAUTION
● Noise interference can cause erroneous data to be written to the conversion unit, resulting in an incorrect
operation of the conversion unit which may cause an accident, or damage the machine. Always ensure the
following items are observed.
(1) Do not bundle main circuit lines or high-voltage lines with load lines.
Do not keep these lines close to each other as they are easily affected by noise and surge induction.
When wiring, keep the above lines at least 100 mm apart.
(2) The shield of shielded cords and shielded cables must be grounded to a point on the programmable
controller side. However, do not use a common ground with strong electrical equipment.
(3) Input, power supply, and optical fiber connectors should be used without any force applied on them.
Excessive force will cause cables to disconnect and fail.
● Provide appropriate circuits external to the conversion unit to prevent cases where danger may result from
abnormal operation of the overall system in the event of an external power supply fault or conversion unit
failure.
● If a fault occurs in the conversion unit or servo amplifier, shut off the power at the servo amplifier's power
source. If a large current continues to flow, fire may occur.
● Do not apply a voltage other than that specified in the instruction manual on any terminal. Doing so may
cause destruction or damage.
● Do not reverse the polarity (+ / -). Doing so can cause an explosion or damage.

[Installation Precautions]
DANGER
● Shut off the external power supply (all phases) used in the system before mounting or removing the
conversion unit. Not doing so could result in an electric shock or damage to the unit.

CAUTION
● Never try to disassemble or modify the conversion unit. It may cause a product failure, operation failure,
injury, or fire.
● Do not drop or apply strong impact on the conversion unit. Doing so will damage the unit.
● Use the conversion unit in an environment that meets the general specifications contained in this manual.
Using the conversion unit in an environment outside the range of the general specifications could result in an
A-2
electric shock, fire, operation failure, and damage to or deterioration of the unit.
● When using the conversion unit in places subject to vibration, fix the unit with screws. Tighten the screws
within the specified torque range. Undertightening may cause a drop, short circuit or malfunction.
Overtightening may cause a drop, short circuit, or malfunction due to damage to the screws or conversion
unit.
● Do not directly touch the conductive parts and electronic components of the conversion unit. Doing so may
cause malfunction or failure of the unit.
● Lock the control panel and prevent access to those who are not certified to handle or install electric
equipment.
● Mount the conversion unit, servo amplifier, servo motor, and regenerative resistor on incombustible material.
Mounting them directly or close to combustibles will lead to fire.

[Wiring Precautions]
DANGER
● Shut off the external power supply (all phases) used in the system before installation or wiring.
Not doing so could result in an electric shock or damage to the product.

CAUTION
● Be sure to ground the earth terminal FG and LG. (Ground resistance: 100  or less)
Not doing so could result in an electric shock or malfunction.
● Check the product's rated voltage and the terminal layout. Make sure to wire the conversion unit correctly.
Connecting a power supply that differs from the rating or incorrectly wiring the product could result in fire or
failure.
● External connections shall be crimped or pressure welded with the specified tools, or correctly soldered.
Imperfect connections could result in a short circuit, fire, or malfunction.
● Tighten the terminal screws within the specified torque range. Undertightening may cause a drop, short
circuit, fire, or malfunction. Overtightening may cause a drop, short circuit, or malfunction due to damage to
the screws or conversion unit.
● Make sure that no foreign matter such as sawdust or wiring debris enters the conversion unit. Such debris
could cause fire, damage, or malfunction.
● Do not reverse the polarity (+ / -). Doing so can cause an explosion or damage.

[Startup and Maintenance Precautions]


DANGER
● Do not touch any terminal while power is on. Doing so will cause electric shock.
● Shut off the external power supply (all phases) used in the system before cleaning the conversion unit or
retightening the terminal or unit mounting screws. Not doing so could result in an electric shock.
Undertightening may cause a drop or malfunction. Overtightening may cause a drop, short circuit, or
malfunction due to damage to the screws or conversion unit.

CAUTION
● Never try to disassemble or modify the conversion unit. It may cause a product failure, operation failure,
injury, or fire.
● Use any radio communication device such as a cellular phone or a PHS phone more than 25 cm away from
the conversion unit in all directions. Not doing so may cause a malfunction.
● Shut off the external power supply (all phases) used in the system before installing or removing the

A-3
conversion unit. Not doing so may cause the unit to fail or malfunction.
● Before handling the conversion unit, always touch grounded metal, etc. to discharge static electricity from
human body. Not doing so may cause the unit to fail or malfunction.
● Do not directly touch the conductive parts and electronic components of the conversion unit. Doing so could
cause the unit to malfunction or fail.

A-4
[Disposal Precautions]
DANGER
● A capacitor is mounted into the conversion unit. Do not incinerate the conversion unit, or the capacitor may
burst. For disposal of the conversion unit, request for the specialized industrial waste disposal service who
has incineration facilities.

Dispose of this product according to your local laws and regulations.

CAUTION
● This product is not designed or manufactured to be used in equipment or systems in situations that can affect
or endanger human life.
● When considering this product for operation in special applications such as machinery or systems used in
passenger transportation, atomic power, electric power, aerospace, or medical or submarine repeating
applications, please contact your nearest Mitsubishi sales representative.
● Although this product was manufactured under conditions of strict quality control, you are strongly advised to
install safety devices to forestall serious accidents when it is used in facilities where a breakdown in the
product is likely to cause a serious accident.

[Transportation Precautions]
CAUTION
● When not using the product for a long time, disconnect the power line from the unit or servo amplifier.
● Place the conversion unit and servo amplifier in anti-static vinyl bags to store.

A-5
REVISIONS
*The manual number is noted on the lower left of the back cover.
Print Date *Manual Number Revision
June 2015 50GR-041196-A First edition

This manual confers no industrial property rights or rights of any other kind, nor does it confer any patent licenses.
Mitsubishi Electric Engineering Company Limited cannot be held responsible for any problems involving industrial property rights which
may arise from the use of the contents given in this manual.
© 2015 MITSUBISHI ELECTRIC ENGINEERING COMPANY LIMITED
A-6
INTRODUCTION

Thank you for choosing our SSCNET conversion unit.


Before using this product, read this manual carefully and understand the functions and performance of the
product thoroughly to ensure correct use.

CONTENTS
SAFETY PRECAUTIONS ....................................................................................................................... A-1
REVISIONS ............................................................................................................................................. A-6
INTRODUCTION ..................................................................................................................................... A-7
CONTENTS ............................................................................................................................................. A-7
About the manuals .................................................................................................................................. A-8
Generic terms and abbreviations ............................................................................................................ A-8

1. OVERVIEW .............................................................................................................................................1

2. SYSTEM CONFIGURATION ..................................................................................................................2


(1) Overall configuration of the system (product model, related product model) ..............................2
(2) Configuration of the upgraded system .........................................................................................3
(3) Connectable devices ....................................................................................................................4

3. SPECIFICATIONS ..................................................................................................................................5
(1) General specifications ..................................................................................................................5
(2) SSCNET conversion function, performance specifications .........................................................5
(3) Names of each section .................................................................................................................6
(4) 7-segment LED display ................................................................................................................8
(5) Setting the rotary switch .............................................................................................................10
(6) Compatibility with SSCNET and SSCNET III/H .........................................................................12

4. INSTALLATION AND WIRING ..............................................................................................................13


(1) Mounting the conversion unit .....................................................................................................13
(2) Connecting the devices ..............................................................................................................14
(3) Wiring the power supply connector ............................................................................................15

5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS ..................................................17


5.1 Overview of the Procedure before Starting Operations ...................................................................18
5.2 Steps before Starting Operations ....................................................................................................19
(1) Setting the QDS Motion controller .............................................................................................19
(2) Setting the conversion unit .........................................................................................................20
5.3 Converting QDS Motion Controller Project........................................................................................20
5.4 Importing the Setting to the Conversion Unit ...................................................................................21
(1) Converting the project ................................................................................................................21
(2) Writing parameters to the convert unit .......................................................................................25
5.5 Restrictions ......................................................................................................................................28

6. TROUBLESHOOTING ..........................................................................................................................30

7. EXTERNAL DIMENSIONS ...................................................................................................................31

Appendix-1 WARRANTY .................................................................................................................... App.-1

Appendix-2 Compliance to the EMC and Low Voltage Directives ..................................................... App.-2

A-7
About the manuals
Order the following manuals that are related to this product when necessary.

Detailed manual

Manual name Manual No.


DG2GWY31 SSCNET Conversion Unit User's Manual (Detailed) 50GR-041196-A

Relevant manuals of the products manufactured by Mitsubishi Electric Corporation

Manual name Manual No.


Transition from A17nSHCPUN/A173UHCPU Series to Q Series Handbook L(NA)03104
Transition from MELSERVO-J2-Super/J2M Series to J4 Series Handbook L(NA)03093
MR-J2S-_B Instruction Manual SH(NA)030007
SV13/22 Programming Manual (REAL MODE) [type Q173D(S)/Q172D(S)] IB(NA)0300136

Generic terms and abbreviations


Unless otherwise specified, this manual uses the following generic terms and abbreviations.

Generic terms/abbreviations Description


Conversion unit DG2GWY31 SSCNET conversion unit
MELSOFT MT Works2 Motion controller engineering software package
MT Developer2 Programming software included in MELSOFT MT Works2
MR Configurator Servo setup software MR Configurator (version B8 or later)
MR Configurator2 Servo setup software MR Configurator2 (version 1.00A or later)
QDS Motion controller Q173DSCPU/Q172DSCPU/Q170MSCPU Motion controller
A series Motion controller A171SHCPU(N)/A172SHCPU(N)/A173UHCPU Motion controller
QN Motion controller Q172CPU(N)/Q173CPU(N) Motion controller
SSCNET III/H Communication network between the QDS Motion controller and the conversion unit
SSCNET Communication network between the conversion unit and the servo amplifier
SV13 Operating system software for conveyor assembly use
SV22 Operating system software for automatic machinery use

POINT
Apart from the conversion unit (DG2GWY31) and the 24 V DC power supply input connector
(DG8PW3CON), the software package, modules, and cables of Mitsubishi Electric Corporation are used to
configure the systems described in this manual.

A-8
1. OVERVIEW

1. OVERVIEW

 By using this conversion unit (model: DG2GWY31), the controller section of a system can be upgraded from
the SSCNET compatible controller (A series Motion controller) to the SSCNET III/H compatible controller
(QDS Motion controller). The SSCNET compatible servo amplifiers (MR-J2S-B, etc.) in the same system do
not need to be upgraded simultaneously.
 Since the controller and drive sections can be upgraded independently, the potential risks at upgrading can
be reduced and the machine halt time can be shortened.
 The range of upgrading is flexible since the drive section can be upgraded by SSCNET line (max. 16 axes).
 Existing design assets can be used.

1
2. SYSTEM CONFIGURATION

2. SYSTEM CONFIGURATION

(1) Overall configuration of the system (product model, related product model)
The following shows the overall configuration of the system when the conversion unit is used.

1)

2)

8)
3)

7)
4)
5)

6)

No. Item Model Description


Q173DSCPU
1) QDS Motion controller Q172DSCPU SSCNET III/H compatible controller
Q170MSCPU
MR-J3BUS_M QDS Motion controller  conversion unit
2) SSCNET III/H cable MR-J3BUS_M-A connection cable
MR-J3BUS_M-B
SSCNET III/H (max. 16 axes)  SSCNET (max. 8
3) Conversion unit DG2GWY31
axes  2 lines)
4) 24 V DC power supply input connector DG8PW3CON 24 V DC power supply input connector
Conversion unit  servo amplifier connection
MR-J2HBUS_M
5) SSCNET cable cable, servo amplifier  servo amplifier
MR-J2HBUS_M-A
connection cable
MR-J2S-B
6) Servo amplifier SSCNET compatible servo amplifier
MR-J2M-B
Conversion unit  personal computer connection
7) USB cable MR-J3USBCBL3M
cable
Software for setting parameters in the conversion
8) Parameter conversion tool software MELSOFT MT Works2
unit

2
2. SYSTEM CONFIGURATION

(2) Configuration of the upgraded system


The following shows the system configurations before and after the upgrade.
By using this conversion unit, SSCNET III/H on the Motion controller side can connect to SSCNET on the
servo amplifier side. This enables the Motion controller to be upgraded independently.

[Before upgrade]

A series Motion controller


QN Motion controller

SSCNET

MR-J2S-B
MR-J2M-B

[After upgrade]

Upgraded QDS Motion controller

SSCNET III/H

Conversion unit

SSCNET

MR-J2S-B
MR-J2M-B

3
2. SYSTEM CONFIGURATION

POINT
If a MR-J2S-B servo amplifier malfunctions, it can be replaced with the following
combined equipment:
 SSCNET conversion unit for MR-J2S-B (model: MR-J4-T20)
 Servo amplifier compatible with an SSCNET conversion unit for MR-J2S-B
(model: MR-J4-B-RJ020)
However, if a MR-J2M-B servo amplifier malfunctions, it cannot be replaced with
[MR-J4-B-RJ020] + [MR-J4-T20].
For the replacement procedure, refer to Appendix 1 of the "Transition from
MELSERVO-J2-Super/J2M Series to J4 Series Handbook" (L(NA)03093).

QDS Motion controller

SSCNET III/H

Conversion unit [MR-J4-B-RJ020]


+
[MR-J4-T20]

SSCNET

MR-J2S-B

(3) Connectable devices


The following table lists the connectable devices when the conversion unit is used.

Item Product model


Motion controller Q173DSCPU/Q172DSCPU/Q170MSCPU
Servo amplifier MR-J2S-B/MR-J2M-B

4
3. SPECIFICATIONS

3. SPECIFICATIONS

(1) General specifications


Item Specifications
Operating ambient
0 to 55°C
temperature
Storage ambient
-25 to 75°C
temperature
Operating ambient
5 to 95 %RH, no condensation
humidity
Storage ambient humidity 5 to 95 %RH, no condensation
Constant Half
Frequency Number of sweeps
acceleration amplitude
Compliant
Under 5 to 9 Hz - 3.5 mm 10 times in each of X, Y
with JIS B
intermittent 2
and Z directions (for 80
Vibration resistance 3502 and IEC 9 to 150 Hz 9.8 m/s -
vibration minutes)
61131-2
Under 5 to 9 Hz - 1.75 mm
continuous -
9 to 150 Hz 4.9 m/s2 -
vibration
Impact resistance Compliant with JIS B 3502 and IEC 61131-2 (147 m/s2, 3 times in each of X, Y and Z directions)
Operating atmosphere No corrosive gas
Operating altitude 2000 m or less
Installation location Inside the control panel
Overvoltage
II or lower
category (*1)
Pollution degree (*2) 2 or less

(*1) Indicates the power distribution section to which the device is assumed to be connected, between the
public power grid and the machinery within the premises. Category II applies to the devices that are
supplied with power from fixed facilities. The surge withstand voltage is 500 V for devices with ratings up
to 50 V.
(*2) Indicates the extent to which conductive substances are found in the device operating environment.
Pollution degree 2 indicates an environment in which normally only nonconductive pollution occurs and
the temporary conductivity caused by condensation is to be expected.

(2) SSCNET conversion function, performance specifications


Item Performance and specifications of the conversion unit
Number of control axes MR-J2S-B/MR-J2M-B  16 axes (8 axes per line  2 lines)
Communica Input SSCNET III/H 3.5 ms (A series Motion controller compatible)
tion cycle Output SSCNET 3.5 ms to 14.2 ms (A series Motion controller compatible)
Power supply 20.4 to 26.4 V DC (ripple factor within 5%)
Consumption current 24 V DC (Class 2), 0.2 A
24 V DC power supply
PS5R-SB24 (manufactured by IDEC CORPORATION)
(recommended)
Inrush current 20 A in 2 ms (24 V DC)
Communication function USB: communication with a personal computer
Compliance to global
CE, UL/cUL
standards
Structure Self-cooling, open (IP20)
Mounting
M5  10 mm or more, tightening torque range: 78 to 118 N·cm
Mounting screw
DIN rail Applicable DIN rail: TH35-7.5Fe, TH35-7.5Al (JIS C2812 compatible)
External dimensions
168 (H)  30 (W)  100 (D)
(mm)
Weight (g) 260

5
3. SPECIFICATIONS

POINT
(1) Input power
1) This conversion unit must be supplied with 24 V DC. An input voltage of 28 V
DC or above can cause the unit to fail.
2) Perform voltage measurements at the input connector of the conversion unit,
and select the DC power supply and wire with voltages ranging from 20.4 to
26.4 V DC (including the ripple voltage and spike voltage).
(2) Power on
Turn on or off the power at the primary side (AC side) of the DC power supply.
(3) Permissible instantaneous power failure time
Select a DC power supply with a permissible instantaneous power failure time
of 20 ms or more.

(3) Names of each section


The following shows the names of each section of the conversion unit.
M5 screw hole for mounting

1)
2)
3)

4)

5)

6)
DIN rail mounting
7) groove

8)

M5 screw hole for mounting

No. Name Function


1) 7-segment LED display Alarm display, status display
"0": For parameter read/write
2) Rotary switch (SW1) "1", "3", "5", "7": For system operation
"2", "4", "6", "8": For manufacturer setting
3) Adjustment switch (SW2) Switch for manufacturer setting (Always set this switch to OFF.)
4) SSCNET connector (CN1) Connector to connect the SSCNET CN1 line
5) SSCNET connector (CN2) Connector to connect the SSCNET CN2 line
6) SSCNET III/H connector (CN3) Connector to connect the SSCNET III/H CN3 line
7) USB communication connector (CN4) USB port to connect a personal computer

6
3. SPECIFICATIONS

24 V DC power supply input connector


Notation Signal name Description
24 V DC power supply input connector + 24V(+) + 24 V power supply
8)
(24VDC) - 24G GND

FG Grounding terminal

7
3. SPECIFICATIONS

(4) 7-segment LED display


The following shows the state transition after the conversion unit is powered on.
For system setting errors and servo amplifier troubleshooting, refer to Chapter 6.

POINT
If an SSCNET III/H communication error occurs, "AA" is shown on the 7-segment
LED display.
(*1) List of system setting errors
LED display Error description
0 3 Servo amplifier axis number overlapping
0 4 Axis number not set
1 3 System setting not registered

8
3. SPECIFICATIONS

(*2) List of servo amplifier errors


LED display Error description LED display Error description
1 0 Undervoltage 3 4 SSCNET receive error 1
1 2 Memory error 1 3 5 Command frequency error
1 3 Clock error 3 6 SSCNET receive error 2
1 4 Control process error 3 7 Parameter error
1 5 Memory error 2 3 A Inrush current suppression circuit error
Parameter setting error for driver
1 6 Encoder initial communication error 1 3 D
communication
1 7 Board error 3 E Operation mode error
1 9 Memory error 3 4 2 Servo control error
1 A Servo motor combination error 4 5 Main circuit device overheat
1 E Encoder initial communication error 2 4 6 Servo motor overheat
1 F Encoder initial communication error 3 4 7 Cooling fan error
2 0 Encoder normal communication error 1 5 0 Overload 1
2 1 Encoder normal communication error 2 5 1 Overload 2
2 4 Main circuit error 5 2 Error excessive
2 5 Absolute position erased 5 4 Oscillation detection
2 7 Initial magnetic pole detection error 5 6 Forced stop error
2 8 Linear encoder error 2 6 3 STO timing error
Load-side encoder initial communication
2 A Linear encoder error 1 7 0
error 1
Load-side encoder normal communication
2 B Encoder counter error 7 1
error 1
Load-side encoder normal communication
3 0 Regenerative error 7 2
error 2
3 1 Overspeed 8 2 Master-slave operation error 1
3 2 Overcurrent 8 A USB communication time-out error
3 3 Overvoltage 8 E USB communication error

(*3) If an error occurs during the display, the error code will be displayed.

(*4) When the rotary switch is set to "1", "3", "5", or "7", the 7-segment LED display shows information as
below.
In the hundreds place of the 7-segment LED display, "b" indicates ready-off and servo-off status, "C"
indicates ready-on and servo-off status, and "d" indicates ready-on and servo-on status.
When the rotary switch is set to "2", "4", "6", or "8", the switch is used for manufacturer settings.
Rotary switch setting LED display
"1" b01, C01, or d01
"3" b02, C02, or d02
"5" b03, C03, or d03
"7" b04, C04, or d04

9
3. SPECIFICATIONS

(5) Setting the rotary switch


For information about how to set the rotary switch of the conversion unit, refer to 1) to 5).
To check the SSCNET lines, click [System Setting] - [SSCNET Configuration] of a MELSOFT MT Works2
project.

1) To read or write parameters from or to the conversion unit by USB communication, set the rotary switch to
"0". This setting disables SSCNET communication.

2) To use SSCNET line 1 and line 2, set the rotary switch to "1".

SSCNET line 1
SSCNET line 2

3) To use SSCNET line 2 and line 3, set the rotary switch to "3".

SSCNET line 2
SSCNET line 3

10
3. SPECIFICATIONS

4) To use SSCNET line 3 and line 4, set the rotary switch to "5".

SSCNET line 3
SSCNET line 4

5) To use SSCNET line 4, set the rotary switch to "7".

SSCNET line 4

11
3. SPECIFICATIONS

(6) Compatibility with SSCNET and SSCNET III/H


The following shows the station No. settings on SSCNET side and SSCNET III/H side.

SSCNET SSCNET III/H


No. Remarks
Line Station No. Line Station No.
1 1 1
2 2 2
3 3 3
4 4 4
CN1
5 5 5
6 6 6 Set the same axis number for station No. 1 of
7 7 7 SSCNET CN2 line and station No. 9 of
8 8 8 SSCNET III/H.
CN3
9 1 9 Also set the axis numbers for station No. 2 to
10 2 10 No. 8 of SSCNET CN2 line and station No. 10
11 3 11 to No. 16 of SSCNET III/H in the same manner.
12 4 12
CN2
13 5 13
14 6 14
15 7 15
16 8 16

12
4. INSTALLATION AND WIRING

4. INSTALLATION AND WIRING

(1) Mounting the conversion unit


1) Installation of one conversion unit
Control panel Control panel

40 mm or Wiring clearance
Clearance
more
Conversion unit
80 mm or more

10 mm or more 10 mm or more

40 mm or
more

2) Installation of two conversion units


Leave a large clearance between the inner surface of the control panel and the conversion units to
circulate air above and below the conversion units.
When mounting the conversion units, leave a clearance of 1 mm between the conversion units in
consideration of mounting tolerances.

100
100mm
mmor more
or more

1 mm

20 mm or more 30 mm or more

40 mm or more

POINT
● When mounting the two conversion units closely, keep the ambient temperature
within 0˚C to 45˚C.

13
4. INSTALLATION AND WIRING

(2) Connecting the devices


Conversion unit

CN1

CN2
QDS Motion controller
SSCNET III/H cable
(option) CN3

CN4

Personal MR-J2S-B MR-J2S-B


computer MR-J2M-B MR-J2M-B
USB cable
(option)
CN1A CN1B CN1A CN1B

(max. 8 axes)

SSCNET cable
(option)

MR-J2S-B MR-J2S-B
MR-J2M-B MR-J2M-B

CN1A CN1B CN1A CN1B

(max. 8 axes)

Use optional cables listed in the following tables.


○ SSCNET III/H cable
Cable Cable model Cable length
Standard cord inside
MR-J3BUS_M 0.15/0.3/0.5/1/3 m
panel
Standard cable outside MR-J3BUS_M-A 5/10/20 m
panel
Long-distance cable MR-J3BUS_M-B 30/40/50 m

○ SSCNET cable
Cable Cable model Cable length:
Bus cable MR-J2HBUS_M 0.5/1/5 m

○ USB cable
Cable Cable model Cable length
USB cable MR-J3USBCBL3M 3m

14
4. INSTALLATION AND WIRING

(3) Wiring the power supply connector


A spring connection plug connector is used for 24 V DC power supply input. No dedicated tools are required.
1) Applicable wire size and wire fabrication
(a) Applicable wire size
The table below shows the wire size and type applicable to the 24 V DC power supply input
connector.
Connector Model Applicable wire size and type
24 V DC power supply input 0.3 to 2.5 mm2 (AWG12 to AWG22)
FKC-2.5/3-ST-5.08
connector Use copper wire only

(b) Wire fabrication


The stripped length of the wire is as shown below.
Use the wire after stripping the sheath without twisting the core.
At this time, take care to avoid a short caused by the loose wires of the core and the adjacent pole.
Do not solder the core, as it may cause a contact fault
Sheath Core wires

Approx. 10 mm

* When using a ferrule


A ferrule can also be used to connect with the connector.
Use the ferrules in the table below for the 24 V DC power supply input connector.
Ferrule model
Connector Wire size Crimping tool Manufacturer
For 1 wire For 2 wires
24 V DC power AWG16 AI1.5-10 BK AI-TWIN2×1.5-10 BK
supply input CRIMPFOX-ZA3 Phoenix Contact
AWG14 AI2.5-10 BU -
connector

 Cut the wire sticking out from the end of the ferrule to 0.5 mm or less.
0.5 mm or less

 When using a twin ferrule, be sure to insert the wire in a manner that will keep the insulation
sleeve from interfering with the neighboring poles. Be sure to crimp the ferrule.
Crimp

Crimp

15
4. INSTALLATION AND WIRING

2) Inserting the wire


(a) Press the connector release with a tool such as a flathead screwdriver.
(b) While holding the release down, insert the wire all the way in.
(c) Confirm the connection status.

Release
(a)

(b)

Wire

* When using a ferrule, make sure its bumpy side is facing toward the release.
To insert two wires into one terminal, use a twin ferrule.

Make sure the bumpy side is facing toward the release.

16
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

The conversion unit firmware has the MR-J4-B module function and the Q Motion module function.
The MR-J4-B module function receives position commands, etc. from the QDS Motion controller. Then, the Q
Motion module function sends the commands to the actual MR-J2S-B/MR-J2M-B servo amplifiers. The Q Motion
module function also manages the system settings (axis configuration information) and the
MR-J2S-B/MR-J2M-B servo parameters.

QDS Motion controller

SSCNET III/H

MR-J4-B module function

Transfer of data (such as position commands,


servo-on commands, motor speed, and alarms)

Q Motion module function

Conversion unit

SSCNET

MR-J2S-B
MR-J2M-B

17
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

5.1 Overview of the Procedure before Starting Operations

Before starting operations, follow the procedure from [Step 1] to [Step 2] to configure the settings.

[Step 1] Set the QDS Motion controller. (Refer to Chapter 5.2 (1).)
 Using MELSOFT MT Works2, convert the source Motion controller project to write it to the QDS
Motion controller.
[Step 2] Set the conversion unit. (Refer to Chapter 5.2 (2).)
 Using MELSOFT MT Works2, convert the source Motion controller project to write it to the conversion
unit.

QDS Motion controller MELSOFT MT Works2


[Step 1]

USB cable
SSCNET III/H

[Step 2]

Conversion unit

USB cable
SSCNET
MR-J2S-B
MR-J2M-B

18
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

5.2 Steps before Starting Operations

(1) Setting the QDS Motion controller


■ Source Motion controller
A171SHCPU(N)/A172SHCPU(N)/A173UHCPU/Q172CPU(N)/Q173CPU(N)
■ Source operating system software
SV13/SV22
■ Applicable software
MELSOFT MT Works2
(1) How to set the project in the destination Motion controller
(a) Prepare the project file of the source Motion controller.
(b) Convert the project using the "project diversion function" of MELSOFT MT Works2.
(c) Apply the electronic gear setting of the source Motion controller to the converted project.
(d) Write the project to the QDS Motion controller.

Start

Prepare the project file of the source Motion ■ Source Motion controller
controller. A171SHCPU(N)/A172SHCPU(N)/A173UHCPU/Q172C
PU(N)/Q173CPU(N)
■ Source operating system software
SV13/SV22

Convert the project using the "project diversion ■ Destination CPU type: Q173DSCPU/Q172DSCPU/
function" of MELSOFT MT Works2. Q170MSCPU(-S1)
(Refer to Chapter 5.3.)

Apply the electronic gear setting of the source ■ In the converted project, configure the electronic gear setting
Motion controller to the converted project. as described in the POINT below.

Refer to Chapter 4 of the "SV13/22 Programming Manual


(Real Mode) [type Q173D(S)/Q172D(S)]" (IB(NA)0300136).

Write the project to the QDS Motion controller.

End

POINT
 When the source Motion controller is A171SHCPU(N)/A172SHCPU(N)/A173UHCPU
Set the number of pulses per revolution the same as the source Motion controller.
Set the movement amount per revolution by multiplying the movement amount per revolution
of the source Motion controller by the unit scaling factor.
 When the source Motion controller is Q172CPU(N)/Q173CPU(N)
Set the number of pulses per revolution the same as the source Motion controller.
Set the movement amount per revolution the same as the source Motion controller.

19
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

(2) Setting the conversion unit


■ Source Motion controller
A171SHCPU(N)/A172SHCPU(N)/A173UHCPU/Q172CPU(N)/Q173CPU(N)
■ Source operating system software
SV13/SV22
■ Applicable software
MELSOFT MT Works2
1) How to set the project in the conversion unit
(a) Prepare the project file of the source Motion controller.
(b) Convert the project using the "project diversion function" of MELSOFT MT Works2.
(c) Turn off the power of the conversion unit.
(d) Set the rotary switch of the conversion unit to "0".
(e) Turn on the power of the conversion unit.
(f) Write the project to the conversion unit.
(g) Turn off the power of the conversion unit.
(d) Set the rotary switch of the conversion unit according to the SSCNET line.

Start

■ Source Motion controller


Prepare the project file of the source Motion A171SHCPU(N)/A172SHCPU(N)/A173UHCPU
controller. Q172CPU(N)/Q173CPU(N)
■ Source operating system software
SV13/SV22

Convert the project using the "project diversion ■ Destination CPU type: Q173CPU(N)
function" of MELSOFT MT Works2.
(Refer to Chapter 5.4 (1).)

Write the project to the conversion unit.


Turn off the power of the conversion unit. (Refer to Chapter 5.4 (2).)

Set the rotary switch of the conversion unit to "0". Turn off the power of the conversion unit.

Turn on the power of the conversion unit. Set the rotary switch of the conversion unit according
to the SSCNET line.

End

5.3 Converting QDS Motion Controller Project

1) Converting from a project of the A171SHCPU(N)/A172SHCPU(N)/A173UHCPU Motion controller


For the project conversion procedure, refer to Chapter 2.4.2.1 Diversion procedure using MT Developer2,
"Transition from A17nSHCPUN/A173UHCPUSeries to Q Series Handbook" (L(NA)03104).

2) Converting from a project of the Q172CPU(N)/Q173CPU(N) Motion controller


For the project conversion procedure, refer to Part7: 2.4.2 Changing A/QN motion to QDS motion/stand
alone motion, "Transition from MELSERVO-J2-Super/J2M Series to J4 Series Handbook" (L(NA)03093).

20
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

5.4 Importing the Setting to the Conversion Unit

(1) Converting the project


1) Start MT Developer2 to divert a project in a different format.
From the menu, click [Project] - [Divert File] - [Divert Other Format Project].

Click [Project] - [Divert File] - [Divert Other


Format Project].

2) Click the [Browse] button.

Click the [Browse] button.

21
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

3) Select the source project to be used, and click the [Open] button.

Select the source project to


be used.

Click the [Open] button.

4) In "Select Type/OS Type", select Q173CPU(N) for "Type" and select SW6-SV22QA for "OS Type".

"Type": Q173CPU(N)
"OS Type": SW6-SV22QA

22
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

5) Select the file to be converted.


Select "System Setting/Servo Data Setting" only, and click the [Divert] button.

Click the [Divert] button.

Select "System Setting/Servo Data Setting" only.

6) The message "Project creation is completed. Update the screen display." appears.
Click the [OK] button.

Click the [OK] button.

23
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

7) From the menu, click [Check/Convert] - [Project Batch Check/Conversion].


Check that the message "Project Batch Check/Convert Complete Error: 0, Warning: 0" appears in the
output window. If any other message appears, eliminate errors.

Click [Check/Convert] - [Project Batch Check/Conversion].

Check for "Project Batch Check/Convert Complete Error: 0, Warning: 0".

Now the project conversion is completed.


The next procedure is writing parameters to the conversion unit.

24
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

(2) Writing parameters to the conversion unit


Perform the following procedures with the power supply of the conversion unit turned off, then turn on the
power supply of the conversion unit.
 Connect the personal computer and the conversion unit with a USB cable.
 Set the rotary switch of the conversion unit to "0".

1) In the project window, click [System Setting] - [SSCNET Configuration].

Click [System Setting] - [SSCNET Configuration].

2) From the menu, click [Online] - [Write to Motion].

Click [Online] - [Write to Motion].

25
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

3) Execute write to CPU.


Select "Parameter" and click the [Execute] button.
* Do not select items other than "Parameter".
"System Setting, Servo Data Setting (Parameter Block/Servo Data/Servo Parameter/Limit Output
Data)" is automatically selected by selecting "Parameter".

Select "Parameter".

Click the [Execute] button.

4) A confirmation message appears: "The motion controller OS [SV22QA VER300S] at the connection
destination does not support the following functions."
Click the [OK] button.

Click the [OK] button.

26
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

5) When the writing is completed, the message "Completed." appears.


Click the [OK] button. In the "Write to CPU" screen, click the [Close] button.

Click the [OK] button.

Click the [Close] button.

Now the parameter writing to the conversion unit is completed.


From the menu, select [Project] - [Save] to save the converted project.
Turn off the power of the conversion unit.

6) Set the rotary switch of the conversion unit according to the SSCNET line.
For details on the setting method, refer to Chapter 3 (5).

7) Turn on the power of the Motion controller, conversion unit, and servo amplifiers to start the system.

27
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

5.5 Restrictions

1) Electronic gear setting of the QDS Motion controller


Utilize the electronic gear setting (number of pulses per revolution/movement amount per revolution) from the
applicable Motion controller to the QDS Motion controller.
2) Applicable operating system software
The applicable Motion controller operating system is SV13 or SV22.
Any other custom operating system is not applicable.
3) Precaution for converting parameters
When converting parameters, cross-check the parameters and eliminate errors before writing the setting to
the conversion unit.
4) Interface with peripheral devices
Only USB communication is available for communication with the engineering software (MELSOFT MT
Works2).
MR Configurator2 is not connectable to the conversion unit and the servo amplifier.
5) Communication
 The conversion unit limits the communication cycle to "3.555 ms". Therefore, set the operation cycle of the
QDS Motion controller to "3.555 ms".
 Position commands and speed commands can be transferred. (Torque commands are not supported.)
 one conversion unit can convert SSCNET for up to 16 axes.
Two conversion units are required for conversion of 17 to 32 axes.
 The conversion unit sends the data received from the controller to the servo amplifiers with a delay of one
communication cycle. The servo amplifiers also send data with a one-cycle delay.
 The delay may affect machine accuracies for the axes used for interpolation control or synchronous control.
Therefore, collectively replace all the servo amplifiers in the same line.
 Test the operation when the deviation counter value or the actual current value is used because the data is
sent by the servo amplifiers with a one-cycle delay.
 Test the operation when the speed-position control command is used because the positioning accuracy may
be changed.
6) Shutoff of a servo amplifier
If a servo amplifier is shut off, communications with the SSCNET stations subsequent to the station of this
servo amplifier are disabled.
The following shows an example in which the servo amplifier of the sixth station (d6) on SSCNET CN1 line is
shut off.
SSCNET line SSCNET station No. Status
d1
d2
d3 Communication enabled
d4
CN1
d5
d6 Power off
d7
d8
d1
d2
d3
Communication disabled
d4
CN2
d5
d6
d7
d8

7) Servo amplifier adjustment


For adjusting servo amplifiers, use MR Configurator to adjust the servo gain. Write the adjustment result to
the conversion unit using MELSOFT MT Works2. Servo parameters are managed by the conversion unit. If
28
5. SETTING AND PROCEDURE BEFORE STARTING OPERATIONS

the adjustment result is not written to the conversion unit after servo amplifiers are adjusted, the servo
parameters will return to the previous value by turning off and on the conversion unit.

29
6. TROUBLESHOOTING

6. TROUBLESHOOTING

The following shows the corrective actions for the errors displayed on the 7-segment LED display of the
conversion unit.

1) System setting errors


LED display Error description Corrective action
Servo amplifier axis number Change the duplicate axis number in the [System Setting] - [SSCNET
0 3
overlapping Configuration] of the MELSOFT MT Works2 project.
Set the servo amplifier axis number in the [System Setting] - [SSCNET
0 4 Axis number not set
Configuration] of the MELSOFT MT Works2 project.
Write the system settings to the conversion unit.
1 3 System setting not registered
For details on the writing method, refer to Chapter 5.4 (2).

2) Servo amplifier errors


For details of servo amplifier troubleshooting, refer to Chapter 9 of the "MR-J2S-_B Instruction Manual"
(SH(NA)030007).

3) SSCNET III/H communication error


LED display Error description Corrective action
Check that the controller power supply is on.
A A SSCNET III/H communication error
Check the SSCNET III/H cable connection.

30
7. EXTERNAL DIMENSIONS

7. EXTERNAL DIMENSIONS

2-ø62-φ6取付け穴
mounting hole 30 (80) 100
6 6

84
168
156

DIN rail
center
DINレール
中心

(84)
6
(4)

6 6

Mounting
取付けねじ screw
Screw size: M5
ねじサイズ:M5
Tightening torque: 1.87 [N·m]
締付けトルク:1.87[N・m] 6

(30)
2-M5 screw
2-M5ねじ (6)
(6)
(156±0.5)
(168)

(6)

Mounting hole machining diagram


取付け穴加工図

31
APPENDICES

Appendix-1

WARRANTY
Please confirm the following product warranty details before using this product.

Gratis Warranty Term and Gratis Warranty Range


We will repair any failure or defect hereinafter referred to as "failure" in our FA equipment hereinafter referred to as the
"Product" arising during warranty period at no charge due to causes for which we are responsible through the distributor
from which you purchased the Product.

■ Gratis Warranty Term


The term of warranty for Product is one (1) year after your purchase or delivery of the Product to a place designated by you
or eighteen (18) months from the date of manufacture whichever comes first.

■ Gratis Warranty Range


This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms
and conditions and instructions that are set forth in the instruction manual, user manual for the Product, and the caution
label affixed to the Product.

Onerous Repair Term after Discontinuation of Production


(1) We may accept the repair at charge for another seven (7) years after the production of the Product is discontinued. The
announcement of the discontinuation of production for each model is issued by our distributors.
(2) Please note that the Product (including its spare parts) cannot be ordered after its discontinuation of production.

Exclusion of Loss in Opportunity and Secondary Loss from Warranty Liability


Whether under or after the term of warranty, we are not liable for any damage arising from causes for which we are not
responsible, any losses of opportunity and/or profit incurred by you due to a failure of the Product, any damage, secondary
damage or compensation for accidents arising under a specific circumstance that are foreseen or unforeseen by our
company, any damage to products other than the Product, and any other operations conducted by you.

Change of Product specifications


Specifications listed in our catalogs, manuals or technical documents may be changed without notice.

App. -1
APPENDICES

Appendix-2

Compliance to the EMC and Low Voltage Directives

Compliance to the EMC Directive, which is one of the EU Directives, has been a legal obligation for the products
sold in European countries since 1996 as well as the Low Voltage Directive since 1997.
To prove the compliance with the EMC and Low Voltage Directives, manufacturers must issue an EC
Declaration of Conformity and the products must bear a CE marking.

(1) Authorized representative in Europe


The authorized representative in Europe is shown below.
Name: Mitsubishi Electric Europe B.V.
Address: Gothaer strase 8, 40880 Ratingen, Germany

(2) Installation to the control panel


The conversion unit is an open type device. Ensure the conversion unit is installed inside a control panel for
use. Also, install the remote stations of each network inside the control panel.
Waterproof type remote stations can be installed outside of the control panel.
Installing the conversion unit inside a control panel ensures both safety and effective shielding of
electromagnetic noise generated by the conversion unit.

1) Control panel
(a) Use a conductive control panel.
(b) When attaching the control panel's top plate or base plate using bolts, mask the area used for
grounding so that the area is not painted.
(c) To ensure good electrical contact with the control panel, mask the mounting bolt area of the inner
plate in the control panel so that contact between surfaces can be ensured over the widest possible
area.
(d) Ground the control panel with a thick wire to ensure a low impedance connection to ground even at
high frequencies.
(e) Holes in the control panel must measure 10 cm or less in diameter, or radio frequency noise may be
emitted.
In addition, because radio waves leak through a clearance between the control panel door and the
main unit, reduce the clearance as much as practicable.
2) Connection of power line and ground wire
(a) Provide a grounding point near the FG terminals. Ground the FG terminals with the thickest and
shortest possible wire (wire length: 30 cm or shorter, diameter: 2 mm or less).
(b) Twist the grounding wire from the grounding point with the power supply wire. This enables more
noise from the power supply wire to run off to the ground. However, when a noise filter has been
installed on the power supply wire, twisting with the grounding wire is not required.

App. -2
SSCNET,SSCNETⅢ,SSCNETⅢ/H and MELSOFT MT Works2 are registered trademarks or trademarks of Mitsubishi Electric Corporation.

1-13-5 Kudankita, Chiyoda-ku, Tokyo, Japan 102-0073

URL http://www.mee.co.jp/

Model DG2GWY31-MAN-E
50GR-041196-A (1506) MEE
Before using this product, ensure the safety in case of failure.
We shall not bear any responsibility for consequential damages caused by failure of the product.

New publication, effective Jun.2015


Specifications subject to change without notice.

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