IC Engine Introduction
IC Engine Introduction
5. Number of Cylinder as
• Single cylinder engine.
• Multicylinder engine.
7. Method of Cooling
• Air cooled engine.
• Water cooled engine.
6
Fuels
Gasoline (or petrol), fuel oil (or diesel fuel), natural gas, liquid petroleum
gas, alcohols (methanol, ethanol), hydrogen, dual fuel, gasohol (90%
gasoline, 10% alcohol)
Engine Classification
Method of ignition
Spark ignition (in conventional engines where the mixture is uniform and in
stratified-charge engines where the mixture is non-uniform), compression
ignition (in conventional diesels, as well as ignition in gas engines by pilot
injection of fuel oil)
a) Spherical shaped
b) I-shaped
c) T-shaped
d) F-shaped and
e) L-shaped Combustion chamber
b) e)
c)
Combustion chamber in CI Engine
b) e)
Engine Classification
Method of cooling
Water cooled, air cooled, uncooled (other than by natural convection and
radiation)
Outlet
Valve
Cylinder
Inlet
Piston rings
Piston
Cam
Connecting rod
Crank Case
Flywheel
CONNECTING ROD
CRANK & CRANK SHAFT 6. Crank & Crankshaft:
• Crank is a lever (made
of carbon steel) that is
connected to the end of
the connecting rod by a
pin joint.
• The other end of the
crank is rigidly
connected to a shaft
known as ‘crankshaft’.
• As the connecting rod
oscillates, the crank and
hence the crankshaft
rotate about an axis.
VALVES 7. Valves:
• Valves are devices
which control the flow
of intake and exhaust
gases to & from the
cylinder.
• They are also called as
‘Poppet Valves’ and are
operated by means of
cams driven by the
crank shaft through
belts or gears.
8. Flywheel:
• It is a heavy wheel
mounted on the
crankshaft of the engine
to maintain uniform
RIM TYPE FLYWHEEL
rotation of the
crankshaft.
• It absorbs kinetic energy
during power stroke &
delivers energy during
other strokes.
• Flywheel is made of cast
DISKTYPE FLYWHEEL iron.
9. Crank case:
• It is the lower part of
the engine serving as an
enclosure for the
crankshaft.
• It also serves as a sump
(reservoir) for
lubricating oil.
I.C Engine Terminology
Cylinder cover
Valve
Clearance
Volume
TDC position
of Piston
Cylinder Stroke
Volume
Bore
BDC position
of Piston
Bore: It is the inner diameter
of the engine cylinder.
Cylinder cover Stroke: It is the distance
travelled by the piston
Valve
Clearance
Reversible cycle.
adiabatic • It is also known as constant
process
volume cycle, shown in fig.
C E
• The piston performs four strokes
A
B
(one each in half revolution of
crankshaft) to complete the
Vc Vs Volume working cycle. (in 2 revolutions
of crank shaft)
P-V diagram of • The four strokes are
theoretical Otto cycle (i) Suction
(ii) Compression
(iii) Working (or) Power stroke
(iv) Exhaust Stroke
SUCTION STROKE • During suction stroke, the inlet
valve is open and exhaust valve
Inlet valve Exhaust valve
Petrol Spark is closed.
Air mixture plug
• The piston moves from cover
Cover end end to crank end during half
Cylinder revolution of crankshaft.
• The air-petrol mixture is drawn
Crank end into the cylinder and completely
Piston
fills the cylinder.
Crank Shaft
Connecting
rod • Suction takes place at
atmospheric pressure and is
indicated by horizontal line AB
in the p-v diagram.
SUCTION STROKE
• The process is initiated by
‘cranking’ using external energy
source.
COMPRESSION STROKE • During this stroke, both inlet &
exhaust valves are closed. The
piston moves from crank end to
cover end during half revolution
of crankshaft.
• The air fuel mixture in the
cylinder will be compressed
adiabatically as shown by curve
BC in the p-v diagram.
• At the end of compression stroke,
the air-petrol mixture is ignited by
an electric spark given out by the
spark plug.
• The combustion of the mixture
COMPRESSION STROKE
causes increase in pressure as
shown by line CD in P-V diagram
POWER STROKE • During this stroke, both inlet &
exhaust valves are closed.
• The expansion of gases due to
heat of combustion exerts a
pressure on the piston forcing it
to move towards the crank end.
• The expansion of gases is
indicated by adiabatic process DE
in the P-V diagram.
• At the end of this stroke, the
exhaust valve will open release
the burnt gases to the
atmosphere thus bringing down
the pressure as indicated by
vertical line EB in the P-V
diagram
EXHAUST STROKE • During this stroke, the inlet valve
remains closed & the exhaust
Exhaust valve remains open.
gases
• The piston moves from crank end
to cover end forcing exhaust
gases out of the cylinder.
• The process is indicated by the
horizontal line BA in the P-V
diagram, thus completing the
cycle.
• Thus the cycle is completed in
four strokes of the piston or two
revolutions of the crankshaft.
• Thereafter, the entire process
repeats itself.
FOUR STROKE ENGINE
FOUR STROKE ENGINE ANIMATION
FOUR STROKE CYCLE
DIESEL ENGINE
FOUR STROKE CYCLE DIESEL ENGINE
• Diesel engines work on the
Reversible principle of theoretical Diesel
C D
cycle.
Pressure
adiabatic
process
• It is also known as constant
pressure heat addition cycle,
E shown in fig.
A • In diesel engines the spark plug
B
is replaced by a fuel injector &
Vc Volume the fuel ignites due to high
Vs
pressure & temperature of the
compressed air.
Theoretical Diesel Cycle
• Hence the name CI engines.
(Compression Ignition engines)
P-V diagram of
theoretical Diesel cycle
SUCTION STROKE • During suction stroke, the inlet
valve is open and exhaust valve
Inlet valve Exhaust valve is closed.
Fuel
injector • The piston moves from cover
Air
end to crank end during half
Cover end revolution of crankshaft, and
Cylinder
draws only air into the cylinder.
• The energy required for this
Crank end
stroke is obtained by ‘cranking’
Piston only at the time of starting & by
Connecting the flywheel while running.
rod
Crank Shaft
• Suction takes place at
atmospheric pressure and is
indicated by horizontal line AB
in the p-v diagram.
COMPRESSION STROKE • During this stroke, both inlet &
exhaust valves are closed. The
Fuel piston moves from crank end to
injector
cover end during half revolution
of crankshaft.
• The air in the cylinder will be
compressed adiabatically as
shown by curve BC in the p-v
diagram.
• At the end of compression stroke,
diesel is injected into the hot
compressed air as a fine spray by
the fuel injector.
• The fuel will be burnt at constant
pressure as shown by line CD.
POWER STROKE • During this stroke, both inlet &
exhaust valves are closed.
Fuel
injector • The expansion of gases due to
heat of combustion exerts a
pressure on the piston forcing it
to move towards the crank end.
• The expansion of gases is
indicated by adiabatic process DE
in the P-V diagram.
• At the end of this stroke, the
exhaust valve will open release
the burnt gases to the
atmosphere thus bringing down
the pressure as indicated by
vertical line EB in the P-V
diagram
EXHAUST STROKE • During this stroke, the inlet valve
remains closed & the exhaust
Fuel
injector valve remains open.
Exhaust
gases
• The piston moves from crank end
to cover end forcing exhaust
gases out of the cylinder.
• The process is indicated by the
horizontal line BA in the P-V
diagram, thus completing the
cycle.
• Thus the cycle is completed in
four strokes of the piston or two
revolutions of the crankshaft.
• Thereafter, the entire process
repeats itself.
TWO STROKE CYCLE ENGINE
• As the name itself implies, two stroke engine performs
only two strokes of the piston or one revolution of the
crankshaft to complete one cycle.
Exhaust Exhaust
Port Port
Transfer Transfer
Port Port
Inlet
Port
Inlet
Port
• During the upward stroke, the piston moves from bottom dead center to top dead
center, compressing the air-fuel mixture in the cylinder.
• The cylinder is connected to a closed crank chamber.
• Due to upward motion of the piston, a partial vacuum is created in the crankcase, and
fresh charge is drawn into the crank case through the uncovered inlet port.
• The compressed charge is ignited in the combustion chamber by a spark plug.
Spark
Plug DOWNWARD STROKE Spark
Plug
Exhaust Exhaust
Port Port
Transfer Transfer
Port Port
Inlet
Port
Inlet
Port
• As soon as the charge is ignited, the hot gases force the piston to move downwards,
rotating the crankshaft, thus doing useful work.
• Further downward movement will uncover the exhaust port & transfer port.
• The burnt gases escape through the exhaust port. The fresh charge entering through the
transfer port will be deflected by the hump provided on the piston .
• It helps in removing the burnt gases completely from the cylinder and this process is
known as ‘Scavenging’. The cycle repeats itself here after
TWO STROKE CYCLE DIESEL ENGINE
• In a two stroke diesel engine, only air is compressed in the cylinder and diesel is
injected by the fuel injector.
• There is no spark plug in the engine.
• The remaining operations of the engine are same as that of a petrol engine.
UPWARD STROKE
Fuel Fuel
injector injector
Exhaust Exhaust
Port Port
Transfer Transfer
Port Port
Inlet
Port
Inlet
Port
Crank Case
DOWNWARD STROKE
Fuel Fuel
injector injector
Exhaust Exhaust
Port Port
Transfer Transfer
Port Port
Inlet
Port
Inlet
Port
2 NT
BP = KW
60
where N Rpm of crank shaft
T= Engine torque (in KN-m) =(W S) R
Where W= Load on brake drum, KN
S=Spring balance reading, R=Radius of the brake drum
Also FP =( IP - BP) KW
where FP=Power lost in friction
Efficiencies of engine :
(i) Mechanical Efficiency :
BP
mech 100
IP
(ii) Thermal Efficiency :
Indicated thermal efficiency
IP
indicated thermal
m f CV
where m f Mass of fuel burnt in Kg/sec
CV=Calorific value of fuel in KJ/Kg
Brake thermal efficiency
BP
brake thermal
m CV
NOTE :
(i)The mean effective pressure is given by
sa
Pm N /m2
l
where a=Area of the indicator diagram, cm2
l Base width of indicator diagram, cm
s= spring constant or spring value, N/m2 / cm
(ii) If brake load is in kg, torque on brake drum
(9.81 W R )
T= KN - m
1000
BRAKE DYNAMOMETER
PROBLEM 1
A single cylinder two stroke cycle I.C.
Engine has a piston diameter 105 mm
and stroke length 120 mm. The mean
effective pressure is 6 bar. If the crank
shaft speed is 1500 rpm. Calculate the
indicated power of the engine.
Data : N = 1500 rpm, d = 105 mm = 0.105m
L = 120 mm = 0.12m, Pm 6 bar,
Two stroke Number of cycles n = N 1500
Solution :
Indicated power
IP = 100P mL A n
KW
60
( 0.105) 2
100 6 0.12 1500
4
IP = KW
60
∴IP =15.586 KW
PROBLEM 2
On a single cylinder four stroke petrol engine, the
following readings were taken:
Load on the brake drum = 40 kg.
Spring balance reading = 5 kg.
Diameter of the brake drum = 120 cm.
Fuel consumption = 3 kg/hour.
Calorific value of the fuel = 42000 kJ/kg.
Engine Speed = 500 rpm.
Find the brake thermal efficiency.
Data :W = 40 kg, S = 5 kg,
Dia of brake drum 2R = 120 cm
Radius of brake drum
R = 60cm = 0.6 m
Mass of fuel consumed 3kg / hr
3
mf 8.333 10 4 kg / sec
60 60
Calorific value of fuel
CV 42000 KJ / Kg
Speed of engine N=500 rpm
Solution :
Torque on the brake drum
T = 9.81 ( W - S) R KN m
1000
9.81×(40-5)×0.6
T= =0.206 KN - m
1000
Brake power BP = 2 NT KW
60
BP = 2 500 0.206
=10.787 KW
60
Brake thermal efficiency
BP 10.787
brake thermal = =
m f CV 8.333 10 4 42000
brake thermal =0.3082 = 30.82%
PROBLEM 3
A gas engine working on a four stroke
cycle has a cylinder of 250 mm diameter,
length of stroke 450 mm, and is running
at 180 rpm. Its mechanical efficiency is
80% when the mean effective pressure is
0.65 Mpa.
Find 1. Indicated power, 2. Brake power
and 3. Friction power.
Data :
Dia of cylinder bore d = 250 mm = 0.25 m
Stroke length L=450 mm=0.45 m
SPeed N= 180 rpm, Mech 0.8
6
Pm 0.65Mpa 0.65 10 Pa
650KPa 6.5bar
Speed of engine N=180 rpm
4-stroke N
n= 2 180 90cycles / min
2
Solution :
Indicated power
100Pm L A n
IP = KW
60
( 0.25) 2
100 6.5 0.45 90
4
IP = KW
60
∴IP =21.54 KW
Also mechanical efficiency
BP
mech BP IP mech
IP
Brake power BP=21.54 0.8=17.23 KW
Hence Power lost in friction
100Pm L A n
IP = KW
60
( 0.15) 2
100 6 0.2 250
4
IP = KW
60
∴IP =8.83 KW
PROBLEM 5
The following observations were made during a trial on a
4-stroke diesel engine:
Cylinder diameter =25cm
Stroke of piston =1.6 times the bore
Crankshaft speed =250 rpm
Brake load =70 kg
Brake drum diameter =2m
Mean effective Pressure =6 bar
Diesel consumption =0.1 litre/min
Specific gravity of diesel =0.78
Calorific value of diesel =43900 KJ/Kg
Determine (i) BP (ii) IP (iii) FP (iv) mech (v) I-thermal
(vi) B-thermal
Data :
Dia of cylinder bore d = 25 cm = 0.25 m
Stroke length L=1.6 d=1.6 0.25=0.4 m
Speed N= 250 rpm , Calorific value CV 43900KJ / Kg
N 250
4 stroke Number of cycles n= 125
2 2
Pm 6bar, W=70 kg, 2R=2 meters R= 1meter
Given volume of fuel=0.1 litre / min=0.1 10 3m3 / min
(As 1 m3 =1000litres)
Mass of fuel used per second
Volume( m 3 / min) × density of fuel
mf =
60
0.1×10 3
(0.78 1000)
mf = 1.3 10 3 kg / sec
60
( Density of diesel
= specific gravity of diesel x density of water (= 1000 kg / m3 )
Solution :
(i) Indicated pow er :
100Pm L A n
IP = KW
60
( 0.25) 2
100 6 0.4 125
4
IP = KW
60
∴IP =24.54 KW
(ii) Brake pow er :
2 NT
BP = KW
60
9.81 70 1
2 250
BP = 1000 KW
60
∴BP =17.98 KW
(iii) Frictional pow er :
FP =( IP -BP) =( 24.54 -17.98)
∴FP =6.56 KW
(iv) Mechanical efficiency :
BP 17.98
= 100 = 100 = 73.3%
mech
IP 24.54
(v) Brake Thermal efficiency :
BP
= 100
B thermal
m f ×CV
17.98
= 100 =31.5%
B thermal
( 1.3 10 )× 43900
3