0% found this document useful (0 votes)
184 views33 pages

Parts Catalogue: Generator 4BT3.3G3

Uploaded by

augusto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
184 views33 pages

Parts Catalogue: Generator 4BT3.3G3

Uploaded by

augusto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 33

Parts Catalogue

Generator 4BT3.3G3
With PowerCommand® 1.1
C30 D6
C33 D5e
C35 D6
C38 D5e
C40 D6
C44 D5e
C50 D6
C55 D5e

English 06-2008 0906-0150 (Issue 1)


Parts Catalogue Publication 0906-0150
Model: C30 C33 C35 C38 C40 C44 C50 C55 (4BT3.3G3) Issue 1 – June 2008

CONTENTS
Description Page

Genset
Genset Layout .................................................................................................................................1

Engine
Engine Accessories ......................................................................................................................... 3
Air Cleaner Installation..................................................................................................................... 5
Coolant Heater and Battery Charger ............................................................................................... 7

Radiator
Radiator Assembly........................................................................................................................... 9

Alternator
Genset Assembly (UC224D Alternator)......................................................................................... 11

Skid
Skid Assembly (Standard Skid) ..................................................................................................... 13
Skid Assembly (Optional Skid) ...................................................................................................... 15
Battery Isolator...............................................................................................................................17
Fuel System Installation................................................................................................................. 19
Enclosure Assembly ...................................................................................................................... 21

Controller
Circuit Breaker Installation (MCB) ................................................................................................. 23
Circuit Breaker Installation (MCCB)............................................................................................... 25
Control Panel Assembly................................................................................................................. 25

Page i © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Genset Layout

© Copyright Cummins Power Generation Page 1


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 1. Genset Layout

Item Description Qty

1 Engine (4BT3.3G3) 1
2 Radiator 1
3 Alternator (UC224D or PI ) 1
4 Skid (Standard or Optional) 1
5 Controller (PowerCommand® 1.1) 1

Page 2 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Engine Accessories

© Copyright Cummins Power Generation Page 3


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 2. Engine Accessories

Item Part No. Description Qty Item Part No. Description Qty

1 0150-2651 Speed Sensor - Magnetic 1 23 0403-7206-01 Spacer - Engine 1


2 0502-1400-02 Adaptor - Bushing 1 24 0403-7206-02 Spacer - Engine 1
3 0504-0264-01 Valve - Hydraulic (Oil) 1 25 0501-1120 Line - Oil (5/8 ID) 1
4 0502-1507 Adaptor - Hose (Oil) 1 26 0503-2385 Clamp - Hose 1
5 0505-0019 Bushing - Reducer 1 27 0503-2467 Clamp - Hose 2
6 0193-0432 Sender - Temperature 1 28 0526-0399-60 Washer - Flat (M8) 4
7 0505-2235 Adaptor - Pipe 1 29 0526-0399-62 Washer - Flat (M10) 1
8 0193-0430-01 Sender - Pressure 1 30 0800-3017-21 Screw - Hex Head (M8 X 30) 8.8 4
9 0150-2887 Actuator - Linear 1 31 0800-3017-48 Screw - Hex Head (M10 X 80) 8.8 1
10 0850-0114-53 Washer - Lock (M6) 4 32 0800-6525-01 Screw - Hex Flange Head (M10 X 120) 2
11 0800-3017-04 Screw - Hex Head (M6 X 20) 4 33 0853-0040-55 Washer - Lock ET (M8) 4
12 0150-2890 Joint - Ball 1 34 49023 Clamp - Hose (1/2" - 3/4") 2
13 0150-2892 Clevis - Governor 1 35 REF Adapter - J1 1
14 0526-0399-59 Washer - Flat (M6) 8 36 REF Reducer - Pipe 1
15 0800-3017-05 Screw - Hex Head (M6 X 25) 1 37 0503-2208-01 Hose - Breather (Drain) 0.7m
16 0870-2248-04 Nut - Lock (M6) 1 38 0402-0669 Isolator - Vibration 2
17 0870-3017-48 Screw - Hex Head (M10 X 80) 3 39 0870-2054 Nut - Lock Flange (M6) 4
18 0862-0026-54 Nut - Hex (M6) 3 40 0307-3123-02 Bracket - Relay 1
19 0524-0826 Sealant - Thread (Loctite 577) A/R 41 0821-6004-01 Screw - Hex Head SEMS (M10 X 20) 2
20 REF Governor - Mechanical 1 42 REF Solenoid - Relay (Supplied with Engine) 1
21 0123-2379-01 Breather - Crankcase 1 43 0100-4199 Engine - Diesel 4BT3.3 G3 1
22 0403-7059-02 Bracket - Engine 1

Page 4 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Air Cleaner Installation

© Copyright Cummins Power Generation Page 5


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 3. Air Cleaner Installation

Item Part No. Description Qty

1 0140-3830 Air Cleaner (Normal Duty) 1


2 REF Disposable A/C (FXE1124100) 1
3 REF Clamp (93-730) 1
4 0541-1111 Air Cleaner Kit (Heavy Duty) 1
5 REF Air Cleaner (AH19094) 1
6 REF Mounting Band 1
7 REF Air Restriction Indicator 1
8 REF Clip 1
9 REF Hump Hose 1
10 REF T' Bolt Clamp 1
11 0140-3719-02 Bracket - Air Cleaner 1
12 0800-3017-19 Screw - Hex Head (M8 X 20) 2
13 0526-0399-60 Washer - Flat (M8) 2
14 0850-0114-54 Washer - Lock (M8) 2
15 0862-0026-55 Nut - Hex (M8) 2
16 0800-3017-37 Screw - Hex Head (M10 X 25) 2
17 0529-0399-62 Washer - Flat (M10) 2
18 0850-0114-55 Washer - Lock (M10) 2

Page 6 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Coolant Heater and Battery Charger

© Copyright Cummins Power Generation Page 7


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 4. Coolant Heater and Battery Charger

Item Part No. Description Qty Item Part No. Description Qty

1 0333-0699 Heater, Engine Coolant, 120V. 1 18 0332-3926 Terminal Block (End Stop) 2
2 0333-0690 Heater, Engine Coolant, 240V. 1 19 0332-3927-02 Terminal Block (End Plate) 1
3 0133-0232-02 Bracket-Preheater (B3.3) 1 20 0098-8326 Label-Warning 1
4 0503-2474-07 Hose-Steam 1 21 0098-8417 Label-Information 1
5 0503-2474-06 Hose-Steam 1 22 0526-0399-52 Washer-Flat (M3) 2
6 0502-1508 Connector, Hose,1/4" BSPT X 16mm 1 23 0822-3043 Screw-Pan Head Sltd (M3 X 8) 2
7 0505-2236 Adapter-Pipe 1 24 0850-2003 Washer-Lock (M3) 2
8 0503-2385 Clamp - Hose (1" - 1.75") 4 25 0323-2293 Connector-Plug 1
9 0821-6003-02 Screw-Sems Tap/Scr (M8 X 20) 2 26 0526-0399-54 Washer-Flat (M4) 4
10 0526-0399-60 Washer-Flat (M8) 2 27 0822-3073 Screw-Pan Head Sltd (M4 X 10) 4
11 0870-2248-05 Nut-Nyloc (M8) 2 28 0850-0114-51 Washer-Lock (M4) 4
12 0800-3017-06 Screw-Hex Head (M6 X 30) 4 29 0416-1300 Charger-Battery 1
13 0526-0399-58 Washer-Flat (M6) 8 30 0526-0399-55 Washer-Flat (M4) 2
14 0870-0506 Nut-Nyloc (M6) 4 31 0800-0309-76 Screw-Hex Head (M4 X 16) 2
15 0524-0826 Sealant-Thread 577 (250ml) 1 32 0850-0114-51 Washer-Lock (M4) 2
16 0502-1490 Connector Hose (1/2" BSPT x Ø16) 1 33 0338-4530 Harness-Battery Charger 1
17 0332-3923-02 Terminal Block (Wago) 3

Page 8 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Radiator Assembly

© Copyright Cummins Power Generation Page 9


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 5. Radiator Assembly

Item Part No. Description Qty


1 0130-6598 Radiator (SRF-B3.3) 1
2 0130-6600 Cap - Pressure (95 Kpa) 1
3 0130-7139-02 Bracket - Radiator (Top) 1
4 0130-7140-02 Plate - Support (Radiator) 1
5 0130-7719 Guard - Radiator (Charge Alt) 1
6 0130-7720-02 Guard - Radiator (RH) 1
7 0130-8042 Guard - Radiator (LH) 1
8 0403-6472-02 Bracket - Engine (LH) 1
9 0403-6473-02 Bracket - Engine (RH) 1
10 0503-1872-01 Clamp - Hose (1" - 1.75") 2
11 0503-2840 Hose - Coolant (Top) 1
12 0503-2841 Hose - Coolant (Bottom) 1
13 0503-1872-02 Clamp - Hose 2
14 0504-0284 Valve - Check (Drain 1/2" BSP) 1
15 0505-0013 Plug - Sq Head (1.2" NPT) 1
16 0503-2633-01 Hose - Radiator Drain 1
17 0130-7989-02 Guard Access Panel 1
18 0800-6375-01 Screw - Hex Flange (M6 X 16) 20
19 0800-3017-38 Screw - Hex Head (M10 X 30) 10
20 0526-0399-62 Washer - Flat (M10) 16
21 0853-0040-56 Washer - Lock (M10) 5
22 0130-7509-02 Spacer - Radiator (Bracket) 1
23 0526-0399-60 Washer - Flat (M8) 8
24 0800-3017-19 Screw - Hex Head (M8 X 20) 6
25 0862-0026-55 Nut - Hex (M8) 2
26 0850-0114-54 Washer - Lock (M8) 6
27 0402-0878 Isolator - Vibration 3
28 0800-3017-40 Screw - Hex Head (M10 X 40) 2
29 0526-2306 Washer - Flat (M12) 3
30 0800-3017-42 Screw - Hex Head (M10 X 50) 1
31 0130-7618-02 Spacer - Radiator (Bracket) 1

Page 10 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Genset Assembly (UC224D Alternator)

© Copyright Cummins Power Generation Page 11


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 6. Genset Assembly UC224 Alternator

Item Part No. Description Qty

1 0403-6472-02 Mount - Engine (LH) 1


2 0403-6473-02 Mount - Engine (RH) 1
3 0402-0852 Isolator - Vibration (280/B5) 4
4 0504-0264-01 Valve - Hydraulic (Oil) 1
5 0800-3017-55 Screw - Hex Head (M12 X 35) 2
6 0800-3017-52 Screw - Hex Head (M12 X 20) 4
7 0850-0114-56 Washer - Lock (M12 4
8 0526-0399-64 Washer - Flat (M12) 4
9 0800-3017-38 Screw - Hex Head (M10 X 30) 8
10 0526-0399-62 Washer - Flat (M10) 8
11 0149-2744 Separator - Fuel/Water 1
12 0503-2467 Clamp - Hose (16-27mm ID) 6
13 0501-0922 Line - Fuel-Tank to Fuel Valve 2
14 0501-0840 Line - Fuel (Feed)-Fuel Valve to Separator 1
15 0501-0875 Line - Fuel (Feed)-Separator to Engine 1
16 0501-0832 Line - Fuel (Return)-Engine to Fuel Valve 1
17 0502-1507 Adapter Hose (Oil) 1
18 0200-3124-01 Alternator - UC224C 1
18 0200-3124-02 Alternator - UC224D 1
19 0120-1346 Pump - Oil 1
20 0120-1370-02 Bracket - Oil Pump 1
21 0502-1487 Union-Hose (1/2" X 3/8"BSP M/M) 1
22 0502-1587 Connector - Hose (3/8" BSP X 16mm Tail) 1
23 0505-2304 Elbow - Pipe (1/2" X 3/8" BSP F/F) 1
24 0800-3017-04 Screw - Hex Head (M6 X 20) 2
25 0850-0114-53 Washer - Flat (M6) 2
26 0526-0399-58 Washer - Lock (M6) 2

Page 12 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Skid Assembly (Standard Skid)

© Copyright Cummins Power Generation Page 13


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 7. Skid Assembly (Standard Skid)

Item Part No. Description Qty

1 0193-0567 Gauge - Level 1


2 0159-1552 Cap - Filler (Vented) 1
3 0505-2090 Plug - Pipe (1 1/2" BSP) 1
4 0309-0707-04 Switch - Level (Fuel) 1
5 0505-1598 Plug - Pipe (3/4" BSP) 1
6 0402-0852 Isolator - Vibration (280/85) 4
7 0526-0399-64 Washer - Flat (M12) 2
8 0826-0028-57 Nut - Hex (M12) 2
9 0850-0114-56 Washer - Lock (M12) 2
10 REF Bracket - Control Box N/A
11 REF Bracket - Battery N/A
12 0416-1141 Boot - Battery 2
13 0416-1203 Clamp - Battery (+VE) 1
14 0416-1233 Cable - Battery (+VE) 1
15 0416-1242 Battery 1
16 0416-1204 Clamp - Battery (-VE) 1
17 0416-1216 Cable - Battery (-VE) 1
18 0416-1241-02 Holddown - Battery 1
19 0526-0399-58 Washer - Flat (M6) 1
20 0855-0030 Nut - Wing (M6) 1
21 0403-7054-02 Skid 1

Page 14 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Skid Assembly (Optional Skid)

© Copyright Cummins Power Generation Page 15


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 8. Skid Assembly (Optional Skid)

Item Part No. Description Qty Item Part No. Description Qty

1 0403-6658-02 Skid 1 21 0870-2065-05 Nut - Hex Flange (M12) 4


2 0159-1680 Tank - Fuel 1 Adaptor - Pipe (3/4" BSP Bulkhead
22 0505-2348 1
3 0403-5930 Crossmember - Engine 1 Adaptor)
4 0403-7058 Bracket - Generator 1 23 0505-1574 Elbow - Pipe (3/4" BSP M/F) 1
5 0319-5786 Bracket - Control Box 1 24 0504-0239 Valve - Ball (3/4" BSP) 1
6 0416-1283 Tray - Battery (Welded Assembly) 1 25 0416-1241-02 Holddown - Battery 1
7 0403-5926 End Cap - Skid 1 26 0526-0399-58 Washer - Flat (M6) 1
8 0402-0852 Isolator - Vibration (280/85) 4 27 0855-0030 Nut - Wing (M6) 1
9 0821-3014-54 Screw - Hex Head (M12 X 30) 18 28 0416-1242 Battery 1
10 0850-0114-56 Washer - Lock (M12) 18 29 0416-1141 Boot - Battery 2
11 0850-0399-65 Washer - Flat (M12) 18 30 0416-1203 Clamp - Battery (+VE) 1
12 0193-0584 Gauge - Level (fuel) 1 31 0416-1233 Cable - Battery (+VE) 1
13 0159-1681 Filler Cap 1 32 0416-1204 Clamp - Battery (-VE) 1
14 0159-1667 Gasket - Fuel Tank 1 33 0416-1216 Cable - Battery (-VE) 1
15 0159-1668-02 Cover - Fuel Tank 1 34 REF Vent - Fuel Tank -
16 0821-2077 Screw - Lock Flange (M12 X 30) 4 35 0503-2655 Hose - Vent (2" Diameter) 1
17 0800-3017-38 Screw - Hex Head (M10 X 30) 6 36 0502-1546 Connector - Hose (2") 2
18 0870-2065-04 Nut - Hex Flange (M10) 4 37 0159-1633 Vent - Fuel Tank 1
19 0850-0114-55 Washer - Lock (M10) 5 38 0503-2373 Clamp - Jubilee Clip (50-70mm) 2
20 0850-0399-62 Washer - Flat (M10) 9 39 0518-0742 Clamp - U (60mm O/D) 1

Page 16 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Battery Isolator

© Copyright Cummins Power Generation Page 17


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 9. Battery Isolator Assembly

Item Part No. Description Qty

1 0323-2083 Boot-Connector 2
2 0416-1314 Switch 1
3 0416-1317-02 Bracket-Switch 1
4 0526-0399-60 Washer-Flat (M8) 6
5 0800-3017-19 Screw-Hex Head (M8 X 20) 2
6 0800-3017-21 Screw-Hex Head (M8 X 30) 2
7 0850-0114-54 Washer-Lock (M8) 4
8 0862-0026-55 Nut-Hex (M8) 2
9 0416-1306 Cable-Battery -ve (from Battery) 1
10 0416-1307 Cable-Battery -ve (to Engine) 1

Page 18 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Fuel System Installation

© Copyright Cummins Power Generation Page 19


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 10. Fuel System Installation

Item Part No. Description Qty

1 0505-2141 Elbow-Pipe (1/2" BSP) Short Rad 2


2 0505-2142 Adapter-Pipe (1/2" BSP) Bulkhead 4
3 0502-1544 Coupling-Tube (Pull Break) 2
4 0504-0280-03 Valve-Ball (L Port) 1/2" BSP 2
5 0098-8395 Label-Information 1
7 0501-0832 Line-Fuel (1/4"BSP X 1400mm) 1
6 0501-0922 Line-Fuel (3/8"BSP to 3/8" X 700mm Lg) 2
8 0501-0840 Line-Fuel (3/8"BSP X 1000mm Lg) 1
9 0502-1487 Union-Hose (3/8"BSP M/M) 4
10 0502-1484 Adapter-Hose (3/8" X 1/4"BSP M/M) 1
12 0501-0875 Line-Fuel 1
11 0503-2467 Clamp-Hose 6
13 0149-2744 Separator-Fuel/Water 1
14 0526-0399-64 Washer-Flat (M12) 2
15 0850-0144-56 Washer-Lock (M12) 2
16 0800-3017-54 Screw-Hex Head (M12 X 30) 2
17 0098-8612 Label-Information (Fuel In) 1
18 0098-8613 Label-Information (Fuel Out) 1

Page 20 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Enclosure Assembly

© Copyright Cummins Power Generation Page 21


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 11. Enclosure Assembly

Item Part No. Description Qty Item Part No. Description Qty

1 0405-8996-01 Door Assy 2 21 0155-4280 Muffler 1


2 0405-8995 Door Assy 1 22 0155-4376-05 Bracket-Muffler 1
3 0405-8996-02 Door Assy 1 23 0815-0954-02 Screw - Flange Head Mach (M8 X 20) 10
4 0406-1052 Hinge-RH 4 24 0800-3017-70 Screw - Hex Head (M16 X 30) 4
5 0406-1059 Door Latch 4 25 0526-0399-66 Washer - Flat (M16) 4
6 0406-1073 Door Catch 4 26 0155-4358 Pipe 1
7 0406-1074 Key 2 27 0155-4285 Gasket 1
8 0406-1051 Hinge-LH 4 28 0800-6373-02 Screw-Hex Head Flange (M8 X 20) 47
9 0403-6578 Lifting Eye (M24 X 127) 1 29 0865-0030 Nut-Wing (M6) 2
10 0526-0399-72 Washer-Flat (M24) 1 30 0526-0399-58 Washer-Flat (M6) 2
11 0870-2079-06 Nut-Hex Castle (M24) 1 31 0337-3933-02 Rod-Ground (Hold Down) 2
12 0860-2024-01 Nut-Hex (M24) 1 32 0337-3758 Rod-Ground 1
13 0179-4273 Socket Connection Box 1 33 0516-2115-02 Split Cotterpin 1
14 0508-1199 Window Seal AR 34 0403-6158-02 Cable Entry Surround 1
15 0405-8144 Door Window 1 35 0508-1252 Grommet-Cable Entry 1
16 0098-8025 Label 1 36 0800-6375-02 Screw-Hex Head Flange (M6 X 20) 6
17 0308-1175 Emergency Stop-Pushbutton 1 37 0850-0114-53 Washer-Lock (M6) 6
18 0319-5262 Switch Cover 1 38 0862-0026-54 Nut-Hex (M6) 6
19 0406-1113 Door Stop 4 39 0526-0399-60 Washer-Flat (M8) 32
20 0541-1171 Muffler - Kit (457mm Flexible Hose) 1 40 0850-0114-54 Washer-Lock (M8) 32
20 0541-1325 Muffler - Kit (540mm Flexible Hose) 1 41 0862-0026-55 Nut-Hex (M8) 32

Page 22 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Circuit Breaker Installation (MCB)

© Copyright Cummins Power Generation Page 23


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 12. Circuit Breaker (MCB)

Item Part No. Description Qty Item Part No. Description Qty

1 0320-2222-01 MCB 125A 2P 1 13 0850-0114-55 Washer - Lock (M10) 2


2 0320-2224-07 MCB 50A 4P 1 14 0862-0026-56 Nut - Hex (M10) 1
2 0320-2224-08 MCB 63A 4P 1 15 0315-1607-03 Transformer - Current 1
2 0320-2224-09 MCB 80A 4P 1 16 0307-3114 Relay - Ground Fault 1
2 0320-2224-10 MCB 100A 4P 1 17 0315-1647-03 Transformer - Current 100:5 3
2 0320-2224-11 MCB 125A 4P 1 17 0315-1647-04 Transformer - Current 120:5 3
3 0332-4001-01 Rail - Terminal Block 1 17 0315-1647-05 Transformer - Current 200:5 3
4 0872-0020-01 Standoff 2 17 0315-1647-06 Transformer - Current 250:5 3
5 0526-0399-56 Washer - Flat (M5) 2 17 0315-1647-08 Transformer - Current 400:5 3
6 0800-0309-93 Screw - Hex Head Mach (M5) 2 17 0315-1647-09 Transformer - Current 500:5 3*
7 0850-0114-52 Washer - Lock (M5) 2 18 0338-4923 Harness - AC 1
Harness - AC - 25sq.mm (with 125A MCB 19 0327-1617-01 PCB Assembly (PCC1302) 1
8 0338-5240-02 1
2P) 20 0320-2225-02 Accessories - CB (SD Contact) 1
Harness - AC - 25sq.mm (with 80, 100, 21 0320-2225-01 Accessories - CB (Shunt Contact) 1
8 0338-4925-01 1
125A MCB 4P and UC224 Alternator) 22 0226-4969-01 Lead (Power 16sq.mm) 1
Harness - AC - 10sq.mm (with 50, 63, 23 0226-4969-02 Lead (Power 16sq.mm) 1
8 0338-5200-01 1
80A MCB 4P and P1 Alternator) 24 0226-4969-03 Lead (Power 16sq.mm) 1
Harness - AC - 25sq.mm (with 100, 125A 25 0226-4969-01 Lead (Power 16sq.mm) 1
8 0338-5200-02 1
MCB 4P and P1 Alternator) 26 0332-4125 Terminal Block (Power 250A 4P) 1
9 0331-0618-02 Locknut - Conduit 2 27 0338-4923 Harness - AC 1
10 0872-0021 Standoff 1
11 0526-0399-62 Washer - Flat (M10) 2 *Quantity of Item 17 (500:5) is 2 for Single Phase
12 0800-3017-35 Screw - Hex Head (M10) 1

Page 24 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Circuit Breaker Installation (MCCB)

© Copyright Cummins Power Generation Page 25


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 13. Circuit Breaker Assembly (MCCB)

Item Part No. Description Qty Item Part No. Description Qty

1 0320-2463-01 MCCB (100A 3P) 1 8 0332-4034-10 Lug - Cable (25sq.mm M10) 1


1 0320-2463-02 MCCB (100A 4P) 1 8 0332-3988-02 Lug - Cable (35sq.mm M10) 1
1 0320-2463-03 MCCB (160A 3P and 160A Single Phase) 1 8 0332-3965 Lug - Cable (50sq.mm M10) 1
1 0320-2463-04 MCCB (160A 4P) 1 9 0332-4001-02 Rail - Terminal Block 1
1 0320-2463-05 MCCB (250A 3P and 250A Single Phase) 1 10 0526-0399-56 Washer - Flat (M5) 2
1 0320-2463-06 MCCB (250A 4P) 1 11 0800-0309-93 Screw - Hex Head Mach (M5 X ) 2
Accessories - CB (Bare Cable Connector 12 0850-0114-52 Washer - Lock (M5) 2
2 0320-2156-01 1
- 3P and Single Phase) 13 0872-0020-01 Standoff 2
Accessories - CB (Bare Cable Connector 14 0331-0618-02 Locknut - Conduit 2
2 0320-2156-02 1
- 4P) Harness - AC (25sq.mm M10) 160A
15 0338-5240-02 1
Accessories - CB (Bare Cable Connector Single Phase P1 Alternator
2 0320-2156-03 1
- 3P and Single Phase) Harness - AC (35sq.mm M10) 250A
15 0338-5240-04 1
Accessories - CB (Bare Cable Connector Single Phase P1 Alternator
2 0320-2156-04 1
- 4P) Harness - AC (35sq.mm M10) 250A
15 0338-5240-03 1
3 0872-0021 Standoff 1 Single Phase UC224 Alternator
4 0526-0399-62 Washer - Flat (M10) 2 Harness - AC (25sq.mm M10) 100A
15 0338-5200-02 1
5 0800-3017-35 Screw - Hex Head (M10 X 16) 1 3P and 4P P1 Alternator
6 0850-0114-55 Washer - Lock (M10) 2 Harness - AC (35sq.mm M10) 160A
15 0338-5200-03 1
7 0862-0026-56 Nut - Hex (M10) 1 3P and 4P P1 Alternator
Harness - AC (35sq.mm M10) 100A
15 0338-4483-01 3P and 4P, 160A 3P and 4P UC224 1
Alternator
Harness - AC (50sq.mm M10) 250A
15 0338-4483-02 1
3P and 4P UC224 Alternator

*Quantity of Item 17 (500:5) is 2 for Single Phase

Page 26 © Copyright Cummins Power Generation


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Control Panel Assembly

© Copyright Cummins Power Generation Page 27


Parts Catalogue Publication 0906-0150
Model: C30 D6, C33 D5e, C35 D6, C38 D5e, C40 D6, C44 D5e, C50 D6, C55 D5e (4BT3.3G3) Issue 1 – June 2008

Table 14. Control Panel

Item Part No. Description Qty Item Part No. Description Qty

1 0319-7182-02 Box - Control 1 19 0332-3925-01 Jumper - Terminal 1


2 0319-7183-02 Panel - Display (MCB) 1 20 0332-3926 Terminal Block (End Stop) 2
2 0319-7364-02 Panel - Display (MCCB) 1 21 0332-3927-01 Terminal Block (End Plate) 1
3 0300-6014 Control Assembly 1 22 0320-2259 Blanking Strip - Circuit Breaker 1
4 0327-1617-01 PCB Assembly (PCC1302) 1 23 0319-6101-02 Plate - Mounting 1
5 0332-4001-02 Rail - Terminal Block 1 24 0338-5195 Control - Harness 1
6 0526-0399-56 Washer - Flat (M5) 18 25 0508-0239 Edging 0.75m
7 0800-0309-88 Screw - Hex Head (M5 X 12) 8 26 0526-0399-60 Washer - Flat (M8) 8
8 0850-0114-52 Washer - Lock (M5) 14 27 0800-3017-21 Screw - Hex Head (M8 X 30) 4
9 REF Grid Intake Heater Timer 1 28 0850-0114-54 Washer - Lock (M8) 4
10 0800-0309-91 Screw - Hex Head (M5 X 25) 6 29 0862-0026-55 Nut - Hex (M8) 4
11 0821-5002-02 Screw - Hex Head SEMS (M6 X 12) 16 30 0526-0399-62 Washer - Flat (M10) 4
12 0526-0399-52 Washer - Flat (M3) 4 31 0800-3017-37 Screw - Hex Head (M10 X 25) 2
13 0822-3047 Screw - Pan Head Slotted (M3 X 20) 4 32 0853-0040-56 Washer - Lock ET (M10) 4
14 0850-2003 Washer - Lock (M3) 4 33 0862-0026-56 Nut - Hex (M10) 2
15 0862-0026-51 Nut - Hex (M3) 4 34 0403-6623-02 Stiffener - Mount LH 1
16 0098-8283 Label - logo 1 35 0403-6622-02 Stiffener - Mount RH 1
17 0308-1178 Switch - Pushbutton (E/Stop) 1 36 0327-1507 PCB Assy (Dynamo Governor) 1
18 0332-3923-02 Terminal Block 4 19 0332-3925-01 Jumper - Terminal 1

Page 28 © Copyright Cummins Power Generation


Cummins Power Generation Limited
Columbus Avenue
Manston Park
Manston, Ramsgate
Kent CT12 5BF
England
Main Office: Tel: +44 (0) 1843 255000
Fax: +44 (0) 1843 255902
Email [email protected]
www.cumminspower.com
®
Cummins , the “C” logo, and “Our energy working for you.”
are trademarks of Cummins Inc.
©2008 Cummins Power Generation, Inc. All rights reserved.

You might also like